Professional Documents
Culture Documents
Contents
1 - SAFETY CONSIDERATIONS................................................................................................................................................ 4
1.1 - General....................................................................................................................................................................................... 4
1.2 - Avoid electrocution................................................................................................................................................................... 4
2 - GENERAL DESCRIPTION..................................................................................................................................................... 4
2.1 - General....................................................................................................................................................................................... 4
2.2 - Abbreviations used................................................................................................................................................................... 4
3 - HARDWARE DESCRIPTION................................................................................................................................................ 5
3.1 - General....................................................................................................................................................................................... 5
3.2 - Power supply to boards............................................................................................................................................................. 5
3.3 - Light emitting diodes on boards.............................................................................................................................................. 5
3.4 - The sensors................................................................................................................................................................................. 5
3.5 - The controls................................................................................................................................................................................ 6
3.6 - Frequency variator.................................................................................................................................................................... 6
3.7 - Connections at the users terminal block............................................................................................................................... 6
4 - SETTING UP THE Touch Pilot user interface................................................................................................. 8
4.1 - User interface ........................................................................................................................................................................... 8
4.2 - Web connection ........................................................................................................................................................................ 8
4.3 - General features........................................................................................................................................................................ 8
4.4 - On/off screen.............................................................................................................................................................................. 9
4.5 - Password/language screen........................................................................................................................................................ 9
4.6 - Menu screen............................................................................................................................................................................... 9
4,7 - Configuration screen................................................................................................................................................................. 9
4.8 - Data screen.............................................................................................................................................................................. 10
4.9 - Override screen....................................................................................................................................................................... 10
4.10 - Time schedule screen............................................................................................................................................................ 10
4.11 - Screen structure..................................................................................................................................................................... 11
4.12 - Detailed menu description................................................................................................................................................... 11
4.13 - Menu configuration............................................................................................................................................................... 14
5 - TOUCH PILOT CONTROL OPERATION........................................................................................................................ 17
5.1 - Start/stop control..................................................................................................................................................................... 17
5.2 - Unit stop function................................................................................................................................................................... 17
5.3 - Evaporator water pump control............................................................................................................................................ 17
5.4 - Condenser water pump control............................................................................................................................................. 18
5.5 - Water flow switch..................................................................................................................................................................... 18
5.6 - Heating/cooling selection....................................................................................................................................................... 18
5.7 - Control point........................................................................................................................................................................... 18
5.8 - Demand limit........................................................................................................................................................................... 19
5.9 - Night mode............................................................................................................................................................................... 19
5.10 - Capacity control.................................................................................................................................................................... 19
5.11 - Option 152 - saturated condensing temperature control.................................................................................................... 20
5.12 - Time schedule function ........................................................................................................................................................ 20
5.13 - Option 156 - energy management option . ........................................................................................................................ 20
5.14 - Black box function................................................................................................................................................................ 21
5.15 - Option 150B - Maximum condenser leaving water temperature = 45C............................................................................ 21
5.16 - Option 159 - Refrigerant leak detection............................................................................................................................. 21
6 - DIAGNOSTICS - TROUBLESHOOTING.......................................................................................................................... 21
6.1 - General..................................................................................................................................................................................... 21
6.2 - Displaying alarms.................................................................................................................................................................... 21
6.3 - Resetting alarms...................................................................................................................................................................... 21
6.4 - Critical alarms.......................................................................................................................................................................... 21
6.5 - Alarm codes............................................................................................................................................................................. 22
6.5 - Alarm codes (cont.)................................................................................................................................................................. 23
7 - COLOUR TOUCH SCREEN INTERFACE ParamETER SETTING........................................................................ 25
7.1 - Main configuration menu....................................................................................................................................................... 25
7.2 - Find and modify the unit IP address..................................................................................................................................... 25
7.3 - Configuration of the web connection.................................................................................................................................... 26
7.4 - System configuration and buzzer........................................................................................................................................... 26
7.5 - Display configuration (contrast, screensaver, calibration)................................................................................................. 27
7.6 - "Keyboard" menu................................................................................................................................................................... 27
7.7 - Password for access to the touch screen configuration....................................................................................................... 27
7.8 - Languages available for the touch screen configuration................................................................................................... 27
8 - DIAGNOSTICS AND COMMUNICATION PROBLEM TROUBLESHOOTING.................................................... 28
8.1 - Hardware problems................................................................................................................................................................ 28
8.2 - Problems with the use of the web interface......................................................................................................................... 28
8.3 - Ethernet/IP coonnection problem........................................................................................................................................ 28
This generic controls manual covers one or several product ranges. Certain functions, options or accessories may not be
available. The cover images are solely for illustration and forms no part of any offer for sale or any sale contract.
3
1 - SAFETY CONSIDERATIONS
2 - GENERAL DESCRIPTION
1.1 - General
2.1 - General
IMPORTANT: This equipment uses and emits electromagnetic signals. Tests have shown that the equipment
conforms to all applicable codes with respect to electromagnetic compatibility.
1. Local-Off
2. Local-On
3. Local-Schedule
4. CCN mode
5. Remote mode
6. Master mode
7. CCN
8. LED
9. SCT
10. LEN
11. SST
3 - HARDWARE DESCRIPTION
3.1 - General
Pressure sensors
Two types of electronic sensors are used to measure the
following pressures in each circuit:
Discharge gas pressure (high pressure type)
Suction pressure (low pressure type)
Oil pressure (high pressure type)
These electronic sensors deliver 0 to 5 V d.c. The pressure
sensors are connected to the AUX or NRCP2-BASE main
board.
