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30XW-V/30XWHV

Touch Pilot Control

Operation and maintenance instructions

Contents
1 - SAFETY CONSIDERATIONS................................................................................................................................................ 4
1.1 - General....................................................................................................................................................................................... 4
1.2 - Avoid electrocution................................................................................................................................................................... 4
2 - GENERAL DESCRIPTION..................................................................................................................................................... 4
2.1 - General....................................................................................................................................................................................... 4
2.2 - Abbreviations used................................................................................................................................................................... 4
3 - HARDWARE DESCRIPTION................................................................................................................................................ 5
3.1 - General....................................................................................................................................................................................... 5
3.2 - Power supply to boards............................................................................................................................................................. 5
3.3 - Light emitting diodes on boards.............................................................................................................................................. 5
3.4 - The sensors................................................................................................................................................................................. 5
3.5 - The controls................................................................................................................................................................................ 6
3.6 - Frequency variator.................................................................................................................................................................... 6
3.7 - Connections at the users terminal block............................................................................................................................... 6
4 - SETTING UP THE Touch Pilot user interface................................................................................................. 8
4.1 - User interface ........................................................................................................................................................................... 8
4.2 - Web connection ........................................................................................................................................................................ 8
4.3 - General features........................................................................................................................................................................ 8
4.4 - On/off screen.............................................................................................................................................................................. 9
4.5 - Password/language screen........................................................................................................................................................ 9
4.6 - Menu screen............................................................................................................................................................................... 9
4,7 - Configuration screen................................................................................................................................................................. 9
4.8 - Data screen.............................................................................................................................................................................. 10
4.9 - Override screen....................................................................................................................................................................... 10
4.10 - Time schedule screen............................................................................................................................................................ 10
4.11 - Screen structure..................................................................................................................................................................... 11
4.12 - Detailed menu description................................................................................................................................................... 11
4.13 - Menu configuration............................................................................................................................................................... 14
5 - TOUCH PILOT CONTROL OPERATION........................................................................................................................ 17
5.1 - Start/stop control..................................................................................................................................................................... 17
5.2 - Unit stop function................................................................................................................................................................... 17
5.3 - Evaporator water pump control............................................................................................................................................ 17
5.4 - Condenser water pump control............................................................................................................................................. 18
5.5 - Water flow switch..................................................................................................................................................................... 18
5.6 - Heating/cooling selection....................................................................................................................................................... 18
5.7 - Control point........................................................................................................................................................................... 18
5.8 - Demand limit........................................................................................................................................................................... 19
5.9 - Night mode............................................................................................................................................................................... 19
5.10 - Capacity control.................................................................................................................................................................... 19
5.11 - Option 152 - saturated condensing temperature control.................................................................................................... 20
5.12 - Time schedule function ........................................................................................................................................................ 20
5.13 - Option 156 - energy management option . ........................................................................................................................ 20
5.14 - Black box function................................................................................................................................................................ 21
5.15 - Option 150B - Maximum condenser leaving water temperature = 45C............................................................................ 21
5.16 - Option 159 - Refrigerant leak detection............................................................................................................................. 21

6 - DIAGNOSTICS - TROUBLESHOOTING.......................................................................................................................... 21
6.1 - General..................................................................................................................................................................................... 21
6.2 - Displaying alarms.................................................................................................................................................................... 21
6.3 - Resetting alarms...................................................................................................................................................................... 21
6.4 - Critical alarms.......................................................................................................................................................................... 21
6.5 - Alarm codes............................................................................................................................................................................. 22
6.5 - Alarm codes (cont.)................................................................................................................................................................. 23
7 - COLOUR TOUCH SCREEN INTERFACE ParamETER SETTING........................................................................ 25
7.1 - Main configuration menu....................................................................................................................................................... 25
7.2 - Find and modify the unit IP address..................................................................................................................................... 25
7.3 - Configuration of the web connection.................................................................................................................................... 26
7.4 - System configuration and buzzer........................................................................................................................................... 26
7.5 - Display configuration (contrast, screensaver, calibration)................................................................................................. 27
7.6 - "Keyboard" menu................................................................................................................................................................... 27
7.7 - Password for access to the touch screen configuration....................................................................................................... 27
7.8 - Languages available for the touch screen configuration................................................................................................... 27
8 - DIAGNOSTICS AND COMMUNICATION PROBLEM TROUBLESHOOTING.................................................... 28
8.1 - Hardware problems................................................................................................................................................................ 28
8.2 - Problems with the use of the web interface......................................................................................................................... 28
8.3 - Ethernet/IP coonnection problem........................................................................................................................................ 28

This generic controls manual covers one or several product ranges. Certain functions, options or accessories may not be
available. The cover images are solely for illustration and forms no part of any offer for sale or any sale contract.
3

1 - SAFETY CONSIDERATIONS

2 - GENERAL DESCRIPTION

1.1 - General

2.1 - General

Installation, start-up and servicing of equipment can be


hazardous if certain factors particular to the installation are
not considered: operating pressures, presence of electrical
components and voltages and the installation site (elevated
plinths and built-up up structures). Only properly qualified
installation engineers and highly qualified installers and
technicians, fully trained for the product, are authorised to
install and start-up the equipment safely. During all servicing
operations all instructions and recommendations which
appear in the installation and service instructions for the
product, as well as on tags and labels fixed to the equipment
and components and accompanying parts supplied separately, must be read, understood and followed.
Apply all standard safety codes and practices.
Wear safety glasses and gloves.
Use the proper tools to move heavy objects. Move units
carefully and set them down gently.

Touch Pilot is a system for controlling 30XW-V/30XWHV


dual-circuit water-cooled units. Touch Pilot controls the
start-up of the compressors needed to maintain the desired
heat exchanger entering or leaving water temperature. Touch
Pilot constantly monitors safety devices to ensure unit
protection. Touch Pilot also gives access to a Quick Test
program covering all inputs and outputs.

1.2 - Avoid electrocution


Only personnel qualified in accordance with IEC (International Electrotechnical Commission) recommendations
may be permitted access to electrical components. It is
particularly recommended that all sources of electricity to
the unit be shut off before any work is begun. Shut off the
main power supply at the main circuit breaker or isolator.

All Touch Pilot controls can work in accordance with three


independent modes:
Local mode: the machine is controlled by commands
from the user interface.
Remote mode: the machine is controlled by volt-free
contacts.
CCN mode: the machine is controlled by commands
from the Carrier Comfort Network (CCN). In this
case, a data communication cable is used to connect
the unit to the CCN communication bus.
The operating mode must be chosen with the Start/Stop
button described in chapter 4. When the Touch Pilot system
operates autonomously (Local or Remote mode) it retains
all of its own control capabilities but does not offer any of the
features of the CCN network, except the CCN emergency
stop command (if this command is active, it stops the unit
whatever the active operating type).

IMPORTANT: This equipment uses and emits electromagnetic signals. Tests have shown that the equipment
conforms to all applicable codes with respect to electromagnetic compatibility.

2.2 - Abbreviations used

RISK OF ELECTROCUTION: Even when the main


circuit breaker or isolator is switched off, certain circuits
may still be energised, since they may be connected to a
separate power source.

The following abbreviations are used frequently:

RISK OF BURNS: Electrical currents cause components


to get hot either temporarily or permanently. Handle
power cable, electrical cables and conduits, terminal box
covers and motor frames with great care.

In this manual, the refrigeration circuits are called circuit


A and circuit B.

1. Local-Off
2. Local-On
3. Local-Schedule
4. CCN mode
5. Remote mode
6. Master mode
7. CCN
8. LED
9. SCT
10. LEN
11. SST

Operating type: Local Off


Operating type: Local On mode
Operating type: Local On following a time schedule
CCN operating type
Operating type: by remote contacts
Operating type: master unit (master/slave assembly)
Carrier Comfort Network. This is the Carrier communication
network.
Light-emitting diode
Saturated condensing temperature
Internal communication bus linking the basic board to the
slave boards
Saturated suction temperature.

3 - HARDWARE DESCRIPTION

3.3 - Light emitting diodes on boards

3.1 - General

All boards continuously check and indicate the proper


operation of their electronic circuits. A light emitting diode
(LED) lights on each board when it is operating properly.
The red LED flashing for a two-second period on the
NRCP2-BASE board indicates correct operation. A
different rate indicates a board or a software failure.
The green LED flashes continuously on all boards to
show that the board is communicating correctly over
its internal bus. If the LED is not flashing, this indicates
a LEN bus wiring problem.

Touch Pilot control interface

When the unit is energised, all boards must flash in a


synchronised way. If a board does not flash at the same
time as the others, verify its connection at the LEN bus.
Attention: The touch screen interface diodes do not
follow the same logic.
3.4 - The sensors
Touch Pilot control - view from below

Pressure sensors
Two types of electronic sensors are used to measure the
following pressures in each circuit:
Discharge gas pressure (high pressure type)
Suction pressure (low pressure type)
Oil pressure (high pressure type)
These electronic sensors deliver 0 to 5 V d.c. The pressure
sensors are connected to the AUX or NRCP2-BASE main
board.

Legend
1 Power supply connector (24 V a.c.)
2 LEN connector
3 CCN connector
4 Ethernet connector
5 USB connector

The control system consists of a NRCP2-BASE main board,


variators for compressor control, PD-AUX boards and an
NRCP2-BASE board for units equipped with energy
management option. All boards communicate via an
internal LEN bus. The ST3 touch control interface board
continuously manages the information received from the
various pressure and temperature probes, and incorporates
the program that controls the unit.
3.2 - Power supply to boards
All boards are supplied from a common 24 V a.c. supply
referred to earth.
CAUTION: Maintain the correct polarity when connecting
the power supply to the boards, otherwise the boards may
be damaged.
In the event of a power supply interrupt, the unit restarts
automatically without the need for an external command.
However, any faults active when the supply is interrupted
are saved and may in certain cases prevent a circuit or unit
from restarting.

