Professional Documents
Culture Documents
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
MODELS:
LFC23760ST / 04
LFC23760SW / 04
LFC23760SB / 04
Rev.02
Valve inclined in order to improve house connection
Rev.03
Change model to Barrierless type & Twisting Ice Maker
Rev.04
Compressor change from MQ53LAUM (PTC) to MQ53LAUM (e-PTC)
CONTENTS
SAFETY PRECAUTIONS ........................................................................................................ 3
1. SPECIFICATIONS ............................................................................................................... 4
2. PARTS IDENTIFICATION .................................................................................................... 5
3. DISASSEMBLY ................................................................................................................... 6
3-1 Fan and Fan Motor.......................................................................................................... 6
3-2 Defrost Control Assembly................................................................................................. 6
3-3 Lamp................................................................................................................................ 6
3-4 Control Box Refrigerator.................................................................................................. 7
3-5 Multiduct.......................................................................................................................... 7
3-6 Cover Valve...................................................................................................................... 9
3-7 Door Disassembly............................................................................................................ 10
3-8 How to remove the Door Handle..................................................................................... 12
3-9 How to remove Pull out drawer........................................................................................ 14
3-10 Closing and aligning the doors...................................................................................... 16
4. ADJUSTMENT .................................................................................................................... 17
4-1 Compressor ................................................................................................................... 17
4-2 PTC-Starter .................................................................................................................... 17
4-3 OLP (overload protector) ............................................................................................... 18
5. CIRCUIT DIAGRAM ............................................................................................................ 19
6. TROUBLESHOOTING ........................................................................................................ 20
6-1 Compressor and electric components ........................................................................... 20
6-2 PTC and OLP ................................................................................................................. 21
6-3 Other electrical components .......................................................................................... 22
6-4 Service diagnosis chart .................................................................................................. 23
6-5 Refrigeration cycle ......................................................................................................... 24
7. OPERATION PRINCIPLE AND REPAIR METHOD OF ICEMAKER .................................. 26
7.1 Operation principle ......................................................................................................... 26
7.2 Ice maker functions ........................................................................................................ 27
8. CIRCUIT OF MICOM............................................................................................................ 30
8.1 Function ......................................................................................................................... 30
8.2 PCB function .................................................................................................................. 34
8.3 Resistance specification of sensor ................................................................................. 38
9. EXPLODED VIEW ............................................................................................................... 39
-2-
SAFETY PRECAUTIONS
Please read the following instructions before
servicing your refrigerator.
1.Check the refrigerator for current leakage.
2.To prevent electric shock,unplug before
servicing.
3.Always check line voltage and amperage.
4.Use standard electrical components.
5.Don't touch metal products in the freezer
with wet hands.This may cause frost bite.
-3-
SPECIFICATIONS
Color
MODELS
1. SPECIFICATIONS
LFC23760SW /04
LFC23760ST /04
LFC23760SB /04
Super White
Stainless
Black
Dimensions
Net Weight
123 Kg
Capacity
23 cuft
Refrigerant
R134a
Climate class
Temperate (T)
Rated Rating
115V~ / 60Hz
GENERAL FEATURES
Cooling System
Fan Cooling
Temperature Control
MICOM control
Full Automatic
Defrosting System
Heater Defrost
Insulation
Cyclo, Pentane
Compressor
Evaporator
Condenser
Wire Condenser
Lubricanting Oil
Drier
Capillary Tube
ID 0.75
First Defrost
4 Hours
Defrost Cycle
7 - 40 Hours
Desfrosting Device
Heater, Sheath
Anti-freezing Heater
Case Material
FREEZER
REFRIGERATOR
Door Material
Embo (normal)
PCM
Stainless
Handle Type
Vista
Display Graphic
ICE PLUS
Basket, Quantity
3 left + 3 right
1B/(1EA)
Lamp
Shelf
1Fix(S/Proof)+1Fold+2S/Out(S/Proof)
Tray meat
No
Egg Bank
Basket, Quantity
No
Lamp
Shelf
No
-4-
VCM
DIMENSIONS
Description
LFC23760**
Depth w/ Handles
34 5 8
32 1 8
28
45
67
11
69
Width
32
36
41
16
16
2. PARTS IDENTIFICATION
A
L
B
C
M
D
E
N
F
G
H
O
I
P
J
K
Read this section to familiarize yourself with the parts and features of your new refrigerator.