Legend
1 Power supply connector (24 V a.c.)
2 LEN connector
3 CCN connector
4 Ethernet connector
5 USB connector
Off
Open
-
Cooling
Closed
Open
Heating
Closed
Closed
Cooling
csp1
Open
csp2
Closed
Heating
hsp1
Open
hsp2
Closed
100%
Open
Open
Limit 1
Closed
Open
Limit 2
Open
Closed
Connector/
channel
J2A/Ch16
J2A/Ch17
90A-12
J2A/Ch18
95-12
J2A/Ch19
95A-12
J3/Ch24
J3/Ch25
J4/Ch08
30A-31A
37-38
32-33
65-66
73-74
34-35
34-35
Options
Three-way valve control output (0-10 V)
Contact, occupancy mode override
Contact 3bis: capacity limit selection 2
User safety loop input
Ice storage contact
Relay output for unit shut-down after an
alarm
Relay output for an alert
Condenser flow switch input
Space temperature input for setpoint
reset
Setpoint reset input
Capacity limitation input
Compressor A operation input
Compressor B operation input
Unit capacity output (0-10 V)
Refrigerant leak detection input 1
Refrigerant leak detection input 2
CCN connection
J4/Ch10
J5/Ch12 (shown
on terminal)
J4/Ch11a
Remarks
The controller can regulate one or two evaporator pumps and
takes care of the automatic changeover between pumps.
The controller can regulate one or two evaporator pumps and
takes care of the automatic changeover between pumps.
The controller can regulate one or two condenser pumps and
takes care of the automatic changeover between pumps.
The controller can regulate one or two condenser pumps and
takes care of the automatic changeover between pumps.
Indicates the alarms.
Indicates if the unit is ready to start or operates.
This contact is used for the unit on/off control. It is only taken
into consideration if the unit is in the remote operating mode
(remote mode).
This contact is only taken into consideration if the unit is in the
remote operating mode (remote mode).
See description in chapter 3.7.4.
This contact is only taken into consideration if the unit is in the
remote operating mode (remote mode).
This contact is used for the customer safety loops that require
unit shut-down if it is closed. Alarm P-91 is triggered.
4.3.2 - Screens
The interface includes different screens that are listed below:
Welcome screen,
Synoptic screen with direct display of the main
parameters,
Menu screens for navigation,
Data/configuration screens listing the parameters by type,
Operating mode selection screen,
Password entry and language selection screen,
Parameter modification screen,
Time schedule screen.
NOTE: If the interface is not used for a long period, it will
go black. The control is always active, the operating mode
remains unchanged. The interface screen is re-animated,
when the user presses the screen. The welcome screen is
displayed.
4.3.3 - Welcome screen
The welcome screen is the first screen shown after switching
the unit on or after re-animation of the screen. It displays
the application name as well as the applicable software
version number.
To exit from this screen press button
Start button
4.3.1 - Buttons
Unit is
running or in
standby
Unit is off
Access to
menus
Not logged
in
Logged
in
No alarm
Alert
Alarm
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information
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Home
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5 3
2
1
2
3
4
5
6
7
8
9
10
11
Status
Equipment controller did not respond while
reading the table content.
Equipment controller does not allow accessing
one of the table data blocks.
The value entered exceeds the table limits.
Modifications have been made. The web
interface waits to confirm exit by pressing Save
or Cancel
Force or Auto command was rejected by the
equipment controller because the interface force
level is lower than the equipment controllers.
1
2
3
4
5
1.
2.
3.
4.
5.
Save
Cancel
Message
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1
1
1
2
3
4
5
6
Forceable point
Forced
Forced value
Auto
10
Home Synoptic
Main menu
Confirm stop
Main menu
General parameters
Alarm menu
Alarm menu
Temperatures
Pressures
Input status
Output status
Pump status
Run Times
Modes
Reset alarms
Current alarms
Setpoint table
Alarm history
Configuration menu
Configuration menu
Legend
Pump configuration
General configuration
User configuration
Schedule menu
Reset configuration
Broadcast menu
Control ID
Date/time configuration
Displayed text*
Description
Associated table
General parameters
General parameters
GENUNIT
Temperatures
Temperatures
TEMP
Pressures
Pressures
PRESSURE
Input status
Input status
INPUTS
Output status
Output status
OUTPUTS
Pump status
Pump status
PUMPSTAT
Run times
Run times
RUNTIME
Modes
Modes
MODES
Setpoint table
Setpoint table
SETPOINT
Configuration Menu
Configuration Menu
CONFIG
0 to 1
0 to 1
0 = Auto. 1 = Spt1.
2 = Spt2
Setpoint occupied?
Percent total capacity
Current setpoint
Control point
Description
Local = 0, CCN = 1,
Remote = 2
Run status
Unit start/stop via CCN
Unit time schedule via
CCN
Delay before start-up
Heat/cool status
Heating/cooling
selection via CCN
0 = Cool. 1 = Heat.
2 = Auto
Setpoint selection via
CCN
0 = Auto.1 = Setpoint 1.
