You are on page 1of 87

Parts Manual

Generator Set
HDKAL (Spec AE)
HDKAQ (Spec A)
HDKAR (Spec A)
HDKAS (Spec AE)

English Original Instructions

42012

9810256 (Issue 9)

To avoid errors or delay in filling your parts order,


always give the MODEL, SPEC NO. and SERIAL
NO. from the Onan nameplate.
For handy reference, insert your nameplate information in the spaces below.
MODEL AND SPEC NO.
SERIAL NO.
DIGITAL CONTROL SOFTWARE VERSION
AND DATE (IF APPLICABLE)

The following symbols are used in Onan manuals


to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe.
This symbol warns of immediate hazards which will result in
severe personal injury or death.
This symbol refers to a hazard
or unsafe practice which can result in severe personal injury or
death.
This symbol refers to a hazard
or unsafe practice which can result in severe personal injury or
product or property damage.

Service and repair of Onan equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this
catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on.

Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine
oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.

Contact with ASBESTOS has been identified by a United States federal agency and some USA state
agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all
necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing!

Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified
by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take
all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing!
PSP-1

Introduction
This parts catalog applies to the standard generator sets listed below. Parts are arranged in groups of related items
and each illustrated part is defined by a reference number corresponding to the same reference number in the parts
list. Parts illustrations are typical. Using the model and specification number from your generator set nameplate,
select parts that apply to your set. Unless otherwise mentioned in the description or page heading, parts are interchangeable between models. Throughout this catalog right and left sides are detemined by facing the engine end
(front ) of the set.

MODEL

HERTZ

HDKAL/*
HDKAQ/*
HDKAR/*
HDKAS/*

50/60
60
60
50/60

* The diagonal line (/) in the model and specification number separates generator set characteristics from
the specification number and letter. The specification number denotes customer requested options
or deviations from a standard model. The specification letter advances (A to B, B to C, etc.) with major
manufacturing changes.

WIRING DIAGRAM
6126637
6126652
6126689

AC1 Phase
AC3 Phase
DC1/3 Phase

Index
Adapter, Alternator, 61
Adapter, CB, 63
Adapter, CB Threaded, 65
Adapter, Exhaust, 56
Adapter, Fan (Begin Spec B), 50
Adapter, Fixed Scroll Fan (Spec A), 48
Adapter, Fuel Line Reducing, 43
Adapter, Generator (Engine End), 15
Adapter, Generator (Generator End), 59
Adapter, Pipe, 53
Adapter, Pressure Switch Pipe, 9
Adapter, Remote Mount CB Adapter (20A /30A), 76
Adapter, Rotating Scroll Fan (Spec A), 49
Alternator, 40
Arm, Rocker, 29 , 30
Assy Cover, Cylinder Head, 36
Assy Pump, Injection, 26

Breaker, DC Circuit, 65
Breaker, Remote Circuit (20A / 30A), 76
Breaker, Remote Circuit (30A / 35A), 75
Brush, Alternator, 41
Brush, Generator, 59
Bushing, Alternator Insulation, 41
Bushing, Connecting Rod, 11
Bushing, Governor Gear, 9
Bushing, Idle Gear, 14 , 19
Bushing, Remote Circuit Breaker Reducer (30A / 35A), 75
Cam, Fuel, 18
Camshaft, 14 , 19
Camshaft, Fuel, 18
Cap, Coolant Fill, 46
Cap, Cylinder Block Sealing, 9 , 10
Cap, Cylinder Head Sealing, 27
Cap, Eye Joint, 24
Cap, Stop Lever, 21
Cap, Valve, 29 , 30
Case, Main Bearing, 17
Chamber, Combustion, 27
Circlip, Governor External, 23
Circlip, Governor Shaft, 18
Circlip, Idle Gear, 14 , 19
Circlip, Piston Pin, 11 , 13
Circlip, Rocker Arm External, 29
Clamp, Injection Pipe, 31 , 32
Clamp, Side Oil Fill, 52
Cleaner, Air, 45
Clip, Coolant Spring (Begin Spec B), 50
Clip, Coolant Spring (Spec A), 48
Clip, Overflow Pipe, 31 , 32
Clip, Rotating Scroll Coolant Spring (Spec A), 49
Clip, Stop Solenoid Rod End, 42
Cock, Cylinder Block Drain, 9 , 10
Collar, Alternator, 41
Collar, Crankshaft, 12
Collar, Eye Joint, 24
Collar, Governor, 23
Collar, Governor Shaft, 18
Collar, Idle Gear, 14 , 19
Collet, Valve Spring, 30
Comp Valve, Breather, 36
Components, Alternator, 41
Components, Injection Pump, 25
Components, Nozzle Holder, 33
Components, Water Pump, 38 , 39
Connector, AC Control Straight, 63
Connector, Bulkhead Hose, 43
Connector, Fuel Line Inverted Male, 43
Connector, Oil Fill Inverted Male, 52
Connector, Water Flange Hose, 34
Control, AC, 63
Control, DC, 65
Cord, Glow Plug, 31 , 32
Coupling, Anchor, 43
Cover, 24

Baffle, Rotating Scroll (Spec A), 49


Baffle, Scroll (Begin Spec B), 50
Baffle, Scroll (Spec A), 48
Ball, Crankshaft, 12
Ball, Pressure Valve, 37
Band, Water Pump Pipe, 34
Base, Aluminum, 43
Bearing, Alternator, 41
Bearing, Connecting Rod, 11
Bearing, Crankshaft, 12
Bearing, Fuel Camshaft, 18
Bearing, Governor Miniature, 23
Bearing, Governor Weight, 18
Bearing, Rotor, 59
Bearing, Water Pump, 38 , 39
Belt, Fan, 40
Block, Cylinder, 9
Block, Cylinder (Spec AD), 9
Block, Generator Brush, 59
Boot, AC Harness Rubber, 63
Boot, CB, 63
Boot, CB Push Button, 65
Boot, Engine Harness Rubber, 65
Boot, Rocker Switch, 65
Boot, Rubber, 65
Box, AC Control, 63
Box, DC Control, 65
Box, DC Gauge Panel Mounting, 73
Box, Remote Mount CB, 75
Box, Remote Mount CB Junction (20A / 30A), 76
Box, Remote Mount CB Junction (30A / 35A), 75
Box, Remote Mount Circuit Breaker, 76
Bracket, Coolant Tank, 51
Bracket, Fuel Pump, 43
Bracket, Lifting, 45
Bracket, Rocker Arm, 29
Bracket, Side Oil Fill, 52
Bracket, Stop Solenoid, 42
Breaker, AC Circuit, 63
Breaker, Circuit (20A), 76

Index
Cover, AC Control, 63
Cover, Air Cleaner, 45
Cover, Alternator Bearing, 41
Cover, Alternator End, 41
Cover, Automatic Voltage Regulator, 63
Cover, Bearing Case, 17
Cover, Breather, 36
Cover, Cylinder Head, 35 , 36
Cover, DC Control, 65
Cover, Endbell, 59
Cover, Fork Lever Shaft, 23
Cover, Gearcase Oil Fill, 37
Cover, Head Cover Oil Fill, 35
Cover, Hole, 37
Cover, Oil Pump, 37
Cover, Remote Mount CB Junction Box (20A / 30A), 76
Cover, Remote Mount CB Junction Box (30A / 35A), 75
Cover, Side Mount Oil Fill, 52
Cover, Thermostat, 34
Crankshaft, 12 , 28
Cross, Cylinder Block Pipe, 9
Cylinder Block HDKAL and HDKAS (Spec E), 10
Cylinder Head HDKAL and HDKAS (Begin Spec E), 28

Gasket, Bearing Case, 17


Gasket, Cap Nut, 35
Gasket, Cylinder Block Plug, 9
Gasket, Cylinder Head, 27 , 28
Gasket, Cylinder Head Cover, 35
Gasket, Delivery Valve, 25
Gasket, Exhaust Manifold, 56
Gasket, Eye Joint, 24
Gasket, Fork Lever Shaft Cover, 23
Gasket, Fuel Pump, 24
Gasket, Gearcase, 37
Gasket, Head Cover, 36
Gasket, Injection Pump, 25
Gasket, Inlet Manifold, 54 , 55
Gasket, Nozzle Holder, 31 , 32
Gasket, Oil Drain, 53
Gasket, Oil Pan, 53
Gasket, Speed Control Plate, 20
Gasket, Stop Lever, 21 , 22
Gasket, Thermostat, 34
Gasket, Water Flange, 34
Gasket, Water Pump, 38 , 39
Gauge, Oil Pressure (Remote Panel), 72
Gauge, Remote DC Oil Pressure, 73
Gauge, Remote DC Water Temperature, 73
Gauge, Water Temperature (Remote Panel), 72
Gear, Camshaft, 14 , 19
Gear, Crank, 13
Gear, Crankshaft, 12
Gear, Governor, 18
Gear, Idle, 14 , 19
Gear, Injection Pump, 18
Gear, Oil Pump Drive, 12 , 13
Gear, Ring, 15
Gearcase, 37
Govenor Idling, 22
Governor, 23
Grommet, AC Control Box, 63
Grommet, DC Control Box, 65
Guard, AC Control, 63
Guard, Belt (Begin Spec B), 50
Guard, Fan, 61
Guard, Fixed Scroll (Spec A), 48
Guard, Fixed Scroll Belt (Spec A), 48
Guard, Generator Fan, 59
Guard, Rotating Scroll (Spec A), 49
Guard, Rotating Scroll Belt (Spec A), 49
Guide, Valve, 27

Disc, Drive, 61
Disc, Generator Drive, 59
Duct, Fixed Scroll (Spec A), 48
Duct, Rotating Scroll Fan (Spec A), 49
Duct, Scroll (Begin Spec B), 50
Edging, Stator, 59
Elbow, Exhaust, 56
Elbow, Fuel Pump Hose, 43
Elbow, Separator Male, 44
Element, Air Cleaner, 45
Element, Breather, 35
Element, Fuel Filter, 43
Endbell, 59
Endbell, Generator, 61
Fan, Cooling (Begin Spec B), 50
Fan, Fixed Scroll Cooling (Spec A), 48
Fan, Generator, 59
Fan, Rotating Scroll Cooling (Spec A), 49
Fill, Oil, 52
Filter, Fuel, 43
Filter, Oil, 37
Fitting, Oil Filter Connector, 37
Flange, Injection Pump Sleeve, 25
Flange, Water, 34
Flange, Water Pump, 38 , 39
Flywheel, 15
Foam, Scroll (Begin Spec B), 50
Frame, Alternator Drive End, 41
Frame, Alternator End, 41
Frame, Mounting, 57

Harness Location, Engine, 67


Harness Location, Extension (Or Pigtail), 67
Harness Location, Remote Panel, 67
Harness, AC Control, 63
Harness, DC Control, 65
Harness, DC Engine, 63 , 65
Harness, Extension, 68
Harness, Pigtail, 68
Harness, Remote DC Gauge Panel, 73

Gasket, Air Bleeder Screw, 31 , 32

Index
Harness, Remote DC Gauge Panel Junction, 74
Harness, Remote Mount Control Box, 66
Harness, Remote Panel (Gauges), 72
Harness, Remote Panel (Switch Only), 69
Harness, Remote Panel (Switch/Hourmeter), 70
Harness, Remote Panel (Switch/Voltmeter), 71
Head, Cylinder, 27
Heater, Engine, 9
Hinge, Service Panel, 47
Holder, Alternator Brush, 41
Holder, Delivery Valve, 25
Holder, Governor Gear, 18
Holder Assy, Nozzle, 33
Holder, Nozzle, 31 , 32
Hose, Air Bleed, 46
Hose, Air Cleaner, 45
Hose, Coolant, 46
Hose, Fuel Return, 43
Hose, Radiator, 46
Hub, Drive, 59

Manifold, Exhaust, 56
Manifold, Inlet, 54 , 55
Meter, Hour, 65
Meter, Hour (Remote Panel), 72
Meter, Hour (Remote Switch Panel), 70
Meter, Remote DC Gauge Voltage, 73
Meter, Voltage (Remote Gauge Panel), 72
Meter, Voltage Rmote Switch and Gauge), 71
Mount, Engine, 57
Mount, Radiator, 47
Mount, Starter, 15
Muffler, 56
Neck, Coolant Fill, 46
Nipple, Oil Fill Hex, 52
Nipple, Pressure Switch Close, 9
ORing, Crankshaft, 12
ORing, Cylinder Block, 9
ORing, Cylinder Head, 27
ORing, Cylinder Head Cover, 35
ORing, Gearcase, 37
ORing, Generator Stator, 59
ORing, Injection Pump, 25
ORing, Oil Fill Cover, 52
ORing, Oil Pickup Tube, 53
ORing, Speed Control Plate, 20

Impeller, Water Pump, 38 , 39


Indicator, Front Oil Level, 52
Indicator, Rear Oil Level, 9
Intake, Endbell, 61
Isolator, DC Control Box Vibration, 65
Isolator, Generator Mount Vibration, 57
Joint, Breather Pipe, 35
Joint, Eye, 24
Joint, Stop Solenoid Ball, 42

Pan, Drip, 57
Pan, Oil, 53
Panel Assy, Printed, 69
Panel, Bottom, 47
Panel, Printed, 70 , 71 , 72
Panel, Remote (Gauge), 72
Panel, Remote (Switch Only), 69
Panel, Remote (Switch/Hourmeter), 70
Panel, Remote (Switch/Voltmeter), 71
Panel, Remote DC Gauge, 73
PCB, Engine Monitor, 65
Piece, Distance, 33
Piece, Nozzle, 33
Pin, Cylinder Block Pipe, 9 , 10
Pin, Cylinder Block Start Spring, 9 , 10
Pin, Cylinder Block Straight, 9 , 10
Pin, Generator Adapter Dowel, 15
Pin, Injection Pump Clamp, 25
Pin, Injection Pump Joint, 25
Pin, Piston, 11
Pin, Speed Control Plate Spring, 20
Pin, Tappet Guide, 25
Pipe Assy, Overflow, 31 , 32
Pipe, Breather, 35
Pipe, Injection, 31 , 32
Pipe, Water Flange Return, 34
Pipe, Water Return, 34 , 36 , 38 , 39
Piston, 11 , 13
Plate, AC Circuit Breaker, 63
Plate, Alternator Retainer, 41

