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SUBJECTS

Subject Code

Subject

55015

Managerial Economics and Financial Analysis

55016

Metrology & Surface Engineering

55017

Dynamics of Machinery

55018

Machine Tools

55019

Design of Machine Members I

55020

Applied Thermodynamics II

COURSE OBJECTIVE
Managerial economics & Financial analysis subject is introduced to B.Tech students
of JNTU. The aim of this is to equip the students with fundamental concepts of
economics, budgeting, management & accounts. It helps them to understand the
intricacies of business units. The study of this subject strengthens them to start an
enterprise on their own accord.

Text Books:
T 1: Aryasri: Managerial Economics and Financial Analysis, 2/e, TMH, 2005
T 2: Varshney & Maheshwari: Managerial Economics, Sultan Chand, 2003
T 3: Dwivedi : Managerial Economics
T 4: S.N Maheswari & S.K Maheswari: Financial Accounting

Syllabus:
Unit I: Introduction to Managerial Economics:
Introduction to Managerial Economics: Definition, Nature and Scope Managerial
Economics, Demand Analysis: Demand Determinants, Law of Demand and its
exceptions.

Unit II: Elasticity of Demand:


Elasticity of Demand: Definition, Types, Measurement and Significance of
Elasticity of Demand. Demand Forecasting, Factors governing demand forecasting,

methods of demand forecasting (Survey methods, Statistical methods, Expert opinion


method, test marketing, controlled experiments, judgmental approach to demand
forecasting.

Unit III: Production Function, Isoquants and Isocosts:


Theory of Production and Cost analysis: Production Function Isoquants and
Isocosts, MRTS, Least cost combination of inputs, Production function, Laws of
returns, Internal and External Economies of scale.
Cost Analysis: Cost concepts, Opportunity cost, Fixed Vs. Variable costs, Explicit
costs Vs. implicit costs, Out put of pocket costs vs. imputed costs. Break even
analysis (BEA) Determination of Break even Point (Simple problems) Managerial
Significance and Limitations of BEA.

Unit IV: Introduction to Markets & Pricing strategies Market structures:


Introduction to Markets & Pricing strategies Market structures: Types of
competition, Features of Perfect competition, Monopoly and Monopolistic competition.
Price-Output Determination in case of Perfect competition and Monopoly.
Objectives and Policies of pricing: Cost plus pricing, Managerial cost pricing,
Sealed bid pricing, Going rate pricing, Limit pricing, Market skimming pricing,
Penetration pricing, Two part pricing, Bunding pricing, Peak load pricing, Cross
subsidization.

Unit V: Business & New Economic Environment:


Business & New Economic Environment: Characteristics features of Business,
Features and evaluation of Sole proprietorship, Partnership, Joint Stock Company,
Public enterprises and their types, Changing Business environment in Post
liberalization scenario.

Unit VI: Capital and its significance:


Capital and its significance, Types of capital, Estimation of Fixed and working
capital requirements, Methods and sources of raising finance. Nature and scope of

capital budgeting, features of capital budgeting proposals, Methods of capital


budgeting: Payback Method, Accounting Rate of return (ARR), and Net present value
method (Simple problems).

Unit VII: Introduction to Financial Accounting:


Introduction to Financial Accounting: Double Entry Book keeping, Journal, Ledger,
Trial Balance-Final Accounts (Trading account, Profit and Loss Account, and Balance
sheet with simple adjustments). 2005 - 2006.

Unit VIII: Financial Analysis through ratios:


Financial Analysis through ratios: Computation, Analysis and interpretation of
Liquidity Ratios (Current Ratio and Quick Ratio), Activity Ratios (Inventory turnover
ratio and Debtor Turnover ratio), Capital structure Ratios (Debt-Equity ratio, Interest
coverage ratio), and Profitability Ratios (Gross Profit Ratio, Net Profit Ratio, Operating
Ratio, P/E Ratio and EPS).

LECTURE PLAN:

UNIT- I: Introduction to Managerial Economics:


S.No

Name of the Topic

No of
periods
2

Introduction to Managerial Economics

Definition, Nature of Managerial Economics

Scope of Managerial Economics

Demand Analysis: Demand Determinants

Law of Demand and its exceptions.

Total

Teaching
methodology
Chalk &
Board
Chalk &
Board
Chalk &
Board
Chalk &
Board
Chalk &
Board

Resource
s
T1

Teaching
methodolog
y

Resourc
es

T1
T1
T1
T1

UNIT- II Elasticity of Demand


S.No

Name of the Topic

No of
perio
ds

Elasticity of Demand: Definition, Types

Measurement and Significance of Elasticity of

Demand.
8

Demand

Forecasting,

Factors

Methods

of

demand

forecasting

T2
T2

governing

Chalk &
Board

T2

(Survey

Chalk &
Board

T2

demand forecasting
9

Chalk &
Board
Chalk &
Board

methods, Statistical methods, Expert opinion


method, test marketing, controlled experiments,
judgmental approach to demand forecasting).
Total

UNIT III : Theory of Production and Cost analysis


S.No

Name of the Topic

No of
period
s
1

10

Production Function , Isoquants and Isocosts

11

MRTS, Least cost combination of inputs,

12

Production function, Laws of returns, Internal


and External Economies of scale.
Cost Analysis: Cost concepts, Opportunity
cost, Fixed Vs. Variable costs, Explicit costs
Vs. implicit costs, Out put of pocket costs vs.
imputed costs.
Break even analysis (BEA) Determination of
Break even Point (Simple problems)
Managerial Significance and Limitations of
BEA.

13

14
15
Total

1
1

Teaching
methodolog
y
Chalk &
Board
Chalk &
Board
Chalk &
Board
Chalk &
Board

Resourc
es

Chalk &
Board
Chalk &
Board

T1

T1
T1
T1
T1

T1

UNIT IV : Introduction to Markets & Pricing strategies Market


structures: Objectives and Policies of pricing
16
17
18

Types of competition,
Features of Perfect competition
Features of Monopoly and Monopolistic
competition.
Price-Output Determination in case of Perfect
competition

1
1
1

Chalk &
Board
Chalk &
Board
Chalk &
Board

T2
T2
T2

19

Price-Output Determination in case Monopoly.

20

Cost plus pricing, Managerial cost pricing,


Sealed bid pricing, Going rate pricing, Limit
pricing
Market skimming pricing, Penetration pricing,
Two part pricing, Bunding pricing, Peak load
pricing, Cross subsidization.

21
Total

Chalk &
Board
Chalk &
Board

T2

Chalk &
Board

T2

T2

UNIT V : Business & New Economic Environment:


22

Characteristics of Business

23

features of Business

24

Features and evaluation of Sole proprietorship

25

Partnership

26

Joint stock company

27

Public enterprises and their types,

28

Changing Business environment in Post


liberalization scenario.

Total

Chalk &
Board
Chalk &
Board
Chalk &
Board
Chalk &
Board
Chalk &
Board
Chalk &
Board
Chalk &
Board

T1
T1
T1
T1
T1
T1
T1

UNIT VI : Capital and Capital


Budgeting: Methods of capital budgeting :
29

Capital and its significance

30

31

Types of capital, Estimation of Fixed and working


capital requirements,
Methods and sources of raising finance

32

Nature and scope of capital budgeting

33

features of capital budgeting proposals

34

Payback Method, Accounting Rate of return


(ARR), and Net present value method (Simple
problems).

Total

Chalk &
Board
Chalk &
Board
Chalk &
Board
Chalk &
Board
Chalk &
Board
Chalk &
Board

T2
T2
T2
T2
T2
T2

UNIT VII: Introduction to Financial Accounting


35

Double Entry Book keeping

36

Journal

37

Ledger

38

Trial Balance

39

Final Accounts (Trading account, Profit and


Loss Account, and Balance sheet with simple
adjustments). 2005-2006.