2 = Setpoint 2
Occupancy setpoint
Total unit capacity
Current setpoint
Control point
5
6
7
0 to 2
min
-
text 8 char -
0 to 2
0 = Cool. 1 = Heat.
2 = Auto
Setpoint select
10
text 8 char -
11
12
13
14
0 to 1
-4.0 to
153.0
%
C
C
A
A
-
15
16
17
18
0 to 2000
0 to 1
-
11
Unit
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
Displayed text*
Cooler Entering Fluid
Cooler Leaving Fluid
Condenser Entering Fluid
Condenser Leaving Fluid
Saturated Condensing Tmp
Saturated Suction Temp
Compressor Suction Temp
Discharge Gas Temp
Motor Temperature
Saturated Condensing Tmp
Saturated Suction Temp
Compressor Suction Temp
Discharge Gas Temp
Motor Temperature
Optional Space Temp
CHWS Temperature
CHWS Heat Temp
Description
Evaporator entering water temperature
Evaporator leaving water temperature
Condenser entering water temperature
Condenser leaving water temperature
Saturated condensing temperature, circuit A
Saturated suction temperature, circuit A
Suction temperature, circuit A
Discharge gas temperature, circuit A
Motor temperature, circuit A
Saturated condensing temperature, circuit B
Saturated suction temperature, circuit B
Suction temperature, circuit B
Discharge gas temperature, circuit B
Motor temperature, circuit B
Optional space temperature
Master/slave temperature
Master/slave heating temperature
Unit
kPa
kPa
kPa
kPa
kPa
kPa
kPa
kPa
Displayed text*
Discharge Pressure A
Main Suction Pressure A
Oil Pressure A
Oil Pressure Difference A
Discharge Pressure B
Main Suction Pressure B
Oil Pressure B
Oil Pressure Difference B
Description
Discharge gas pressure, circuit A
Suction gas pressure, circuit A
Oil pressure, circuit A
Oil pressure difference, circuit A
Discharge gas pressure, circuit B
Suction gas pressure, circuit B
Oil pressure, circuit B
Oil pressure difference, circuit B
Status
open/closed
open/closed
open/closed
open/closed
open/closed
open/closed
open/closed
open/closed
open/closed
open/closed
Unit
mA
mA
V
V
-
Displayed text*
Remote On/Off Switch
Remote HeatCool Switch
Remote Setpoint Switch
Limit Switch 1
Limit Switch 2
Oil Level Input A
Oil Level Input B
Reset/Setpnt4-20mA Sgnl
Limit 4-20mA Signal
Leakage detector 1 val
Leakage detector 2 val
Customer Interlock
Ice Done Storage Switch
Occupied Override Switch
Description
Remote On/Off Switch
Heating/cooling selection switch
Setpoint selction switch
Capacity limitation switch 1
Capacity limitation switch 2
Oil level input, circuit A
Oil level input, circuit B
4-20 mA signal, setpoint reset
4-20 mA signal, capacity limitation
Leak detection input 1
Leak detection input 2
Customer interlock status
Ice storage end switch
Occupied override switch
12
Status
on/off
on/off
on/off
on/off
on/off
on/off
on/off
on/off
on/off
on/off
on/off
0 to 100
on/off
on/off
on/off
on/off
on/off
on/off
on/off
on/off
Unit
Volt
Volt
Volt
%
-
Displayed text*
Compressor A
Oil Solenoid Output A
Slide Valve 1 Output A
Slide Valve 1 Output A
Capacity Signal Cir A
Compressor B
Oil Solenoid Output B
Slide Valve 1 Output B
Slide Valve 1 Output B
Capacity Signal Cir B
Chiller Capacity signal
Alarm Relay Status
Running Relay Status
Shutdown Indicator Status
Cond 3 Way Valve Pos
Drycooler Fan 1
Drycooler Fan 2
Drycooler Fan 3
Drycooler Fan 4
Drycooler Fan 5
Drycooler Fan 6
Drycooler Fan 7
Drycooler Fan 8
Description
Output, compressor A
Oil solenoid output, circuit A
Slide valve 1 output, circuit A
Slide valve 2 output, circuit A
0-10 V signal, capacity circuit A
Output, compressor B
Oil solenoid output, circuit B
Slide valve 1 output, circuit B
Slide valve 2 output, circuit B
0-10 V signal, capacity circuit B
Chiller capacity signal
Alarm status
Run status
Shutdown status
Position of three-way valve
Output, drycooler 1
Output, drycooler 2
Output, drycooler 3
Output, drycooler 4
Output, drycooler 5
Output, drycooler 6
Output, drycooler 7
Output, drycooler 8
Unit
yes/no
0 to 1
0 to 1
0 to 1
open/closed
0 to 1
0 to 1
0 to 1
open/closed
Displayed text*
Cooler Flow Setpoint Out
Cooler Pump #1 Command
Cooler Pump #2 Command
Rotate Cooler Pumps ?
Cooler Flow Switch
Condenser Pump Command1
Condenser Pump Command2
Rotate Condenser Pumps ?
Condenser Flow Status
Description
Evaporator flow setpoint output
Evaporator pump control 1
Evaporator pump control 2
Evaporator pump rotation?
Flow switch
Condenser pump control 1
Condenser pump control 2
Condenser pump rotation?
