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2014 Edition

GLOBAL OFFSHORE & MARINE SOLUTIONS GUIDE


2014 EDITION

2014 General Electric Company


All rights reserved.
*Trademark of the General Electric Company

POWER
PROPEL
POSITION
GLOBAL OFFSHORE &
MARINE SOLUTIONS GUIDE

Contents

Overview

PG.3

Case Studies

PG.21

Systems

PG.31

Systems to suit the precise


needs of each ship

Power

PG.77

Solutions engineered to meet all


the energy demands of your vessel

Propel

PG.153

Solutions to meet your vessels


specific operating requirements

Position

PG.175

Automation & Control solutions


ensuring you always know what lies
ahead and can act accordingly

Contact us

PG.213

Index

PG.217

ENERGIZING
YOUR
POTENTIAL
Across the roughest seas.
Through the coldest straits.
In the busiest ports. Were
applying our engineering knowhow to transform how your
vessels work. Designing, building,
and deploying solutions that
keep them running each and
every day, at the lowest
operating cost, in the most
environmentally friendly way.
Fitting them with the technologies
and teams to anticipate and
address any challenge.
Were GE Global Offshore and
Marine. And were here to
power, propel, and position
your business for success.

Saving

$250
million

in fuel over the


life of the ship.
By using GEs hybrid
propulsion technology,
incorporating GE gas
turbines and auxiliary
electrical drive train, the
US Navys USS Makin Island
saved more than 4 million
gallons of fuel during its
seven-month maiden
deployment, resulting in
an estimated saving of $15
million, and is expected to
save $250 million in fuel
over the life of the ship.

Save

5%

in cargo
space.
GEs electric propulsion
systems can save
ship owners as much
as 5% in cargo space.

AT WORK
ACROSS
THE
INDUSTRY
Were active in every segment,
vessel type, and region of the world.
From the most advanced frigates,
to the largest luxury cruise-liners,
to the hardest-working tugboats.
Its a breadth and depth of
experience GE Global Offshore
and Marine is putting to use every
dayimagining new solutions to
emerging industry challenges,
adapting best-in-class technologies
to unique segment needs, and
creating a vessel thats engineered
to perform for you.

NAVY
Keeping a low profile that holds up under fire.
Increased power with low noise signatures and
high shock resistance is central to our solutions.
Were at work on aircraft carriers, amphibious
assault ships, cruisers, littoral combat ships,
destroyers, frigates, tankers, and supply ships.

OFFSHORE
Navigating deeper waters, further from shore.
We develop space-saving equipment and safetyenhancing features for exploration & production
vessels, and create solutions that enhance
operational flexibility for support & service
vessels. Were at work on jack-up and semisubmersible drilling rigs, drillships, FPSO,
FPU, FSO, TLP, spar, jack-up, floating storage,
shuttle tankers, PSV and AHTS vessels.

MERCHANT
Making room for cargoand passenger comfort.
Reducing equipment footprint and weight is key
for commercial vessels, while low vibration and
noise are primary goals for passenger vessel
solutions. Were at work on LNG carriers, chemical
tankers, crude oil carriers, cable layers, ro-ro
trailer ships, research vessels, fishing vessels,
tugs, workboats, cruise ships, ferries, and yachts.
6

AT WORK
ACROSS
THE VESSEL
We see the whole ship. Thats
because we supply so much of
it. From gas turbines and diesel
engines to rotating machines,
variable speed drives, and drilling
systems to automation and control
systems. And all the electrical
equipment in between. But its
when we bring our capabilities
together into integrated, engineered
solutions that youll see the full
benefit and competitive edge of
GE Global Offshore and Marine.

P WER
Keeping a vessel movingand the lights on too.
Generating power across the whole vessel with
high efficiency and low emissions is the goal of
our wide range of power solutions.

PR PEL
Pushing a vessel further, more efficiently.
Reduced space, weight, noise, vibration,
and most importantly, fuel use, along with
increased maneuverability are the driving
forces behind GE Global Offshore and
Marines innovative propulsion solutions.

P SITION
Controlling every aspect of vessel, automation
and control, automatically. Visibility into asset
performance and ease and speed of operator
action are key to GE Global Offshore and
Marines integrated control and automation
solutions.

NAVY

A fully
electrically
propelled
warship.
GE is supplying its 110-ton
Advanced Induction Motors
for the Queen Elizabeth Class
(QEC) Aircraft Carries, a fully
electrically propelled warship.

Largest electrical
refit project.
GEs largest electrical refit project
for the U.S. Navys USS Mount
Whitney Blue Ridge class command
ship includes nine switchboards,
three diesel generators, uninterruptible
power supplies, and a power
management system.

MERCHANT: LNG

Propelling
LNG forward
cleanly.
GE was the first to equip
a full-size LNG carrier, the
Gaz de France Energy, with
electric propulsion, in 2002.

Reduces
emissions
up to 50%.
GEs new ecomaginationTM-qualified
12-cylinder V250 marine diesel engine
reduces emissions by up to 50 percent,
while maintaining low life-cycle cost,
reliability, and fuel efficiency.

OFFSHORE

Less fuel.
Greater savings.
A PSV driven by two 2.5 MW
GE Inovelis pods, operating
30 percent of the time in transit
at full speed, could see fuel
savings of up to $250,000
in one year.

Reduces NOx
up to 20%.
GEs latest SeaStream Dynamic
Positioning system complete with
ecomagination energy efficient mode
delivers in the order of 10% or more
in fuel savings while reducing NOx up
to 20 percent.

MERCHANT: CRUISE

Energizing
luxury.
GES LM2500+ gas turbines
power the QM2, the largest
ocean liner ever built.

AC and DC
drilling motors
and drives.
Thousands of GEs AC and
DC drilling motors and drives
are used to run drawworks,
mud pumps, rotary tables, top
drives, and anchor-handling
winches on all types of drilling
rigs, all over the world.

AT WORK
WITH YOU
Were an extension of our
customers crews. Wherever they
are across the globe, out at sea or
in dry dock, were adding people,
parts, and perspective to their
everyday operations. Helping to
keep vessels running smoothlyfor
the long term. From hotline, rapid
response, and remote diagnostic
packages to comprehensive
multiyear contracts, youll find
marine services partnerships
uniquely structured to maximize
asset availability and process
productivity across your vessels
every lifestage.

13

COMMISSIONING
Launching new vesselsand crews
with confidence. The marine services
commissioning and training teams ensure
your assets go into active service functioning
consistently and efficiently, and your people
have the hands-on, real-world skills to
operate and maintain them.

MAINTENANCE
Solving problems, no matter what or where
they are. Our Visor Asset Management remote
monitoring and support solution, and global
network of local service centersready with
spare parts and field engineersensure youll
have the resources to prevent and correct
issues on even highly complex systems
deployed in inaccessable locations.

MANAGEMENT
Keeping your vessel up-to-date, for the
long haul. The marine services overhauls,
modernization & upgrades, and obsolescence
management teams work in close cooperation
with customers to ensure proactive lifecycle
planning and trouble-free execution, so your
assets perform better, longer.

14

WE
P W
24%

smaller
footprint.
GEs latest SeaSmart
Offshore Package turbine
solution is designed to
power offshore oil rigs with
a 24% smaller footprint
and 22% reduced weight,
which can be critically
important when space
is at a premium

Diesel Engines
GE Marines family of medium-speed diesel
engines includes its L250 inline engine as well
as its V250 and V228 engine model platforms.
The engines deliver continuous power, ranging
from 1,308 kW to 4,650 kW (1,754 hp to 6,235 hp)
and can be configured to meet U.S. EPA Tier 3
and EPA Tier 4i as well as IMO MARPOL Annex VI
Tier II and Tier III emissions levels. Each engine
features a high-capacity turbocharger, efficient
combustion design, electronic fuel injection
(EFI) and can be integrated into marine and
stationary systems to meet strict emissions
levels. Currently operating in some of the most
challenging industrial environments worldwide,
GEs engines are dependable, long-lasting,
durable and efficient. PG. 79
Gas & Steam Turbines
Great engines in the sky equal great gas
turbines aboard ships. The missions may be
different but the principles that matter are not.
Powerful, highly efficient and reliable marine
engines that are environmentally friendly
are required for todays military ships and
commercial vessels. PG. 87

15

GE Global Offshore and Marine power


solutions are engineered to meet all the
energy demands of your vesselfrom
propulsion to lightingand always optimized
to ensure you can do more with less.

WER
Generators
GE provides highly reliable generators
designed to be flexible in application
enabling the customer to maintain control
over fuel costs, installation costs and
technical specifications. An additional
advantage is the modular nature of the
design, which allows shorter lead times
and improved capital cost control.

Transformers
GEs transformers provide proven
technology, application flexibility, lower
installation cost, operating efficiency
and environmental acceptability.
PG. 119

Switchgear
GE switchgear solution are suitable
for offshore and marine applications.
The metal clad switchgear has been
designed and is manufactured with
advanced technology and has been
comprehensively type-tested. PG. 113

PG. 129

Motors
GE manufactured motors for some of the
first commercial and industrial electrical
GE created and implemented the first
applications. We continue to deliver
fundamentals of large-scale electrical
generation. Today we continue to deliver innovative mechanical power solutions
to the world. Motors are designed and
innovative power generation solutions
manufactured to operate efficiently and
to the world.
reliably in challenging applications and
Generators are designed and
severe environments where reliability
manufactured to operate efficiently
and ease of maintenance is critical.
and reliably in challenging applications PG. 121
and severe environments where ease of
maintenance is critical. PG. 111
Pumps, Compressors, Turboexpanders

16

WE
PR P
5 10%
greater fuel
efficiency.

Offshore vehicles
using GEs Diesel-Electric
propulsion systems can
see 5 10% greater fuel
efficiency than traditional
Diesel-Mechanic systems

17

GE Global Offshore and Marine propulsion


solutions leverage innovative applications
of proven technologies to meet your vessels
specific operational requirements.

PEL
Podded Propulsion
Podded propulsion units, in which the
electric motor is housed in the hull
mounted pod and directly connected to
the propellor, liberate cargo space and
improve manouverability/efficiency.
PG. 155
Propulsion Motors
GE manufactured motors for some
of the first commercial and industrial
electrical applications. We continue to
deliver innovative mechanical power
solutions to the world. We continue to
innovate with product quality.

Variable Speed Drives


Critical power conversion systems
demand efficient and reliable drives.
With more than 100 years of experience,
GE has a track record as innovators with
an imaginative approach to the design
and development of the next generation
of advanced drives.
PG. 167

Motors are designed and manufactured


to operate efficiently and reliably in
challenging applications and severe
environments where reliability and ease
of maintenance is critical.
PG. 161

18

WE
P SIT
One system.
Uninterrupted
production.
GEs new energyefficient E-house offers
fully integrated electrical
distribution, automation
and gateway management
in one system.
Optimized with GEs
anti-blackout solution
and the latest asset
management technology,
it allows maximized
power availability for
uninterrupted production.

19

GE Global Offshore and Marine automation and


control solutions bring together best-in-class HMI,
software, and hardware designs into system-wide
platforms that ensure you always know what lies
aheadand can act accordingly.

TION
Automation & Control
Critical systems demand secure and
reliable control
We apply our innovative and
imaginative approach to the design
and supply of automation and control
solutions to provide your systems
with efficiency, asset availability and
operational benefits.
PG. 177

Sensors, Flow Meters, Valves


We provide our customers with GEs
innovative technologies. Our solutions
are developed to constantly improve
productivity and efficiency.
PG. 195

20

CASE
STUDIES

Queen Elizabeth Class (QEC) Aircraft Carriers


HMS Queen Elizabeth and HMS Prince of Wales

The new QEC carriersthe Royal Navys largest warshipsare


the worlds first fully electrically propelled aircraft carriers.
At three times the displacement of the Invincible Class they
replace, they represent a step change in size and capability.
Their propulsion system is consistent with a growing trend
among the worlds leading navies to use GEs electric power
and propulsion technology.
Our scope
GE supplies all the major elements of the
Integrated Full Electric Propulsion (IFEP)
system as well as the overall electrical
system design. It comprises electrical
power generation, propulsion and
power management systems on the ship
including the following components:
4 x 11 kV HV switchboards
2 x 35 MWe generators (driven by a
gas turbine)
2 x 8.5 MWe generators (driven by a
diesel prime mover)
2 x 11.3MWe generators (driven by a
diesel prime mover)
13 x 11 kV/440 V ship services Tx
4 x 20 MW PWM advanced induction
motors for main propulsion
3 Converter channels per motor
3 x HV harmonic filters
11kV Shore Supply Connection
The Power Management System
(EPCAMS)

autonomy coupled with high levels


of survivability. They are expected to
consume no more fuel during typical
routine operations, the much smaller
(22,000 ton) predecessor Invincible Class
carriers.
The all-electrical power and propulsion
approach improves survivability by
permitting geographical separation
within the ship of the main components
such as the gas turbine alternators,
diesel generators and motors. Power
generation and propulsion equipment
is distributed across several watertight
compartments and not concentrated
into a single machinery space or small
number of spaces. In addition, gas turbine
alternators can be placed relatively
high up in the ship to reduce the internal
volume required for large uptakes and
downtakes.

The electrical power reserve of the


propulsion system helps future-proof
the ship as electrical power demand
Benefits
growsenabling electrical power to easily
The aim is to deliver ships with exceptional be made available for an electromagnetic
fuel efficiency and enhanced operational catapult if this was ever required.
23

Case study

Auxiliary Support Ships


T-AKE Program, Lewis and Clark Class

The 14 T-AKE vessels are designed to be auxiliary support


ships and to help the U.S. Navy maintain a forward presence.
The primary goal of the program is to provide effective
capability at low life-cycle cost to active fleets. To meet that
goal, they had to be built to commercial specifications and
standards and certified/classed by the American Bureau
of Shipping (ABS), the United States Coast Guard, and other
regulatory bodies.
Our scope
A fully integrated electric power,
propulsion, and automation system:
2 x 11,475 kVA + 2 x 10,200 kVA
alternators
6,6 kV switchboards + 2 x passive
harmonic filters for MV bus
4 x 7,200 kVA propulsion transformers
4 x 5,500 kW synchro converters +
1 synchronous tandem propulsion
motor (2 x 11,000 kW)
2 x 5,000 kVA ship service
transformers
1 x bow thruster, motor, drive, and
transformer
Automation systems for propulsion
control, power management, and
vessel auxiliary system management

Case study

Benefits
With GEs highly capable and flexible
integrated power system (IPS) providing
22 MW of propulsion and a flexible and
integrated power generation plant, the
T-AKE vessels can enhance efficiency
and distribute power as required for the
vessels various missions.

24

Exploration & Production


Petrobras Pre-Salt Drilling Program

GustoMSC

The semi-submersible drilling rigs will operate in the


challenging deep waters off Brazils east coast, requiring
efficient and effective performance. In this context, reliability
and availability is fundamental to operationsthus it was a
key factor in the decision to choose GE technology. The project
demanded a high level of local content and support and GEs
commitment with existing manufacturing capabilities in the
region enabled full compliance with these requirements.
The deep-water drilling rigs will support the exploration of
Brazils estimated 50 billion barrels of deep-sea oil and gas
reserves.
Our scope
GEs scope includes:
Electrical power generation and
distribution
Thruster variable frequency drive
system and drilling switchboard
technology
Benefits
GEs power and propulsion technology
provides a high degree of availability
and reliability allowing safe and
continuous operation of the equipment
and vessel, maximising vessel uptime.

25

With redundant power and control


cabling to and from all electrical
systems, this enhanced installation can
meet the most stringent regulatory
requirements. Vessels can be
designed so flooding or fire in a specific
compartment cannot lead to a blackout
of the total propulsion system or power
supply system.
Controlled-specified operation can
continue to ensure the safety and
availability of the vessel.

Case study

Offshore Support Vessels


Hornbeck Offshore Services

Hornbeck Offshore Services

GE provides comprehensive product and service offerings


for four multi-purpose supply vessels to be built for Hornbeck
Offshore Services.
These GE systems enable the vessel operators to carry out
their many and varied functional operations in a reliable
mannerwith the utmost attention to safetywhile
complying with all industry regulations and practices.
Our scope
Integrated diesel-electric power and
propulsion systems, together with vessel
control systems, including:
Class 2 Dynamic Positioning
Power management
Alarm and monitoring
Vessel control
Integrated bridge system, comprising
navigation and communication
equipment
Benefits
GEs single-source approach provides
reliable and efficient systemswhich
significantly relieve the technical
and commercial risk and effort that
is associated with managing and
coordinating multiple individual
equipment suppliers

Case study

By listening and responding to


customers, GE applies its engineering
expertise to what matters most on a
case-by-case basis that emphasize one
or more of the following attributes:
Improved machinery layout and space
savings
Increased flexibility
Reduced noise and vibration
Improved reliability leading to reduced
maintenance costs
Reduced operating costs: fuel
economy/reduced maintenance/
reduced lost time/down time
Configurable for maximum system
availability/redundancy
Systems that feature easy-to-use and
understand human-machine interface
(HMI), leading to safer operations.
System support for the entire life cycle
by a single trans-global company,
irrespective of where the vessels are
built or operate.

26

Merchant Passenger Vessels


Norwegian Epic Cruise Liner

NCL/ Norwegian Cruise Line

The Norwegian Epic cruise shipfitted with GEs electric


propulsion systemfaces fuel efficiency and emissions
challenges.
Reducing cruise prices to improve vessel occupancy makes
fuel consumption a key factor. And for environmental reasons,
the proportion of emissions to fuel consumption is also
critical. With the ECA 2015 deadline, green legislation will
require lower CO2, NOx and SOx emissions.
Our scope
With the biggest propulsion power per
shaft line in the world for a cruise vessel,
the Norwegian Epic is powered by GE,
with:

The squirrel-cage type induction motor


rotor does not have components such
as insulated windings, exciter, rotating
diodes or permanent magnets. Using
only copper bars and a laminated
magnetic core increases the reliability
2 x 24 MW propulsion induction
and availability of the induction
motors
Pulse width modulated (PWM) MV7000 motors. And its simplicity also reduces
maintenance time and cost.
converters
6 generators with a total power of
90 MVA
6 electric motors for thrusters totaling
15 MW
Benefits
With GEs PWM drives, the induction
motor allows for a harmonic filter-less
system that increases the Power &
Propulsion system (P&P) efficiency in
comparison to a synchro-converter
solution.

27

Fed by an advanced PWM drive, the


induction motor has a reduced acoustic
noise and vibration level for increased
passenger comfortand it also has a
beneficial impact on the environment
from reducing fuel consumption by
14,000 tons per year.

Case study

Merchant LNG Carriers


Woodside Rogers LNGC

@ Courtesy Maran Gas

The Woodside Rogers is the first Tri-Fuel Diesel Electric (TFDE)


LNG carrier ordered by Maran Gas, incorporating an inductionbased electric propulsion motor technology from GE.
Due to this vessels low-speed regulation responsiveness in
gas mode, GE developed a specific electric propulsion control
system powered by tri-fuel enginesenabling it to run safely
at sea on boil-off gas, marine diesel oil or heavy fuel oil.

Our scope
GE supplied a complete power and
propulsion system comprising:

2 x 9.85 MVA generators


Main and cargo switchboards
2 x MV7000 converters
2 x 13.26 MW propulsion induction
motors
Remote control
Propulsion control system for TFDE
LNGC

Benefits
GEs induction-based propulsion motor
technologyone of the most reliable
and cost-efficient solutions for marine
drive systemshas lower maintenance
costs and longer service life than
alternative solutions. It offers high
environmental benefits as the carrier
mostly operates on boil-off gas.

