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5.9
FAN CONTROL
The purpose of the Fan Control feature is to electronically control engine cooling fan activation
and to provide a load for vehicle retardation, when required. MBE Fan Controls are designed to
optimally control the engine cooling fan(s) based on engine cooling requirements. Fan Controls
are designed to use other system inputs such as A/C pressure switches and operator requested fan
operation.
NOTE:
Fan Controls are required for some on-highway truck and on-highway bus applications.
5.9.1
OPERATION
The PLD-MR continuously monitors and compares the coolant, oil, and intake manifold air
temperature, engine torque, engine operation mode, and various optional inputs to calibrated
levels stored within the PLD-MR. These limits are factory configured based on application.
When these temperature levels exceed the preset fan ON temperature value, the PLD-MR will
enable the fan control digital output(s) that activate the fan. The fan will remain on, cooling
the engine with the increased air flow until the temperature levels reach the preset fan OFF
temperature. At this point, the PLD-MR will open the fan control circuit, which will deactivate
the fan, effectively maintaining the coolant or intake manifold air temperature between the two
preset levels.
MBE Electronic Controls provides fan control for four different fan configurations:
Single fan (refer to section 5.9.2, page 5-41)
Dual fans (refer to section 5.9.3, page 5-42)
Two-speed fan (refer to section 5.9.4, page 5-44)
Variable speed single fan (PWM) (refer to section 5.9.5, page 5-47)
NOTE:
The MBE 900 on-highway engine cannot be configured for a two-speed fan due to the
PV3/PV4 splice contained in the engine harness.
NOTE:
When the manifold air temperature or coolant temperature reaches the alarm limit, the
AWL will illuminate and the fan will be enabled. The PLD-MR fan threshold parameters
must be set below the alarm limits to insure the fan is enabled before the alarm level is
reached.
5-40
5.9.2
SINGLE FAN
The single-fan control uses one digital output to drive a single-speed fan. The digital output is
called Fan Control #1. Fan Control #1 is deactivated to turn the fan OFF. The fan remains ON
for 30 seconds when turned ON. The fan output will not be enabled until five seconds after
the engine has started.
NOTE:
Fan output circuits are designed to sink no more than 2.0 A (DC) current.
Fan Control #1 is enabled (grounded) when at least one of the following conditions occur:
Coolant temperature above factory set levels
Intake manifold temperature above factory set levels
Air conditioner is active (OEM supplied A/C switch is opened) optional
Coolant, or intake manifold air temperature sensor fails
Engine Brake is active at high level
Fan Control Override Switch is enabled
VSG is enabled and active optional
The digital inputs and outputs for a single fan are listed in Table 5-35.
Engine
Brake
Status
Primary Control
Not in High
Mode
Not in High
Mode
Intake Manifold or
Coolant Temperature
Intake Manifold or
Coolant Temperature
Don't Care
Don't Care
Sensor Fault
Don't Care
Don't Care
A/C Switch
On
Don't Care
Don't Care
VSG Active
Don't Care
Don't Care
Grounded
Don't Care
Don't Care
Don't Care
Don't Care
High Mode
Fan
State
Fan Control
Output 1
A/C Input
VSG Active
Override
Input
Off
Open
Grounded
Off
Open
On
Grounded
Grounded
Off
Open
On
Grounded
Don't Care
Don't Care
On
Grounded
Open
Don't Care
On
Grounded
Don't Care
On
Grounded
On
Grounded
Table 5-35
5-41
FEATURES
Installation
This section provides a schematic of the specific connection from the ECM to the fan. See
Figure 5-8 and Figure 5-9 for the input and outputs used for fan control.
Figure 5-8
Figure 5-9
5-42
5.9.3
DUAL FANS
This configuration uses two digital outputs, Fan Control #1 and Fan Control #2, to drive two
separate single-speed fans. Fan Control #1 and Fan Control #2 are opened to turn OFF each fan
respectively. The fan remains on for 30 seconds whenever it is turned ON. The fan outputs will
not be enabled until five seconds after the engine has started.
NOTE:
Fan output circuits are designed to sink no more than 2.0 A (DC) current.
The two fans are independent of one another and are controlled by different conditions. Both
fans will be activated when either the Fan Control Override is enabled or when the conditions are
met for Fan Engine Brake.