Condenser flow status
Unit
hour
hour
hour
hour
hour
hour
hour
Displayed text*
Machine Operating Hours
Machine Starts Number
Compressor A Hours
Compressor A Starts
Compressor B Hours
Compressor B Starts
Cooler Pump #1 Hours
Cooler Pump #2 Hours
Condenser Pump #1 Hours
Condenser Pump #2 Hours
Description
Unit operating hours
Number of unit starts
Operating hours, compressor A
Number of starts, compressor A
Operating hours, compressor B
Number of starts, compressor B
Operating hours, evaporator pump 1
Operating hours, evaporator pump 2
Operating hours, condenser pump 1
Operating hours, condenser pump 2
Status
yes/no
yes/no
yes/no
yes/no
yes/no
yes/no
yes/no
yes/no
yes/no
yes/no
yes/no
yes/no
Displayed text*
Start-up delay in effect
Second Setpoint in Use
Reset in effect
demand limit active
Cooler Pump Rotation
Pump Periodic Start
Night Low Noise Active
Master Slave Active
Auto Changeover Active
condenser pump rotation
cond pump periodic start
Ice Mode in Effect
Description
Start-up delay in effect
Second setpoint in use
Setpoint reset active
Demand limit active
Evaporator pump rotation
Periodic pump start-up
Night mode active
Master/slave active
Automatic changeover active
Condenser pump rotation
Periodic condenser pump start-up
Ice storage mode active
Status
-20.0 to 78.8
-20.0 to 78.8
-20.0 to 78.8
0.2 to 20.0
80.0 to 145.4
80.0 to 145.4
0.2 to 20.0
39.0 to 122.0
32.0 to 115.0
80 to 120
0 to 100
0 to 100
0 to 100
Default
44
44
44
1
100
100
1
75
64
95
100
100
100
Unit
C
C
C
^C
C
C
^C
C
C
C
%
%
%
Displayed text*
Cooling Setpoint 1
Cooling Setpoint 2
Cooling Ice Setpoint
Cooling Ramp Loading
Heating Setpoint 1
Heating Setpoint 2
Heating Ramp Loading
Cool Changeover Setpt
Heat Changeover Setpt
Water Val Condensing Stp
Switch Limit Setpoint 1
Switch Limit Setpoint 2
Switch Limit Setpoint 3
Description
Cooling setpoint 1
Cooling setpoint 2
Ice storage setpoint
Cooling ramp loading
Heating setpoint 1
Heating setpoint 2
Heating ramp loading
Auto changeover setpoint, cooling
Auto changeover setpoint, heating
Water valve condensing setpoint
Limit setpoint switch 1
Limit setpoint switch 2
Limit setpoint switch 3
13
Displayed text
Description
Associated
table
General
Configuration
General configuration
GEN_CONF
Pump
Configuration
Pump configuration
PUMPCONF
User Configuration
User configuration
USERCONF
Reset
Configuration
Setpoint reset
RESETCFG
Schedule Menu
Time schedule
SCHEDULE
Holiday Menu
Holidays
HOLIDAY
Broadcast Menu
Broadcast menu
BRODCAST
Date/Time
configuration
Date/time configuration
DATETIME
Control
Identification
Control identification
CTRL_ID
Status
0 to 2
0 to 1
yes/no
1 to 15
0 to 2
0 to 1
0 to 1
0 to 4000
Default Units
0
0
0
1
0
0
0
100
%
0
0
2000
A
Displayed text*
Cir Priority Sequence
0 = Auto, 1 = A Prio
2 = B Prio
Staged Loading Sequence
Ramp Loading Select
Unit Off to On Delay
Demand Limit Type Select
0 = None
1 = Switch Control
2 = 4-20 mA Control
Night Mode Start Hour
Night Mode End Hour
Night capacity Limit
Current Limit select
Ice mode enable
Maximum Current Limit
Description
Circuit priority
0 = auto, 1 = priority circuit A
2 = priority circuit B
Staged loading sequence
Ramp loading selection
Start-up delay
Limitation type selection
0 = none
1 = switch control
2 = 4-20 mA signal control
Night mode start hour
Night mode end hour
Night mode capacity limit
Active limitation selection
Ice storage validation
Maximum current limit
14
Status
0 to 4
0 to 4
24 to 3000
yes/no
yes/no
yes/no
yes/no
yes/no
Default
0
0
48
0
0
1
0
0
Displayed text*
Condenser Pump Sequence
Cooler Pump Sequence
0 = No Pump
1 = One Pump Only
2 = Two Pumps Auto
3 = Pump#1 Manual
4 = Pump#2 Manual
Pump Auto Rotation Delay
Pump Sticking Protection
Stop Pump During Standby
Flow Checked if Pump Off
Cooler pump off in heat
Cond pump off in cool
Description
Condenser pump sequence
Evaporator pump sequence
0 = No pump
1 = 1 pump
2 = 2 pumps automatic
3 = pump 1 manual
4 = pump 2 manual
Pump rotation delay
Pump sticking protection
Stop pump when unit is in standby
Flow check when pump is off
Evaporator pump off in heating
Condenser pump off in cooling
Status
Default
1 to 9999 11
yes/no
1
Displayed text*
User Password
Metric/Imperial
Description
User password
Metric or Imperial measurement system
Status
0 to 3
0 to 3
14 to 125
14 to 125
0 to 25
0 to 25
0 to 20
0 to 20
14 to 125
14 to 125
-30 to 30
Default
0
0
14
14
0
0
0
0
14
14
0
14 to 125
14 to 125
0 to 25
0 to 25
0 to 20
0 to 20
14 to 125
14 to 125
-30 to 30
14
14
0
0
0
0
14
14
0
Unit
C
C
^F
^F
mA
mA
C
C
^C
C
C
^C
^C
mA
mA
C
C
^C
Displayed text*
Cooling Reset Select
Heating Reset Select
0 = None, 1 = OAT
2 = Delta T, 4 = Space Temp
3 = 4-20 mA control
Cooling
OAT No Reset Value
OAT Full Reset Value
Delta T No Reset Value
Delta T Full Reset Value
Current No Reset Value
Current Full Reset Value
Space T No Reset Value
Space T Full Reset Value
Cooling Reset Deg. Value
Heating
OAT No Reset Value
OAT Full Reset Value
Delta T No Reset Value
Delta T Full Reset Value
Current No Reset Value
Current Full Reset Value
Space T No Reset Value
Space T Full Reset Value
Cooling Reset Deg. Value
Format
1 to 31
1 to 12
0 to 99
1 to 7
0 to 24
0 to 59
Yes/no
Yes/no
Yes/no
Units
h
min
-
Description
Day of the month
Month
Year
Day of the week
Hour
Minutes
Winter time change-over active?