Currently the technology of choice


for LNG carriers due to overall
performance, GEs combination of highpower pulse width modulation (PWM)
technology based on insulated gate
GE also provided:
bipolar transistors (IGBTstogether
Project management
with robustly simple induction motor
System and equipment engineering
technologyprovides important
Commissioning and assistance for sea advantages to ship owners.
and gas trials
Backed by GEs technical expertise and
commissioning services, the electric
drive system is powered by tri-fuel
engines that enable reduction in
emissions and fuel consumption.
Case study

28

Electric Ship Technology Demonstrator (ESTD)


Test Site
The United Kingdoms Ministry of Defence (MoD) and Frances
Direction Gnrale de lArmement (DGA) engaged GE to build
and operate a test site that could be used to effectively
de-risk Integrated Full Electric Propulsion (IFEP) systems to be
used on current and future frontline warships.
Our scope
GEs (ESTD) is a powerful IFEP test site
located in Whetstone, England. The
testing facility was established to derisk current and future electric ship
architecture technologies with an
emphasis on system integration issues,
not just individual equipment standalone performance. Components of the
ESTD test site include:
Complete Power and Propulsion
Multisection 4160V MV Switchboard
1 x 4MWe Typhoon GTA
1 x 21MWe WR21 GTA (GFE)
1 x 1MWe Diesel Generator
Multisection 440VAC LV Switchboard
Multisection 800VDC LV Switchboard
2 x Link Converters
1 x Zonal Power Supply Unit
1 x 1MWe Bulk Energy Store
1 x 200kWe Zonal Energy Store
1 x 1MVA Services Transformer
1 x 20MWe Four Quadrant Load
>30MVA of HV/LV Load Banks/Loads
1 x 20MWe AIM Main Propulsion (GFE)
Transformerless HV Propulsion
Tuneable Harmonic Filters
Complete Automation System
Complete System Integration/Testing
Fast Data Acquisition System
Benefits
GEs ESTD test site produced, validated,
and delivered the comprehensive set of
power system models required by our
customers. Here are some details about
the process and benefits:

29

Power testing.
- Phase 1 Trials: This comprehensive
effort included full power testing of the
engines and propulsion motors, ship
services link converters, and energy
stores. Trials included especially
difficult tests of high-voltage (HV) and
low-voltage (LV) short circuits on load,
full malsynchronization of generators,
crash reversals, and full load tripping
events.
- Phase 2 Trials: This phase was
reserved for more detailed
investigations into results from the
earlier trials, including testing of
efficiency, noise, and Electromagnetic
Capability (EMC) characterization of
the equipment. In parallel with Phase
2 trials, the site was modified to
undertake shore integration testing of
the Type 45 destroyer system.
- System Integration Testing (SIT)
Testing: Following Phase 2 trials,
system integration testing was
performed. The SIT configuration
remains onsite to support the first
batch of Type 45 destroyers into
service.
Successful results. The initial ESTD
project was concluded successfully
in 2005 with the equipment and
architecture achieving excellent
performance results that exceeded
expectations in many cases.
Validated models. GE delivered
validated models to our customers
along with a vast amount of data
recorded by the DAS system that
remains available for future analysis.
The ESTD testing site remains fully
utilised for future equipment and
architecture de-risking; exciting
prospects are in the pipeline.
Case study

Type 45 Destroyers
In Service Support Contract

The Type 45 Destroyer is fitted with a state of the art


Integrated Full Electric Power and Propulsion (IFEP) system.
The introduction of new style equipment into the Royal Navy
coupled with a MOD policy of greater engagement of key
industrial suppliersset the scene for this In Service Support
contract.
The challenge was to build both a maintenance and repair
organization capable of providing 24/7 support worldwide
and a support infrastructure capable of delivering design
and spares solutions for this class of ships.
Our scope
GEs scope of supply is for a seven-year
contract that includes:

Benefits
The key benefit to the customer is the
direct engagement of the Type 45 Power
The provision of spares for all six ships. and Propulsion OEM in the front-line
support of this class of ships.
Support to the Type 45 Class
The seven-year contract has enabled
including ships staff training,
GE to build up a pool of expertise and
documentation update, design
supplier infrastructure dedicated to
authority support and customer
the support of these ships allowing
liaison.
considerable economies of scale. Where
Support to individual ships of
and when necessary, GE is able to call on
the classincluding second line
their worldwide resources and expertise
maintenance and defect repair.
to support these important Royal Naval
Obsolescence management and
ships.
resolution.

Case study

30

SYSTEMS

Low Voltage Power & Propulsion


Systems

Electric power generation and propulsion is


a solution optimized for an environmentally
aware era, and which answers shipyard and
ship-owners needs for fuel economy, higher
flexibility (both for installation and operation),
better comfort on board, increased availability
and an inherent capacity to be configured for
fault tolerance and graceful degradation. GE
is a leading specialist in power and propulsion
system packages including prime movers,
generators, electrical distribution, fixed or
variable speed drives and motors for propulsion
thrusters, and large electrical systems at both
medium and low voltages.

33

Systems

Low Voltage Power &


Propulsion Systems

Systems

Diode Front End


(DFE)

Low
Voltage

Transformer less
Active Front End
(AFE)

Low
Voltage

Dual-Active Front
End (D-AFE)

Low
Voltage

Variable Frequency
Active Front End
(VF-AFE)

Low
Voltage

Shaft Generator
and Auxiliary
Propulsion System

Low
voltage

34

Low Voltage Diode Front End (DFE)


Power and Propulsion System

GEs diode front end system utilizes proven drive technologies


in a conventional system configuration to provide an
established industry-standard solutionenabling operators
to benefit from fuel savings through the selection of electric
propulsion.
This solution is ideally suited for most dynamically positioned
(DP) classified vessels and other vessels with low voltage
generation.
Solution & Scope
GEs typical scope includes power
generation, low voltage propulsion
switchboards and thruster drive trains.

after which the pulse width modulated


(PWM) machine bridge feeds a standard
inverter rated, squirrel-cage induction
motor.

Individual thruster drive trains include


the converter transformers to provide
galvanic isolation and to provide the
requisite number of phase-displaced
supplies to feed the drive. The pulse
number of the diode front end of the
converter is selected to achieve a total
harmonic distortion within class limits

Such configurations are simple and


robust and are common in the market
today.
Benefits
An industry-standard solution
Simple and robust
Smallest possible converter size

Network Frequency

50 Hz or 60 Hz

Network Voltage

Low and medium voltage ( 690 V)

Installed Generation

Up to 12,000 kW installed power

Thruster Ratings

Up to 3,500 kW per thruster

Supporting Products

GE Marine Genset solutions


GE SEN Plus LV Switchgear
GE MV3000 DFE Converters

35

Systems

Low-Voltage Transformerless Active Front


End (AFE) Power and Propulsion System

GEs active front end system utilizes proven drive technologies


in a conventional system configurationproviding an
industry-standard transformerless solution. This enables the
selection of electric propulsion to achieve fuel savings in a
lighter and more compact footprint, increasing the space
available for cargo. This solution is ideally suited for most
dynamically positioned (DP) classified vessels and other
vessels with low voltage generation.
Solution & Scope
Low-voltage transformerless AFEbased solutions offer the same basic
functionality as the transformer-fed
diode front end (DFE) arrangement.
However, replacing the standard
transformer-fed diode front end
converter with an active front end
converter removes the need for large
and costly converter transformers.

regenerative, which can enable


additional benefits.
Benefits
Removes the need for large converter
transformers
Reduces harmonic distortion under
all loading conditions
Provides greater flexibility on system
design

Adding this active front end functionality Inherently regenerative


also significantly reduces harmonic
Reduces spares by standardizing
generation back in to the supply
power electronic components
network. Furthermore, it is inherently
Network Frequency

50 Hz or 60 Hz

Network Voltage

Low and medium voltage ( 690 V)

Installed Generation

Up to 24,000 kW installed power when used in a


two-split board arrangement

Thruster Ratings

Up to 4,000 kW per thruster

Supporting Products

GE Marine Genset solutions


GE SEN Plus LV Switchgear
GE MV3000 AFE Converters

Systems

36

Low Voltage Dual-Active Front End


(D-AFE) Power and Propulsion System

GEs dual-active front end system is an extension to the


standard AFE configuration, except it is configured to extend
the range of low voltage power systems, reduce failure
consequences and increase the utilization of installed power
electronics.
Solution & Scope
The D-AFE system leverages the
modular nature of our AFE converter
design to reduce the consequences
of a single point failure by increasing
utilization of the installed power
electronics.
Dual feeding thrustersfrom two
(or more) completely independent
switchboardsenables a dramatic
increase in the installed generating
power that can be accommodated at
low voltage.

independent switchboards) the loss


of any switchboard cannot result in
the loss of a complete thruster drive
thereby reducing the impact of the
failure condition.
Benefits
Dramatically reduces the
consequences of a worst-case
single point failure compared to
other configurations.
Accommodates a greater installed
engine capacity within a low voltage
propulsion system.

With each thruster being fed from


two separate drives (each fed from
Network Frequency

50/60 Hz or variable with VF-AFE

Network Voltage

Low and medium voltage

Installed Generation

Up to 24,000 kW installed power when used in a


two-split board arrangement

Thruster Ratings

Up to 4,000 kW per thruster

Supporting Products

GE Marine Genset solutions


GE SEN Plus LV Switchgear
GE MV3000 AFE Converters

37

Systems

Low Voltage Variable Frequency Active Front


End (VF-AFE) Power and Propulsion System

GEs low voltage VF-AFE system uses proven drive technologies


in a novel system configuration to increase operational
efficiency and reduce fuel consumption. It is ideally suited for
most dynamically positioned (DP) classified vessels and other
vessels with LV generation.
Solution & Scope
GEs VF-AFE system expands upon the
benefits of our standard AFE solution,
extending them further to enable
generator speedsand thus system
frequencyto be varied to enhance the
efficient use of engines.
This solution continuously monitors
loading and automatically adjusts
engine/alternator speeds (and thus
system frequency) to enable engines to
operate at the most efficient point.

Benefits
Savings of up to 15% specific fuel
consumption (SFC) can be achieved.
Emissions can be reduced due to
improve engine operation.
Smart engineering enables the use of
proven technology in an innovative
configuration that limits changes to
existing, familiar, system topology
thereby avoiding the need to retrain
crews.

The addition of link converters provides


a fixed frequency auxiliary system.

Network Frequency

75% to 100% of nominal

Network Voltage

Low and medium voltage

Installed Generation

Up to 24,000 kW installed power when used in


conjunction with dual active front end technology
Up to 12,000 kW when used in a conventional
configuration

Thruster Ratings

Up to 4,000 kW per thruster

Supporting Products

GE Marine Genset solutions


GE SEN Plus LV Switchgear
GE MV3000 AFE Converters

Systems

38

Low Voltage Shaft Generator and Auxiliary


Propulsion System (PTO/PTI)

A PTO generation solution not only utilizes surplus power from


the propulsion engines but also helps operate them at a more
efficient point. The PTI mode is an economical solution to
increase the power and efficiency of propulsion for any kind of
vessel, such as converting energy from the waste heat recovery
system of a main engine into electric power. This additional
power is used in the electric motor installed on the main shaft
line to increase the vessels speed. It can also be connected
to the gearbox on a medium-speed main engine propulsion
system. PTI mode can also be used with the main engine declutched, as an auxiliary propulsion system in case of main
engine maintenance or emergency.
Solution & Scope
Typical scope includes a generation
system delivering low voltage
electrical power to main switchboards.
Completely reversible, it can also be
used in motor mode (PTI).
Individual drive trains include an Active
Front End (AFE) converter. According
to network voltage level, it can be
connected directly to the grid or via
a step-down transformer. It uses an
AFE configuration and pulse width
modulated (PWM) filter to achieve line
current harmonic content within marine
standard class limits. The PWM machine
bridge feeds a standard squirrel-cage
induction motor directly-mounted on
the shaft or connected to the shaft via
a gearbox.
39

Benefits
Redundancy of electric power
sources (bidirectional mode PTI/PTO)
Independence of main engine with
regard to gensets
Improved genset integration (less
gensets to be installed)
Economic generation coming from
the main engine
Motor installation directly on shaft
availability (for robustness)
Provides simple and economic way to
increase propulsion power
Redundancy of propulsion system

Systems

Network Frequency

50 Hz or 60 Hz

Network Voltage

Low and medium voltage

Propulsion Ratings

Up to 4,000 kW per motor

Supporting Products

GE Marine Genset solutions


GE SEN Plus LV Switchgear
GE MV3000 AFE Converters

Systems

40

Medium Voltage Power &


Propulsion Systems

Electric power generation and propulsion is


a solution optimized for an environmentally
aware era, and which answers shipyard and
ship-owners needs for fuel economy, higher
flexibility (both for installation and operation),
better comfort on board, increased availability
and an inherent capacity to be configured for
fault tolerance and graceful degradation. GE
is a leading specialist in power and propulsion
system packages including prime movers,
generators, electrical distribution, fixed or
variable speed drives and motors for propulsion
thrusters, and large electrical systems at both
medium and low voltages.

41

Systems

Medium Voltage Power &


Propulsion Systems
Diode Front End
(DFE)

Medium
Voltage

Medium
Voltage

Transformer less
Active Front End
(AFE)

Shaft Generator
and Auxiliary
Propulsion System

Systems

Medium
Voltage

42

Medium Voltage Diode Front End


(DFE) Power and Propulsion System

GEs diode front end system utilizes proven drive technologies in


a conventional system configuration to provide an established
industry-standard solutionenabling operators to benefit from
fuel savings through the selection of electric propulsion.
This solution is ideally suited for larger vessel requiring
medium voltage power generation.
Solution & Scope
GE can deliver a customized and
fully-integrated power generation,
distribution and propulsion drive system
including remote control.
Individual drive trains include converter
transformers necessary to provide
galvanic isolationcustomized to
provide the requisite number of phasedisplaced supplies to feed the required
number of pulses on the drive. The
DFE converter is selected to achieve
total harmonic distortion within class
limits, after which the pulse width
modulated (PWM) machine bridge
feeds an induction motor, according to
application.

To achieve higher power ratings or


increased redundancy two converters
can be installed in parallel to feed the
induction motor.
These simple and reliable configurations
utilize a robust induction machine.
Benefits
Marine sea-proven solution
Simple and robust
High reliability
Enhanced availability and simple
maintenance
High global efficiency
Improved commissioning and
installation costs

Network Frequency

50 Hz or 60 Hz

Network Voltage

Medium voltage (up to 13,800V)

Propulsion Ratings

Up to 24,000kW

Supporting Products

GE Marine Genset solutions


GE SecoGear MV Switchgear
GE MV7000 DFE Converters
GE MV3000 DFE Converters
GE Propulsion Motors

43

Systems

Medium Voltage Transformerless Active


Front End (AFE) Power and Propulsion System

GEs transformerless AFE system provides a proven marine


solution avoiding the need for large converter transformers.
Solution & Scope
Benefits
GE can deliver a customized and
Removes the need for large converter
fully-integrated power generation,
transformers (which means less
distribution and propulsion drive system
weight and smaller footprint)
including remote control.
Reduces harmonic distortion under
all loading conditions
Individual drive trains consist of a self Provides greater flexibility on system
commutated, four-quadrant inverter
design
with insulated-gate bipolar transistor
Inherently regenerative
(IGBT) modules and Clean Power filter.
Reduces spares by standardizing
It operates as an intelligent converter
bridge components
providing smooth speed control for an
induction motor, according to application. Simple and robust
High reliability
Medium-voltage transformerless
Enhanced availability and simple
AFE-based solutions offer the same
maintenance
functionality as the transformer-fed DFE
High global efficiency
arrangement. However, replacing the
Improved commissioning and
standard transformer-fed DFE converter
installation costs
with an AFE converter removes the need for Extremely high drive dynamic
large and costly converter transformers.
performance
Higher power factor on the network,
Adding AFE functionality significantly
with possible reactive power
reduces harmonic generation back into
compensation
the supply network.
Network Frequency

50 Hz or 60 Hz

Network Voltage

Medium voltage (3,300V)

Propulsion Ratings

3,500kW to 7,000kW

Supporting Products

GE Marine Genset solutions


GE SecoGear MV Switchgear
GE MV7000 AFE Converters
GE VDM2500 Naval Drive
GE Propulsion Motors

Systems

44

Medium Voltage Shaft Generator and


Auxiliary Propulsion System (PTO/PTI)

A PTO generation solution not only utilizes surplus power


from the propulsion engines but also helps operate them at a
more efficient point. The PTI mode system is an economical
solution to increase the power and efficiency of propulsion
for any kind of vessel, such as converting energy from the
waste heat recovery system of a main engine into electric
power. This additional power is used in the electric motor
installed on the main shaft line to increase the vessels speed.
It can also be connected to the gearbox on a medium-speed
main engine propulsion system. PTI mode can also be used
with the main engine de-clutched, as an auxiliary propulsion
system in case of main engine maintenance or emergency.
Solution & Scope
Typical scope includes a generation
system delivering medium voltage
electrical power to main switchboards.
Completely reversible, it can also be
used in motor mode (PTI).

Benefits
Redundancy of electric power
sources (bidirectional mode PTI/PTO)
Independence of main engine with
regard to gensets
Improved genset integration (less
gensets to be installed)
Individual drive trains include an Active
Economic generation coming from
Front End (AFE) converter. According to
the main engine
network voltage level, it can be connected
Motor installation directly on shaft
directly to the grid or via a step-down
availability (for robustness)
transformer. It uses an AFE configuration
Provides simple and economic way to
and pulse width modulated (PWM) filter
increase propulsion power
to achieve line current harmonic content
Redundancy of propulsion system
within marine standard class limits. The
PWM machine bridge feeds a standard
squirrel-cage induction motor directlymounted on the shaft or connected to the
shaft via a gearbox.

45

Systems

Network Frequency

50 Hz or 60 Hz

Network Voltage

Medium voltage (3,300V, 6,600)

System Ratings

Up to 6,600 V per motor

Supporting Products

GE Marine Genset solutions


GE SecoGear MV Switchgear
GE MV7000 AFE Converters
GE Propulsion Motors

Systems

46

Offshore Systems

GE offshore systems are installed on more than


100 drill ships, semi-submersibles, jack-ups and
platforms. Through our extensive experience
GE has acquired expertise in all conceivable
environments from the tropical waters off Brazil
to the icy waters off Russias northern and far
eastern coasts.

47

Systems

Offshore Systems

AC Drilling Variable
Frequency Drive
System

Drive

Diverter Systems

Diverter

Marine Riser
Systems

Riser

Subsea Connectors

Systems

Connector

Subsea (BOP)
System

BOP

SeaONYX BOP
Control System

BOP

BOP Multiplex
Control Systems

BOP

48

AC Drilling Variable Frequency


Drive System

GEs water-cooled common DC rail multi-inverter system has


combined multiple drive systems into a singular construction
to provide an improved footprintand an ideal solution for
energy transfer during motoring and braking cycles.
Solution & Scope
GEs system utilizes proven technology
to provide a cost effective, high
performance solution. Available with
a 12- or 24-pulse diode front end (DFE)
rectifier, the system can be designed as
a singular construction or split across a
number of assemblies.
Optional assignment sections and bustie arrangements reduce the footprint
and increase the redundancy, flexibility
and availability of critical loads.
Its comprehensive interfacing
capability with third-party integrated
drilling instrumentation and control
systems enable the system control to
be executed within the drilling multi-

inverter systemor within the thirdparty drilling control system.


Benefits
Modular, maintenance-friendly
construction.
Reduced system harmonics.
Low dv/dt output prolonging motor life.
Improved pulse width modulated
(PWM) strategy resulting in reduced
motor losses with subsequent lower
motor temperature rise.
High level of redundancy built-in with
easy isolation.
ATEX Certification with multiple motor
manufacturers.
Arc containment design for operator
protection

Supply

12/24 Pulse

Input Voltage

730V-770V

Output Voltage

0 to 690 Vac

Power Rating

5,000 kVA per 12-pulse supply

IP Rating

IP44

Supporting Products

GE MV3000 Converters
GE 5GE B22 Drilling Motors
GE 5GE B28 Drilling Motors

49

Systems

Diverter Systems

GEs diverter systems safely vent shallow gas flows from


bottom-founded or floating rigs.

Solution & Scope


Benefits
GEs diverter systems can protect
Protects installation and personnel
against shallow gas kicks during
from shallow gas kicks during drilling
drilling operations. In the event of a kick,
operations.
the diverter seals around the drill-pipe
Available in a range of configurations
and diverts gases safely overboard.
to suit the specific needs of the vessel
builder or operator.
Variable outlet sizes and orientations
accommodate virtually any rig
design. External valves allow for rig
design variations and valve/actuator
configuration preferences.

GEs diverter systems are available in a broad array of configurations and they
can be customized to the specific requirements of vessel builders or operators.
Please contact a GE representative for more information.

Systems

50

Marine Riser Systems

GEs marine riser systems serve as the conduit between


a drilling vessel and the subsea blowout preventer during
drilling operations.

Solution & Scope


GE provides complete marine riser
solutionsincluding risers, telescopic
joints, tension rings and adapters, plus
spiders and gimbals designed for safe
and efficient connectionsthat are
among the most widely used in the
world.
With pioneering designs, consistent
product support, and field proven
designs, these marine riser systems
help set the benchmark for reliability,
deepwater performance, ease of use,
and safety.

Benefits
Designed for high tensile loads and
bending moments found in modern
deepwater drilling operations.
Riser adapters and spiders enable
safe, rapid makeup and breaking of
connections.
Tension ring designs simplify riser
running and retrieval.

GEs marine riser systems are available in a broad array of configurations,


customized to the requirements of vessel builders or operators. Please contact
a GE representative for more information.

51

Systems

Subsea Connectors

GEs subsea connectors are used to connect systems


subseasuch as blowout preventer systems (BOP) to
subsea wellheads.

Solution & Scope


GEs subsea connectors are a trusted
industry standard for subsea wellhead
and BOP connections.

Benefits
Exceptional bending load capacities
and fatigue life characteristics.

H4 connectors offer metal-to-metal


Inconel seals for corrosion resistance
Our lightweight, smaller footprint,
and damage protection.
robust connectors use our industryrenown metal gasket sealing technology Flex joints provide internal pressure
containment up to 3,000 psi, and
designed to withstand internal pressures
up to two million lbs. of tensile load
to 15,000 psi and temperatures to
capacity.
350F making them an ideal solution
for extreme-environment drilling
applications.

GEs subsea connectors are available in a broad array of configurations,


customized to the requirements of vessel builders or operators. Please contact
a GE representative for more information.

Systems

52

Subsea Blowout Preventer (BOP)


System

GEs BOP system is a pressure control device developed to


provide safety for drilling crews and the environment.

Solution & Scope


The BOP system is the offshore energy
industrys most mission-critical piece
of equipment when drilling a well. It is
the last line of defense between oil or
gas and the ocean, designed to operate
in near-freezing waters two-and-a-half
miles below the surface. And it must
work every time it is called upon. With
our significant track record of system
innovation and performance, GE can
provide BOP systems for every type of
offshore drilling vessel, operating in all
major offshore regions.

Benefits
Enables subsea drilling to water
depths of 12,500 feet.
Contains wellbore pressures to
15,000 psi at up to 350F.
Shears drill pipe and some tool joints
to 6-5/8 in diameter (when properly
equipped).
Annular and Ram BOP systems are
designed for extended-duration
deployments, to help reduce
costs associated with unplanned
downtime.

