Wrtsil id: DBAC286277 -

Wrtsil Corporation

Service Calculation Office

Maintenance procedures
SEI GELAM PEAKER - P/11081
System
11xW20V34SG

Engine No
PAAE215635, PAAE215636, PAAE215637, PAAE215638
PAAE215639, PAAE215640, PAAE215641 ,PAAE229350
PAAE229352, PAAE229354 ,PAAE229357

Running hour based jobs

Job duty
Various interval 50h jobs
Water cleaning of compressor
Check tightening of the connecting rod screws
Remove the running-in filter
Check tightening of the counterweight fastening screw
Check tightening of main bearing screws
Take oil Sample (engine)
Check water quality
Regrease prelubricating oil pump
Replace gas filter cartridges on gas reg. Unit
Cleaning of TC air filters
Regrease the drive shaft of turning device
Change lubricating oil
Check valve clearances
Clean centrifugal filters
Check LT and HT water spaces
Gas system leak test
Clean and check the condition of the ignition coil
Replace spark plugs
Check thrust bearing clearance
Check connectors and cables
Replace gas filter cartridges on gas reg. Unit
Check crankshaft alignment
Check cylinder tightness
Check charge air cooler
Inspect contact faces of camshaft
Inspect jacket water spaces
Clean and check prechamber valve, replace lower part
Functional check of safety system
Clean lube oil cooler
Overhaul of gas press. reg. and safety shut-off valve
Check for leaks (exhaust manifold)
Clean charge air cooler
Check function of the wastegate valve and actuator
Clean and inspect lube oil thermostatic valve
Inspect prelube oil pump
Inspect and clean turbocharger

JJU002 / JJU002-A20120726121105-01-01

Page: 1/6

Interval
50
50
50
50
50
50
500
500
1 000
1 000
1 000
2 000
2 000
2 000
2 000
2 000
2 000
2 000
2 000
4 000
4 000
4 000
4 000
4 000
4 000
4 000
4 000
4 000
8 000
8 000
8 000
8 000
8 000
8 000
12 000
12 000
12 000

Num jobs
Wrtsil

Num jobs
Customer
320
320
1
1
1
1
32
32
16
1
16
8
1
8
8
8
8
8
8
4
4
4
4
4
2
4
4
4
2
2
2
2
2
2
1
1
1

Created at: 26-Jul-2012 12:13 GMT

Wrtsil id: DBAC286277 -

Wrtsil Corporation

Service Calculation Office

Inspect/replace turbocharger bearings NA

Clean and inspect HT-water thermostatic valve
Inspect LT-water pump and driving gear
Inspect HT-water pump and driving gear
Replace lube oil filter candles
Inspect lube oil pump and driving gear
Change oil in turning device
Check tightening of engine fastening bolts
Check valve mechanism parts
Replace big end bearing
Inspect camshaft bearings, one / bank
Inspect intermediate gears
Inspect cylinder liners
Inspect main bearings, one / bank
Overhaul of cylinder heads
Check function of hydraulic jack
Replace the main gas admission valves
Inspect the small end bearings
Replace cylinder pressure sensors
Inspect piston and replace piston rings

12 000
12 000
12 000
12 000
12 000
12 000
16 000
16 000
16 000
16 000
16 000
16 000
16 000
16 000
16 000
16 000
16 000
16 000
16 000
16 000

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

DISCLAIMER
This cost calculation is based upon standard technical specifications and is for guidance only. All
details contained in this calculation are subject to changes in Wrtsil's sole discretion.
Wrtsil hereby disclaims all liability for any loss or damage caused by errors or omissions in this
calculation, whether such errors or omissions result from negligence, accident or any other cause.

JJU002 / JJU002-A20120726121105-01-01

Page: 2/6

Created at: 26-Jul-2012 12:13 GMT

Wrtsil id: DBAC286277 -

Wrtsil Corporation

Service Calculation Office

Spare parts per year

SEI GELAM PEAKER - P/11081
Engine No
System
11xW20V34SG
PAAE215635, PAAE215636, PAAE215637, PAAE215638
PAAE215639, PAAE215640, PAAE215641 ,PAAE229350
PAAE229352, PAAE229354 ,PAAE229357

Year1
Running hours:
0 to 8000
Part number
Description
100040
Screw
120099
O-ring
120100
O-ring
124002
Spark plug
124004
Sealing ring
124006
O-ring
124042
O-ring
124043
Sealing set for prechamber
124046
Sealing ring
124047
Prechamber, lower part
207926
Positioner pilot valve
473081
Sealing set
474043
Sealing set
476009
Sealing set
Number of different parts

Quantity
528
1 760
880
880
440
880
440
440
440
440
11
88
11
22
14

CR
+
+
+
+
+
+
+
+
+
+
+
+
+
+

Year2
Running hours:
Part number
100003
100015
100023
100142
111005
111006
113012
120015
120054
120099
120100
124002
124004
124006
124042
124043
124046
124047
145021
156383
164025
181077
182062
183005
191012

Quantity
220
44
440
132
220
220
220
220
220
1 760
880
880
440
880
440
440
440
440
440
22
220
11
11
55
22