Total

Chalk &
Board
Chalk &
Board
Chalk &
Board
Chalk &
Board
Chalk &
Board

T1
T1
T1
T1
T1

UNIT VIII: Financial Analysis through ratios


40
41
42
43
44

Computation
Analysis and interpretation of Liquidity Ratios
(Current Ratio and Quick Ratio)
Activity Ratios (Inventory turnover ratio and
Debtor Turnover ratio)
Capital structure Ratios (Debt-Equity ratio,
Interest coverage ratio)
Profitability Ratios (Gross Profit Ratio, Net
Profit Ratio, Operating Ratio, P/E Ratio and
EPS)

Total
Total No. of Classes

1
1

Chalk & Talk


Chalk & Talk

T1
T1

Chalk & Talk

T1

Chalk & Talk

T1

Chalk & Talk

T1

9
71

UNIT I
ECOSYSTEMS
Learning Objectives:

The nature and scope of economics


The definition of managerial economics
The nature & scope of managerial economics
The linkages of managerial economics with other disciplines
Laws of governing consumer behaviour
Concepts & definitions of demand
Law of demand and its exceptions

UNIT II
Elasticity of Demand
Learning Objectives:
Elasticity of demand & its types
Factors

affecting

elasticity

The need for forecasting demand


of

Factors

demand
Measurement

demand

forecasting
of

elasticity

of

demand forecasting methods

demand
Significance

affecting

evaluation
of

elasticity

of

of

each

demand

forecasting method

demand

UNIT III
Theory of Production and Cost analysis
Learning Objectives:
Production function

Cost output relationship

Input output relationship

Optimum size

Laws of increasing, constant &

The concept of break even

decreasing returns to scale

analysis (BEA)

Internal economies

Determination of BEP

External economies

Application of BEA

Diseconomies of scale

Significance of BEA

Cost concepts

Limitations of BEA

UNIT IV
Introduction to Markets & Pricing strategies Market structures:
Objectives and Policies of pricing
Learning Objectives:
Types of markets & their comparative situations
Features of perfect market, monopoly, and monopolistic competition
Price output determination in different cases

UNIT V
Business & New Economic Environment:
Learning Objectives:
Factors affecting the choice of
form of business organization
Types & features of business
organization

Liberalization measures
Forms of Privatization
Factors that led to Globalization
Policy

Critical evaluation of each of the


form of business organization
New economic environment
New industrial policy 1991

measures

towards

Globalization
Changing business environment
to post Liberalization scenario
Critical evaluation of LPG policies

The concepts of Liberalization,


Privatization,

&

Globalization

(LPG) policies

Capital and Capital Budgeting: Methods of capital budgeting


Learning Objectives:
Concept of capital
Significance of capital
Types of capital
Sources of capital and their
implementation to the business
Factors affecting the requirements
of capital
Estimation of working capital
requirements
Institutional network with Indian
context for raising capital

The concept and significance of


capital budgeting
Kinds of capital budgeting
decisions
Estimation of cash inflows &
outflows
Evaluation of investment
proposals under different
methods
Limitation of capital budgeting
process

Unit VII
Introduction to Financial Accounting
Learning Objectives:
Concept & significance of accounting
Branches of accounting
The concept & preparation of trail balance
Accounting concepts
Double entry book keeping and its significance
Types of accounts & rules governing them
Preparation subsidiary books & ledger accounts
Preparation of final accounts comprising trading account, P & L account and
Balance sheet with simple adjustments

UNIT VIII
Financial Analysis through ratios
Learning Objectives

Ratio as an analytical tool


Concepts of liquidity, solvency & profit ability
Types of liquidity ratio
Types of activity ratio
Types of solvency ratio
Types of profitability ratio
Limitations of ratio analysis

COURSE OBJECTIVE
Engineering metrology is subject which cannot be ignored or taken for granted.
Without metrology there can be no manufacturing.
manufacturing.

So metrology is as important as

Metrology is he science which deals with the measurements.

From

engineering point of view; it is the science which deals with the measurement of lengths,
angles, form or shape & surface texture and the instruments used to measure the
parameters and their operation.
This subject has 8 units.
Unit 1 deals with limit, fits& tolerances need for them, type of tolerances, types of fits,
employed in the assembly process, unit 2 & 3 deal with the various measuring
instruments for measuring linear dimensions, angles, flatness & principles of light in
measurement called inter ferometry.
Unit 4 specifies the surface characteristics, various methods for measuring roughness
average value. Unit 5 deals with various components, unit 6 deals with measuring the
various elements of the screw threads. Unit 7&8 deal with the various surface cleaning
and surface treatments

Syllabus:
UNIT-I: SYSTEM OF LIMITS AND FITS:
Introduction, normal size, tolerance limits, deviations, allowance, fits and their types
unilateral tolerance system, hole and shaft basis systems interchangeability and
selective assembly. Indian standard Institution system British standard system,
International standard system for plain ad screwed work.

UNIT-II: LINEAR MEASUREMENT:


Length standard, line and end standard slip gauges calibration of the slip gauges,
dial indicator, micrometers.

MEASUREMENT OF ANGLES AND TAPERS: Different methods Bevel


protractor angle slip gauges spirit levels sine bar sine plate, rollers and spheres
used to determine the tapers.
LIMIT GAUGES: Taylors principle Design of goes and No go gauges, plug ring,
snap, gap, taper, profile and gauges.

UNIT-III: OPTICAL MEASURING INSTRUMENTS:


Tool makers microscope and its uses collimators, optical projector optical flats
and their uses, interferometer
FLAT SURFACE MEASUREMENT: Measurement of flat surfaces instruments
used straight edges surface plates optical flat and auto collimator.

UNIT-IV: SURFACE ROUGHNESS MEASUREMENT:


Differences between surface roughness and surface waviness Numerical
assessment of surface finish CLA, R, R.M.S values Rz values, Rz value, Methods of
measurement of surface finish profilograph. Talysurf, ISI symbols for indication of
surface finish.

UNIT V: MESUREMENT THROUGH COMPARATORS:


Comparators - mechanical, Electrical and Electronic comparators, pneumatic
comparators and their uses in mass production.

UNIT VI: SCREWTHREAD MEASUREMENT:


Element of measurement errors in screw threads measurement of effective
diameter, angle of thread and thread pitch, profile thread gauges.

UNIT VII: SURFACE ENGINEERING:


Surface texture and properties, surface cleaning techniques, surface integrity,
wear and its measurements. Lubricants and its selection for reducing wear, principles
of corrosion and remedial measures. Laser applications for surface modifications.

UNIT VIII: SURFACE TREATMENTS:


Mechanical surface treatment and coating, casehardening and surface coating,
thermal spraying, Vapour deposition, Diffusion coating, Electro plating, Electroless
plating and Electro formatting, Ceramic, Organic and Diamond coating

Reference Text Books:


1. Manufacturing Engineering and Technology, Serope Kalpakjian and steven R.
Schmid.Ed. 4, Person publications. 2001.
2. Metrology and Measurement, Anand Bewoor, Vinay A. Kulkarni, TMH. 2009.
3. Principles of Engineering Metrology, R. Rahendra, JAICO publications, 2008.

References:
1. Fundamentals of Dimensional Metrology, 4e, Connie Dotson, Thomson, 2003.
2. Surface engineering with Lasers/ Dehosson J.T.
3. Surface engineering for corrosion and wear resistance / JR Davis / Wood head
publishers.
4. Precision Engineering and Manufacturing / R.L. Murty / Newage publications,
2009.

LECTURE PLAN

UNIT- I: INTRODUCTION LIMITS AND FITS


S.NO Name of the topic

2
3

Nominal size, Tolerance, types


of tolerance
Allowance
Conventional Diagram for
limits, Deviation
Lower and upper deviation,
Fundamental
Fits ,clearance, Interference,
Transition fit

No of
periods

Teaching
methodology

CHALK & TALK

CHALK & TALK

CHALK & TALK

Resource
books

Hole and Shaft Basis system

CHALK & TALK

Diagram for F.D , Tolerance


systems
I.S System, B.S System

CHALK & TALK

Problems

CHALK & TALK

Interchangeability, and
Selective Assembly

CHALK & TALK

Total

10

UNIT- II: LINEAR MEASUREMENT


S.NO Name of the topic

No of
periods

Teaching
methodology

Length standard(Meter & Yard)

CHALK & TALK

Line & End standard, Slip


gauges

CHALK & TALK

10

Micrometer & Dial indicator

CHALK & TALK

Resource
books

11

Measurement of Angles &


Tapers
Sine bar, Bevel Protractor,
angle slip gauges

CHALK & TALK

12

Bevel protractor, spirit level

CHALK & TALK

13

Rollers and tapers

CHALK & TALK

14

Gauges
Go & No Go Gauges, Taylors
Principle of
Gauge design. Ring, plug,
snap & gap gauges