GEs subsea BOP Systems are available in a broad array of configurations,


customized to the requirements of the vessel builder or operator. Please contact
a GE representative for more information.

53

Systems

SeaONYX BOP Control System

GEs SeaONYX BOP Control System and operator interface


can improve system maintenance and support via its robust,
scalable architecture.
Solution & Scope
GE is leveraging its system control and
data acquisition technologies developed
for nuclear and hydroelectric facility
operators for the needs of the offshore
driller. Our SeaONYX system utilizes GEs
proven Mark* VIe architecture to deliver
a robust BOP control system that can
meet both current and future control
capacity needs.
SeaONYX improves BOP system
diagnostic capabilitiesand provides
a platform for remote connectivity
for offsite system management. The
onboard cabinet design features

hot-swappable components that can


significantly accelerate uptime in the
event a replacement is required.
Benefits
Applies GEs proven Mark VIe system
control technologies to offshore
drilling operations
Scalable design accommodates
changing operator requirements
Enables remote connectivity for
offsite monitoring and control
Enhances system diagnostics reporting
Increases system uptime with
hot-swappable components

Configuration

Dual

Speed

600 MHz

Cooling

Convection

Ports

5 Ethernet, 1 USB, 1 COM

Voltage Range

18 V to 32 V dc

Operating Temp

-30C to 65C (-22F to 149F)

Diagnostic LEDs

Link, Act, Power, Online, Flash, DC, Diagnostic, On, OT

Storage

-40 C to 85C (-40F to 185F)

Humidity

5% to 95%, non-condensing

Certifications

DNV

Systems

54

Blowout Preventer (BOP) Multiplex


Control Systems

GEs multiplex control systems can translate control


commands from the driller into hydraulic actuation at the BOP
system to operate mechanical systems.

Solution & Scope


GEs leading blowout preventer
control systems can provide reliability,
functionality and versatility. With a
strong focus on the critical deepwater
environment, our Hydril Pressure Control
Multiplex (MUX) BOP Control System
has repeatedly set the benchmark for
reliability and time spent on bottom.
We can also provide shallow-to-medium
depth, piloted subsea systems and
high-quality surface BOP control units
for demanding applications in extreme
climates.

55

Benefits
Deepwater MUX proven in water
depths up to 12,500 feet.
Pod-based Mini-MUX enables quick
changeout on surface BOPs and
jackup rigs.
Direct-piloted systems for shallow
to medium water depths improve
drilling uptime.
Technical Specifications
GEs BOP Multiplex Control Systems
are available in a broad array of
configurations, customized to the
specific requirements of vessel builders
or operators. Please contact a GE
representative for more information.

Systems

Systems

56

Automation, Control and


Condition Monitoring Systems

57

Systems

Automation, Control and Condition


Monitoring Systems
Visor Asset
Management

Systems

Asset
Management

Bently Nevada
Critical Asset
Condition
Monitoring and
Protection Systems

Condition
Monitoring

Bently Nevada
Auxiliary Asset
Condition
Monitoring and
Protection Systems

Condition
Monitoring

System 1* Dry Gas


Seal RulePak

Condition
Monitoring

58

Visor Asset Management

GEs Visor Asset Management offering completes our


integrated marine systems solution improving productivity
and availability through total situational awareness. It
includes remote connection to equipment, logging of data and
online expert support, as well as advanced decision-making
support. Other features are intelligent alarm and incident
response, and predictive maintenance.
Solution & Scope
GEs Visor Asset Management solution
is comprised of three offerings:
Offering 1 Visor Connect:
Takes a system approach to remote
connection and provides a single
interface to site equipment.
Offering 2 Visor Insight:
Provides situational awareness
to operators on siteand from
headquartersenabling fleet
management.

Benefits
Our Visor Asset Management solution
provides remote support, data logging
and equipment prognostics:
Customers have access to GEs global
services organization.
Customers can access 24/7, 365 days
a year.
Customers are supported from
anywhere in the world with real-time
support and advice.

Offering 3 Ad Visor:
Provides a range of analytics that
enable effective maintenance
scheduling, through to predictive
maintenance.
GE Industrial PC

59

Rxi Intel i7 2.5 GHz, 4-slot, 8 GB

Systems

Systems

60

Bently Nevada Critical Asset Condition


Monitoring and Protection Systems

GEs Bently Nevada solutions help protect your machinery


from catastrophic failures and the costs of those failures.
Through these solutions, we deliver information that allows
you to perform maintenance when conditions not calendars
dictate.
Our solutions allow you to capture baseline machinery
conditions, pre- and post-maintenance, giving you a reference
for advanced decision-making.
Solution & Scope
Benefits
For more than 50 years, the Bently
Proactive maintenance cost
Nevada product line has been
savings. A proactive maintenance
recognized for its industry leadership
program enabled by our Bently
in machinery protection and condition
Nevada condition monitoring
monitoring. Today, with more than 1
solutions for an off-shore platform
million installations worldwide, the
operator (producing about 250,000
Bently Nevada 3500 Series Machin-ery
bpd and 50 mcfd gas production)
Monitoring System is a proven choice for
during a two-year period saved
machine protection. And, our System 1*
$180 million in avoided produc-tion
Condition Monitoring and Diagnostics
loss and $3.5 million in avoided
Software Platform enables real-time
equipment catastrophic failure.
enhanced effectiveness of equipment
Quick system payback. By using
and selected processes, condition
System 1 to predict equipment
monitoring, and event diagnostics.
malfunc-tions and by reducing runOur product quality, deep application
to-failure behavior, another customer
expertise, and highly competent locally
realized a six-month system payback
available services help protect your
on a Bently Nevada solution set
condition monitoring investment as well.
installed on a 250,000 bpd FPSO. This
also allowed the operator to avoid
many abnormal incidents, reduce
lost profit opportunities, reduce the
maintenance budget and improve
staff productivity.
61

Systems

3500 Series Machinery


Monitoring System

The Bently Nevada 3500 Monitoring System


provides continu-ous, on-line monitoring
suitable for machinery protection and asset
condition monitoring applications.

Certified

3500 is designed to fully comply with the


American Petroleum Institutes Standard API 670,
the worlds most widely used specification for
machinery protection systems. For reciprocat-ing
compressor applications, 3500 meets API 618
requirements as well. It can also be ordered with
DNV and Class NK certifica-tions for maritime
applications, such as offshore platforms and ship
propulsion. And, when used as part of a safety
instru-mented system, TV Functional Safety
Certification can be supplied for applications
requiring up to Safety Integrity Level (SIL) 3. In
addition, 3500 is approved to meet relevant
Canadian Standards Association (CSA), Factory
Mutual (FM), GOST, ATEX, and CE requirements

System 1

System 1 is GEs patented condition monitoring


software plat-form for real-time optimization of
equipment and selected processes, condition
monitoring, and event diagnostics. Similar in
concept to a process control system which
allows users to understand, diagnose, and
control their process conditions in real time, the
Bently Nevada System 1 platform provides this
capability for the assets that drive your process.

Systems

62

Bently Nevada Auxiliary Asset Condition


Monitoring and Protection Systems

GEs Bently Nevada* asset condition monitoring solutions


deliver information that allow you to perform maintenance
when conditions not calendars dictate. These solutions
let you capture baseline machinery conditions, pre- and postmaintenance, giving you a reference for advanced
decision-making.

Solution & Scope


Benefits
GEs Bently Nevada solutions
Proactive maintenance cost
encompass equipment where lost
savings. A proactive maintenance
profit opportunities are the dominant
program enabled by our Bently
economic driver. In addition to our
Nevada condition monitoring
3500 Series Machinery Monitoring and
solutions for an offshore platform
Protection System solutions, our plantoperator (producing about 250,000
wide approach encompasses our SCOUT
bpd and 50 mcfd gas production)
portable data collectors, our EI.mesh
during a two-year period saved $180
wireless condition monitoring solution,
million in avoided production loss and
and our AnomAlert General Industrial
$3.5 million in avoided equipment
Motor condition monitor capable of
catastrophic failure.
monitoring almost any motor in any
Quick system payback. By using
plant. AnomAlert is also able to monitor
System 1 to predict equipment
motor-driven loads such as pumps, fans,
malfunctions and by reducing runblowers, and compressors. Our System
to-failure behavior, another customer
1* Condition Monitoring and Diagnostics
realized a six-month system payback
Software platform enables real-time
on a Bently Nevada solution set
improvement in equipment and selected
installed on a 250,000 bpd FPSO. This
processes, condition monitoring, and
also allowed the operator to avoid
event diagnostics.
many abnormal incidents, reduce
lost profit opportunities, reduce the
maintenance budget, and improve
staff productivity.

63

Systems

SCOUT Portable Vibration


Analyzers

The SCOUT platform offers the power and


convenience of dual- or four-channel
measurement and dual-plane balancing to
support all your plant condition monitoring
needs from route-based data collection to
machinery analysis and balancing.

Essential Insight.mesh
Wireless Condition Monitoring

Fully compliant with ISA-100.11a, Essential


Insight.mesh can be deployed for a wide variety
of plant assets even in the most inaccessible
areas. Since there are no wires to run, the
installation is quick, straightforward, economical,
and enables most plants to go from start of
deployment to data collection in less than two
days.

AnomAlert

AnomAlert Motor Anomaly Detector is a system


of software and networked hardware that
continuously identifies faults on electric motors
and their driven equipment. It is permanently
mounted, generally in the motor control center
and is applicable to 3-phase AC, induction or
synchronous, fixed or variable speed motors.

System 1

System 1 is GEs patented condition monitoring


software platform for real-time optimization of
equipment and selected processes, condition
monitoring, and event diagnostics. Similar in
concept to a process control system which
allows users to understand, diagnose, and
control their process conditions in real time, the
Bently Nevada System 1 platform provides this
capability for the assets that drive your process.

Systems

64

System 1* Dry Gas Seal RulePak

GEs System 1* Dry Gas Seal RulePak is an online conditioning


monitoring solution that helps reduce unexpected outages
involving dry gas seal components and gas supply systems.
RulePak enables the online condition of the sealing
system to continuously identify early warning symptoms
associated with the most common seal failure modes. Hence,
maintenance planning can fix most problems that would
result in unplanned out-ages.

Solution & Scope


Benefits
Data from instruments within the seals Increased availability. While a
and seal gas control systems can be
process upset, recycle control failure
passed to the System 1 platform via
or misconfigura-tion can cause a
standard OPC, MODBUS* or custom
compressor surge, the insight that
system integration op-tions.
RulePak provides into the extent
The Dry Gas Seal RulePak receives the
of a dry gas seal condition change
online data and converts it to Actionable
can inform decisions that enable
Informa-tion* with automatic early
continued op-eration and, therefore,
warning advisories to operators and
extended availability.
maintenance planners.
Increased reliability. Since the Dry
With dry gas seals being applied on
Gas Seal RulePak was developed
processes above 15,000 PSI today, these
using Failure Mode Effect Analysis
higher discharge pressures typically
(FMEA) tables, operators can process
result in more failure and shortened
the online data im-ported into the
failure time detection. The RulePak
RulePak to catch a failure mode early
can identify potential asset issues by
and make proactive decisions to
providing online condition-change adextend the overall reliability of the
visories.
seals.

65

Systems

Less maintenance cost and


production revenue loss. Since it
can identify root causes faster, the
System 1 platforms troubleshooting
capabilities lessen the im-pact of
upstream and downstream process
problems, saving production
revenue and reducing costs
associated with reactive repairs.

Added value. The Dry Gas Seal


RulePak complements the
other RulePaks for cen-trifugal
compressors that are available for
the System 1 platform.

Decreased personnel and


environmental risk. The proactive
condition advisories that RulePak
makes available to local operations
and remotely located machinery
experts and maintenance planners
can lower the risk to personnel and
the environ-ment from a leakage
event involved with highly toxic
compression processes.
System 1

System 1 is GEs patented condition monitoring


software plat-form for real-time optimization of
equipment and selected processes, condition
monitoring, and event diagnostics. Similar in
concept to a process control system which
allows users to understand, diagnose, and
control their process conditions in real time, the
Bently Nevada System 1 platform provides this
capability for the assets that drive your process.

Dry Gas Seal System 1


RulePak

Enables customers to understand their seal


health and take appropriate action ranging from
run to next outage to im-mediate shut down
and repair.
Increases the ability to reduce process gas
leakage during pro-duction runs and reduce flare
events due to leakage.
Enables Condition Based Maintenance for
compressor dry gas seal system and provides
proactive advisories on the most common failure
modes enabled at levels below control or protection alarms and trip setpoints.

Systems

66

Bespoke Solutions

67

Systems

Bespoke Solutions

E-House Integrated
Automation &
Power distribution

SeaSmart Offshore
PackageTM

Enhanced
Generator
Monitoring System
(EGMS)

EMCAT Linear
Motor Launchers

Systems

68

E-House Integrated Automation and


Power Distribution System

GEs prefabricated modular enclosure is designed to house,


distribute and control medium and low voltage power.
Solution & Scope
As a single supplier, GE can provide
an integrated automation and power
distribution system. Our E-House
system provides electrical power at
various voltages and controls process
equipment such as pumps, compressors
and turbinesas well as protecting
critical power requirements through
black-out prevention.
Benefits
Full turnkey supply
Architectural designincluding
explosion, thermal and acoustic
requirements protection
Static and dynamic loading
calculation and management

Fabrication management
E-House assembly and internal
equipment installation
Project management
Electrical design studies and
calculation
Pre-delivery testing and
commissioning
Reduced risk
Lower CAPEX and improved
availability
Single supplier solution
Load out of module
Transportation to site

The E-House internal


product scope of
supply includes, but
is not limited to:

Supporting Products

GE SecoGear MV Switchgear
GE SEN Plus LV Switchgear
GE MV7000 Converters
GE MV3000 Converters
GE Vessel Automation Systems

69

MV and LV switchboards and transformers


Variable frequency drives
Energy management (automation) system
HVAC
Cabling
Lighting
Fire and gas safety system
Alarm systems
CCTV
Communication systems

Systems

Systems

70

SeaSmart Offshore PackageTM

GEs SeaSmart Offshore PackageTM solutions offer turbogeneration design that evolves with the changing needs
of FPSO, spar, TLP and semi-submersible applications. Our
solutions can include either an 18-34 MW LM2500/ LM2500+/
LM2500+G4 gas turbine or a PGT25/ PGT25+/ PGT25+G4 gas
turbine, each with two possible configuration options.
Solution & Scope
Benefits
GEs SeaSmart Offshore PackageTM
Reduced package weight. Advanced
solutions help you achieve higher levels
composite materials were key to
of efficiency at offshore wells through
significantly reducing the overall
ultra-high reliability and availability, low
weight of the latest SeaSmart
maintenance requirements, integrated
packages.
controls and auxiliaries, and the
Increased operating efficiency.
flexibility to grow. Configurations include
New composite materials also
one of two industry-leading turbines:
helped increase operating efficiency
through reduced vibrations, power
LM2500 marine gas turbine: This
consumption and other advantages.
compact, simple-cycle, two-shaft,
high-performance engine is easy to
Decreased emissions. A new filter
install and maintain and offers high
house design decreased emissions
thermal efficiency, low fuel and airflow
and particle deposits while increasing
per horsepower.
efficiency and overall package
performance.
PGT25+G4 gas turbine: This 34
MW unit consists of an enhanced
LM2500+G4 gas generator and a
two-stage, high-speed power turbine
module with increased flow capacity.
It delivers high efficiency, reliability,
fuel flexibility and low emissions.

71

Enhanced filtration efficiency. The


new filtration system includes HEPA
filters that are 99 percent efficient,
water tight and salt repellent with a
high burst pressure and pre-filters
that eliminate 97 percent of water
content.

Systems

Better inlet flow. Our new inlet


plenum design achieves smoother
air suction with less turbulence for
overall improved inlet flow.
Improved maintenance access.
The turbine enclosure was simplified
for improved maintenance access.
Additionally, a variety of features
like 4H lock-out, 8k BSI, fast turbine
exchange, an online washing
system, as well as improvements
in ergonomics and safety further
reduced maintenance requirements.

Faster, more flexible installation.


A new standard base frame design
accommodates various configuration
options for added flexibility, while
installation requirements are
significantly reduced, with 60 percent
less cable laying and 40 percent less
interconnecting piping. Installation
and commissioning is 40 percent
faster (14 weeks versus 23 weeks).
Excellent experience and support.
GE maintains advanced engineering,
manufacturing, testing and service
facilities around the world to provide
the localized support you need. Our
offshore solutions in particular are
supported by centers in Italy, the UK,
Norway, Australia and the United
States.

2013 SeaSmart Offshore Package Solution


Footprint

147 sq. meters

Weight

Approximately 152 tons

Includes

Integrated auxiliaries
Remote I/O
Further improvement on fast gas turbine installation/
removal
Reduction in installation and commissioning
8,000 hour BSI (base/plus)
Ergonomic and safety design features
Composite inlet plenum
Compact EH lter system
Slow turning system
Integrated online washing system

Systems

72

Enhanced Generator Monitoring


System (EGMS)

GEs EGMS system extends the functionality of the protection


system. This enables safe and reliable operation in closed-bus
or closed-ring operationallowing the operator to achieve
fuel savings without compromising power system integrity.
Solution & Scope
The independent EGMS system provides
enhanced monitoring of the engine,
generator, automatic voltage regulator
(AVR), governor, and power management
system (PMS). This protects power
system integrity from generator and
transducer faults (such as loss of speed
feedback causing healthy engines to be
tripped on reverse power. It also meets
class requirements for DP3 closed-bus
power systems.

Benefits
Increased system integrity due to robust
identification of generator faults.
Enables closed-bus DP3 operations,
typically reducing fuel consumption
by 8%.
Reduced emissions.
Reduced maintenance costs.
Integrated diagnostic data for the
whole power system via the ViSOR
System.

Closed-bus DP3 operation reduces


the number of running generators,
enabling typical 8% reduction in fuel
consumptionand achieving reductions
in operation and maintenance costs.
EGMS provides diagnostic data for the
whole generator set, and when coupled
with the ViSOR System, provides high
resolution data of system faults.

Functions

Engine monitoring
Governor monitoring
AVR monitoring
PMS monitoring
I/O supervision

73

Systems

Systems

74

EMCAT Linear Motor Launchers

GEs Electromagnetic Catapult Launch System (EMCAT)


provides a scalable and modular aircraft launch capability for
use in the naval arena and other special applications.
EMCAT linear motor launchers can provide significant cost
savings throughout their life cycleproviding increased
launch flexibility and accurate thrust control to lessen
airframe stress. The technology is applicable to both manned
and unmanned aerial vehicles (UAV) that previously were
either not deployable at sea or required costly Rocket-Assisted
Take Off (RATO) or steam catapult systems.
The EMCAT system provides a huge new opportunity for
large unmanned aerial vehicles (UAVS) in naval operations
and other applications requiring high speed and acceleration
linear motion in an accurately controlled manner.
Solution & Scope
GEs electromagnetic launch systems
can be tailored to meet the required
aircraft launch speed, take-off mass,
launch length and platform size. Low
and medium voltage advanced linear
induction motor (MV ALIM) solutions are
available. The highest rated tactical
launch system and linear machine
provides sufficient thrust to launch
larger airframes, including the F35-C.

75

EMCATs proven-technology launchers


have three key hardware elements:
high-power linear motors and
associated converters, an energy
storage system and a control scheme to
manage charging and rapid discharging
of the energy store into the track.
With its unique expertise GE designs,
manufactures and tests in-house all key
components required in the catapult
system.

Systems

Benefits
Over a decade of development and
dedicated land-based test facility.

Intrinsic characteristics almost


eliminate any vibrations transmitted
onto the airframe due to increased
acceleration; improving both
Careful design and integration across
airframe and on-board equipment
the EMCAT familysimple and robust
campaign life.
with minimum impact on existing
Energy storage in rotary or capacitor
platforms power systems.
configurations.
Sensor-less control to substantially
Electromagnetic shuttle braking.
reduce component count; potential
variations in airframe speed
Wheel-less shuttle system.
during launch are automatically
Low maintenance and low throughcompensated without human
life costs.
intervention.
Modular system allowing
development for almost any aircraft
as a complete package.

For EM launch systems featuring advanced linear induction motor technology:


EMCAT Type

LV

Thrust

20 kN to 180 kN

100 kN to 1 MN

Power

3,000kW to 10,000kW

5,000kW to 80,000kW

Energy

0.8 MJ to 12 MJ

2 MJ to 100 MJ

Speed

0 to 110 m/s

0 to 90 m/s

Systems

MV

76

POWER

Diesel Engines

GE Marines family of medium-speed diesel


engines includes its L250 inline engine as well as
its V250 and V228 engine model platforms.
The engines deliver continuous power, ranging
from 1,308 kW to 4,650 kW (1,754 hp to 6,235 hp)
and can be configured to meet U.S. EPA Tier
3 and EPA Tier 4i as well as IMO MARPOL Annex
VI Tier II and Tier III emissions levels. Each engine
features a high-capacity turbocharger,
efficient combustion design, electronic fuel
injection (EFI) and can be integrated into marine
and stationary systems to meet strict emissions
levels. Currently operating in some of the most
challenging industrial environments worldwide,
GEs engines are dependable, long-lasting,
durable and efficient.

79

Power

Diesel Engines

Power

L250/V250/V228
Series

1,308 kW
to
4,650 kW

L250/V250 Series

1,550kW
to
4650kW

Genset Solutions

1,500kW
to
4,500kW

80

L250/V250/V228 Series Diesel Engine

The engines deliver continuous power, ranging from


1,308 kW to 4,650 kW (1,754 hp to 6,235 hp) and can be
configured to meet U.S. EPA Tier 3 and EPA Tier 4i as well as
IMO MARPOL Annex VI Tier II and Tier III emissions levels.
Solution & Scope
GE Transportation has been serving the
transportation industry for more than a
century. For more than 40 years, we have
designed and built high-performance
diesel engines and have become one of
the largest manufacturers of mediumspeed engines in the world.