Key, Camshaft, 14 , 19
Key, Crankshaft, 12
Key, Fuel Camshaft, 18
Kit, Fan Conversion, 48
Kit, Fuel/Water Separator, 44
Kit, Recovery Tank, 51
Kit, Remote DC Gauge Panel, 73
Kit, Remote Mount CB Box, 75 , 76
Kit, Remote Panel (Gauges), 72
Kit, Remote Panel (Switch Only), 69
Kit, Remote Panel (Switch/Hourmeter), 70
Kit, Remote Panel (Switch/Voltmeter), 71
Labels, 77
Latch, Service Panel, 47
Lever Assy, Governor, 20
Lever, Engine Stop, 20
Lever, Fork, 23
Lever, Governor, 21 , 22
Lever, Speed Control, 20
Line, Fuel, 44
Line, Fuel Filter, 43
Line, Fuel Pump, 43
Link, Stop Solenoid, 42
Location, Harness, 67

Index
Plate, Breather Element, 35
Plate, Injection Pump, 25
Plate, Speed Control, 20
Plug, Cylinder Block, 9 , 10
Plug, Cylinder Head, 27
Plug, Fuel Filter Drain, 43
Plug, Gearcase, 37
Plug, Glow, 31 , 32
Plug, Injection Pump, 25
Plug, Oil Drain, 53
Plug, Separator Pipe, 44
Plunger, Pump, 25
Pulley, Alternator, 41
Pulley, Fan, 40
Pulley, Fan Drive, 40
Pump, Fuel, 43
Pump, Injection, 24 , 25 , 26
Pump, Water, 38 , 39

Shaft, Fork Lever, 23


Shaft, Governor, 18
Shaft, Governor Weight, 18
Shaft, Idle Gear, 14 , 19
Shaft, Rocker Arm, 29 , 30
Shaft, Stop Lever, 20
Shield, Breather, 36
Shield, Breather Oil, 35
Shim, Injection Pump, 24 , 26
Shim, Injection Pump Component, 25
Sleeve, Crankshaft, 12
Sleeve, Governor, 18
Sleeve, Injection Pump Control, 25
Solenoid, Stop, 42
Spacer, Generator Fan, 59
Spring, Alternator Brush, 41
Spring, Delivery Valve, 25
Spring, Generator Brush, 59
Spring, Governor, 23
Spring, Governor Start, 23
Spring, Injection Pump Plunger, 25
Spring, Nozzle, 33
Spring, Pressure, 37
Spring, Rocker Arm, 29
Spring, Speed Control Plate Return, 20
Spring, Valve, 29 , 30
Standoff, AC Control Cover, 63
Standoff, AC Control Insulator, 63
Stator, Generator, 59 , 61
Stay, Alternator, 40
Stopper, Camshaft, 14
Stopper, Fuel Camshaft, 18
Strap, Bond, 57
Support, Radiator Mounting, 47
Switch, Oil Pressure, 9
Switch, Start/Stop, 65
Switch, Start/Stop (Remote Gauge Panel), 72
Switch, Start/Stop (Remote Panel), 70
Switch, Start/Stop (Remote Switch and Gauge), 71
Switch, Start/Stop (Switch Only), 69
Switch, Water Temperature, 34

Rack, Injection Pump Control, 25


Radiator, 46
Rectifier, Alternator, 41
Rectifier, DC Control, 65
Regulator, Alternator, 41
Regulator, Automatic Voltage, 63
Relay, DC Control Harness, 65
Relay, Start Solenoid, 65
Resonator, Exhaust, 56
Retainer, Valve Spring, 29 , 30
Ring, 13
Ring, Collector, 59
Ring, Piston, 11 , 13
Rod, Camshaft Push, 14 , 19
Rod, Connecting, 11 , 13
Rod, Nozzle Holder Push, 33
Rotor, 61
Rotor, Alternator, 41
Rotor, Generator, 59
Rotor, Oil Pump, 37
Scroll, Fan (Begin Spec C), 50
Scroll, Fixed Fan, 48
Scroll, Rotating Fan, 49
Scroll, Rotating Fan (Spec A), 49
Seal, Fixed Scroll Fan (Spec A), 48
Seal, Gearcase Oil, 37
Seal, Heat, 31 , 32
Seal, Main Bearing Case Oil, 17
Seal, Rotating Scroll Fan (Spec A), 49
Seal, Speed Control Plate Oil, 20
Seal, Valve Stem, 29 , 30
Seal, Water Pump Mechanical, 38 , 39
Seat, Pressure Valve, 37
Seat, Spring, 25
Sender, Oil Pressure, 9
Sender, Water Temperature, 34
Separator, Fuel/Water, 44
Set, Piston Ring, 13

Tank, Coolant Recovery, 51


Tank, Radiator Recovery, 51
Tappet, Camshaft, 14 , 19
Tappet, Injection Pump, 25
Tee, Oil Fill Pipe, 52
Thermostat, 34
Tube, Breather, 36
Tube, Oil Level, 52
Tube, Oil Pickup, 53
Tube, Side Oil Fill, 52
Valve, 30
Valve, Delivery, 25
Valve, Oil Drain, 52
Valve, Shutoff, 53
Valves, 29

Index
Weight, Governor, 18

Intentionally Left Blank

HDKAL/Q/R/S

Cylinder Block (Spec AD)

24

17
23

6
22

18

25

21

2
19

3
4

20

5
2
20

16

37

6
3
7

15
14

12

26

11

27
9
8

12 11
13

28

10
7

29

35

34

36

30

31

33
32

HDKAL/Q/R/S

Cylinder Block (Spec AD)


REF
NO.

PART
NO.

QTY
USED

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1856855
1857092

1
1

1856855
1857417

1
1

1855843

1855843
1857420

2
2

1855487

1855487
1857419
1852412
1856040
1855484
1856468
1852188
1856856
1852233
1856121
1852115
1856471
1856472
1852338
1855845
1857212

2
2
1
1
4
3
3
1
2
3
2
1
1
1
1
1

1855486

1855486
1857418

2
2

PART
DESCRIPTION
Block, Cylinder Assy
(Includes Parts Marked *)
HDKAQ
HDKAR, HDKAS
HDKAL
Spec A
Begin Spec B
*Pin, Straight
Spec A
Begin Spec B
HDKAS
HDKAL
*Pin, Straight
Spec A
Begin Spec B
HDKAS
HDKAL
*Cap, Sealing
*Plug
*Cap, Sealing
*Plug
*Plug
*Plug
*Plug
*Plug
*Pin, Pipe
*Plug
*Bushing, Governor Gear
*Gasket
*Plug
*Plug
*Pin, Straight
Spec A
Begin Spec B
HDKAS
HDKAL

REF
NO.

PART
NO.

QTY
USED

19
20
21
22
23
24

1856857
1856469
1852095
1856889
1857223

1
1
1
1
1

1856866

25
26
27

1857427
1857428
1855502
8532010
8150585

1
1
1
1
1

28
29
30
31
32
33
34
35
36
37

1855490
1856039
5020028
309064118
309064105
5050763
5050098
5020917
1930244
3330594

1
1
1
1
1
1
1
1
1
1

PART
DESCRIPTION
*Pin, Start Spring
*Pin, Pipe
ORing
Plug
Plug
Indicator, Oil Level
Spec A
Begin Spec B
Exhaust Side
Intake Side
Plug
Washer, EIT Lock (3/8)
Screw, Hex Head Cap
(M10 x 1.25 x 18mm)
Cock, Drain
Plug
Plug, Hex Head Pipe
Switch, Pressure (S6)
Switch, Pressure (S1)
Cross, Pipe
Nipple, Close
Adapter, Pipe
Sender, Oil Pressure (E1)
Heater, Engine

* Parts Included in Cylinder Block Assy.

HDKAL/Q/R/S

Cylinder Block HDKAL and HDKAS (Begin Spec E)


2

15

14

23 22

12

10 12

11 3
9

16
2
19

20

20

22

2
18

23

11
13

6
8
5

17

13 8
21

7
6

REF
NO.

PART
NO.

QTY
USED

2
3
4
5
6
7
8
9
10
11
12
13

1103964
1819215
1855484
1852412
1852188
1856856
1856468
1852233
1856121
1856040
1855486
1855487
1857420
1852115

1
1
4
1
1
1
3
2
3
1
2
2
2
1

PART
DESCRIPTION
Comp, Crankcase
(Includes Parts Marked *)
HDKAL
HDKAS
Cap, Seal
Cap, Sealing
*Plug
*Plug
*Plug
*Plug
*Plug
*Plug
*Pin, Straight
*Pin, Straight
*Pin, Straight
*Pin, Pipe

REF
NO.

PART
NO.

QTY
USED

14
15
16
17

1856469
1857212
1856857

1
1
1

1856471
1856474
1856472
1855845
1852338
1855490
1852572
1852884

1
1
1
1
1
1
1
1

18
19
20
21
22
23

10

PART
DESCRIPTION
*Pin, Pipe
*Plug, Fuel Camshaft
*Pin, Start Spring
*Plug
HDKAL
HDKAS
*Bushing, Governor Gear
*Plug
*Gasket
Cock, Drain
Bolt, Flange
Gasket

HDKAL/Q/R/S

Piston (Spec AD)

6
5
8
7

REF
NO.

PART
NO.

QTY
USED

1856745
1856746

3
3

1857308
1857309

3
3

1856745
1856746

3
3

1857096
1857097

3
3

1856529
1856530

3
3

PART
DESCRIPTION

REF
NO.

Piston
HDKAL
Spec A
Standard
.5mm Oversize
Begin Spec B
Standard
.5mm Oversize
HDKAQ
Standard
.5mm Oversize
HDKAR, HDKAS
Standard
.5mm Oversize
Ring Assy, Piston
HDKAL
Spec A
Standard
.5mm Oversize
Begin Spec B

3
4
5
6
7
8

11

PART
NO.

QTY
USED

PART
DESCRIPTION

1857310
1857311

3
3

1856529
1856530

3
3

1857098
1857099
1856531
1856532
1856533

3
3
3
6
3

1856534
1856535

3
6

1856536
1856537
1856538

3
3
3

Standard
.5mm Oversize
HDKAQ
Standard
.5mm Oversize
HDKAR, HDKAS
Standard
.5mm Oversize
Pin, Piston
Circlip, Piston Pin
Rod Assy, Connecting (Includes
Bushing, Bolt and Bearing)
Bushing, Connecting Rod
Bolt, Connecting Rod
Bearing, Connecting Rod
Standard
.2mm Undersize
.4mm Undersize

HDKAL/Q/R/S

Crankshaft (Spec AD)

2
3

3
12

12

5
6
13
11
13

9
10
7

REF
NO.

PART
NO.

QTY
USED

2
3
4
5
6
7
8

10

1856874

1856874
1857376
1856543
1855924
1856541
1856540
1856542
1856544
1856545

1
1
1
3
1
1
1
1
1
1

1856545
1857429

1
1

1856546
1856547
1856548

1
1
1

1856549
1856550
1856551

2
2
2

PART
DESCRIPTION

REF
NO.

Crankshaft (Includes Parts


Marked *)
HDKAQ, HDKAR, HDKAS
HDKAL
Spec A
Begin Spec B
*Sleeve, Crankshaft
*Ball
*Key
*Gear, Crankshaft
*Gear, Oil Pump Drive
Collar, Crankshaft
ORing
Spec A
Begin Spec B
HDKAS
HDKAL
Bearing, Crankshaft
Standard
.2mm, Undersize
.4mm, Undersize
Bearing, Crankshaft
Standard
.2mm, Undersize
.4mm, Undersize

PART
NO.

QTY
USED

11
1856552
1856553
1856554

1857430
1856553
1856554

1
1
1
1
1
1
1
1

1855938
1855939
1856556

2
2
2

1855941
1855942
1855943

2
2
2

1856552
1856553
1856554

12

13

1
1
1

PART
DESCRIPTION
Bearing, Crankshaft
Spec A
Standard
.2mm, Undersize
.4mm, Undersize
Begin Spec B
HDKAS
Standard
.2mm, Undersize
.4mm, Undersize
HDKAL
Standard
.2mm, Undersize
.4mm, Undersize
Washer, Thrust
Standard
.2mm, Oversize
.4mm, Oversize
Washer, Thrust
Standard
.2mm, Oversize
.4mm, Oversize

* Parts Included in Crankshaft.

12

HDKAL/Q/R/S

Piston HDKAL and HDKAS (Begin Spec E)

14
10

10

20

6
12
5

20

11
13

21

21

17

19

18
15

REF
NO.

PART
NO.

QTY
USED

3
4
5
6
7
8

9
10

1819140
1819141

3
3

1819140
1819141

3
3

1857310
1857311

3
3

1819138
1819139
1856531
1856532
1140418

3
3
3
6
3

1140450
1140419

3
6

1856536
1856537
1856538

3
3
3

1857376
1856874
1855924

3
3
3

16

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

Piston
HDKAL
Standard
+.5mm11
HDKAS
Standard
Standard
Ring Set, Piston
HDKAL
Standard
Standard
HDKAS
Standard
Standard
Pin, Piston
Circlip, Piston Pin
Rod Assy, Connecting (Includes
Bolt, Bearing and Bushing)
Bush, Piston Pin
Bolt, Connecting Rod
Metal, Crankpin
Standard
.2mm Undersize
.4mm Undersize
Comp., Crankshaft
HDKAL
HDKAS
Ball

11
12
13
14
15
16
17

1856540
1856541
1856542
1856543
1856544
1857429

1
1
1
1
1
1

1856546
1856547
1856548

1
1
1

1856549
1856550
1856552

2
2
2

1857430
1856553
1856554

1
1
1

1855938
1856555
1856556

2
2
2

1855941
1855942
1855943

2
2
2

18

19

20

21

13

PART
DESCRIPTION
Gear, Crank
Key
Gear, Oil Pump Drive
Sleeve, Crankshaft
Collar, Crankshaft
Ring
Metal, Crankshaft
Standard
.2mm Undersize
.4mm Undersize
Metal, Crankshaft
Standard
.2mm Undersize
.4mm Undersize
Metal, Crankshaft
Standard
.2mm Undersize
.4mm Undersize
Metal, Crankshaft
Standard
.2mm Undersize
.4mm Undersize
Metal, Crankshaft
Standard
.2mm Undersize
.4mm Undersize

HDKAL/Q/R/S

Camshaft

1
6
7

15

4
3
8

14
11

8
10
13

REF
NO.
1
2
3

4
5
6
7
8

PART
NO.