NOTE: This guid ecovers different models. Your refrigerator could have some or all of the features and parts listed
below. The location of some of the parts may not correspond to that of your model.
A Digital Sensor Control *
I Ice Bin
B Refrigerator Light
J Durabase
C Shelves
K Durabase Divider
D Temperature Control *
L Dairy Compartment
M Egg Compartment *
F Can Dispenser *
G Optibin Crisper
Keeps fruits and vegetable fresh and crisp
O Freezer Light
P Pull out Drawer
H Icemaker
* On some models
-5-
A
K
B
C
L
D
M
E
F
G
N
H
O
I
J
Read this section to familiarize yourself with the parts and features of your new refrigerator.
NOTE: This guid ecovers different models. Your refrigerator could have some or all of the features and parts listed
below. The location of some of the parts may not correspond to that of your model.
A Digital Sensor Control *
I Durabase
B Refrigerator Light
J Durabase Divider
C Shelves
K Dairy Compartment
L Egg Compartment *
E Can Dispenser *
F Optibin Crisper
Keeps fruits and vegetable fresh and crisper
N Freezer Light
O Pull out Drawer
G Icemaker
H Ice Bin
* On some models
-6-
3. DISASSEMBLY
3-1 FAN AND FAN MOTOR
3-3 LAMP
FAN MOTOR
BRACKET
MOTOR
FAN
2
GRILLE
GRILLE ASSEMBLY
DEFROST-CONTROL
ASSEMBLY
Fig. 1
Fig. 2
3
-7-
CONTROL BOX
COVER LAMP
-8-
3-6-2 ASSEMBLE
1. Insert the ribs to the right side of the back cover hole.
-9-
Right Door
Left Door
5
With the 10mm socket wrench, loose the two pins from the
hinge (3) and remove it (4).
Upper view of
the harness
3
4
Place the door with the inner face over the surface so it
won't scratch.
- 10 -
Front view of
the harness
Right Door
2
8
Loose the grounding screw (9) and the pins (10) located
over the hinge, after, lift the hinge and remove it (11).
Place the hinge in its original position (4) assembly the
two pins (5) and the ground screws (6).
10
5
11
4
9
6
Remove the door and place it over its inner face to avoid
scratching.
Plug the cable harness (7) and the switch (8) (just in case
if you unplugged the switch).
Take the door and place it gently over the pin of the
hinge (1).
Pin
Place the hinge lid (9) and install both screws (10). Be
sure the door is correctly assembled.
10
Be sure the hook (2) (located in the upper part of the door)
matches with the divisor of the refrigerator's door (3).
Check that the sealing patch of the door is leveled to the
refrigerator and that it isnt bended.
- 11 -
Left Door
Take the left door and place it over the hinge (11).
11
16
Place the hinge's lid (17) and screw the two screw (18).
Check that the door is well installed.
18
17
Be sure that the hook (12) located in the upper part of the
door) matches with the splitter of the refrigerator (13).
Check that the sealing patch of the door ends leveled with
the refrigerator and that it isn't bended.
13
Left Door
12
Mounting
Screws
Screws
Place the hinge in its original position (14) and place the
two screws (15).
1
2
15
14
Allen Wrench
- 12 -
Install the mounting screws over the door (1) place the
handle over them (2) and tight the screws up (3).
Install the mounting screws over the door (1) place the
handle over them (2) and tight the screws up (3).
Mounting
Screws
1
Screws
1
2
3
2
Allen
Wrench
3
2
- 13 -
With both hands, hold both sides of the door and pull up
to separate it.
With both hands, hold the center of the bar and push it
in so that it is fit to both rails simultaneously.
With both hands, hold the center of the bar and pull it
outward so that the two rails extend out at the same
time.
- 14 -
Align the top holes of the rail cover with the top holes of
the door supports to mount the cover.
Right
Rail
Left
Rail
WARNING: To prevent entrapment risk and accidental
child or animal suffocation, DO NOT permit them to
play inside of the drawer.
WARNING: DO NOT step ot sit on the Freezer Door.
