Az1-L Service Manual

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 2/2010
AZ1-L CHASSIS
Segment: 3a-0
Version
Date
Subject
1.0
2.0
02/2010
03/2010
3.0
04/2010
4.0
5.0
6.0
7.0
07/2010
08/2010
08/2010
09/2010
No revisions or updates are applicable at this time.

Add updated Panel Caution Note (P.6) and Label, Rear Terminal
Part Number (P.41, 44, 47, 50, 53).
Addition of Note about Sharp Edges on Rear Cover (P.13).
Addition of Appendix about Sharp Edges on Rear Cover (P.60~68).
Amend 32 (P.42) and 40 (P.45) Static Converter Part Numbers.
Add illustration showing location of neck to base screws (P.43, 46, 49, 52, 55).
Add Lens Part Number (P.42, 45, 48, 51, 54).
Add Frame Bottom Part Number (P44, 47)
Correct Lens Part Number (P.42, 45, 48, 51, 54).
Add Cover, Hook Part Number (P.41, 44, 47, 50, 53).
Add Bracket, Panel Part Number (P.42, 45, 48, 51, 54).
KDL-32/40/46/52/60EX700
Series(AEP/UK)
LCD Digital Color TV
9-888-277-07
SERVICE MANUAL
AZ1-L CHASSIS
Segment: 3a-0
LCD Digital Color TV
KDL-32/40/46/52/60EX700
Series(AEP/UK)
9-888-277-07
MODEL LIST
MODEL
KDL-32EX700
KDL-32EX701
KDL-32EX703
KDL-32EX705
KDL-32EX706
KDL-32EX707
KDL-32EX709
KDL-40EX700
KDL-40EX701
KDL-40EX703
KDL-40EX705
KDL-40EX706
KDL-40EX707
KDL-40EX708
KDL-40EX709
KDL-46EX700
KDL-46EX701
KDL-46EX703
KDL-46EX705
KDL-46EX706
KDL-46EX707
KDL-46EX708
KDL-46EX709
COLOR
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
COMMANDER
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED033
RM-ED033
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED033
RM-ED033
RM-ED033
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED033
RM-ED033
RM-ED033
KDL-32/40/46/52/60EX700 Series(AEP/UK)
DEST.
AEP
AEP
UK
AEP
AEP
AEP
AEP
AEP
AEP
UK
AEP
AEP
AEP
AEP
AEP
AEP
AEP
UK
AEP
AEP
AEP
AEP
AEP
MODEL
KDL-52EX700
KDL-52EX703
KDL-52EX705
KDL-60EX700
KDL-60EX703
KDL-60EX705
COLOR
Black
Black
Black
Black
Black
Black
COMMANDER
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
DEST.
AEP
UK
AEP
AEP
UK
AEP
WARNINGS AND CAUTIONS
- ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to
do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
Carry the TV with an adequate number of people; larger size TVs require two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid damages.
SAFETY-RELATED COMPONENT WARNING!!

Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation.
Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit
adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or
improper operation is suspected.
- FRENCH
ATTENTION!!
Ces instructions de service sont lusage du personnel de service qualifi seulement.
Pour prvenir le risque de choc lectrique, ne pas faire lentretien autre que celui contenu dans le Mode demploi moins que vous soyez qualifi
faire ainsi.
WARNING!!
Afi n deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilis lors de tout
dpannage. Le chssis de ce rcepteur est directement raccord lalimentation du secteur.
POUR TRANSPORTER LE TLVISEUR

Tenez compte de ce qui suit pendant linstallation du tlviseur :
Dbranchez tous les cbles avant de transporter le tlviseur.
Transportez le tlviseur avec le nombre de personnes appropri ; un tlviseur de grande taille doit tre transport par au moins deux personnes.
Lors du transport du tlviseur, lemplacement des mains est trs important pour votre scurit, ainsi que pour viter de causer des dommages.
ALERTE!!
Afi n deviter tout risque delectrocution provenant dun chassis sous tension, un transformateur disolement doit etre utilise lors de tout
depannage. Le chassis de ce recepteur est directement raccorde a lalimentation du secteur.
ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!

Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont dune
importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans
le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont limportance est critique pour la securite du
fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsquun
mauvais fonctionnement suspecte.

USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
Do not press on the panel or frame edge to avoid the risk of electric shock.
Do not scratch or press on the panel with any sharp objects.
Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
Do not expose the LCD panel to direct sunlight.
Avoid contact with water. It may cause a short circuit within the module.
Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
Always clean the LCD panel with a soft cloth material.
Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before
releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire
board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage
resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been
replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a
previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out
to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line
cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed
metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
SAFETY CHECK-OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to
any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the
manufacturers instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable
for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC
voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low
voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable.
Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see
Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet
boxes is also at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the
resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp)
between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to
locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure B).
SELF DIAGNOSIS FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the users knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past
problems and how often these problems occur.
DIAGNOSTIC TEST INDICATORS

When an error occurs, the STANDBY LED will flash a set number
of times to indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the
problem areas.
Result for all of the following diagnostic items are displayed on
screen.
If the screen displays a 0, no error has occurred .
STBY LED
Flash time
Service menu Item name