Discharge pressure sensors


These are on the high pressure side of each circuit. They are
used to control head pressure or high pressure load shedding.
Oil pressure sensors
These sensors are located at the oil pressure port of each
compressor.
Suction pressure sensors
They measure the low-pressure side of each circuit.
Thermistors
These all have similar characteristics.
Evaporator entering and leaving water temperature sensor
The evaporator entering and leaving water temperature
sensors are installed in the entering and leaving side water
box.
Discharge gas sensor
This sensor is used to control the discharge gas temperature,
and permits control of the discharge superheat. It is located
at the discharge of each compressor.
Suction gas sensor
This sensor is used to control the suction gas temperature.
It is located at the suction side of each compressor.
Motor sensor
This is used to control the motor temperature of each
compressor.
5

Condenser entering/leaving water temperature sensor


These sensors measure the entering and leaving water
temperatures in water-cooled units or air-cooled units with
the heat reclaim option.
Temperature setpoint reset sensor
This is an optional 4-20 mA sensor (energy management
option) which can be installed remotely from the unit. It is
used to reset the setpoint on the unit.
3.5 - The controls
Evaporator pumps
The controller can regulate one or two evaporator pumps
and takes care of the automatic changeover between pumps.
Condenser pumps
The controller can regulate one or two condenser pumps
and takes care of the automatic changeover between pumps.
Electronic expansion valve (EXV)
The EXV is used to adjust the refrigerant flow to changes
in the operating conditions of the machine. To adjust the
refrigerant flow, a piston moves constantly up or down to
vary the cross-section of the refrigerant path. This piston is
driven by an electronically controlled linear stepper motor.
The high degree of accuracy with which the piston is
positioned ensures that the flow of refrigerant is precisely
controlled.
The water flow switch configuration
This permits automatic control of the minimum water flow
setpoint of the water flow switch.
3.6 - Frequency variator
The frequency variator is used to control the compressor.
It allows compressor start-up and capacity control by
modifying the supply frequency. The variator continually
monitors the many compressor parameters in order to
ensure its protection. If a problem occurs, the frequency
variator triggers an alarm and if necessary stops the
compressor.
The high-pressure switch is directly connected to the
frequency variator.

3.7 - Connections at the users terminal block


3.7.1 - General description
The contacts below are available at the users terminal
block on the NRCP2-BASE board (see figure of the control
board). Some of them can only be used if the unit operates
in remote operating type (Remote mode).
The following table summarises the connections at the
users terminal block.
3.7.2 - Volt-free contact on/off/cooling/heating
If the unit works in the remote operating mode (Remote)
the operation of the on/off contacts and the heating/cooling
contacts is as follows:
Without multiplexing
On/off contact
Cooling/heating contact

Off
Open
-

Cooling
Closed
Open

Heating
Closed
Closed

3.7.3 - Volt-free setpoint selection contact

Setpoint selection contact

Cooling
csp1
Open

csp2
Closed

Heating
hsp1
Open

hsp2
Closed

3.7.4 - Volt-free capacity limit selection contact


Capacity limit 1
Capacity limit 2

100%
Open
Open

Limit 1
Closed
Open

Limit 2
Open
Closed

Terminal block connections


Description
Control evaporator pump 1

Connector/
channel
J2A/Ch16

Terminal Board (item in wiring


diagram)/ option
90-12
NRCP2-BASE main board (A1)

Control evaporator pump 2

J2A/Ch17

90A-12

NRCP2-BASE main board (A1)

Control condenser pump 1

J2A/Ch18

95-12

NRCP2-BASE main board (A1)

Control condenser pump 2

J2A/Ch19

95A-12

NRCP2-BASE main board (A1)

Alarm relay output


Relay output on or ready to start
Contact 1: on/off

J3/Ch24
J3/Ch25
J4/Ch08

30A-31A
37-38
32-33

NRCP2-BASE main board (A1)


NRCP2-BASE main board (A1)
NRCP2-BASE main board (A1)

Contact 2: selection of second setpoint J4/Ch09

65-66

NRCP2-BASE main board (A1)

Contact 3: capacity limit selection 1


Contact 4: heating/cooling mode selection
(water-ccoled heat pump unit only)
User safety loop input

73-74
34-35

NRCP2-BASE main board (A1)


NRCP2-BASE main board (A1)

34-35

NRCP2-BASE main board (A1)

Options
Three-way valve control output (0-10 V)
Contact, occupancy mode override
Contact 3bis: capacity limit selection 2
User safety loop input
Ice storage contact
Relay output for unit shut-down after an
alarm
Relay output for an alert
Condenser flow switch input
Space temperature input for setpoint
reset
Setpoint reset input
Capacity limitation input
Compressor A operation input
Compressor B operation input
Unit capacity output (0-10 V)
Refrigerant leak detection input 1
Refrigerant leak detection input 2
CCN connection

J4/Ch10
J5/Ch12 (shown
on terminal)
J4/Ch11a

J8/Ch7 (shown on 80-80+


terminal)
J4/Ch08
77-78

Remarks
The controller can regulate one or two evaporator pumps and
takes care of the automatic changeover between pumps.
The controller can regulate one or two evaporator pumps and
takes care of the automatic changeover between pumps.
The controller can regulate one or two condenser pumps and
takes care of the automatic changeover between pumps.
The controller can regulate one or two condenser pumps and
takes care of the automatic changeover between pumps.
Indicates the alarms.
Indicates if the unit is ready to start or operates.
This contact is used for the unit on/off control. It is only taken
into consideration if the unit is in the remote operating mode
(remote mode).
This contact is only taken into consideration if the unit is in the
remote operating mode (remote mode).
See description in chapter 3.7.4.
This contact is only taken into consideration if the unit is in the
remote operating mode (remote mode).
This contact is used for the customer safety loops that require
unit shut-down if it is closed. Alarm P-91 is triggered.

NRCP2-BASE main board (A1 option 152)


NRCP2-BASE EMM (A3)/energy
management (option 156)
NRCP2-BASE EMM (A3)/energy
management
NRCP2-BASE EMM (A3)/energy
management (option 156)

The control allows control of a three-way valve based on the


saturated condensing temperature.
In the remote operating mode this allows control of the unit
occupancy (occupied/unoccupied).
J4/Ch09
73A-74A
This contact is only available with the energy management
option (see chapter 3.7.4.)
J4/Ch10
34A-35A
This contact is used for the customer safety loops that require
unit shut-down if it is closed. This contact is only available
with the energy management option.
J4/Ch11a
75-76
NRCP2-BASE EMM (A3)/energy This contact is used to select the chilled-water setpoint.
management (option 156)
J3/Ch24
30-31
NRCP2-BASE EMM (A3)/energy Indicates if the unit has completely shut down due to an alarm
management (option 156)
J3/Ch25
30B-31B NRCP2-BASE EMM (A3)/energy Indicates alerts.
management (option 156)
J5/Ch13 (shown
96-97
NRCP2-BASE EMM (A3)/energy Shows that there is water flow on the condenser side
on terminal)
management (option 156)
J6/Ch02 (shown
71A-72A NRCP2-BASE EMM (A3)/energy Allows setpoint reset, if space temperature reset is selected.
on terminal)
management (option 156)
J7A/Ch05 (shown 71-72
NRCP2-BASE EMM (A3)/energy Allows setpoint reset, if reset via the 4-20 mA input is
on terminal)
management (option 156)
selected.
J7B/Ch06 (shown 67-68
NRCP2-BASE EMM (A3)/energy Allows capacity limitation with a 4-20 mA signal
on terminal)
management (option 156)
J2A/Ch16 (shown 37A1NRCP2-BASE EMM (A3)/energy Compressor A operating status
on terminal)
38A1
management (option 156)
J2A/Ch17 (shown 37B1NRCP2-BASE EMM (A3)/energy Compressor B operating status
on terminal)
38B1
management (option 156)
J8/Ch7 (shown on 79+-79NRCP2-BASE EMM (A3)/energy This output reports the capacity percentage of the unit
terminal)
management (option 156)
J7/Ch13 (shown
45-1-46-1 PD-AUX (A4)/leak detection
This input is used with the refrigerant leak detection option
on terminal)
(option 159)
J8/Ch14 (shown
45-2-46-2 PD-AUX (A4)/leak detection
This input is used with the refrigerant leak detection option
on terminal)
(option 159)
ST3-HMI
An RS-485 bus is used for connection to the CCN.
- Pin 1: signal +
- Pin 2: ground
- Pin 3: signal -

4 - SETTING UP THE Touch Pilot user interface


4.1 - User interface
The user interface is a numerical 800 x 480 mm touch
screen. Navigation is either directly from the touch screen
interface or by connecting to a web interface at the IP port
of the controller.
The navigation menus are the same for both connection
methods. Only two web connections are authorised by the
interface at the same time.

4.2 - Web connection


Connection is from a PC using a web browser with Java.
To connect to the Touch Pilot control enter the IP address
of the unit in the address bar of the web browser.
Unit default address: 169.254.0.1. This address can be
changed (see chapter 7.2)
Minimum web browser configuration:
Microsoft Internet Explorer version 8 or Mozilla Firefox
version 3.5.2 or higher (in the advanced connection
options add the unit address to the address list. Do
not use a proxy server).
Java platform version 6 or higher (in the control panel
untick the option that allows storing temporary internet
files and use a direct connection).

4.3.2 - Screens
The interface includes different screens that are listed below:
Welcome screen,
Synoptic screen with direct display of the main
parameters,
Menu screens for navigation,
Data/configuration screens listing the parameters by type,
Operating mode selection screen,
Password entry and language selection screen,
Parameter modification screen,
Time schedule screen.
NOTE: If the interface is not used for a long period, it will
go black. The control is always active, the operating mode
remains unchanged. The interface screen is re-animated,
when the user presses the screen. The welcome screen is
displayed.
4.3.3 - Welcome screen
The welcome screen is the first screen shown after switching
the unit on or after re-animation of the screen. It displays
the application name as well as the applicable software
version number.
To exit from this screen press button
Start button

Software version number

For more information on the web browser and Java platform


configuration refer to chapter 8 Diagnostics and communication problem troubleshooting and contact your network
administrator.
Two users can be connected simultaneously, with no priority
between users; the last modification is taken into account.
4.3 - General features

4.3.4 - Synoptic screen

4.3.1 - Buttons
Unit is
running or in
standby

Unit is off

Access to
menus

Not logged
in

Logged
in

No alarm

Alert

Alarm

Back

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information

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Value which can be


modified

90!
4

6
5 3
2
1
2
3
4
5
6
7
8
9
10
11

Condenser water inlet and outlet


Evaporator water inlet and outlet
Setpoint
Condenser pump status
Evaporator pump status
Unit capacity percentage
Synoptic screen access button
Menu access button
Connection/language screen access button
Start/stop screen access
Alarm menu access

Message: all screens described below can display an


information message in the band at the bottom.
Message
COMMUNICATION FAILURE!
ACCESS DENIED!
LIMIT EXCEEDED!
Save changes?
HIGHER FORCE IN EFFECT!