CHALK & TALK

15

problems

CHALK & TALK

Total

10

UNIT- III: OPTICAL MEASURING INSTRUMENTS


S.NO Name of the topic

No of
periods

Teaching
methodology

16

Optical measuring Instruments

CHALK & TALK

17

Principle of Interferometry,
Optical flats

CHALK & TALK

18

Various types of
Interferometers

CHALK & TALK

Resource
books

19

Tool makers Microscope & its


uses

CHALK & TALK

20

Flat surface measurement


Flatness measurement using
Interferometer

CHALK & TALK

21

Straight edge ,surface plate &


optical flat

CHALK & TALK

22

Autocollimator

CHALK & TALK

23

Michelson interferometer

CHALK & TALK

Total

11

UNIT- IV: SURFACE ROUGHNESS MEASUREMENT


S.NO Name of the topic

No of
periods

Teaching
methodology

24

Surface Roughness &


Waviness ,assessment of
surface

CHALK & TALK

25

Roughness CLA Method,


R.M.S Value, Rz Value Method

CHALK & TALK

26

Instruments: Profilograph,
Talysurf .ISI Symbol for surface
Finish

CHALK & TALK

27

Problems

CHALK & TALK

Total

Resource
books

UNIT- V: MEASUREMENT THROUGH COMPARATORS


S.NO Name of the topic

No of
periods

Teaching
methodology

28

Comparator and its uses,


different types

CHALK & TALK

29

Mechanical comparators
SIGMA, REED, TOMILSON

CHALK & TALK

30

Electrical and Electronic


comparator

CHALK & TALK

31

Pneumatic comparators- Back


pressure type, flow type

CHALK & TALK

Resource
books

32

Solex pneumatic gauge

Total

CHALK & TALK

UNIT- VI: SCREW THREAD MEASUREMENT


S.NO Name of the topic

No of
periods

Teaching
methodology

33

Nomenclature of Screw thread.


Various types of threads

CHALK & TALK

34

Errors in screw thread,


Elements of measurement

CHALK & TALK

35

Measurement of effective dia of


Internal And External thread

CHALK & TALK

36

Major and Minor dia


measurement of Internal and
External Thread

CHALK & TALK

37

Measurement of profile of
thread

CHALK & TALK

38

Measurement of thread pitch


and angle

CHALK & TALK

Total

Resource
books

UNIT- VII: SURFACE ENGINEERING


S.NO Name of the topic

No of
periods

Teaching
methodology

Resource
books

39

Surface texture and its


properties

CHALK & TALK

40

Surface cleaning techniques

CHALK & TALK

41

Surface integrity, Wear


Measurement

CHALK & TALK

42

Lubricants and selection of


lubricants

CHALK & TALK

43

Corrosion and remedial


measures

CHALK & TALK

44

Laser application

CHALK & TALK

Total

UNIT- VIII: SURFACE TREATMENTS


S.NO Name of the topic

No of
periods

Teaching
methodology

45

Mechanical surface treatment


and coating

CHALK & TALK

46

Case Hardening and surface


coating

CHALK & TALK

47

Thermal spraying & vapour


deposition

CHALK & TALK

48

Diffusion coatings,
electroplating, electro forming

CHALK & TALK

49

Diamond and ceramic coatings

CHALK & TALK

Total

UNIT I

Resource
books

METROLOGY AND SURFACE ENGINEERING


Learning Objectives:
After completing this unit the student should be able to
Define Tolerance, Allowance Limits and Fits.
Differentiate between Hole basis and Shaft basis system
Explain about I.S System, B.S System, & ISO System
Explain about interchangeability & selective assembly.

UNIT II
LINEAR MEASUREMENT
Learning Objectives:
After completing this unit the student should be able to Define
Linear Measurement, Yard and Meter standard
Line and end standard
Explain about slip gauges & calibration of slip gauges
Explain the working & uses of dial indicator & micrometer
Measurement of angles and tapers: Measure angles using bevel protractor, angle
slip gauges, spirit level, and sine bar & sine plate
Should be able to measure tapers using rollers & spheres.
Limit gauges: After completing this unit the student should be able to
Explain the Taylors principle of gauge design
Explain the various types of gauges such as plug, ring , snap, gap, taper and
position gauges

UNIT III

OPTICAL MEASURING INSTRUMENTS


Learning Objectives:
After completing this unit the student should be able to
Define The principle of Interferometry
Explain the working of various Interferometers
Explain the working & uses of toolmakers microscope
Explain the application & uses of collimator & optical flats
Should be able to explain &use straight edge & surface plate

UNIT IV
SURFACE ROUGHNESS MEASUREMENT
Learning Objectives:
After completing this unit the student should be able to
Differentiate between roughness and waviness
Calculate the surface roughness value using C.L.A method, R.M.S method and
ten point methods
Should be able to explain the working of talysurf & profilograph in measuring
surface finish
Explain the working of mechanical comparators like Sigma, Reed etc, electrical
and electronic comparator, and pneumatic comparator

UNIT V
MEASUREMENT THROUGH COMPARATORS
Learning Objectives:
After completing this unit the student should be able to
Explain about various screw thread forms

Define the various elements in the screw thread profile


Define the various errors in the screw threads.
Write about various methods of measuring effective diameter of external and
internal threads
Explain how pitch of the thread can be measured
Explain about profile thread gauge

UNIT VI
SCREW THREAD MEASUREMENT
Learning Objectives:

After completing this unit the student should be able to


Explain about various screw thread forms
Define the various elements in the screw thread profile
Define the various errors in the screw threads.
Write about various methods of measuring effective diameter of external and
internal threads
Explain how pitch of the thread can be measured
Explain about profile thread gauge

UNIT VII
SURFACE ENGINEERING
Learning Objectives:

After completing this unit the student should be able to


Explain the various Gear measuring instruments,
Explain how various elements of gear tooth profile can be measured
Explain how diameter, pitch pressure angle &tooth thickness can be measured.
Explain the different types of CMM & its applications

UNIT VIII
SURFACE TREATMENTS
Learning Objectives:
After completing this unit the student should be able to
Explain the necessity of surface treatment process
Define and explain the various surface treatment processes like overlay
coatings, diffusion coatings, thermal or mechanical modification of surfaces.

DYNAMICS OF MACHINERY
Course Objective:
In this period of modern technological development one cant deny the importance of
various machines and machine components. Machines and machine components are
used in very small scale industrial units like road side flour mills, general purpose
engineering workshop to complex applications like aviation, nuclear, oil refineries etc . In
all these applications the fundamental parts are machine components that are
assembled together for a specific engineering purpose. The relative position of different
links (i.e. parts of engineering machine for example I.C engine piston and connecting rod)
the size and shape of different links will dictate the relative motion of the parts. Which in
turn affects the output of an engine or machine? This subject of dynamics of machines
essentially deals with different forces acting on the machine (including inertial forces) and
their effect on the machine components.
This subject is divided in to eight units.
First unit deals with the concept of gyroscopic couple which is useful in confirming the
stability of 2-wheeler, 4-wheeler automobiles, aero planes, ship etc. This simple concept
of gyroscope is used in making the satellite to revolve round the earth in a fixed orbit,
pistols used for precessional aiming of targets etc.

Unit II & III deals with analysis and synthesis of mechanism. Synthesis of mechanism
requires determining the lengths of various links that satisfy the requirement

of

displacements , velocities and accelerations of various links of a machine. Both analysis


and synthesis are useful in obtaining desired relative motion for a specific engineering
purpose like motion of automobile, operations of lathe machine etc.
Unit IV deals with brakes, clutches and dynamometer. Brakes and clutches are the
necessary components found in automobiles. In this chapter different types of brakes
and clutches and calculation of frictional torque requirements etc. are dealt. Different
types of transmission and absorption dynamometers are discussed.
Fly wheel is the general component found in I.C. engine. It acts as a reservoir of energy
by virtue of inertia. It absorbs the energy when engine is providing more energy and
gives out energy to engine whenever it is required. Computation moment of inertia of
flywheel, rim dimensions etc for a given fluctuation of energy and speed are dealt in this
chapter. Flywheel for a punch press is also discussed.
One of the important components of I.C. engine is governors. Governors are useful in
nullifying speed fluctuation caused by variation of load. Different types of governors are
discussed in this unit.
In every machine, the basic concern is vibrations. The goal of every design engineer is to
minimize the vibrations. Major cause of vibrations is imbalance. These two aspects are
covered in unit VII and unit VIII .Unit VII concentrates on different methods of balancing
of multi cylinder in line engine and v-engines
Unit VIII concentrates on different types of vibrations i.e. longitudinal, transverse and
torsional vibrations and methods of determining natural frequency. Vibration isolation and
transmissibility are also discussed in this unit.
To summarise, studying dynamics of machines is highly useful to us in analyzing the
forces acting on different machine parts and effective utilization of these forces while
minimizing the magnitude of unwanted forces. Basics of engineering mechanics are
essential to solve the problems. This subject consists of 80% numerical problems and
20% theory. This subject will sufficiently ignite the analytical capabilities of mechanical
engineering students.