CR
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

8001 to 16000
Description
Antipolishing ring
O-ring
O ring
O-ring
Sealing set
Big end bearing shell, lower
Big end bearing shell, upper
Piston ring set
Sealing set for cylinder head replacement
Sealing set for cylinder head overhaul
O-ring
O-ring
Spark plug
Sealing ring
O-ring
O-ring
Sealing set for prechamber
Sealing ring
Prechamber, lower part
O-ring
Spare part set
Main gas admission valve
Service kit
Sealing set
O-ring
Bearing

JJU002 / JJU002-A20120726121105-01-01

Page: 3/6

Created at: 26-Jul-2012 12:13 GMT

Wrtsil id: DBAC286277 -

Wrtsil Corporation

Service Calculation Office

191013
Bearing
191051
Sealing set
196014
O-ring
196021
O-ring
207926
Positioner pilot valve
471063
Filter cartridge
471126
Sealing set
473081
Sealing set
474043
Sealing set
476009
Sealing set
504103
Knock sensor
516541
Pressure sensor
Number of different parts

22
22
66
11
11
858
11
88
11
22
220
220
37

+
+
+
+
+
+
+
+
+
+
+
+

DISCLAIMER
This cost calculation is based upon standard technical specifications and is for guidance only. All
details contained in this calculation are subject to changes in Wrtsil's sole discretion.
Wrtsil hereby disclaims all liability for any loss or damage caused by errors or omissions in this
calculation, whether such errors or omissions result from negligence, accident or any other cause.

JJU002 / JJU002-A20120726121105-01-01

Page: 4/6

Created at: 26-Jul-2012 12:13 GMT

Wrtsil id: DBAC286277 -

Wrtsil Corporation

Service Calculation Office

Other parts
SEI GELAM PEAKER - P/11081
System
Engine No
11xW20V34SG
PAAE215635, PAAE215636, PAAE215637, PAAE215638
PAAE215639, PAAE215640, PAAE215641 ,PAAE229350
PAAE229352, PAAE229354 ,PAAE229357

Safety spare parts

Part number
100003
100023
100110
100113
100142
111005
111006
111010
111011
111015
113001
113010
113012
120001
120013
120015
120021
120022
120054
120095
121001
121007
123001
124002
124043
124044
145001
145018
156383
164025
164089
181077
182062
191051
200009
200011
200029

Description
Antipolishing ring
O-ring
Cylinder liner
O-ring
Sealing set
Big end bearing shell, lower
Big end bearing shell, upper
Connecting rod, lower part
Connecting rod, upper part
Shim
Piston
Gudgeon pin
Piston ring set
Cylinder head complete
Valve guide
Sealing set for cylinder head replacement
Seat ring for inlet valve
Seat ring for outlet valve
Sealing set for cylinder head overhaul
Ignition coil
Exhaust valve, complete
Inlet valve, complete
Starting valve
Spark plug
Sealing set for prechamber
Prechamber control valve
Push rod
Valve tappet
Spare part set
Main gas admission valve
Spare part set
Service kit
Sealing set
Sealing set
Screw
Nut
Gasket

JJU002 / JJU002-A20120726121105-01-01

Page: 5/6

Quantity
4
8
4
4
4
4
4
4
4
4
4
4
4
4
4
8
4
4
8
8
8
8
8
80
8
8
8
4
4
8
4
4
4
4
48
48
8

CR
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

Created at: 26-Jul-2012 12:13 GMT

Wrtsil id: DBAC286277 -

Wrtsil Corporation

Service Calculation Office

200079
Bellows
200081
Bellows
200084
Screw
200085
Nut
200334
Positioner
200347
Sealing ring
202009
Bellows
202053
Screw
202148
Sealing ring
202149
Nut
202358
Screw
207992
Butterfly valve
471063
Filter cartridge
471126
Sealing set
473081
Sealing set
474043
Sealing set
476009
Sealing set
504103
Knock sensor
504128
Temperature sensor
5071072
Control unit
5071289
Ignition module
516292
Control unit, MCM-11
516387
Engine safety module
516541
Pressure sensor
800264
Sealing set for hydraulic tightening tool
CV519
IP-converter
PT201
Pressure sensor
PT401
Pressure sensor
Pressure
sensor
PT700
P
ST173
Speed pick-up
ST174
Speed pick-up
ST196P
Speed sensor
ST196S
Speed sensor
ST197P
Speed sensor
ST197S
Speed sensor
TE201
Temperature sensor
TE402
Temperature sensor
TE601
Temperature sensor
Number of different parts

4
4
48
48
4
8
8
64
16
64
32
4
78
1
4
4
4
8
8
4
4
4
4
8
8
4
4
8
4
4
4
4
4
4
4
4
8
4
75

+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

DISCLAIMER
This cost calculation is based upon standard technical specifications and is for guidance only. All
details contained in this calculation are subject to changes in Wrtsil's sole discretion.
Wrtsil hereby disclaims all liability for any loss or damage caused by errors or omissions in this
calculation, whether such errors or omissions result from negligence, accident or any other cause.

JJU002 / JJU002-A20120726121105-01-01

Page: 6/6

Created at: 26-Jul-2012 12:13 GMT