Benefits
V228 is designed for high reliability and
low life-cycle costs
Rigid cast mainframe

Along with the L250 engine, GEs family of


medium-speed engines includes 8-, 12and 16-cylinder V configurations that can
be configured to meet IMO Tier II, EPA Tier
3 as well as EPA Tier 4i in compliance with
IMO Tier III.

High-strength pistons

With more than 15,000 engines


operating worldwide in some of the most
challenging industrial environments, GEs
medium-speed engines are dependable,
long-lasting, durable and efficient. From
tugboats in Turkey and fishing vessels in
Peru to offshore construction vessels in
Norway and ferries in Texas, GEs marine
engines are supported by an extensive
global parts distribution and service
network.

High-performance turbocharger
Unitized power assembly
Electronic fuel injection (EFI)
Segmented camshaft
Heavy-duty crankshaft
Tolerant tri-metal main bearings
Can be configured to meet IMO Tier
II, EPA Tier 3 as well as EPA Tier 4i in
compliance with IMO Tier III.
The L250 EPA Tier 3/IMO Tier II Engine
is marine-class compliant and meets
U.S. EPA Tier 3 emission requirements,
a proactive approach to fuel savings
and emissions reduction natural to GE.
Depending on the application and duty
cycle, the L250 offers an average 12%
fuel savings when compared to the
V228 engine.
L/V250 EPA Tier 4i/IMO Tier III Engines
will reduce key missions by more than
70% and enables in-engine compliance
with upcoming EPA Tier 4i and IMO Tier
III emissions standards.

81

Power

L250 IMO Tier II

900 rpm
1,000 rpm

1,050 rpm

6L250

8L250

Continuous1

1,498 kW (2,009 hp)

1,498 kW (2,009 hp)

Max2

1,648 kW (2,210 hp)

1,498 kW (2,009 hp)

Continuous1

1,664 kW (2,232 hp)

1,498 kW (2,009 hp)

Max

1,831 kW (2,455 hp)

1,498 kW (2,009 hp)

Continuous

1,748 kW (2,344 hp)

1,498 kW (2,009 hp)

Max2

1,922 kW (2,578 hp)

1,498 kW (2,009 hp)

6L250

8L250

Continuous1

2,726 kW (3.655 hp)

3,632 kW (4,870 hp)

Max2

2,998 kW (4,021 hp)

3,995 kW (5,357 hp)

Continuous1

3,028 kW (4,060 hp)

4,038 kW (5,415 hp)

Max2

3,330 kW (4,466 hp)

4,442 kW (5,957 hp)

3,180 kW (4,265 hp)

4,239 kW (5,865 hp)

3,499 kW (4,692 hp)

4,664 kW (6,254 hp)

V250 IMO Tier II

900 rpm
1,000 rpm

1,050 rpm

Continuous

Max2

V228 IMO Tier II


8V228

12V228

16V228

Continuous1

1,307 kW
(1,753 hp)

1,961 kW
(2,630 hp)

2,614 kW
(3,506 hp)

Max2

1,438 kW
(1,928 hp)

2,157 kW
(2,893 hp)

2,876 kW
(3,857 hp)

Continuous1

1,453 kW
(1,948 hp)

2,179 kW
(2,922 hp)

2,905 kW
(3,896 hp)

Max2

1,598 kW
(2,143 hp)

2,397 kW
(3,214 hp)

3,196 kW
(4,286 hp)

Continuous1

1,525 kW
(2,045 hp)

2,289 kW
(3,070 hp)

3,057 kW
(4,100 hp)

Max2

1,678 kW
(2,250 hp)

2,518 kW
(3,375 hp)

3,363 kW
(4,510 hp)

900 rpm

1,000 rpm

1,050 rpm

Power

82

L250/V250 Series Diesel Engine


EPA T4i IMO TIII

GE Marines L250 and V250 Series Diesel Engines ranging


from 1550kW to 4650kW meeting EPA Tier 4i and IMO Tier III
emissions standards. Non-SCR diesel technology requires no
after-treatment.
Solution & Scope
As a global leader in emissions-reducing
solutions, GE Marine again is at the
forefront with its breakthrough non-SCR
diesel technology that requires no ureabased after-treatment. This advanced
technology reduces key emissions by
more than 70% and enables in-engine
compliance with upcoming EPA Tier 4i and
IMO Tier III emissions standards.

Benefits
Eliminates urea use and storage to
preserve cargo and tank space
Requires no supplemental equipment
or fluids,
Reducing capital and operating
expenditures
Engines supported by an extensive
global parts,

Distribution and service network


This innovative non-SCR diesel engine
Engines can operate on fuels with
technology will be available on GE
sulphur levels up to
Marines L250 and V250 Series Diesel
Engines and is the result of an eight-year ISO 8217:2010 MDO-DMB
investment to helpbusinesses worldwide
comply with EPA and IMO emission
regulations.

83

Power

6L250MDC
Rated Speed
Application
Types

MCR

FPP

Match Point

FPP-HT

Match Point

CPP/EPP-VS

Match Point

CPP/EPP-CS

Match Point

rpm

900

1000

900

bkW

1700

1900

2250

2500

bhp

2280

2548

3017

3353

Application
Types

MCR

FPP

Match Point

FPP-HT

Match Point

CPP/EPP-VS

Match Point

CPP/EPP-CS

Match Point

Power

1000

bkW

1550

1700

2050

2250

bhp

2079

2280

2749

3017

bkW

1450

1600

1900

2150

bhp

1944

2146

2548

2883

bkW

1700

1900

2250

2500

bhp

2280

2548

3017

3353

bkW

1700

1900

2250

2500

bhp

2280

2548

3017

3353

rpm

900

1000

900

bkW

3150

3500

4200

4650

bhp

4224

4694

5632

6236

bkW

2850

3150

3800

4200

bhp

3822

4224

5096

5632

12V250MDC
Rated Speed

8L250MDC

16V250MDC
1000

bkW

2700

3000

3550

3950

bhp

3621

4023

4761

5297

bkW

3150

3500

4200

4650

bhp

4224

4694

5632

6236

bkW

3150

3500

4200

4650

bhp

4224

4694

5632

6236

84

Marine Genset solutions

Power solutions range from 1,500kW to 4,500kW with


generation of voltage up to 13.8 kW by 13,800 V
Solution & Scope
Drawing on our experience as a leader
in medium-speed engine design and
manufacturing, we offer marine genset
solutions that provide efficient, costeffective service in some of the worlds
harshest operating environments.
Powering these products are our
reliable V250 and V228 Series Engines,
offering high fuel efficiency and low lifecycle costs, in 8-, 12- and 16-cylinder
configurations and L250 Series Engines
in 6- and 8-cylinde inline configurations.
Power solutions range from 1,500 to
4,500kW with generation of voltage up
13.8 kW by 13,800 V. We also maintain
a global network of service centers that
provide packaging, installation and
commission, spare parts and service
support.

85

Power

Genset models
Speed, RPM

IMO Tier II
Elec. freq Hz

EPA Tier 3

EPA Tier 4i
IMO Tier III

Continuous power (ekW)

12V250GSU

96.5% efficiency

1,000

50

2,922

N/A

3,378

900

60

2,631

N/A

3,040

16V250GSU

96.5% efficiency

1,000

50

3,897

N/A

4,487

900

60

3,505

N/A

4,053

8V228GSU

96.0% efficiency

1,000

50

1,395

N/A

N/A

900

60

1,256

N/A

N/A

1,000

50

2,092

N/A

N/A

900

60

1,884

N/A

N/A

12V228GSU

96.0% efficiency

16V228GSU

96.5% efficiency

1,000

50

2,804

900

60

2,524

6L250GSU

N/A

N/A

N/A

N/A

96.0% efficiency

1,000

50

1,597

1,620

N/A

900

60

1,483

1,457

N/A

1,000

50

2,130

N/A

2,400

900

60

1,918

N1,918

2,160

8L250GSU

Power

96.0% efficiency

86

Gas & Steam Turbines

Great engines in the sky equal great gas turbines


aboard ships. The missions may be different
but the principles that matter are not. Powerful,
highly efficient and reliable marine engines that
are environmentally friendly are required for
todays military ships and commercial vessels.

87

Power

Gas & Steam Turbines

Power

LM500

4,570 kW

LM2500

25,060 kW

LM2500 +

30,200 kW

LM2500 + G4

35,320 kW

LM600

42,428 kW

88

Gas & Steam Turbines

89

LMS100
Gas Turbines

100,000 kW

LM6000
Gas Turbines

44,000 kW

PGT25/+/+G4 gas
turbines

23,000 kW 34,000 kW

Gas TurbineGenerator Sets

29,000 kW
to
42,800 kW

Steam turbines

Geared
or
Direct Drive

Power

Power

90

LM500 Marine Gas Turbine

The simple-cycle, two-shaft LM500 marine gas turbine has an


aerodynamically coupled power turbine. It incorporates
a variable stator compressor driven by an air-cooled,
two-stage turbine. Ideally suited for marine applications
requiring light weight and fuel economy, the LM500 marine
gas turbine offers the highest efficiency of any gas turbine in
its output class.
Solution & Scope
Derived from GEs TF34/CF34 turbofan
engines in use in many military and
commercial aircraft applications, the
LM500 marine gas turbine is basically a
TF34 engine without its fan. The LM500
unit gains excellent reliability and
component life by incorporating the
latest proven design technology and
corrosion-resistant materials from GEs
industry-leading LM2500 gas turbine.

Benefits
Long life. Corrosion-resistant
materials are used to promote long
life in a marine environment.
Ease of maintenance. The LM500
engine is designed with a split
casing for simplified maintenance.
In addition, it has built-in borescope
ports and a water wash manifold for
compressor cleaning.

Fast startup, good stall margin and


control flexibility. LM500 units offer
In addition, an LM500 marine gas
these advantages over a wide speed
turbine generator set couples the LM500
and power range.
turbine with an electric generator for
proven performance and high reliability. High efficiency with long hot section
It is being considered for repowering
parts life. The two-stage, air-cooled
many older on-board power systems.
HP turbine permits high turbine inlet
temperatures, providing the highest
efficiency of any gas turbine in its
output class.

91

Power

Front-end drive capability. The


Specific qualifications. The LM500
low-speed shaft, with no differential
gas turbine was qualified by the
bearings, provides for front end drive.
Danish Navy for use aboard its
Stanflex 300 multipurpose patrol
Accessories Included. A lube oil,
boats. The Japanese Navy is using
ignition, and starting system are
these aboard its Sparviero class
included along with a digital engine
PG hydrofoils and a new class of
control system.
patrol boats. The Korean Navy has
Excellent footprint and weight. The
employed nearly 60 of these gas
LM500 mounted on a marine base
tubines on its PKX Patrol Boats.The
is 144 inches long and 65 inches
LM500 gas turbine has been used as
(1.65 m) high, and it weighs 6,173
a generator drive in several industrial
pounds (2,779 kg) including the inlet
cogeneration applications.
air collector and the exhaust gas
plenum.

LM500 Marine Gas Turbine Performance*


Output

6,130 shp (4,570 kW)

SFC

0.443 lb/shp-hr

Heat rate

8,140 Btu/shp-hr
10,916 Btu/kWs-hr
11,520 kJ/kWs-hr

Exhaust gas flow

35.9 lb/sec (16.3 kg/sec)

Exhaust gas temperature

1,049F (565C)

Power turbine speed

7,000 rpm

*Average performance, 60 Hz, 59F, sea level, 60 percent relative humidity,


no inlet/exhaust losses

LM500 Marine Gas Turbine-Generator Set Dimensions**


Base plate width

93 in (2.36 m)

Base plate length

281 in (7.14 m)

Enclosure height

94 in (2.39 m)

Base plate weight

60,000 lbs (27,273 kg)

Duct flow areas

Inlet: 12 sq ft (1.12 sq m)
Exhaust: 7 sq ft (0.65 sq m)

**Exact dimensions, weight and performance vary with the specific generator
selected

LM500 Marine Gas Turbine-Generator Set Performance***


Output

4,200 kW

Heat rate

11,603 Btu/kW-hr

***Average performance, 60 Hz, 59F, sea level, 60 percent relative humidity, 4 in.
water inlet loss, 6 in. water exhaust loss

Power

92

LM2500 Marine Gas Turbine

The LM2500 marine gas turbine is a simple-cycle, two-shaft,


high-performance engine that offers high thermal efficiency
in a compact, lightweight package. Its simple modular design
incorporates many features that reduce maintenance and
parts replacement requirements making it an excellent
choice for a variety of marine applications.

Solution & Scope


Benefits
Derived from GEs TF39 and CF6-6
Reduced installation and
aircraft engines, the LM2500 marine
maintenance needs. A simple
gas turbine has four major components:
modular design, marine corrosiona 16-stage, 18:1 pressure ratio
resistant materials and decreased
compressor with seven stages of
size, weight and space requirements
variable stators and inlet guide vanes; a
make the LM2500 gas turbine easy to
fully annular combustor with externally
install and maintain. Several features
mounted fuel nozzles; a two-stage, airhelp boost shipboard maintainability
cooled high-pressure turbine that drives
and reduce parts replacement
the compressor and the accessorydowntime, including: a split
drive gearbox; and a six-stage,
compressor casing, in-place blade
aerodynamically coupled, low-pressure
and vane replacement, in-place hot
power turbine that is driven by the gas
section maintenance and accessible
generators high-energy exhaust gas
external fuel nozzles. In addition,
flow.
the unit is pre-wired, pre-piped and
factory tested for quicker installation.
In addition, an LM2500 marine gas
High thermal-efficiency. The LM2500
turbine-generator set couples the
marine gas turbine delivers high
turbine with an electric generator for
thermal efficiency with low fuel and
military ship electric drive applications.
airflow requirements per horsepower.

93

Power

Excellent durability and safety. The


LM2500 marine gas turbine can be
housed in a high-shock resistant,
thermal, acoustic enclosure on
a mounting base. The enclosure
provides sensors for inlet icing and
fire detection as well as housing fire
extinguishing equipment.

Reduced footprint and weight. This


units lighter weight and compact
design lets you generate more power
in less space.

Specific qualifications. The LM2500


gas turbine propulsion system
(turbine, base and enclosure plus
lube oil storage and conditioning
Shock absorption and noise
assembly) has been evaluated
reduction. The modules can be
and accepted by the U.S. Navy as
equipped with either resilient shock
meeting its requirements for shock,
mounts or hard mounts. Resilient
vibration, EMI and electrical bonding
shock mounts not only provide
plus airborne and structure-borne
mechanical safeguards, they also are
noise required for surface combatant
important for absorbing structurevessels. The LM2500 gas turbine has
borne noises and reducing the ships
been granted type approval by ABS,
noise signature. Additionally, the
DNV and RINA. Approximately 600
enclosure itself helps attenuate noise
LM2500 marine gas turbines are on
in the engine room.
ships in the U.S. Navy.
LM2500 Marine Gas Turbine Performance*
Output

33,600 shp (25,060 kW)

SFC

373 lb/shp-hr

Heat rate

6,860 Btu/shp-hr
9,200 Btu/kWs-hr
9,705 kJ/kWs-hr

Exhaust gas flow

155 lb/sec (70.5 kg/sec)

Exhaust gas temperature

1,051F (566C)

Power turbine speed

3,600 rpm

*Average performance for: 60 Hz, 59F, sea level, 60 percent relative humidity, and
with no inlet/exhaust losses
LM2500 Marine Gas Turbine-Generator Set Dimensions**
Base plate width

104 in (2.64 m)

Base plate length

549 in (13.94 m)

Enclosure height

157 in (3.98 m)

Base plate weight

198,000 lb (435,600 kg)

Duct flow areas

Inlet: 48 sq ft (4.46 sq m)
Exhaust: 30 sq ft (3.34 sq m)

**Exact dimensions, weight and performance vary with the specific generator
selected.
LM2500 Marine Gas Turbine-Generator Set Performance***
Output

24,050 kW

Heat rate

9,421 Btu/kW-hr

Thermal efficiency

36 percent

***Average performance, 60 Hz, 59F, sea level, 60 percent relative humidity, 4 in.
water inlet loss, 6 in. water exhaust loss
Power

94

LM2500+ Marine Gas Turbine

The LM2500+ marine gas turbine is a simple-cycle, two-shaft,


high-performance engine that offers high thermal efficiency
in a compact, lightweight package. Based on GEs industry
standard-setting LM2500 marine gas turbine, this advanced
technology unit provides about 20 percent more power at an
even higher efficiency (lower Specific Fuel Consumption), while
achieving the same high availability and reliability.
Solution & Scope
Benefits
The LM2500+ marine gas turbine takes
Increased power. Several design
advantage of the simple modular
changes were required to support
design of the proven LM2500 units for
the approximate 20 percent power
simple installation and maintenance
increase beyond the LM2500 units.
requirements. The primary difference
The overall flow function was
between the two engines is the addition
increased by 11 percent to account
of one stage of compressor blades
for the higher airflow, improvements
forward of the first stage blading that
to aerodynamic efficiency were
results in an approximately 20 percent
made to the stage 1 and stage 6
airflow increase at full power. The
blades to keep the power turbine at
LM2500+ turbines 19-stage compressor
its previously high level of efficiency,
has an increased pressure ratio of 23.1:1
and the power turbine rotor was
from 18:1 for the LM2500 units.
strengthened for the higher torque
and potential energy of the LM2500+
In addition, an LM2500+ marine gas
unit.
turbine-generator set couples the
Reduced installation and
turbine with an electric generator for
maintenance needs. A simple
military ship electric drive applications.
modular design, marine corrosionresistant materials and small size,
weight and space requirements make

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Power

the LM2500+ gas turbine easy to


Specific qualifications. The LM2500+
install and maintain. Several features
gas turbine propulsion system
help boost shipboard maintainability
(turbine, base and enclosure plus
and reduce parts replacement
lube oil storage and conditioning
downtime, including: a split
assembly) is undergoing evaluation
compressor casing, in-place blade
and acceptance testing for the U.S.
and vane replacement, in-place hot
Navy. It will be tested for shock,
section maintenance and accessible
vibration, EMI and electrical bonding,
external fuel nozzles. In addition,
plus airborne and structure-borne
the unit is pre-wired, pre-piped and
noise, to meet U.S. requirements for
factory tested for quicker installation.
surface combatant vessels. The first
military application of the LM2500+
Small footprint and lightweight
units will be on the Navys LHD 8
design. This units lightweight,
and LHA amphibious assault ships.
compact design lets you generate
These units have been granted type
more power in a small space.
approval by ABS, DNV and RINA.
LM2500+ Marine Gas Turbine Performance*
Output

40,500 shp (30,200 kW)

SFC

354 lb/shp-hr

Heat rate

6,522 Btu/shp-hr
8,746 Btu/kWs-hr
9,227 kJ/kWs-hr

Exhaust gas flow

189 lb/sec (85.9 kg/sec)

Exhaust gas temperature

965F (518C)

Power turbine speed

3,600 rpm

*Average performance for: 60 Hz, 59F, sea level, 60 percent relative humidity, and
with no inlet/exhaust losses
LM2500+ Marine Gas Turbine-Generator Set Dimensions**
Base plate width

123 in (3.12 m)

Base plate length

566 in (14.38 m)

Enclosure height

157 in (3.99 m)

Base plate weight

208,000 lbs (94,545 kg)

Duct flow areas

Inlet: 57 sq ft (5.3 sq. m)


Exhaust: 36 sq ft (3.3 sq. m)

**Exact dimensions, weight and performance vary with the specific generator
selected.

LM2500+ Marine Gas Turbine-Generator Set Performance***


Output

29,000 kW

Heat rate

8,856 Btu/kW-hr

Thermal efficiency

38 percent

***Average performance, 60 Hz, 59F, sea level, 60 percent relative humidity, 4 in.
water inlet loss, 6 in. water exhaust loss

Power

96

LM2500+G4 Marine Gas Turbine

The LM2500+G4 marine gas turbine is a simple-cycle, twoshaft, high-performance engine that offers high thermal
efficiency in a compact, lightweight package. The fourth
generation of GEs industry standard-setting LM2500
marine gas turbine, this advanced technology unit provides
17 percent more power, while achieving the same high
availability, reliability, and efficiency (lower SFC) compared to
the third generation LM2500+ marine gas turbine.
Solution & Scope
Benefits
The LM2500+G4 marine gas turbine
Increased power. Several design
offers significantly increased power
changes were required to support
while sharing the simple installation
the 17 percent power increase
and maintenance requirements derived
beyond the LM2500+ units, including
from the modular design of GEs
redesigned inlet guide vanes (IGV),
proven LM2500 and LM2500+ units. Its
re-staggered stage 0 blisk airfoils,
additional power output comes from
and redesigned stage 2 and 3 nozzles
a 6 percent increase in airflow, higher
of the six-stage power turbine.
exhaust gas temperatures, and a higher
Advanced materials and improved
pressure ratio (24.2 versus 23.6) than the
cooling. Advanced rotor materials
LM2500+ turbine.
provide increased high-pressure
compressor life, a redesigned stage
Introduced in November 2005, the
1 high-pressure turbine blade offers
LM2500+G4 turbine was selected to
improved cooling and oxidation
power the new French and Italian
coating, thermal barrier coatings
frigates of the FREMM program as its
have been applied to the highfirst marine application. Two LM2500+G4
pressure turbine stage 1 nozzle, and
engines power the worlds fastest luxury
the materials and cooling design
yacht.
have been upgraded for the stage 2
nozzle.