Holiday today?
Holiday tomorrow?
Description
Cooling reset selection
Heating reset selection
0 = none, 1 = outdoor temperature
2 = delta T, 4 = space temperature
3 = 4-20 mA control
Cooling mode
Outdoor temperature, no reset
Outdoor temperature, max. reset
Delta T, no reset
Delta T, max. reset
Current, no reset
Current, max. reset
Space temperature, no reset
Space temperature, max. reset
Maximum cooling reset value
Heating mode
Outdoor temperature, no reset
Outdoor temperature, max. reset
Delta T, no reset
Delta T, max. reset
Current, no reset
Current, max. reset
Space temperature, no reset
Space temperature, max. reset
Maximum heating reset value
Format
1 to 239
0 to 239
9600 to 38400
Description
Element number
Bus number
Communication speed
Description
Location description
Software number
Serial number
15
Name
Description
SCHEDULE1 (OCCPC01S) Unit on/off time schedule
SCHEDULE2 (OCCPC02S) Unit setpoint selection time schedule
Name
HOLDY_01
HOLDY_02
HOLDY_03
HOLDY_04
HOLDY_05
HOLDY_06
HOLDY_07
HOLDY_08
HOLDY_09
HOLDY_10
HOLDY_11
HOLDY_12
HOLDY_13
HOLDY_14
HOLDY_15
HOLDY_16
Description
Holiday 1
Holiday 2
Holiday 3
Holiday 4
Holiday 5
Holiday 6
Holiday 7
Holiday 8
Holiday 9
Holiday 10
Holiday 11
Holiday 12
Holiday 13
Holiday 14
Holiday 15
Holiday 16
Format
0/1/2
Value
2
Description
Activates broadcast
0 = deactivated, 1 = broadcast time holidays, on the network, 2 = broadcast time, holidays, unit only
0 to 239
0 to 239
Disable/Enable
0
0
Disable
Outdoor temperature broadcast, bus number of the unit with outdoor temperature
Element number of the unit with outdoor temperature
Summer/winter time activation
1 to 12
1 to 7
1 to 5
3
7
5
Month
Day of the week (1 = Monday)
Week of the month
1 to 12
1 to 7
1 to 5
10
7
5
Month
Day of the week (1 = Monday)
Week of the month
Description
Reset Alarms
Alarm reset
Associated table
ALARMRST
Current Alarms
Current alarms
CUR_ALM
Alarm History
Alarm history
Critical Alarm History
Critical alarm history
ALMHIST1
ALMHIST2
16
Description
Alarm reset
Alarm status
Current alarm 1
Current alarm 2
Current alarm 3
Current alarm 4
Current alarm 5
Current JBus alarm 1
Current JBus alarm 2
Current JBus alarm 3
Current JBus alarm 4
Current JBus alarm 5
CCN
MAST
CHIL_S_S
Active
-
Active
Active
Active
-
Active
Active
Active
Active
Active
Active
Active
Active
Off
Off
On
On
-
Active
-
Active
Active
-
Active
Active
Active
-
Local off
Local on
Local schedule
Remote
Network
LOFF
L-C
L-SC
REM
CCN
PARAMETER STATUS
Remote start/ Master
stop contact control type
CCN
CCN
CCN
Local
Local
Open
Open
Remote
Remote
Closed
Closed
Remote
Start-Stop
time schedule
Unoccupied
Unoccupied
Occupied
Occupied
Unoccupied
Unoccupied
Occupied
Occupied
Unoccupied
Unoccupied
Occupied
Occupied
CCN emergency
shutdown
Active
Disabled
Disabled
Disabled
Disabled
Disabled
Disabled
Disabled
General
alarm
oui
No
No
No
No
No
No
No
CONTROL UNIT
TYPE
MODE
CCN
CCN
CCN
CCN
CCN
CCN
Local
Local
Local
Local
Local
Local
Remote
Remote
Remote
Remote
Remote
Remote
Off
Off
Off
Off
Off
Off
On
On
Off
Off
Off
On
On
On
Off
Off
Off
Off
On
On
The pump is kept running for 20 seconds after the unit goes
to stop mode. It is turned off, if the unit is shut down due to
an alarm, unless the fault is a frost protection fault.