(Screen Display)
2
3
MAIN_POWE
4
5
6
7
Main Power Over Voltage Protection
DC_ALERT
DC_ALERT
DTT_WDT
DTT Error
AUD_PROT
Audio Abnormal Detection
BALANCER_
Panel Balancer Error
TCON_ERR
T-CON Error
HFR_ERR
HFR Error
P_ID_ERR
Panel ID NVM Error
BACKLITE_
Back Light Error (Panel Inverter)
TEMP_ERR
Thermal Error
FAN_ERR
Diagnostic Item Description
FAN Error (Not Detected. Display Only)
Not used
Not used
10
Not used
11
Not used
12
Not used
RGB_SEN
RGB Sensor ACK Error

DISPLAY OF STANDBY LED FLASH COUNT
0.5
0.5
SELF-DIAGNOSTIC SCREEN DISPLAY

For errors with symptoms such as power sometimes shuts off or screen sometimes goes out that cannot be confirmed, it is possible to bring up
past occurrences of failure for confirmation on the screen:
[To Bring Up Screen Test]
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
10

[SELF DIAGNOSTIC SCREEN DISPLAY]
<1> NEXT PAGE->
SELF CHECK(1)
002 MAIN P
003 DC_ALERT1
004 DC_ALERT2
0501210811 0412311234 0311111825 00

0000000000 0000000000 0000000000 00
0000000000 0000000000 0000000000 00
006 BL
007 TEMP
0000000000 0000000000 0000000000 00

0000000000 0000000000 0000000000 00
009 FAN
0000000000 0000000000 0000000000 00

Error count (00-99)
Error history (Last failure time beforehand)
Error history (Failure time before last)
Error history (The last failure time)
Item name
STBY LED flash time
12345-00333-06789
Panel operation time by hour (MAX:65535)
Boot count (MAX:65535)
Total operation time by hour (MAX:65535)
11

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to 0.
Clearing the Self Check Diagnostic List
1. Error history and Error count : Press the Channel 8 => Channel 0 .
2. Panel operation time :
Press the Channel 7 => Channel 0 .
Exiting the Self-diagnostic screen
To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on
the TV.
12
SEC 1. DISASSEMBLY
1-1. MOVIE LIST
Note: Metal type Rear Cover is used in these models.
When handle the Rear Cover, please pay special attention to the sharp edges due to no curing finish.
When working, wearing gloves is recommended.
Location of the sharp edges, please refer to APPENDIX.
KDL-32EX700
KDL-32EX700 Series
Series
KDL-40EX700
KDL-40EX700 Series
Series
KDL-46EX700
KDL-46EX700 Series
Series
KDL-52EX700
KDL-52EX700 Series
Series
KDL-60EX700
KDL-60EX700 Series
Series
13
SEC 2. ADJUSTMENT
HOW TO ENTERING SERVICE MODE
1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering service mode.
3) Service mode display.

Note: First of all, when you enter Service Mode, you can see Digital service mode.
Whenever you press OPTIONS or JUMP on remote, each service mode is changed.
Digital -> Chassis -> Sub
DIGITAL
001 OP
000 VERS
<MAIN>
DM1.301J00AA
M2.105C
DD1.016J00AA
(DM1.301J00AA)
WP00.521J00AA
ID1C117081
PID04020000
WF:2.0.0.99
WF:0B
Camera FW
Camera FW
SERVICE
---
<SUB>
SM1.010W00AA
SB1.000W00AA
SD1.010W00AA
RF01.05
ID1C117081
LTY320AB01
Item number
Category number
CHASSIS
000
000
SERVICE
CXD2813R
H_DET_NOSIG_CNT 1
Item name
Category name
Data
Press OPTIONS
or JUMP button
<BEM>
BM1.012W00LU
BB1.000W00LU
BD1.011J46LUX
---.---------
14
ADJUSTMENT
4) How to use the remote commander.
Function
The flow of control
Service mode on
<Test>+<TV>/<Display><5><Vol Up><Power>
Service mode off
<Other> / <Power off + on>
Item up / down
<1>/<4>
Category up / down
<2>/<5>
Data up / down
<3>/<6>
Test reset
<8> + <Mute> + <0>
Read data
<9> + <0>
Execute
<10 or 0>
Write data
<Mute> + <0>
Change module
<Jump> / <Option>
5) After entering service mode, then turn off the power switch.
15
ADJUSTMENT
WHITE BALANCE ADJUSTMENT
Note: Please execute this adjustment if necessary.
Change Data of Digital service mode. (006 WB category)
a. Press 0 or 10 on remote to enter WB adjustment mode.
b. Press number key 1~6 directly. * stamp move.
c. Press 12 / enter / select to decide and advance next step.
When returning on the previous page, press return.
d. Change data by number key 0~9 directly. (0-255)
e. Press 12 / enter / select to save data.
It shows red WRITE. It indicate writing is processing.
f. Writing process is done at this point.
DIGITAL
SERVICE
006 WB
000 WHITE_BALANCE ___
DIGITAL
WB
*1 R_DRV 128
2 G_DRV 128
3 B_DRV 128
4 R_BKG 128
5 G_BKG 128
6 B_BKG 128
SERVICE
Gain
0: x 0.5, 128: x 1, 255: x1.5
Offset
128: offset 0
Please input WB items