Text Books:
T1 - Theory of Machines --- S.S RATTAN

T2 - Theory of Machines --- R. S. Kurmi


T3- Theory of Machines --- Thomas Bevan
T4- Theory of Machines --- Jagadish Lal

Syllabus:
UNIT I PRECESSION:
Gyroscopes, effect of precession motion on the stability of moving vehicles such as
motor car, motor cycle, aero planes and ships.
UNIT-II: STATIC AND DYNAMIC FORCE ANALYSIS OF PLANAR MECHANISMS:
Introduction - Free body diagrams conditions for equilibrium Two, three and four force
and D. Alemberts principle planar rotation about a fixed center.
UNIT-III: SYNTHESIS OF LINKAGES:
Three position synthesis Four position synthesis precision positions Structural
error Chebychevs spacing. Freudenteins Equation, problems.
UNIT-IV: CLUTHES:
Friction clutches single Disc or plate clutch. Multiple Disc clutch, cone clutch,
centrifugal clutch.
BRAKES AND DYNAMOMETERS:
Simple block brakes, internal expanding brake, band brake of vehicle. Dynamometers
absorption and transmission types. General descriptions and methods of operations.
UNIT-V: TURNING MOMENT DIAGRAM AND FLY WHEELS:
Turning moment Inertia Torque connecting rod angular velocity and acceleration, crank
effort and torque diagrams Fluctuation of energy Fly wheels and their design.
UNIT VI: GOVERNERS:
Watt, Porter and Proell governers. Spring loaded governers Hartnell and Hurting with
auxiliary springs. Sensitiveness, isochronisms and hunting.

UNIT VII: BALANCING :


Balancing of rotating masses single and multiple single and different planes. Balancing
of Reciprocating Masses. Primary and secondary balancing of Reciprocating Masses.
Analytical and graphical methods Unbalanced forces and couples balancing of V,
multi cylinder in line and radial engines for primary secondary balancing, locomotive
balancing.
UNIT VIII: VIBRATION:
Free vibration of mass attached to vertical spring simple problems on forced damped
vibration. Vibration Isolation & Transmissibility whirling of shafts, critical speeds,
torsional vibrations, two and three rotor systems.

LECTURE PLAN
UNIT-I : PRECESSION
S.NO
1
2
3
4
5
6
7

Topic
Introduction & importance of
subject
Precessional angular
motion ,Gyroscopic couple
Gyroscopic stabilization of
aeroplane & numerical problems
Gyroscopic stabilization of ship
steering ,pitching &rolling
&numerical problems
Gyroscopic effect on 4-wheeler &
numerical problems
Gyroscopic effect on 2wheeler,
angle heel & numerical problems
numerical problems.
Total

Video
Lectures &
Text Books

No of
periods

Mode of Teaching

Chalk and talk

Chalk & talk,


Video Animation

Link 1, 2&3

Chalk and talk

--do---

Chalk and talk,


NPTEL

--do---

Chalk and talk

--do---

Chalk and talk

--do---

Chalk and talk

--do---

UNIT-II : STATIC AND DYNAMIC FORCE ANALYSIS OF PLANAR


MECHANISMS
S.NO
8
9
10

Topic
Introduction to static & Dynamic
force analysis-Free body
diagrams
Conditions for equilibrium,static
equilibrium
Equilibrium of 2,3,&4 force
members

No of
periods

Mode of
Teaching

Video
Lectures &
Text Books

Chalk and talk

Link 2

Chalk and talk

--do---

Chalk and talk

11
12
13
14
15

Problems
Problems
Superposition method of Force
analysis
Inertia forces and D Alemberts
principle
Problems
Total

Chalk and talk

--do---

Chalk and talk

--do---

Chalk and talk

--do---

1
8

Chalk and talk

--do---

UNIT-III : SYNTHESIS OF LINKAGES


S.NO
16
17
18
19
20
21

Topic
Three position synthesis-4 bar
chain relative pole method &
Inversion method
Three position synthesis-Slider
Crank Chain-relative pole method
& Inversion method
Problems
Chebychev spacing ,precision
position,& structural error
Derivation of Freudensteins
equation
Problems
Total

No of
periods

Mode of
Teaching

Chalk and talk,


LCD

Chalk and talk,


LCD

Video
Lectures &
Text Books

2
1

Chalk and talk,


LCD

Chalk and talk

Chalk and talk

UNIT-IV : BRAKES, CLUTCHES & DYNAMOMETERS


S.NO

Topic

No of
periods

22

Simple block brake-problems

23

Double block brake & problems

24
25
26
27
28

Band brake-simple & differential


and problems
Block and band brake Numerical
problem
Internal expanding shoe brake &
problem
Clutch-Plate clutch-single & multi
plate & numerical problem
Conical clutch & numerical
problem
Centrifugal clutch &numerical
problem

1
1
1
1
2

Mode of
Teaching
Chalk and talk,
LCD
Chalk and talk,
LCD
Chalk and talk,
LCD
Chalk and talk,
LCD
Chalk and talk,
Animation
Chalk & talk,
Video Animation
Chalk and talk &
LCD

Video
Lectures &
Text Books

29

Dynamometer application,
different types and their working
Total

Chalk and talk,


Slides

UNIT-V : TURNING MOMENT DIAGRAM AND FLY WHEELS


S.NO

30

31
32
33
34

Topic
Flywheel, turning moment
diagram for double acting steam
engine, 4-stroke I.C. engine, multi
cylinder engine.
Co-efficient of fluctuation of
speed, Coefficient of fluctuation of
energy &numerical problems
Numerical problems
Dimensions of flywheel rim &
numerical problems
Flywheel for a punch press &
Numerical problems
Total

No of
periods

Mode of
Teaching

Video
Lectures &
Text Books

Chalk & talk,


Animation

Link3,

Chalk and talk

--do---

--do---

--do---

--do---

Chalk and talk,


LCD

--do---

UNIT-VI : GOVERNORS
S.NO
35
36
37
38
39
40

Topic
Governor-function-Watt
Governors & Numerical problem
Porter Governor- Numerical
problem
Proell Governor- Numerical
problems
Hartnell Governor-Numerical
Problems
Wilson Hartnell Governor
Numerical problems
Effect, power, controlling force &
stability of Governor, coefficient of
insensitiveness
Total

No of
periods

Mode of
Teaching

Video
Lectures &
Text Books

Chalk & talk,


Animation

Link3

--do---

--do---

--do---

--do---

--do---

--do---

--do---

--do---

Chalk and talk

--do---

UNIT-VII : BALANCING
S.NO
41

Topic
Balancing of rotating
masses(static balancing)&

No of
periods

Mode of
Teaching

Video
Lectures &
Text Books

Chalk & talk,


NPTEL

Link3

numerical problems
42
43
44
45
46

Balancing of rotating masses in


different planes(dynamic
balancing) numerical problems.
Partial balancing of reciprocating
masses
Effect of partial balancing of
reciprocating masses. Variation in
Tractive force, swaying couple,
Hammer blow
Numerical problems
Balancing of multi-cylinder-in-line
engine

Chalk and talk,


NPTEL

--do---

Chalk &talk,
NPTEL

Link3

Chalk &talk,
NPTEL

--do---

2
Chalk &talk,
NPTEL
Chalk &talk,
NPTEL
Chalk &talk

47

Balancing of V-engine

48

Direct & reverse crank method


Total

1
11

--do----do----do---

UNIT-VIII : VIBRATION
S.NO
49
50
51
52
53
54
55
56
57

Topic

No of
periods

Mode of
Teaching

Video
Lectures &
Text Books

Chalk &talk,
NPTEL

Link3

Chalk &talk,
NPTEL

--do---

Vibration: Types of Vibration.