If two pumps are controlled and the reversing function has
been selected (see User 1 configuration), the control tries to
limit the pump run time delta to the configured pump changeover delay. If this delay has elapsed, the pump reversing
function is activated, when the unit is running. During the
reversing function both pumps run together for two seconds.
If a pump has failed and a secondary pump is available, the
unit is stopped and started again with this pump.
The control provides a means to automatically start the
pump each day at 14.00 hours for 2 seconds when the unit
is off. If the unit is fitted with two pumps, the first pump is
started on odd days and the second pump is started on
even days. Starting the pump periodically for few seconds
increases the life-time of the pump bearings and the
tightness of the pump seal.
17
Control type
Off
On
On
On
On
On
On
Local
Local
Remote
Remote
CCN
CCN
Heating/cooling selection
in local mode
Cooling
Heating
-
Heating/cooling contact
in local mode
On cooling
On heating
-
18
Ice storage
configuration*
Activated
Activated
Activated
-
Operating mode
Cooling
Heating
Cooling
Cooling
Heating
Cooling
Heating
Cooling
Heating
Parameter status
Heating/cooling
operating mode
Cooling
Cooling
Cooling
Cooling
Cooling
Cooling
Heating
Heating
Heating
Heating
HC_SEL
Ice storage
contact status*
Open
Closed
-
Ice storage
contact status*
Open
Closed
-
Schedule 2
status
Unoccupied
Unoccupied
Occupied
Unoccupied
Occupied
Unoccupied
Control contact 2
csp 1 (open)
csp 2 (closed)
Open
Closed
Closed
Open
Closed
Active setpoint
Cooling setpoint 1
Cooling setpoint 2
Ice storage setpoint
Cooling setpoint 2
Cooling setpoint 1
Heating setpoint 2
Heating setpoint 1
Heating setpoint 2
Heating setpoint 1
Heating setpoint 2
Active setpoint
Control setpoint
Cooling setpoint 1
Cooling setpoint 2
Cooling setpoint 1
Ice storage setpoint
Cooling setpoint 2
Heating setpoint 1
Heating setpoint 2
Ice storage
configuration*
Activated
Activated
-
Ice storage
contact status*
Open
Closed
-
Schedule 2 status
Occupied
Unoccupied
Unoccupied
Unoccupied
Occupied
Unoccupied
Active setpoint
Cooling setpoint 1
Cooling setpoint 2
Ice storage setpoint
Cooling setpoint 2
Heating setpoint 1
Heating setpoint 2
5.7.2 - Reset
Reset means the active setpoint is modified so that less
machine capacity is required (in cooling mode the setpoint
is increased, in heating mode it is decreased). This modification is in general a reaction to a drop in the load. For the
Touch Pilot control system, the reset source can be configured in the menu Status => RESETCFG: it can be based
on the outdoor temperature (gives a measure of the load
trends for the building) or used with the energy management
option at the reset setpoint. In response to a drop in the
space temperature or to a drop in T, the cooling setpoint
is normally reset upwards to optimise unit performance:
In the three cases the reset parameters, i.e. slope, source and
maximum value, are configurable in the Setpoint menu.
Reset is a linear function based on three parameters.
A reference at which reset is zero (space temperature or
T - no reset value).
A reference at which reset is maximum (space temperature or T - full reset value).
The maximum reset value.
Reset value
% Building load
19
Description
Unit start/stop time schedule
Unit setpoint selection time schedule
DESCRIPTION
Holiday period 1
Holiday period 2
Holiday period 3
Holiday period 4
Holiday period 5
Holiday period 6
Holiday period 7
Holiday period 8
Holiday period 9
Holiday period 10
Holiday period 11
Holiday period 12
Holiday period 13
Holiday period 14
Holiday period 15
Holiday period 16
20
Remarks
Active setpoint reset via space temperature control. See chapter 5.7.2.
Active setpoint reset. See chapter 5.7.2.
Active setpoint reset via unit capacity control. See chapter 3.7.4.
If the contact is closed, the unit goes into occupied mode
See chapter 3.7.4 and 5.8.
Permits immediate unit shut-down
If the contact is closed, the unit enters the ice storage mode
0-10 V output
Output active (24 V), if compressor A is operating
Output active (24 V), if compressor B is operating
Output active (relay output), if the unit has completely stopped due to an alarm
Output active (relay output), if the unit is in alert condition
6 - DIAGNOSTICS - TROUBLESHOOTING
6.1 - General
The Touch Pilot control system has many fault tracing aid
functions. The local interface and its various menus give
access to all unit operating conditions. If an operating fault
is detected, an alarm is activated and an alarm code is
stored in the Alarms menu, sub-menus Reset alarms and
Current alarm.
6.2 - Displaying alarms
The alarm icon on the interface (see chapter 4) allows the
quick display of the unit status.
A flashing LED shows that the circuit is operating but
there is an alert.
A steady LED shows that the circuit has been shut
down due to a fault.
When the cause of the alarm has been corrected the alarm
can be reset, depending on the type, either automatically
on return to normal, or manually when action has been
taken on the unit. Alarms can be reset even if the unit is
running.