(0-255)
---
16
ADJUSTMENT
SAVE CHANGING DATA
1) Change Data of Chassis or Sub service mode
2) Write data for Chassis or Sub service mode
a. Press Mute on remote.
It shows green SERVICE changes to green WRITE.
b. Press 0 or enter on remote. Green WRITE changes to red WRITE. It indicate writing is processing.
c. After a while, red WRITE changes to green SERVICE. Writing process is done at this point.
3) TV reboot is necessary for applying data change.
CHASSIS
000
000
WRITE
CXD2813R
H_DET_NOSIG_CNT 1
17
ADJUSTMENT
CHANGE DATA
Note: Digital service mode dont have to Save. (except 002 MODEL category)
1) Change Data of Digital service mode. (except 003 DIG_SRV_MODE category)
a. Press 2 / 5 on remote to select (up / down) category.
b. Press 1 / 4 on remote to select (up / down) Item.
c. Press 0 / 10 on remote to select item.
2) Change Data of Digital service mode. ( 003 DIG_SRV_MODE category)

003 DIG_SRV_MODE is one category of Digital service mode.
Please note because this operation is special.
a. Press 2 / 5 on remote to select 003 DIG_SRV_MODE.
b. Press 1 / 4 on remote to select (up / down) Item.
c. Press 0 / 10 on remote to select item.
d. Press number key 1~9 directly. * stamp move.
e. Press 12 / enter / select to decide and advance next step. Press return,
when returning on the previous page.
DIGITAL
004 TUNER
000 A_NOSIG_DET
SERVICE
DIGITAL
003 DIG_SRV_MODE
000 TEST_PATTERN
SERVICE
001
---
DIGITAL(DIG_SRV_MODE) SERVICE
TEST_PATTERN
*1 Video
2 Audio
18
ADJUSTMENT
3) Write data for Digital service mode. ( 002 MODEL category)
Note: This procedure operation, when replaced the B board.
Note: Do not write a wrong segment or destination information in Product ID.
When the wrong setting is written, TV may not operate.
DIGITAL
002 MODEL
000 SEG
SERVICE
01 : 2a-3
Write
000 SEG Product ID - segment information

001 DESTProduct ID destination information
a. Change data for each model.
b. Press 0 or enter on remote.
It shows red WRITE. It indicate writing is processing.
c. Writing process is done at this point.
19
ADJUSTMENT
SET TO SHIPPING CONDITION
How to do shipping condition.
a. Move to Digital service mode.
Press 8 on remote.
It shows green SERVICE changes to green RST-.
Press mute on remote.
Added green EXE after green RST- .
d. Press 0 or enter on remote. Green EXE-RST changes to red EXE-RST. It indicate writing is processing.
After a while, red EXE-RST changes to green SERVICE.
And all LED lights.
Writing process is done at this point.
TIMER
Standby
POWER
<Another way>
You can set to shipping condition w/o entering Service Mode.
-> Cursor Up on remote + Power Key on Front panel.
20
SEC 3. TROUBLE SHOOTING

3-1. TRIAGE CHART
Note: Power board is different in name every inch. Therefore this section displays difference point in "*".
Symptoms - Shutdow n. Pow er LED

blinking red diagnostics sequences
Reference
2
POWER
POWER
DTT
AUDIO
POWER
No
Video - missing or distorted
Pow er
No Green
Stationary
No video
No video
Power LED colored lines
one of Inputs all Inputs
(Dead Set)
or dots
Remote
Netw ork
Audio
No
Rem ote
Wireles s
can't
No Audio
connect
BAL BOARD
G* BOARD
HMS2 BOARD
W iFi MODULE
LVDS CABLE
LCD PANEL
Problem
PANEL
PANEL
(TCON)
(INVERTER)
TEMP
: doubtful part
: Few pos s ibility
21
TROUBLE SHOOTING
3-2. FLOW CHART
START
Does the Power Led

stay on when the
TV is switched on ?
No
See
No Power
Yes
Is the network
connection OK?
No
See
Cant connect network
Yes
END
Is the Standby Led

blink ?
No
See
Standby LED Blink
No
See
No Picture / No Sound
No
See
TV/ Commander
button malfunction
Yes
Is the Picture and

Sound OK ?
Yes
Do the buttons
on the TV & Remote
Commander work
properly?
Yes
22
TROUBLE SHOOTING
3-3. NO POWER
No Power
Check
Power Saving Switch
SW OFF
Turn on the Switch
SW ON
Check STBY 3.3V

at 1 pin of CN3800
on the BAL Board
OK
NG
Replace
Between G* Board to
BAL Board Harness
NG
G* Board
OK
Harness
BAL Board
23
TROUBLE SHOOTING
3-4. STANDBY LED BLINK
1) 2 times blinkings (Main Power Error)
2 times Blinkings
Check REG12V at
pins 6/7 of
CN3800 on
the BAL Board
12V OK
BAL Board
12V NG
Replace
Between G* Board to
BAL Board Harness
NG
G* Board
OK
Harness
24
TROUBLE SHOOTING
2) 3 times blinkings (DC Alert, Audio Error and Communication Error)

