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Instruction
No EH 10204 E
Rv. B - 03/98
INSTRUCTION
MANUAL
Instruction No EH 10204 E
Rev. B - 03/98
Table of content
l. INTRODUCTION .....................................................2
7.6.2
2. GENERAL ...............................................................2
3. UNPACKING ............................................................3
4. INSTALLATION........................................................3
5. AIR PIPING ..............................................................3
6. BODY DISASSEMBLY.............................................3
6.1 THREADED TRIM ............................................3
6.2 QUICK-CHANGE TRIM....................................4
7. MAINTENANCE/REPAIR.........................................4
7.1 THREADED SEAT RING REMOVAL ...............4
7.2 BUSHING REMOVAL.......................................4
7.3 LAPPING SEATS .............................................4
7.3.A THREADED TRIM .................................4
7.3.B QUICK-CHANGE TRIM .........................5
7.4 LO-DB PLUG....................................................5
7.5 PLUG STEM PINNING.....................................5
7.6 PACKING BOX .................................................6
7.6.1 KEVLAR/PTFE PACK. RING
(STANDARD).........................................6
9. ACTUATORS..........................................................11
9.1 TYPES 87/88 ACTUATORS ...........................11
1. lntroduction
2. General
Instruction No EH 10204 E
Rev. B - 03/98
1st
2 nd
Actuator Type
37 Spring Diaphragm
Air-to-Close
38 Spring Diaphragm
Air-to-Open
47 Spring Diaphragm
Air-to-Close
48 Spring Diaphragm
Air-to-Open
87 Spring Diaphragm
Air-to-Close
88 Spring Diaphragm
Air-to-Open
1st
2 nd
Body Series
21
3 rd
Plug Type
0. Undefined
1. Unbalanced
contoured
6. Unbalanced
Soft Seat
7. Single Stage
LO-DB/Anticavitation
8. Double Stage
Anticavitation
9. Double Stage
LO-DB
4 th
5 th
Control
Characteristics
0. Undefined
1. Linear*
2. Equal Percentage*
3. Modified Percentage +
Seat Type
0. Undefined
4. Quick Change
5. Threaded
Figure 1
Numbering System
3. Unpacking
Care must be exercised when unpacking the valve to
prevent damage to the accessories and component parts.
Should any problems arise, contact the local Masoneilan
Representative or After Sales Department.
6. Body Disassembly
Access to the internal components of the body should be
accomplished with the actuator removed. To remove the
actuator from the body, refer to the actuator instruction No
ER8788E for a type 87/88 multispring actuator, No
ER20004E for a type 47/48 F actuator, or to Section
9.3.1 of this manual in case of a 37/38 spring diaphragm
actuator.
4. lnstallation
4.1 Before installing the valve in the line, clean piping
and valve of all foreign material such as welding
chips, scale, oil, grease or dirt. Gasket surfaces
should be thoroughly cleaned to insure leak-proof
joints.
5. Air Piping
Instruction No EH 10204 E
Rev. B - 03/98
D. Since the cage (13), seat ring (14) and seat ring
gasket (15) are held in place by the bonnet, they may
now be removed.
7. Maintenance/Repair
7.3.A Threaded Trim (Figure 12 or 14)
The purpose of this section is to assist maintenance
personnel by suggesting methods of component
maintenance which is largely dependent on the tools and
machine shop equipment available.
Instruction No EH 10204 E
Rev. B - 03/98
Instruction No EH 10204 E
Rev. B - 03/98
D. Pinning
If the plug guide area does not have any hole or any
center mark,
Measure the D dimension according to plug guide
diameter and stem diameter, (see Figure 9).
Proceed as follows:
Instruction No EH 10204 E
Rev. B - 03/98
7.6.3.1. Preparation
7.6.3.1.1 Stem
Inspect stem for any nicks or scratches and
quality of finish. Reject the stem for any of these
reasons as they may damage packing.
Instruction No EH 10204 E
Rev. B - 03/98
P a c k i n g b o x m u s t b e f i n i s h e d to t h e
bottom of the bore.
7.6.3.1.3 Packing
Inspect packing rings. Do not use packing if any
nicks or scratches on packing are observed.
