TABLE OF CONTENTS

Electrical Circuits
DD80, DD80L - Canopy Model .......................................................................3
DD80, DD80L - Cabin Model ..........................................................................4

Hydraulic Circuits
DD80, DD80L .................................................................................................6

Page 1

1ELECTRICAL CIRCUITS

Page 2

DD80, DD80L - CANOPY MODEL

ENG STOP RELAY

(2)
30
0.85L
86

0.85LR
TACHO METER

(RH)

FUEL SENDER

HOUR METER

10

0.85WG

CHARGE

L2

WATER TEMP.

L3

5 0.85YB

L4

1 0.85G

L5
L6

4
8

0.85GY
0.85GY

0.85BW

0.85B
+

0.85R

16 17
10A
8

0.85LR

0.85BW

0.85Br

0.85BY

0.85LR
2RY

2RY

10A
4
5

50
30

STARTER CONTROLLER
S
N

0.85B

60B

2WR

6 7

2W

5W

5WR
0.85W

0.85Br

A B C
+ 0 BRAKE
SENSOR

A B C
+ 0 TRACK
(L.H) PPU

A B C
+ 0 TRACK
(R.H) PPU

0.85RY

0.85BrY

0.85BrR

11

0.85YB

1
3
4
6
7
9

4
2
1 0.85L
5

THERMO
SWITCH

0.85BR

5W
0.85WG

PREHEAT RELAY

0.85RW
B 5W
PP 5BR

C
D

DIODE 3

0.85LB

0.85B

F-

10
12

GLOW PLUG

0.85RL

F+

ALTERNATOR
24V 50A

0.85RW

VALVE.0VALVE.0+
VALVE.1VALVE.1+

SNSR_PWR

A B
+ ENGINE
PICK UP

P2-F1
P2-E1
1.25B

LIMP HOME
(OFF SHOWN)

0.85BY

BATTERY+ IN
BATTERY- IN

60B

+
+
12V 100AH
12V 100AH
BATTERY

0.85L

0.85BW

PREHEAT
CONTROLLER

60B

0.85B
BATTERY RELAY

60B

0.85RY

0.85B

P1-J3
1.25BrB
1.25BrR P1-J1
P1-K3
P1-K1

A B C
+ 0 THROTTLE
SENSOR

1.25WR P1-C1 SNSR_PWREPROM: J3-E

/BOOT
1.25WY P1-J2
PPU.1/ACH5
1.25WB P1-C3
BATT- J3-F
SNSR_GND

A B C
+ 0 STEER (R)
SENSOR

J3-D

REMOTE COMPUTER CONNECTOR

DIN.2
CONTROLLER

A B C
+ 0 STEER (L)
SENSOR

0.85B

E
0.85RL

DIODE 2

1.25RW

87a
87
86

BACK UP ALARM

(5)

SNSR_PWR
PPU.2/ACH6
SNSR_GND

WORK / TRAVEL SWITCH

85

1.25WL P1-E1
1.25WG P1-K2
1.25W P1-E3

0.85WR

1.25RL 30

1.25GY
1.25GB

A B C
+ 0 FNR
SENSOR

0.85Gr

87a
87
86

85

J3-C

P1-A1
P1-A2
P1-A3

SNSR_PWR
ANIN.1
SNSR_GND
P1-D1
P1-D2
P1-D3

CALIBRATION SWITCH
(MOMENTARY)

P2-D3

DIN.1

0.85Or

30

II

DOUT.0

1.25BR
1.25BY
1.25BW

COM
NO
NEUTRAL SWITCH
(OPEN IN NEUTRAL)

DIN.0

0.85G
P2-C2

J3-B

0.85B
P2-F3

7
1
0.85B 10

J3-A

0.85L

P1-G1 SNSR_PWR
TXD
P1-G2
H7
P1-G3 PPU.3/AC
RXD
SNSR_GND
BATT+
(OUT)
SNSR_PWR
P1-B2
PPU.4/HSI.3 BATTP1-B3
SNSR_GND (OUT)

0.85P

B
BR

DIODE 1

0.85YG

(3)