AUDIO
3 times Blinkings
DC_ALERT
Check D+3.3V at
JL3715 or JL3716
on the BAL Board
NG
F3700,IC3700,etc
(BAL Board)
OK
NG
Check +5V_MAIN
at JL3731 or JL3732 on
the BAL Board
F3701,IC3701,etc
(BAL Board)
G* Board
NG
F4200,IC4200,etc
(BAL Board)
OK
Check
X_ASW_PROTECT
at pin 29 of IC5000
on the BAL Board
AUDIO
NG
OK
Check +12.5V_AU1
at F4200 on
the BAL Board
OK
Check
Speaker Impedance
at SP Connector
Check +12.5V
at pin 2 of
CN3800 on
the BAL Board
Pin: Low
IC4200,etc
(BAL Board)
Pin: High
NG
Speaker
FE/BE Communication
OK
IC9000,etc
(BAL Board)
25
TROUBLE SHOOTING
3) 4 times blinkings (Balancer Error)
4 times Blinkings
Between 0.84V to 2.65V

Check
PANEL_FAIL at
JL2565
on the BAL Board
PANEL
(Balancer)
BAL Board
26
TROUBLE SHOOTING
4) 5 times blinkings (T-con Error)

5 times Blinkings
Check PANEL_VCC
at JL3806
on the BAL Board
OK
Between G* to Panel
harness check
NG
NG
G* Board
about 5V 22 Model
about 12V : ex. 22 Model
Panel (T-con)
change
BAL Board
OK
Panel (T-con)
NG
Harness
OK
NG
LVDS Harness
check
LVDS Harness
OK
27
TROUBLE SHOOTING
5) 6 times blinkings (Backlight Error)
6) 7 times blinkings (Temperature Error)

7 times Blinkings
6 times Blinkings
Check
PANEL_FAIL at
JL2565
on the BAL Board
Under 2.65V
BAL Board
Over 2.65V
Setting circumstance
is OK?
Temperature,
Ventilation, etc.
NO
Set to another
Location, etc.
YES
NG
Change BAL Board,
and Aging a few hours
Panel
OK
NG
Change G* Board
BAL Board
Panel (T-con)
OK
G* Board
28
TROUBLE SHOOTING
3-5. NO PICTURE
No Picture
about 5V 22 Model
about 12V : ex. 22 Model
NO
Press HOME Key
XMB (Menu) displayed?
PANEL_VCC
At JL3806 on the
BAL Board
YES
NO
BAL Board
G* Board
YES
Check
BL_ON at JL2566
on the BAL Board
BL_ON:H
NG
Replace
the LVDS Harness
LCD Panel
(T-con)
OK
BL_ON: not H
Check Harness
(Between G* Board
to BAL Board)
NG
Harness
(G* to BAL)
Harness
(LVDS)
OK
NG
Change BAL Board
G* Board
OK
BAL Board
29
TROUBLE SHOOTING
3-6. NO SOUND
No Sound
Audio System
Check the
Speakers setting
Change to
TV Speaker
TV Speakers
OK
Check the Speaker
Harness
NG
Speaker Harness
OK
Replace
the BAL Board
BAL Board
NG
Speaker
30
TROUBLE SHOOTING
3-7. TV COMMANDER BUTTONS MALFUNCTION
1) TV button malfunction
Button malfunction
on the TV
OK
BAL to Switch Unit
harness check
NG
Harness
OK
Switch Unit change
Switch Unit
NG
BAL Board
31
TROUBLE SHOOTING
2) IR remote commander malfunction

TV isnt controlled
by remote commander
Green LED light

at power indicator
OK
Green LED blinks

at power indicator
when using commander
near sensors window
OK
Mechanical
(ex. bezel)
NG
NG
Check the Harness

between the BAL Board
and the HLR Board
OK
Sensor is broken
NG
OK
Harness
Exchange the Harness

NG
Exchange the
HLR Board
OK
HLR Board
NG
BAL Board
32
TROUBLE SHOOTING
3-8. NETWORK MALFUNCTION
1) Wired Network malfunction
2) USB Wireless Network malfunction

Wireless Network
on the TV
Wired Network
on the TV
Connection result
Cable Connection
NG
BAL Board
OK
Connection result
Local Access
YES
USB Dongle
NO
NG
Ether net cable
OK
Connection result
Internet Access
Error Message appear

when the Wireless
Network is selected?
Is the radio field

Strength too weak
or even No signal?
YES
Access Point
NO
BAL Board
NG
Proxy setting
33
SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM
34
DIAGRAMS
4-2. CIRCUIT BOARDS LOCATION
(1) KDL-32EX700 Series
T-CON
GE3 Board
BAL Board
Switch Unit
Speaker (L)
Speaker (R)
HLR Board
HMS2 Board
35
DIAGRAMS
T-CON
GE3 Board
BAL Board
Switch Unit
Speaker (L)
Speaker (R)
HMS2 Board
HLR Board
36
DIAGRAMS
GE2-B Board
T-CON
BAL Board
Switch Unit
Speaker (L)
Speaker (R)
HMS2 Board
HLR Board
37
DIAGRAMS
GE2-B Board
T-CON
BAL Board
Switch Unit
Speaker (L)
Speaker (R)
HMS2 Board
HLR Board
38
DIAGRAMS
GE2-A Board
T-CON
BAL Board
Switch Unit
Speaker (L)
Speaker (R)
HMS2 Board
HLR Board
39
SEC 5. EXPLODED VIEWS