- 15 -
- 16 -
4. ADJUSTMENT
4-1 COMPRESSOR
4-1-1 Role
The compressor intakes low temperature and low pressure
gas from the evaporator of the refrigerator and compresses
this gas to high-temperature and high-pressure gas. It then
delivers the gas to the condenser.
OVERLOAD PROTECTOR
L1
4-1-2 Composition
2
PTC
5
S
COMPRESSOR
MOTOR
M
S
PTC STARTER
SEALED
TERMINAL
Fig. 1
4-2 PTC-STARTER
4-2-1 Composition of PTC-Starter
(1) PTC (Positive Temperature Coefficient) is a no-contact
semiconductor starting device which uses ceramic
material consisting of BaTiO3.
(2) The higher the temperature is, the higher the resistance
value. These features are used as a starting device for
the Motor.
- 17 -
12345678
Electrical
characteristics
part number
330 FBYY
-S1 BOX98
Customer part
number
Lot code/
date code
Physical
termination
part number
Part
No. Name
Base, phenolic
(UL 94 V-0 rated)
Movable arm support,
plated steel.
Stationary contact support,
plated steel
Heater support, plated steel
Heater, resistance alloy
Disc, thermostatic alloy
(2) For normal operation of the OLP, do not turn the Adjust
Screw of the OLP in any way.
Fig. 2
- 18 -
5. CIRCUIT DIAGRAM
CIRCUIT DIAGRAM
- 19 -
6. TROUBLESHOOTING
6-1. COMPRESSOR AND ELECTRIC COMPONENTS
Power Source.
Remove PTC-Starter
from compressor and
measure voltage
between Terminal C of
compressor and
terminal 5 or 6 of PTC.
YES
(Rated voltage
YES
No voltage.
Reconnect.
NO
Check connection
condition.
Replace OLP.
Check
Check resistance
resistance
of
of motor
motor
compressor.
compressor.
.
Check
resistance of
PTC-Starter.
Check resistance of
two terminals in
PTC-Starter.
At normal temperature
6.8? +20: OK
Check OLP.
If power conducts: OK
If not: NG
Check
starting state.
Supply
voltage rating
with 10%.
YES
Did
compressor
YES
3
5
Compressor
is OK
Replace the
NO compressor
NO
- 20 -
Observation value is
115V/60Hz : 6.8 ? 20%
Shows continuity
Open
Check another
electric component.
Replace OLP.
Normal operation of
compressor is impossible
or poor.
Figure 1
- 21 -
Figure 2
Replace PTCStarter.
Cause
a. Starting devices
b. OLP
Poor contact
or shorted.
c. Compressor coil
d. Wiring harness
Poor contact
or shorted.
Replace
indicated component.
Check starting
voltage.
Low voltage.
by an electrician.
Fan motor
doesn't run.
Check voltage at
starting devices.
Poor or broken or
open contact.
Shorted.
Lack of capacity.
Wire is open or
shorted.
Replace
indicated component.
Coil is shorted
or open.
Replace
indicated component.
- 22 -
Open.
Replace
indicated component.
Open.
Replace
defrost heater.
POINTS TO BE CHECKED
REMEDY
No Cooling.
Cools poorly.
Place the unit about 4 inches (10 cm) from the wall.
Place the unit away from these heat sources.
Condensartion or ice
forms inside
the unit.
Condensartion forms
in the Exterior Case.
There is abnormal
noise.
Not
defrosting
Check Components
of the defrosting
circuit.
Check the
refrigeration system.
The system
is faulty.
Perform sealed
system repair.
Check the
Thermistor.
The operation of
the Thermistor is
incorrect.
- 23 -
Replace the
Thermistor.
STATE OF
THE UNIT
STATE OF THE
EVAPORATOR
PARTIAL
LEAKAGE
Freezer
compartment and
refrigerator dont
cool normally
COMPLETE
LEAKAGE
Freezer
compartment and
refrigerator dont
cool normally
Freezer
CAUSE
TEMPERATURE
OF THE
COMPRESSOR
REMARKS
LEAKAGE
RESTRICTION
leak.
- Normal cooling is possible by
restoring
the normal amount of
refrigerant
and repairing the leak.
Equal to ambient
temperature.
- No discharging of refrigerant.
- Normal cooling is possible by
restoring
the normal amount of
refrigerant
and repairing the leak.