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Power

Reduced installation and


Small footprint and lightweight
maintenance needs. A simple
design. This units lightweight,
modular design, marine corrosioncompact design lets you generate
resistant materials and lesser size,
more power in a small space.
weight and space requirements make
the LM2500+ gas turbine easy to
install and maintain. Several features
help boost shipboard maintainability
and reduce parts replacement
downtime, including: a split
compressor casing, in-place blade
and vane replacement, in-place hot
section maintenance and accessible
external fuel nozzles. In addition,
the unit is pre-wired, pre-piped and
factory tested for quicker installation.

LM2500+G4 Marine Gas Turbine Performance*


Output

47,370 shp (35,320 kW)

SFC

0.354 lb/shp-hr

Heat rate

6,469.1 Btu/shp-hr
8,675.5 Btu/kWs-hr
9,150.9 kJ/kWs-hr

Exhaust gas flow

204.7 lb/sec (93 kg/sec)

Exhaust gas temperature

1,020F (549C)

Power turbine speed

3,600 rpm

*Average performance for: 60 Hz, 59F, sea level, 60 percent relative humidity, and
with no inlet/exhaust losses

LM2500+G4 Marine Gas Turbine Dimensions


Weight

50,600 lbs (22,707kg)

Length

27 ft (8.2m)

Width

9 ft (2.0m)

Height

8 ft (2.4m)

Duct flow areas

Inlet: 57 sq ft (5.3 sq. m)


Exhaust: 36 sq ft (3.34 sq. m)

Power

98

LM6000 Marine Gas Turbine

The LM6000 marine gas turbine is a simple-cycle, two-shaft


unit that offers exceptional performance and delivers more
than 42 MW of output at a thermal efficiency above 40
percent. With a 3,600 rpm normal operating speed, the units
direct-drive capability translates into greater flexibility in ship
design and better use of variable space.
Solution & Scope
Benefits
Derived from GEs CF6-80C2 high Outstanding reliability. More than
bypass turbofan aircraft engine, the
26 million operating hours have been
LM6000 marine gas turbine couples
accumulated on all the LM6000 units,
loads directly to the low pressure turbine
experiencing an average fleet-wide
shaft. There is no free-spinning power
reliability greater than 99 percent.
turbine, and in 60-cycle applications
Low-cost, field proven parts. Taking
such as an electric drive ship, no
advantage of the CF6-80C2 low
gearbox is required. An excellent ship
pressure systems normal operating
propulsion choice, the compact LM6000
speed of 3,600 rpm, the LM6000
turbine offers great environmental and
turbine couples loads directly to
high thermal performance along with
the low pressure turbine shaft. This
low-cost, field-proven parts.
feature allows the commonality of
the CF6-80C2 and LM6000 units to be
In addition, an LM6000 marine gas
maintained.
turbine-generator set couples the
Excellent fuel economy. The high
turbine with an electric generator for
pressure compressor is mated to an
military ship electric drive applications.
efficient annular combustor for fuel
savings.
Low emissions. Advanced airflow
and cooling technologies help
provide low NOx, carbon monoxide,
and unburned hydrocarbon
emissions that are critical for marine
applications.

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Power

Fast, easy startup/shutdown


even under partial loads. The
low pressure compressor features
independently controlled variable
inlet guide vanes and variable stator
vanes to modulate airflow.
Installation flexibility. The LM6000
turbines power comes directly
from the low pressure rotor shaft.
Eliminating the free power turbine
allows for greater flexibility in ship
design and better use of variable
space.
Reduced footprint and weight. This
units lighter weight, compact design
lets you generate more power in less

space -- making it an excellent choice


in ship propulsion systems where
high performance is a requirement.
Specific qualifications. Many design
studies have been performed
showing the viability of the LM6000
marine gas turbine for ship
propulsion applications. More than
700 of these units have been built
for industrial applications, driving
electric generators for utility and
industrial power generation. At sea,
14 units are used aboard floating
production storage and offloading
vessels, accumulating over 260,000
operating hours.

LM6000 Marine Gas Turbine Performance*


Output

56,900shp (42,428 kW)

SFC

0.329 lb/shp-hr

Heat rate

6,049 Btu/shp-hr
8,119 (Btu/kWs-hr)
8,564 (kJ/kWs-hr)

Exhaust gas flow

286 lb/sec (85.9 kg/sec)

Exhaust gas temperature

853F (456C)

Power turbine speed

3,600 rpm

*Average performance for: 60 Hz, 59F, sea level, 60 percent relative humidity, and
with no inlet/exhaust losses
LM6000 Marine Gas Turbine-Generator Set Dimensions**
Base plate width

169.6 in

Base plate length

650 in

Enclosure height

193.3 in

Base plate weight

151 tons

Duct flow areas

Inlet: 90 sq ft
Exhaust: 57 sq ft

**Exact dimensions, weight and performance vary with the specific generator
selected.

LM6000 Marine Gas Turbine-Generator Set Performance***


Output

42,800 kW

Heat rate

8,348 Btu/kW-hr

Thermal efficiency

40.8 percent

***Average performance, 60 Hz, 59F, sea level, 60 percent relative humidity, 4 in.
water inlet loss, 6 in. water exhaust loss

Power

100

LMS100 Aeroderivative Gas Turbine

The LMS100 aeroderivative gas turbine is a simple-cycle,


three-shaft unit that uses intercooling technology to increase
power and efficiency. At more than 100 MW or 134,000 shaft
horsepower and 46 percent efficiency, the LMS100 provides
the highest level of performance of any aeroderivative gas
turbine today.
Solution & Scope
One of the most extensive
collaborations of design and
manufacturing expertise in the history
of GE culminated in the creation of the
LMS100 aeroderivative gas turbine. This
powerful machine combines GEs highly
successful CF6-80C2/80E high-bypass
turbofan aircraft engine and our 6FA+e
gas turbine.

Benefits
Exceptional operating flexibility.
The units aeroderivative core and
free power turbines provide gamechanging operating flexibility for a
gas turbine of this size.
Outstanding part power efficiency.
At top power, the LMS100 turbine
offers unprecedented part power
efficiency.

Increased availability. The modular


The LMS100 units aeroderivative
design and ability to change out the
core and free power turbine provide
supercore (core and intermediate
exceptional flexibility for a gas turbine of
pressure turbine assembly) engine in
this size. The free power turbine is ideal
24 hours boost availability.
for mechanical drive applications due
to the simple change-out of the first Enhanced reliability. The LMS100
stage power turbine nozzle to advance
uses a single design for 50 Hz, 60
the performance for 3,000 or 3,600 rpm
Hz and mechanical drive with one
drive shaft speeds.
common gas turbine, improving fleet
reliability.

101

Po Power

Compressors

Two axial compressors low pressure compressor (LPC)


and high pressure compressor (HPC)
- LPC first six stages from GEs 6FA+e turbine
- HPC 14 stage from GEs CF6-80C2/LM6000 engine
Pressure ratio 42:1

Combustion

Annular combustion chamber (30 fuel nozzles)

Turbines

Three turbine sections high pressure turbine (HPT),


intermediate pressure turbine (IPT), and power turbine (PT)
Two-stage, air-cooled HPT
Two-stage IPT
Five-stage PT (variable speed)

Package

Gas turbine driver package with enclosure


Front-mounted auxiliary skid mounted for short, easy
connections
Factory wired to input/output packs in terminal box for
increased reliability fiber optic cable to control system

Emission Control

Water or steam injection system for NOx abatement


Dry Low Emissions (DLE) combustion system available
2009 (15 premixers)

Power

102

LM6000 Aeroderivative Gas Turbine

An industry standard for high-thrust engines, the LM6000


aeroderivative gas turbine is a simple-cycle, two-shaft unit
that offers exceptional performance. Delivering more than
44.8 MW at better than 42.7 percent thermal efficiency,
the LM6000 turbines direct drive provides 60,000 shaft
horsepower from either end of the low pressure rotor for a
wide range of electric power generation and mechanical drive
applications in any environment.
Solution & Scope
Benefits
Derived from GEs CF6-80C2 high Outstanding reliability. Nearly
bypass turbofan aircraft engine, the
36 million operating hours -- with
LM6000 aeroderivative gas turbine
an average fleet-wide reliability
allows full-speed range capability from
greater than 99 percent -- have been
50 to 105 percent of the rated speed. In
accumulated on the LM6000.
addition, LM6000 units take advantage
Low-cost, field proven parts. Taking
of proven LM2500 technology to provide
advantage of the CF6-80C2 low
high thermal efficiency, low emissions,
pressure systems normal operating
and installation flexibility making them
speed of 3,600 rpm (3,780 rpm for
an excellent choice as a prime driver
the LM6000PC/PD/PF and 3,930 rpm
for utility peaking, mid-range, and base
for the LM6000PG/PH at 105 percent
load operations, as well as for industrial
speed), the LM6000 turbine couples
cogeneration. They offer exceptional
loads directly to the low pressure
drive-power for pipeline compression,
turbine shaft. This feature allows the
gas re-injection, and LNG compressor
commonality of the CF6-80C2 and
applications.
the LM6000 to be maintained.
In addition, the LM6000 Enhanced
Package integrates the turbine with a
centrifugal compressor for mechanical
drive liquefaction duty.

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Power

Excellent fuel economy. The high


pressure compressor is mated to an
efficient annular combustor for fuel
economy. In addition, the advanced
airflow and cooling systems provide
further efficiency, translating to fuel
savings.

Fast, easy startup/shutdown


even under partial loads. The
low pressure compressor features
independently controlled variable
inlet guide vanes and variable stator
vanes to modulate airflow.

Installation flexibility. The LM6000


Low emissions. The LM6000 turbine
turbines power comes directly
was GEs first aeroderivative gas
from the low pressure rotor shaft.
turbine to employ the new Dry Low
Eliminating the free power turbine
Emissions (DLE) premixed combustion
allows for greater flexibility in ship
system. DLE dual fuel, water or steam
design and better use of variable
injection can also be used to achieve
space.
low NOx emissions. In addition, the
Reduced footprint and weight.
incorporation of advanced airflow
This units lighter weight and
and cooling technologies helps
compact design let you generate
provide low NOx, carbon monoxide,
more power in less space - making
and unburned hydrocarbon
it an excellent choice in ship
emissions that are critical for marine
propulsion systems where high
applications.
performance is a requirement.
Turbine Model

Performance*

LM6000PC/PD/PF

Power: 51,000kW
Efciency: 42 percent

LM6000PG/PH

Power: 51,000kW
Efciency: 42 percent

*At ISO conditions. Contact GE for specific power/performance details.

Power

104

PGT25/+/+G4 gas turbines

The coupling of an aeroderivative gas generator with a


two-stage, high-speed power turbine in the PGT25 family of
gas turbines provides a highly efficient and reliable
low-emissions gas turbine. These machines have a 50 percent
turndown capability, with performance in a wide range
of mechanical drive and power generation applications.
These marinized machines are suitable for on and offshore
applications.
Solution & Scope
The LM2500, LM2500+ and LM2500+G4
gas generators all have axial-flow
compressors that deliver outstanding
reliability, perform efficiently over the
entire operating range, and reach
pressure ratios of 18:1, 23:1 and 24:1 for
the PGT25, PGT25+ and PGT25+/+G4 gas
turbines, respectively. The aerodynamic
blading design of the two-stage HSPT
creates high efficiency at both designed
and reduced speeds. Thirty specialized
aeroderivative an-nular combustion
chamber fuel nozzles provide versatile
applications use. Simplified engineering
and advanced materials reduce
maintenance costs and the frequency of
overhauls.

105

Benefits
HSPT for the PGT25 gas turbine has
a 6,500-RPM design speed and for
the PGT25+/+G4 a 6,100-RPM design
speed for high expansion effi-ciency.
The LM2500+ gas generator has 99.6
percent reliability and more than 98.2
percent availability.
The combustion chamber
configuration makes the
PGT25/+/+G4 turbine ideal for
multiple mechanical drive, power
generation, industrial cogenera-tion
and offshore platform uses.
The PGT 25, PGT25+ and PGT25+G4
gas turbines provide 23.2, 31 and 34
MW of power, respectively.

Power

PGT25 gas turbine

PGT25+ gas turbine

PGT25+ gas turbine

16-stage axial
compressor

17-stage axial
compressor

17-stage axial
compressor

18:1 pressure ratio

23:1 pressure ratio

24:1 pressure ratio

Annular combustion
chamber (30 fuel nozzles);
DLE combustion system

Annular combustion
chamber (30 fuel nozzles);
DLE combustion system

Annular combustion
chamber (30 fuel nozzles);
DLE combustion system

Two-stage gas
generator turbine

Two-stage gas
generator turbine

Two-stage gas
generator turbine

Two-stage power
turbine (6,500 RPM)
100 percent speed

Two-stage power
turbine (6,100 RPM)
100 percent speed

Two-stage power
turbine (6,100 RPM)
100 percent speed

Power

106

Marine Gas Turbine-Generator Sets

GE offers marine gas turbine-generator sets for electric


drive propulsion of military and commercial ships. Known
for their excellent efficiency, reliability, maintainability, and
performance, ourLM500, LM2500, LM2500+, LM2500+G4
and LM6000 marine gas turbines can be coupled with an
electric generator to create compact, lightweight gas
turbine-generator sets for a variety of marine applications.
Solution & Scope
GEs marine gas turbine-generator sets
offer excellent solutions for military
applications in which electric drive is
the propulsion system of choice. Ten
cruise ships are in service that use GEs
LM2500+ gas turbine-generator sets
as the total propulsion and on-board
energy system.
Benefits
Power density. One of the major
advantages of using gas turbinegenerator sets is that they are
compact, and occupy a smaller
footprint than alternative forms of
on-board power generation.
Availability/Reliability. GE marine
gas turbines are known for their
extremely high reliability, greater
than 99% and their also very high
availability, greater then 97%. (I cant
make this go back to the laft margin)
Flexible. GE furnishes the complete
gas turbine-generator set using
a generator from a manufacturer
acceptable to the customer.
Tested. The LM2500+ marine gas
turbine propulsion systems (turbine,
base and enclosure, plus lube oil
storage and conditioning assembly)
have completed evaluation and
acceptance testing by the U.S.
Navy for shock, vibration, EMI, and
electrical bonding, plus airborne and

107

structure-borne noise. In addition,


each production unit is tested by GE
and is available for customer witness.
Approved. The LM2500+ units
meet U.S. requirements for surface
combatant vessels and have been
granted type approval by ABS, DNV
and RINA.
GE marine gas turbines can be
coupled with generators for onboard
power generation. Two examples of
this are:
LM2500+ technology: The first
military application of the LM2500+
gas turbine-generator set is on the
Navys LHD 8 amphibious assault
ship. The same LM2500+ propulsion
configuration also will be used on
the LHA 7 and LHA 8 America class
amphibious assault ships.
LM6000 technology: While the
LM6000 gas turbine-generator
set has not yet been used for ship
propulsion, many design studies have
been performed showing its viability.
More than 700 of these units have
been built for industrial applications,
driving electric generators for utility
and industrial power generation. At
sea, 14 units are used aboard floating
production storage and offloading
vessels, accumulating more than
260,000 operating hours.

Power

LM2500+ Marine Gas Turbine-Generator Set


Dimensions*
Base plate width

123 in (3.12 m)

Base plate length

566 in (14.38 m)

Enclosure height

157 in (3.99 m)

Base plate weight

208,000 lbs (94,545 kg)

Duct flow areas

Inlet: 57 sq ft (5.3 sq. m)


Exhaust: 36 sq ft (3.3 sq. m)

Performance**
Output

29,000 kW

Heat rate

8,856 Btu/kW-hr

Thermal efficiency

38 percent

LM6000 Marine Gas Turbine-Generator Set


Dimensions*
Base plate width

169.6 in

Base plate length

650 in

Enclosure height

193.3 in

Base plate weight

151 tons

Duct flow areas

Inlet: 90 sq ft
Exhaust: 57 sq ft

Performance**
Output

42,800 kW

Heat rate

8,348 Btu/kW-hr

Thermal efficiency

40.8 percent

*Exact dimensions, weight and performance vary with the specific generator
selected.
**Average performance, 60 Hz, 59F, sea level, 60 percent relative humidity, 4 in.
water inlet loss, 6 in. water exhaust loss

Power

108

Steam turbine for FPSO, FSRU, FLNG


applications

Steam turbine for Power Gen or Mechanical Drive


Solution & Scope
GE has been supplying steam turbines
for Navy Power Generation and
Propulsion for a century.

Benefits
High efficiency thanks to the latest
developments available on the
market

In the last decades, GE offered steam


turbine solutions in Aircraft carrier and
Submarines.

Optimized footprint and weight to fit


the vessel requests

This expertise is enabling GE to


propose solutions in Offshore Oil & Gas
applications.

High reliability demonstrated by


strong expertise in Navy applications
Efficiency preservation
Low maintenance

Configuration

Geared or Direct-Drive

Steam conditions

Saturated steam or superheated


Condensing or Backpressure

Exhaust direction

109

Axial, Upward or downward

Power

Power

110

Generators
GE provides highly reliable generators designed
to be flexible in applicationenabling the
customer to maintain control over fuel costs,
installation costs and technical specifications. An
additional advantage is the modular nature of
the design, which allows shorter lead times and
improved capital cost control.
GE created and implemented the first
fundamentals of large-scale electrical
generation. Today we continue to deliver
innovative power generation solutions to
the world.
Generators are designed and manufactured to
operate efficiently and reliably in challenging
applications and severe environments where
ease of maintenance is critical.

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Power

Diesel and Gas Engine Driven


Generators

GEs generators have a long history of high reliability, efficiency


and quality across a wide range of applications. They are
either a tube-frame or base-frame, global vacuum-pressureimpregnation (VPI) salient pole machine with protection up
to IP56. Rotor construction may be integrally wound poles
or separately mounted poles, depending upon speed. Power
ratings are from 2,500kW to 45,000kW, covering voltages up to
15,000V and speed ranges from 237 RPM to 1200 RPM.
Solution & Scope
GE provides highly reliable generators
designed to be flexible in application
enabling the customer to maintain
control over fuel costs, installation
costs and technical specifications. An
additional advantage is the modular
nature of the design, which allows
shorter lead times and improved capital
cost control.

Benefits
Mechanical modularity
Flexibility with shorter lead-times
Highly customized electrical design
Simpler system design
Well-proven VPI
Highly reliable
Pin-vent stator technology
Increased power density
Highly efficient machines
Lower fuel costs
Outdoor rated
Excellent in harsh environments

Range
Voltage

Up to 15,000V

Frequency

50 Hz or 60 Hz

Power

2,500kW to 45,000kW

Speed

273 RPM to 1200 RPM

Drives

Diesel/gas engine

Power

112

Switchgear
GE switchgear solution are suitable for
offshore and marine applications. The metal
clad switchgear has been designed and is
manufactured with advanced technology and
has been comprehensively type-tested.

113

Power

Switchgear

Power

SecoGear
Medium Voltage

Medium
Voltage

SEN Plus
Low Voltage

Low
Voltage

114

SecoGear
Medium Voltage Switchgear

GEs Marine medium-voltage switchgear (from 630 A4000 A


at 3.3 kV17.5 kV) provides ingress protection up to IP43 and
built-in safety.
Solution & Scope
GEs complete medium voltage marine
power distribution solution provides
generated energy, delivered in a safe
and controlled manner to vessel drives
and systems.
SecoBloc & SecoGear are designed,
assembled and tested to meet or exceed
applicable standards. They provide
protection for all types of applications:
cable, overhead lines, motors, capacitors,
transformers, and busway sections.
Our advanced technology manufacturing
processes meet ISO 9001:2008 and
ISO 14001 certification). GEs precisiontooled parts, computer-aided design
and advanced production techniques
combined with the protection of the E
Coat (cathodic electrocoating) paint
processhave resulted in a leading
standard of excellence.
SecoBloc is a range of pre-assembled
modules based on GE air circuit breaker
to build medium voltage switchboards.
They are fully type tested according to
IEC standards and internal arc classified
to IEC62271-100.
SecoGear is a range of medium
voltage switchboards, developed for
applications with limited footprints,
such as marine vessels. The full range is
marine certified to ABS.