Items with no part number and no description are not stocked because they are seldom required for roution service.
The construction parts of an assembled part are indicated with a collation number in the remark colum.
Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
40
EXPLODED VIEWS
5-1. KDL-32EX700 SERIES
5-1-1. CHASSIS-1
REF. No.
1
2
3
4
5
6
7
8
2
12a
12
11
12
12a
7
6
DESCRIPTION
4-164-305-01
4-169-434-11
1-487-797-11
1-798-309-11
1-837-642-11
1-837-646-11
1-842-031-11
4-170-449-01
4-170-477-11
4-171-883-11
4-170-485-11
4-171-884-11
X-2546-783-1
X-2547-506-1
X-2541-871-1
*3-106-546-51
4-169-437-11
BRACKET, VESA T (ML)

COVER, UNDER (32)
SWITCH UNIT
POWER SWITCH
POWER SUPPLY CORD
POWER SUPPLY CORD
AC INLET (2P)
NECK (M3A)
COVER, NECK (M3A FRONT)
COVER, NECK (M3A REAR)
BASE (M3A) ASSY
BASE (M3A) ASSY
REAR COVER (32) ASSY
COVER,ECS
COVER, HOOK (32)
REMARK
EX703
EX709
EX709
EX709
11
5
4
10
PART No.
9
8
Note: If ordering item 11 (Rear Cover Assy) please

order the correct Label, Rear Terminal as well.
10
4-164-921-01 - EX700/701/703
4-164-921-11 - EX705/706/707/708/709
41
EXPLODED VIEWS
5-1-2. CHASSIS-2
REF. No.
PART No.
DESCRIPTION
REMARK
BEZEL ASSY (32OCA MET)

BEZEL ASSY (32OCA BCK)
BEZEL ASSY (32OCA SIL)
HLR MOUNT
HMS2 MOUNT
LCD PANEL (SH32LEST)
LOUDSPEAKER (3.4x17.5CM)
BRACKET, SP(32R)
BRACKET, SP(32L)
STATIC CONVERTER (TV)_GE3A
BAL BOARD COMPLETE
BAL BOARD COMPLETE
BAL BOARD COMPLETE
UNIVERSAL SIL-TU SUT-AE101T
UNIVERSAL SIL-TU SUT-VE101T
UNIVERSAL SIL-TU SUT-HE111T
BRACKET, SIDE JACK M
LENS
BRACKET, PANEL(B)
EX700,703,705,706,709
EX701
EX707
13
13
14
25
24
15
14
15
16
17
18
19
20
21
22
16
21
17
25
23
23
24
25
X-2541-876-1
X-2547-286-1
X-2547-505-1
A-1744-404-A
A-1736-860-A
1-811-088-11
1-826-873-41
4-169-425-11
4-169-424-11
1-474-213-11
A-1763-466-A
A-1763-467-A
A-1763-468-A
8-597-719-10
8-597-717-00
8-597-733-00
4-171-118-01
1-856-068-11
4-169-442-01
EX700,701
EX705,706,707,709
EX703
EX700,701
EX705,706,707,709
EX703
22
19
18
20
42
EXPLODED VIEWS
5-1-3. SCREWS
PART No.
2-580-639-01
2-580-611-01
2-580-600-01
2-580-608-01
2-580-592-01
4-159-298-01
2-580-591-01
7-685-646-79
DESCRIPTION
SCREW, +BVTP 4X12 TYPE2 IT-3
SCREW, +PSW M6X16
SCREW +PSW M4X8
SCREW, +PSW M5X16
SCREW, +PSW M3X8
SCREW, +PSW M4X10
SCREW, +PSW M3X5
43
EXPLODED VIEWS
5-2-1. CHASSIS-1
REF. No.
1
2
3
4
5
12a
6
7
8
2
12b
12
6
3
5
11
10
11
12
12a
12b
PART No.
DESCRIPTION
4-164-305-01
4-171-120-01
1-487-797-11
1-798-309-11
1-837-642-11
1-837-646-11
1-842-031-11
4-170-450-01
4-170-477-11
4-171-883-11
4-170-485-11
4-171-884-11
X-2546-784-1
X-2547-394-1
X-2541-872-1
*3-106-546-51
4-164-282-62
4-169-438-11

COVER, UNDER (40/46/52)
SWITCH UNIT
POWER SWITCH
POWER SUPPLY CORD
POWER SUPPLY CORD
AC INLET (2P)
NECK (ML3A)
BASE (ML3A) ASSY
BASE (ML3A) ASSY
COVER,ECS
FRAME, BOTTOM T (ML)
COVER, HOOK (40/46)
REMARK
EX703
EX709
EX709
EX709

4-164-921-01 - EX700/701/703
10
4-164-921-11 - EX705/706/707/708/709
44
EXPLODED VIEWS
5-2-2. CHASSIS-2
REF. No.
PART No.
DESCRIPTION
REMARK

