Professional Documents
Culture Documents
Structures
Michael Rice
Corey Fleischer
Professor Marc Zupan
26 October 2006
FEMCI Workshop 2006
Core
c
=
s
48 EI
= 3
l
bh 3
My
;I =
=
12
I
E f f f
t
y
Ec c c
Core Topologies
10 mm
150 m
15 mm
50 mm
50 mm
Metallic face
sheets
10 mm
20 mm
Core Classification
Bending
Architecture
Stretching
Architecture
Load
Load
10 mm
Load
5 mm
Stretching Dominated
Architectures
1
1
3/2
1
Bending Dominated
Architectures
Relative Density, c / s
Material Property 1
Hybrid Materials
BB
RM
WL
WB
Material Property 2
Adapted From Ashby
Polymer foam
Lay-up and cure face sheets
Stress (MPa)
Pins Only
Polymer Foam
0
0.2
Strain
0.4
Ef f f
t
E c c c
F = 4bt f c
Indentation is likely
to occur in panels
with weak cores
and
thin
face
sheets, or in panels
with high core
thickness to span
ratios.
CORE SHEAR:
FACE FAILURE:
4bt 2
4bc
f +
c
F=
3
l
bc 2
4bt (c + t )
F=
f +
c
l
l
0.15
t=t/c
Core
Shear
0.1
Indentation
0.05
0.1
0.2
c=c/l
0.3
Plotting
non-dimensional
parameters, the map displays
all possible beam geometries
0.4 for a given material.
40
0.15
20
0.1
Core
Shear C
Indentation
0.05
t=t/c
0
60
40
20
0
(C) Failed by Core Shear
30
0.1
0.2
c=c/l
0.3
0.4
20
10
0
10
Displacement (mm)
15
t=t/c
0.15
0.1
C
Core
Shear
0.05
0.1
Indentation
Central Roller
0.2
0.3
0.4
c=c/l
20mm
Three-Point Bend
200
Compression
X-cor
Al Honeycomb
Stress (MPa)
100
Metal
Foam
Nomex
0.02
PVC
0.04
Displacement/Span (mm/mm)
3
2
Al Honeycomb
(25.4 mm thick)
Unreinforced Foam
0.1
0.3
Strain (mm/mm)
0.5
500 mm
50 mm
Hybrid Pumice-Pyramidal
Nominal Stress
10
Wv=6.43 MJ/m3
Wm=17.5 kJ/Kg
8
6
Pyramidal
Wv=2.24 MJ/m3
Wm=12.3 kJ/Kg
Pumice
Wv=0.886MJ/m3
Wm=1.18 kJ/Kg
2
0
0.1
0.2
0.3
Nominal Strain
0.4
0.5
Conclusions:
Hybrid sandwich structures offer exciting
potential in weight critical applications.
Comparison of the hybrid pin reinforced
sandwich core response with competing cores
demonstrates that the panels outperform
other sandwich structures in both stiffness
and load carry capacity.
Hybrid Pumice Pyramidal panel results show
that this topology can exhibit increased
strength and energy absorption capabilities.
Future studies on these hybrid panels are
required for further understanding of the
deformation mechanisms.