4.5 - Password/language screen

Status
Equipment controller did not respond while
reading the table content.
Equipment controller does not allow accessing
one of the table data blocks.
The value entered exceeds the table limits.
Modifications have been made. The web
interface waits to confirm exit by pressing Save
or Cancel
Force or Auto command was rejected by the
equipment controller because the interface force
level is lower than the equipment controllers.

4.4 - On/off screen


4.4.1 - Unit start-up
With the unit in Local Off mode, press button
to display
the list of operating modes. Select the required mode.

1
2
3
4
5

Cursor showing the activated language


Logged in
Unit of measurement selection: Metric/Imperial
Enter the password
Logged off

Attention: Validation of password only effective


after log-in button 2 has been pressed.

Shows the last


mode selected

4.6 - Menu screen


To access the menu press button
Operating
mode list

Stopping the unit: press button

Navigation through tables/menus

Touch the required item to acces the table/menu.


4.7 - Configuration screen
Confirm unit shut-down or return to the previous screen.

1.
2.
3.
4.
5.

Save
Cancel
Message
Previous page
Next page

4.10 - Time schedule screen

4.8 - Data screen

1
1

1
2
3
4
5
6

Forceable point

4.9 - Override screen


To access this screen press on a forceable point of a data
screen.

Forced

Forced value

Auto

The auto button cancels a forced point.

10

Selection of the applicable days for the time schedule


Modification of the period start and end schedules
Save
Cancel
Previous period
Next period

4.11 - Screen structure

Home Synoptic

Main menu

Log in/Log out screen

Choose operating mode

Confirm stop

Main menu
General parameters

Alarm menu

Alarm menu

Temperatures

Pressures

Input status

Output status

Pump status

Run Times

Modes

Reset alarms

Current alarms

Setpoint table

Alarm history

Configuration menu

Critical alarm history

Configuration menu

Legend

Pump configuration

General configuration

Menu accessible without password

User configuration

Menu accessible with user password


Holiday menu

Schedule menu

Reset configuration
Broadcast menu

Control ID

Date/time configuration

4.12 - Detailed menu description


icon

Displayed text*

Description

Associated table

General parameters

General parameters

GENUNIT

Temperatures

Temperatures

TEMP

Pressures

Pressures

PRESSURE

Input status

Input status

INPUTS

Output status

Output status

OUTPUTS

Pump status

Pump status

PUMPSTAT

Run times

Run times

RUNTIME

Modes

Modes

MODES

Setpoint table

Setpoint table

SETPOINT

Configuration Menu

Configuration Menu

CONFIG

Associated table: GENUNIT - General parameters menu


No. Status
1
0 to 3
2
3
4

0 to 1
0 to 1

Default Unit Displayed text*


Local = 0. CCN = 1.
Remote = 2
Run status
CCN: Cmd start/stop
CCN: Cmd occupied

0 = Auto. 1 = Spt1.
2 = Spt2
Setpoint occupied?
Percent total capacity
Current setpoint
Control point

Description
Local = 0, CCN = 1,
Remote = 2
Run status
Unit start/stop via CCN
Unit time schedule via
CCN
Delay before start-up
Heat/cool status
Heating/cooling
selection via CCN
0 = Cool. 1 = Heat.
2 = Auto
Setpoint selection via
CCN
0 = Auto.1 = Setpoint 1.
2 = Setpoint 2
Occupancy setpoint
Total unit capacity
Current setpoint
Control point

5
6
7

0 to 2

Actual chiller current


Chiller current limit
Emergency stop
Active demand limit
val

Total unit current


Unit current limit
CCN emergency stop
Active demand limit
value

min
-

Minutes left for start


Heat/cool status
Heat/cool select

text 8 char -

0 to 2

0 = Cool. 1 = Heat.
2 = Auto
Setpoint select

10

text 8 char -

11
12
13
14

0 to 1
-4.0 to
153.0

%
C
C

A
A
-

15
16
17
18

0 to 2000
0 to 1
-

Depends on selected language, default is English

11

Associated table: TEMP - Temperatures


No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Unit
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C

Displayed text*
Cooler Entering Fluid
Cooler Leaving Fluid
Condenser Entering Fluid
Condenser Leaving Fluid
Saturated Condensing Tmp
Saturated Suction Temp
Compressor Suction Temp
Discharge Gas Temp
Motor Temperature
Saturated Condensing Tmp
Saturated Suction Temp
Compressor Suction Temp
Discharge Gas Temp
Motor Temperature
Optional Space Temp
CHWS Temperature
CHWS Heat Temp

Description
Evaporator entering water temperature
Evaporator leaving water temperature
Condenser entering water temperature
Condenser leaving water temperature
Saturated condensing temperature, circuit A
Saturated suction temperature, circuit A
Suction temperature, circuit A
Discharge gas temperature, circuit A
Motor temperature, circuit A
Saturated condensing temperature, circuit B
Saturated suction temperature, circuit B
Suction temperature, circuit B
Discharge gas temperature, circuit B
Motor temperature, circuit B
Optional space temperature
Master/slave temperature
Master/slave heating temperature

Associated table: PRESSURE - Pressures


No.
1
2
3
4
5
6
7
8

Unit
kPa
kPa
kPa
kPa
kPa
kPa
kPa
kPa

Displayed text*
Discharge Pressure A
Main Suction Pressure A
Oil Pressure A
Oil Pressure Difference A
Discharge Pressure B
Main Suction Pressure B
Oil Pressure B
Oil Pressure Difference B

Description
Discharge gas pressure, circuit A
Suction gas pressure, circuit A
Oil pressure, circuit A
Oil pressure difference, circuit A
Discharge gas pressure, circuit B
Suction gas pressure, circuit B
Oil pressure, circuit B
Oil pressure difference, circuit B

Associated table: INPUTS - Input status


No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

Status
open/closed
open/closed
open/closed
open/closed
open/closed
open/closed
open/closed
open/closed
open/closed
open/closed

Unit
mA
mA
V
V
-

Displayed text*
Remote On/Off Switch
Remote HeatCool Switch
Remote Setpoint Switch
Limit Switch 1
Limit Switch 2
Oil Level Input A
Oil Level Input B
Reset/Setpnt4-20mA Sgnl
Limit 4-20mA Signal
Leakage detector 1 val
Leakage detector 2 val
Customer Interlock
Ice Done Storage Switch
Occupied Override Switch

Description
Remote On/Off Switch
Heating/cooling selection switch
Setpoint selction switch
Capacity limitation switch 1
Capacity limitation switch 2
Oil level input, circuit A
Oil level input, circuit B
4-20 mA signal, setpoint reset
4-20 mA signal, capacity limitation
Leak detection input 1
Leak detection input 2
Customer interlock status
Ice storage end switch
Occupied override switch

Associated table: OUTPUTS - Output status


No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
*

12

Status
on/off
on/off
on/off
on/off
on/off
on/off
on/off
on/off
on/off
on/off
on/off
0 to 100
on/off
on/off
on/off
on/off
on/off
on/off
on/off
on/off

Unit
Volt
Volt
Volt
%
-

Displayed text*
Compressor A
Oil Solenoid Output A
Slide Valve 1 Output A
Slide Valve 1 Output A
Capacity Signal Cir A
Compressor B
Oil Solenoid Output B
Slide Valve 1 Output B
Slide Valve 1 Output B
Capacity Signal Cir B
Chiller Capacity signal
Alarm Relay Status
Running Relay Status
Shutdown Indicator Status
Cond 3 Way Valve Pos
Drycooler Fan 1
Drycooler Fan 2
Drycooler Fan 3
Drycooler Fan 4
Drycooler Fan 5
Drycooler Fan 6
Drycooler Fan 7
Drycooler Fan 8

Depends on selected language, default is English

Description
Output, compressor A
Oil solenoid output, circuit A
Slide valve 1 output, circuit A
Slide valve 2 output, circuit A
0-10 V signal, capacity circuit A
Output, compressor B
Oil solenoid output, circuit B
Slide valve 1 output, circuit B
Slide valve 2 output, circuit B
0-10 V signal, capacity circuit B
Chiller capacity signal
Alarm status
Run status
Shutdown status
Position of three-way valve
Output, drycooler 1
Output, drycooler 2
Output, drycooler 3
Output, drycooler 4
Output, drycooler 5
Output, drycooler 6
Output, drycooler 7
Output, drycooler 8

Associated table: PUMPSTAT - Pump status


No.
1
2
3
4
5
6
7
8
9

Unit
yes/no
0 to 1
0 to 1
0 to 1
open/closed
0 to 1
0 to 1
0 to 1
open/closed

Displayed text*
Cooler Flow Setpoint Out
Cooler Pump #1 Command
Cooler Pump #2 Command
Rotate Cooler Pumps ?
Cooler Flow Switch
Condenser Pump Command1
Condenser Pump Command2
Rotate Condenser Pumps ?
Condenser Flow Status

Description
Evaporator flow setpoint output
Evaporator pump control 1
Evaporator pump control 2
Evaporator pump rotation?
Flow switch
Condenser pump control 1
Condenser pump control 2
Condenser pump rotation?
Condenser flow status

Associated table: RUNTIME - Operating time


No.
1
2
3
4
5
6
7
8
9
10

Unit
hour
hour
hour
hour
hour
hour
hour

Displayed text*
Machine Operating Hours
Machine Starts Number
Compressor A Hours
Compressor A Starts
Compressor B Hours
Compressor B Starts
Cooler Pump #1 Hours
Cooler Pump #2 Hours
Condenser Pump #1 Hours
Condenser Pump #2 Hours

Description
Unit operating hours
Number of unit starts
Operating hours, compressor A
Number of starts, compressor A
Operating hours, compressor B
Number of starts, compressor B
Operating hours, evaporator pump 1
Operating hours, evaporator pump 2
Operating hours, condenser pump 1
Operating hours, condenser pump 2

Associated table: MODES - Modes


No.
1
2
3
4
5
6
7
8
9
10
11
12

Status
yes/no
yes/no
yes/no
yes/no
yes/no
yes/no
yes/no
yes/no
yes/no
yes/no
yes/no
yes/no

Displayed text*
Start-up delay in effect
Second Setpoint in Use
Reset in effect
demand limit active
Cooler Pump Rotation
Pump Periodic Start
Night Low Noise Active
Master Slave Active
Auto Changeover Active
condenser pump rotation
cond pump periodic start
Ice Mode in Effect