12

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

1856516
1856517

6
6

1856521

1856873
1050744

1
1

1855558
1856519
1855560
1856520
1852387
1856873
1050744

1
1
1
1
2
1
1

Tappet
Rod, Push
Camshaft Assy (Includes Parts
Marked *)
Spec AD
HDKAL and HDKAS Begin
Spec E
*Screw, Set
*Gear, Camshaft
*Key, Feather
*Stopper, Camshaft
*Bolt
Spec AD
HDKAL and HDKAS Begin
Spec E

10
11
12
13
14
15

1856522
1856523
1856524
1856525
1856526
1852388

1
1
1
1
1
3

PART
DESCRIPTION
Gear Assy, Idle (Includes
Bushing)
Bushing, Idle Gear
Collar, Idle Gear
Collar, Idle Gear
Circlip, Idle Gear
Shaft, Idle Gear
Bolt

* Parts Included in Camshaft Assy.

14

HDKAL/Q/R/S

Flywheel

9
10

3
4

REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

Bolt, Flywheel
(M10 x 1.25 x 30mm)
Flywheel Assy (Includes Ring
Gear)
Gear, Ring
Bolt, Flywheel Housing
(M10 x 1.25 x 25mm)
Washer, Flat (M10)

2310353SO 1

7
8
9

5160247
1912229
8002515

1
1
2

10

8502008

1855477

1041916

3
4

1041861
8150600

1
10

7401008

10

15

PART
NO.

QTY
USED

PART
DESCRIPTION
Adapter Assy, Generator
(Includes Dowel Pin)
Pin, Dowel
Starter
Screw, Hex Head Cap
(M8 x 1.25 x 30mm)
Washer, Lock (M8)

HDKAL/Q/R/S

Intentionally Left Blank

16

HDKAL/Q/R/S

Main Bearing Case

6
7

3
2

2
11
9
10
10

REF
NO.
1
2
3
4
5
6
7
8
9

PART
NO.

QTY
USED

1856506
1856507

1
6

1856869
1856805

1
1
1
1
1
1
1
8
9

1856509
1856870
1856510
1856511
1852391
1852390

PART
DESCRIPTION

REF
NO.

Case Assy, Main Bearing


Bolt, Bearing Case
Gasket, Bearing Case
Spec AD
HDKAL Begin Spec E
Cover, Bearing Case
Spec AD
HDKAS Begin Spec E
Seal, Oil
Gasket, Bearing Case Cover
Bolt
Bolt
Case Assy, Main Bearing

10
11

17

PART
NO.

QTY
USED

1856512

1856512
1857305

1
1

1856513
1856507

2
2

1856872

1856872
1857306

1
1

PART
DESCRIPTION
HDKAQ, HDKAR, HDKAS
HDKAL
Spec A
Begin Spec B
Bolt, Bearing Case
Spec AD
HDKAS Begin Spec E
Case Assy, Main Bearing
HDKAQ, HDKAR, HDKAS
HDKAL
Spec A
Begin Spec B

HDKAL/Q/R/S

Fuel Camshaft (Spec AD)

3
1
2
4
5

24
23

7
8
9
16

10

17

20

18

22

15
11
13

20

A 15

25

19

14

21

12

15

18

17

16
19

REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART
NO.
1856875
1856561
5100163
1853093
1856562
1852386
1856558
1856879
1856876
1856560
1852389
1856565
1856880
1856566
1856568

QTY
USED
1
1
1
1
1
2
1
1
1
1
3
1
1
1
4

PART
DESCRIPTION
Camshaft, Fuel
Key, Woodruff
Bearing, Ball
Bearing, Ball
Stopper, Fuel Camshaft
Bolt
Gear, Injection Pump
Washer
Cam, Fuel
Nut, Cap
Bolt
*Gear, Governor
*Holder, Governor Gear
*Collar, Governor Shaft
*Washer, Governor Weight

REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

16
17
18
19
20
21

1856567
1855960
1855959
1856569
1856570
1856877

2
2
2
2
1
1

22
23
24
25

1856878
1856571
1856572
1856573

1
1
1
1

*Weight, Governor
*Washer
*Bearing
*Shaft, Governor Weight
*Sleeve, Governor
Shaft Assy,Governor (Includes
Parts Marked *)
*Shaft, Governor
Bearing, Ball
Circlip, Governor Shaft
Screw, Set

* Parts Included in Governor Shaft Assy.

18

HDKAL/Q/R/S

Camshaft HDKAL and HDKAS (Begin Spec E)

1
6
7

15

4
3
8

14
11

8
10
13

REF
NO.

PART
NO.

12

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

Tappet
Rod, Push
Camshaft Assy (Includes Parts
Marked *)
*Screw, Set
*Gear, Camshaft
*Key, Feather
*Stopper, Camshaft
*Bolt
Gear Assy, Idle (Includes
Bushing)

10
11
12
13
14
15

1856522
1856523
1856524
1856525
1856526
1852388

1
1
1
1
1
3

1
2
3

1856516
1856517
1050744

6
6
1

4
5
6
7
8
9

1855558
1856519
1855560
1856520
1852388
1856521

1
1
1
1
2
1

PART
DESCRIPTION
Bushing, Idle Gear
Collar, Idle Gear
Collar, Idle Gear
Circlip, Idle Gear
Shaft, Idle Gear
Bolt

* Parts Included in Camshaft Assy.

19

HDKAL/Q/R/S

Speed Control Plate

6
4

13
17

18
16
9

10
3

11

14

15
12
19

REF
NO.

PART
NO.

QTY
USED

2
3
4
5
6
7
8
9
10

1856892

1857224
1856607
1856608
1856609

1
1
1
1
1
1
1
2
2
2
1
1

1855673
1857433
1852351
1856610
1856611
1856612
1856613

13
20

PART
DESCRIPTION
Plate Assy, Control (Includes
Parts Marked *)
HDKAQ, HDKAR, HDKAS
HDKAL
Begin Spec B
*Lever, Speed Control
*Lever, Speed Control
*Lever, Speed Control
*ORing
Spec A
Begin Spec B
*Pin, Spring
*Washer, Plain
*Nut
*Lever Assy, Governor
*Lever, Engine Stop

REF
NO.

PART
NO.

QTY
USED

11
12
13
14
15
16

1852461
1856614
1856615
1856894
1852388

1
1
1
1
1

1852359
1857425

2
2

17
18
19
20

1854255
1856759
1855688
1852284

2
2
1
1

PART
DESCRIPTION
*Seal, Oil
*Spring, Return
*Shaft, Stop Lever
Gasket
Bolt
Stud
Spec A
Begin Spec B
(HDKAL and HDKAS)
Nut
Washer, Spring
Bolt
Gasket

* Parts Included in Control Plate Assy.

20

HDKAL/Q/R/S

Governor Lever (Spec AD)

11
9
12
7
10
8
10

2
4

REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

Lever Assy, Governor (Includes


Parts Marked *)
*Bolt Assy, Adjusting
*Nut
*Nut, Cap
*Gasket
*Cap
Bolt, Adjusting

8
9
10
11
12

1856931
1855685
1852284
1856932
1857313

1
1
2
1
1

1856574

2
3
4
5
6
7

1856575
1855684
1855685
1852284
1856930
1856577

1
1
1
2
1
1

PART
DESCRIPTION
Nut
Nut, Cap
Gasket
Cap
Gasket

* Parts Included in Governor Lever Assy.

21

HDKAL/Q/R/S

Governor Lever HDKAL and HDKAS (Begin Spec E)

8
6
9
7
10

5
3

2
1

REF
NO.
1
2
3
4
5
6
7

PART
NO.
1502864
1502865
1856484
8602075
1852284
1502866
1856931

QTY
USED
1
1
1
1
2
1
1

PART
DESCRIPTION
Governor Idling
*Bolt Assy, Adjusting
*Nut
*Nut
*Gasket
*Bolt, Adjusting
Nut, Lock

REF
NO.

PART
NO.

QTY
USED

8
9
10

8602075
1852284
1857313

1
2
1

PART
DESCRIPTION
Nut
Gasket
Gasket

* Parts Included in Governor Lever Assy.

22

HDKAL/Q/R/S

Governor

15
11
2

10

14

12
13

4
7
9

16

4
11

5
5
4

REF
NO.
1
2

PART
NO.

QTY
USED

PART
DESCRIPTION

1856891

1856594
1857101

1
1

1856594
1857101
1857377

1
1
1

5060033
5060034

1
1

1856595

1856595
1857431
1502869

1
1
1

1856596

Spring, Start
Spring, Governor
HDKAQ, HDKAR, HDKAS
60 Hz
50 Hz
HDKAL
Spec A
60 Hz
50 Hz
Spec B
Begin Spec E
HDKAL
HDKAS
Lever Assy, Fork (Includes Parts
Marked *)
Spec A
Begin Spec B
HDKAS
HDKAL
Begin Spec E
HDKAL and HDKAS
*Lever, Fork (Includes Bearing
and Washer)
Spec A
Spec B

REF
NO.

5
6
7

9
10
11
12
13
14
15
16

PART
NO.

QTY
USED

1856596
1857432
1502868

1
1
1

1855959
1855960

2
2

1856598
1502868

1
1

1856599
1856519

1
1

1856163
1856600
1856601
1856602
1856603
1852387
1856604
1856605

1
1
1
1
1
2
1
1

PART
DESCRIPTION
HDKAS
HDKAL
Begin Spec E
HDKAL and HDKAS
*Bearing
*Washer
*Lever, Fork
Spec AD
Begin Spec E
HDKAL and HDKAS
*Shaft, Fork Lever
Spec AD
Begin Spec E
HDKAL and HDKAS
*Washer, Plain
*Bearing, Miniature
*Circlip, External
Cover, Fork Lever Shaft
Gasket
Bolt
Collar
Bearing, Miniature

* Parts Included in Fork Lever Assy.

23

HDKAL/Q/R/S

Injection Pump (Spec AD)

11
1

12
14

10

15

4
9
13

10

5
6
8

REF
NO.
1
2
3
4
5
6

PART
NO.

QTY
USED

1856580
1854255
1852380
1856882

1
2
2
1

1856749
1856739
1856845

1
1
2

PART
DESCRIPTION
Gasket, Fuel Pump
Nut
Washer, Spring
Pump Assy, Injection (See
Separate Page for
Components)
Shim, Injection Pump
.20mm
.25mm
Shim, Injection Pump

24

REF
NO.

PART
NO.

QTY
USED

7
8
9
10
11
12
13
14
15

1855623
1855624
1855625
1856759
1855798
1856584
1852578
1856585
1856586

2
2
2
4
1
1
1
1
1

PART
DESCRIPTION
Bolt, Socket Head Cap
Stud
Nut, Cap
Washer, Spring
Cover
Joint, Eye
Gasket
Collar, Eye Joint
Cap

HDKAL/Q/R/S

Injection Pump Components (Spec AD)

26

24

27

25

22
23

6
4
3

18
19

2
10

20
21

12

15

14
13

16

17
1
11

REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13

PART
NO.
1856882
1856884
1855639
1855640
1855641
1856588
1855643
1855644
1855645
1855646
1855647
1855649
1855650
1856707

QTY
USED
1
3
3
3
3
3
3
3
3
6
6
3
3
1

PART
DESCRIPTION
Pump Assy, Injection
Plunger, Pump
Valve, Delivery
Spring, Delivery Valve
Gasket, Delivery Valve
Holder, Delivery Valve
ORing
Flange, Sleeve
Pin, Joint
ORing
Screw
Tappet
Pin, Tappet Guide
Pin, Clamp

25

REF
NO.

PART
NO.

QTY
USED

14
15
16
17
18
19
20
21
22
23
24
25
26
27

1855652
1855653
1855654
1855655
1856885
1856886
1855658
1855659
1856887
1855661
1855662
1855663
1856888
1855820

3
3
3
3
1
1
4
3
1
2
1
1
1
1

PART
DESCRIPTION
Spring, Plunger
Seat, Spring Upper
Seat, Spring Lower
Shim
Rack, Control
Plate
Screw, Countersunk Head
Sleeve, Control
Screw, Follow
Gasket
Screw
Gasket
Plug
Gasket

HDKAL/Q/R/S

Injection Pump HDKAL and HDKAS (Begin Spec E)

10
12

11

13

11

8
5

14

15

15
2
2

REF
NO.
1
2

3
4
5
6

PART
NO.

QTY
USED

1856882

1856749
1856739
1856845
1855623
1855624
1855625
1856759

1
1
1
2
2
2
4

PART
DESCRIPTION
Assy Pump, Injection
Shim, Injection Pump
.20mm
.25mm
.30mm
Bolt, Hex Socket Head
Stud
Nut
Washer, Spring

26

REF
NO.

PART
NO.

QTY
USED

7
8
9
10
11
12
13
14
15

1856584
1852578
1856585
1856887
1855661
1855662
1855663
1856888
1855820

2
1
1
1
1
1
1
1
1

PART
DESCRIPTION
Joint
Gasket
Collar, Joint
Bolt, Joint
Gasket
Screw
Gasket
Plug
Gasket

HDKAL/Q/R/S

Cylinder Head (Spec AD)

7
5
4

2
1

10
3

REF
NO.

PART
NO.

QTY
USED

2
3
4
5
6
7

1856861
1857374
1856861
1857095
1852411
1852188
1856475
1856476
1852413
1856477

1
1
1
1
1
2
3
3
2
14

PART
DESCRIPTION

REF
NO.

Head Assy, Cylinder (Includes


Parts Marked *)
HDKAL
Spec A
Begin Spec B
HDKAQ
HDKAR, HDKAS
*Cap, Sealing
*Plug
*Guide, Inlet Valve
*Guide, Exhaust Valve
*Cap, Sealing
Bolt, Cylinder Head

9
10

PART
NO.

