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h i g h l i g h t s
Facile way of producing granular KOH-activated carbon.
Impact of coal rank and coking temperature on strength and porosity.
Attractive CO2 uptake of resultant GACs.
a r t i c l e
i n f o
Article history:
Received 25 July 2013
Received in revised form 17 October 2013
Accepted 17 October 2013
Available online 31 October 2013
Keywords:
Coal-coke
KOH activation
Granular adsorbent
CO2 capture
a b s t r a c t
Granular activated carbons (>0.5 mm) have been prepared by KOH activation at 800 C of cokes, size fraction of 0.631.25 mm, from high volatile bituminous coals. The most suitable coal is distinctive by the
volatile matter content of about 33 wt.% and negative dilatation in the AudibertArnu test. The highest
mechanical strength of granules is found for the activated carbons from cokes produced at 800850 C.
They are microporous materials with porous texture parameters decreasing as the KOH/coke ratio varies
from 4:1 to 2:1 in the range: surface area SBET 18001200 m2 g 1, micropore volume VDR 0.710.48 cm3
g 1 and mean micropore size L0 1.120.76 nm. The granular activated carbons represent interesting properties for gas adsorption application. CO2 uptake measured at 273 K amounts to 140 cm3 g 1 under atmospheric pressure and 370 cm3 g 1 under 3.5 MPa, corresponding to 6.2 and 15.7 mmol g 1, respectively.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
Some drawbacks, including energy intensity, related to the
absorption in amines induces urgent need for an alternative technology for CO2 separating from ue gas and gasication stream.
Recently published reviews [14] have shown that development
of innovative processes and materials for CO2 capture is an active
research eld in many laboratories. Using functionalized solid sorbents is one of the realistic solutions for feasible and more economic capture [4]. However, making the adsorption a viable
industrial process requires adsorbent of high selectivity and capacity, efcient packing structure and also improved operating conditions [5].
Activated carbons and zeolites are two families of microporous
materials widely studied as potential CO2 adsorbents. In common
opinion, advantages of activated carbons are low cost, hydrophobicity and exibility in terms of porous texture and surface properties. In contrast, the capacity and selectivity favor using zeolites.
The comparison of CO2 uptake on zeolite 13X and conventional
activated carbon of BET surface area of 900 m2 g 1 shows,
Corresponding author. Tel.: +48 71 320 6350; fax: +48 71 320 6203.
E-mail address: jacek.machnikowski@pwr.wroc.pl (J. Machnikowski).
0016-2361/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.fuel.2013.10.042
10
ratio of 2:1, 3:1 and 4:1 was placed in a nickel boat and heated
at a rate of 10 C min 1 to the nal temperature of 800 C and
soaked for 1 h. The treatments were carried out in a horizontal
tube oven with an inner diameter of 46 mm under inert gas ow
of 30 dm3 h 1. The reaction products were washed repeatedly with
10% solution of HCl and distilled water and dried at 120 C for 3 h.
For analysis were used granular activated carbons (GAC), i.e. the
fraction of size above 0.5 mm. Its weight proportion is given as F.
The symbol of GAC, e.g. A-CS700-2, describes in sequence: coal
(CS), carbonization temperature (700 C) and the KOH:coke weight
ratio (2:1).
2.3. Characterization of activated carbons
GACs were characterized in terms of mechanical strength and
porosity development. The modied MarshRagan method [25]
was used to determine so called microstrength of coke and activated carbon grains. The test measures the resistance of grains to
grinding with steel balls during rotating in a sealed stainless steel
cylinder of length 305 mm and internal diameter of 25.4 mm. In
our test 1.5 g of sample was rotated for 2 minutes with 12 steel
balls (8 mm diameter) at a speed of 25 rev/min. The results are expressed as microstrength index MS which is calculated in the study
as a percentage of grains with size above 0.5 mm in the sample
after tumbling. MS dened in that way can vary between 0 and
100. The porous texture of GACs was characterized by N2 adsorption at 77 K using ASAP2020, Micromeritics, in SolGel Nanotechnology Materials Laboratory of Lower Silesian Centre for
Advanced Technologies in Wrocaw. Before the analysis the sample
was degassed overnight at 300 C. N2 adsorption isotherms were
used to determine the total micro- and mesopore volume VT, BET
surface area SBET and microporosity development. The micropore
volume VDR and the average micropore width L0 were calculated
from the application of the DubininRadushkevich and Stoeckli
equations [26], respectively, up to p/p0 < 0.015. The QSDFT method
[27] was applied to the N2 adsorption data obtained using ASAP to
determine the pore size distribution and micropore surface area
(SQSDFT). The isotherms of CO2 adsorption at 273 K under pressure
<10 kPa (NOVA2200, Quantachrome) were used to compute the
ultramicropores (0.330.7 nm) volume VDR CO2.