115

Benefits
Reliability. Since GE introduced the
worlds first 15 kV vacuum circuit
breaker in the 1960s, it has been a
world leader in vacuum technology,
accumulating over 55 years of
reliable field operation.
Compact footprint. Enabling a
greater density of circuits in the
smallest possible space frees more
real estate on the vessel for core
business activity.
OneGE solution. Distribution,
protection, control and metering
all from OneGE provides greater
co-ordination and a single point of
contact.
Safety and reliability. A metalenclosed partition switchgear
segregates all functional sections for
improved safety and reliability due to
its full compartmentalization.
Internal arc classification With
internal arc testing in accordance with
IEC standards to 40 kA for 1s in all
compartments, vessel operator and
crew are provided enhanced safety
from events, whether from the front,
sides or rear of the switchboard.
Safety and availability. A Fully
insulated bus bar system reduces the
possibility of any internal arc in the
bus bar section, enabling increased
uptime of the switchboard.
Power

Circuit Breaker Characteristics


Rated voltage

kV

7.2

12

15

17.5

Rated power frequency withstand (1 min)

kV

20

28

36

38

Rated lighting frequency


impulse withstand voltage
(1.2/50s)

kVp

60

75

95

95

Rated frequency

Hz

50/60

Rated current

630/1250/1600/2000/2500/3150/4000*

Rated short-circuit
breaking current

kA

25/31.5/40

Percentage of DC
component

Up to 50%

Rated short-circuit
closing current

kAp

65/82/104

Rated short time


withstand current

kA

25/31.5/40

Rated peak value


withstand current

kAp

65/82/104

Opening Time

ms

20~50

Closing Time

ms

30~70

36/48/60/110/220 V DC 110/220 V AC

Rated duration time for shortcircuit

Rated auxiliary control voltage


Operation Sequence

0-0.3s-CO-180s-CO/ 0-0.3s-CO-15s-CO

Mechanical life operations

Qty

10,000 (M 2)

Electrical Endurance class


Single capacitor bank switching
current

E2
A

400

Rating for Earthing Switch short


time withstand current

40kA 1s

*Forced cooling
Rated voltage

kV

3.3

7.2

12

15

17.5

Rated power frequency (1 min)

kVp

10

20

28

36

38

Rated lighting impulse (1.2/50s)

kV

20

60

75

95

95

Rated frequency

Hz

50/60

Rated current

630/1250/1600/2000/2500/3150/4000*

Rated short time withstand

kA

25/31.5/40

Rated peak value withstand


current

kAp

65/82/104

IP level for
weather
protection

Enclosure

IP4X

Between compartment

IP4X

*Forced cooling

Power

116

SENPlus
Low Voltage Switchgear

GEs marine low voltage switchgear can provide a safe,


efficient and intelligent solution as an integrated low voltage
distribution platform.
Solution & Scope
From the outset, GEs SEN Plus system
was developed to meet specific
customer requirements. The resulting
product offers enhanced flexibility and
user safetybacked by comprehensive
testing and support for a variety of
specific applications.

Lower investment: Central design


and ongoing testing to the latest
standards, and lower investment
costs.
Environmentally aware: Control
of waste and packaging reduces
manufacturing processes; additional
power monitoring features provide
energy saving opportunities.

Benefits
Safety modifications. Enables safety Boundaryless: Four-pole KEMA typemodifications under energized
tested assemblies up to 6400 A for
conditions.
power distribution and control as per
IEC 61439-2/EN 60439-1 and IEC/TR
Functional floor space. Increases
61641 for internal arcing. Enables a
functional floor space in building
boundaryless environment.
services.
Production environment: Enables
Fast delivery: Fast and efficient
installation of equipment in a range
assembly techniques can provide fast
of environmental conditions.
deliveries and customer satisfaction.
Resistant: Product design and epoxy
powder coating provides a shockresistant design to reduce potential
damage during installation.

117

Power

Electrical Data
Back Busbar System

Top Busbar System

Ue

690V AC / 600V DC

690V AC / 600V DC

50 / 60Hz

50 / 60Hz

Ulmp

8kV/III

8kV/III

Rated current hotizontal


busbars

up to 7800A

up to 4500A

Rated current vertical


busbars fixed design

1600 / 2700A

1600 / 2700A

Rated current vertical


busbars plug-in /
withdrawable design

1000 / 1200 /
1550 / 1900A

1000 / 1450 /
1550 / 1900A

Rated operational voltage


Rated frequence
Rated impulse voltage /
Overvoltage category

Peak withstand current


hotizontal busbars

Ipk

up to 220kA

up to 220kA

Short time withstand


current vertical busbars

IcW

up to 1000kA - 1s /
50kA - 3s

up to 1000kA - 1s /
50kA - 3s

Short time withstand current:

IcW
50kA - 3s / 85kA - 1s

50kA - 3s / 85kA - 1s

80kA - 1s

80kA - 1s

80E

70E

2000 / 2200

2200

Fixed design
Plug-in/withdrawable design
Mechanical Data
Modularity/Available height
for modules

25mm

Dimensions (mm)

height

Degree of protection
Form of internal separation
Colour

1E -

depth

600 / 800 / 1200

600 / 800

width

400 / 500 / 600 / 800


/ 1000 / 1200 / 1400

400 / 500 / 600 /


800 / 1000 / 1200

IP30 / IP41 / IP42


/ IP54

IP30 / IP41 / IP42


/ IP54

up to Form 4b

up to Form 4b

RAL 7035

RAL 7035

Epoxy-polyester

Epoxy-polyester

Type tested

IEC-EN 61439-2

IEC-EN 61439-2

Internal arc tests

IEC / TR 61641

IEC / TR 61641

Standards

Seisimic withstand

UBC

Marine certification

ABS

Power

118

Transformers
GEs transformers provide proven technology,
application flexibility, lower installation cost,
operating efficiency and environmental
acceptability.

119

Power

Wave Cast Transformers

GEs wave cast coil transformers provide proven technology,


application flexibility, lower installation cost, operating
efficiency and environmental acceptability.
Solution & Scope
With its proven technology, GEs wave
cast coil transformers offer application
flexibility and lower installation costs,
as well as operating efficiency. The
advanced design of the winding
assembly establishes excellent
performance to meet todays needs
providing indoor and outdoor solutions
for the most demanding and diverse
environments, and for all applications
that require reliable electrical power.

Suitable for simple indoor


installations. Does not require
automatic fire extinguishing system
or fire vault, oil checking or replacing,
or a liquid confinement area.
Extended ratings. Can be provided
with the highest self-cooled and
fan-cooled extended ratings of any
transformers in their size class.
High efficiency. Excellent
mechanical strength can eliminate
conductor movement since both the
primary and secondary windings are
completely capsulated in the epoxy
resin.

Benefits
Mechanical strength. Ideal for
impact loading, mobile machinery
and transit systems applications.
Impervious to adverse atmospheric
conditions. In harsh environments,
the extremely inert epoxy casting
renders the windings impervious to
moisture, dirt and most corrosive
elements.

Environmental safety. The epoxy


resin essentially makes the
transformer impervious to harsh
environments, without potential
adverse affects on the environment.

Standard products
IEC

ANSI / IEEE

Phases

3
Copper or Aluminum

Conductors
50

Frequency (Hz)

60
up to 35,000

Primary Voltage (V)


Secondary Voltage (V)

up to 10,000

Power (kVA)

160 - 10,000
2 x 2.5%, 5%*

Off-load topping range

F (155C) or H (180C)

Insulation class
Ambient temperature
(C)

Max
Min

150C or 180C

40
-5 (indoor), -25 (outdoor)

-30

Altitude (m)

1,000

Connection

Dyn5, Dyn11, YNd511, Yy0 and others

Cooling

AN, AN/AF, AF

AA, AA/FA, AFA

*Other taps are available on request

Power

120

Motors
GE manufactured motors for some of the first
commercial and industrial electrical applications.
We continue to deliver innovative mechanical
power solutions to the world.
Motors are designed and manufactured to
operate efficiently and reliably in challenging
applications and severe environments where
reliability and ease of maintenance is critical.

121

Power

Motors

Power

5GEB22
AC Drilling Motor

1150HP
(858kW)

5GEB20
Vertical mount
AC Drilling Motor

1150HP
(858kW)

5GEB28-29
AC Drilling Motor

1500HP
(1,120kW)

F Series
Induction Motor
for Pumps &
Compressors

200kW
to
3,000kW

N Series
Induction Motor
for Pumps &
Compressors

3,000kW
to
50,000kW

122

5GEB22 AC drilling motor

5GEB20 AC drilling motor features 1150HP (858kW)


Solution & Scope
GE has more than 55 years of experience
in the drilling industry, a worldwide
service network, thousands of AC and
DC drilling motors in service today
built to match the most rugged drilling
applications on earth.
Standard features
6-pole stator with form-wound windings
Copper chromium alloy rotor bars
Class H insulation, robotically taped,
Mica-Kapton system
4340 alloy shaft, ABS certied
Single-shaft extension with hub
Same shaft height and mounting feet
dimensions as the 5GE752.
Optional features
ATEX Certified Ex e II T3, II 2 G c T3
Tamb -40C to +55C when motor
is used in hazardous areas with
approved Variable Frequency Drivers
(VFD).

ABS and/or DNV certication


Encoder
Sound attenuation
Bearing RTDs
Totally Enclosed Water to Air cooling
(IP56)

Models offered
5GEB22A - roller bearing with 4340
alloy shaft
5GEB22D - roller bearing with
oversized 4340 alloy shaft
5GEB22E - roller bearing for direct
(axially) connected loads with 1045
shaft steel (not suitable for radial loads)
Benefits
Rotor Squirrel cage robust (no
brushless or slip rings excitation)
Low maintenance
Suitable with variable speed drive
High level of efficiency
High Reliability

Continuous Rating

Drawworks Duty Cycle

Volts (AC)

587

587

Current (Amp)

1120

1380

HP (kW)

1500 (858)

1400 (1044)

Speed @ rated HP (RPM)

800 to 1800

800

Torque - lbf - ft (Nm)

7550 (10,240)

9200 (12,2475)

Speed @ rated torque (RPM)

0 to 800

0 to 800

Max speed (RPM)

3000

123

Power

5GEB20 Vertical mount AC drilling


motor

5GEB20 Vertical mount AC drilling motor features


1150HP (858kW)
Solution & Scope
GE has more than 55 years of experience
in the drilling industry, a worldwide
service network, thousands of AC and
DC drilling motors in service today
built to match the most rugged drilling
applications on earth.

approved Variable Frequency Drivers


(VFD).
ABS and/or DNV certification
ABS certified shaft
IP44 blower assembly (same as 5GEB22)
IP56 connection box for remote
mounting
IP44 air outlet duct assembly (same
as 5GEB22)
Hubs

Standard features
6-pole stator with form-wound
windings
Copper chromium alloy rotor bars
Class H insulation, robotically taped,
Mica-Kapton system
Single-shaft extension with hub
Same shaft height and mounting feet
dimensions as the 5GE752.

Optional features
ATEX Certified Ex e II T3, II 2 G c T3
Tamb -40C to +55C when motor
is used in hazardous areas with

High level of efficiency

Benefits
Rotor Squirrel cage robust (no
brushless or slip rings excitation)
Low maintenance
Suitable with variable speed drive
High Reliabilitys

Continuous Rating

Make Up/Break Out

Volts (AC)

587

587

Current (Amp)

1120

1380

HP (kW)

1150 (858)

Speed @ rated HP (RPM)

800 to 1800

Torque - lbf - ft (Nm)

7550 (10,240)

10600 (14372)

Speed @ rated torque (RPM)

0 to 800

0 to 100

Max speed (RPM)

2300 RPM

Power

124

5GEB28-29 AC drilling motor

5GEB28-29 AC drilling motor features 1500HP (1,120kW)


5GEB28 - special bearing design for axial loads
5GEB29 oversized roller bearing and shaft for radial loads
Solution & Scope
GE has more than 55 years of experience
in the drilling industry, a worldwide
service network, thousands of AC and
DC drilling motors in service today
built to match the most rugged drilling
applications on earth.

is used in hazardous areas with


approved Variable Frequency Drivers
(VFD).
ABS certication
ABS certied shaft
Encoder
Sound attenuation
Bearing RTDs
Standard features
6-pole stator with form-wound windings Totally Enclosed Water to Air cooling
(IP56)
Copper chromium alloy rotor bars
Class H insulation, robotically taped,
Benefits
Mica-Kapton system
Rotor Squirrel cage robust (no
Single-shaft extension with hub
brushless or slip rings excitation)
Same shaft height and mounting feet
Low maintenance
dimensions as the 5GE752. Shaft
Suitable with variable speed drive
diameter and hub are larger.
High level of efficiency
Optional features
High Reliability
ATEX Certified Ex e II T3, II 2 G c T3
Tamb -40C to +55C when motor
Continuous Rating

Drawworks Duty Cycle

Volts (AC)

577

577

Current (Amp)

1,360

1,740

HP (kW)

1500 (1,120)

1830 (1,365)

Speed @ rated HP (RPM)

900 to 1200

800

Torque - lbf - ft (Nm)

8,750 (11,865)

12,000 (16,270)

Speed @ rated torque (RPM)

0 to 900

0 to 800

Max speed 3000(RPM)


125

Power

F series Induction Motor for


pumps & compressors

F series Induction Motor is a range from 200kW to 3,000kW


up to 11,000kW from 2 to 12 poles.
Solution & Scope
GE provides highly efficient, low noise
motors allowing to fit a wide range of
applications (pumps, compressors,).
Motor design according to main Marine
class certification : LR DNV BV ABS
RINA GL - NK
Temperature rise class F or B
Insulation class F
Air cooled or Forced water cooling with
external heat exchanger.
Roller or sleeve bearings.
Compliance with IEC standard

Benefits
Rotor Squirrel cage robust (no
brushless or slip rings excitation)
Pin vent stator technology for cooling
efficiency improvement
Low starting current
High starting torque
Low maintenance
Suitable with variable speed drive
High level of efficiency
High Reliability
Low noise

Motor Type

Induction

Voltage (V)

Up to 11,000

Power Rating (kW)

200 to 3,000

Size Lxlxh (mm)

On request

Weight (ton)

On request

Power

126

N series Induction Motor for


pumps & compressors

N series Induction Motor is a range from 3,000kW to 50,000kW


up to 15,000kV from 2 to 36 poles.
Solution & Scope
GE provides highly efficient, low noise
motors allowing to fit a wide range of
applications (pumps, compressors,).
Motor design according to main Marine
class certification : LR DNV BV ABS
RINA GL - NK
Temperature rise class F or B
Insulation class F
Air cooled or Forced water cooling with
external heat exchanger.
Roller or sleeve bearings.
Compliance with IEC standard

Benefits
Rotor Squirrel cage robust (no
brushless or slip rings excitation)
Pin vent stator technology for cooling
efficiency improvement
Low starting current
High starting torque
Low maintenance
Suitable with variable speed drive
High level of efficiency
High Reliability
Low noise

Motor Type

Induction

Voltage (V)

Up to 15,000

Power Rating (kW)

3,000 to 50,000

Size Lxlxh (mm)

On request

Weight (ton)

On request

127

Power

Power

128

Pumps, Compressors,
Turboexpanders

129

Power

Pumps, Compressors,
Turboexpanders

Power

Offshore Water
Injection Pumps

Pump

Offshore CO2
Injection Pumps

Pump

SPS Pumps

Pump

Centrifugal
Compressors

Compressor

Axial
Compressors

Compressor

130

Pumps, Compressors,
Turboexpanders

131

Reciprocating
Compressors

Compressor

Low Density
Polyethylene (LDPE)
Compressors

Compressor

Process
Compressors

Compressor

Integrated
Compressor Line
(ICL)

Compressor

Durastream
Valve

Value

ExpanderCompressor

Compressor

Power

Power

132

Offshore Water Injection


DDHM Pump
GEs high-pressure, diffuser barrel, multi-stage DDHM
centrifugal pumps are designed to be ultra-reliable and
efficient in the most demanding on-shore and offshore
water-injection applications, and also are well-suited for boiler
feedwater, pipeline, amine, energy recovery and CO2 injection.
Solution & Scope
DDHM pumps improve on GEs DDM
pumps with features designed and
tested for water injection in direct
connection with a gas turbine running
at 10,000 RPM. The pumps also comply
with API1610/ISO13709. The com-plete
DDHM pumping system can be tailored
to your specific objectives for CAPEX
(capital expenses), OPEX (operating
expenses) and operability, including
matching the main and booster pump to
enhance performance.

Benefits
Detailed design of assembly solutions
makes maintenance easy.
Low vibration levels make the pumps
highly reliable.
The advanced hydraulic design
makes the pumps highly efficient.
Precision-cased impellers
and diffusers greatly enhance
performance predictability and
hydraulic radial load balance.
Centerline mounting of barrel increases
tolerance to thermal expansion.
Swirl brakes enhance rotor stability,
even when the unit displays late-life
cycle wear and tear.

Operating data
Differential head

Up to 2,500 m

Head rise

15 - 30 percent

Flow rate

Up to 1,500 m3/h

Operating temperature

10C - 120C

Shaft power

Up to 10 MW

Impeller diameters

250 - 385 mm

Rotational speed

Up to 6,600 RPM

The standard frames are 4x11, 6x11, 8x15, 10x16

133

Power

Offshore CO2
DDHF Pump
The enhanced DDHF multi-stage centrifugal pump deploys a
unique centrifugal compressor and pump solution to achieve
significant power savings and highly flexible performance
upgrades in carbon capture and sequestration (CCS) and
enhanced oil recovery (EOR) applications.
Solution & Scope
Enhanced DDHF pumps with a double
casing and barrel-type, back-to-back
arrangement are based on GEs
proven hydraulic design, yet specially
re-engineered for CO2 pumping and
EOR. They deliver 540 bar discharge
pressure the highest pressure ever
provided by a centrifugal pump.
With a high molecular weight, the
CO2 reaches the liquid phase at high
pressure (> 90 bar) and water-cooled
temperature without the need for any
additional power installation.

Benefits
Designed for difficult environments.
The pumps are designed
specifically to handle pressures,
elevated temperatures and fluids
with low specific gravity.
Resonance-avoidant. The product
is developed using finite element
analysis (FEA) to avoid resonance in
structural and natural foundation
fre-quencies.
Rigorously tested and validated.
Enhanced DDHF pumps are vetted
by advanced testing facilities for
liquefied CO2, including a CO2filled closed loop for performance
assessment under specified in-field
conditions.

Key data
API 10000 barrel design
Onshore and offshore application (ABS certified for FPSO)
Mechanical seals dynamically qualified up to 550 bar
Fully integratable with GEs high-pressure centrifugal compressors

Power

134

SPS Pump Systems

The need for long-lasting, highly-reliable, environmentallyaware pumping solutions makes GEs SPS* surface pumping
systems an appealing solution.
GEs SPS pumping systems provide versatile, low-maintenance
alternatives to many high-speed integral gear-driven
centrifugal (OH6), positive displacement (PD) and verticalturbine pump (VTP) models.
Solution & Scope
Available in gas, electric or diesel
powered models, GEs SPS pumps can
handle up to 2,500 gpm (85,000 BFPD)
and discharge pressures up to 6000 psi.
SPS systems are delivered to the job site
pre-assembledonly requiring suction
flange, discharge flange and power
hookups. The Easily Modified SPS Frame*
(EMF) is pre-wired with instrumentation
and cabling terminated in a central
junction box. This proprietary frame
paired with the versatile design of
our pumpsenables easy on-site
installation.

135

Benefits
GEs SPS pump is designed for years
of trouble-free operation, with no
V-belts or packing to service. Routine
maintenance consists of a quarterly
lubricant change and component check.
SPS units generate little to no vibrationrelated wear or stress on piping
components and are available with
a variety of mechanical seal options
(including API 682 seals). Their modular
design is suitable for a variety of
applications, from routine water
injection to mine de-watering and
leaching operations. This reliable pump
is highly-efficient and easily modified in
the field to reduce maintenance time.

Power

Pump Comparison
Issue
Capital cost

Pump Type
SPS

PD

OH6

Low

Low

Moderate

Whole-life cost

Low

High

High

Up time

High %

Low %

Moderate %

Down time

Low %

High %

High %

Daily/Weekly maintenance

No

Yes

No

Down time per repair

Low

Moderate

Moderate

Cost of repair

Low

Moderate

High

Noise Level

Low

High

High

Vibration

Low

High

Low

Pulsation

Nil

High

Nil

Seal (qty)

Mechanical (1)

Packing (3 or 5)

Mechanical (1)

Environmental Leakage

Virtually Nil

High

Virtually Nil

Flow/pressure flexibility

High

Moderate

Low

PD = Positive displacement reciprocating pump


OH6 = AP 610 type OH6 High-speed integral gear-driven vertical single-stage overhung pump

Power

136

Centrifugal Compressors

GE offers a complete range of reliable, high-performance


centrifugal compressors to handle the most demanding
compression applications in oil and gas production, gas
transportation, the refinery and petrochemical industries,
fuel gas boosting, and related processes.
Solution & Scope
Extensive experience. The success
GEs centrifugal compressors come in an
of our compressors is the product of
array of configurations to meet a variety
extensive research and development,
of specific compression requirements:
advanced design procedures,
modern manufacturing techniques,
Horizontally split compressors
and firsthand onsite experience in
for low- and medium-pressure
compressor operation.
applications in ethylene and fertilizer
plant refineries, LNG for refrigeration, Careful testing. Centrifugal
and air compression
compressors are carefully tested
throughout the manufacturing
Vertically split barrel compressors
process to ensure they match their
for high-pressure applications such
design criteria and assure long
as ammonia synthesis, refinery
lasting, continuous operation. GE
recycle, natural gas compression,
offers comprehensive testing under
and injection/hazardous gases
actual load and pressure conditions
Pipeline compressors for low - and
(including LNG and re-injections)
medium - pressure ratio pipeline
for trains driven by gas turbines or
service and recycle applications
electric motors.
Single-stage overhung compressors
Comprehensive services. GE
for use as boosters or recycle
provides a complete set of services
compressors in many petrochemical
to support the entire centrifugal
applications
compressor product line. Traditional
Integrally geared compressors
service offers of OEM spare parts,
for low- and medium-pressure air,
repairs, and field services are
steam and inert gas service, fuel
augmented with items such as
gas service, and petrochemical
condition-based maintenance,
applications
remote monitoring and diagnostics,
Benefits
electronic parts catalogs,
Custom configuration. GE custom
e-commerce solutions, and more.
configures each compressor using
Record setting. Establishing many
standardized advanced technology
industry milestones, GE developed
components that have been proven
the first high-pressure compressors
over a wide range of process
for ammonia and urea plants, some
conditions.
of the most powerful compressors
Onsite technical support. A highly
skilled staff of local engineers
and technicians provides onsite
technical support for installation,
commissioning, overhaul, repair, and
maintenance of our equipment.