QTY
USED

1856862
1857094

1
1

1856862
1857422
1852095
1857375

1
1
1
1

PART
DESCRIPTION
Gasket, Cylinder Head
HDKAQ
HDKAR, HDKAS
HDKAL
Spec A
Begin Spec B
ORing
Chamber, Combustion
(Spec B HDKAL Only)

* Parts Included in Cylinder Head Assy.

27

HDKAL/Q/R/S

Cylinder Head HDKAL and HDKAS (Begin Spec E)

10
7

5
3

6
5

REF
NO.
1
2
3
4

PART
NO.

QTY
USED

1852114
1852414

2
2

1853009
1856956

2
2

1103966
1819218

1
1

1857274
1857094

1
1

PART
DESCRIPTION
Hook, Engine
HDKAL
HDKAS
Bolt
HDKAL
HDKAS
Gasket, Cylinder Head
HDKAL
HDKAS
Comp., Cylinder head
HDKAL
HDKAS

REF
NO.

PART
NO.

QTY
USED

5
6

1852411

1852188
1852412
1103960
1103961
1852413
1856477

2
2
3
3
2
14

7
8
9
10

28

PART
DESCRIPTION
Cap, Seal
Plug
HDKAL
HDKAS
Guide, Inlet Valve
Guide, Exhaust Valve
Cap, Sealing
Bolt, Cylinder Head

HDKAL/Q/R/S

Valve and Rocker Arm (Spec AD)


15
13

20
21

17

12

16

10
17
14

21

17
19
21

20

18

20

17

10

12
13
15

17

14
2

10
17

11
1

16

1
1
REF
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

1856681
1856682
1857300
1856683
1852076
1852080
1856688

3
3
6
6
6
6
3

12
13

1856689
1856690

2
2
2

1856923

14
15

1856690
1857395
1856691
1856692

2
1
2
2

1
1
2

16
17

1857440
1856693

2
6

1856923
1857439
1856686

10
11

1856687
1857441

3
1

Valve, Inlet
Valve, Exhaust
Seal, Valve Stem
Spring, Valve
Retainer, Valve Spring
Cap, Valve
Stud
Shaft Assy, Rocker Arm
Spec A (Includes Screw)
Begin Spec B
HDKAS (Includes Screw)
HDKAL
Screw, Set (Spec A and
HDKAS Spec B)
Bracket, Rocker Arm
Screw, Rocker Arm Set

18
19
20
21

1856694
1856695
1852179
1852184

6
6
3
3

1
2
3
4
5
6
7
8

PART
NO.

29

PART
DESCRIPTION
Washer, Rocker Arm Shaft
Washer, Rocker Arm Shaft
Spec A
Begin Spec B
HDKAS
HDKAL
Spring, Rocker Arm
Circlip, External (Spec A and
HDKAS Spec B)
Bolt (Spec B HDKAL Only)
Arm Assy, Rocker (Includes
Screw and Nut)
Screw, Adjusting
Nut
Nut
Washer, Plain

HDKAL/Q/R/S

Valve and Rocker Arm HDKAL and HDKAS (Begin Spec E)

13

19
20
8
20

13

1
2
3
4
5
6
7
8
9

PART
NO.

QTY
USED

1856681
1856682
1856683
1103959
1852077
1857300
1856459
1857439

3
3
6
6
6
6
6
1

1852386
1857440

2
2

15

12

19
7
5
4
3
6

15

18

14

15
10
9 12 15 11

REF
NO.

15
10

14

15 16
17
19
20

PART
DESCRIPTION
Valve, Inlet
Valve, Exhaust4
Spring, Valve
Retainer, Valve Spring
Collet, Valve Spring
Seal, Valve Stem
Cap, Valve
Shaft Assy, Rocker Arm
Bolt
HDKAS
HDKAL

30

REF
NO.

PART
NO.

QTY
USED

10
11
12
13
14
15
16
17
18
19
20

1856687
1857741
1856689
1857395
1856691
1856693
1856694
1856695
1856688
1852179
1852184

3
1
2
2
2
6
6
6
3
3
3

PART
DESCRIPTION
Bracket, Rocker Arm
Pin, Spring
Washer, Arm Shaft
Washer, Plain
Spring, Rocker Arm
Assy, Rocker Arm
Screw, Adjusting
Nut
Stud
Nut
Washer, Plain

HDKAL/Q/R/S

Nozzle Holder and Glow Plug (Spec AD)

11
14
13

17

10

16

17
18

15

17

18

7
7

12

15

8
7
5

2
3

REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

Pipe Assy, Overflow


Screw, Air Bleeder
Gasket
Pipe Assy, Overflow (Includes
Pipe Clip)
Clip, Pipe
Holder Assy, Nozzle
Gasket
Seal, Heat
Pipe, Injection

10
11
12
13
14
15
16
17
18

1856751
1856621
1855612
1852345
1852385
1855421
1856899
1855615
1857004

1
1
2
2
2
3
1
3
3

1
2
3
4

1856896
1855609
1852284
1855607

1
1
1
1

5
6
7
8
9

1855608
1856740
1855337
1855985
1856750

2
3
3
3
1

31

PART
DESCRIPTION
Pipe, Injection
Pipe, Injection
Clamp, Pipe
Clamp, Pipe
Screw, Washer Head
Plug, Glow
Cord, Glow Plug
Nut, Flange
Washer, Plain

HDKAL/Q/R/S

Nozzle Holder and Glow Plug HDKAL and HDKAS (Begin Spec E)

11
14
13

17

10

16

17

15

17

7
7

12

15

8
7
5

2
3

REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

Kit Holder, Nozzle


Pipe Assy, Overflow
Screw, Air Bleeder
Gasket
Pipe Assy, Overflow (Includes
Pipe Clip)
Clip, Pipe
Holder Assy, Nozzle
Gasket
Seal, Heat

9
10
11
12
13
14
15
16
17

1856750
1856751
1856897
1855612
1855613
1852385
3373782
1856899
1855615

1
1
1
2
2
2
3
1
3

1
2
3
4

1470897
1856896
1855609
1852284
1855607

1
1
1
1
1

5
6
7
8

1855608
1856740
1855337
1855985

2
3
3
3

32

PART
DESCRIPTION
Pipe, Injection
Pipe, Injection
Pipe, Injection
Clamp, Pipe
Clamp, Pipe
Screw, Washer Head
Plug, Glow
Cord, Glow Plug
Nut, Flange

HDKAL/Q/R/S

Nozzle Holder Components

2
8

3
T

4
6

11: T = 0.10 mm
10

11 : T = 0.80 mm
9

REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

Holder Assy, Nozzle (Includes


Parts Marked)
*Nut
*Washer, Adjusting
*Spring, Nozzle
*Piece, Distance
*Rod, Push
*Nut, Nozzle
*Washer
*Piece, Nozzle
*Washer Assy, Adjust (Includes
Adjusting Washers)

11

1856740

2
3
4
5
6
7
8
9
10

1856900
1856901
1856902
1856903
1856904
1856905
1856906
1856907
1856908

3
3
3
3
3
3
3
3
3

PART
NO.

QTY
USED

1856909
1856910
1856911
1856912
1856913
1856914
1856915
1856916
1856917
1856918

3
3
3
3
3
3
3
3
3
3

PART
DESCRIPTION
Washer, Adjusting
.10mm
.20mm
.30mm
.40mm
.50mm
.52mm
.54mm
.56mm
.58mm
.80mm

* Parts Included in Nozzle Holder Assy.

33

HDKAL/Q/R/S

Water Flange

11

10

12

9
14

15

13
8
16
7

17
18

17

REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

Flange, Water (Includes Water


Return Pipe)
Pipe, Water Return
Bolt
Bolt
Gasket, Water Flange
Switch, Temperature (S2)
Thermostat
Gasket Thermostat
Cover, Thermostat
Bolt
Nut

12
13

1852380

14
15

5020395
5021284
5020028
1930318

1
1
1
1

16
17
18

1856670
1856667
1856666

1
2
1

1856663

2
3
4
5
6
7
8
9
10
11

1856445
1856665
1852388
1856922
3090552
1855458
1857242
1856935
1857084
1854255

1
1
3
1
1
1
1
1
1
1

34

PART
DESCRIPTION
Washer, Spring
Connector, Hose
1/8 NPT (Side Mounted)
3/8 NPT (Rear Mounted)
Plug, Hex Head
Sender, Water Temperature
(E2)
Stud
Band, Pipe
Pipe, Water Return

HDKAL/Q/R/S

Cylinder Head Cover (Spec AD)

9
10

11
12

1
13

2
5
6
4
7
8

REF
NO.
1
2
3
4
5
6
7

PART
NO.
1856867
1856868
1856499
1856500
1856501
1856721
1856503

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

1
1
1
1
1
1
1

Cover, Cylinder Head


Gasket, Cylinder Head Cover
Joint, Breather Pipe
Plate, Lower Breather Element
Plate, Upper Breather Element
Element, Breather
Shield, Breather Oil

8
9
10
11
12
13

1852384
1856394
1852291
1855407
1857426
1856504

2
3
3
1
1
1

35

PART
DESCRIPTION
Screw, Washer Head
Nut, Cap
Gasket
Cover, Oil Fill
ORing
Pipe, Breather

HDKAL/Q/R/S

Cylinder Head Cover HDKAL and HDKAS (Begin Spec E)

6
5
10

11

7
4

8
9

12
13

14

7
3

REF
NO.
1
2
3
4
5
6
7

PART
NO.
1150512
1232298
1856868
1232296
1232295
1853055
1856103

QTY
USED
1
1
1
1
1
4
1

PART
DESCRIPTION
Assy Cover, Cylinder Head
Shield, Breather
Gasket, Head Cover
Comp Valve, Breather
Cover, Breather
Screw, Pan Head
Pipe, Water Return

36

REF
NO.

PART
NO.

QTY
USED

8
9
10
11
12
13
14

1856394
1852291
1232297
5032709
5032708
1232299
1857426

3
3
1
1
1
1
1

PART
DESCRIPTION
Nut
Gasket
Tube, Breather
Clamp, Hose
Clamp, Hose
Plug, Oil Filler
ORing

HDKAL/Q/R/S

Gearcase

2
1 13
29

14

30
27
22

23

21

12

20

15

13

11
25

26

2
31

18

28

REF
NO.

PART
NO.

24

QTY
USED

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

19

1856480
1030834
1856481
1852124
1856482
1856483
1856484
1855741
1855742
1855743
1855744
1856485
1856486
1856487
1856863
1855833
1857069

1
1
4
1
1
1
1
1
1
1
1
1
1
5
1
3
4

1856665
1856489
1856490
1856491

2
2
1
2

16

17

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

Gearcase Assy (Includes Parts


Marked *)
Spec AD
Begin Spec E
*Plug
*Fitting, Connector
*Spring
*Seat, Valve
*Ball
*Cover
*Bolt
*ORing
*ORing
*Rotor, Oil Pump
*Cover, Oil Pump
*Screw, Countersunk Head
Gasket, Gearcase
Bolt
Bolt
Bolt
Spec AD
Begin Spec E
Bolt
Bolt

20
21

1856492

1857423
1857425
1854255

1
1
1

1852380
1856759
1856864
1857424
1855744
1857434
1857216

1
1
1
2
2
2
1

1855407
1232299

1
1

1857426
1852349
1855835

1
1
1

22
23
24
25
26
27
28
29
30
31

10

PART
DESCRIPTION
Bolt
Stud
Spec AD
Begin Spec E
Nut
Washer, Spring
Spec AD
Begin Spec E
Seal, Oil
ORing (Spec AD)
ORing (Spec AD)
Stud
Plug
Cover, Oil Fill
Spec AD
Begin Spec E
ORing
Spec AD
Begin Spec E
Filter, Oil

* Parts Included in Gearcase Assy.

37

HDKAL/Q/R/S

Water Pump Components (Spec AD)

5
4
1

3
2

REF
NO.

PART
NO.

QTY
USED

1856671

2
3
4
5
6

1856672
1856673
1855714
1856674
1855719

1
1
1
1
1

PART
DESCRIPTION
Pump Assy, Water (Includes
Parts Marked *)
*Flange, Pump Water
*Bearing
*Seal Assy, Mechanical
*Impeller, Pump Water
*Pipe, Water Return

REF
NO.

PART
NO.

QTY
USED

7
8
9

1857299
1856677
1855745

1
4
2

PART
DESCRIPTION
Gasket, Water Pump
Bolt
Bolt

* Parts Included in Water Pump Assy.

38

HDKAL/Q/R/S

Water Pump Components HDKAL and HDKAS (Begin Spec E)

5
4
1

3
2

REF
NO.

PART
NO.

QTY
USED

1320462

2
3
4
5
6

1856672
5100225
5090440
1320463
1856675

1
1
1
1
1

PART
DESCRIPTION
Pump Assy, Water (Includes
Parts Marked *)
*Flange, Pump Water
*Bearing
*Seal Assy, Mechanical
*Impeller, Pump Water
*Pipe, Water Return

REF
NO.

PART
NO.

QTY
USED

7
8
9

1857299
1856677
8006368

1
4
2

PART
DESCRIPTION
Gasket, Water Pump
Bolt
Bolt

* Parts Included in Water Pump Assy.

39

HDKAL/Q/R/S

Alternator

14
10

12

11

13

16
15

9
8

1
3

4
5

REF
NO.

PART
NO.

QTY
USED

1856920

2
3

1855445

1856934

1856934
1857435
1856933
1856633
1852777

1
1
1
1
1

1852564
1852565

1
1

4
5
6
7

PART
DESCRIPTION
Alternator (12V, 30A) (See
Separate Page for
Components)
Nut
Belt, Fan
Spec A
Begin Spec B
HDKAS
HDKAL
Pulley, Fan Drive
Bolt
Washer, Plain
Bolt
HDKAL, HDKAQ
HDKAR, HDKAS

REF
NO.

PART
NO.