1.25LR
1.25LY
1.25LB

1.25R
1.25RY
1.25RB

LIMP HOME
SYSTEM ERROR

P2-A1

0.85LB

P1-H1 SNSR_PWR
P1-C2
P1-H3 PPU.0/ACH4
SNSR_GND

SPARE

1.25YR
1.25Y
1.25YB

PREHEAT

2R

FUSIBLE LINK

CIRCUIT BREAKER

0.85RW

FUEL PUMP SWITCH

0.5G
2WR

0.85B

60B

24V 4.5KW

E B P

0.85B

P1-F1 SNSR_PWR
P1-F2
ANIN.2
P1-F3
SNSR_GND

0.85R

0.85B

HORN RELAY

0.85B
FUEL PUMP

1.25RL
1.25RG
1.25RW

NC

10A 10A 10A

2
1
3

0.85WR
0.85WR
1.25W
1.25W
0.85WR
0.85WR

5Y

INDICATOR

PILOT LAMP

0.85B

0.85B
REAR LAMP
24V 70W

HYD OIL FILTER

SWITCH x2

SNSR_GND

HYD. OIL FILTER

AIR CLEANER

11 0.85GY

15

0.85RB

0.85RG

20

FUSE BOX

0.85B

0.85B

WATER TEMP
SWITCH
ENG OIL
FILTER SWITCH

0.85B

ANIN.0

ENG. OIL FILTER

ENG OIL
PRESS
SWITCH

0.85BY

+ 0.85RY
-

14
15A

12 13
10 11
9
15A 15A 15A 15A 15A
18 19

10A

L1

24V 70W
(LH)

0.85WG

10A

ENG. OIL PRESS

(+)
(-) 0.85B
12

II

LAMP SWITCH
(4)
0.85RB

HORN

0.85RG

0.85WR

10A

0.85B

WORKING LAMP

6 0.85B

0.85BW

3 0.85YR
9 0.85WR

0
I

PP
B 5W

0.85Br
0.85WG

FUEL GAUGE
ILLUMINATION

0.85B
0.85RG

6
3
10

C
D

0.85BY

0.85L
0.85YG
0.85RW

0.85B
LAMP RELAY

0.85RB

W/T GAUGE

WATER TEMP SENDER

0.85B

86

STARTER RELAY

0.85RY

2 0.85L

0.85RG

2RY

0.85RL

7 0.85R

30

P1
B
P2
E

STARTER

HEAD LAMP
24V 70W
(LH)

0.85B

GAUGE PANEL

0.85RG
0.85B

(RH)

0.85LY
0.85LR
0.85LW
0.85B

ENG STOP MOTOR

OFF
PREHEAT
ON
START
PST
TML B BR R1 R2 C ACC
0.85WR

(1)

87a
2RG 87
85

0.85R

0.85WG

0.85RY

0.85WR

ILL.

STARTER SWITCH

0.85WR

0.85WR
0.85R

0.85RW

5
3
1
4
2

87a
87
85 0.85B

0.85L

E
5B

LIMP HOME (R.H) SWITCH

PCP (R.H)
1.25YR B
A

0.85BrY
1.25BrW

LIMP HOME
RESISTOR (R.H)

LIMP HOME

D
C

RESISTOR (R.H)

500 OHM 0.85W L

HI
1
PCP (L.H)
0.85W Y
LO
3
HI
D
1.25YB B
4
500 OHM LO
A

1.25BrB

0.85LY
LIMP HOME
RESISTOR (L.H)

500 OHM

2
5

FWD

0.85WR
0.85W

2
5
REV

0.85WG

1
HEAD
LAMP

2
ENG
STOP

CONTRLR

HORN

POWER

5
B/U
ALARM

3 0.85RW
4 0.85RW
6 0.85B

LIMP HOME (L.H) SWITCH

FWD 1
0.85B
0.85L 2
500 OHM
3 0.85RL
4
0.85RL 5
REV 6 0.85B
LIMP HOME

CANOPY

RESISTOR (L.H)

TERMINAL NO FOR CONTROLLER

P2
P1
RELAY
POSITION:

1 0.85B

A B C D E F G H JK
1
2
3

AB C D E F

DD80L DOZER
ELECTRIC CIRCUIT
5599-1108E

HBOH701L

Page 3

DD80, DD80L - CABIN MODEL

WINDOW
WASHER

2
9

0.85B

86

0.85L

0.85LY
0.85LR
0.85LW
0.85B

P1
B
P2
E

0.85WG

0.85GY

HYD OIL FILTER

SWITCH x2

0.85GY

A B C
+ 0 FNR
SENSOR

II

0.85 L
85

0.85Gr
0.85WR

0.85 RB

A B C
+ 0 STEER (R)
SENSOR

0.85LR

0.85BY

0.85Br

0.85BW

STARTER CONTROLLER
S
N

60B

85

5W

5WR
0.85W

0.85Br

A B C
+ 0 BRAKE
SENSOR

0.85BY

A B
+ ENGINE
PICK UP

A B C
+ 0 TRACK
(L.H) PPU

0.85B
BATTERY+ IN
BATTERY- IN

A B C
+ 0 TRACK
(R.H) PPU

P2-F1
P2-E1
1.25B

BR
E

DIODE 1
0.85RW

0.85RL

60B

0.85RY

0.85RY

0.85BrY

0.85BrR

11

0.85LB
0.85YB

1
3
4
6
7
9

5W
PREHEAT RELAY
B 5W
C
PP 5BR
D

PREHEAT
3 CONTROLLER 1 0.85L

THERMO
SWITCH

0.85BR

60B

+
+
12V 100AH
12V 100AH
BATTERY

0.85L

0.85WG

0.85RW
I

F-

10
12

GLOW PLUG

0.85RL

1.25YR B
A

RESISTOR (R.H)

500 OHM

PCP (L.H)
1.25BrB

1.25YB B
A

LIMP HOME
RESISTOR (R.H)

LIMP HOME

D
C

D
C

HI
LO
HI
500 OHM LO

0.85LY

500 OHM

0.85W L

0.85W Y

LIMP HOME
RESISTOR (L.H)

1
3
4
6

2
5

0.85WG

FWD

0.85WR
0.85W

2
5
REV

E
5B

CABIN
1 0.85B
3 0.85RW
4 0.85RW
6 0.85B

LIMP HOME (L.H) SWITCH

FWD 1
0.85B
0.85L 2
500 OHM
3 0.85RL
4
0.85RL 5
REV 6 0.85B
LIMP HOME
RESISTOR (L.H)

F+

ALTERNATOR
24V 50A

LIMP HOME (R.H) SWITCH

1.25BrW

0.85B

PCP (R.H)

60B

0.85B
BATTERY RELAY

0.85RW

0.85BrY

2R

FUSIBLE LINK

CIRCUIT BREAKER

DIODE 2

1.25RW

BACK UP ALARM

(3)

REMOTE COMPUTER CONNECTOR

A B C
+ 0 THROTTLE
SENSOR

87a
87
86

0.5G
2WR

2W

LIMP HOME
(OFF SHOWN)

60B

24V 4.5KW

E B P

0.85Br
0.85WG

0.85LR
0.85RG

0.85BW

0.85Y

0.85L
2RY

2RY

0.85RY

0.85WR

(4)
1.25RL 30

86

0.85B

DIN.2
CONTROLLER

A B C
+ 0 STEER (L)
SENSOR

50
30

0.85B

0.85BW

30

WORK / TRAVEL SWITCH

SNSR_PWR

SNSR_PWR
ANIN.1
SNSR_GND
P1-D1
P1-D2
P1-D3

DIN.1

P2-D3

DOUT.0

1.25BR
1.25BY
1.25BW

COM
NO
NEUTRAL SWITCH
(OPEN IN NEUTRAL)