137

for offshore applications (over 30,000


HP), and re-injection compressors
with delivery pressures as high as
10,000 psi (700 bar).

Power

GE offers several different compressor models to meet your specific requirements


Compressor Series

Applications

MCL/V series

Available in several sizes and pressure ratings to cover a


variety of applications

BCL, RB, VH series

Designed to cover a wide range of applications and pressures (hydrogen mixtures, hazardous gases, and high
pressure)

PCL series

Developed to meet the range of flow and compression


ratios required by gas pumping stations

SRL Integrally Geared


series

Used in several petrochemical applications, either for lowflow/high-pressure, or high-flow/low-pressure conditions

SRL/DH series

Overhung compressors are mainly used as boosters in


petrochemical applications or for recycle in polypropylene
and polyethylene plants

Blowers D series

Typical use for the low-pressure, single-stage overhung


design: where a tough process gas application requires
a relatively high flow of gas at a moderate differential
pressure

GE draws from a variety of standardized compressor components to custom


configure each compressor to suit your specific needs.
Compressor Component

Details

Casings

Horizontally split and vertically split

Diaphragms

Suction, intermediate and discharge

Rotors

Consisting of shaft, impellers, sleeves, balance drum


and thrust collar

Seals

Shaft end seals (labyrinth seals and dry gas seals)

Bearings

Hydrodynamic bearings and active magnetic bearings

Oil & Gas Seal Systems

Oil systems such as lube oil system, seal oil system,


or a combination; gas systems for dry gas seal
configurations

Control Systems

Integrated driver-compressor control system,


anti-surge protection and process control, and
dynamic simulation capability

Power

138

Axial Compressors

GE offers reliable, high-performance axial compressors to


handle low-pressure, high-flow applications such as catalytic
cracking plants, air service, air separation, liquid natural gas
(LNG), nitric acid, and GTL applications.
Solution & Scope
GEs axial compressors were developed
for high-volume, relatively low-pressure
applications and offer high efficiency
across a broad operating range.

Extensive experience. Our


compressors are the product of
extensive research and development,
advanced design procedures,
modern manufacturing techniques,
and firsthand onsite experience in
compressor operation.

An external fabricated horizontally


split casing holds an inner stator
blade carrier. Rotor and stator blades
Careful testing. Axial compressors
are robustly designed for excellent
are carefully tested throughout the
aerodynamic and mechanical
manufacturing process to ensure
properties, and the number of blade
they match their design criteria
rows can be varied to fit specific process
and assure long lasting, continuous
needs. The compressors use tilting-pad
operation. GE offers comprehensive
radial and thrust bearings, and the
testing under actual load and
shaft-end seals can be labyrinth seals,
pressure conditions (including LNG
oil film seals, or dry seals depending
and re-injections) for trains driven by
on service requirements. In addition,
gas turbines or electric motors.
all connections can be upward- or
Comprehensive services. GE
downward-oriented to meet plant layout
provides a complete set of services to
needs.
support the entire axial compressor
product line. Traditional service
offers of OEM spare parts, repairs,
Benefits
and field services are augmented
Faciis dit aut eum quam volupti umquibu
with items such as condition-based
sciumqui tem aut excernam.
maintenance, remote monitoring
and diagnostics, electronic parts
Custom configuration. GE custom
catalogs, e-commerce solutions,
configures each compressor using
and more.
standardized advanced technology
Record setting. Establishing many
components that have been proven
industry milestones, GE developed
over a wide range of process
the first high-pressure compressors
conditions.
for ammonia and urea plants, some
Onsite technical support. A highly
of the most powerful compressors
skilled staff of local engineers
for offshore applications (over 30,000
and technicians provides onsite
HP), and re-injection compressors
technical support for installation,
with delivery pressures as high as
commissioning, overhaul, repair, and
10,000 psi (700 bar).
maintenance of our equipment.

139

Power

GE draws from a variety of standardized compressor components to custom


configure each compressor to suit your specific needs.
Compressor Component

Details

Casings

Horizontally split and vertically split

Diaphragms

Suction, intermediate and discharge

Rotors

Consisting of shaft, impellers, sleeves, balance drum


and thrust collar

Seals

Shaft end seals (labyrinth seals and dry gas seals)

Bearings

Hydrodynamic bearings and active magnetic


bearings

Oil & Gas Seal Systems

Oil systems that include lube oil system, seal oil


system, or a combination; gas systems for dry gas
seal configurations

Control Systems

Integrated driver-compressor control system,


anti-surge protection and process control, and
dynamic simulation capability

Power

140

Reciprocating Compressor

The modular design of GEs more-than-3,000 globally


deployed re-ciprocating compressors offers excellent
flexibility and low cost by allowing easy reconfiguration of
frames and cylinders as pressures and flows change. The
compressors are balance-opposed to lessen vibration, and
their rugged frames evenly distribute reciprocating stresses
for greater strength and longer life.
Solution & Scope
Highly standardized components,
extensive use of hydraulic tensioning,
proprietary cylinder design, plastic
valves and eccentric piston shoe
grooves allow for excellent availability
and long mean times between
maintenance.

Benefits
Unprecedented power. GEs HE-S
model is the only reciprocating
com-pressor capable of 750 RPM
gas engine direct drive at 9 MW and
above.

LDPE production plant suitability.


With delivery pressures of up to 3,500
bar the highest pressure required
These technologically advanced and
in any industrial process GEs Series
field-proven API 618 machines can
P hyper compressors are specifically
operate continuously in the most severe
designed for ethylene compression
applications at speeds up to 1,200 RPM,
in Low Density Polyethylene (LDPE)
and are designed for direct drive with
production plants.
electric motors or reciprocating engines.
Applications versatility. Process
applications include refineries, petrochemicals, fertilizers, LDPE and boiloff, while natural gas applications
in-clude wellhead gas gathering,
vapor recovery, gas re-injection, gas
lift, pipeline gas transmission, gas
storage and fuel-gas boosting.
Advanced fatigue resistance. Fully
tested cylinder components demonstrate advanced fatigue resistance
technology.
Reduced piping pulsation and
vibration. In-house capability of
greatly reducing piping pulsation and
vibration is excellent.

141

Power

LDPE Compressors
Frame
Size

Throws

Max.
Power
(kW)

Max.
Rod Load
(kN)

Max.
Stroke
(mm)

Max.
Speed
(rpm)

OA

435

117

220

800

HA

2-4

2,120

145

180

1,000

HB

2-4

3,680

236

230

800

HD

2-6

7,800

322

280

700

HE

2-10

21,500

533

330

600

HE-S

2-6

15,300

670

330

800

HF

2-10

34,600

1,140

360

514

HG

2-10

41,000

1,550

400

450

SHM

2-6

7,980

358

150

1,200

SHMB

2-4

5,320

358

150

1,200

Max.
Power
(kW)

Max.
Rod Load
(kN)

Max.
Stroke
(mm)

Max.
Speed
(rpm)

LDPE Compressors
Frame
Size

Throws

HF

2-10

34,600

1,140

360

514

HG

2-10

41,000

1,550

400

450

PK hyper

4-24*

60,000

2,500

400

310

*Number of cylinders. Up to 12 cylinders in a single crankcase.

Power

142

Low Density Polyethylene (LDPE)


Compressor
GEs technologically advanced and work-proven LDPE
compressors reliably enable the economies of scale needed
for commercial LDPE plant success. These units are ideally
suited for the most extreme LDPE booster primary and
secondary hypercompressor applications.
Solution & Scope
Rugged performance. All main
Modern LDPE facilities are characterized
threaded connections (piston to
by operating pressures up to 3,500
piston rod, piston rod to crosshead,
bar and highly fouling fluids that put
connecting rod to big-end tie rods,
extreme demands on compressor
frame crosspieces, anchor bolts,
reliability and availability. With more
high-pressure cylinder bolting) are
than a century of proven experience
hydraulically tightened.
in compressor design, GE is a leading
Hypercompressor
manufacturer of LDPE compressors.
Outstanding operating life. The
Available for booster primary and
advanced packing design results
secondary hypercompressor duty, our
in second-stage cylinders with an
LDPE compressors have undergone
average operating life of 20,000
comprehensive compression-system
hours. In addition, they frequently
simulations for excellent reliability and
achieve well over 32,000 hours
efficiency of the entire LDPE plant.
without replacement.
We also provide comprehensive life
Ease of use. A special crossheads
cycle support through a dedicated
design provides straight plunger
Global Services network of experts at
action in both cold and hot
test and repair facilities around the
conditions, eliminating the need for
world.
onsite realignment.
Benefits
Booster Primary
Excellent accessibility for easy
maintenance. A single-piece, cast
iron crankcase design provides large
openings that help cut maintenance
time and cost.
Increased load capability and
reliability. Proprietary bi-metallic
(aluminum and tin) main and big-end
bearings are designed to eliminate
surface discontinuities from the most
heavily loaded area.
Ease of use. Steel crossheads
equipped with amply sized, machine
finished, interchangeable shoes
eliminate the need for any manual
adjustment or shimming.

143

Excellent accessibility for easy


maintenance. Frame and cylinder
tie rods tighten with hydraulic
jacks. Preassembled cylinder
components enable simple and quick
maintenance and replacement.
High reliability. Our high-performance
cylinders boost reliability through
shrink-fit packing cups, extensive use
of auto frettage, silver plating and
shot peening. The plunger is made of
solid tungsten carbide with a cobalt
binder or tungsten carbide-coated
steel.

Power

Frame
Size

Throws

Max.
Power
(kW)

Max.
Rod Load
(kN)

Max.
Stroke
(mm)

Max.
Speed
(rpm)

HF

2-10

34,600

1,140

360

514

HG

2-10

41,000

1,550

400

450

PK

4-24*

60,000

2,500

400

310

*Number of cylinders. Up to 12 cylinders in a single crankcase.

Power

144

Process Compressor

GEs process compressors are built to meet the broadest


and most stringent API 618 requirements for heavyduty processing applications in the refinery, chemical/
petrochemical, and natural gas industries. A modular
design and manufacturing approach takes advantage
of standardized core components while allowing full
customization to each plants requirements always with an
emphasis on high reliability and availability.
Solution & Scope
The latest generation of GEs process
compressors is the culmination of
more than 40 years of research and
development, continually advancing
design tools, field-proven installations
and global onsite experience.

(MAWP); Computing Fluide Dynamics


improvements result in a 3 percent
boost to efficiency; and a new test
rig offers data validation and better
predictability.

Higher rod load. A 25 percent


load is achieved by applying highperformance bearings, vertical
We offer extensive experience with
mounting with no discontinuities, oil
every conceivable driver in a wide range
distribution pockets with no grooves,
of applications such as gas and steam
and a forged body and hydraulically
turbines, variable and fixed-speed
tensioned tie bolts.
electric motors, and gas engines, with a
unique in-house capability to design and Outstanding operating life. A
supply complete trains. In addition, we
proprietary cylinder valve design with
can perform in-house piping pulsation
plastic or metal plates decreases
and vibration analysis to enable smooth
power losses and boosts operating
operation and extend the life cycle of
life. Eccentric piston shoe grooves
the most highly stressed parts, such as
extend shoe and packing seal life. In
packing cups and cylinder valves.
addition, GEs unique in-house piping
pulsation and vibration analysis
Benefits
capability extends the life cycle of the
Proven reliability and ease of
most highly stressed parts.
maintenance. Standardized
Highly customizable. A wide range
components help ensure proven
of construction materials is available
performance and reliability. Features
to suit specific applications such as
such as die-forged steel, heavy-duty
gas and steam turbines, variable
section, and hydraulically tensioned
and fixed-speed electric motors, and
tie-bolts further enhance reliability.
gas engines. In addition, we offer in Advanced efficiency. The use of
house capability to design and supply
higher-resistance materials provides
complete trains.
a 25-percent increase in maximum
allowable operating pressure

145

Power

Frame
Size

Throws

Max.
Power
(kW)

Max.
Rod Load
(kN)

Max.
Stroke
(mm)

Max.
Speed
(rpm)

OA

435

117

220

800

HA

2-4

2,120

145

180

1,000

HB

2-4

3,680

236

230

800

HD

2-6

7,800

322

280

700

HE

2-10

21,500

533

330

600

HE-S

2-6

15,300

670

330

800

HF

2-10

34,600

1,140

360

514

HG

2-10

41,000

1,550

400

450

SHM

2-6

7,980

358

150

1,200

SHMB

2-4

5,320

358

150

1,200

Power

146

Durastream Valves

Valves are key internal components of a reciprocating


compressor, and they significantly impact overall reliability
and efficiency. Replacing your compressors valves with GEs
Durastream advanced cylinder valves can greatly improve
compressor performance increasing mean time between
failures and reducing power consumption.

Solution & Scope


Improved durability. Because valve
GEs Durastream valves offer durable
springs are subject to high fatigue
performance for both GE and other OEM
stress, our advanced dynamic
reciprocating compressors. Research
simulation tool uses a mathematical
and development efforts have been
model that is well-aligned with real
critical to our design process and have
operating conditions to reduce
resulted in a variety of important valve
fluttering and late closure events.
feature improvements, including:
Our springs also benefit from careful
selection of the most suitable
Totally redesigned internal geometry
materials and shot peening of the
of the seats and counter seats for
entire surface. In addition, our spring
enhanced gas streams
guide cup eliminates friction/wear
Durable valve springs built to reduce
of the spring wire on spring pocket
fluttering and late closure events
walls, as well as spring bending that
A spring guide cup that ensures
causes additional stresses.
excellent axial movement to promote
Long life. Durastream valves are
longer spring life
designed for a three-year running life.
Benefits
Increased efficiency and reliability.
Durastream valves offer 40 percent
higher efficiency on average than
previous models, thanks to flow
dynamic gas path improvements that
reduce vortexes and power losses for
better reliability and fluid-dynamics
efficiency.

Versatile applicability. These


advanced cylinder valves are
available for both GE and other
OEM reciprocating compressors.

Maximum allowable working pressure (MAWP)

380 bar

Maximum working differential pressure

190 bar

Temperature range

-15 to 210C

Rotational speed

Up to 1,000 rpm

Diameter

Max. 300 mm

Service type

Lube & dry

147

Power

Power

148

ICL Compression System

The Integrated Compressor Line (ICL) combines GEs advanced


centrifugal compressor technology with an electric motor
driver in a single, completely sealed casing. This provides
an efficient, easily installed and environmen-tally friendly
compression solution for upstream, midstream and
downstream oil and gas applications up to 15,000kW.
Solution & Scope
Benefits
The ICL features zero emissions, high
Superior design. The compact,
efficiency and reliability, a much broader
lightweight ICL design configuration
operating range than conventional
in-cludes Active Magnetic Bearings
solutions, fast start/stop capabili-ties,
(AMB), a high-speed motor, variable
low maintenance requirements and low
speed control and a multi-stage inoperating cost. It achieves an effective
line or back-to-back arrangement. It
balance between productivity and the
is ideal for automated plants.
environment, power de-mands and
Operational excellence. The clean,
space limitations, performance goals
convenient ICL compression system
and maintenance require-ments, and
requires decreased onsite personnel,
reliability and availability.
is suitable for remote operation,
and has a broad operating range,
Offshore platforms and other limited
low noise level, and efficiency that
spaces industry-wide are ideal uses
remains high and stable over the
for ICL.
entire range.
Low maintenance. With an AMB that
eliminates parts contact and wear,
and without lube oil systems or a dry
gas seal, the ICL has higher
reliability and 40 percent lower
requested maintenance than a
conventional compressor.

149

Power

Zero emissions. The ICL yields


zero emissions, since there is no
seal leakage from the completely
closed case, depressurization is
not required for shutdown, and the
AMBs dont need lubrication.
Proven over time. GEs high speed
motor have compiled more than
4 million hours of successful
operation over a period of 15 years,
and more than 400 drives are
running worldwide.
Operating data
Power

Up to 15,000kW (20,000 HP)

Pressure rating

Up to 3,300 psi (230 bar)

Flow

Up to 30,000 am3/h (17,500 acfm)

Operating range

35-105 percent of nominal speed

Drive cycle

Up to 300Hz

Power

150

Expander-Compressor with Active


Magnetic Bearings
GEs Expander-Compressors with active magnetic bearings
(AMBs) were introduced to the natural gas process industries
in the early 1990s. Due to their space and weight advantages,
these reliable, oil-free units are the preferred solution for
offshore applications.
Solution & Scope
GEs Expander-Compressors with
active magnetic bearings offer
a simple, compact skid design;
oil-free operation that eliminates
contamination of the process fluid;
easy maintenance requirements; quick
startup particularly for remote control
applications; design to effectively
handle seal gas leak events; robust
forged casing to handle strong flange
loads typical of offshore and cryogenic
installation; package supported by an
anti-vibration mount (AVM) to isolate
the unit from vibrations of the deck
structure.

No fluid contamination. Oil-free


operation eliminates problems
resulting from contamination of the
process fluid and oil characteristics
degradation due process gas
contamination.
Robust casing design. Standard
GE forged casings guarantee an
intrinsically stiffer solution compared
to the traditional casted casings
used for these machines. This design,
together with the use of stiff NEMA
G10 heat barrier rings, guarantee a
better solution to satisfy the nozzles
loads requirement generated by
space constraints, vessel motion and
operating temperature.

Benefits
Space and weight advantages.
Vibration Insulation: The whole
AMB technology offers a smaller
package is supported by antiweight and footprint than oil-bearing
vibration mount (AVM) mainly to
designs, making it the preferred
isolate the Expander-Compressor
option for offshore applications.
casing from any possible vibration
Excellent maintenance access.
from deck structure. The ExpanderThe unit package was developed
Compressor, in particular heaving
to provide excellent access for
Active Magnetic Bearings, does
maintenance activities, and critical
not produce significant vibration;
components such as AMB wiring
however the bearing control system
were improved through the use of
might react in case the bearing stator
redundant systems.
is subjected to an external stimulus.
Considering the relatively light
Enhanced sealing. Compared to
structure of the FLNG vessel deck
traditional oil bearings AMB solution
and the presence of vibration sources
limit the pressurized flanged
(i.e. rotating machines), the AVM does
connections to those required for the
filter high frequency excitation.
cable connection. The sealing of AMB
cables from the pressurized casing
is very important as any possible l
gas leakage might migrate along the
cables to the not classified area. To
improve the safety a double sealed
AMB connector with intermediate
bleed have been introduced

151

Verified mechanical design and


performance. Advanced numerical
tools, including Finite Element
Analysis, were used to verify the
mechanical design of GEs AMB
expander compressors. In addition,
computational fluid dynamics
(CFD) was used to validate unit
performance.

Power

AMB Expander-Compressor Components


Radial Bearings

The radial bearings use electromagnets placed on the stator


to create magnetic field that center the laminations.
Inductive position sensors installed near the electromagnets
allow the bearings to react to load variation, including
external disturbance forces.

Axial Bearing

The axial bearing is based on the same principles as the


radial bearings. The rotor is disk-mounted perpendicular to
the rotation axis and opposite the electromagnets. Position
sensors located at the shaft end can monitor any axial
position problems encountered.

Auxiliary
Bearings

Auxiliary bearing or landing bearings are typically


dry-lubricated ball bearings that hold the weight of the rotor
while the machine is off. These emergency backup bearings
are used in the event of AMB system failure.

Magnetic Control
Loop (PID)

The PID control establishes the bearing characteristics by


modifying the error signal with phase (damping) and gain
(stiffness), changing the strength of the electromagnetic
fields to help center the rotor.

Instruments

Instruments used on GEs AMB Expander-Compressor include:


RTD
Vibration positioning: V & W axis allow for 5-axis control
Axial positioning
Speed probe 1+ 4

Bearing Control
Panel

The bearing control cabinet must be located in a safe area.


It is also important to note the distance between the skid
and the control cabinet.

AMB Control
Panel

All signals are sent to the AMB control panel that houses the
processor, amplifiers, and monitoring system for the entire
AMB Expander-Compressor system. In the event of UPS
power failure, a backup power supply system can be
mounted inside or outside the AMB control panel, depending
on the overall power required by the system.

Power

152

PROPEL

Podded Propulsion
Podded propulsion units, in which the electric
motor is housed in the hull mounted pod and
directly connected to the propellor, liberate cargo
space and improve manouverability/efficiency.

155

Propel

Podded Propulsion

Inovelis

Compact

Mermaid

Propel

Large

156

Inovelis
Compact Electrical Podded Thruster

GEs podded thruster unit enhances optimization for open


water and dynamic positioning operationusing proven
technology to provide significantly higher efficiency
compared to conventional azimuth thrusters.
Solution & Scope
GEs pump-jet electrical podded
thruster improves thrust capability and
hydrodynamic efficiency to increase
operational performance, featuring
increased optimization for both transit
and dynamic positioning operation.
Along with global hydrodynamic
efficiency and high thrust-to-power ratio
in Bollard Pull, it reduces maintenance
and noise due to no L or Z gear. And
its compact design enables better hull
integration.