QTY
USED

8
9
10
11

1852388
1856628
1852572

1
1
4

1856631

1856631
1857438
1856630
1856785
1856629
8502006
7501004

1
1
1
1
1
1
1

12
13
14
15
16

40

PART
DESCRIPTION
Bolt
Stay, Alternator
Bolt
Pulley, Fan
Spec A
Begin Spec B
HDKAS
HDKAL
Washer, Plain
Washer, Spring
Bolt
Washer, Lock (M6)
Nut, Hex

HDKAL/Q/R/S

Alternator Components

10

11

12

20
26

22

27

16
13

15

24

25
17

14

23

19
21

REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13

PART
NO.
1856920
1855767
1855768
1855769
1855770
1855771
1855772
1856187
1856635
1855774
1855775
1857056
1855777
1856188

QTY
USED
1
1
1
1
1
1
1
1
1
1
4
2
1
1

PART
DESCRIPTION
Alternator
Pulley, Alternator
Nut
Collar
Rotor
Cover, Bearing
Bearing, Ball
Washer, Thrust
Frame, Drive End
Plate, Retainer
Screw, Round Head
Bolt, Thru
Bearing, Ball
Frame, End

41

REF
NO.

PART
NO.

QTY
USED

14
15
16
17
18
19
20
21
22
23
24
25
26
27

1856189
1856638
1856191
1855782
1855783
1855784
1855785
1855786
1855787
1855788
1855789
1855790
1852961
1855791

1
1
1
1
2
2
2
6
1
3
2
2
1
1

18

PART
DESCRIPTION
Cover, End
Rectifier Assy
Bushing, Insulation
Holder, Brush
Brush
Spring, Brush
Screw, Round Head
Screw, Round Head
Screw, Round Head
Bolt
Nut
Bolt
Nut
Regulator

HDKAL/Q/R/S

Stop Solenoid

5
9
6
4
3
8

10

REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

Solenoid, Stop (K1)


Screw, Round Head Machine
(#1032 x 1/2)
Screw, Hex Head Cap
(M6 x 1 x 12mm)
Washer, Lock (M6)

5
6
7
8
9
10

1
2

3072546
8130100

1
2

8002029

8502006

42

PART
NO.
150266802
8700131
1501733
1150025
1502555
3064081

QTY
USED
1
2
1
2
1
1

PART
DESCRIPTION
Bracket, Solenoid
Nut, ET Hex (#1032)
Joint, Ball
Nut, Hex (1/428UNF)
Link, Solenoid
Clip, Rod End

HDKAL/Q/R/S

Fuel Pump
18

15
19

20

21

17

16

15
1
13
2

14

11

10

10
5

12

7
9
8

REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

Pump, Electric Fuel (E5)


Washer, Lock (M6)
Screw, Hex Head Cap
(M6 x 1 x 12mm)
Elbow, 90_ Hose
(1/8 NPT x 1/4 I.D.)
Screw, Hex Head Cap
(M8 x 1.25 x16mm)
Filter, Fuel (Includes Element,
Drain Plug, and Base)
Element, Fuel Filter
Plug, Drain
Base, Aluminum
Connector, Inverted Male
Line, Fuel Pump

12
13
14
15
16

5021244
5021219
8560006
5020003
8003004

1
1
1
2
3

17
18
19
20
21
22

8502010
503195206
5032028
149257002
1492530
5410564

3
1
1
1
1
1

1
2
3

149233102
8502006
8002029

1
2
2

5020313

8002056

1492100

7
8
9
10
11

1492106
5020028
1492235
5020033
1492429

1
1
1
2
1

43

PART
DESCRIPTION
Coupling, Anchor
Connector, Hose
Washer, EIT (1/4)
Adapter, Reducing (1/4 x 1/8)
Screw, Hex Head Cap
(M10 x 1.25 x 16mm)
Washer, Lock (M10)
Clamp, Hose
Hose, Fuel Return
Bracket, Fuel Pump
Line, Fuel Filter
Kit, Fuel Pump (Includes,
Terminal Connectors
and Pump)

HDKAL/Q/R/S

Fuel/Water Separator
2

3
5

6
4
1

REF
NO.
1
2
3
4

PART
NO.
1492573
1492574
1492572
1492571
5020041

QTY
USED
1
1
1
1
2

PART
DESCRIPTION
Kit, Fuel/Water Separator
Separator, Fuel/Water
Line, Fuel (Fuel Out)
Line, Fuel (Fuel In)
Elbow, Male (1/4 x 7/1624)

44

REF
NO.

PART
NO.

QTY
USED

5
6

5020153
8002057

2
2

8502008

PART
DESCRIPTION
Plug, Hex Pipe (1/4)
Screw, Hex Head Cap
(M8 x 1.25 x 20mm)
Washer, Lock (M8)

HDKAL/Q/R/S

Air Cleaner
7

6
5
8

3 2
1

REF
NO.

PART
NO.

QTY
USED

1403050

2
3
4
5
6

1403071
1403072
5030365
5031994
140301702

1
1
2
1
1

PART
DESCRIPTION
Cleaner Assy, Air (Includes
Element and Cover)
Element, Air Cleaner
Cover, Air Cleaner
Clamp, Hose
Hose, Air Cleaner
Bracket, Lifting

45

REF
NO.

PART
NO.

QTY
USED

8002057

8
9

5262100
8002056

4
2

PART
DESCRIPTION
Screw, Flange Locking
(M8 x 1.25 x 16mm)
Washer, Flat (M8)
Screw, Hex Head
(M8 x 1.25 x 16mm)

HDKAL/Q/R/S

Cooling System

14
13

15

12

4
9

14

14

10
11

7
6
14

REF
NO.
1

2
3
4
5
6

PART
NO.
5031137
5031137
5031951
5031996
5031275
503195112
1304683
5031995

QTY
USED
8
4
4
1
1
3
1
1

PART
DESCRIPTION

REF
NO.

Clamp, Hose
Spec A
Spec B
Begin Spec C
Hose, Upper Radiator
Hose, Drain (26.5)
Clamp, Hose
Radiator
Hose, Lower Radiator

7
8
9
10
11
12
13
14
15

46

PART
NO.
5262080
518054805
5031993
1304321
1304320
5031923
5032042
5030189
503195135

QTY
USED
1
1
1
1
1
1
1
4
1

PART
DESCRIPTION
Washer, Flat
Clamp, Hose
Hose, Coolant Fill (335mm)
Neck, Fill
Cap, Fill
Hose, Overflow (490mm)
Hose, Air Bleed (420mm)
Clamp, Hose
Clamp, Hose

HDKAL/Q/R/S

Radiator Mount
6
9
12
10
1

11
1
1
4
3

6
5

9
8

REF
NO.

PART
NO.

QTY
USED

2
3
4
5

8212032
8212032
5262100
8702199

8
12
6
6

130468102
130502602

1
1

130468202

PART
DESCRIPTION

REF
NO.

Screw, Lock Flange


(M6 x 1 x 12mm)
Spec A
Begin Spec B
Washer, Flat
Nut, Self Lock
(M8 x 1.25mm)
Support, Left Side Radiator
Spec A
Begin Spec B
Support, Right Side Radiator
Spec A

QTY
USED

PART
DESCRIPTION
Begin Spec B
Rivet, Pop (Begin Spec B)
Panel, Bottom (Begin Spec B)
Latch, Service Panel
(Spec B)
Hinge, Continuous (Begin
Spec C)
Guard, Fan (LH) (Begin Spec B)
Guard, Fan (RH) (Begin Spec B)
Screw, Sems (M5)

6
7
8

130502702
818023102
130506302
4060612

1
6
1
1

4060922

130502902
130503002
821600102

1
4

10
11
12

47

PART
NO.

HDKAL/Q/R/S

Fixed Fan Scroll


(Spec A)
9

10

7
11

6
12
4

13

2
3

14
12

REF
NO.
1
2
3
4
5
6
7
8
9
10

PART
NO.

QTY
USED

8003006

5260030
130451002
1304506
1304511
1304507
8180238
5180676
1304509
8180236

3
1
1
1
1
1
1
1
3

PART
DESCRIPTION
Screw, Hex Head Cap
(M10 x 1.25 x 40mm)
Washer, Flat (M10)
*Baffle, Fixed Scroll
*Fan, Cooling
*Guard, Scroll
*Duct, Scroll
*Rivet
*Clip, Spring
*Guard, Belt
*Rivet, Reinstallable

REF
NO.

PART
NO.

QTY
USED

11
12
13
14

8702054
1304686
1304688
1305000

4
1
1
1

PART
DESCRIPTION
Nut, Lock Flange (M6 x 1)
+*Seal, Fan
Adapter, Fan
Kit, Fan Conversion (Includes
Parts Marked *)

* Parts Included in Fan Conversion Kit.


+ Seal is Used in Kit Only, Not used in Production of Fixed
Scroll.

48

HDKAL/Q/R/S

Rotating Fan Scroll


(Spec A)

13

9 10
14

12

11
11

15

10

7
3

4
6

5
REF
NO.

PART
NO.

QTY
USED

8003006

2
3
4
5
6
7
8

5260030
1304680
1304688
1304684
1304676
1304686
1304677

3
1
1
1
1
1
1

PART
DESCRIPTION

REF
NO.

Screw, Hex Head Cap


(M10 x 1.25 x 40mm)
Washer, Flat (M10)
Fan, Cooling
Adapter, Fan
Guard, Scroll
Scroll, Fan
Seal, Fan
Duct, Scroll

49

PART
NO.

QTY
USED

9
10
11

5262083
8702054
821209602

4
4
2

12
13
14
15

1304678
5180676
8180238
130467902

1
1
1
1

PART
DESCRIPTION
Washer (M6)
Nut, Lock Flange (M6 x 1)
Screw, Lock Flange
(M6 x 1 x 12mm)
Guard, Belt
Clip, Spring
Rivet
Baffle, Scroll

HDKAL/Q/R/S

Fan Scroll
(Begin Spec B)

12

11

13

10
8

7
6

REF
NO.

PART
NO.

QTY
USED

1
2
3

130503102
895030506
8003044

1
2
3

4
5

5260030

1305041
1305042

1
1

PART
DESCRIPTION
Baffle, Scroll
Foam
Screw, Hex Head Cap
(M10 x 1.25 x 70mm)
Washer, Flat (M10)
Fan, Cooling
Pusher (E093)
Sucker (E006)

50

REF
NO.

PART
NO.

QTY
USED

6
7
8
9
10
11
12
13

1305040
1305028
5262083
8702054
8180238
5180676
1305043
8180236

1
1
4
4
1
1
1
3

PART
DESCRIPTION
Adapter, Fan
Shroud, Fan
Washer, Flat
Nut, Lock Flange (M6 x 1)
Rivet
Clip, Spring
Guard, Belt
Rivet, Reinstallable

HDKAL/Q/R/S

Coolant Recovery Tank

4
2

REF
NO.
1
2

PART
NO.
1302781
1302780
8080054

QTY
USED
1
1
2

PART
DESCRIPTION
Kit, Recovery Tank
Bracket, Tank
Screw, Round Head Sheet
Metal (14 x 7/8)

51

REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

3
4

1302779
5260020

1
2

Tank, Radiator Water Recovery


Washer, Flat

HDKAL/Q/R/S

Oil Fill
(Spec A)
1

13

12
3

6
8

10
9
7

REF
NO.
1
2
3
4
5
6
7

PART
NO.
123164701
5090142
123208602
123208902
8150364
123208702
5020015

11

QTY
USED

PART
DESCRIPTION

REF
NO.

1
1
1
1
1
1
1

Cover, Oil Fill


ORing
Tube, Oil Fill
Clamp, Oil Fill
Screw, Round Head ET Cross
Tube, Oil Level (Includes Nut)
Nut, Inverted Flare (3/8)

8
9
10
11
12
13

52

PART
NO.
5020158
5020036
5020090
5040092
123210403
1232077

QTY
USED
1
1
1
1
1
1

PART
DESCRIPTION
Nipple, Hex (3/8 x 3/8)
Connector, Inverted Male
Tee, Pipe (3/8)
Valve, Drain
Bracket, Oil Fill
Indicator, Oil Level
Recessed (1032 x 1/2)

HDKAL/Q/R/S

Oil Pan

10

9
6

5
7
REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

Pan, Oil
Gasket, Oil Pan
Bolt
Spec AD
HDKAL and HDKAS
(Begin Spec E)
Gasket, Oil Drain
Plug, Drain
Spec AD
HDKAL and HDKAS
(Begin Spec E)
Valve, Shutoff (Begin Spec B)
Plug, Pipe

1
2
3

1856858
1856859

1
1

1852386
8006369

22
22

4
5

1855495

1856929
1856046

1
1

6
7

5040176
1855826

1
1

10
11

53

PART
NO.

QTY
USED

1856860
1857093

1
1

1819095

1852563
1856762

1
1

1857421
5020426

1
1

PART
DESCRIPTION
Tube, Oil Pickup
Spec AD
HDKAL, HDKAQ
HDKAR, HDKAS
Begin Spec E
HDKAL and HDKAS
Bolt
Spec AD
HDKAL and HDKAS
(Begin Spec E)
ORing
Adapter, Pipe
(Begin Spec B)

HDKAL/Q/R/S

Inlet Manifold (Spec AD)

5
4
3

1
2

REF
NO.
1
2
3

PART
NO.
1856927
1856926
1852389

QTY
USED
1
1
3

PART
DESCRIPTION
Manifold, Inlet
Gasket, Inlet Manifold
Screw, Hex Head
(M6 x 18mm)

54

REF
NO.

PART
NO.

QTY
USED

4
5

1856677
1852394

1
2

PART
DESCRIPTION
Screw
Screw, Hex Head
(M6 x 50mm)

HDKAL/Q/R/S

Inlet Manifold HDKAL and HDKAS (Begin Spec E)

1
3

REF
NO.
1
2
3

PART
NO.
1543204
1856499
1856926

QTY
USED
1
1
1

PART
DESCRIPTION
Manifold, Inlet
Gasket, Inlet Manifold
Screw, Hex Head
(M6 x 18mm)

55

REF
NO.

PART
NO.

QTY
USED

4
5
6

1852389
1856677
1857069

3
1
2

PART
DESCRIPTION
Bolt
Bolt
Bolt

HDKAL/Q/R/S

Exhaust Manifold

11

2
1

7
4

8
5
6
9

REF
NO.
1

2
3
4
5

PART
NO.