Description
Start-up delay in effect
Second setpoint in use
Setpoint reset active
Demand limit active
Evaporator pump rotation
Periodic pump start-up
Night mode active
Master/slave active
Automatic changeover active
Condenser pump rotation
Periodic condenser pump start-up
Ice storage mode active

Associated table: SETPOINT - Setpoints


No.
1
2
3
4
5
6
7
8
9
10
11
12
13
*

Status
-20.0 to 78.8
-20.0 to 78.8
-20.0 to 78.8
0.2 to 20.0
80.0 to 145.4
80.0 to 145.4
0.2 to 20.0
39.0 to 122.0
32.0 to 115.0
80 to 120
0 to 100
0 to 100
0 to 100

Default
44
44
44
1
100
100
1
75
64
95
100
100
100

Unit
C
C
C
^C
C
C
^C
C
C
C
%
%
%

Displayed text*
Cooling Setpoint 1
Cooling Setpoint 2
Cooling Ice Setpoint
Cooling Ramp Loading
Heating Setpoint 1
Heating Setpoint 2
Heating Ramp Loading
Cool Changeover Setpt
Heat Changeover Setpt
Water Val Condensing Stp
Switch Limit Setpoint 1
Switch Limit Setpoint 2
Switch Limit Setpoint 3

Description
Cooling setpoint 1
Cooling setpoint 2
Ice storage setpoint
Cooling ramp loading
Heating setpoint 1
Heating setpoint 2
Heating ramp loading
Auto changeover setpoint, cooling
Auto changeover setpoint, heating
Water valve condensing setpoint
Limit setpoint switch 1
Limit setpoint switch 2
Limit setpoint switch 3

Depends on selected language, default is English

13

4.13 - Menu configuration


icon

Displayed text

Description

Associated
table

General
Configuration

General configuration

GEN_CONF

Pump
Configuration

Pump configuration

PUMPCONF

User Configuration

User configuration

USERCONF

Reset
Configuration

Setpoint reset

RESETCFG

Schedule Menu

Time schedule

SCHEDULE

Holiday Menu

Holidays

HOLIDAY

Broadcast Menu

Broadcast menu

BRODCAST

Date/Time
configuration

Date/time configuration

DATETIME

Control
Identification

Control identification

CTRL_ID

Associated table: GEN_CONF - General configuration


No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Status
0 to 2
0 to 1
yes/no
1 to 15
0 to 2
0 to 1
0 to 1
0 to 4000

Default Units
0
0
0
1
0
0
0
100
%
0
0
2000
A

Displayed text*
Cir Priority Sequence
0 = Auto, 1 = A Prio
2 = B Prio
Staged Loading Sequence
Ramp Loading Select
Unit Off to On Delay
Demand Limit Type Select
0 = None
1 = Switch Control
2 = 4-20 mA Control
Night Mode Start Hour
Night Mode End Hour
Night capacity Limit
Current Limit select
Ice mode enable
Maximum Current Limit

Description
Circuit priority
0 = auto, 1 = priority circuit A
2 = priority circuit B
Staged loading sequence
Ramp loading selection
Start-up delay
Limitation type selection
0 = none
1 = switch control
2 = 4-20 mA signal control
Night mode start hour
Night mode end hour
Night mode capacity limit
Active limitation selection
Ice storage validation
Maximum current limit

Associated table: PUMPCONF - Pump configuration


No.
1
2
3
4
5
6
7
8
9
10
11
12
13
*

14

Status
0 to 4
0 to 4
24 to 3000
yes/no
yes/no
yes/no
yes/no
yes/no

Default
0
0
48
0
0
1
0
0

Displayed text*
Condenser Pump Sequence
Cooler Pump Sequence
0 = No Pump
1 = One Pump Only
2 = Two Pumps Auto
3 = Pump#1 Manual
4 = Pump#2 Manual
Pump Auto Rotation Delay
Pump Sticking Protection
Stop Pump During Standby
Flow Checked if Pump Off
Cooler pump off in heat
Cond pump off in cool

Depends on selected language, default is English

Description
Condenser pump sequence
Evaporator pump sequence
0 = No pump
1 = 1 pump
2 = 2 pumps automatic
3 = pump 1 manual
4 = pump 2 manual
Pump rotation delay
Pump sticking protection
Stop pump when unit is in standby
Flow check when pump is off
Evaporator pump off in heating
Condenser pump off in cooling

Associated table: USERCONF - User configuration


No.
5
6

Status
Default
1 to 9999 11
yes/no
1

Displayed text*
User Password
Metric/Imperial

Description
User password
Metric or Imperial measurement system

Associated table: RESETCFG - Setpoint reset


No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

Status
0 to 3
0 to 3
14 to 125
14 to 125
0 to 25
0 to 25
0 to 20
0 to 20
14 to 125
14 to 125
-30 to 30

Default
0
0
14
14
0
0
0
0
14
14
0

14 to 125
14 to 125
0 to 25
0 to 25
0 to 20
0 to 20
14 to 125
14 to 125
-30 to 30

14
14
0
0
0
0
14
14
0

Unit
C
C
^F
^F
mA
mA
C
C
^C
C
C
^C
^C
mA
mA
C
C
^C

Displayed text*
Cooling Reset Select
Heating Reset Select
0 = None, 1 = OAT
2 = Delta T, 4 = Space Temp
3 = 4-20 mA control
Cooling
OAT No Reset Value
OAT Full Reset Value
Delta T No Reset Value
Delta T Full Reset Value
Current No Reset Value
Current Full Reset Value
Space T No Reset Value
Space T Full Reset Value
Cooling Reset Deg. Value
Heating
OAT No Reset Value
OAT Full Reset Value
Delta T No Reset Value
Delta T Full Reset Value
Current No Reset Value
Current Full Reset Value
Space T No Reset Value
Space T Full Reset Value
Cooling Reset Deg. Value

Associated table: DATETIME - Date/time configuration


Name
d_of_m
month
year
dow
hour
minutes
dlig_off
tod_hol
tom_hol

Format
1 to 31
1 to 12
0 to 99
1 to 7
0 to 24
0 to 59
Yes/no
Yes/no
Yes/no

Units
h
min
-

Description
Day of the month
Month
Year
Day of the week
Hour
Minutes
Winter time change-over active?
Holiday today?
Holiday tomorrow?

Description
Cooling reset selection
Heating reset selection
0 = none, 1 = outdoor temperature
2 = delta T, 4 = space temperature
3 = 4-20 mA control
Cooling mode
Outdoor temperature, no reset
Outdoor temperature, max. reset
Delta T, no reset
Delta T, max. reset
Current, no reset
Current, max. reset
Space temperature, no reset
Space temperature, max. reset
Maximum cooling reset value
Heating mode
Outdoor temperature, no reset
Outdoor temperature, max. reset
Delta T, no reset
Delta T, max. reset
Current, no reset
Current, max. reset
Space temperature, no reset
Space temperature, max. reset
Maximum heating reset value

Associated table: CTRL_ID - Control identification


Name
elemt_nb
bus_nb
baudrate
30XW-VFD
--------------------CSA-SR-20M49010
---------------------

Format
1 to 239
0 to 239
9600 to 38400

Description
Element number
Bus number
Communication speed
Description
Location description
Software number
Serial number

Depends on selected language, default is English

15

4.13.1 - Schedule menu - Time schedule



Icon

Name
Description
SCHEDULE1 (OCCPC01S) Unit on/off time schedule
SCHEDULE2 (OCCPC02S) Unit setpoint selection time schedule

4.13.2 - Holiday menu - Holidays



Icon

Name
HOLDY_01
HOLDY_02
HOLDY_03
HOLDY_04
HOLDY_05
HOLDY_06
HOLDY_07
HOLDY_08
HOLDY_09
HOLDY_10
HOLDY_11
HOLDY_12
HOLDY_13
HOLDY_14
HOLDY_15
HOLDY_16

Description
Holiday 1
Holiday 2
Holiday 3
Holiday 4
Holiday 5
Holiday 6
Holiday 7
Holiday 8
Holiday 9
Holiday 10
Holiday 11
Holiday 12
Holiday 13
Holiday 14
Holiday 15
Holiday 16

4.13.3 - BRODCAST menu - Broadcast menu


Name
Ccnbroad
OAT Broadcast
Oatbusnm
Oatlocad
dayl_sel
Summer time
Startmon
Startdow
Startwom
Winter time
Stopmon
Stoptdow
stopwom

Format
0/1/2

Value
2

Description
Activates broadcast
0 = deactivated, 1 = broadcast time holidays, on the network, 2 = broadcast time, holidays, unit only

0 to 239
0 to 239
Disable/Enable

0
0
Disable

Outdoor temperature broadcast, bus number of the unit with outdoor temperature
Element number of the unit with outdoor temperature
Summer/winter time activation

1 to 12
1 to 7
1 to 5

3
7
5

Month
Day of the week (1 = Monday)
Week of the month

1 to 12
1 to 7
1 to 5

10
7
5

Month
Day of the week (1 = Monday)
Week of the month

4.13.4 - Alarm menu



icon

Description
Reset Alarms
Alarm reset

Associated table
ALARMRST

Current Alarms
Current alarms

CUR_ALM

Alarm History
Alarm history
Critical Alarm History
Critical alarm history

ALMHIST1
ALMHIST2

Associated table: ALARMRST - Alarm reset


No. Status Displayed text*
1
0 to 1
Alarm Reset
2
Alarm Status
3
Current Alarm 1
4
Current Alarm 2
5
Current Alarm 3
6
Current Alarm 4
7
Current Alarm 5
8
Jbus Current Alarm 1
9
Jbus Current Alarm 2
10
Jbus Current Alarm 3
11
Jbus Current Alarm 4
12

16

Jbus Current Alarm 5

Description
Alarm reset
Alarm status
Current alarm 1
Current alarm 2
Current alarm 3
Current alarm 4
Current alarm 5
Current JBus alarm 1
Current JBus alarm 2
Current JBus alarm 3
Current JBus alarm 4
Current JBus alarm 5

5 - TOUCH PILOT CONTROL OPERATION


5.1 - Start/stop control
The table below summarises the unit control type and stop
or go status with regard to the following parameters.

Operating type: this is selected using the start/stop


button on the front of the user interface.

Remote start/stop contacts: these contacts are used


when the unit is in remote operating type (Remote).
See chapter 3.7.2.