Check packing and ensure that it is in the proper
arrangement (see Figure below). PFE material
can be identified by the gloss black molded finish.
PTFE material has a dull black machined finish.
PFE - V-Ring
PTFE - V-Ring
PFE - V-Ring
PTFE - male adapter
Scribe
Mark
The soft seat plug used in the 21000 Series valve has a
replaceable insert. To remove and replace the insert,
proceed as follows.
Caution: The shank OD is the plug guide. Extreme
care must be taken to prevent scoring or marring
this surface. Failure to do so could result in
damage to the guide bushing and destruction of
the plug.
Upper
Follower
Disc
Springs
Lower
Follower
Instruction No EH 10204 E
Rev. B - 03/98
For 3 - 8 valves :
Instruction No EH 10204 E
Rev. B - 03/98
Shank
Skirt &
Insert
Retainer
Set
Screw
Set
Screw
Insert
Retainer
Plug
Tip
Insert
O-ring
Plug Tip
3/4-2
Valve Sizes
Braided
Back-up Rings
1/4 NPT
Plug
Lantern
Ring
7
Expanded
Graphite
Rings
Spring
Loaded
Follower S/A
Packing Set
PFE/PTFE
5 pieces
Figure 8
LO-DB (Type 21900) and Anticavitational (Type 21800)
Two-Stages Trim (Optional)
Figure 7
LE (Low Emission) Packing Arrangement (Optional)
10
Instruction No EH 10204 E
Rev. B - 03/98
9. Actuators
Sizes 9, 11 & 13
1. Push plug stem (1) down until the plug seats, then
replace locknuts (22) and travel indicator (23) (and
locking plate (55) on No 13 actuators).
11
Instruction No EH 10204 E
Rev. B - 03/98
12
Instruction No EH 10204 E
Rev. B - 03/98
D
X
B
Cylindrical machining
diameter of the jaws =
plug guide diameter A
C Dia.
mm
mm
in.
mm
in.
mm in.
mm in.
22,22
.138
32 1.25 13
.50
38,10
.138
32 1.25 13
.50
60,32
.75
69,85
.75
Soft metal
or plastic
vise jaws
Figure 9
Plug Stem Pinning
Packing box with
Expanded Graphite packing rings
and Back-up rings
Valve
Dia.
Expanded Graphite
w/ backup Rings
Kevlar/PTFE
mm
in.
20 to 100
3/4 to 4
Lantern
Ring
(7)
Pin Hole
Dia. C
Braided
Back-up Rings
Above Below
Above Below
Total
Total
Lantern Ring (7)
Lantern Ring (7)
Expanded
Graphite Rings
150
200
Lantern
Ring
(7)
Figure 10 Packing Rings Arrangements on Packing Box with Optional Leak Detection Connection
Valve
Dia.
ANSI Class
mm
in.
25 - 40
1 - 1 1/2
100
150
200
Stud (9)
Min.
Max.
Min.
Max.
Qty Ft. Lbs. daN.m Ft. Lbs. daN.m Ft. Lbs. daN.m Ft. Lbs. daN.m
230
31
250
34
170
23
184
25
1 - 8 NC - 2A
4
260
35
295
40
295
40
370
50
33
4,5
37
5
26
3,5
30
4
8
1/2 -13 NC - 2A
40
5,5
48
6,5
5/8 -11 NC - 2A
6
60
8
63
8,5
33
4,5
37
5
9
60
8
63
8,5
66
74
10
5/8 -11 NC - 2A
6
140
19
148
20
3/4 -10 NC - 2A
8
5/8 -11 NC - 2A
8
63
8,5
70
9,5
207
28
220
30
170 *
184 *
25 *
23 *
1 -8 NC - 2A
8
5/8 -11 NC - 2A 12
63
8,5
66
9
52
7
59
8
28
207
28
221
30
207
221
30
1 -8 NC - 2A
12
1 1/4 - 8 NC - 2A 12
192
26
207
28
192
207
28
26
Size
900
1500
2500
150 - 300
400 - 600
150
300
400 - 600
150 - 300
400 - 600
150 - 300
400 - 600
150 - 300
20 to 50 3/4 to 2
80
Reqd. Torque
Carbon Steel Studs
Stainless Steel Studs
* Only on 21000 threaded trim valves. For quick-change trim valves, use following torques.........