QTY
USED

1856924
1819190

1
1

1856925
1856698
1856699
1856853

1
6
6
1

10

PART
DESCRIPTION

REF
NO.

Manifold, Exhaust
Spec AD
HDKAL and HDKAS
(Begin Spec E)
Gasket, Exhaust Manifold
Stud
Nut
Gasket, Exhaust

6
7
8
9
10
11

56

PART
NO.

QTY
USED

155266601
7251052

1
4

1552068
1552653
1542852
8502008

1
1
1
4

PART
DESCRIPTION
Elbow, Exhaust
Screw, Hex Head Cap
(M8 x 30mm)
Muffler (Option)
Resonator, Exhaust (Option)
Adapter, Exhaust (Option)
Washer, Locking (M8)

HDKAL/Q/R/S

Mounting Frame

13

2
4

11

1
4

12

5
10
9

REF
NO.
1
2
3

PART
NO.

QTY
USED

403395602
7401008

1
8

403396102
403396202
8003004

1
1
9

8150861

8212032

PART
DESCRIPTION

REF
NO.

Pan, Drip
Washer, Flat (M10)
Mount, Engine
Left Side (Illustrated)
Right Side
Screw, Hex Head Cap
(M10 x 1.25 x 20mm)
Screw, Isolator Mount
(M10 x 1.5)
Screw, Locking Flange
(M6 x 1 x 12mm)

7
8
9
10
11
12
13

57

PART
NO.

QTY
USED

402068003
8002057

4
1

8560008
8602008
8560010
3372785
8702056

1
1
2
1
1

PART
DESCRIPTION
Isolator, Vibration
Screw, Hex Head Cap
(M8 x 1.25 x 16mm)
Washer, EIT Lock (5/16)
Nut, Hex (M8 x .25)
Washer, EIT Lock (3/8)
Strap, Bond
Nut, Hex (M10 x 1.5mm)

HDKAL/Q/R/S

Generator HDKAL, HDKAQ, HDKAR and HDKAS (Specs AC)


1

12

9 ,10

13
11
14

15

16

18
19
20
18
17

21
20

22

26
25

23
24

27
29
30

28

33
30

28

29

31
32

58

HDKAL/Q/R/S

Generator HDKAL, HDKAQ, HDKAR and HDKAS (Specs AC)


REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

Screw, Round Head Machine


(M4 x .7 x 10mm)
Cover, Endbell
Nut, Hex (3/816)
Spec AB
Begin Spec C
Washer, Lock (3/8)
Washer, Flat (3/8)
Spec AB
Begin Spec C
Stud
60Hz (3/816 x 259mm)
50Hz (3/816 x 284mm)
Screw, Hex Head Machine
(M5 x .8 x 16mm)
Washer, Flat (M5)
Block Assy, Generator Brush
(Includes Block Assy, Brushes,
and Spring)
Block Assy, (With Terminal)
Brush, Generator
Spring, Generator Brush
Edging
Endbell
Stator, Generator
Spec A
Spec 61730
Spec 11475, 11585
Spec 11477
Spec 11575
Spec 11476
Spec 11478
Spec 11567
Spec BC
50Hz
(120/240)
(277/480)
60Hz
(100/200)
(120/240)
(277/480)

16
17

5090196

201354902
201355802

1
1

201355803

201355802
201355803
5100099
2040134
2323753
2050220
2324145
5262100

1
1
1
1
1
1
1
6

7181035
8002056
2323296
8002515

6
6
6
6

232375502

5262080
5262080

2
3

8502005
8502005

2
3

31

8002006
8002006
8002087

2
3
4

32
33

8502010
2310347

4
1

ORing
Rotor Assy, Generator (Includes
Collector Ring, Ball Bearing
and Drive Hub)
Spec A
Spec 61730
Spec 11475, 11477,
11575, 11585
Spec 11476, 11478, 11567
Spec BC
60 Hz
50 Hz
Bearing, Ball
Ring, Collector
Hub, Drive
Fan, Generator
Disc, Generator Drive
Washer, Flat (M8)
Screw, Hex Head Cap
(M8 x 1.25 x 16mm)
Spec AB
Begin Spec C
Spacer, Fan
Screw, Hex Head Cap
(M8 x 1.25 x 30mm)
Guard, Fan
Washer, Flat
Spec AB
Begin Spec C
Washer, Lock (M5)
Spec AB
Begin Spec C
Screw, Hex Head Cap
(M5 x .8 x 14mm)
Spec AB
Begin Spec C
Screw, Hex Head Cap
(M10 x 1.5 x 30mm)
Washer, Flat (M10)
Adapter, Generator

8150810

2
3

211044802

862002607
8620003
850011407

4
4
4

5260029
5260029

2
4

520100002
520100003
800030989

4
4
2

8
9

526039956
2121285

2
1

10
11
12
13
14
15

2121286
2140103
212127603
508104902
2110447

1
2
2
1
1

220450302
220450303
220450305
220450311
220450307
220450309
220450312

1
1
1
1
1
1
1

220450307
220450309

1
1

220450311
220450303
220450305

1
1
1

4
5
6

18
19
20
21
22
23
24

25
26
27
28
29
30

59

HDKAL/Q/R/S

Generator HDKAL and HDKAS (Spec DE)


1

17
6

10

8
11
13

9
12
14

15

16
18

60

HDKAL/Q/R/S

Generator HDKAL and HDKAS (Spec DE)


REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13

PART
NO.

QTY
USED

211044802
8150910
850011407
8620003
2110462

1
4
4
4
1

520100002
520100003
508104902
232375502
8210004
2310347

4
4
1
1
3
1

201355802
201355803
2323296
8002515

1
1
6
6

PART
DESCRIPTION
Intake, Endbell
Screw, Round Head
Washer, Lock
Nut, Hex Head
Endbell, Generator
Stud
60Hz
50Hz
Edging
Guard, Fan
Screw, Locking
Adapter, Alternator
Rotor
60Hz
50Hz
Spacer
Screw, Hex Head

REF
NO.

PART
NO.

QTY
USED

14
15
16
17

2050220
2324145
5262100

1
1
6

220450302
220450315

1
1

220450313

220450312

220450314
8002056

1
6

18

61

PART
DESCRIPTION
Fan
Disc, Drive
Washer, Flat
Stator, Generator
60Hz, Single Phase
120 / 240V
100 / 200V
60Hz, Three Phase
277 / 480V
50Hz, Single Phase
120 / 240V
50Hz, Three Phase
277 / 480V
Screw, Hex Head

HDKAL/Q/R/S

AC Control

31

30
9

6
5

32
4

29

10

7
2

16

11
13 14 6

13

17

12
17

15

18

18

19
8

20
21

22

27

26

28

25

24
23

62

HDKAL/Q/R/S

AC Control
REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

Cover, Control
Screw, Lock Head
(#1032 x 5/16)
Guard
Harness, AC (Reaches From
AC Control Box to DC Control
Box) (Includes Plug, Socket,
Clamp and Boot)
Spec 61730
Spec 11475, 11476, 11477,
11478
Plug, Circular (J1)
Socket, Female
Boot, Rubber (Spec 11475,
11476, 11477, 11478)
Screw, Round Head Brass
Machine (1/420 x 1.25)
Washer, EIT (1/4)
Connector, Straight
Screw, Lock Head
(1/420 x 5/16)
Spec 61730
Spec 11475, 11476
Spec 11477, 11478
Box, Control
Breaker, Circuit
2 Pole
25A
30A
35A
40A
45A
3 Pole (25A)
Grommet
Standoff, Insulator
Spec 11475, 11476, 61730
Spec 11477, 11478
Nut, Hex (1/420)
Washer, Flat (1/4)

15

1
2

319282902
8210004

1
4

3
4

234095202

3383339
3383483

1
1

3231383
3231229
3231751

1
1
1

8100155

6
7
8

8560006
3310116

3
1

8210008
8210008
8210008
319283004

1
2
6
1

320167606
320167603
320167604
320167601
320167605
320188002
5080278

1
1
1
1
1
1
1

3322370
3322370
8710016
5260052

1
3
2
1

9
10

11
12
13
14

PART
NO.

QTY
USED

3190834

319302302
319312102

1
1

320195102

8500020
8500020

6
2

19

8120061
8120061
305087504

6
2
1

20
21

8560003
8130100

1
1

22
23

319318702
8130114

1
2

24
25
26

8540010
370408301
8002033

2
2
6

27
28

8502006
5260018

6
6

Following Parts Shipped Loose in Plastic Bag:


3231582
1
Plug (12 Pin)
3231583
1
Wedge, Plug (12 Pin)
3231591
4
Plug, Seal
3382905
1
Harness, Serge Volt Regulator
3231591
5
Plug, Connector
3231580
1
Housing, Receptacle (12 Pin)
3231581
1
Wedge, Receptacle (12 Pin)

16
17
18

29
30
31
32

63

PART
DESCRIPTION
Plate, Circuit Breaker
Spec, 11475, 11476, 11585
(1 Pole)
Spec 11477, 11478 (3 Pole)
Spec 61730, 11567
(CB Adapter)
Boot, Circuit Breaker (Spec
11475, 11476)
Washer, Lock (#6)
Spec 61730, 11475, 11476
Spec 11477, 11478
Screw, Round Head Machine
(#632 x 3/8)
Spec 61730, 11475, 11476
Spec 11477, 11478
Regulator, Automatic Voltage
(VR21)
Washer, EIT (#10)
Screw, Round Head Machine
(#1032 x 1/2)
Cover, Regulator
Screw, Round Head Machine
(#1032 x 3)
Washer, IT Lock (#10)
Standoff, Cover
Screw, Hex Head Cap
(M6 x 1 x 16mm)
Washer, Lock (M6)
Washer, Flat (1/4)

HDKAL/Q/R/S

DC Control

39

40

38
37

36

41
34

4
5

35

8
9

7
33

6
12
16

12

32
3

17

10

11
15

18

31
19
20
21
22

16
14
12

22
24

13

21
30
23
29
25

27
28

26

12

64

HDKAL/Q/R/S

DC Control
REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

Harness, DC Control (Usage is


Internal to DC Control Box)
(Includes Parts Marked #)
Receptacle, Circular (J1)
Relay (K13Heater, K14Fuel
Solenoid, K15Fuel Flashing
K16Remote Start)
Receptacle, Circular (J2)
#Tie, Cable (Use As Required)
#Plug, Cavity
#Connector, Plug (10 Pin)
Screw, Lock Head
(5/1618 x 1/2)
#Grommet
Screw, Lock Head
(1/420 x 5/16)
Cover, Control
Screw, Lock Head
(#1032 x 5/16)
Rectifier Assy (CR2)
PCB Assy, Engine Monitor (A11)
Relay, Start Solenoid
(12V)(K11)
Screw, Round Head Machine
(#632 x 1/2)
Nut, ET Hex (#440)
Nut, ET Hex (#632)
Washer, IT (1/4)
Washer, Flat (1/4)
Nut, Hex (1/420)
Washer, EIT (1/4)
Breaker and Terminal Assy
(Fault) (CB12)
Isolator, Vibration
Screw, Round Head Brass
Machine (1/420 x 1.25)

26

3022002

27

3201954

28

3201953

29

3201952

30
31

3201140

3080852
3081027

1
1

32
33

3194505

3383338
3383484

1
1

Meter, Hour (M11) (Spec 11475,


11476, 11477, 11478)
Adapter, Threaded (Spec
11475, 11476, 11477, 11478)
Boot, Push Button (Spec 11475,
11476, 11477, 11478)
Boot, Rocker Switch (Spec
11475, 11476, 11477, 11478)
Breaker, Circuit (CB11)
Switch, Start/Stop (S11)
Spec 61730
Spec 11475, 11476, 11477,
11478
Box, Control
Harness, Engine (Reaches from
Engine to DC Control Box)
(Includes Parts Marked )
Spec 11567, 61730
Spec 11475, 11476, 11477,
11478, 11575, 11585, 13B
Clamp, Cable
Socket, Female
Plug, Circular (J2)
Nut, ET Hex (1032)
Boot
Boot, Rubber
Socket, Contact
Breaker, Circuit (CB3)
(12V, 40A)
Label, Schematic (DC)

3383434

2
3

3231384
3071886

1
4

4
5
6
7
8

3231206
3323388
3231712
3231711
8210014

1
1
2
1
4

9
10

5081105
8210008

1
2

11
12

301988303
8210004

1
7

13
14
15

3570088
3002604
3071617

1
1
1

16

8150388

17
18
19
20
21
22
23

8701220
8700183
8540014
5260052
8710016
8560006
3201141

4
4
1
1
2
3
1

24
25

4020070
8100155

4
1

34
35
36
37
38
39
40
41

3322304
1
3231195
16
3231207
1
8700131
2
416102103 1
1
3231790
3231492
AR
320192801 1

42

987310

# Parts Included in Control Wiring Harness.


Parts Included in Engine Wiring Harness.

65

HDKAL/Q/R/S

Remote Mount
DC Control Box Harness

1
4 ,5

2 ,3
1

REF
NO.

PART
NO.

QTY
USED

338291201
338291202
338291203
338291204
338291205

1
1
1
1
1

338291401
338291402
338291403
338291404
338291405
3322304

1
1
1
1
1
2

PART
DESCRIPTION

REF
NO.

Harness, Remote (Used When


DC Control Box is Remote
Mounted)
DC
24
42
90
126
162
AC
18
36
84
120
156
Clamp, Cable
DC Harness

2
3
4

66

PART
NO.

QTY
USED

3231383
3231207

1
1

3231229
3231195

2
17

3231620
3231613

1
1

3231228
3231194

2
17

PART
DESCRIPTION
Plug, Circular (P2)
AC Harness (4 Pin)
DC Harness (24 Pin)
Socket, Terminal (P2) (Female)
AC Harness (2218 AWG)
DC Harness (1814 AWG)
Plug, Free Hanging Receptacle
(J2)
AC Harness (4 Contacts)
DC Harness (24 Contacts)
Pin, Terminal (J2) (Male)
AC Harness (2218 AWG)
DC Harness (1814 AWG)

HDKAL/Q/R/S

Remote Panel Harness Location

REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION
Harness, DC Control (Reaches From DC Control
Box to Extension or Customer Interface Pigtail Harness)
Harness, Extension (Or Customer Interface Pigtail)
(Reaches From DC Control Harness to Remote
Panel Harness or Customer Hookup)
Harness, Remote Panel (Reaches From Remote Panel
to Extension Harness) (Included in Panel Kits)

* See Index for Page Numbers of Detailed Descriptions and Part Numbers.