HLR MOUNT
HMS2 MOUNT
BRACKET, SP(40R)
BRACKET, SP(40L)
STATIC CONVERTER (TV)_GE3A
BAL BOARD COMPLETE
BAL BOARD COMPLETE
BAL BOARD COMPLETE
LENS
BRACKET, PANEL(A)
EX700,703,705,706,709
EX701,708
EX707
13
13
14
15
16
17
18
19
20
21
14
24
25
16
15
22
21
25
23
17
22
23
24
25
X-2541-877-1
X-2547-268-1
X-2547-507-1
A-1744-404-A
A-1736-860-A
1-811-089-11
1-826-873-41
4-171-121-01
4-171-122-01
1-474-213-11
A-1763-466-A
A-1763-467-A
A-1763-468-A
8-597-719-10
8-597-717-00
8-597-733-00
4-171-118-01
1-856-068-11
4-169-441-01
EX700,701
EX705,706,707,708,709
EX703
EX700,701
EX705,706,707,708,709
EX703
19
18
20
45
EXPLODED VIEWS
5-2-3. SCREWS
PART No.
2-580-639-01
2-580-611-01
2-580-603-01
2-580-608-01
2-580-592-01
4-159-298-01
2-580-591-01
7-685-646-79
DESCRIPTION
SCREW , +BVTP 4X12 TYPE2 IT-3
SCREW , +PSW M6X16
SCREW , +PSW M4X16
SCREW , +PSW M5X16
SCREW , +PSW M3X8
SCREW , +PSW M4X10
SCREW , +PSW M3X5
46
EXPLODED VIEWS
5-3-1. CHASSIS-1
REF. No.
1
2
3
4
5
12a
6
7
8
1
2
12b
12
6
3
5
11
10
11
12
12a
12b
PART No.
DESCRIPTION
4-164-305-01
4-171-120-01
1-487-797-11
1-798-309-11
1-837-642-11
1-837-646-11
1-842-031-11
4-170-450-01
4-170-477-11
4-171-883-31
4-170-485-11
4-171-884-31
X-2546-784-1
X-2547-394-1
X-2541-873-1
*3-106-546-51
4-164-282-62
4-169-438-11

SWITCH UNIT
POWER SWITCH
POWER SUPPLY CORD
POWER SUPPLY CORD
AC INLET (2P)
NECK (ML3A)
BASE (ML3A) ASSY
BASE (ML3A) ASSY
COVER,ECS
FRAME, BOTTOM T (ML)
COVER, HOOK (40/46)
REMARK
EX703
EX709
EX709
EX709

10
4-164-921-01 - EX700/701/703
4-164-921-11 - EX705/706/707/708/709
47
EXPLODED VIEWS
5-3-2. CHASSIS-2
REF. No.
PART No.
DESCRIPTION
REMARK

HLR MOUNT
HMS2 MOUNT
BRACKET, SP(46R)
BRACKET, SP(46L)
STATIC CONVERTER (TV)_GE2B
BAL BOARD COMPLETE
BAL BOARD COMPLETE
BAL BOARD COMPLETE
LENS
BRACKET, PANEL(A)
EX700,703,705,709
EX701,706
EX707,708
13
13
14
24
15
25
14
15
16
17
18
19
20
21
16
22
25
21
23
17
23
24
25
X-2541-878-1
X-2547-269-1
X-2547-508-1
A-1744-404-A
A-1736-860-A
1-811-090-11
1-826-873-41
4-169-429-11
4-169-428-11
A-1754-367-A
A-1763-466-A
A-1763-467-A
A-1763-468-A
8-597-719-10
8-597-717-00
8-597-733-00
4-171-118-01
1-856-068-11
4-169-441-01
EX700,701
EX705,706,707,708,709
EX703
EX700,701
EX705,706,707,708,709
EX703
22
19
18
20
48
EXPLODED VIEWS
5-3-3. SCREWS
PART No.
2-580-639-01
2-580-611-01
2-580-603-01
2-580-608-01
2-580-592-01
4-159-298-01
2-580-591-01
7-685-646-79
DESCRIPTION
SCREW , +PSW M6X16
SCREW , +PSW M4X16
SCREW , +PSW M5X16
SCREW , +PSW M3X8
SCREW , +PSW M4X10
SCREW , +PSW M3X5
49
EXPLODED VIEWS
5-4-1. CHASSIS-1
REF. No.
1
2
3
4
5
12a
12
6
7
8
9
10
11
12
12a
PART No.
DESCRIPTION
4-164-305-01
4-171-120-01
1-487-797-11
1-798-309-11
1-837-642-11
1-837-646-11
1-842-031-11
4-170-451-01
4-170-479-11
4-170-487-11
X-2546-785-1
X-2541-874-1
*3-106-546-51
4-169-439-11

SWITCH UNIT
POWER SWITCH
POWER SUPPLY CORD
POWER SUPPLY CORD
AC INLET (2P)
NECK (LL3A)
COVER, NECK (LL3A FRONT)
COVER, NECK (LL3A REAR)
BASE (LL3A) ASSY
COVER,ECS
COVER, HOOK (52)
REMARK
EX703
5
7
11
4
8

4-164-921-01 - EX700/701/703
10
4-164-921-11 - EX705/706/707/708/709
50
EXPLODED VIEWS
5-4-2. CHASSIS-2
REF. No.
PART No.
DESCRIPTION
REMARK
13
13
14
15
16
17
18
19
20
21
14
24
15
25
22
16
21
25
22
17
23
23
24
25
X-2541-879-1
A-1744-404-A
A-1736-860-A
1-811-091-11
1-826-873-41
4-169-431-11
4-169-430-11
A-1754-367-A
A-1763-466-A
A-1763-467-A
A-1763-468-A
8-597-719-10
8-597-717-00
8-597-733-00
4-171-118-01
1-856-068-11
4-169-441-01