Natural frequency of free
longitudinal vibration.
Fundamental frequency of free
transverse and torsional vibration
Numerical problems
Transverse vibrations-Dunkerleys
formulas & numerical problems
Critical speed or whirling speed &
numerical problems
Forced vibrations, magnification
factor
Torsional vibration-2 rotor system
& numerical problems
Torsional vibration-3 rotor system
& numerical problems
Torsional vibration- Geared
system & numerical problems
Total

10

TOTAL PERIODS REQUIRED

69

1
1
1
2
1
1
1

Chalk &talk,
NPTEL
Chalk &talk,
NPTEL
Chalk and talk,
LCD
Chalk &talk,
NPTEL
Chalk &talk,
NPTEL
Chalk &talk,
NPTEL

UNIT I
PRECESSION

--do----do----do----do----do----do---

Learning Objectives:
After completing this unit, the student should be able to:
Compute the gyroscopic couple in different practical situation
Apply the effect of Gyroscopic couple on aero plane ,ship, Four wheeler and
motor cycle
Apply the gyroscopic couple principle to other practical situations

UNIT II
STATIC AND DYNAMIC FORCE ANALYSIS OF PLANAR
MECHANISMS
Learning Objectives:
STATIC AND DYNAMIC FORCE ANALYSIS OF PLANAR MECHANISMS: After
completing this unit, the student should be able to:
Draw free body diagrams of machine components i.e the links of a mechanism
State the conditions for equilibrium
Perform static analysis of forces on 3 and 4 member components
State DAlemberts Principle and apply it.
State super position theorem and apply it to system of forces acting on a
mechanism.
Perform dynamic analysis of single slider crank chain

UNIT III
SYNTHESIS OF LINKAGES
Learning Objectives:
After completing this unit, the student should be able to:
write about various methods of synthesis like relative pole method, Inversion
method etc
Perform synthesis of 4 bar chain , single slider crank chain
State and derive freudensteins equation
Calculate the link lengths using freudenstein equation
Write about precision position and structural error.

UNIT IV
CLUTCHS BRAKES AND DYNAMOMETERS
Learning Objectives:
After completion of the unit the students must be able to:
State the purpose and function of clutch. Working of various clutches like single
disc clutch, multiple disc clutch, cone clutch and centrifugal clutch.
Draw the sketches of different types of clutches
Calculate the torque and power transmitted by clutches
State the function of brakes and list out different types of brakes.
Draw the sketches of different types of brakes.
Write the working of different types of brakes like block brake, band brake ,and
internal expanding shoe brake.
Select proper material for brakes according to the need.
Calculate the braking torque required for different types of brakes.
State the application of different types of brakes
calculate the distance travelled by the automobile before coming to rest after
application of the brakes (both on plane roads and inclined roads)
Derive the equation for retardation, normal reaction between ground and wheels
during braking of vehicle.
State the use of dynamometer.
List out the different types of Dynamometer.
Draw the sketches of different dynamometers and write the working principle and
their suitability to different application.

UNIT V
FLYWHEELS
Learning Objectives:
After completion of the unit the students must be able to:
Draw the turning moment diagram of various engines (4-stroke, steam engine).
Distinguish maximum torque and mean torque.
Write the function of flywheel in an engine.
Define the terms fluctuation of energy, co-efficient of fluctuation of energy, coefficient of fluctuation of speed.
Able to calculate the fluctuation of speed, energy etc in engines

Should be able to calculate mass and dimensions of the flywheel.


State application of Flywheel.
Distinguish between flywheel for an engine and flywheel for a punch press.
Write the function of flywheel in a punch press.

UNIT VI
GOVERNORS
Learning Objectives:
After completion of the unit the students must be able to:
State the function of governor in an engine
Write the applications of governors
Write the classification of centrifugal governors
List out different types of governors.
Draw the sketches of different governors
Distinguish between porter, proell, hartnell, watt and hartung governor
Determine the relation between the height of the governor and the angular
speed of the balls
Define effort and power of a governor.
Determine the equation for calculating the effort and power of porter, proell,
spring controlled governor
determine the range of speeds of operation of different governors
define

and distinguish

about

sensitiveness,

Stability

,Hunting

and

Isochronous governors

UNIT VII
BALANCING
Learning Objectives:
After completion of the unit the students must be able to:
Write the causes and consequences of unbalanced forces in machines with
rotating masses.
Compute the unbalanced force and couples
Distinguish between method of balancing of rotating masses in a single plane
(Static balancing) and balancing of rotating masses in different planes
(Dynamic balancing).

Calculate the magnitude, location and distances of the balancing masses


required in single plane & multi plane problems
State different application where balancing of rotating masses is needed.
Write the difficulty in balancing of reciprocating masses and method of
balancing reciprocating masses.
Determine the balancing masses for engines involving reciprocating masses.
Define the terms primary and secondary unbalanced forces in reciprocating
masses
Write the necessity of partial balancing of reciprocating masses and effect of
partial balancing.
Define the equations for unbalanced primary forces and couples, secondary
forces and couples partial balancing of primary force in reciprocating engine
Primary and secondary balancing of reciprocating masses
Define the terms swaying couple, Hammer blow variation in traction force and
derive the equation.
Calculate the unbalanced forces and couples in inline and radial engines
Compute balancing masses for multi-cylinder in-line, Radial engine, V-engine.
Derive the equations for balancing of radial engines.
Determine balancing masses by direct and reverse crank method.

UNIT VIII
VIBRATIONS
Learning Objectives:
After completion of the unit the students must be able to:
Distinguish free, forced , and damped vibrations
Determine the natural frequency of free and forced transverse and longitudinal
vibrations
Explain about critical speeds and resonance
Calculate the critical speeds of shafts.
Determine the torsionally equivalent shaft.
Determine the natural frequency of torsional vibrations of two rotar,three rotar and
geared system.

MACHINE TOOLS
Course objective
Machine tools is one of the important subject in mechanical engineering faculty, not only
in educational institutional, but it has very much of importance in industrial domain.
Without a machine tool, there is no industry.
A source of power is always needed in various workshop processes particularly in cutting
and forming of metal in a machine tool. In the metal-working industry work pieces of most
different shapes and dimensions and of different materials are worked. In every industry
we need shaping of materials. This shaping of materials is done by either non-cutting
process or cutting process. For example forging, pressing, drawing, etc are non-cutting
shaping processes. Turning, drilling, mailing etc are comes under cutting shaping
operations. The process of metal cutting in which chip is formed is affected by relative
motion between the work piece and the hard edge of a cutting tool held against the work
piece. Such relative motion is produced by combination of rotary and translating
movements either of work piece or the cutting tool or of both.
Machining process also include other processes like grinding, slotting, shaping, honing,
planning, lapping, and broaching operations.
After completion of the machine tools course, students can be able to identify various
applications of different tools, can be able to differentiate various tools for different
machining operations, and also they can be able to solve many industrial problems
regarding machine tools. And also as the kinematics of machines studied, students can
be able to design various machine tools for various machines.

Text Books:

1. Production Technology by R.K.Jain and S.C Gupta

------- T1

2. Production Technology by HMT(Hindustan Machine Tools)--------T2

References:
1. Machine tools- C.Elancghezhian and M.Vijayan/Amerada agencies publishers.
2. Workshop technology B.S. Rachu vamshi-vlo II
3. Elements of workshop technology, volume II Machine Tools by S.K Hajra
Choudhary, A.K Hajra choudhary, Nirjhar Roy
4. Machine Tools by P.C Sharma

Syllabus:
Unit - I:
Elementary treatment of metal cutting theory- Element of cutting process-Geometry of
single point tool and angles, chip formation and types of chips-built up edge and its
effects on chip breakers. Mechanics of orthogonal cutting Merchants Force diagram,
cutting forces- cutting speeds, feed, depth of cut, tool life, coolants, machinability- Tool
materials. Kinematic schemes of machine tools-constructional features of speed gear
box and feed gear box.

UNIT - II:
Engine lathe principle of working, specification of lathe-types of lathe-work holders tool
holders-Box tools, taper turning thread turning for lathes and attachments. Turret and
capstan lathes-collet chucks-other work holders-tool holding devices-box and tool layout.
Principal features of automatic lathes-classification-single spindle and multi-spindle
automatic lathes tool layout and cam design.

UNIT - III:
Shaping, slotting and planning machines-principles or working principal parts
specification classification. Operations performed. Kinematic schemes of the shaping
slotting and planning machines, machining time calculations.

UNIT - IV:

Drilling and boring machines- principles of working, specifications, types, operations


performed- tool holding devices-twist, drill-boring machines-fine boring machines-jig
boring machine. Deep hole drilling machine. Kinematics scheme of the drilling and
boring machines.