67

HDKAL/Q/R/S

Harnesses

9
10
12
11

13

14
17
16

15
2

4
8

7
5

REF
NO.

PART
NO.

QTY
USED

2
3
4
5
6
7
8
9

338349001
338349002
3231719
3231708
3231712
3231200
3231325
3231707
3231710
3004947

1
1
1
8
2
8
1
8
1
1

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

Harness, Extension (Reaches


From DC Control Harness to
Remote Panel) (Includes Parts
Marked +)
10 Feet
30 Feet
+Housing, Lock
+Seal, Cable
+Plug, Cavity
+Socket, Contact
+Cap, Connector
+Pin, Contact
+Connector, Receptacle (10 Pin)
Harness, Remote Connector
(Customer Interface Pigtail 6)
(Reaches From DC Control
Harness to Customer
Interface)
(Includes Parts Marked )

10
11
12
13
14
15

3231719
3231707
3231708
3231712
3231710
3383573

1
8
8
2
1
1

16
17

3231200
3231325

8
1

Housing, Lock
Pin, Contact
Seal, Cable
Plug, Cavity
Connector, Receptacle (10 Pin)
Harness, Customer Interface
Pigtail 6 (Reaches From
Remote Panel to Customer
Interface) (Includes Sockets
and Cap)
Socket, Contact
Cap, Connector

68

HDKAL/Q/R/S

Remote Switch Panel

2
1

REF
NO.
1
2
3

PART
NO.
3004939
8150910
3081062
3383511

QTY
USED

PART
DESCRIPTION

REF
NO.

1
2
1
1

Kit, Switch Only Remote Panel


Screw, Wood Mounting (#6 x 1)
Switch, Rocker
Harness, Remote Panel
(Includes Pins and Plug)

4
5
6

69

PART
NO.
3231199
3231291
319698702

QTY
USED
4
1
1

PART
DESCRIPTION
Pin, Contact
Plug (9 Pin)
Panel Assy, Printed

HDKAL/Q/R/S

Remote Switch/Hourmeter Panel

7
2
1
3

6
5

REF
NO.

1
2
3

PART
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

3004940

3383467

8150910
3081062
3022002

2
1
1

Kit, Switch/Hourmeter Remote


Panel
Screw, Wood Mounting (#6 x 1)
Switch, Rocker
Meter, Hour

5
6
7

3231199
3231291
319698804

5
1
1

70

PART
DESCRIPTION
Obsolete Harness,
Remote Panel
(Includes Pins and Plug)
Pin, Contact
Plug (9 Pin)
Panel, Printed

HDKAL/Q/R/S

Remote Switch/Voltmeter Panel

4, 5 , 6 , 7
11

2
1

10

9
REF
NO.
1
2
3
4
5
6

PART
NO.
3004941
8150910
3081062
3021641
5260409
5260049
8710010

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

1
2
1
1
2
4
4

Kit, Switch/Voltmeter
Screw, Wood Mounting (#6 x 1)
Switch, Rocker
Meter, Voltage
Washer, Nylon
Washer, Flat
Nut, Hex Brass Machine
(1032)

7
8

8500030
3383508

2
1

3231199
3231291
319698901

5
1
1

9
10
11

71

PART
DESCRIPTION
Washer, Lock
Harness, Remote Panel
(Includes Pins and Plug)
Pin, Contact
Plug (9 Pin)
Panel, Printed

HDKAL/Q/R/S

Remote Gauge Panel

1
8

3
10

7
4

6
REF
NO.

PART
NO.

QTY
USED

PART
DESCRIPTION

3005026
8080023

1
4

2
3
4

3081062
3021641
3383636

1
1
1

Kit, Remote Gauge Panel


Screw, Pan Head Sheet Metal
Mounting (#8 x .50)
Switch, Rocker (SPDT)
Meter, Voltage
Harness, Remote Panel
(Includes Plug and Pins)

72

REF
NO.

PART
NO.

QTY
USED

5
6
7
8
9
10

3231291
3231199
1930351
1930352
3022002
3197035

1
7
1
1
1
1

PART
DESCRIPTION
Plug (9 Pin)
Pin, Contact
Gauge, Water Temperature
Gauge, Oil Pressure
Meter, Hour
Panel, Printed

HDKAL/Q/R/S

Remote DC Gauge Panel


5
4
3

12

1
2
5

8, 9 , 10,11
12
14
13
18

15

17

16
REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12

PART
NO.
3004966
319311003
8210005
8210004
3004954
3021641
1930351
1930352
5260409
5260049
8500030
8710010
3383515

QTY
USED

PART
DESCRIPTION

1
1
2
4
1

**Kit, DC Gauge Panel


Box, Gauge
Screw, Lock Head (1032 x .50)
Screw, Lock Head (1032 x .31)
Panel Assy, Remote (Includes
the following)
Meter, Voltage
Gauge, Water Temperature
Gauge, Oil Pressure
Washer, Nylon
Washer Brass
Washer, Split Lock (#10)
Nut, Hex (#1032)
Harness, Remote Panel
(Reaches from Remote Panel
to DC Gauge Panel Junction

1
1
1
8
16
8
16
1

REF
NO.

13
14
15
16
17
18

PART
NO.

3231710
3231712
3231708
3231707
3231719
5081105

QTY
USED

1
6
4
5
1
1

PART
DESCRIPTION
Harness) (Includes Parts
Marked *)
*Connector, Receptacle (8 Pin)
*Plug, Cavity
*Seal, Cable
*Pin, Contact
*Housing, Lock
Grommet

** Kit Also Includes Oil Pressure Sender and Water


Temperature Sender Illustrated with Cylinder Block and
Water Flange Respectively.
* Parts Included in Remote Panel Harness.

73

HDKAL/Q/R/S

Remote DC Gauge Panel Harness

2 ,5
7

REF
NO.

1
2

PART
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

3383526

3231707
3231710

AR
1

Harness, Remote DC Gauge


Panel Junction (Reaches from
Remote DC Gauge Panel to
DC Control Box and Extension
Harness)
Pin, Contact
Connector, Receptacle (10 Pin)

3
4
5
6
7

3231708
3231719
3231711
3231712
3231709

74

QTY
USED
24
3
2
6
AR

PART
DESCRIPTION
(P3)
Seal, Cable
Housing, Lock
Connector, Plug (10 Pin) (J4, J5)
Plug, Cavity
Socket, Terminal

HDKAL/Q/R/S

Remote Circuit Breaker Box


30A or 35A

8
9

10

11
5

7
REF
NO.

1
2
3
4

PART
NO.

QTY
USED

3201950
3201949
3191054
319311602

1
1
1
1

320167603
320167604
8120061

1
1
4

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

Kit, Remote Mount Circuit


Breaker
30A, 2 Pole
35A, 2 Pole
Box, Junction
Cover, Junction Box
Breaker, Circuit
30A
35A
Screw, Round Head Machine
(#632 x .38)

5
6

8500020
8130100

4
4

7
8
9
10
11

8500030
5260052
8540014
8710015
3310538

4
2
1
1
8

75

6
PART
DESCRIPTION

Washer, Lock (#6)


Screw, Round Head Machine
(#1032 x .50)
Washer, Lock (#10)
Washer, Flat (1/4)
Washer, Lock IT (1/4)
Nut, Hex Brass (1/420)
Bushing, Reducer (1 to 3/4)

HDKAL/Q/R/S

Remote Circuit Breaker Box


30 or 20A
1

10

2
3
12

11

5
7
REF
NO.

QTY
USED

PART
DESCRIPTION

REF
NO.

PART
NO.

QTY
USED

3201948

8130100

3191054
319311602
3201323
3201321
8120061

1
1
1
1
6

8500020

Kit, Remote Mount Circuit


Breaker (30/20A)
Box, Junction
Cover, Junction Box
Breaker, Circuit (30A)
Breaker, Circuit (20A)
Screw, Round Head Machine
(#632 x .38)
Washer, Lock (#6)

8500030
5260052
8540014
8710015
3310538
319312101

4
2
1
1
6
2

1
2
3

PART
NO.

7
8
9
10
11
12

76

6
PART
DESCRIPTION

Screw, Round Head Machine


(#1032 x .50)
Washer, Lock (#10)
Washer, Flat (1/4)
Washer, Lock IT (1/4)
Nut, Hex Brass (1/420)
Bushing, Reducer (1 to 3/4)
Adapter, Circuit Breaker

HDKAL/Q/R/S

Labels
REF
NO.

PART
NO.

QTY
USED

98630303
98630306
986639
987244
98223502
98703401

1
1
1
1
1
1

98747802
98747804
98728703
98734903
98728702
987139
985338
98650502
98638802

1
1
1
1
1
1
1
1
1

PART
DESCRIPTION

REF
NO.

Label, Circuit Breaker


35A
30A
30/20A
Label, QD Package
Label, Ground
Label, Listed
Label, Model Ident
5.0kW
6.0kW
7.0kW, 7.5kW
Commercial
GenSet
8.0kW
Label, No Step
Label, Oil Recommendations
Label, Phone Info Service/Parts

77

PART
NO.

QTY
USED

987142

98728801
98728802
987310
985755

1
1
1
1

987551
98479801
98748001
98607402
985347

1
2
1
1
1

98796002
98796003

1
1

PART
DESCRIPTION
Label, Reconnection
Three Phase
Single Phase
Schematic
Generator Chart
Label, Schematic DC
Label, Warning Hazardous
Voltage/Feedback
Label, Package
Label, Warning Rotating Parts
Label, Warning Install
Label, Wiring (Operator)
Label, Danger
(Hazardous Voltage)
Label, Identification (6.0)
Label, Identification (7.5)

HDKAL/Q/R/S

Numerical Index

Part No.

Page

Part No.

Page

Part No.

Page

Part No.

Page

098223502, 77

1150512, 36

1305040, 50

1819141, 13

098479801, 77

123164701, 52

1305041, 50

1819190, 56

0985338, 77

1232077, 52

1305042, 50

1819215, 10

0985347, 77

123208602, 52

1305043, 50

1819218, 28

0985755, 77

123208702, 52

130506302, 47

1852076, 29

098607402, 77

123208902, 52

1320462, 39

1852077, 30

098630303, 77

123210403, 52

1320463, 39

1852080, 29

098630306, 77

1232295, 36

140301702, 45

1852095, 9 , 27

098638802, 77

1232296, 36

1403050, 45

1852114, 28

098650502, 77

1232297, 36

1403071, 45

1852115, 9 , 10

0986639, 77

1232298, 36

1403072, 45

1852124, 37

098703401, 77

1232299, 36 , 37

1470897, 32

1852179, 29 , 30

0987139, 77

1302779, 51

1492100, 43

1852184, 29 , 30

0987142, 77

1302780, 51

1492106, 43

1852188, 9 , 10 , 27 , 28

0987244, 77

1302781, 51

1492235, 43

098728702, 77

1304320, 46

149233102, 43

098728703, 77

1304321, 46

1492429, 43

098728801, 77

1304506, 48

1492530, 43

098728802, 77

1304507, 48

149257002, 43

0987310, 65 , 77

1304509, 48

1492571, 44

098734903, 77

130451002, 48

1492572, 44

098747802, 77

1304511, 48

1492573, 44

098747804, 77

1304676, 49

1492574, 44

098748001, 77

1304677, 49

1501733, 42

0987551, 77

1304678, 49

1502555, 42

098796002, 77

130467902, 49

150266802, 42

098796003, 77

1304680, 49

1502864, 22

1030834, 37

130468102, 47

1502865, 22

1041861, 15

130468202, 47

1502866, 22

1041916, 15

1304683, 46

1502868, 23

1852388, 14 , 19 , 20 ,
34 , 40

1050744, 14 , 19

1304684, 49

1502869, 23

1852389, 18 , 54 , 55

1103959, 30

1304686, 48 , 49

1542852, 56

1852390, 17

1103960, 28

1304688, 48 , 49

1543204, 55

1852391, 17

1103961, 28

1305000, 48

1552068, 56

1852394, 54

1103964, 10

130502602, 47

1552653, 56

1852411, 27 , 28

1103966, 28

130502702, 47

155266601, 56

1852412, 9 , 10 , 28

1140418, 13

1305028, 50

1819095, 53

1852413, 27 , 28

1140419, 13

130502902, 47

1819138, 13

1852414, 28

1140450, 13

130503002, 47

1819139, 13

1852461, 20

1150025, 42

130503102, 50

1819140, 13

1852563, 53

78

1852233, 9 , 10
1852284, 20 , 21 , 22 ,
31 , 32
1852291, 35 , 36
1852338, 9 , 10
1852345, 31
1852349, 37
1852351, 20
1852359, 20
1852380, 24 , 34 , 37
1852384, 35
1852385, 31 , 32
1852386, 18 , 30 , 53
1852387, 14 , 23

Numerical Index

Part No.

Page

Part No.

Page

Part No.

Page

Part No.