ACTIVE OPERATING TYPE


LOFF L-C
L-SC
REM

CCN

MAST

CHIL_S_S

Active
-

Active
Active
Active
-

Active
Active
Active
Active
Active
Active
Active
Active

Off
Off
On
On
-

Active
-

Active
Active
-

Active
Active
Active
-

Local off
Local on
Local schedule
Remote
Network

LOFF
L-C
L-SC
REM
CCN

CHIL_S_S: this network command relates to the unit


start/stop when the unit is in network mode (CCN).
Command set to Stop: the unit is halted.
Command set to Start: the unit runs in accordance
with schedule 1.
Start/Stop schedule: occupied or unoccupied status of
the unit as determined by the unit start/stop program
(Schedule1).
CCN emergency shutdown: if this CCN command is
activated, it shuts the unit down whatever the active
operating type.
General alarm: the unit is totally stopped due to failure.

PARAMETER STATUS
Remote start/ Master
stop contact control type
CCN
CCN
CCN
Local
Local
Open
Open
Remote
Remote
Closed
Closed
Remote

5.2 - Unit stop function


This function controls the unit compressor capacity reduction.
If there is an alarm or a demand to stop it forces the compressors to the minimum capacity before stopping them.
This stop sequence is not followed, if there is a unit protection
alarm such as water heat exchanger frost protection or
low saturated suction temperature.
Once the circuit has stopped, the EXV waits for the pressure
balancing or one minute, before it closes completely.
5.3 - Evaporator water pump control
The unit can control one or two evaporator water pumps.
The pumps are turned on when this option is configured (see
PUMPCONF configuration sub-menu) and when the unit is
in one of the on modes described above or in delay mode.
Since the minimum value for the delay at start-up is 1 minute
(configurable between 1 and 15 minutes), the pump will run
for at least one minute before the first compressor starts.

Start-Stop
time schedule
Unoccupied
Unoccupied
Occupied
Occupied
Unoccupied
Unoccupied
Occupied
Occupied
Unoccupied
Unoccupied
Occupied
Occupied

CCN emergency
shutdown
Active
Disabled
Disabled
Disabled
Disabled
Disabled
Disabled
Disabled

General
alarm
oui
No
No
No
No
No
No
No

CONTROL UNIT
TYPE
MODE
CCN
CCN
CCN
CCN
CCN
CCN
Local
Local
Local
Local
Local
Local
Remote
Remote
Remote
Remote
Remote
Remote

Off
Off
Off
Off
Off
Off
On
On
Off
Off
Off
On
On
On
Off
Off
Off
Off
On
On

The pump is kept running for 20 seconds after the unit goes
to stop mode. It is turned off, if the unit is shut down due to
an alarm, unless the fault is a frost protection fault.
If two pumps are controlled and the reversing function has
been selected (see User 1 configuration), the control tries to
limit the pump run time delta to the configured pump changeover delay. If this delay has elapsed, the pump reversing
function is activated, when the unit is running. During the
reversing function both pumps run together for two seconds.
If a pump has failed and a secondary pump is available, the
unit is stopped and started again with this pump.
The control provides a means to automatically start the
pump each day at 14.00 hours for 2 seconds when the unit
is off. If the unit is fitted with two pumps, the first pump is
started on odd days and the second pump is started on
even days. Starting the pump periodically for few seconds
increases the life-time of the pump bearings and the
tightness of the pump seal.

17

5.4 - Condenser water pump control

5.6 - Heating/cooling selection

Control of the condenser water pumps is the same as for


the evaporator water pumps. See previous chapter.

For units configured in the heat pump mode, heating/


cooling selection can be controlled in various ways,
depending on the active operating type:
locally at the unit using the HC_SEL item in the
GENUNIT table,
remotely via the heating/cooling selection contact, if
the unit is in the Remote mode operating type,
via a CCN network command, if the unit is in the
CCN operating type.

5.5 - Water flow switch


The controller is configurable. The configuration depends
on the unit size and is made automatically at the start-up.
If the measured flow rate in the water loop is lower than the
configured flow rate, an alarm condition shuts off the unit.
Parameter status
On/off status

Control type

Off
On
On
On
On
On
On

Local
Local
Remote
Remote
CCN
CCN

Heating/cooling selection
in local mode
Cooling
Heating
-

5.7 - Control point


The control point represents the water temperature that
the unit must satisfy.
In cooling mode the evaporator outlet water is controlled
by default, but the evaporator inlet water can also be
controlled (requires a Service configuration modification).
In heating mode the condenser outlet water is controlled by
default, but the condenser inlet water can also be controlled
(requires a Service configuration modification).
Control point = active setpoint + reset

Heating/cooling contact
in local mode
On cooling
On heating
-

Local setpoint selection Ice storage


configuration*
csp 1
csp 2
auto
Activated
auto
Activated
auto
auto
Deactivated
hsp 1
hsp 2
auto
auto
-

REMOTE OPERATING MODE


Parameter status
Heating/cooling
Local setpoint selection
operating mode
Cooling
csp control
Cooling
Cooling
Cooling
Cooling
Cooling
Heating
Heating
-

18

Ice storage
configuration*
Activated
Activated
Activated
-

Operating mode

Cooling
Heating

Cooling
Cooling
Heating
Cooling
Heating
Cooling
Heating

5.7.1 - Active setpoint


Two setpoints can be selected. Usually, the second cooling
setpoint is used for unoccupied periods. Depending on the
current operation type, the active setpoint can be selected
by choosing the item in the table Status => Genunit, with
the volt-free user contacts, with network commands or with
the setpoint timer program (schedule 2).
The following tables summarise the possible selections
depending on the control types (local, remote or network)
and the following parameters:
Setpoint select in local control: item Setpoint select
in the table Status => Genunit permits selection of the
active setpoint, if the unit is in local operating type.
Control contacts 2: status of control contact 2.
Schedule 2 status: schedule for setpoint selection.

LOCAL OPERATING MODE

Parameter status
Heating/cooling
operating mode
Cooling
Cooling
Cooling
Cooling
Cooling
Cooling
Heating
Heating
Heating
Heating

HC_SEL

Ice storage
contact status*
Open
Closed
-

Ice storage
contact status*
Open
Closed
-

Schedule 2
status
Unoccupied
Unoccupied
Occupied
Unoccupied
Occupied
Unoccupied

Control contact 2
csp 1 (open)
csp 2 (closed)
Open
Closed
Closed
Open
Closed

Active setpoint
Cooling setpoint 1
Cooling setpoint 2
Ice storage setpoint
Cooling setpoint 2
Cooling setpoint 1
Heating setpoint 2
Heating setpoint 1
Heating setpoint 2
Heating setpoint 1
Heating setpoint 2

Active setpoint
Control setpoint
Cooling setpoint 1
Cooling setpoint 2
Cooling setpoint 1
Ice storage setpoint
Cooling setpoint 2
Heating setpoint 1
Heating setpoint 2

NETWORK OPERATING MODE


Parameter status
Heating/cooling
Local setpoint selection
operating mode
Cooling
Cooling
Cooling
Cooling
Heating
Heating
-

Ice storage
configuration*
Activated
Activated
-

Ice storage
contact status*
Open
Closed
-

Schedule 2 status
Occupied
Unoccupied
Unoccupied
Unoccupied
Occupied
Unoccupied

Active setpoint
Cooling setpoint 1
Cooling setpoint 2
Ice storage setpoint
Cooling setpoint 2
Heating setpoint 1
Heating setpoint 2

* Only with energy management option

5.7.2 - Reset
Reset means the active setpoint is modified so that less
machine capacity is required (in cooling mode the setpoint
is increased, in heating mode it is decreased). This modification is in general a reaction to a drop in the load. For the
Touch Pilot control system, the reset source can be configured in the menu Status => RESETCFG: it can be based
on the outdoor temperature (gives a measure of the load
trends for the building) or used with the energy management
option at the reset setpoint. In response to a drop in the
space temperature or to a drop in T, the cooling setpoint
is normally reset upwards to optimise unit performance:
In the three cases the reset parameters, i.e. slope, source and
maximum value, are configurable in the Setpoint menu.
Reset is a linear function based on three parameters.
A reference at which reset is zero (space temperature or
T - no reset value).
A reference at which reset is maximum (space temperature or T - full reset value).
The maximum reset value.

Reset value

% Building load

Reset example in cooling mode for the space


temperature

Space temperature (SPACETEMP)


Legend
A Maximum reset value
B Space temperature for zero reset
C Space temperature for maximum reset
D Building load

5.8 - Capacity limitation


The Touch Pilot control system allows limitation of the
unit capacity, using one of two methods:
by means of user-controlled volt-free contacts. The units
without energy management option only have one
contact (control contact 3). The units equipped with
energy management option permit three capacity
limitation levels (2 contacts). The unit capacity can
never exceed the limit setpoint activated by these
contacts. The limit setpoints can be modified in the
Setpoint table.
by means of a capacity limitation setpoint output on the
energy management board. The capacity limitation
value in night mode is selectable, if the value is below
the selected limit. A limit value of 100% means that
the unit can use all capacity stages.
ATTENTION: In certain conditions, the unit power
consumption can exceed the capacity limitation threshold
to protect the compressors.
5.9 - Night mode
The night period is defined (see menu Config => GEN_
CONF) by a start time and an end time that are the same
for each day of the week. During the night period unit
capacity is limited (a maximum capacity value can be
configured - see configuration menu GEN_CONF).
5.10 - Capacity control
This function adjusts the compressor capacity to keep the
heat exchanger water temperature at its setpoint. The
control system continuously takes account of the temperature
error with respect to the setpoint, as well as the rate of
change in this error and the difference between entering
and leaving water temperatures, in order to determine the
optimum moment at which to add or withdraw capacity.
In addition, the high pressure or low pressure unloading
functions can also affect the temperature control accuracy.
Compressors are started in a sequence designed to equalise
the number of start-ups (value weighted by their operating
time).