Equal to ambient
temperature.
Cooling operation
stops periodically.
heating
the inlet of the capillary
temperature.
tube.
COMPRESSION
Freezer and
refrigerator dont
cool.
refrigerant
level.
NO
COMPRESSION
No compressing
operation.
Equal to ambient
temperature
PARTIAL
compartment and
RESTRICTION refrigerator dont
cool normally
Freezer
COMPLETE
compartment and
RESTRICTION refrigerator dont
cool.
MOISTURE
RESTRICTION
DEFECTIVE
COMPRESSION
- 24 -
Frost
Pattern?
Partial
None
Equalization
Test
Equalization
Test
Very Fast
Very Slow
Very Slow
Very Fast
Fast
Inefficient
Compressor
Partial
Restriction
Complete
Restriction
Condenser
Temperature
Cap Tube
Sound
Hotter than Normal
Faint
Room Temperature
None to Weak
Air/Low Side
Leak
Loss of Change
Compressor Not
Pumping
Trace of Oil
Yes
No
Leak
Undercharge
(The equalization test is trying to restart a compressor after it has been operating.)
- 25 -
Power Input
Initial Control
Icemaking
Control
Ice Ejection
Control
Runs MOTOR to drop ice from the tray into the ICE BIN.
TEST Control
1. Turning the Icemaker stop switch off (O) stops the icemaking function.
2. Setting the Icemaker switch to OFF and then turning it back on will reset the icemaker control.
Power Switch
Icemaker
Feeler Arm
- 26 -
- 27 -
Bank is
not full
ON
HALL Sensor
Output Signals OFF
Bank is
full
ON
HALL Sensor
Output Signals OFF
-32 -41
-53 -58
-160 -170
Lock
Ice ejection
-80
21 sec
Horizontal
Conditions
93 sec
83 sec
- 28 -
Level Return
Conditions
POWER
SWITCH
TEST
SWITCH
No
DISP S/W
S1
S2
OFF
OFF
9.0
ON
OFF
8.0
OFF
ON
10.0
ON
ON
11.0
Note
If water supply setting is changed while system is energized, change will be made immediately. But if change occurs when
water supply function is working, change will be executed next cycle of icemaker
- 29 -
8. CIRCUIT OF MICOM
8-1 FUNCTION
8-1-1 Function
1. When the appliance is plugged in, it is set to "4" for Refrigerator and "4" for freezer.
You can adjust the Refrigerator and the Freezer control temperature by pressing the ADJUST button.
2. When the power is restored after a power failure, it is automatically set to last setting selected.
*Note: To ERROR CODE on display panel refer to page 32.
REFRIGERATOR TEMP
ADJUST
WARMER
4 IS RECOMMENDED
FREEZER TEMP
COLDER
WARMER
4 IS RECOMMENDED
COLDER
ADJUST
- 30 -
Open
Closed
Closed
Open
3 Times
3 Times
3 Times
3 Times
Buzzer
Within 1 min.
1 min.