UNIT - V:
Milling machine- principles of working specifications - classification of milling
machines-principal features of horizontal , vertical and universal milling machinesmachining operations types geometry of milling cutters- milling cutters- methods of
indexing- accessories to milling machines, kinematic scheme of milling cutters- milling
cutters-methods of indexing.

UNIT - VI:
Grinding machine-fundamental theory of grinding classification of grinding machinecylindrical and surface grinding machine-tool and cutter grinding machine-special types
of grinding machines-different types of abrasives-bonds specification of a grinding wheel
and location of a grinding wheel kinematic scheme of grinding machines.

UNIT - VII:
Lapping, honing and broaching machines-comparison to grinding-lapping and honing,
kinematics scheme o lapping, honing and broaching machines. Constructional features
of speed and feed units, machining time calculations.

UNIT - VIII:
Principles of design of jigs and fixtures and uses, Classification of jigs and fixturesprinciples of location and clamping - types or clamping and work holding devices.
Typical examples of jigs and fixtures.

LECTURE PLAN:
UNIT- I: ELEMENTARY TREATMENT OF METAL CUTTING THEORY
S.No

Name of the Topic

No of
period
s

Teaching
methodolog
y

Resourc
es

01

Element of cutting process

03

Chalk, talk

T3, R4

02

Geometry of single point cutting tool

02

T1 T2,T3

03

Merchants force diagram

01

T1 & T3

04

Cutting forces

01

T1, T3

05

Kinematics of machine tools

01

T1 & T3

Total

10

UNIT- II: LATHE MACHINE


S.No

Name of the Topic

No of
periods

Teaching
methodology

Resource
s

06

Engine lathe

02

Chalk, talk &


OHP

T1 & T3

07

Turret and capstan lathe

02

T1 & T3

08

Single and multi spindle automatic lathes

02

T1 & T3

Total

10

UNIT- III:
S.No

Name of the Topic

No of
periods

Teaching
methodology

Resource
s

09

Shaping and slotting machines

03

T1 & T3

10

Kinematics of slotting and shaping machines

02

T1, T2,T3

Total

10

UNIT- IV:
S.No

Name of the Topic

No of
periods

Teaching
methodology

Resource
s

11

Drilling and boring machines

03

T1 & T3

12

Specifications

02

T1 & T3

13

Kinematics of drilling and boring machines

02

T1 & T3

Total

10

UNIT- V:
S.No

Name of the Topic

No of
periods

Teaching
methodology

Resource
s

14

Milling machine

02

T1 & T3

15

Various types of milling machines

02

T1, T2,T3

16

Milling cutters

02

T1 & T3

17

Kinematics of milling cutters

02

T1, T2,T3

No of
periods

Teaching
methodology

Resource
s

Total

10

UNIT- VI:
S.No

Name of the Topic

18

Grinding machines

02

T1 & T2

19

Special types of grinding machines

02

T1 & T3

20

Abrasive bonds

02

T1 & T3

21

Kinematics of grinding machines

02

T1 & T3

No of
periods

Teaching
methodology

Resource
s

02

T1 & T3

02

T1, T2,T3

02

T1 & T3

02

T1 & T3

Total

10

UNIT- VII:
S.No

22
23
24
22

Name of the Topic

Lapping, honing, and broaching machines


Kinematics of lapping, honing, broaching
machines
Constructional features and machining time
calculations
Lapping, honing, and broaching machines
Total

10

UNIT- VIII:
S.No

Name of the Topic

No of
periods

Teaching
methodology

Resource
s

25

Jigs and fixtures

02

T1, T2,T3

26

Principles of location and clamping

03

T1 & T2

27

Clamping devics

02

T1, T2,T3

25

Jigs and fixtures

02

T1, T2,T3

Total

10

UNIT I
ELEMENTARY TREATMENT OF METAL CUTTING THEORY
Learning Objectives
After completion of the unit students can be able to describe the following:
Different types of lathe machines
Taper turning and thread cutting attachments
Work holders
Single spindle and multi spindle automatic lathes
Principal features of automatic lathes.

UNIT- III
SHAPING, SLOTTING AND PLANING MACHINES
Learning objectives:
After completion of this unit, Student can be able to describe the following:
Shaping machine:
Its working principle
Principle parts
Specifications
Kinematic schemes of shaping and planning machines
Machining time calculations.
Slotting machine:

Its working principle


Principle parts
Specifications
Kinematic schemes of shaping and planning machines
Machining time calculations.
Planning machine:
Its working principle
Principle parts
Specifications
Kinematic schemes of shaping and planning machines

Machining time calculations.


UNIT-IV
DRILLING AND BORING MACHINES
Learning objectives:
After completion of this unit, Student can be able to list out the following:
Drilling machine:
Working principle
Construction
Types
Operations performed
Tool holding devices
Twist drill
Boring machine:
working principle
construction
Fine boring machine
Jig boring machine
Deep hole drilling machine
Kinematics of the drilling and boring machine.

UNIT-V
MILLING MACHINE
Learning objectives:

After completion of this unit, Student can be able to state the following:
Milling machine:
Working principles
Specifications
Classifications of milling machines

Different milling cutters

Methods of indexing
Kinematic scheme of milling cutters

UNIT-VI
GRINDING MACHINE
Learning objectives:
After completion of this unit, Student can be able to explain the following:
Grinding machine:
Theory of grinding
Special types of grinding machine
Different types of abrasives
Kinematics of grinding machines

UNIT-VII
LAPPING, HONING AND BROACHING MACHINE
Learning objectives:
After completion of this unit, Student can be able to compare and contrast the
following:
Working principle of Lapping, honing and broaching machines
Comparison between Lapping, honing and broaching machines to grinding
machine
Constructional features of speed and feed units of Lapping, honing and broaching
machines
Machining time calculations

UNIT-VIII
PRINCIPLES OF DESIGN OF JIGS AND FIXTURES
Learning objectives:
After completion of this unit, Student can be able to list out the following:
Jigs and fixtures:
Uses of jigs and fixtures
Classifications
Principle of design
Principle location and clamping
Work holding devices

Design of Machine Members I


COURSE OBJECTIVE
The primary objective of this course is to demonstrate how engineering design uses
the many principles learned in previous engineering science courses and to show
how these principles are practically applied.
The emphasis in this course is on machine design: the design and creation of devices
that consist of interrelated components used to modify force and/or motion. The
students will be presented with design challenges. The type of design addressed in
this course is that of detailed design, which is to define the shape, size and material
of a particular machine element such that it will not fail under the expected load and
operating conditions. .
By the end of the course, each student should be able to:
Define failure for a machine element
Decide on an appropriate failure model, and
Design an appropriate machine element using:
Allowable load (under the given operating conditions),
Required element life, and
Manufacturing considerations

Text Books:

T1. Design of Machine Elements V B Bhandari, TMH Publishers


T2. Machine Design- S MD Jalaludin, AnuRadha Publishers
T3. Machine Design by R. S. Khurmi, S. Chand Pubications
T4. Design of Machine Elements/ VM Faires
T5. Machine Design Pandya and Shah

Syllabus:
Unit I: Introduction to design
Introduction: General considerations in design of engineering materials and their
properties selection manufacturing consideration in design. Tolerances and fits,
BIS code of steels.
Stresses in Machine members: Simple stresses- combined stresses- torsional and
bending stresses, stress strain relations, static theories of failure, factor of safety,
Design for strength and rigidity, preferred numbers. The concept of stiffness in
tension, bending, torsion and combined situations

Unit II: Fatigue Loading


Strength of Machine Elements: Stress concentration, theoretical stress concentration
factor- Fatigue stress concentration factor, notch sensitivity, design for fluctuating
stresses, Endurance limit, estimation of endurance Strength- fatigue theories of
failure Goodman and Soderberg.

Unit III: Riveted and welded joints


Riveted Joints: modes of failure of riveted joints- strength equations- efficiency of
riveted joints- design of boiler joints- eccentrically loaded riveted joints.
Welded joints: Design of fillet welds- axial loads- Circular fillet welds - bending &
torsion Eccentrically loaded welded joints.

Unit IV: Bolted Joints

Bolted Joints- Design of bolts with pre stresses- Design of joints under eccentric
loading- bolt of uniform of strength, cylinder cover joints.

Unit V: Axially Loaded Joints


Keys, Cotters And Knuckle joints: Design of Keys- stresses in keys, cottered jointsspigot and socket, sleeve and cotter, jib and cotter joints, Knuckle joints.