19

5.11 - Option 152 - saturated condensing temperature


control
Saturated condensing temperature control is assured, if the
three-way valve option is selected. The saturated condensing
temperature is controlled based on a fixed setpoint that
can be configured by the user via the SETPOINT table.
The three-way valve control can be configurated by the
service department via the SERVICE table.
5.12 - Time schedule function
The control includes two time schedules.
The first schedule (schedule 1 OCCPC01S) allows automatic
changeover of the unit from occupied to unoccupied mode:
the unit is started during occupied periods.
The second schedule (schedule 2 OCCPC02S) allows automatic change of the active setpoint (if auto mode is selected)
from the occupied setpoint to the unoccupied setpoint.
Cooling or heating setpoint 1 is active during occupied
periods. Cooling or heating setpoint 2 is active during
unoccupied periods.
Each time schedule consists of eight user configurable
periods. Each of these periods can be validated as active or
not active for each day of the week as well as for holiday
periods. The day begins at 00:00 hours and ends at 23:59 hours.
The schedule is in unoccupied mode unless a time period is
active. If two periods coincide or are active on the same day,
priority is given to the unoccupied period. Each of the eight
periods can be displayed and modified using a sub-menu.
The following table shows how to configure a period. The
method is the same for time schedule 1 and 2.
To access and configure them see the table below. Also
refer to chapter 4.10 - Time schedule screen.
5.12.1 - SCHEDULE menu
Name
SCHEDULE1
SCHEDULE2

Description
Unit start/stop time schedule
Unit setpoint selection time schedule

5.12.2 - HOLIDAYS menu


This function is used to define 16 holiday periods. Each
period is defined by three parameters: the month, the start
day and the holiday period duration. During the holiday
periods the controller is in occupied or unoccupied mode,
depending on the periods validated as holidays. Each of
these holiday periods can be displayed or modified using a
sub-menu.
ATTENTION: The Broadcast function must be active for
the holiday function to operate, even if the unit is in
autonomous mode (not connected to the CCN network).
NAME
HOLDY_01
HOLDY_02
HOLDY_03
HOLDY_04
HOLDY_05
HOLDY_06
HOLDY_07
HOLDY_08
HOLDY_09
HOLDY_10
HOLDY_11
HOLDY_12
HOLDY_13
HOLDY_14
HOLDY_15
HOLDY_16

DESCRIPTION
Holiday period 1
Holiday period 2
Holiday period 3
Holiday period 4
Holiday period 5
Holiday period 6
Holiday period 7
Holiday period 8
Holiday period 9
Holiday period 10
Holiday period 11
Holiday period 12
Holiday period 13
Holiday period 14
Holiday period 15
Holiday period 16

5.13 - Option 156 - energy management option


This option requires the installation of an additional NRCP2BASE EMM type board. This board permits access to the
following functions:
Reset via 4-20 mA control: see chapter 5.7.2.
Ice storage contact: if ice storage control has been
configured (configuration menu => General configuration), this contact permits activation of the ice storage
setpoint.
User safety loop input: this contact is used for the
customer safety loops that require a unit shut-down if
it is closed.
Occupancy control time schedule override contact: if
this contact is closed, the unit enters the occupied
mode for a configurable override time of 1 to 4 hours.
Demand limit setpoint contact and output: see chapters
3.7.4 and 5.8.
This option also permits display of the following data:
Current unit capacity via 0-10 V d.c. output
Operating status, compressors A and B
Unit completely stopped
Unit in operation

NRCP2 BASE EMM board connections - energy management option


Description
Connector/channel Type
Space temperature
J6/Ch02
Analogue input
4-20 mA setpoint control reset
J7A/Ch05
4-20 mA analogue input
4-20 mA capacity limitation control reset J7B/Ch06
4-20 mA analogue input
Occupancy control override
J4/Ch08
Numerical input
Capacity limitation
J4/Ch09
Numerical input
User safety loop
J4/Ch10
Numerical input
Ice storage
J4/Ch11
Numerical input
Unit capacity
J8/Ch07
Analogue output
Status compressor A
J2A/Ch17
Numerical output
Status compressor B
J2A/Ch18
Numerical output
Unit completely stopped
J3/Ch24
Numerical output
Unit in alert condition
J3/Ch25
Numerical output

20

Remarks
Active setpoint reset via space temperature control. See chapter 5.7.2.
Active setpoint reset. See chapter 5.7.2.
Active setpoint reset via unit capacity control. See chapter 3.7.4.
If the contact is closed, the unit goes into occupied mode
See chapter 3.7.4 and 5.8.
Permits immediate unit shut-down
If the contact is closed, the unit enters the ice storage mode
0-10 V output
Output active (24 V), if compressor A is operating
Output active (24 V), if compressor B is operating
Output active (relay output), if the unit has completely stopped due to an alarm
Output active (relay output), if the unit is in alert condition

5.14 - Black box function

6 - DIAGNOSTICS - TROUBLESHOOTING

The Touch Pilot control registers the values of around 20


predefined variables every 5 seconds. If an operation alarm
appears, the control saves a data set of 180 registrations
(168 preceding the alarm and 12 following it), for a duration
of 15 minutes of unit operation.

6.1 - General

Each registration is associated with a time schedule defined


in hours, minutes and seconds. The control can store a
maximum of 20 data sets in the memory. If the threshold of
20 data sets is reached, a rotary registration mechanism is
triggered (a new data set deletes the oldest data set). The
data sets can be recovered by a Carrier service technichian,
using the Carrier S-Service tool that permits downloading
them to a PC and later deleting them from the unit.
5.15 - Option 150B - Maximum condenser leaving water
temperature = 45C

The Touch Pilot control system has many fault tracing aid
functions. The local interface and its various menus give
access to all unit operating conditions. If an operating fault
is detected, an alarm is activated and an alarm code is
stored in the Alarms menu, sub-menus Reset alarms and
Current alarm.
6.2 - Displaying alarms
The alarm icon on the interface (see chapter 4) allows the
quick display of the unit status.
A flashing LED shows that the circuit is operating but
there is an alert.
A steady LED shows that the circuit has been shut
down due to a fault.

When the condenser leaving water temperature reaches


45C, the increase in the compressor loading is stopped. The
capacity is now controlled based on the leaving water limit
temperature, if a cooling demand exists.

The Reset alarms menu on the main interface displays


up to five fault codes that are active on the unit.

5.16 - Option 159 - Refrigerant leak detection

When the cause of the alarm has been corrected the alarm
can be reset, depending on the type, either automatically
on return to normal, or manually when action has been
taken on the unit. Alarms can be reset even if the unit is
running.

This option permits refrigerant leak detection. Two sensors


(not supplied) that detect the refrigerant concentration in
the air must be installed on the unit. If one of the two sensors
detects an abnormal refrigerant level for more than one
hour, an alarm is triggered, without shutting the unit down.
The refrigerant level and the time before triggering an alert
are configurable. To modify them, contact Carrier Service.

6.3 - Resetting alarms

This means that an alarm can be reset without stopping the


machine. In the event of a power supply interrupt, the unit
restarts automatically without the need for an external
command. However, any faults active when the supply is
interrupted are saved and may in certain cases prevent a
circuit or a unit from restarting.
A manual reset must be run from the touch screen interface
or the web via the Reset alarms menu, item RST_ALM.
Alarm reset can be protected by a basic user level password.
6.4 - Critical alarms
Certain alarms linked to the frequency variator are considered
as critical (see chapter 6.5.2 - Variator alarm sub-codes).
These alarms can only be cancelled if the user is connected
as an advanced user. If an alarm of this type is triggered,
contact Carrier Service.

21

6.5 - Alarm codes


6.5.1 - General alarm codes
Alarm ALARMRST Description of the alarm text
No.
code*
Thermistor faults
1
th-01
Evaporator entering water thermistor fault

Reset type

Action taken by the control

Probable cause

Unit shuts down

Defective thermistor
As above
As above

As above
As above
As above
As above
As above
As above
As above

Unit shuts down


Unit shuts down, if entering water control
in heating mode. Otherwise none.
Unit shuts down, if leaving water control
in heating mode. Otherwise none.
Unit returns to stand-alone mode
Unit returns to stand-alone mode
Circuit A shuts down
Circuit B shuts down
Circuit A shuts down
Circuit B shuts down
Circuit A shuts down

As above

Circuit B shuts down

As above

Automatic, if the voltage


transmitted by the sensor
returns to normal
As above
As above
As above
As above
As above

Circuit A shuts down

Transducer fault or
installation fault

Circuit B shuts down


Circuit A shuts down
Circuit B shuts down
Circuit A shuts down
Circuit B shuts down

As above
As above
As above
As above
As above

Unit shuts down

Bus installation fault or


defective slave board
As above

2
3

th-02
th-06

Evaporator leaving water thermistor fault


Condenser entering water thermistor fault

Automatic if the temperature


measured by the sensor
returns to normal
As above
As above

th-07

Condenser leaving water thermistor fault

As above

5
6
7
8
9
10
11

th-11
th-32
th-12
th-13
th-15
th-16
th-33

Common water master/slave thermistor fault


Common hot water master/slave thermistor fault
Suction gas temperature sensor fault, circuit A
Suction gas temperature sensor fault, circuit B
Discharge gas temperature sensor fault, circuit A
Discharge gas temperature sensor fault, circuit B
Compressor motor temperature sensor fault,
circuit A
12
th-34
Compressor motor temperature sensor fault,
circuit B
Pressure transducers
13
Pr-01
Discharge transducer fault, circuit A
14
Pr-02
Discharge transducer fault, circuit B
15
Pr-04
Suction transducer fault, circuit A
16
Pr-05
Suction transducer fault, circuit B
17
Pr-10
Oil pressure transducer, circuit A
18
Pr-11
Oil pressure transducer, circuit B
Communication with slave boards
19
Co-e1
Communication loss with EXV board 1
20

Co-f1

Communication loss with auxiliary board 1

Automatic if the communication is re-established


As above

21
22
23

Co-f2
Co-f3
Co-f4

Communication loss with auxiliary board 2


Communication loss with auxiliary board 3
Communication loss with auxiliary board 4

As above
As above
As above

24
25

Co-o1
Co-o3

Communication loss with the main NRCP2 board As above


Communication loss with energy management
As above
board

As above
As above
As above
As above
As above
As above
As above
As above

26
Co-V1
27
Co-V2
Process faults
28
P-01

Communication loss with variator, compressor A


Communication loss with variator, compressor B

As above
As above

Unit continues to operate, but the


functions linked to the board are
deactivated
Unit shuts down
Circuit B shuts down
Unit continues to operate, but the
functions linked to the board are
deactivated
Unit shuts down
Unit continues to operate, but the
functions linked to the board are
deactivated
Circuit A shuts down
Circuit B shuts down

Evaporator frost protection

29

P-02

Condenser frost protection, circuit A

Automatic, if the same alarm


has not tripped during the
last 24 hours, if not manual
Automatic, if the saturated
discharge temperature are
above 4.4C

Unit shuts down. Start-up of the


evaporator pump, if the unit has shut
down.
Circuit shuts down. Start-up of the
condenser pump, if the unit has shut
down.