30 sec
30 sec
30 sec
OPERATING
Initial power on
Temperature of Defrosting
Sensor is 45C or more
(when unit is newly
purchased or when moved)
Temperature of defrosting
sensor is lower than 45C
(when power cuts, SERVICE)
ORDERS
POWER
ON
in 1/2 second
Total load
OFF
in 1/2 second
COMP
ON
in 7 minute
- 31 -
in 1/2 second
Freezer FAN
ON
Defrosting
heater ON
in 10 second
in 1/2 second
Freezer FAN
ON
COMP
ON
in 1/2 second
Defrosting
heater OFF
Freezer FAN
ON
ADJUST
WARMER
4 IS RECOMMENDED
FREEZER TEMP
COLDER
WARMER
COLDER
ADJUST
ERROR INDICATION
ITEM
4 IS RECOMMENDED
CONTENTS
Failure of Freezer
Sensor
All Off
Failure of Refrigerator
Sensor
All Off
Failure of Defrost
Sensor
All Off
All Off
REMARKS
Inspect Connecting
Wires on each sensor
Snapping of defrost
heater or temperature
fuse, pullout of
connector (indicated
minimum 2h after
failure occurs)
All Off
All Off
Failure of Icemaker
Sensor
All Off
All Off
Failure of Defrost
Mode
- 32 -
TEST1
MANIPULATION
CONTENTS
REMARKS
<Cooling MODE>
TEST2
Reset to
Normal
- 33-
CON 6
CON 5
CON 4
CON 8
CON 9
CON 10
CON 1
CON 3
- 34 -
CON 2
CON 1
11 10 9 8 7 6
WH
BL
BN
(SB)
CON 2
5 4 3 2 1
BL
CON 3
3 2 1
BN
BL
9 8 7 6 5 4 3 2 1
SB
PR BN RD
SB
BK
POWER
SUPPLY
CORD
GN
nc
com
nc
DOOR S/W-R1&R2
A B
/YL
BL
A
B
LAMPS-R
Cs
BL
nc
LAMP-F
RD
(GN)
P.T.C
* ALTERNATIVE COMP'
ACCESSORIES
* P.T.C OPTION
COMP' ACCESSORIES
MC,MQ COMP'
EG COMP'
BK
CR
BL
OLP
GN/YL
(GN)
ICE VALVE
Cr
com
nc
THERMOSTAT
FUSE-M
(72 C)
PK
DEF-HEATER
com
OLP
CAPACITOR PART
DOOR S/W-F
com
PTC
COMBO KIT
(PTC+OLP)
MEZ62439806
BK: BLACK
YL: YELLOW
SB: SKY BLUE
BN: BROWN
Fig. 1
GN: GREEN
PK: PINK
BO: BRIGHT ORANGE
PR: PURPLE
GY: GRAY
WH: WHITE
BL: BLUE
RD: RED
GN/YL: GREEN/YELLOW
BL/WH: BLUE/WHITE
BK/WH: BLACK/WHITE
RD/WH: RED/WHITE
Circuit
Pin
Number
Pin
Number
Output
Voltage
Compressor
Con 1 Pin 1
Con 1 Pin 3
115 VAC
Defrost
Heater
Con 2 Pin 7
Con 1 Pin 3
115 VAC
F Lamp
Con 2 Pin 5
Con 1 Pin 3
115 VAC
R Lamp
Con 2 Pin 1
and/or 3
Con 1 Pin 3
115 VAC
Ice Maker
Con 2 Pin 9
Con 1 Pin 3
115 VAC
French Door
Heather
Con 3 Pin 1
Con 3 Pin 3
115 VAC
Connector 1
Pin
11
COMP
Connector 2
Pin
Ice
Valve
Def
Heater
F Lamp
NOTE: When the door of the refrigerator is left open for 7 minutes or longer, the lamp of the refrigerator turns off
automatically.
- 35 -
R Lamp
To measure the outputs of the sensors, check the voltages between the pins as in the table. And refer the values in the
section RESISTANCE SPECIFICATION OF SENSOR
Sensor
Pin Number
Pin Number
F- Sensor
Con 7 Pin 10
Con 7 Pin 11
R- Sensor
Con 7 Pin 8
Con 7 Pin 9
D- Sensor
Con 7 Pin 6
Con 7 Pin 7
I/M Sensor
RT- Sensor
Con 7 Pin 1
Con 8 Pin 1
Con 9 Pin 2
Con 8 Pin 2
To measure the outputs of the fans on the control boards check the voltages between the pins for the following components:
FAN
Pin Number
Output Voltage
Motor On
Motor Off
Pin Number
Freezer Fan
Con 4 Pin 5
Con 4 Pin 6
10-14Vdc