21
Reset type
Probable cause
Defective thermistor
As above
As above
As above
As above
As above
As above
As above
As above
As above
As above
As above
Transducer fault or
installation fault
As above
As above
As above
As above
As above
2
3
th-02
th-06
th-07
As above
5
6
7
8
9
10
11
th-11
th-32
th-12
th-13
th-15
th-16
th-33
Co-f1
21
22
23
Co-f2
Co-f3
Co-f4
As above
As above
As above
24
25
Co-o1
Co-o3
As above
As above
As above
As above
As above
As above
As above
As above
26
Co-V1
27
Co-V2
Process faults
28
P-01
As above
As above
29
P-02
30
31
P-03
P-05
As above
Compressor capacity increase or
unloading stopped, depending on the
temperature value
32
33
34
35
36
37
P-06
P-08
P-09
P-11
P-12
P-14
As above
Circuit A shuts down
Circuit B shuts down
Circuit A shuts down
Circuit B shuts down
Unit shuts down
As above
As above
As above
As above
As above
-
38
P-28
39
40
P-30
P-67
As above
Automatic, if the temperature
returns to normal and the
outside temperature is below
10C and if the same alarm
has not tripped during the
last 24 hours
As above
Manual
Manual
Manual
Manual
Automatic, if the same alarm
has not tripped during the
last 24 hours
Automatic, when the contact
closes again
As above
Manual
22
As above
As above
As above
As above
As above
As above
As above
Lack of water flow or
defective thermistor
Reset type
Probable cause
Manual
Manual
Manual
Manual
Manual
Manual
47
48
P-76
MC-nn
49
FC-n0
No factory configuration
50
FC-01
Manual
Automatic, when the master configuration returns to normal or when the unit
is no longer in master/slave mode
Automatic, when the configuration is
entered
Manual
As above
As above
As above
As above
As above
Oil level too low or oil level
detector defective
As above
-
51
52
P-31
P-32
Manual
Manual
53
54
55
P-33
P-15
P-37
As above
Automatic
Automatic
56
P-38
Automatic
57
P-40
As above
P-41
None
As above
59
P-50
None
58
As above
Defective sensor
Defective transducer or
condensing pressure too
high or too low
As above
None
60
P-73
Manual
61
P-74
Manual
62
P-78
Manual
63
64
P-79
P-81
Manual
Manual
65
66
P-82
P-90
Manual
Manual
67
P-91
68
P-97
Manual
As above
Manual or automatic - see alarm
variator sub-code later in this
document
As above
Speed controller fault or
alert
73
W1-xxx
Compressor fault
74
A1-01
75
B1-01
76
A1-03
77
B1-01
Software fault
78
DB-xx
As above
As above
Automatic
Automatic
Manual
Manual
Automatic
79
Automatic
Maintenance alarm
69
Sr-nn
Service maintenance alert No. nn
Variable speed controller alarm
70
V0-xxx
Fault, variable speed controller, circuit A
71
72
V1-xxx
W0-xxx
LS-xx
23
Alarm/alert
Description
level
Variator sub-code alarms
2
Alarm
Error at function "Live Zero"
4
Alarm
Phase loss detection
7
Alarm
Overvoltage detected
8
Alarm
Undervoltage detected
9
Alarm
Inverter overload
10
Alarm
Motor overheated
11
Alarm
Motor overheat thermistor defective
12
Critical alarm Torque limit exceeded
13
Critical alarm Overcurrent detected
14
Critical alarm Poor earthing
16
Critical alarm Motor short-circuit detected
17
Alarm
Communication loss with the frequency converter
23** Alarm
Internal fan operating problem
25
Alarm
Brake resistor short-circuited
26
Alarm
Capacity dissipated by the brake resistor too high
28
Alarm
Brake verification
29
Critical alarm VFD temperature too high
30
Critical alarm Motor phase U missing
31
Critical alarm Motor phase V missing
32
Critical alarm Motor phase W missing
33
Alarm
Current demand too high
34
Alarm
Problem on the site communication bus
36
Alarm
Supply voltage problem
38
Critical alarm Internal frequency variator problem
47
Alarm
24 V supply too low
48
Alarm
1.8 V supply too low
57*** Alarm
No response from AMA
65
Alarm
Control board overheated
67
Critical alarm Option configuration modifications
68
Alarm
Numerical input 37 - emergency stop activated
71
Alarm
Emergency stop at thermistor PTC1
72
Critical alarm Emergency stop
80
Alarm
Frequency variator reset to default values
94
Alarm
Curve end
95
Alarm
Torque loss
243 Alarm
IGBT defective
251 Critical alarm New parts detached
301 Alarm
Problem in set 1 of the configuration parameters
302 Alarm
Problem in set 2 of the configuration parameters
303 Alarm
Problem in set 3 of the configuration parameters
Variator sub-code alerts (WY-XXX*)
1
Alert
10 V supply to low
2
Alert
Error at function "Live Zero"
3
Alert
No motor
4
Alert
Phase loss detection
5
Alert
Intermediate voltage too high
6
Alert
Intermediate voltage too high
7
Alert
Intermediate voltage too high
8
Alert
Intermediate voltage too high
9
Alert
Inverter overload
10
Alert
Motor overheated
11
Alert
Motor overheat thermistor defective
12
Alert
Torque limit exceeded
13
Alert
Overcurrent detected
14
Alert
Poor earthing
17
Alert
Motor short-circuit detected
23** Alert
Communication loss with the frequency converter
25
Alert
Brake resistor short-circuited
26
Alert
Capacity dissipated by the brake resistor too high
28
Alert
Brake verification
34
Alert
Problem on the site communication bus
36
Alert
Supply voltage problem
47
Alert
24 V supply too low
49
Alert
Motor speed limit exceeded
59
Alert
Current limit exceeded
62
Alert
Frequency at the maximum limit
64
Alert
Voltage limit
65
Alert
Control board overheated
66
Alert
Internal frequency variator temperature too low
*
**
***
24
Action taken
Contact Carrier Service
Check the VFD supply voltage and the phase balance (3%)
Contact Carrier Service
Contact Carrier Service
Check the VFD output current/compressor current
Check the motor temperature
Contact Carrier Service