Fan Control #1 is enabled (grounded) when at least one of the following conditions occur:
Intake manifold or coolant temperature above factory set levels
Intake manifold or coolant temperature sensor fails
Air conditioner is active (OEM supplied A/C switch is opened) optional
Engine Brake level is active at high level
Fan control override switch is enabled
VSG is enabled and active optional
Fan control #2 is enabled (grounded) when one of the following conditions occur:
Intake manifold or coolant temperature above DDC factory set levels
Intake manifold or coolant temperature sensor fails
Engine Brake level is active at high level
Fan control override switch is enabled
VSG is enabled and active optional
The digital inputs and outputs for dual fans are listed in Table 5-36.
5-43
FEATURES
Fan
State
1-On
2-On
1-On
2-Off
1-Off
2-On
1-Off
2-Off
1-On
2-Off
1-On
2-On
1-On
2-On
1-On
2-On
1-On
2-On
1-On
2-On
Fan
Control
Output 1
Fan
Control
Output 2
A/C Input
VSG
Status
Override
Input
Grounded
Grounded
Grounded
Off
Open
Grounded
Open
Grounded
Off
Open
Open
Grounded
Grounded
Off
Open
Open
Open
Grounded
Off
Open
Grounded
Open
Grounded
Off
Open
Grounded
Grounded
Don't Care
Don't Care
Grounded
Grounded
Open
Grounded
Grounded
Grounded
Grounded
Table 5-36
Engine
Brake
Status
Primary Control
Not in High
Mode
Not in High
Mode
Not in High
Mode
Not in High
Mode
Not in High
Mode
Engine Temperature
Sensors
Engine Temperature
Sensors
Engine Temperature
Sensors
Engine Temperature
Sensors
Don't Care
Don't Care
Don't Care
Don't Care
Don't Care
A/C Switch
Don't Care
Don't Care
Open
Don't Care
Grounded
Don't Care
Don't Care
Don't Care
High Mode
Engine Brake
Grounded
Don't Care
Active
Don't Care
Don't Care
VSG Status
Figure 5-10
5-44
5.9.4
TWO-SPEED FAN
This configuration uses two digital outputs, Fan Control #1 and Fan Control #2, to drive a
two-speed fan. When Fan Control #1 output is grounded, the fan operates in low-speed mode.
When Fan Control #1 and Fan Control #2 are both grounded, the fan operates in high-speed
mode.
NOTE:
Fan output circuits are designed to sink no more than 2.0 A (DC) current.
Fan Control #1 is enabled (grounded) when at least one of the following conditions occur:
Coolant temperature above factory set levels
Intake manifold air temperature above factory set levels
Fan control #2 is enabled (grounded) when one of the following conditions occur:
Coolant temperature above factory set levels
Intake manifold air temperature above factory set levels
Coolant, or intake manifold air temperature sensor fails
Air conditioner is active (OEM supplied A/C switch is opened) optional
Engine Brake level is active at high level
Fan control override switch is enabled
VSG enabled and active optional
The digital inputs and outputs for a two-speed fan are listed in Table 5-37.
Fan
State
Fan
Control
Output 1
Fan
Control
Output 2
A/C Input
VSG
Status
Override
Input
Off
Open
Open
Grounded
Off
Open
Low
Grounded
Open
Grounded
Off
Open
High
Grounded
Grounded
Grounded
Off
Open
Low
Grounded
Open
Grounded
Off
Open
High
Grounded
Grounded
Don't Care
Don't Care
High
Grounded
Grounded
Open
High
Grounded
Grounded
High
Grounded
High
Grounded
Table 5-37
Engine
Brake
Status
Primary Control
Not in High
Mode
Not in High
Mode
Not in High
Mode
Not in High
Mode
Engine Temperature
Sensors
Engine Temperature
Sensors
Engine Temperature
Sensors
Don't Care
Don't Care
Don't Care
Don't Care
Don't Care
A/C Switch
Don't Care
Don't Care
Open
Don't Care
Grounded
Don't Care
Don't Care
Don't Care
High Mode
Engine Brake
Grounded
Don't Care
Active
Don't Care
Don't Care
VSG Status
5-45
FEATURES
Figure 5-11
5-46
5.9.5
MBE Electronic Controls uses a pulse width modulated (PWM) output to drive a variable
speed fan.
The fan may be enabled by specific engine temperature sensors and various other inputs. The fan
will ramp up to the requested speed in order to reduce noise, shock-loading, and belt slippage. If
the fan is turned on for any reason other than high temperature, it will ramp up to the full fan
speed (i.e. 5% or 10% duty cycle, application dependent). A decrease in fan speed will occur
after a short time delay and will step down to the value dictated by the highest sensor request. If
the A/C switch is opened, the fan will increase speed at the ramp rate until it is at a maximum.