Unit VI: Design of Shafts


Shafts: Design of solid and hollow shafts for strength and rigidity, deign of shafts for
combines bending and axial loads, shaft sizes - BIS code- Design of shaft for a gear
and belt drives.

Unit VII: Shaft Coupling


Shaft Couplings: Rigid Couplings- Muff, Split muff and flange couplings, flexible
couplings pin-bush coupling (modified)

Unit VIII: Mechanical Springs


Mechanical Springs: Stresses and deflections of Helical springs- ExtensionCompression springs- Springs for fatigue loading- natural frequency of helical
springs- Energy storage capacity- helical torsion springs- Coaxial springs

LECTURE PLAN
UNIT- I: INTRODUCTION TO DESIGN
S.No

1
2
3
4
5
6
7

Name of the Topic

No of
periods

Teaching
methodology

Resource
s

Introduction to Design and Design I

Chalk & Talk

T-1

General Design procedure

Chalk & Talk

T-1

Design procedure of a Machine element

Chalk & Talk

T-1

Preferred numbers

Chalk & Talk

T-1

Different type of standards

Chalk & Talk

T-1

Engg. Materials and their properties

Exhibits,
Chalk & Talk

T-1

FOS and simple stresses in bending and


torsion

Models,
Diagrams,
Chalk & Talk

T-1, T-2

Theories of failures

Chalk & Talk

T-3

No of
periods

Teaching
methodology

Resource
s

Stress concentration factor and methods to


reduce it

Graphs,
Diagrams,
Chalk & Talk

T-1, T-3

Notch sensitivity factor

Chalk & Talk

T-3

Graphs,
Model,
Group
activity

T-1

Chalk & Talk

T-1

1
6

Chalk & Talk

T-1

Total

11

UNIT- II: FATIGUE LOADING


S.No
9

Name of the Topic

10

11

Endurance Limit and the factors on which it


depends
12
13

Gerber line, soderberg line and Goodamns


line
Modified Goodman line diagram
Total

UNIT- III: RIVETED & WELDED JOINTS


S.No

14
15
16

Name of the Topic

No of
periods

Riveted joints

Welded joints

Problems related to riveted and welded joints

Total

Teaching
methodology

Models,
chalk & Talk
Models,
Chalk & Talk

Resource
s

T-3
T-1

Chalk & Talk

T-1, T-2,
T-3

Teaching
methodology

Resource
s

Exhibits,
group
activity

T-1, T-3

Chalk & Talk

T-3

Chalk& Talk

Chalk & Talk

T-1
T-, T-2,
T3

UNIT- IV: BOLTED JOINTS


S.No
17

18
19
20

Name of the Topic

Bolted joints introduction and comparison with


other joints
Bolted joints subjected to different types of
stresses
Bolted joints subjected to eccentric loading
Problems related to bolted joints
Total

No of
periods

UNIT- V: AXIALLY LOADED JOINTS


S.No
21

Name of the Topic


Types of keys and stresses induced in key
elements

No of
periods
1

Teaching
Resource
methodology
s
Models,
Brainstormin T-1,T-3
g, Chalk &

22
23
24
25
26

Spigot and cotter joint

Sleeve and cotter joint

Gib and cotter joint

Knuckle joint

Problems related to joints

Total

Talk
Graphs,
chalk & Talk
Graphs,
chalk & Talk
Graphs,
chalk & Talk
Graphs,
chalk & Talk

T-3, T-1
T-3, T-1
T-3, T-1
T-3, T-1

Chalk & Talk

T-1, T-2
& T-3

Teaching
methodology

Resource
s

10

UNIT- VI: DESIGN OF SHAFTS


S.No
27

28
29
30
31

Name of the Topic

No of
periods

Shafts based on Rigidity


Shafts subjected to combined loads
Design of hollow shafts subjected to different
loads

1
1

Models,
chalk & Talk,
Explains
Chalk & Talk
Chalk & Talk

Chalk & Talk

T-3

Problems related to shafts

Chalk & Talk

T-1,T2,T-3

Teaching
methodology

Resource
s

Types of Shafts and its design based on


strength

Total

T-3
T-3
T-3

10

UNIT- VII: SHAFT COUPLINGS


S.No
32

33
34
35
36

Name of the Topic

No of
periods

Types of couplings and design of simple muff


coupling

Design of clamp muff coupling


Design of protected type rigid coupling
Design of Bushed pin type flexible coupling

1
1
1

Problems related coupling

Total

Models,
Chalk &
Talk,
Chalk & Talk
Chalk & Talk
Chalk & Talk
Chalk &
Talk,
Explains,

T-3
T-3
T-3
T-3
T-1,T2,T3

10

UNIT- VIII: MECHANICAL SPRINGS


S.No

37
38
39
40
41

Name of the Topic

No of
periods

Springs types,

Helical springs- stresses induced in springs

Compression springs & Energy stored in


springs
Coaxial Springs
Problems related to Springs

1
1
2

Teaching
methodology

Models,
Explains
Models,
Explains
Models,
Explains
Explains
Chalk & Talk

Resource
s

T-1, T-3
T-2
T-2
T-2
T-, T-2,

T3
Total

10

UNIT I
INTRODUCTION TO DESIGN
Learning Objectives
At the end of this lesson, the learner should be able to
List the sequence of steps for designing a machine element
Select the material for a machine element
standardize the parts using Preferred numbers
Analyze the parts subjected to simple stresses

UNIT II
FATIGUE LOADING
Learning Objectives
At the end of this lesson, the learner should be able to
Evaluate the stresses when components subjected to fluctuating stresses.
Analyze the stresses when machine parts are subjected to variable loads
Apply different theories of failures

UNIT III
RIVETED & WELDED JOINTS
Learning Objectives
At the end of this lesson, the learner should be able to
Find the diameter of rivet used in boiler applications which resist failure due to
external loads.
Analyze the riveted joint.
Evaluate required throat cross section when the joint is subjected to direct
loading and eccentric loading.
Analyze the welded joint

UNIT IV
BOLTED JOINTS

Learning Objectives
At the end of this lesson, the learner should be able to
Determine the required size of a bolt and a nut which are subjected to different
type of stresses like tensile and shear.
Evaluate strength of bolts when the joint is subjected to eccentric loading

UNIT V
AXIALLY LOADED JOINTS
Learning Objectives:
At the end of this lesson, the learner should be able to
Analyze the dimensions of key which is used to prevent relative motion
between a shaft and other element like gear.
To determine size of spigot type and socket type flanges which are used in
conjuction with a cotter to bear against a required pulling force.
To find the size of cotter which resists against shear failure?

UNIT-VI
DESIGN OF SHAFTS
Learning Objectives:
At the end of this lesson, the students should be able to
understand the different shaft materials and its sizes
Design the shaft based on strength
Analyze the shaft based on rigidity

UNIT VII
SHAFT COUPLINGS
Learning Objectives:
At the end of this lesson, the students should be able to

Understand the different shaft couplings


Analyze different couplings

UNIT VIII
MECHANICAL SPRINGS
Learning Objectives:
At the end of this lesson, the learners should be able to
differentiate various type of springs
Evaluate the helical springs.
Analyze the leaf springs

COURSE OBJECTIVE
Mechanical engineers have to work with various Steam and Gas Turbine power
Plants. In order to understand the principles, construction & working of these plants,
Thermal Engineering II covers the study of Boilers, Steam Nozzles, Steam Turbines,
Steam Condensers, Gas Turbines, Jet Engines and Rocket Engines.

Text Books:
T1: Thermal Engineering by R.K.Rajput / Lakshmi Publications
T2: Thermodynamics and Heat Engines by R.Yadav / Central book dept.
T3: Thermal Engineering by P.L.Ballaney / Khanna Publishers
T4: Thermal Engineering by R. S. Kurmi / S.Chand
T5: Gas Turbines by V.Ganesan / Lakshmi Publications
T6: Gas turbines by Cohen Rogers and sarvana Muttoo / Addison Wesley Longman

Syllabus:
UNIT I: BASIC CONCEPT:
BASIC CONCEPT: Rankine cycle - Schematic layout, Thermodynamic Analysis,
Concept of Mean Temperature of Heat addition, Methods to improve cycle

performance Regeneration & reheating. Combustion: fuels and combustion,


concepts of heat of reaction, adiabatic flame temperature, stoichiometry, flue gas
analysis.