1
1
6
4
4
7
2
3
7
10
6
13
8
3
12
28
207
11
221
30
Instruction No EH 10204 E
Rev. B - 03/98
19
3
19
8
18
18
17
10
17
10
11
16
11
12
15
12
14
13
16
14
Figure 13
Quick Change Trim - Contoured Plug - Full Capacity
Figure 12
Threaded Seat ring - Contoured Plug - Full Capacity
19
3
19
18
18
17
10
17
10
16
11
16
11
12
15
12
14
13
14
Figure 15
Quick Change Trim - LO-DB Plug
Figure 14
Threaded Seat ring - LO-DB Plug
PARTS REFERENCE
Ref.
1
2
3
4
5
6
7
Part Name
Plug Stem
Packing Flange Stud
Packing Flange Stud Nut
Packing Flange
Packing Follower
Packing
Lantern Ring (optional)
Ref.
8
9
10
11
12
13
14
Part Name
Ref.
Bonnet
Body Stud
Body Stud Nut
Body Gasket
Plug Guide Bushing (Incl. w/ref. 8)
Cage *
Seat Ring
15
16
17
18
19
Part Name
Seat Ring Gasket *
Plug
Plug Pin
Body Pin
Drive Nut
Instruction No EH 10204 E
Rev. B - 03/98
11
15
Figure 16
21000 Series
3/4 to 2 Valve Sizes
900, 1500, 2500 ANSI Class
Ref.
53
26
26
55
22
22
1
22
23
26
51
52
53
55
56
57
26
51
52
23
57
1
23
23
Stem Locknuts
(On No 9 & 11
Spr. Diaph. Actuators)
Stem Lock
(On No 13 Spr.
Diaph. Actuator)
Part Name
Plug Stem
Locknut
Travel Indicator (pointer)
Actuator Stem
Stem Clamp
Hex. Head Screw
Clamp Nut
Locking Plate
Travel Indicator Scale
Screw
26
56
26
56
Figure 17
Types 37/38 Masoneilan
Spring-Diaphragm Actuators
Stem Connector
Type According
to Actuator Size
(See Detail)
Type 37
Air to Extend Actuator
Type 38
Air to Retract Actuator
15
AUSTRIA
Masoneilan HP+HP GmbH
Hans-Kudlich-Strasse 35
A 2100 Korneuburg (b.Wien), Austria
Telephone : 43-2262-63689
Fax : 43-2263-68915
BELGIUM
Masoneilan Division of Dresser Europe S.A.
281-283, Chausse de Bruxelles
1190 BRUSSELS - Belgium
Telephone : 32-2-344-0970
Fax : 32-2-344-1123
BRAZIL
Dresser Idustria E Comercio Ltda
Divisao Masoneilan
Rua Senador Vergueiro, 433
09521-320 Sao Caetano Do Sul
Sao Paolo - Brazil
Telephone : 55-11-453-5511
Fax : 55-11-453-5565
CANADA
Ontario
Dresser Canada, Inc.
Valve Division
5010 North Service Road
Burlington, Ontario,
L7L 5R5 - Canada
Telephone : 1-905-335-3529
Fax : 1-905-336-7628
Alberta
Dresser Canada, Inc.
Valve Division
#300, 444-58th Avenue S.E.
Edmonton, Alberta T6E 6J2 - Canada
Telephone : 1-780-463-4888
Fax : 1-780-465-1244
FRANCE
Dresser Produits Industriels
Division Masoneilan
4 Place de Saverne
92971 Paris La Dfense Cedex
France
Telephone : 33-1- 49 04 90 00
Fax : 33-1-49 04 90 10
Lyon Distribution Center
55, rue de la Mouche
69540 Irigny - France
Telephone : 33-4-72 39 06 29
Fax : 33-4-72 39 21 93
Martigues Distribution Center
Azur II - La Palunette
13220 Chateauneuf-les-Martigues
France
Telephone : 33-4-42 76 17 24
Fax : 33-4-42 79 87 52
GERMANY
Head Office :
Masoneilan - HP+HP GmbH
Klein-Kollenburg-Strasse 78-80
47877 Willich, Germany
Telephone : 49-2156-9189-0
Fax : 49-2156-41058
Frankfurt :
Masoneilan - HP+HP GmbH
Uhlandstrasse 58 60314 Frankfurt - Germany
Telephone : 49-69 439350
Fax : 49-69 4970802
Leuna :
Masoneilan - HP+HP GmbH
Goethestrasse 1700
06237 Leuna - Germany
Telephone :
Fax : 49-03461 434443
INDIA
Dresser Valve India Pvt, Ltd
305-306 "Midas" - Sahar Plaza
Mathurdas Vasanji Road
J.B. Nagar - Andheri East
Mumbai 400 059 - India
Telephone : 91-22-835-4790
Fax : 91-22-835-4791
ITALY
Dresser Italia S.p.A.