30
31

P-03
P-05

Condenser frost protection, circuit B


Low saturated suction temperature, circuit A

As above
Compressor capacity increase or
unloading stopped, depending on the
temperature value

32
33
34
35
36
37

P-06
P-08
P-09
P-11
P-12
P-14

Low saturated suction temperature, circuit B


High superheat, circuit A
High superheat, circuit B
Low superheat, circuit A
Low superheat, circuit B
Customer safety loop fault

As above
Circuit A shuts down
Circuit B shuts down
Circuit A shuts down
Circuit B shuts down
Unit shuts down

As above
As above
As above
As above
As above
-

38

P-28

Control box thermostat

Unit shuts down

39
40

P-30
P-67

Master/slave communication fault


Low oil pressure, circuit A

As above
Automatic, if the temperature
returns to normal and the
outside temperature is below
10C and if the same alarm
has not tripped during the
last 24 hours
As above
Manual
Manual
Manual
Manual
Automatic, if the same alarm
has not tripped during the
last 24 hours
Automatic, when the contact
closes again
As above
Manual

Discharge pressure transducer defective, refrigerant


leak or low condenser
water temperature
As above
Pressure sensor, EXV
blocked or lack of
refrigerant

Control box poorly


ventilated
As above
Pressure sensor or
wiring defective or oil
filter badly installed

22

Alarm code in ALARMRST table

Circuit A shuts down

As above
As above
As above
As above
As above
As above
As above
Lack of water flow or
defective thermistor

6.5 - Alarm codes (cont.)


Alarm ALARMRST Description of the alarm text
No.
code*
Process faults (cont.)
41
P-68
Low oil pressure, circuit B
42
P-70
Maximum oil filter pressure differential, circuit A
43
P-71
Maximum oil filter pressure differential, circuit B
44
P-84
High oil filter pressure drop, circuit A
45
P-85
High oil filter pressure drop, circuit B
46
P-75
Low oil level, circuit A

Reset type

Action taken by the


control

Probable cause

Manual
Manual
Manual
Manual
Manual
Manual

Circuit B shuts down


Circuit A shuts down
Circuit B shuts down
None
None
Circuit A shuts down

47
48

P-76
MC-nn

Low oil level, circuit B


Configuration error, master unit 1 to nn

Circuit B shuts down


Unit cannot start in master/
slave mode

49

FC-n0

No factory configuration

50

FC-01

Illegal factory configuration

Manual
Automatic, when the master configuration returns to normal or when the unit
is no longer in master/slave mode
Automatic, when the configuration is
entered
Manual

As above
As above
As above
As above
As above
Oil level too low or oil level
detector defective
As above
-

51
52

P-31
P-32

Unit CCN emergency stop


Fault, evaporator pump 1

Manual
Manual

53
54
55

P-33
P-15
P-37

Fault, evaporator pump 2


Condenser flow fault
Circuit A: condensing pressure outside
compressor range

As above
Automatic
Automatic

Unit shuts down


Unit shut-down except if
there is a second pump that
can take over
As above
Unit shuts down
Circuit A shuts down

56

P-38

Automatic

Circuit B shuts down

57

P-40

As above

P-41

None

As above

59

P-50

Automatic, if no override has


occurred for 30 minutes
Automatic, if no override has
occurred for 30 minutes
Automatic

None

58

Circuit B: condensing pressure outside


compressor range
Low saturated suction temperature override
repetitions, circuit A
Low saturated suction temperature override
repetitions, circuit B
Refrigerant leak detection

As above
Defective sensor
Defective transducer or
condensing pressure too
high or too low
As above

None

60

P-73

Fault, condenser pump 1

Manual

Unit shuts down

61

P-74

Fault, condenser pump 2

Manual

Unit shuts down

62

P-78

High discharge gas temperature, circuit A

Manual

Circuit A shuts down

63
64

P-79
P-81

High discharge gas temperature, circuit B


Suction valve closed, circuit A

Manual
Manual

Circuit B shuts down


Circuit A shuts down

65
66

P-82
P-90

Suction valve closed, circuit B


Flow controller configuration fault

Manual
Manual

Circuit B shuts down


Unit is not allowed to restart

67

P-91

Flow controller fault

Unit shuts down

68

P-97

Water heat exchanger temperature sensor


reversed

Conditional if at least one compressor operates, otherwise


automatic
Manual

Refrigerant leak or leak


detector defective
Pump overheats or poor
pump connection
Pump overheats or poor
pump connection
Defective transducer or
refrigerant charge too high
As above
Defective transducer or
installation fault or suction
valve closed.
As above
Defective or incorrectly
wired flow controller
Evaporator pump defect or
water flow switch defect

Unit shuts down

Sensors of the evaporator


reversed in cooling mode or
of the water condenser in
heating mode

Manual

Preventive maintenance date


has passed

Manual or automatic - see alarm


variator sub-code later in this
document

Speed controller fault or


alert

Fault, variable speed controller, circuit B


Variable speed controller alert, circuit A

As above
Manual or automatic - see alarm
variator sub-code later in this
document

As above
Speed controller fault or
alert

73
W1-xxx
Compressor fault
74
A1-01
75
B1-01
76
A1-03
77
B1-01
Software fault
78
DB-xx

Variable speed controller alert, circuit B

As above

As above

The circuit continues to


operate, the speed controller
slows down the motor. The
circuit shuts down.
As above
The circuit continues to
operate, the speed controller
slows down the motor. The
circuit shuts down.
As above

Motor temperature compressor A too high


Motor temperature compressor B too high
High pressure protection, compressor A
High pressure protection, compressor B

Automatic
Automatic
Manual
Manual

Circuit A shuts down


Circuit B shuts down
Circuit A shuts down
Circuit B shuts down

Data base module fault

Automatic

Unit shuts down

79

Lenscan module fault

Automatic

Unit shuts down

Maintenance alarm
69
Sr-nn
Service maintenance alert No. nn
Variable speed controller alarm
70
V0-xxx
Fault, variable speed controller, circuit A

71
72

V1-xxx
W0-xxx

LS-xx

Alarm code in ALARMRST table

Unit cannot start


Unit cannot start

The unit size has not been


configured
Unit size has been configured
with an incorrect value
Network command
Pump overheating or poor
pump connection

Software problem. Contact


Carrier Service.
Software problem. Contact
Carrier Service.

23

6.5.2 - Variator sub-code alarms


No.

Alarm/alert
Description
level
Variator sub-code alarms
2
Alarm
Error at function "Live Zero"
4
Alarm
Phase loss detection
7
Alarm
Overvoltage detected
8
Alarm
Undervoltage detected
9
Alarm
Inverter overload
10
Alarm
Motor overheated
11
Alarm
Motor overheat thermistor defective
12
Critical alarm Torque limit exceeded
13
Critical alarm Overcurrent detected
14
Critical alarm Poor earthing
16
Critical alarm Motor short-circuit detected
17
Alarm
Communication loss with the frequency converter
23** Alarm
Internal fan operating problem
25
Alarm
Brake resistor short-circuited
26
Alarm
Capacity dissipated by the brake resistor too high
28
Alarm
Brake verification
29
Critical alarm VFD temperature too high
30
Critical alarm Motor phase U missing
31
Critical alarm Motor phase V missing
32
Critical alarm Motor phase W missing
33
Alarm
Current demand too high
34
Alarm
Problem on the site communication bus
36
Alarm
Supply voltage problem
38
Critical alarm Internal frequency variator problem
47
Alarm
24 V supply too low
48
Alarm
1.8 V supply too low
57*** Alarm
No response from AMA
65
Alarm
Control board overheated
67
Critical alarm Option configuration modifications
68
Alarm
Numerical input 37 - emergency stop activated
71
Alarm
Emergency stop at thermistor PTC1
72
Critical alarm Emergency stop
80
Alarm
Frequency variator reset to default values
94
Alarm
Curve end
95
Alarm
Torque loss
243 Alarm
IGBT defective
251 Critical alarm New parts detached
301 Alarm
Problem in set 1 of the configuration parameters
302 Alarm
Problem in set 2 of the configuration parameters
303 Alarm
Problem in set 3 of the configuration parameters
Variator sub-code alerts (WY-XXX*)
1
Alert
10 V supply to low
2
Alert
Error at function "Live Zero"
3
Alert
No motor
4
Alert
Phase loss detection
5
Alert
Intermediate voltage too high
6
Alert
Intermediate voltage too high
7
Alert
Intermediate voltage too high
8
Alert
Intermediate voltage too high
9
Alert
Inverter overload
10
Alert
Motor overheated
11
Alert
Motor overheat thermistor defective
12
Alert
Torque limit exceeded
13
Alert
Overcurrent detected
14
Alert
Poor earthing
17
Alert
Motor short-circuit detected
23** Alert
Communication loss with the frequency converter
25
Alert
Brake resistor short-circuited
26
Alert
Capacity dissipated by the brake resistor too high
28
Alert
Brake verification
34
Alert
Problem on the site communication bus
36
Alert
Supply voltage problem
47
Alert
24 V supply too low
49
Alert
Motor speed limit exceeded
59
Alert
Current limit exceeded
62
Alert
Frequency at the maximum limit
64
Alert
Voltage limit
65
Alert
Control board overheated
66
Alert
Internal frequency variator temperature too low
*
**
***

24

Y = 0: circuit A; Y=1: circuit B; XXX = sub-code


Error 24 and 104 possible
Error 50 to 58 possible
Error 250 or 70 possible
Not applicable for variator size 102

Action taken
Contact Carrier Service
Check the VFD supply voltage and the phase balance (3%)
Contact Carrier Service
Contact Carrier Service
Check the VFD output current/compressor current
Check the motor temperature
Contact Carrier Service
Check the VFD output current/compressor current
Check the VFD output current/compressor current
Check if an earth fault exists
Check if there is a short-circuit at the VFD terminals
Check the connections and the shielding of the serial communication cable
Check the internal fan rotation
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Space temperature too high or VFD ventilation obstructed or damaged
Check wiring of phase U
Check wiring of phase V
Check wiring of phase W
Let the VFD cool down for 20 minutes before starting it
Check the connections and the shielding of the serial communication cable
Check the VFD supply voltage and the phase balance (3%)
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Check the space temperature and the VFD fan
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Check the communication bus connections and the software version
Check the communication bus connections and the software version
Check the communication bus connections and the software version
Contact Carrier Service
Contact Carrier Service
Check the motor connections
Check the VFD supply voltage and the phase balance (3%)
Check the VFD supply voltage and the phase balance (3%)
Check the VFD supply voltage and the phase balance (3%)
Contact Carrier Service
Contact Carrier Service
Check the VFD output current/compressor current
Check the motor temperature
Contact Carrier Service
Check the VFD output current/compressor current
Check the VFD output current/compressor current
Check if an earth fault exists
Check the connections and the shielding of the serial communication cable
Check the internal fan rotation
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Check the connections and the shielding of the serial communication cable
Check the VFD supply voltage and the phase balance (3%)
Contact Carrier Service
Contact Carrier Service
Check the VFD output current/compressor current
Check the VFD output current/compressor current
Supply voltage too low
Check the space temperature and the VFD fan
Space temperature too low

6.5.2 - Variator sub-code alarms (continued)


No.