2.4. Determination of CO2 adsorption capacity
NOVA2200 (Quantachrome) apparatus was used to measure
CO2 uptake under atmospheric pressure. Before analysis the sample was degassed overnight at 300 C. Adsorption capacity under
a higher pressure, up to 3.5 MPa, was determined using a homemade Sievert-type volumetric apparatus. Before the analysis a
sample was degassed for 0.5 h at 250 C. All measurements were
performed at 273 K.
11
Table 1
Properties of coals and strength of derived granular activated carbons.
a
b
Coal
Aa (wt.%)
VMb (wt.%)
RI
SI
b (%)
F (wt.%)
MS (wt.%)
CKr
CS
CM
CKn
CP
CB
CJ
CA
CL
7.0
5.3
6.1
5.7
9.3
5.8
4.9
4.1
2.8
36.8
33.2
32.4
31.6
28.5
24.5
21.6
3.2
2.2
41
36
54
72
62
49
56
0
0
2
2
5.5
7
7.5
3.5
4
0
0
15
30
22
10
49
19
n.d.
n.d.
n.d.
82.0
92.4
92.6
88.6
64.0
72.3
12.9
5.9
5.4
43.1
51.5
49.8
33.6
12.6
25.6
0.0
0.0
0.0
Dry basis.
Dry and ash free basis.
60
50
MS
40
30
KOH/coke ratio
2:1
3:1
4:1
20
10
0
700
750
800
850
900
HTT ( C)
Fig. 1. Changes of microstrength of KOH activated carbons in dependence on
temperature of coal CS carbonization.
Table 2
Properties of cokes produced from coal CS.
Sample
CS700
CS750
CS800
CS850
CS900
a
b
VMa (wt.%)
5.2
3.5
3.4
3.2
1.6
Ob
92.7
93.1
94.3
94.6
95.2
1.6
1.5
1.2
1.1
0.8
1.9
1.9
1.8
1.8
1.8
0.3
0.4
0.4
0.3
0.4
3.5
3.1
2.3
2.2
1.8
(H/C)at
MS (wt.%)
0.21
0.19
0.15
0.14
0.10
62.6
63.5
70.1
74.7
70.5
700
(a)
-1
600
500
500
(b)
700
-1
600
12
400
300
A-CS700-3
A-CS750-3
A-CS800-3
A-CS850-3
A-CS900-3
200
100
0
0.0
0.2
0.4
0.6
0.8
400
300
200
A-CS800-2
A-CS800-3
A-CS800-4
100
0
1.0
0.0
0.2
0.4
p/p0
0.6
0.8
1.0
p/p0
Fig. 2. N2 adsorption isotherms at 77 K of activated carbons produced from CS-derived cokes: effect of coke HTT for KOH/coke ratio 3:1 (a); effect of KOH/coke ratio for CS800
activation (b).
0.20
0.15
0.10
0.05
0.00
(b)
A-CS800-2
A-CS800-3
A-CS800-4
0.20
A-CS700-3
A-CS800-3
A-CS900-3
0.25
(a)
0.25
0.15
0.10
0.05
0.00
0.5
1.0
1.5
2.0
2.5
0.5
1.0
1.5
2.0
2.5
Fig. 3. Pore size distribution determined by applying a QSDFT analysis to the N2 adsorption isotherms of activated carbons produced from CS-derived cokes: effect of coke
HTT for KOH/coke ratio 3:1 (a); effect of KOH/coke ratio for CS800 activation (b).
1.2
-1
SBET (m g )
2000
1600
-1
2400
KOH:coke ratio
2:1
3:1
4:1
1.0
VDR (cm g )
2800
0.8
0.6
0.4
1200
0.2
700
800
700
750
800
850
900
750
800
850
900
Coke HTT ( C)
Coke HTT ( C)
Fig. 4. Changes in the BET surface area SBET of granular KOH activated carbons with
the carbonization temperature of coal CS.
Fig. 5. Changes in the micropore volume VDR of granular KOH activated carbons
with the carbonization temperature of coal CS.
determined from isotherms of CO2 adsorption (Fig. S3 of the Supporting material). VDR CO2 decreases with HTT from 0.55 to 0.45
cm3 g 1.