UNIT-II: BOILERS CLASSIFICATION:


BOILERS: Classification Working principles with sketches including H.P.Boilers
Mountings and Accessories Working principles Boiler horse power, equivalent
evaporation, efficiency and heat balance Draught, classification Height of chimney
for given draught and discharge, condition for maximum discharge, efficiency of
chimney artificial draught, induced and forced.

UNIT-III: STEAM NOZZLES:


STEAM NOZZLES: Function of nozzle applications - types, Flow through nozzles,
Thermodynamic analysis assumptions -velocity of nozzle at exit-Ideal and actual
Expansion in nozzle, velocity coefficient, condition for maximum discharge, critical
Pressure ratio, criteria to decide nozzle shape: Super saturated flow, its effects,
degree of super saturation and degree of under cooling - Wilson line.

UNIT-IV: STEAM TURBINES:


STEAM TURBINES: Classification Impulse turbine; Mechanical details Velocity
diagram effect of friction power developed, axial thrust, blade or diagram
efficiency condition for maximum efficiency. De-Laval Turbine - its features.
Methods to reduce rotor speed-Velocity compounding and pressure compounding,
Velocity and Pressure variation along the flow combined velocity diagram for a
Velocity compounded impulse turbine.

UNIT-V: REACTION TURBINE:


REACTION TURBINE: Mechanical details principle of operation, thermodynamic
Analysis of a stage, degree of reaction velocity diagram Parsons reaction
turbine condition for maximum efficiency

UNIT-VI: STEAM CONDENSERS:


STEAM CONDENSERS: Requirements of steam condensing plant Classification of
condensers working principle of different types vacuum efficiency and condenser
efficiency air leakage, sources and its affects, air pump- cooling water requirement

UNIT-VII

GAS TURBINES: Simple gas turbine plant Ideal cycle, essential

components Parameters of performance actual cycle regeneration, inter cooling


and reheating Closed and Semi-closed cycles merits and demerits, Brief concepts
about compressors, combustion chambers and turbines of Gas Turbine Plant

UNIT-VIII

JET PROPULSION:

Principle of Operation Classification of jet propulsive engines Working Principles


with schematic diagrams and representation on T-S diagram -Thrust, Thrust Power
and Propulsion Efficiency Turbo jet engines Needs and Demands met by Turbo
jet Schematic Diagram, Thermodynamic Cycle, Performance Evaluation Thrust
Augmentation Methods. Rockets: Application Working Principle Classification
Propellant Type Thrust, Propulsive Efficiency Specific Impulse Solid and Liquid
propellant Rocket Engines.

LECTURE PLAN
Unit-I
S.No
1
2

BASIC CONCEPT

Name of the Topic


Rankine cycle - Schematic layout,
Thermodynamic Analysis
Methods to improve cycle performance
Regeneration

No of
period
s

Teaching
methodolog
y

Black Board

Black Board

Rankine cycle with Reheating

Black Board

Concepts of heat of reaction

Black Board

Stoichiometry, flue gas analysis, Work and


Heat

Black Board

Total Number of Classes

Resourc
es
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4

10

UNIT-II BOILERS
S.No

Name of the Topic

Classification of boilers, Working principles of


boilers
Mountings and Accessories, Equivalent
evaporation, Boiler efficiency
Heat balance of boilers, Draught
classification Height of chimney
Condition for maximum discharge, efficiency
of chimney
Artificial draught induced and forced

2
3
4
5

No of
period
s

Teaching
methodolog
y

Black Board

Black Board

Black Board

Black Board

Black Board

Resourc
es
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,

T3, T4
Total Number of Classes

14

UNIT-III STEAM NOZZLES


S.No

Name of the Topic

Fnctions of nozzle applications, Types of


nozzles
Ideal and actual expansion in nozzle

2
3
4

Condition for maximum discharge, critical


pressure ratio
criteria to decide nozzle shape

Problems

Super saturated flow, its effects, degree of


super
Saturation and degree of under cooling
Total Number of Classes

No of
period
s

Teaching
methodolog
y

Black Board

Black Board

Black Board

Black Board

Black Board

Black Board

Resourc
es
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4

10

Unit-IV STEAM TURBINES


S.No

Name of the Topic

Classification of steam turbines, Impulse


turbine
De-Laval Turbine - its features, Velocity
Triangles
Power developed, axial thrust, blade or
diagram efficiency, Condition for maximum
efficiency
Problems, Methods to reduce rotor speed

2
3
4
5

Combined velocity diagram for a velocity


compounded impulse turbine
Total Number of Classes

No of
period
s

Teaching
methodolog
y

Black Board

Black Board

Black Board

Black Board

Black Board

Resourc
es
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4

13

Unit-V REACTION TURBINE


S.No

Name of the Topic

Principle of operation of reaction turbines

Thermodynamic analysis of a stage, Degree


of reaction
Parsons reaction turbine condition for
maximum efficiency, blade height Problems
Total Number of Classes

No of
period
s

Teaching
methodolog
y

Black Board

Black Board

Black Board

Unit-VI STEAM CONDENSERS

Resourc
es
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4

S.No
1

Name of the Topic

Requirements of steam condensing plant.


Classification of condensers working
principles
vacuum efficiency and condenser
efficiency ,Cooling water requirements
Problems

Air leakage, sources and effects, Air pump

No of
period
s

Teaching
methodolog
y

Black Board

Black Board

Black Board

Black Board

Resourc
es
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4

10

Total Number of Classes

Unit-VII GAS TURBINES


S.No

Name of the Topic

Simple gas turbine plant essential


components. parameters of performance
Analysis of Actual Cycles, Regeneration, inter
cooling and reheating
Closed and open cycles, Combustion
Chambers
Total Number of Classes

2
3

No of
period
s

Teaching
methodolog
y

Black Board

Black Board

Black Board

Resourc
es
T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4

11

Unit-VIII JET PROPULSION


S.No

Name of the Topic

Classification of jet propulsive engines.

Working Principles with schematic diagrams


and representation on T-S diagram

3
4
5

No of
period
s

Teaching
methodolog
y

Black Board

T1, T2,
T3, T4

Black Board

T1, T2,
T3, T4

Black Board

Black Board

Black Board

Turbo jet engines Needs and Demands met


by Turbojet engines
Application Working Principle of rockets,
Thrust, Propulsive Efficiency
Solid and Liquid propellant Rocket Engines,
Propellants
Total Number of Classes

10

UNIT I
BASIC CONCEPT
Learning objectives:
After successful completion of Unit I the student able to

Resourc
es

T1, T2,
T3, T4
T1, T2,
T3, T4
T1, T2,
T3, T4

Represent various cycles on different co-ordinates


Define the mean temperature of heat addition
Explain the methods to improve cycle performance
explain the concept of heat of reaction
Analyze flue gases

UNIT II
BOILERS
Learning objectives:
After successful completion of Unit II the student able to
Explain the working principles of different boilers
Define the functions of mountings and accessories
Define boiler performance parameters
Design chimney
Derive the efficiency of chimney
Explain different draughts

UNIT III
STEAM NOZZLES
Learning objectives:
After successful completion of Unit III the student able to
Understand the functions and applications of nozzles
Analyze the nozzles
Draw the velocity diagrams
Obtain condition for maximum discharge
Metastable flow

UNIT - IV
STEAM TURBINES
Learning objectives:
After successful completion of Unit IV the student able to
Classify steam turbines
Understand effect of friction
Define diagram efficiency
Derive the condition for maximum efficiency
Understand methods to reduce rotor speed
Draw velocity diagrams

UNIT - V
REACTION TURBINE
Learning objectives:
After successful completion of Unit V the student able to
Understand principle of reaction turbine
Define degree of reaction
Draw velocity diagrams
Derive the condition for maximum efficiency

UNIT VI
STEAM CONDENSERS
Learning objectives:
After successful completion of Unit VI the student able to
Understand importance of steam condensers
Classify steam condensers
Define vacuum efficiency and condenser efficiency

Understand the working of air pump


Calculate requirement of cooling water

UNIT - VII
GAS TURBINES
Learning objectives:
After successful completion of Unit-VII the student must to
Classify gas turbines
Define parameters of performance
Understand regeneration and reheating
Differentiate between closed and open cycle gas turbines
Find performance of gas turbine power plant

UNIT - VIII
JET PROPULSION
Learning objectives:
After successful completion of UnitVIII the student able to
Understand principles of jet propulsion
Classify jet propulsive engines
Define thrust power and propulsive efficiency
Understand needs and demands met by turbo jet
Understand working principle of rockets
Classify rockets
Define efficiency and specific impulse of rockets

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