Kwu Steam Turbine Governing

T
KWU GOVERNING SYSTEM

BASICS OF GOVERNING SYSTEM
DRAWINGS ARE NOT AS PER
ACTUAL
THIS PRESENTATION HAS BEEN
PREPARED
JUST FOR UNDERSTANDING THE
SYSTEM
deepakvermaa@hotmail.com
HP TURBINE
IP TURBINE
LP TURBINE
TG SET
MS
CRH
NRV
HPSV
IPSV
HPCV
IPCV
HPCV
CRH
NRV
HPSV
GENERATOR
IPCV
IPSV
MS
HRH
BOILER
Condenser
Opening SV
Opening CV
GENERAL SCHEME
Steam from
boiler
Turbine Rolling
Turbine/Unit LockOut Tripping
Synchronization
De-acceleration
Acceleration
Tripping
120MW
100MW
120MW
80MW
80MW
3000rpm
2900
rpm
3000RPM
3000rpm
3100rpm
Steam to
turbine
80MW
100MW
120MW
Generating
Station
Turbine
Load
Consumer
Generator Speed
3150
3100
3000
2900
2850
1500
180
Different oils, their colour codes, sources and purpose in KWU

Governing System
S.No
1.
2.
3.
4.
5.
6.
7.
Name of Oil
Control Oil
Trip Oil
Aux Trip Oil
Start-up Oil
Aux Start-up
Oil
Aux Secondary
Oil
Secondary Oil
Source & pressure

MOP/AOP ( 7-8.5 Kg/cm2)
Purpose
To establish Trip Oil, Aux Trip Oil,
Trip Oil, Start-up Oil, Aux Start-up
Oil, Aux Secondary Oil, Secondary
Oil, Primary Oil, Etc
2
Main Trip Valve (4.8-6 Kg/cm ) To reset , Open & Trip stop valve
Main Trip Valve (4.8-6 Kg/cm2)
To trip Hydraulic Trip Device
Starting Device ( 5.5 Kg/cm2)
To assist Resetting & Opening

Stop Valves
To Reset Main Trip Valve &
Hydraulic Trip Device
Starting Device ( 5.5 Kg/cm2)

Speeder Gear ( 2.3-4.8 Kg/cm2)
Input Signal to Hydraulic

Converter
Hyd/Electro-Hyd Converter ( 0-6

Kg/cm2)
To govern HP/IP Control Valve

opening
Primary Oil Pump ( 0-2.3 Kg/cm2)
Feedback speed signal for HG
Over Speed Test Device ( 2.0

Kg/cm2)
To test Over Speed Test Device
(HP/IP)
8.
9.
10.
Primary Oil
Test Oil
LEGENDS
Drains
Colour Code
CONTROL OIL OIL TAKEN FROM AOP/MOP DISCHARGE HEADER FOR

THE GOVERNING SYSTEM
TRIP/AUX TRIP OILTHESE TWO OIL CIRCUITS ARE ESTABLISHED
THROUGH MAIN TRIP VALVES UNDER RESET CONDITION.
START-UP/AUX START-UP OIL THESE TWO OIL CIRCUITS ARE
ESTABLISHED TO ITS PEAK PRESSURE THROUGH STARTING DEVICE AT
0% POSITION AND PRESSURE STARTS REDUCING WHEN POSITION OF THE
STARTING DEVICE IS RAISED.
AUX SECONDARY OIL THIS OIL CIRCUIT IS NOTHING BUT OUTPUT OF
HYDRAULIC GOVERNOR AND INPUT TO HYDRAULIC CONVERTER.
SECONDARY OIL
CONVERTER.
OUTPUT
OF
HYDRAULIC/ELECTRO-HYDRAULIC
TEST OILTHIS OIL CIRCUIT IS ESTABLISHED TO TEST OVER SPEED TRIP