HLR MOUNT
HMS2 MOUNT
BRACKET, SP(52R)
BRACKET, SP(52L)
STATIC CONVERTER (TV)_GE2B
BAL BOARD COMPLETE
BAL BOARD COMPLETE
BAL BOARD COMPLETE
LENS
BRACKET, PANEL(A)
EX700
EX705
EX703
EX700
EX705
EX703
19
18
20
51
EXPLODED VIEWS
5-4-3. SCREWS
PART No.
2-580-639-01
2-580-611-01
2-580-603-01
2-580-608-01
2-580-592-01
4-159-298-01
2-580-591-01
4-685-646-79
DESCRIPTION
SCREW, +PSW M6X16
SCREW, +PSW M4X16
SCREW, +PSW M5X16
SCREW, +PSW M3X8
SCREW, +PSW M4X10
SCREW, +PSW M3X5
52
EXPLODED VIEWS
5-5-1. CHASSIS-1
REF. No.
1
2
3
4
5
12a
12
6
3
6
7
8
9
10
11
12
12a
PART No.
DESCRIPTION
REMARK
4-164-305-01
4-169-436-11
1-487-797-11
1-798-309-11
1-837-642-11
1-837-640-11
1-842-104-31
4-170-452-01
4-170-476-11
4-170-488-11
X-2546-786-1
X-2541-875-1
*3-106-546-51
4-169-440-11

COVER, UNDER (60)
SWITCH UNIT
POWER SWITCH
POWER SUPPLY CORD
POWER SUPPLY CORD
EX703
AC INLET (2P)
NECK (LLL3A)
COVER, NECK (LLL3A FRONT)
COVER, NECK (LLL3A REAR)
BASE (LLL3A) ASSY
COVER,ECS
COVER, HOOK (60)
7
11
4
8

4-164-921-01 - EX700/701/703
10
4-164-921-11 - EX705/706/707/708/709
53
EXPLODED VIEWS
5-5-2. CHASSIS-2
REF. No.
PART No.
DESCRIPTION
REMARK
13
13
14
15
16
17
18
19
20
21
14
24
15
22
25
16
23
24
25
21
25
17
X-2541-870-1
A-1744-404-A
A-1736-860-A
1-811-092-11
1-826-873-41
4-169-433-11
4-169-432-11
1-474-211-11
A-1763-466-A
A-1763-468-A
A-1763-467-A
8-597-719-10
8-597-733-00
8-597-717-00
4-171-118-01
1-856-068-11
4-169-441-01
BEZEL(60) ASSY
HLR MOUNT
HMS2 MOUNT
BRACKET, SP(60R)
BRACKET, SP(60L)
STATIC CONVERTER (TV)_GE2-A
BAL BOARD COMPLETE
BAL BOARD COMPLETE
BAL BOARD COMPLETE
LENS
BRACKET, PANEL(A)
EX700
EX703
EX705
EX700
EX703
EX705
23
22
19
18
20
54
EXPLODED VIEWS
5-5-3. SCREWS
PART No.
2-580-639-01
2-580-611-01
2-580-603-01
2-580-608-01
2-580-592-01
4-159-298-01
2-580-591-01
7-685-646-79
DESCRIPTION
SCREW, +PSW M6X16
SCREW, +PSW M4X16
SCREW, +PSW M5X16
SCREW, +PSW M3X8
SCREW, +PSW M4X10
SCREW, +PSW M3X5
55
5-6. OTHER PARTS

5-6-1. ACCESSORIES and CONNECTORS
32 INCHES
*1-837-663-11
1-837-703-11
CONNECTOR ASSY (CN6003-ACSW)

FLEXIBLE FLAT CABLE (CN2600-TCON)
*1-910-100-16
HARNESS ASSY (1) (CN2602,CN4300-CN002,SW,HMS2,SP)
*1-910-100-17
HARNESS ASSY (2) (CN6151-CN3800,CN2561,TCON)
40 INCHES
*1-837-665-12
1-837-704-11

*1-910-100-18
*1-910-100-19
46 INCHES
*1-837-666-12
1-837-705-11

*1-910-100-20
*1-910-100-21
56
52 INCHES
*1-837-667-12
1-837-706-11

*1-910-100-22
*1-910-100-23
60 INCHES
*1-837-532-12
1-837-710-11

*1-910-100-24
*1-910-100-25
5-6-2. INSTRUCTION MANUALS

*4-180-170-21
MANUAL, INSTRUCTION
EX700,701
*4-180-170-31
MANUAL, INSTRUCTION
EX700,701
*4-180-170-41
MANUAL, INSTRUCTION
EX700
*4-180-171-11
MANUAL, INSTRUCTION
EX703
*4-180-172-71
MANUAL, INSTRUCTION
EX705,706,707,708,709
57
5-6-3. REMOTE COMMANDER