Check the VFD output current/compressor current
Check the VFD output current/compressor current
Check if an earth fault exists
Check if there is a short-circuit at the VFD terminals
Check the connections and the shielding of the serial communication cable
Check the internal fan rotation
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Space temperature too high or VFD ventilation obstructed or damaged
Check wiring of phase U
Check wiring of phase V
Check wiring of phase W
Let the VFD cool down for 20 minutes before starting it
Check the connections and the shielding of the serial communication cable
Check the VFD supply voltage and the phase balance (3%)
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Check the space temperature and the VFD fan
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Check the communication bus connections and the software version
Check the communication bus connections and the software version
Check the communication bus connections and the software version
Contact Carrier Service
Contact Carrier Service
Check the motor connections
Check the VFD supply voltage and the phase balance (3%)
Check the VFD supply voltage and the phase balance (3%)
Check the VFD supply voltage and the phase balance (3%)
Contact Carrier Service
Contact Carrier Service
Check the VFD output current/compressor current
Check the motor temperature
Contact Carrier Service
Check the VFD output current/compressor current
Check the VFD output current/compressor current
Check if an earth fault exists
Check the connections and the shielding of the serial communication cable
Check the internal fan rotation
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Check the connections and the shielding of the serial communication cable
Check the VFD supply voltage and the phase balance (3%)
Contact Carrier Service
Contact Carrier Service
Check the VFD output current/compressor current
Check the VFD output current/compressor current
Supply voltage too low
Check the space temperature and the VFD fan
Space temperature too low
Alarm/alert
Description
level
Variator sub-code alerts (WY-XXX*)
71
Alert
Emergency stop at thermistor PTC1
72
Alert
Emergency stop
90 Alert
Encoder loss
94
Alert
Curve end
95
Alert
Torque loss
96
Alert
Start-up delayed
97
Alert
Stop delayed
98
Alert
Clock problem
243 Alert
IGBT defective
247 Alert
Capacity board temperature
*
**
***
Action taken
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
1
2
3
4
5
6
7
8
25
1
2
3
4
5
6
1
2
3
4
Buzzer configuration
Interface order: local before remote (do not modify)
Start-up delay time (do not modify)
Information on the system start-up screen
26
1
2
1
2
1
2
3
4
1
2
3
4
Contrast control
Time for the screensaver to be displayed. After the period defined the
screen goes black.
Rotation of screen image
Touch screen calibration
Possible causes
Problem at the RS485 converter level of
the PC or connection problem on the
primary CCN bus.
Electrical problem between 0 V CCN of
the primary bus and 0 V CCN of the
secondary bus.
Checks to be made
Check the CCN cable connections. The
unit CCN address is 0.1 and the communication speed is 9600 baud by default.
Check the connection of the metal part of
the interface casing to earth.
Solutions
Replace the RS485 connector.
Connect the metal part of the interface
casing to earth.
Possible causes
Network property details not valid,
Ethernet network not available.
Checks to be made
Solutions
Check the network parameters. Check
Contact your system administrator. Check the
for flashing of the orange LED on the unit. Ethernet connection to the local network, if the
orange LED does not flash.
Contact your system administrator.
In agreement with your system administrator open
the RunTime Java control panel and select "direct
connection" in the system parameters and/or
request in the web browser (Tools -> Options ->
Connection -> System parameters) that no proxy
server is used to go to the local addresses.
If possible untick "use of an automatic
configuration script"). Restart the web browser.
Check that the web browser does not go Open the browser and in the system connection
via a proxy server to access the unit.
parameters add the IP address of the unit in the
Check that the Java application does not proxy exceptions. (Tools -> Options -> Connection
store the internet files on the PC.
-> System parameters -> "No proxy for"). See
chapter 8.3.4.
28
29
For example:
Unit address: 172.30.101.11 and PC address:
172.30.101.182. In this example 172.30 corresponds to the
network and 101 corresponds to the sub-system.
8.3.3 - Check the Ethernet connection on the PC
Open the configuration panel of the PC and doubleclick on Network Connections.
Find the system interface board and check that no red
cross is shown on the icon.
The connection to the local network must be authorised
and in the connected status. If this is not the case, check the
connections and authorise/repair the network connection.
8.3.4 - Configuration of the Java application
Open the configuration panel and double-click on the Java
application Java icon. If it is not there, it must be downloaded
from http://www.java.com (free).
If the Java application is there, ensure that it is not used by
other applications. If it is, please check the compatibility of
the following configuration with these.
Click on the system parameters, select a direct connection
to bypass the proxy server or the automatic configuration
script.
30
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