Page

1852564, 40

1855645, 25

1855788, 41

1856477, 27 , 28

1852565, 40

1855646, 25

1855789, 41

1856480, 37

1852572, 10 , 40

1855647, 25

1855790, 41

1856481, 37

1852578, 24 , 26

1855649, 25

1855791, 41

1856482, 37

1852777, 40

1855650, 25

1855798, 24

1856483, 37

1852884, 10

1855652, 25

1855820, 25 , 26

1856484, 22 , 37

1852961, 41

1855653, 25

1855826, 53

1856485, 37

1853009, 28

1855654, 25

1855833, 37

1856486, 37

1853055, 36

1855655, 25

1855835, 37

1856487, 37

1853093, 18

1855658, 25

1855843, 9

1856489, 37

1854255, 20 , 24 , 34 ,
37

1855659, 25

1855845, 9 , 10

1856490, 37

1855661, 25 , 26

1855924, 12 , 13

1856491, 37

1855662, 25 , 26

1855938, 12 , 13

1856492, 37

1855663, 25 , 26

1855939, 12

1856499, 35 , 55

1855673, 20

1855941, 12 , 13

1856500, 35

1855684, 21

1855942, 12

1856501, 35

1855685, 21

1855943, 12

1856503, 35

1855688, 20

1855959, 18 , 23

1856504, 35

1855714, 38

1855960, 18 , 23

1856506, 17

1855719, 38

1855985, 31 , 32

1856507, 17

1855741, 37

1856039, 9

1856509, 17

1855742, 37

1856040, 9 , 10

1856510, 17

1855743, 37

1856046, 53

1856511, 17

1855744, 37

1856103, 36

1856512, 17

1855745, 38

1856121, 9 , 10

1856513, 17

1855767, 41

1856163, 23

1856516, 14 , 19

1855768, 41

1856187, 41

1856517, 14 , 19

1855769, 41

1856188, 41

1856519, 14 , 19 , 23

1855770, 41

1856189, 41

1856520, 14 , 19

1855771, 41

1856191, 41

1856521, 14 , 19

1855772, 41

1856394, 35 , 36

1856522, 14 , 19

1855774, 41

1856445, 34

1856523, 14 , 19

1855775, 41

1856459, 30

1856524, 14 , 19

1855777, 41

1856468, 9 , 10

1856525, 14 , 19

1855782, 41

1856469, 9 , 10

1856526, 14 , 19

1855783, 41

1856471, 9 , 10

1856529, 11

1855784, 41

1856472, 9 , 10

1856530, 11

1855785, 41

1856474, 10

1856531, 11 , 13

1855786, 41

1856475, 27

1856532, 11 , 13

1855787, 41

1856476, 27

1856533, 11

1855337, 31 , 32
1855407, 35 , 37
1855421, 31
1855445, 40
1855458, 34
1855477, 15
1855484, 9 , 10
1855486, 9 , 10
1855487, 9 , 10
1855490, 9 , 10
1855495, 53
1855502, 9
1855558, 14 , 19
1855560, 14 , 19
1855607, 31 , 32
1855608, 31 , 32
1855609, 31 , 32
1855612, 31 , 32
1855613, 32
1855615, 31 , 32
1855623, 24 , 26
1855624, 24 , 26
1855625, 24 , 26
1855639, 25
1855640, 25
1855641, 25
1855643, 25
1855644, 25

79

Numerical Index

Part No.

Page

Part No.

Page

1856534, 11

1856586, 24

1856535, 11

1856588, 25

1856536, 11 , 13

1856594, 23

1856537, 11 , 13

1856595, 23

1856538, 11 , 13

1856596, 23

1856540, 12 , 13

1856598, 23

1856541, 12 , 13

1856599, 23

1856542, 12 , 13

1856600, 23

1856543, 12 , 13

1856601, 23

1856544, 12 , 13

1856602, 23

1856545, 12

1856603, 23

1856546, 12 , 13

1856604, 23

1856547, 12

1856605, 23

1856548, 12

1856607, 20

1856549, 12 , 13

1856608, 20

1856550, 12

1856609, 20

1856551, 12

1856610, 20

1856552, 12

1856611, 20

1856553, 12

1856612, 20

1856554, 12

1856613, 20

1856556, 12

1856614, 20

1856558, 18

1856615, 20

1856560, 18

1856621, 31

1856561, 18

1856628, 40

1856562, 18

1856629, 40

1856565, 18

1856630, 40

1856566, 18

1856631, 40

1856567, 18

1856633, 40

1856568, 18

1856635, 41

1856569, 18

1856638, 41

1856570, 18

1856663, 34

1856571, 18

1856665, 34 , 37

1856572, 18

1856666, 34

1856573, 18

1856667, 34

1856574, 21

1856670, 34

1856575, 21

1856671, 38

1856577, 21

1856672, 38 , 39

1856580, 24

1856673, 38

1856584, 24 , 26

1856674, 38

1856585, 24 , 26

1856675, 39

Part No.

Page

1856677, 38 , 39 , 54 ,
55
1856681, 29 , 30
1856682, 29 , 30
1856683, 29 , 30
1856686, 29
1856687, 29 , 30
1856688, 29 , 30
1856689, 29 , 30
1856690, 29
1856691, 29 , 30
1856692, 29
1856693, 29 , 30
1856694, 29 , 30
1856695, 29 , 30
1856698, 56
1856699, 56
1856707, 25
1856721, 35
1856739, 24 , 26
1856740, 31 , 32 , 33
1856745, 11
1856746, 11
1856749, 24 , 26
1856750, 31 , 32
1856751, 31 , 32
1856759, 20 , 24 , 26 ,
37
1856762, 53
1856785, 40
1856805, 17
1856845, 24 , 26
1856853, 56
1856855, 9
1856856, 9 , 10
1856857, 9 , 10
1856858, 53
1856859, 53
1856860, 53
1856861, 27
1856862, 27
80

Part No.

Page

1856863, 37
1856864, 37
1856866, 9
1856867, 35
1856868, 35 , 36
1856869, 17
1856870, 17
1856872, 17
1856873, 14
1856874, 12 , 13
1856875, 18
1856876, 18
1856877, 18
1856878, 18
1856879, 18
1856880, 18
1856882, 24 , 25 , 26
1856884, 25
1856885, 25
1856886, 25
1856887, 25 , 26
1856888, 25 , 26
1856889, 9
1856891, 23
1856892, 20
1856894, 20
1856896, 31 , 32
1856897, 32
1856899, 31 , 32
1856900, 33
1856901, 33
1856902, 33
1856903, 33
1856904, 33
1856905, 33
1856906, 33
1856907, 33
1856908, 33
1856909, 33
1856910, 33

Numerical Index

Part No.

Page

Part No.

Page

Part No.

Page

Part No.

Page

1856911, 33

1857242, 34

1912229, 15

3004966, 73

1856912, 33

1857274, 28

1930244, 9

3005026, 72

1856913, 33

1857299, 38 , 39

1930318, 34

301988303, 65

1856914, 33

1857300, 29 , 30

1930351, 72 , 73

3021641, 71 , 72 , 73

1856915, 33

1857305, 17

1930352, 72 , 73

3022002, 65 , 70 , 72

1856916, 33

1857306, 17

201354902, 59

305087504, 63

1856917, 33

1857308, 11

201355802, 59 , 61

3064081, 42

1856918, 33

1857309, 11

201355803, 59 , 61

3071617, 65

1856920, 40 , 41

1857310, 11 , 13

2040134, 59

3071886, 65

1856922, 34

1857311, 11 , 13

2050220, 59 , 61

3072546, 42

1856923, 29

1857313, 21 , 22

2110447, 59

3080852, 65

1856924, 56

1857374, 27

211044802, 59 , 61

3081027, 65

1856925, 56

1857375, 27

2110462, 61

1856926, 54 , 55

1857376, 12 , 13

212127603, 59

3081062, 69 , 70 , 71 ,
72

1856927, 54

1857377, 23

2121285, 59

1856929, 53

1857395, 29 , 30

2121286, 59

1856930, 21

1857417, 9

2140103, 59

1856931, 21 , 22

1857418, 9

220450302, 59 , 61

1856932, 21

1857419, 9

220450303, 59

1856933, 40

1857420, 9 , 10

220450305, 59

1856934, 40

1857421, 53

220450307, 59

1856935, 34

1857422, 27

220450309, 59

1856956, 28

1857423, 37

220450311, 59

1857004, 31

1857424, 37

220450312, 59 , 61

1857056, 41

1857425, 20 , 37

220450313, 61

1857069, 37 , 55

1857426, 35 , 36 , 37

220450314, 61

1857084, 34

1857427, 9

220450315, 61

1857092, 9

1857428, 9

2310347, 59 , 61

1857093, 53

1857429, 12 , 13

2310353SO, 15

1857094, 27 , 28

1857430, 12 , 13

2323296, 59 , 61

1857095, 27

1857431, 23

2323753, 59

1857096, 11

1857432, 23

232375502, 59 , 61

1857097, 11

1857433, 20

2324145, 59 , 61

1857098, 11

1857434, 37

234095202, 63

1857099, 11

1857435, 40

3002604, 65

1857101, 23

1857438, 40

3004939, 69

1857212, 9 , 10

1857439, 29 , 30

3004940, 70

1857216, 37

1857440, 29 , 30

3004941, 71

1857223, 9

1857441, 29

3004947, 68

1857224, 20

1857741, 30

3004954, 73

81

3090552, 34
309064105, 9
309064118, 9
3190834, 63
3191054, 75 , 76
319282902, 63
319283004, 63
319302302, 63
319311003, 73
319311602, 75 , 76
319312101, 76
319312102, 63
319318702, 63
3194505, 65
319698702, 69
319698804, 70
319698901, 71
3197035, 72
3201140, 65
3201141, 65
3201321, 76
3201323, 76
320167601, 63
320167603, 63 , 75
320167604, 63 , 75
320167605, 63

Numerical Index

Part No.

Page

Part No.

Page

Part No.

Page

Part No.

Page

320167606, 63

3231790, 65

403396202, 57

5050763, 9

320188002, 63

3310116, 63

4060612, 47

5060033, 23

320192801, 65

3310538, 75 , 76

4060922, 47

5060034, 23

3201948, 76

3322304, 65 , 66

416102103, 65

5080278, 63

3201949, 75

3322370, 63

5020003, 43

508104902, 59 , 61

3201950, 75

3323388, 65

5020015, 52

5081105, 65 , 73

320195102, 63

3330594, 9

5020028, 9 , 34 , 43

5090142, 52

3201952, 65

3372785, 57

5020033, 43

5090196, 59

3201953, 65

3373782, 32

5020036, 52

5090440, 39

3201954, 65

3382905, 63

5020041, 44

5100099, 59

3231194, 66

338291201, 66

5020090, 52

5100163, 18

3231195, 65 , 66

338291202, 66

5020153, 44

5100225, 39

3231199, 69 , 70 , 71 ,
72

338291203, 66

5020158, 52

5160247, 15

338291204, 66

5020313, 43

518054805, 46

338291205, 66

5020395, 34

5180676, 48 , 49 , 50

338291401, 66

5020426, 53

520100002, 59 , 61

338291402, 66

5020917, 9

520100003, 59 , 61

338291403, 66

5021219, 43

5260018, 63

338291404, 66

5021244, 43

5260020, 51

338291405, 66

5021284, 34

5260029, 59

3383338, 65

5030189, 46

5260030, 48 , 49 , 50

3383339, 63

5030365, 45

5260049, 71 , 73

3383434, 65

5031137, 46

3383467, 70

5031275, 46

5260052, 63 , 65 , 75 ,
76

3383483, 63

5031923, 46

3383484, 65

5031951, 46

338349001, 68

503195112, 46

338349002, 68

503195135, 46

3383508, 71

503195206, 43

3383511, 69

5031993, 46

3383515, 73

5031994, 45

3383526, 74

5031995, 46

3383573, 68

5031996, 46

3383636, 72

5032028, 43

3570088, 65

5032042, 46

3231711, 65 , 74

370408301, 63

5032708, 36

3231712, 65 , 68 , 73 ,
74

4020070, 65

5032709, 36

402068003, 57

5040092, 52

3231719, 68 , 73 , 74

403395602, 57

5040176, 53

3231751, 63

403396102, 57

5050098, 9

3231200, 68
3231206, 65
3231207, 65 , 66
3231228, 66
3231229, 63 , 66
3231291, 69 , 70 , 71 ,
72
3231325, 68
3231383, 63 , 66
3231384, 65
3231492, 65
3231580, 63
3231581, 63
3231582, 63
3231583, 63
3231591, 63
3231613, 66
3231620, 66
3231707, 68 , 73 , 74
3231708, 68 , 73 , 74
3231709, 74
3231710, 68 , 73 , 74

82

526039956, 59
5260409, 71 , 73
5262080, 46 , 59
5262083, 49 , 50
5262100, 45 , 47 , 59 ,
61
5410564, 43
7181035, 59
7251052, 56
7401008, 15 , 57
7501004, 40
800030989, 59
8002006, 59
8002029, 42 , 43
8002033, 63
8002056, 43 , 45 , 59 ,
61

Numerical Index

Part No.

Page

Part No.

Page

8002057, 44 , 45 , 57

8502010, 43 , 59

8002087, 59

8532010, 9

8002515, 15 , 59 , 61

8540010, 63

8003004, 43 , 57

8540014, 65 , 75 , 76

8003006, 48 , 49

8560003, 63

8003044, 50

8560006, 43 , 63 , 65

8006368, 39

8560008, 57

8006369, 53

8560010, 57

8080023, 72

8602008, 57

8080054, 51

8602075, 22

8100155, 63 , 65

8620003, 59 , 61

8120061, 63 , 75 , 76

862002607, 59

8130100, 42 , 63 , 75 ,
76

8700131, 42 , 65

8130114, 63
8150364, 52
8150388, 65
8150585, 9
8150600, 15
8150810, 59
8150861, 57
8150910, 61 , 69 , 70 ,
71

Part No.

8700183, 65
8701220, 65
8702054, 48 , 49 , 50
8702056, 57
8702199, 47
8710010, 71 , 73
8710015, 75 , 76
8710016, 63 , 65
895030506, 50

818023102, 47
8180236, 48 , 50
8180238, 48 , 49 , 50
8210004, 61 , 63 , 65 ,
73
8210005, 73
8210008, 63 , 65
8210014, 65
8212032, 47 , 57
821209602, 49
821600102, 47
8500020, 63 , 75 , 76
8500030, 71 , 73 , 75 ,
76
850011407, 59 , 61
8502005, 59
8502006, 40 , 42 , 43 ,
63
8502008, 15 , 44
83

Page

Part No.

Page

Cummins Power Generation


1400 73rd Ave. NE
Minneapolis, MN 55432 USA
Phone 1 763 574 5000
Toll-free 1 800 888 6626
Fax 1 763 574 5298
Email www.cumminsonan.com/contact
www.cumminsonan.com
CumminsR , OnanR , the C logo, and Performance you rely on.
are trademarks of Cummins Inc.
E 2012 Cummins Power Generation, Inc. All rights reserved.

You might also like