DEVICE WHEN TURBINE IS RUNNING AT RATED SPEED.
REMOTE TRIP SOLENOID VALVESTHESE ARE TWO IN Nos. AND WHEN ANY TURBINE
TRIP GETS INITIATED, THE SOLENOIDS GETS ENERGISED AND CONTROL OIL GETS
DRAINED THROUGH THE VALVES AND TRIPS THE MTV.
MAIN TRIP VALVESTHESE ARE TWO IN Nos. AND CALLED THE MAIN TRIP GEAR. ALL
THE TURBINE TRIPPINGS TAKE PLACE THROUGH THIS DEVICE. UNDER NON-TRIP
CONDITION ESTABLISHES TRIP & AUX TRIP OIL AND USED FOR RESETTING/OPENING
THE STOP VALVES AND PRODUCING HP/IP SECONDARY OIL.
STARTING DEVICE AS THE NAME OF THIS DEVICE SUGGESTS, THIS DEVICE IS USED
FOR RESETTING AND OPENING THE STOP VALVES AND , MAIN TRIP VALVES &
HYDRAULIC TRIP DEVICES. THIS DEVICE EITHER BE OPERATED MANUALLY BY HAND
WHEEL OR FROM REMOTE (MCR) THROUGH MOTORISED ACTUATOR.
SPEEDER GEAR THIS DEVICE IN COMBINATION WITH STARTING DEVICE FORMS
HYDRAULIC GOVERNOR AND PROVIDES INPUT HYDRALIC SIGNAL TO HYDRAULIC
CONVERTER. THIS DEVICE EITHER BE OPERATED MANUALLY BY HAND WHEEL OR
FROM REMOTE (MCR) THROUGH MOTORISED ACTUATOR.
HYDRAULIC/ELECTRO-HYDRAULIC CONVERTERAMPLIFIES&CONVERTS HYDRAULIC
/ELECTRICAL SIGNALS TO HYDRAULIC SIGNALS ( HP/IP SECONDARY OIL) FOR THE
OPERATION OF HP/IP CONTROL VALVE.
HYDRAULIC TRIP DEVICESTHESE DEVICES PROVIDE MANDATORY PROTECTIONS OF
THE TURBINE BY DRAINING AUX TRIP OIL. THESE DEVICES ARE RESET BY AUX STARTUP OIL.
TEST V/V
BLOCK
BLOCK DIAGRAM
DIAGRAM OF
OF
GOVERNING
GOVERNING SYSTEM
SYSTEM
Remote Trip
Solenoid
Filtered
Control Oil Valves
STOP V/V
SERVO MOTOR
Main Trip
Valves
STOP &
CONTROL
VALVE
CONTROL
VALVE
SERVO
MOTOR
AOP
Trip Oil
Filter
MOP
AOP Discharge
header
Start-up Oil
Starting
Device
Filtered Controlled Oil
Hyd. Trip Device
Electro-Hyd
Converter
Aux Start-up Oil
Hyd
Converter
Aux Trip
Oil
Secondary Oil
RAISING STARTING DEVICE POSITION TO DE-PRESSURISE

BRINGING
THE STATR-UP
STARTINGOIL
DEVICE
TO 0
POSITION
BUILD
START-UP
& AUX
TO OPEN
STOP
VALVESTO
AND
START-UP &AUX
AUXSECONDARY
STATR-UP OIL
TO RESET STOP& MAIN TRIP
PRODUCING
OIL
VALVES AND HYD. TRIP DEVICE
Hand Wheel
Motor
Drain
STARTING DEVICE
Aux Start-up Oil (0

(5.5
Kg/cm2)
Kg/cm2)
TO MTV & HTD V/V

CONTROL OIL FROM AOP/MOP
TO TEST V/V OF STOP V/V

Start-up Oil (0
(5.5Kg/cm2)
Kg/cm2)
Drain
75
100
50
25
Starting
Device
In %
0
Position at MCR
STARTING
STARTING
DEVICE
DEVICE
RESETTING OF MTV FOR

TRIPPING
OF MTV
FOR
ESTABLISHING
TRIP/AUX
KILLING
TRIP OIL TRIP OIL
MAIN TRIP VALVE
DRAIN
TRIP OIL TO RESET/OPEN STOP VALVE

& FOLLOW-UP VALVES ETC TO PRODUCE
SECONDARY OIL (0
(4.8-6.0
Kg/cm2)
Kg/cm2)
CONTROL OIL FROM

AOP/MOP(6-8.5
Kg/cm2)
AUX TRIP OIL TO

HYDRAULIC TRIP DEVICES
(4.8-6.0
(0
Kg/cm2)
Kg/cm2)
AUX START-UP OIL FROM STARTING

DEVICE (0 POSITION)
RESETTING OF MTV
REMOTE TRIP SOLENOID
OPERATED VALVES
CONTROL OIL
FROM AOP/MOP
TRIP OIL TO HOLD STOP

V/VS & AND TO PRODUCE
SECONDARY OIL
AUX START-UP
OIL TO RESET
MTV & HTD
M A I N
Filter
DRAIN
A
O
P
D
i
s
h
a
r
g
e
h
e
a
d
e
r
AUX TRIP OIL TO HYDRAULIC