Masoneilan Operation
Mailing adress :
Flat No. 36, Floor 8
Gaswa Complex, Mahboula
Kuwait
MEXICO
Masoneilan Internacional, S.A. de C.v.
Henry Ford n 114, Esq. Fulton
Fraccionamiento Industrial San Nicolas
54030 Tlalnepantla - Estado de Mexico
Telephone : 52-5-310-9863
Fax : 52-5-310-5584
THE NETHERLANDS
Dresser Industrial Products B.V.
Masoneilan Division
Steenhouwerstraat 11
3194 AG Hoogvliet
Telephone : 31-10-438-4122
Fax : 31-10-438-4443
Mailing adress :
P.O. Box 640
NL-3190 AN Hoogvliet RT
The Netherlands
SINGAPORE
Dresser Singapore Pte Ltd
Valve Division
16, Tuas Avenue 8 - Singapore 639231
Telephone : 65-861-6100
Fax : 65-861-7172
SOUTH AFRICA
Dresser Ltd, South Africa Branch
Valve Division
P.O. Box 2234 - 16 Edendale Road
Eastleigh, Edenvale 1610
Transvaal, Republic of South Africa
Telephone : 27-11-452-1550
Fax : 27-11-452-6542
SPAIN
Masoneilan S.A.
Zona Franca - Sector M, Calle Y
08040 Barcelona - Spain
Telephone : 34-93-223-4175
Fax : 34-93-223-4754
Sales Offices
and Distribution
Centers
SWITZERLAND
Dresser Europe SA
Frauentalweg 76
CH-8045 Zurich, Switzerland
Telephone : 41-1-450-2891
Fax : 41-1-450-2895
Mailing adress :
P.O. Box 3568
CH-8021 Zurich, Switzerland
UNITED ARAB EMIRATES
Dresser Valve Division
Post Box 61302
Jebel Ali Free Zone
United Arab Emirates
Telephone : 971-4-838-752
Fax : 971-4-838-038
Mailing adress :
Units Nos JAO1 + JAO2
Roundabout 8
Jebel Ali Free Zone
United Arab Emirates
UNITED KINGDOM
Valve Division
Dresser U.K. Limited
Trevithick Works
Gillibrands Estate, Skelmersdale
Lancashire WN8 9TU - England
Telephone : 44-1695-52600
Fax : 44-1695-52662
Valve Division
U.K. Southern Sales Office :
Unit 5, Brook Business Centre
Cowley Mill Road, Uxbridge
Middlesex UB8 2FX - England
Telephone : 44-1895-454900
Fax : 44-1895-454919
UNITED STATES
Northern Region
Valve Division
Dresser Equipment Group, Inc
85 Bodwell Street
Avon, Massachusetts 02322-1190
Telephone : 1-508-586-4600
Fax : 1-508-427-8971
Southern Region
Valve Division
Dresser Equipment Group, Inc
11100 West Airport Blvd.
Stafford, Texas 77477-3014
Telephone : 1-281-568-2211
Fax : 1-281-568-1414
Toll Free : 1-800-847-1099
Dresser Equipment Group, Inc
15112 Morales Road (77032)
P.O. Box 60078
Houston, Texas 77205-0078
Telephone 1-281-871-6500
Fax 1-281-871-6569
LATIN AMERICA
Dresser Valve & Controls Division
10556 NW 26th Street, Suite D-201
Miami, Florida 33172 - U.S.A.
Telephone 1-305-470-2766
Fax 1-305-470-2743