Alarm/alert
Description
level
Variator sub-code alerts (WY-XXX*)
71
Alert
Emergency stop at thermistor PTC1
72
Alert
Emergency stop
90 Alert
Encoder loss
94
Alert
Curve end
95
Alert
Torque loss
96
Alert
Start-up delayed
97
Alert
Stop delayed
98
Alert
Clock problem
243 Alert
IGBT defective
247 Alert
Capacity board temperature
*
**
***

Action taken
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service
Contact Carrier Service

Y = 0: circuit A; Y=1: circuit B; XXX = sub-code


Error 24 and 104 possible
Error 50 to 58 possible
Error 250 or 70 possible
Not applicable for variator size 102

7 - COLOUR TOUCH SCREEN INTERFACE


ParamETER SETTING
7.1 - Main configuration menu

7.2 - Find and modify the unit IP address


In the main configuration menu (see chapter 7.1) press on
the network field "Network"to display the screen below.

The "Setup" display is only possible on the unit touch


screen.
To access the main cofiguration menu press anywhere and
any time on the screen (except zones with buttons or text
fields) for 4 seconds.
By default access to the menu is not password-protected.
The main configuration screen permits access to the various
unit parameters:

IMPORTANT: You must request an IP address, the subnet


mask and the default gateway from the system administrator before connecting the unit to the local Ethernet network.
1
2
3
4

MAC address (read only)


IP address
Subnet mask
Default gateway

Press on the second line with the IP address.

1
2
3
4
5
6
7
8

System properties for the Ethernet interface


Connection configuration, web welcome page
System: Software version, Buzzer
Display: Contrast, backlighted
Keyboad: Not applicable
Languages: for "Setup" only
Password for "Setup" access
Return to application

25

Enter the new address and validate it by pressing "OK".


Proceed in the same way with the other network parameters.
Return to the application and save.

7.3 - Configuration of the web connection


This configuration is carried out at the factory and is not
normally modified.
In the main configuration menu (see section 7.1) press on
the "Configuration" field.

7.4 - System configuration and buzzer


In the main configuration menu (see section 7.1) press on
the "System" field. The screen below is displayed:

1
2
3
4
5
6

Software version information


Buzzer parameters
Reset to zero and flash formating, clock parameters (do not modify)
Unit start-up history
Firmware update: Not applicable
Unit reboot

Press on the first field of the system screen to display the


system software versions as well as the unit serial number.

The screen below is displayed:

Default parameters for the application. Press a parameter to


modify it if it does not agree with the screen above.
1
2
3
4

Start page name : hmi.html


The httpDirect type is not configurable
Remote host IP: Not applicable for the application. Do not modify.
Remote port: Not applicable for the application. Do not modify the
configuration.

1
2
3
4

Buzzer configuration
Interface order: local before remote (do not modify)
Start-up delay time (do not modify)
Information on the system start-up screen

Press the first field on the screen to display or modify the


buzzer configuration.

26

7.6 - "Keyboard" menu


In the main configuration menu (see section 7.1), press the
"Keyboard" field. The default values are shown below and
must not be modified.

1
2

Buzzer on or Buzzer off configuration


Buzzer frequency configuration

Return to the previous screen "System settings".


Press the fourth field "Intro screen" on the screen to display
the configuration of the start-up information.

7.7 - Password for access to the touch screen


configuration
In the main configuration menu (see section 7.1) press the
"Password" field.

1
2

Welcome message at start-up of the application: Welcome


Display of the Carrier logo at start-up of the application

The default values are shown above.


7.5 - Display configuration (contrast, screensaver,
calibration)
In the main configuration menu (see section 7.1) press on
the "Display" field. The screen below is displayed.

1
2
3

Enter a password to protect access to the touch screen


configuration.
7.8 - Languages available for the touch screen
configuration
In the main configuration menu (see section 7.1) press the
Language field. Choose the language for the touch screen
interface configuration menu screens.

4
1
2
3
4

Contrast control
Time for the screensaver to be displayed. After the period defined the
screen goes black.
Rotation of screen image
Touch screen calibration

The supported languages above are separate from the


languages supported by the unit application.

The default values are shown above.


27

8 - DIAGNOSTICS AND COMMUNICATION PROBLEM TROUBLESHOOTING


8.1 - Hardware problems
Symptoms
The unit does not respond to the
instructions sent by the supervision PC
on the CCN bus.
Communication problem when connecting
the two buses (primary bus and secondary
bus)

Possible causes
Problem at the RS485 converter level of
the PC or connection problem on the
primary CCN bus.
Electrical problem between 0 V CCN of
the primary bus and 0 V CCN of the
secondary bus.

Checks to be made
Check the CCN cable connections. The
unit CCN address is 0.1 and the communication speed is 9600 baud by default.
Check the connection of the metal part of
the interface casing to earth.

Solutions
Replace the RS485 connector.
Connect the metal part of the interface
casing to earth.

8.2 - Problems with the use of the web interface


NOTE: The unit cannot automatically obtain the network
parameters via an DHCP server.

The intranet site address of the unit is the IP address.


Symptoms
Loading of the start-up page, then
fault.

Possible causes
Network property details not valid,
Ethernet network not available.

While accessing the unit via the web


browser, the Java platform launches,
but remains blocked. No file is
loaded.

Proxy server problem in the local


network.

The application has been launched,


but the screens are not shown in the
web browser.

A proxy server is used to access the


unit and this supplies the old
screens to the browser.
Bad configuration of the Java
application.

Checks to be made
Solutions
Check the network parameters. Check
Contact your system administrator. Check the
for flashing of the orange LED on the unit. Ethernet connection to the local network, if the
orange LED does not flash.
Contact your system administrator.
In agreement with your system administrator open
the RunTime Java control panel and select "direct
connection" in the system parameters and/or
request in the web browser (Tools -> Options ->
Connection -> System parameters) that no proxy
server is used to go to the local addresses.
If possible untick "use of an automatic
configuration script"). Restart the web browser.
Check that the web browser does not go Open the browser and in the system connection
via a proxy server to access the unit.
parameters add the IP address of the unit in the
Check that the Java application does not proxy exceptions. (Tools -> Options -> Connection
store the internet files on the PC.
-> System parameters -> "No proxy for"). See
chapter 8.3.4.

8.3 - Ethernet/IP connection problem


8.3.1 - The unit is point-to-point connected to a PC
The cable can either be crossed or uncrossed. The unit is
energised.
It can also be necessary to check the Ethernet connection
and/or carry out the PC network board configuration (see
8.3.3).

Click on the "Properties" button of the internet protocol.


If no IP address is configured in the "General" and
"Alternative configuration" tabs, the unit IP address
must be configured to 169.254.xxx.xxx. Modify the
unit IP address and then restart.
If the PC has a fixed IP address configured in one of the
two tabs "General" and "Alternative configuration",
the IP address of the PC and the unit IP address must
have the system and sub-system fields in common.
The last part of the IP address is the host number and must
be unique on the sub-system.
For example:
Unit address: 172.30.101.11 and PC address: 172.30.101.182.
In this example 172.30 corresponds to the network and 101
corresponds to the sub-system.
Carry out the necessary modifications and try to access the
unit again.
In case of a problem open a command window under
Windows (Start, Execute, type "cmd"<Enter) then type the
command "ping" followed by the unit IP address.

28

In the screen above the PC receives four positive responses.


Legend
1 Automatic configuration script
2 Proxy server
3 Advanced proxy configuration

If a proxy server is used add the unit IP address to the


exceptions list of the proxy server (advanced proxy
configuration).

In the screen above the PC receives four negative responses.


If the PC receives four negative responses, check the
internet browser parameters to determine if a proxy server
or an automatic configuration script has been configured.
If this is the case:
deselect the proxy server or the configuration script
and restart the browser,
or refer to the section about the configuration of the
Java application (see 8.3.4).
Try to access the unit again. If the PC still does not receive a
response from the unit, restart the unit. Contact your system
administrator.
8.3.2 - Unit connected to the local network.
The unit is energised. The unit is connected to the local
network by a uncrossed cable and the unit is energised.
Open a command window under Windows (Start, Execute,
type "cmd"<Enter), type the command "ping" followed by
the unit IP address.
If the responses are positive the problem comes from
the internet browser configuration. Check the system
parameters of the internet browser to determine if a
proxy server or an automatic configuration script have
been configured. (to Tools --> Internet Options -->
Connections --> System Parameters).

If a configuration script is used, it is not possible to add the


unit IP address to the exceptions list. Refer to the section
on the Java application (see 8.3.4).
If the response to the "ping"commands is negative, please
verify the IP address of the PC and the IP address of the
unit. They must have the system and sub-system in
common.
The last part of the IP address is the host number and must
be unique on the sub-system.

29

For example:
Unit address: 172.30.101.11 and PC address:
172.30.101.182. In this example 172.30 corresponds to the
network and 101 corresponds to the sub-system.
8.3.3 - Check the Ethernet connection on the PC
Open the configuration panel of the PC and doubleclick on Network Connections.
Find the system interface board and check that no red
cross is shown on the icon.
The connection to the local network must be authorised
and in the connected status. If this is not the case, check the
connections and authorise/repair the network connection.
8.3.4 - Configuration of the Java application
Open the configuration panel and double-click on the Java
application Java icon. If it is not there, it must be downloaded
from http://www.java.com (free).
If the Java application is there, ensure that it is not used by
other applications. If it is, please check the compatibility of
the following configuration with these.
Click on the system parameters, select a direct connection
to bypass the proxy server or the automatic configuration
script.

Click on the temporary internet file parameters and do not


store these on the PC.

30

www.eurovent-certification.com
www.certiflash.com

Order No. 13475-76, 10.2012. Supersedes order No.: New.


Manufacturer reserves the right to change any product specification without notice.

Manufactured by: Carrier SCS, Montluel, France.


Printed in the European Union.

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