TRIPING DEVICES
T R I P
V A L V E
AOP/
MOP
TRIPPING OF MTV THROUGH RTSV

(ELECTRICAL)
TRIPPING THROUGH
RTSV
OPERATED VALVES
CONTROL OIL
FROM AOP/MOP

SECONDARY OIL
AUX START-UP
OIL TO RESET
MTV
M A I N
Filter
DRAIN

TRIPING DEVICES
T R I P
V A L V E
TRIPPING THROUGH HYD

TRIPDEVICE
TRIPPING OF MTV THROUGH

HYDRAULIC TRIP DEVICE
(MECHANICAL)

OPERATED VALVES
SECONDARY OIL
CONTROL OIL
FROM AOP/MOP
Filter
DRAIN
AUX START-UP OIL TO RESET

HYD TRIP DEVICES
AUX START-UP
OIL TO RESET
MTV
I N
T R I P

TRIPING DEVICES
V A L V E
AUX TRIP OIL TO THE

HYDRAULIC TRIPING
DEVICES
HYDRAULIC
TRIP DEVICE
RESETTING OF RTSV, HYD. TRIP

DEVICES & MTV THROUGH
RESETTING OF RTSV, HYD. TRIP DEVICES &

MTV THROUGH
OPERATED VALVES

SECONDARY OIL
AUX START-UP
OIL TO RESET
MTV
CONTROL OIL
FROM AOP/MOP
Filter
DRAIN
AUX START-UP OIL TO

RESET HYDRAULIC
TRIP DEVICES
HYDRAULIC
TRIP DEVICE
AUX TRIP OIL TO THE
HYDRAULIC TRIPING
DEVICES
STOP V/V OPERATION

TEST
VALVE
START-UP OIL TO TEST V/V

TRIP OIL TO STOP V/V
MTV
RTSVS
Filter
AUX START-UP
OIL TO MTV
DRAIN
S/D
STOP VALVE
SERVOMOTOR
AUX START-UP OIL TO

HYD TRIP DEVICE
HYD TRIP
DEVICE
AUX TRIP OIL TO HYD
TRIP DEVICE
OPENING OF STOP VALVES BY RAISING

RESETTING OF RTSV(DE-ENERGIZING) &
STARTING DEVICE
HYD. TRIP DEVICES & MTV THROUGH
DRAIN
STARTING DEVICE AT 0 POSITION
STOP VALVE
STOP VALVE SERVO-MOTOR

TRIP OIL ABOVE PISTON
RESETTING/OPENING/TRIPPING
OF STOP VALVE
CYLINDER
SPRING
Drain
PISTON
SPRING DISC
PISTON DISC
TRIP OIL BELOW

PISTON DISC
TRIPPING
RESETTING
OPENING
TURBINE OVERSPEED
TRIP DEVICE
AUX START-UP OIL
TO RESET
AUX TRIP OIL
FLY BOTL
Drain
Aux Trip Oil
TURBINE OVERSPEED TRIP DEVICE
THRUST BEARING
TRIP DEVICE
AUX START-UP OIL
TO RESET
AUX TRIP OIL
TURBINE
SHAFT
TEST OIL
RESETTING
Thrust
Bearing
TRIPPING OFOF
Thrust
Bearing
TRIP DEVICE
Drain
Resetting Of Low
Vacuum Trip Device
Low Vacuum Trip

Device
Tripping Of Low
Vacuum Trip Device
Vacuum
Atmosphere
Drain
Control Oil
Aux Trip Oil
Drain
LOW VACUUM TRIP DEVICE
HYDRAULIC
GOVERNOR
Aux Follow-up
Piston
Starting Device
Speeder Gear
Aux Secondary Oil To

Hyd. Governor
75
100
50
Trip Oil
From MTV
25
Speeder
Gear
In %
75
Aux Follow-up Valve
50
Control
Oil
Starting Device
Link
Primary Oil
(0-2.3Kg/cm2)
Speeder Gear
Primary Oil
Pump
25
Starting
Device
In %
100
Aux Follow-up
Piston
Starting Device
Aux Secondary Oil To Hyd.