DIN.0

0.85G
P2-C2

5Y

2WR

VALVE.0VALVE.0+
VALVE.1VALVE.1+

0.85B
P2-F3

7
1
0.85B 10

P1-J3
1.25BrB
1.25BrR P1-J1
P1-K3
P1-K1

0.85L

FUEL PUMP SWITCH

SNSR_PWR
PPU.2/ACH6
SNSR_GND

0.85P

0.85YG

1.25WL P1-E1
1.25WG P1-K2
1.25W P1-E3

P1-A1
P1-A2
P1-A3

LIMP HOME
SYSTEM ERROR

87a
87 0.85 L

1.25WR P1-C1 SNSR_PWREPROM: J3-E

/BOOT
1.25WY P1-J2
PPU.1/ACH5
1.25WB P1-C3
BATT- J3-F
SNSR_GND

1.25GY
1.25GB

0.85LB

SPARE

P1-G1 SNSR_PWR
TXD J3-A
P1-G2
H7
PPU.3/AC
P1-G3
RXD J3-B
SNSR_GND
BATT+
J3-C
(OUT)
SNSR_PWR
P1-B2
PPU.4/HSI.3 BATTP1-B3
SNSR_GND (OUT) J3-D

0.85R

10A
4
5

PP
B 5W

INDICATOR

P2-A1

PREHEAT

1.25R
1.25RY
1.25RB

PILOT LAMP

0.85B

0.85B

10A 10A 10A

2
1
3

16 17
10A
6 7 8

0.85WR
0.85WR
1.25W
1.25W
0.85WR
0.85WR

C
D

0.85BY

DIODE 3

0.85BW

0.85RB

0.85R

15

86

0.85B
+

FUSE BOX

0.85RB

HORN RELAY

0.85B
FUEL PUMP

P1-H1 SNSR_PWR
P1-C2
P1-H3 PPU.0/ACH4
SNSR_GND

4
8

0.85B
REAR LAMP
24V 70W

1.25YR
1.25Y
1.25YB

11 0.85GY

0.85RG

1.25RL P1-F1 SNSR_PWR

1.25RG P1-F2
ANIN.2
1.25RW P1-F3
SNSR_GND

L4

0.85B

0.85B

WATER TEMP
SWITCH
ENG OIL
FILTER SWITCH

0.85B

+ 0.85RY
-

20

STARTER RELAY

0.85L
0.85YG
0.85RW

ENG OIL
PRESS
SWITCH

0.85BY

SNSR_GND

10

0.85WG

30

87a
87
G
85

14
15A

12 13
10 11
9
15A 15A 15A 15A 15A
18 19

LAMP SWITCH
(6)

HORN

0.85RG

ENG STOP MOTOR

OFF
PREHEAT
ON
START
PST
TML B BR R1 R2 C ACC
0.85WR

0.85WR

0.85RB

24V 70W
(LH)

1 0.85G

CALIBRATION SWITCH
(MOMENTARY)

87a
87
85 0.85B

0.85RY

(+)
(-) 0.85B
12

0.85B

II

0.85RL

WORKING LAMP

0
I

6
3
10

10A

6 0.85B

5 0.85YB

L5

(RH)

FUEL SENDER

86

0.85B
LAMP RELAY

0.85B
0.85RG

2RY

0.85R

3 0.85YR
9 0.85WR

L3

L6

WATER TEMP SENDER

0.85B

0.85RG

30

10A

L1

0.85Or

ENG STOP RELAY

(2)
30
0.85L

STARTER SWITCH

10A

2 0.85L

L2

0.85B

0.85B

0.85RW

(1)

87a
2RG 87
85

AB C D E F

ROOM LAMP

0.85RW

0.85RW

HEAD LAMP
24V 70W
(LH)

ANIN.0

0.85RG
0.85B

(RH)

WATER TEMP.

NC

A B C D E F G H JK
1
2
3

0.85GrL

0.85RW

0.85WR

0.85WG

CHARGE

0.85B

POWER

STARTER

AIR CLEANER

7 0.85GrR
2 0.85BW
8

0.85RG

9 0.85WR

0.85WR
0.85R

7 0.85R

HYD. OIL FILTER

II

0.85L 11

0.85L

6
HORN

5
RADIO

TERMINAL NO FOR CONTROLLER

P1
P2

1 0.85BY

0.85LR

0.85B

GAUGE PANEL

ENG. OIL FILTER

0.85B

FAN SWITCH
0.85B

1.25LR
1.25LY
1.25LB

ENG. OIL PRESS

2 0.85Y

10

0.85RY

STEREO

4
CONTRLR

0.85WR

ILL.