After the A/C switch is grounded the fan will remain on for a short time delay and then turn off.
NOTE:
Fan output circuits are designed to sink no more than 2.0 A (DC) current.
The PWM output is initiated when at least one of the following conditions occur:
Intake manifold or coolant temperatures above factory set limits
Air conditioner is active (OEM supplied A/C switch is opened) optional
Intake manifold or coolant temperature sensor fails
Fan Control Override Switch is enabled
VSG is enabled and active optional
The digital inputs and outputs for PWM fan control are listed in Table 5-38.
Fan State
PWM Output
A/C Input
VSG
Status
Override
Input
Off
Open
>31% Duty Cycle
Grounded
Off
Open
On
Modulated
Grounded
Off
Open
On
Modulated
Grounded
Off
Open
Grounded
Off
Open
Open
Don't Care
Don't Care
Max Speed
Max Speed
Max Speed
Max Speed
Max Speed
Table 5-38
Grounded
<6% Duty Cycle
Grounded
<6% Duty Cycle
Grounded
<6% Duty Cycle
Grounded
<6% Duty Cycle
Grounded
<6% Duty Cycle
Engine
Brake
Status
Primary Control
Not in High
Mode
Not in High
Mode
Not in High
Mode
Not in High
Mode
Engine Temperature
Sensors
Engine Temperature
Sensors
Don't Care
Don't Care
A/C Switch
Don't Care
Open
Don't Care
Don't Care
Don't Care
Don't Care
High Mode
Engine Brake
Don't Care
Active
Don't Care
Don't Care
VSG Status
Sensor Fault
Sensor Fault
5-47
FEATURES
Installation
See Figure 5-12 and Figure 5-13 for variable-speed fan installation.
Figure 5-12
Figure 5-13
5-48
5.9.6
The VCU fan control parameters are listed in Table 5-39 are set by VEPS or minidiag2.
Parameter
Description
Choice/Range
Default
Parameter
ID
Fan Activation on
Engine Brake
0 = Disable
1 = Enable
0 = Disable
1 19 01
Fan Activation
on VSG
0 = Disable
1 = Enable
0 = Disable
1 19 05
Fan Activation on
A/C Status
0 = Disable
1 = Enable
0 = Disable
1 19 03
Table 5-39
For PLD-MR software 53 (Diagnostic Version 5), the parameters listed in Table 5-40 for Fan
Control must be set in the PLD-MR and the configuration parameters listed in Table 5-39 must be
set in the VCU with VEPS or the minidiag2.
5-49
FEATURES
Parameter
Parameter
ID
Description
Choice/Range
Fan Control
Enables Fan
Control
PV3 Enable
Enable/Disable
Output 3
0 = Disable
1 = Enable
0 06 03
PV4 Enable
Enable/Disable
Output 4
0 = Disable
1 = Enable
0 06 04
Fan, Step 1
Coolant Temp
Degrees C
96 C
0 36 01
Fan, Step 2
Coolant Temp
Degrees C
96 C
0 38 01
Fan, Step 1
Manifold Air
Temp
Fan Manifold
Threshold for 1
or 2speed Fan
Degrees C
150 C
0 37 01
Fan, Step 2
Manifold Air
Temp
Fan Manifold
Threshold for 1
or 2speed Fan
Degrees C
150 C
0 39 01
Default
0 28 02
Table 5-40
5-50
For PLD-MR software 56 (Diagnostic Version 6), the parameters listed in Table 5-41 for Fan
Control must be set in the PLD-MR and the configuration parameters listed in Table 5-39 must be
set in the VCU.
Parameter
Description
Choice/Range
Fan Control
Enables Fan
Control
PV3 Enable
Enable/Disable
Output 3
0 = Disable
1 = Enable
0 03 03
PV4 Enable
Enable/Disable
Output 4
0 = Disable
1 = Enable
0 03 04
Switch on
Threshold on
Coolant Temp
Speed 1
Degrees C
96 C
0 04 02
Switch on
Threshold on
Coolant Temp
Speed 2
Degrees C
96 C
0 04 04
Switch on
Threshold on
Air Intake t
Temp Speed 1
Degrees C
150 C
0 04 03
Switch on
Threshold on
Air Intake t
Temp Speed 2
Degrees C
150 C
0 04 05
Table 5-41
Default
Parameter ID
0 04 01
5-51