Governor
Speeder Gear
Start-up oil
75
50
25
Control oil
100
Starting
Device
In %
0
Aux Start-up oil
75
50
Primary Oil
LINK
Primary Oil
Pump
25
In %
Trip oil From MTV

Starting
Device
100
HP Sec. Oil
HG & EHG
Aux Sec Oil
from S/G
Follow - up valves
IP Sec. Oil
Hydraulic Converter
Amplifier
Piston
Trim
Device
Control Oil
HP Sec. Oil
Trip Oil
From MTV
Electro-Hydraulic Converter
0-10V Supply
from ATRS
Control Oil
Follow - up valves
IP Sec. Oil
Amplifier
Piston
Trim
Device
Trip Oil
From MTV
HG/EHG
INPUT
GOVERNER OUTPUT
100% DRAIN 0%
OPEN OR 100%
CLOSE
HYD MINM SELECTION
ORIFICE
GOVERNER OUTPUT
0% DRAIN 100%
OPEN OR 0% CLOSE
HYDRAULIC
MINIMUM SELECTION
ELECTRO-HYD
GOVERNOR
HYDRAULIC
GOVERNOR
DRAIN-1
OUTPUT
DRAIN-2
What happens when

What
happens
when
secondary
oil pressure
secondary
oil pressure
decreases very
fast
slowly
? ?
rises ?
CONTROL V/V
SERVO-MOTOR
Pilot Valve of HPCV
Drain
d Spring side
e Valve side
Drain
Control
Oil
e Valve side
Drain
Secondary
Oil
Stop Valve
Servo-Motor
Test Valve
Main Trip
Valve
Test
Solenoid
Start-up
Oil
Trip
Oil
Solenoids (SVX)
Change-Over
Automatic
Turbine Test
Valve
Successful
Test Solenoids
Aux Second
Oil
Aux-Start Up
Control Oil
Starting
Device
Aux Follow-up
Valve
Speeder
Gear
HTD
Reset
Solenoids
Primary Oil
Main
Trip
Valve
Aux
Trip
Oil
Remote Trip
Solenoid Valve
THANKS GIVING
THANKS FOR LISTENING TO AND

SPARING
YOUR
TIME
END
OF VALUABLE
SHOW
FOR THIS PRESENTATION
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Kwu Steam Turbine Governing

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T

KWU GOVERNING SYSTEM

Turbine/Unit LockOut Tripping

Different oils, their colour codes, sources and purpose in KWU

Source & pressure

To trip Hydraulic Trip Device

Starting Device ( 5.5 Kg/cm2)

To assist Resetting & Opening

Starting Device ( 5.5 Kg/cm2)

Input Signal to Hydraulic

Hyd/Electro-Hyd Converter ( 0-6

To govern HP/IP Control Valve

Primary Oil Pump ( 0-2.3 Kg/cm2)

Feedback speed signal for HG

Over Speed Test Device ( 2.0

To test Over Speed Test Device

CONTROL OIL OIL TAKEN FROM AOP/MOP DISCHARGE HEADER FOR

TEST OILTHIS OIL CIRCUIT IS ESTABLISHED TO TEST OVER SPEED TRIP

Filtered Controlled Oil

Hyd. Trip Device

Aux Start-up Oil

RAISING STARTING DEVICE POSITION TO DE-PRESSURISE

Aux Start-up Oil (0

TO MTV & HTD V/V

TO TEST V/V OF STOP V/V

RESETTING OF MTV FOR

MAIN TRIP VALVE

TRIP OIL TO RESET/OPEN STOP VALVE

CONTROL OIL FROM

AUX TRIP OIL TO

AUX START-UP OIL FROM STARTING

TRIP OIL TO HOLD STOP

AUX TRIP OIL TO HYDRAULIC

TRIPPING OF MTV THROUGH RTSV

TRIP OIL TO HOLD STOP

AUX TRIP OIL TO HYDRAULIC

TRIPPING THROUGH HYD

TRIPPING OF MTV THROUGH

REMOTE TRIP SOLENOID

AUX START-UP OIL TO RESET

AUX TRIP OIL TO HYDRAULIC

AUX TRIP OIL TO THE

RESETTING OF RTSV, HYD. TRIP

RESETTING OF RTSV, HYD. TRIP DEVICES &

TRIP OIL TO HOLD STOP

AUX START-UP OIL TO

STOP V/V OPERATION

START-UP OIL TO TEST V/V

AUX START-UP OIL TO

OPENING OF STOP VALVES BY RAISING

STOP VALVE SERVO-MOTOR

TRIP OIL BELOW

Aux Trip Oil

TURBINE OVERSPEED TRIP DEVICE

AUX TRIP OIL

Low Vacuum Trip

LOW VACUUM TRIP DEVICE

Aux Secondary Oil To

Aux Follow-up Valve

Aux Secondary Oil To Hyd.

Trip oil From MTV

HYD MINM SELECTION

What happens when