2Vdc or less
Cooling Fan
con 4 Pin 2
Con 4 Pin 3
10-14Vdc
2Vdc or less
Connector 4
PIN
12
11
10
NC
NC
Stepping Motor
F-Fan
NC
2
C-Fan
10
I/M Motor
Hall IC
Circuit
Pin Number
Pin Number
Output Voltage
Con 9 Pin 3
Con 9 Pin 4
0~5Vdc
Con 9 Pin 5
Con 9 Pin 6
0~5Vdc
- 37 -
I/M Sensor
1
NC
NC
F-DOOR S/W
CON101
D-SENSOR
RD
BO
BL
SB
PR
BK
PK
WH
YL
1 2 3 4 5 6 7 8 9
R-SENSOR
F-SENSOR
F-FAN
STEPPING
MOTOR
1
2
3
4
5
WH 6
BL 7
BK 8
YL 9
RD 10
11
12
BL
BL
WH
WH
BO
BO
PK
PK
SB
BN
1413 12 11 10 9 8 7 6 5 4 3 2 1
6 5 4 3 2 1
CON 5
C-FAN
YL
RD
BO
BL
SB
PR
BK
PK
WH
CON 6
1110 9 8 7 6 5 4 3 2 1
CON 7
CON 8
CON 4
SB
BN
PR
GY
PIPE HEATER
CON 9
4 GY
3 GY
2 BN
1 BN
10 RD
9 WH
8 YL
7 BL
6 BK
5 BN
4 BO
3 BO
2 GY
1 GY
R-DOOR S/W
RT-SENSOR
I/M MOTOR
HALL
IC
I/M TEST S/W
ICE MAKER S/W
STOP S/W PART
I/M SENSOR
Fig. 2
Refrigerator
Pin Number
Pin Number
Voltage
F Door Close
Con 7 Pin 4
Con 7 Pin 5
5 Volts
F Door Open
Con 7 Pin 4
Con 7 Pin 5
0 Volts
R Door Close
Con 8 Pin 3
Con 8 Pin 4
5 Volts
R Door Open
Con 8 Pin 3
Con 8 Pin 4
0 Volts
Connector 8
Pin
R-Door S/W
RT sensor
Connector 7
PIN
11
10
F-Sensor
R-Sensor
D-Sensor
- 36 -
F-Door S/W
Pipe Heater
1
NC
RESISTANCE OF FREEZER
SENSOR
RESISTANCE OF REFRIGERATOR
DEFROST SENSOR & ROOM SENSOR
-20C
22.3 K?
77 K?
-15C
16.9 K?
60 K?
-10C
13.0 K?
47.3 K?
-5C
10.1 K?
38.4 K?
0C
7.8 K?
30 K?
+5C
6.2 K?
24.1 K?
+10C
4.9 K?
19.5 K?
+15C
3.9 K?
15.9 K?
+20C
3.1 K?
13 K?
+25C
2.5 K?
11 K?
+30C
2.0 K?
8.9 K?
+40C
1.4 K?
6.2 K?
+50c
0.8 K?
4.3 K?
- 38 -
#EV#
9. EXPLODED VIEW
CASE PARTS
CAUTION: Use the part number to order part, not the position number.
103B
281A
402A
103A
410A
282E
409D
271C
503F
503G
402A
271A
501F
903D
503D
610A
282F
503C
503E
501A
409B
120B
411A
125D
145A
304A
158A
282B
145B
S38
S01
301A
903E
262H
105A
128E
S01
317A
610A
128F
327A
310A
401A
B01
406B
410G
106A
308A
409B
319E
309A
404A
323B
106A
328A
307A
405G
405F
418A
405C
412D
329A
158E
312A
329C
405A
420A
305B
405B
319D
305C
332A
S22
405B
315A
103C
305C
305B
105F
135C
#EV#
FREEZER PARTS
CAUTION: Use the part number to order part, not the position number.
136B
131A
145C
248E
248F
145F
136A
#EV#
REFRIGERATOR PARTS
CAUTION: Use the part number to order part, not the position number.
143E
S24
140B
140D
146A
140E
S24
143E
S24
143E
140B
S24
140D
140B
140D
140E
S24
140E
143F
142D
140B
S24
S24
142E
103E
S24
103E
103E
128A
170A
128B
167B
154A
103E
151A
155B
151A
151C
305D
#EV#
DOOR PARTS
CAUTION: Use the part number to order part, not the position number.
230A
230B
241F
104E
231B
233B
233D
233C
231A
233A
212G
241C
233G
233H
241C
233E
233F
241C
244A
244A
212J
212J
241C
241C
286A
286A
241C
243A
243B
243A
243B
S27
249A
S27
262E
262E
249E
250B
249J
250A
621B
200A
621C
203A
250B
201A
212J
249K
249B
249F
212A
#EV#
ICEMAKER PARTS
CAUTION: Use the part number to order part, not the position number.
600A
622B
627A
616E
619C
S31
MFL62526033
February. 2011
ECN04