1-487-700-11
REMOTE COMMANDER (RM-ED035)
EX700,701,703,705,706
1-487-758-11
REMOTE COMMANDER (RM-ED033)
EX707,708,709
5-6-4. MISCELLANEOUS
1-822-482-11
HDMI CONNECTOR (REAR)
1-822-484-11
HDMI CONNECTOR (SIDE)
1-822-525-21
OPTICAL OUT CONNECTOR
1-821-827-21
D SUB CONNECTOR
1-821-868-11
ETHERNET CONNECTOR(8P)
1-821-834-12
USB CONNECTOR
1-822-579-31
CARD CONNECTOR (PCMCIA CARD)
1-822-580-41
CONNECTOR DUAL SCART
1-822-581-12
MULTIPLE PHONO JACK 4P
1-842-010-11
JACK
1-822-524-21
PHONO JACK 2P
1-842-096-11
PHONO JACK 5P
58
END
9-888-277-07
Sony Corporation
Sony UK
Service Promotions Dept.
English
10IP7100-1
Made in U.K.
2010. 09
59
APPENDIX
CAUTION TO SHARP EDGE OF REAR COVER(32)
OK
(Curling area)
NG
(Side Jack hole/Control button hole/Under cover area)
OK to grab
(curling area)
OK to grab with care
(sharp edge area)
NG to grab
(sharp edge and
easy to deform.)
OK
(Note edge area)
60
APPENDIX
OK
(Curling area)
NG
OK to grab
(curling area)
(sharp edge area)
NG to grab
(sharp edge and
easy to deform.)
OK
(Note edge area)
61
APPENDIX
OK
(Curling area)
NG
OK to grab
(curling area)
(sharp edge area)
NG to grab
(sharp edge and
easy to deform.)
OK
(Note edge area)
62
APPENDIX
OK
(Curling area)
NG
OK to grab
(curling area)
(sharp edge area)
NG to grab
(sharp edge and
easy to deform.)
OK
(Note edge area)
63
APPENDIX
OK
(Curling area)
NG
OK to grab
(curling area)
(sharp edge area)
NG to grab
(sharp edge and
easy to deform.)
OK
(Note edge area)
64
APPENDIX
Method of RC handling to open.
1.LiftupHOOKCOVERalittletomakegapbetween
REARCOVERandSPBRACKET.
2.GrabREARCOVERatthebottomareawithgap.
Gap
65
APPENDIX
Method of RC handling to open.
3.HoldREARCOVER
4.LiftupREARCOVERbybothhandsuntilaround20
degrees.
5.PullREARCOVERdownwardtoreleasehookattop
edgeofBEZEL.
20
4
66
APPENDIX
Method of RC handling to close.
1.AligntheholesofREARCOVERtothehooksof
BEZELattopedge,andinsert.
2.PushingRCatthemiddleoftopedge(hook
portion)canhelpinsertioncompleted.
1
20
HookofBEZEL
HoleofREARCOVER
67
APPENDIX
Method of RC handling to close.
3.AlignClosewhilepushingRConthetop.
4.PushingConfirmscrewholesindicatedbeloware
aligned,andscrewtheseholesatfirst.
(NeedtoholdRCwhilescrewing,otherwiseRC
movesdownwardduetothegravity.)
4
68

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

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LCD Digital Color TV

LCD Digital Color TV

WARNINGS AND CAUTIONS

SAFETY-RELATED COMPONENT WARNING!!

WARNINGS AND CAUTIONS

POUR TRANSPORTER LE TLVISEUR

ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!

WARNINGS AND CAUTIONS

SELF DIAGNOSIS FUNCTION

DIAGNOSTIC TEST INDICATORS

Service menu Item name

Main Power Over Voltage Protection

Audio Abnormal Detection

Panel Balancer Error

Panel ID NVM Error

Back Light Error (Panel Inverter)

Diagnostic Item Description

FAN Error (Not Detected. Display Only)

RGB Sensor ACK Error

SELF DIAGNOSIS FUNCTION

SELF-DIAGNOSTIC SCREEN DISPLAY

SELF DIAGNOSIS FUNCTION

<1> NEXT PAGE->

0501210811 0412311234 0311111825 00

0000000000 0000000000 0000000000 00

0000000000 0000000000 0000000000 00

SELF DIAGNOSIS FUNCTION

3) Service mode display.

The flow of control

Service mode off

<Other> / <Power off + on>

<8> + <Mute> + <0>

Please input WB items

2) Change Data of Digital service mode. ( 003 DIG_SRV_MODE category)

000 SEG Product ID - segment information

SEC 3. TROUBLE SHOOTING

Symptoms - Shutdow n. Pow er LED

Does the Power Led

Is the Standby Led

Is the Picture and

Check STBY 3.3V

2) 3 times blinkings (DC Alert, Audio Error and Communication Error)

3) 4 times blinkings (Balancer Error)

Between 0.84V to 2.65V

4) 5 times blinkings (T-con Error)

5) 6 times blinkings (Backlight Error)

6) 7 times blinkings (Temperature Error)

2) IR remote commander malfunction

Green LED light

Green LED blinks

Check the Harness

Exchange the Harness

2) USB Wireless Network malfunction

Error Message appear

Is the radio field

(2) KDL-40EX700 Series

(3) KDL-46EX700 Series

(4) KDL-52EX700 Series

(5) KDL-60EX700 Series

SEC 5. EXPLODED VIEWS

BRACKET, VESA T (ML)