3.3. CO2 adsorption capacity of coal-based GACs
GACs produced from cokes of different carbonization degree
using the KOH/coke ratio of 3:1 were assessed as CO2 adsorbents
under pressure up to 3.5 MPa. The measurements under atmospheric pressure and 273 K show a gradual decrease in CO2 uptake
with coke HTT, from 139 to 113 cm3/g (STP), however most of the
capacity loss is associated with carbonization above 800 C
13
-1
1.8
L0 (nm)
1.4
1.2
1.0
0.8
0.6
700
750
800
850
900
Coke HTT ( C)
200
100
0.1 MPa
0
650
700
750
800
850
900
400
(b)
-1
(a)
100
-1
300
(Fig. 7a). All high pressure isotherms represent characteristic prole (Fig. 7b). CO2 adsorption capacity continues to increase fast
up to 0.71.2 MPa, next there occurs a clear plateau and increases
again above about 2 MPa due to contribution from the capillary
condensation. A-CS900-3 of relatively narrow micropore size distribution reaches the plateau at about 0.7 MPa, A-CS700-3 of most
developed porosity at 1.2 MPa.
Fig. 8 shows the variation of CO2 uptake on GACs in relation to
coke carbonization temperature for measurements performed under different pressure. The slope of plots becomes steeper with elevating pressure, so indicating enhanced inuence of porosity
development on the uptake. It means that a considerable increase
in pore volume and surface area (Figs. 4 and 5), results in a moderate enhancement of CO2 uptake under 0.1 MPa. In contrast, at
3.5 MPa A-CS700-3 adsorbs almost twice more CO2 than ACS900-3. In other words, highly developed microporosity is more
protable when adsorption occurs under elevated pressure, e.g.
for the removal of CO2 from gas generated from gasication [29].
The linear relationship of SBET, S0, VT and VDR with coke HTT allows
to anticipate that for this series of microporous GACs the CO2 uptake could be correlated with any of the porous structure parameters, but rst of all with S0 and VDR.
Presented so far results point to CS800 as precursor of optimal
properties for preparation of GACs which combine an acceptable
mechanical strength and a high CO2 uptake. This coke has been
used to assess the effect of KOH/CS800 ratio during activation on
the CO2 uptake of resultant GACs. The adsorption isotherms of
GACs prepared using KOH/CS800 ratio 4:1, 3:1 and 2:1, follow
under pressure up to 3.5 MPa the same trend characteristic of
the series of microporous carbons (Fig. 9). Except for the low
3.5 MPa
2.0 MPa
1.0 MPa
0.5 MPa
0.3 MPa
Coke HTT ( C)
Fig. 6. Changes in the micropore width L0 of granular KOH activated carbons with
the carbonization temperature of coal CS.
120
400
600
140
500
KOH:coke ratio
2:1
3:1
4:1
1.6
80
60
A-CS700-3
A-CS750-3
A-CS800-3
A-CS850-3
A-CS900-3
40
20
0
0
20
40
60
80
Pressure (kPa)
100
300
200
100
A-CS700-3
A-CS750-3
A-CS800-3
A-CS850-3
A-CS900-3
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Pressure (MPa)
Fig. 7. CO2 adsorption isotherms measured at 273 K under pressure up to 100 kPa (a) and 3.5 MPa (b) for activated carbons produced from CS derived cokes using 3:1 KOH/
coke ratio.
400
(b)
-1
(a)
120
100
-1
140
14
80
60
40
A-CS800-2
A-CS800-3
A-CS800-4
20
0
0
20
40
60
80
100
300
200
100
A-CS800-2
A-CS800-3
A-CS800-4
0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Pressure (MPa)
Pressure (kPa)
Fig. 9. CO2 adsorption isotherms measured at 273 K under pressure up to 100 kPa (a) and 3.5 MPa (b) for activated carbons produced from CS800 using different KOH/coke
ratio.
Table 3
CO2 uptakes under different pressures for GACs produced from CS800.
Activated carbon
0.1 MPa
(cm3 g
A-CS800-2
A-CS800-3
A-CS800-4
1.0 MPa
(mmol g
128
132
140
(cm3 g
5.7
5.9
6.2
2.0 MPa
216
238
276
(mmol g
9.6
10.6
12.2
(cm3 g
225
249
295
(mmol g
10.0
11.0
13.1
Table 4
Comparison of carbon dioxide uptake at 273 K and 2 MPa for GACs produced from CS800 and commercial granular activated carbons.
Activated carbon
SBET (m2 g
A-CS800-2
A-CS800-3
A-CS800-4
Picazine
Norit R1 Extra
BPL (Calgon)
1375
1620
1830
1390
1450
1150
VT (cm3 g
0.54
0.67
0.79
0.91
0.47
0.43
Capacity (mmol g
10.0
11.0
13.1
4.8
11.8
8.8
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