HOUR METER

DC / DC
CONVERTER

CAR

0.85B

0.85L
5
3
1
4
2

FUEL GAUGE
ILLUMINATION

6
3
10

FAN

WIPER SWITCH

TACHO METER

W/T GAUGE

STEREO RELAY
(5)
87a
2 0.85LR 30
87
85
86

HEATER SWITCH
0.85YB

0.85L

II

2 0.85RG

II

SPEAKER
(LH) (RH)

0.85BR

DIODE 5

HEATER
0.85L

DIODE 7
0.85LR

6
3
10

0.85WB

0
I

0.85WR

0
I

0.85W

0.85B

31b

0.85B

6
3
10

53e
53a

(HIGH)

WIPER MOTOR

(LOW)
0.85LY 53
53b
0.85LW

DIODE 6

0.85B

5
10

0.85LR

DIODE 4

0.85LB

3
B/U
ALARM

2
ENG
STOP

1
HEAD
LAMP

RELAY
POSITION:

ANTENNA

DD80L DOZER
ELECTRIC CIRCUIT
REVISED 09/01/98

5599-1080H

HABH801L

Page 4

2HYDRAULIC CIRCUITS

Page 5

DD80, DD80L

13

LEFT
THROTTLE STEER

F-N-R

R/G

ROTARY
POSITION
SENSOR + 0 ABC

RIGHT
STEER

+0 A BC

+0 A B15C

+0 A BC

12

NEUTRAL
SWITCH

LEFT RIGHT LEFT

INCH/
MOTOR MOTOR EDC
ENGINE
BRAKE
SPEED SPEED SPEED A B
+0 0 +0 A
B
C
ABC
BC
+0A BC

RIGHT
EDC
AB

A3
245 bar

B3

+ = 5 VOLTS DC
0 = SIGNAL
- = GROUND

R
ANGLE CYLINDER

A2

15

16

B2

SYSTEM ERROR LAMP

GREEN - POWER LED

RED - STATUS LED

CALIBRATION
SWITCH
+
-

245 bar

TILT CYLINDER

14

4-CHARACTER ALPHA/NUMERIC LED

(for CALIBRATION & DIAGNOSTICS)
<<DC/2 MICROCONTROLLER>>
(RS232)

B1

COMMUNICATION

LIFT CYLINDER

CONTROL VALVE
(3-SECTION)

11 11

A1

195 bar

AM-2

AM-1

BRAKE VALVE

SHUTTLE VALVE C1

3
4

BM-1

BM-2

ELECTRIC
DISPLACEMENT
C D CONTROL
A B BKT
N S
DC SWITCH

DC SWITCH

SW

SWING
1

HP FILTER

ENGINE
SPEED
SENSOR

SENSOR

LEFT
RIGHT

ARM
2

L, TRAVEL
4

DUMP
CROWD

BOOM

R, TRAVEL
4

2
FORWARD
BACKWARD

BUCKET
4

UP
DOWN

DUMP
CROWD

MOTOR
SPEED
SENSOR

15 bar

15 bar

20 bar

CHARGE
PUMP

420 bar
420 bar

19

36.3kg.m/1600rpm

2
FORWARD
BACKWARD

4
18

DB58
91ps/1800rpm

SENSOR

17

20

MOTOR
SPEED
SENSOR

TR(R)

320k / 160 (Pz = 0k)

350k / 160 (Pz = 20k)

1
2

23

ELECTRIC
C D DISPLACEMENT
B CONTROL
A OPT
N S

TR(L)

HP FILTER

20 bar

CHARGE
PUMP

420 bar
420 bar

max
displ.
IMPLEMENT
PUMP

5
21

TANDEM PUMP

(FRONT)

ENGINE

max
displ.

22

LEFT TRAVEL MOTOR

RIGHT TRAVEL MOTOR

HQA7001L

DD80 (L) DOZER

HYDRAULIC CIRCUIT
AIR BREATHER
HBOH601L

Page 6