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1.
2.
S. N. Borovskikh,
and
UDC 620.18:669.296:669.715
Zirconium, like manganese and chromium, exerts a major influence on the structural,
mechanical, and corrosion properties of aluminum alloys of the AI--Zn--Mg--Cu system and on
their technological aspects.
The effect of these elements is associated with the formation
of supersaturated solid solutions of these metals in aluminum during crystallization and
their decomposition in the process of homogenizing and heating for quenching with the
segregation of disperse intermetallides of manganese, chromium, and zirconium.
The zirconium
intermetallide is observed in the form of separately disperse particles of appreciably small
size as compared with segregations of the chromium and manganese intermetallides.
Introduction of 0.11-0.16% Zr in alloys of the AI--Zn--Mg--Cu system contributes to a
lessening of the dependence of alloy properties on the cooling rate during hardening; this
assumes major significance during the heat treatment of semifinished products of large thickness [i]. Good hardenability ensures uniformity of properties over the section of a semifinished product.
Where its content is <0.10%, zirconium has little effect on the structure
and properties of the metal, the grain is enlarged, and the mechanical and corrosion properties are do~graded.
With 0.18-0.20% Zr, the formation of primary zirconium intermetallides
is markedly intensified, and the mechanical properties of the semifinished products are downgraded.
As compared with manganese and chromium additives,
plasticity.
The present paper cites the results of investigation of the effect of zirconium added
to a type V95pch alloy of the AI--Zn--Mg--Cu system in lieu of manganese and chromium.
In
this case, zirconium is an additive that controls recrystallization and the grain size in
the alloy.
We investigated rolled plates with dimensions of 20 1200 x8000 mm and 50 xl000 6000
mm.
The chemical composition of all plates was virtually identical:
6.10-6.13% Zn, 2.222.24% Mg, 2.20% Cu, 0.12% Zr, 0.032% ~ , 0.02% Ti, 0.12% Fe, and 0.08% Si.
The effect of cooling rate during hardening on the properties of the plates was determined on templates with the dimensions 50 250 x 250 mm, which were hardened in air, and
quenched in cold (20C) and hot (90C) water.
Artificial aging was carried out at 140C for
16 h. Specimens used to determine the mechanical properties were cut, in terms of thickness,
from the median layers in the transverse direction.
It is apparent (Fig. i) that the strength properties of the templates quenched in hot
and cold water were virtually identical.
Relative elongation was 2% greater during coldwater quenching than during hot-water quenching.
Like alloy V95, hardening of alloy V95pch
templates in air reduces strength characteristics.
In this case, decomposition of the supersaturated solid solution of Mg, Zn, and Cu in aluminum occurs to a significant degree in the
cooling process.
Ultimate strength is reduced by 140-170 MPa, and the yield point by 200210 MPa.
Relative elongation is the same as after quenching in hot water.
Translated
March, 1982.
0026-0673/82/0304-0179507.50
179
TABLE i
IDirection
Alloy
I hIate
! Aging o f speciickness r e g i m e
m e n cut
TI
20
550
550
12,7
12,8
0,124
0,109
0,039
0,020
L
T
540
550
480
480
12,5
12,0
0,144
0,103
0,058
0,031
520
530
450
400
12,5
10,5
0,158
0,120
0,079
0,042
L
T
H
590
550
10,2
12,5
o,122
5,4
--
560
560
540
510
500
500
h
T
H
530
530
540
T
T2
TI
TI
T2
T3
TI
2o
T2
540
o,o41
0,025
II,2
10,1
6,5
0,134
0,113
0,062
0,032
480
485
490
12,7
10,4
6,0
0,156
0,124
--
0,081
0,042
--
600
600
540
550
10,9
11,0
0,I10
0,098
0,058
0,042
L
T
550
550
490
480
12,8
11,8
0,128
0,106
0,068
0,042
600
600
540
540
II,9
10,0
0,I14
0,052
540
530
480
470
II,9
II,6
0,118
0,086
T
40
0oo
0,i01
5O
V95pch
m|
MJ/m2
600
610
T3
V95pch
withZr
65, %
MPa
T
T2
O'H [ 0"0'2
570
545
- -
- -
--
- -
- -
0,060
0,032
180
TABLE 2
550
~0
LC, ~
points
'DO DO
180
52
50
T1
CRTJ"
days
"500
i
I
i
~u
//
//
//
//
.v
//
5--6
75O
T2
63,
T3
180
180
157. 180
a
180
700
I--2
Significant
darkening of
specimen
I. N. Fridlyander,
Moscow (1979).
181
2.
I. P. Zhegina, and
UDC 620.18:621.785.78:669.715
To provide the necessary life and reliability of modern structures, sheets of high
strength V95 aluminum alloy must possess high strength, fracture toughness, and corrosion
resistance.
This may be done by limiting the content of iron and silicon impurities and by
the use of virgin V95pch and V95och alloys [i], which leads to an increase in ductility and
fracture resistance with maintenance of strength, and also by development of new methods of
T2 and T3 coagulation aging [2, 3] providing high resistance to corrosion separation and
cracking under stress and an additional improvement in fracture toughness characteristics
with some reduction in strength.
In this work an investigation was made of the change in structure and properties of V95
alloy sheet.
During solidification of the alloy, iron and silicon impurities cause the formation of
coarse particles (up to 20-30 ~m) of insoluble iron- and silicon-containing phases which in
deformation are elongated, as a result of which a stronger structure occurs (Fig. la). The
composition and origin of these phases in V95 alloy were investigated in the greatest detail
in [4].
By statistical analysis of the results of quantitative microstructural analysis, we
showed that there is a correlation between the volume portion (Q) of excess phases in sheets
and the iron and silicon contents and that it is clearest with the iron content (Fig. 2).
The generalized correlation equation for the quantity of phases and the iron content has the
form
Q (vol. %) = 0.25 + 9.05Fe (wt. %).
The volume quantity of the phases in production sheets of V95 alloy (Fe and S i ~ 0 . 5 %
each) is ~4-6% and in sheets of V95och ( ~ 0 . 1 5 % F e , ~ 0 . 1 % Si) ~1%.
The average particle
size (across the thickness) in the sheets is 2.5-6.5 ~m.
With an increase in impurity content there is an increase in the volume share of insoluble phases and their negative influence on sheet properties.
It most significantly influences fatigue crack growth rate, especially in the stage of accelerated crack development
(in biaxial repeated tension with AK >12.5-15.5 ~ a . m l / 2 ) , concentrated elongation Ic, Kc,
ac, and other characteristics of fracture.
To a certain degree the action of impurities
depends upon aging conditions and is related to loading conditions.
For example, while the
greatest retarding of crack growth during fatigue loading with AK >12.5 MPa.m I/2 with a
decrease in impurity content occurs in the T1 condition, the maximum increase in the value
of ac determined in single loading is observed in the T3 condition.
In addition, the fracture process is controlled by the more plastic matrix of the alloy.
The negative influence of iron- and silicon-containing phases on the properties of
aluminum alloys may be explained primarily by the occurrence of voids within the impurity
particles or at the particle--matrix interface under the action of plastic deformation,
which promotes early development of the main crack in fracture [5]. In addition, a definite
role is played by the decrease in local plasticity in fracture, which, apparently, is related
to the decrease in the possibility of occurrence of plastic deformation near the crack tip
as a result of shortening of the distance between the particles with an increase their quantity.
Translated from Metallovedenie i Termicheskaya Obrabotka Metallov, No. 3, pp. 30-33,
March, 1982.
182
0026-0673/82/0304- 0182507.50