The electrical motor is based on


reliable induction technology that
can operate for extended periods
without maintenance intervention.
The fusion of electric propulsion
and pump jet principles helps drive
down fuel costsfor improved fuel
efficiency compared to traditional
solutions.
Technical specification 2.5 MW Version

Vessel type: platform supply vessel,


research vessel, ferries, mega-yacht
Propulsion module with sealing dome
POD type name: 2.5 MW pod Inovelis
Benefits
POD type: pushing pod
This electrical podded thruster is
based on a pump-jet compact design Rated power: 2,500 kW
Rated speed: 240 RPM
with high efficiency over a wide
Number of blades: 4
range of operation.
Propeller type: fixed pitch
An innovative pump jet arrangement
Propeller diameter: 2.6 m
with the stator vane in front of the
Shaft direction of rotation looking
impeller provides the same results as
from AFT: clock-wise
a contra-rotating system with simple
Shaft seal type: lip seals
arrangement.
Seawater seal type: lip seals
It can be used on starboard and port Shaft-bearing type: roller bearing
sides of the vessel for easier and
Pod propulsion module dry weight: 38.2 t
more cost-effective management of Steering module weight: 11 t
spare parts.
Ice class: none
Technical Specification for other ratings
on request.
157

Propel

Propel

158

Mermaid
Large Electrical Pod

Rolls-Royce and GE work together in consortium on Mermaid


pods . Together Rolls-Royce and GEprovide the market with
world class electric systems fitted into propulsors from a
world leading expertise in hydrodynamic.
Rolls Royce and GEs Mermaid pod is an azimuthing electrical
podded propulsor with a range from 5,000kW to 27,000kW offering flexibility in machinery and vessel arrangement and
excellent maneuvering capability. With a customized and
focused design, improved performance can be achieved for
each individual vessel.
A special pushing design is available with a nozzle, especially
suitable at low speed, and a power range from 5,000kW to
13,000kW. The ice-strengthened design ranges from all Baltic
classes up to the toughest arctic conditions. It is available with
excellent hydrodynamic performance up to IACS PC4. Pods
for heavy ice applications can be designed up to PC1 with a
power range from 4 MW to 15 MW.

159

Propel

Solution & Scope

Benefits

Owner/operator benefits
Increased cargo capacity or reduced
vessel size
Increased propulsion system
efficiency
Reduced total installed power
generation
Reduced total fuel consumption and
exhaust emissions
Reduced noise and vibration levels
Improved maneuverability

Mermaid special benefits


Cooling by surrounding seawater
enables compact air cooling cubicle
Enhanced drive/motor and
hydrodynamic design for excellent
overall efficiency
Modularized design to provide
improved adoption to hull for each
project
Reduced number of internal webs and
stringers for optimal manual access
inside pod
Advanced bearing technology for long
service life
Mermaid Anti-Pollution Seal System
(MAPSS) for environmentally safe
operation
Safe handling of brake/locking and
turning without need of manual
access into pod
Hydrodynamic Research Centre
to support customer in hull/pod
optimization
Safe and easy fitting of pods to hull
without heavy lifting equipment
Underwater mounting feasibility
Strong operational support.both for
system monitoring and maintenance

Shipyard and construction benefits


Flexible machinery arrangement
Modularized design
Simplified vessel machinery
installation
Simplied hull form and structure
Reduced installation time and cost
Fewer components
Reduced shipyard/sub-supplier
coordination work

Mermaid standard pod size range


Motor Type
Pod Size

Synchronous PWM
185

210

232

250

277

Power Rating (kW)

6,00011,000

8,00016,000

11,00020,000

13,00023,000

15,00027,000

Shaft speed (rpm)

110-210

105-195

100-180

95-170

90-160

D propeller (m)

3.6-5.4

4.1-5.9

4.5-6.4

4.9-6.9

5.4-8

Weight (ton)

70-115

110-155

145-190

185-220

230-270

Ship speed (kn)

Propel

up to 24

160

Propulsion Motors
GE manufactured motors for some of the first
commercial and industrial electrical applications.
We continue to deliver innovative mechanical
power solutions to the world.
Motors are designed and manufactured to
operate efficiently and reliably in challenging
applications and severe environments where
reliability and ease of maintenance is critical.

161

Propel

Propulsion Motors

Propel

Compact Induction
Motor Low Speed

4,000kW
to
24,000kW

Compact Induction
Motor Medium
Speed

5,000kW
to
20,000kW

Vertical Induction
Motor

3,000kW
to
5,500kW

Advanced
Induction Motor

5,000kW
to
40,000kW

162

Compact Induction Motor


Low Speed

Compact Induction Motor low Speed is a range of propulsion


motor from 4,000kW to 24,000kW. These motors are directly
coupling to the shaft line to run at low speed from 80 to 150
rpm rated speed.
Solution & Scope
GEs CIM low speed solution is a
compact, variable speed, high power
induction motor ideally suited for cruise
and naval applications.
This induction motor has a solid
shaft, flange or pedestal mounted
self- lubricating bearings. Different
arrangement can be proposed for
cooler mounting to fit specific height
constraint.
GEs patented pin-vent technology
applied to both the rotor and stator
laminations aids cooling, significantly
improving overall power density.
Coupled with its dedicated converter
the overall system design can
be considerably enhanced both
electronically and mechanically for
extremely quiet, low noise operation.

Benefits
Squirrel cage machine (no brushless
or slip rings excitation)
Stator damping pads for compliance
with high structure borne noise level
Pin vent stator technology for cooling
efficiency improvement
Low maintenance
Suitable with frequency converter
MV7000 range.
High level of efficiency
Reliability
Availability for all Marine Applications
Speed operating range from 0 to
rated speed.

Motor Type

Induction

Voltage (V)

3,150

Power Rating (kW)

4,000 to 24,000

Size Lxlxh (mm)

On request

Weight (ton)

On request

* synchronous motors available on request

163

Propel

Compact Induction Motor


Medium Speed

Compact Induction Motor Medium Speed is a range of


propulsion motor from 5,000kW to 20,000kW. These motors
are coupling to a gearbox in the aim to decrease the medium
shaft speed (500 to 720 rpm) to a low shaft speed (~60 rpm).
Solution & Scope
Benefits
GEs CIM medium speed solution is a
Rotor Squirrel cage robust (no
compact, variable speed, high power
brushless or slip rings excitation)
induction motor ideally suited for marine Highly customized electrical design
applications.
Pin vent stator technology for cooling
This induction motor has a solid shaft,
efficiency improvement
flange mounted self- lubricating or
Low maintenance
forced bearings.
Suitable with frequency converter
GEs patented pin-vent technology
MV7000 range.
applied to both the rotor and stator
High level of efficiency
laminations aids cooling, significantly
improving overall power density.

High Reliability
Availability for all Marine Applications
Speed operating range from 0 to
rated speed.

Motor Type

Induction

Voltage (V)

3,150

Power Rating (kW)

5,000 to 20,000

Size Lxlxh (mm)

On request

Weight (ton)

On request

Propel

164

Vertical Induction Motor (VIM)

GEs vertical induction motor range provides the mechanical


power to drive thrusters.
Solution & Scope
With their enhanced motor design for
use with variable frequency drives,
GEs vertical induction motors operate
efficiently and reliably in challenging
applications.

Benefits
High performance
Rugged reliability
Small footprint
High power density

Frequency

600-900RPM

Voltage

3,000 V

Power Rating

3,000kW-5,500kW

Weight

up to 14,500 kg

165

Propel

Advanced Induction Motor (AIM)

GEs AIM solution is a multi-phase, power dense induction


motor specifically designed for the naval marine propulsion
market. Standard features include built-in redundancy (when
combined with GEs multi-channel VDM25000 inverter system),
high packing density and shock capability.
Solution & Scope
GEs compact, variable speed, highpower induction motor solution is ideal
for naval marine applications where
shock mitigation is a prime requirement.
The motor power ranges from 5,000kW
to 40,000kW at a speed range of up
to 200 rpm. Astern power is easily
achieved by reversing the field direction.

Benefits
Customers benefit from a power dense,
robust and shock-rated design with
a high level of redundancy. Specific
benefits include:
Shock-rated design suitable for naval
military applications.
Increased power density.

Increased redundancy as a
consequence of a distributed
A large stator/rotor air-gap, ribbed
15-phase stator grouped as 3 x 5
frame construction and minimum frame
phases.
length with flange-mounted bearings
More robust construction (no
contribute to shock capability. Selfinsulation on rotor.)
lubricated bearings mitigate the use of
a separate lube oil system. The hollow
No separate excitation.
three-part shaft construction enables
Lower life-cycle costs as a
weight saving and GEs patented pinconsequence of reduced
vent technology aids cooling which
maintenance and increased
significantly enhances power density.
availability.

Stator voltage

3,000V to 4,000V

Frequency range

Typically up to 15 Hz

Power factor

Typically > 0.8

Power

5,000kW to 40,000kW

Propel

166

Variable Speed Drives


Critical power conversion systems demand
efficient and reliable drives. With more than 100
years of experience, GE has a track record as
innovators with an imaginative approach to the
design and development of the next generation
of advanced drives.

167

Propel

Variable Speed Drives

MV3000
Low Voltage

Up to
15,000kW

MV7000
Medium Voltage

1,000kW
to
30,000kW

6,600kW
to
40,000kW

VDM2500
Medium Voltage

Propel

168

MV3000
Low Voltage Drive

GEs structured AFE low voltage water-cooled drive is


available in a product range of 1,000kW to 4,000kW, and
has a build-to-print design enabling manufacture at many
GE sites.
Solution & Scope
GEs low voltage AFE water-cooled drive
is type-tested to meet ABS, DNV and IEC
61800 standards.
Designed for improved maintainability
and reliability, it includes front access
(no rear access required), removable
assemblies, cooler skid, main reactors,
a pulse width modulated (PWM) filter
and a Delta inverter. This drive has an
enhanced cooling design to provide
improved reliability, with IP44 cubicles
as standard.
It is also backed by a New Product
Introduction program and fully supported
with a product manual, documentation
and a detailed drawing pack.

Benefits
Build-to-print design, enabling the
drive to be manufactured at any GE
site with manufacturing drawings
and controls in place.
Modular design for built-in
redundancy, 1,000kW power blocks.
Improved reliability to extend
maintenance intervals, reduce the
need to re-train crews and to lower
service costs.
Improved transformerless connection
with low harmonics onto marine
power systems.

Supply Voltage

690 V, 3-Phase, 50 Hz or 60 Hz

Output Voltage

0 to 690 V

Power Rating

MCS3601
1,050 kW

MCS3602
2,000 kW

MCS3602
3,000 kW

MCS3602
4,000 kW

Size

1,800 mm

2,900 mm

4,000 mm

5,400 mm

Weight

2,400 kg

4,300 kg

6,200 kg

8,100 kg

* Also

available as a diode front end (DFE)

169

Propel

Propel

170

MV7000
Medium Voltage Drive

GEs water-cooled medium voltage drive is suitable for a wide


range of power conversion applications, providing customers
with flexible solutions for their needs.
Solution & Scope
Advanced technology power electronics
and decades of process expertise
come together in GEs MV7000 watercooled medium voltage drivea
proven performer in Marine industry.
Easy to install and maintain, it offers
high reliability and availability and
helps improve the uptime of electrical
propulsion systems. It also can provide
a flexible approach to achieve a
customized solution across different
applications.
Building upon our power conversion
expertise, GEs MV7000 PWM medium
voltage drive offers an high efficiency
together with a high compact design
and delivers an accurate and perfect
quality torque to the propulsion motor.

171

Benefits
Peak power density our single drive
can deliver up to 15,000kW with just 18
IGBTs, which is equivalent to a power
density of 1.5 MVA/m3
High reliability and availability over
10 million hours in operation across an
installed base of over 8.5 GW
Power scalability with la carte option
packaging that can be adapted to a
wide range of applications
A full family of drives GE is your
one-stop provider with a wide portfolio
of drives.
An efficiency of 99% GE adjust
PWM strategy to optimize losses of the
propulsions drive train
Encoderless vector control GE
developed a high performance control
system which guarantee optimum
torque quality, power and speed
regulation
Hot redundancy in dual drive
arrangement
Output voltage 3.3kV
Up to 6,600V & 9,900V on request

Propel

Propel

172

AFE

29.6
34
34

26.6
30
26.6

4,640

5,800

4,640

5,200

3,100

4,200

2,320

2,900

2,320

2,600

1,550

2,100

1,350

1,350

750

750

Output
Current

152,000

120,000

148,000

116,000

112,000

10,800

6,600

5,000

6,400

4,800

5,600

4,400

5,200

4,400

4,800

4,000

mm

520

472

582

457

441

425

260

197

252

189

220

173

205

173

189

157

Inches

Width

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

mm

39

39

39

39

39

39

39

39

39

39

39

39

39

39

39

39

Inches

Depth

kg

15,200

12,000

14,800

11,600

11,200

10,800

6,600

5,000

6,400

4,800

5,600

4,400

5,200

4,400

4,800

4,000

33,e508

26,455

32,627

25,574

24,692

23,810

14,550

11,023

14,109

10,582

12,346

9,700

11,464

97,00

10,582

8,818

lbs

Weight

Table shows the typical ratings for variable torque load applications, please contact GE sales for more detailed information

AFE

19.6
29.6

17.6
26.6

AFE

2xDFE 24p

2xMV7312

2xDFE 24p

17
24

13.3
21.6

AFE

2xDFE 24p

2xMV7310

17

15

2xMV7315

14.8

13.3

AFE

2xDFE 24p

MV7315

MV7312

14.8

AFE

13.3

DFE 12p

MV7310

7.7
7.7

6.9
6.9

DFE 24p

AFE

4.3

3.8

12

DFE 12p

MV7306

4.3

3.8

9.8

AFE

MV7303

MVA

MW

8.8

DFE 12p

MV7303

Power
Output

10.8

Rectifier
Type

Frame

VDM25000 Medium Voltage


Naval Drive

GEs VDM25000 is a modular multi-phase, voltage source


inverter specifically designed for the naval marine market.
Standard features include built-in redundancy (improving
availability), high packing density, shock capability and
compatibility with direct seawater systems.
Solution & Scope
The VDM2500 converter is a power
dense, transformerless drive solution
to meet full electric naval propulsion
needsp The VDM25000 provide a
channel-based approach with units
electrically and mechanically separated.

enhanced resilience. The converter


topology is arranged to provide
high power densitywhile gaining
net improvements in signature and
efficiency in demanding naval
combat environments.

These channels can be configured to


work in combination to produce a 5-,
10-, or 15-phase AC voltage waveform
to power GEs multi-phase advanced
propulsion motors. Each channel feeds
5 of the 15 phases in an arrangement
that allows parallel redundancy and

Benefits
Shock hardened
High power density
Direct seawater compatible
Flexible and resilient channel-based
architecture

Network Frequency

50 Hz or 60 Hz

Voltage

4,160 V AC

Power Rating

6,600kW to 40,000kW

173

Propel

Propel

174

POSITION

Automation & Control


Critical systems demand secure and reliable
control. We apply our innovative and imaginative
approach to the design and supply of
automation and control solutions to provide your
systems with efficiency, asset availability and
operational benefits.

177

Position

Automation & Control

SeaStream
Dynamic
Positioning (DP)

DP

SeaStream
DP Reference
Systems

DP
Reference

SeaStream
Joystick Control

Position

Joystick

SeaStream
Thruster Assisted
Mooring (TAMS)

TAMS

SeaStream
Manual Thruster
Control (MTC)

MTC

178

Automation & Control

179

SeaStream
Vessel Automation

Automation

Quad PAC
Redundant Control

Control

High Availability
Control

Control

Rugged Embedded
Computing

Control

Position

Position

180

SeaStream
Dynamic Positioning (DP)

GEs dynamic positioning solution for vessels uses thrusters,


main propellers and rudders to control vessel position and
heading against the forces of wind, current and waves - based
on 40 years history of providing marine DP solutions.
Solution & Scope
Benefits
GEs DP system provides vessel
Energy efficient mode saves fuel
positioning using a combination of
and reduces machinery wear for
main propulsion and rudders, fixed and
situations where tight position
azimuthing thrusters. The systems scope
holding is not required.
includes a complete choice of position
Mariner oriented, mission-focused
monitoring equipment, controllers,
user interface improves situational
outstations and bridge furniture.
awareness and puts the operator in
control.
GEs DP system can be combined with
our LV/MV drive and power systems for
Simple intuitive controls support
thrusters/main propulsion; with GEs
operators in making quick and
vessel automation system for control
accurate decisions.
of auxiliaries; and with GEs Visor Asset
Online multi-language support for
Management system for remote service
multi-national crews.
and equipment prognostics. A packaged
Complete range of ergonomic slimsolution is available for installing in DP
line bridge furniture.
training schools.
Full system integration with power
and propulsion.
Capability plot and power system
analysis tools.
Range of service and support
packages to secure customer
investment in assets.

181

Position

Vessel Class

Class 0, Class 1, Class 2, Class 3

Regulatory Conformance

DNV, LR, BV, ABS, IMO

Maneuvering Modes

Hand pilot, joystick control with manual heading,


joystick control with automatic heading, autopilot

Tracking Modes

Autotrack, autosail, ROV follow, ship follow, enhanced


ship follow

Station Keeping Modes

Auto position (DP), autospeed, energy efficient

Position Measuring
Equipment

Taut wire, GNSS, laser, radar, hydro-acoustic, inertial


platform, gyrocompass, wind sensor, motion
reference unit

Console Screen

26 multi-touch, adjustable tilt angle

Console Section
Footprint

700 mm (w) x 305 mm (d)

Console Section Overall


Size

700 mm (w) x 725 mm (d) x 1200 mm (h);


standalone consoles 810 mm wide

Position

182

SeaStream
DP Reference Systems
GEs dynamic positioning solution for vessels uses thrusters,
main propellers and rudders to control vessel position and
heading against the forces of wind, current and wavesbased
on 40 years history of providing marine DP solutions.
Solution & Scope
GEs DP system scope includes a
complete choice of position and
orientation measurement systems to
suit the vessel type and application.

Benefits
Cost effective
Easy to use
Seamless integration with
GEs DP and thruster assisted
mooring systems (TAMS)

Taut Wire

GE system, range of water depths (standard rope


length 500m)

GNSS

GPS, DGPS, GLONASS, (Galileo & Beidou by upgrade


when available)

Laser

CyScan, Fanbeam

Radar

All major suppliers

Hydro-acoustic

All major suppliers

Gyrocompass

All major suppliers

Wind sensor

All major suppliers

Motion Reference Unit

All major suppliers

* GE, the total system integrator, can source, supply and support all types of reference systems
from all manufacturers.

183

Position

SeaStream
Joystick Control

GEs joystick control enables coordinated manual control of


vessel positiontogether with manual or auto control
of vessel heading.

Solution & Scope


With its well proven technology, GEs
joystick solution provides a simple and
easy-to-use basic coordinated manual
control of vessel position, together
with manual or auto control of vessel
heading.

Benefits
Cost effective
Easy to use
Seamless integration with GEs
DP and thruster assisted mooring
systems (TAMS)

GEs joystick is suitable for mounting in


GEs desk furnitureas a drop-in panel
or as a dockable portable unit. The panel
integrates seamlessly with the other
components of GEs dynamic positioning
(DP) and vessel automation systems.

Joystick Panel size

560mm (w) x 260mm (d) x 140mm (h)

Joystick Panel weight

5.5kg

Power requirements

24 V DC

Position

184

SeaStream
Thruster Assisted Mooring System
(TAMS)

GEs TAMS position control solution for vessels uses a


combination of thrusters and winched anchors to control
vessel position and heading against the forces of wind,
current and wavesbased on 40 years history of providing
Marine DP solutions.
Solution & Scope
GEs TAMS system provides vessel
positioning and heading based on a
combination of thrusters and winched
anchorsincluding an online mooring
advisory package to enhance vessel
system performance in a variety of
operational scenarios.
The systems scope includes a complete
choice of position monitoring equipment,
controllers, outstations and bridge
furniture. It can be combined with our
LV/MV drive and power systems for
thrusters/main propulsion; with GEs
vessel automation system for control
of auxiliaries; and with GEs Visor Asset
Management system for remote support,
data logging and equipment prognostics.

Benefits
Mariner oriented, mission-focused
user interface improves situational
awareness and puts the operator in
control.
Simple intuitive controls support
operators in making quick and
accurate decisions.
Online multi-language support for
multi-national crews.
Complete range of ergonomic slimline bridge furniture.
Full system integration with power
and propulsion.
Capability plot and power system
analysis tools.
Online consequence analysis and
scenario planning to enhance vessel
utilization.
Range of service and support
packages to help secure customer
investment in assets.

185

Position

Vessel Class

POSMOOR ATA and ATA (V) or similar

Mooring System Control


Modes

Anchor monitor
Manual anchor assist
Auto anchor assist
Damped auto anchor assist

Mooring System Advisory


Modes

Consequence analysis
Anchor line break
Thruster failure
Blackout condition + other power system failure
conditions
Advisory
Position and heading changes
Anchor line tensions
Anchor line catenary plots
Simulation
Analysis of present/definable anchor pattern for
definable weather conditions

Position measuring
equipment

Taut wire, GNSS, laser, radar, hydro-acoustic,


inertial platform, gyrocompass, wind sensor, motion
reference unit and gangway

Console screen

26 multi-touch, adjustable tilt angle

Position Measuring
Equipment

Taut wire, GNSS, laser, radar, hydro-acoustic, inertial


platform, gyrocompass, wind sensor, motion
reference unit

Console Screen

26 multi-touch, adjustable tilt angle

Console Section
Footprint

700 mm (w) x 305 mm (d)

Console Section Overall


Size

700 mm (w) x 725 mm (d) x 1,200 mm (h);standalone


consoles 810 mm wide

Position

186

SeaStream
Manual Thruster Controls (MTC)

GEs MTC system provides a full range of manual levers


and associated displays for control of main propulsion and
maneuvering thrusters.

Solution & Scope


GEs manual thruster controls provide
a full manual control capability for the
complete range of marine vessels.

Benefits
Integrates with GEs complete
range of ergonomic slim-line bridge
furniture.

Our MTC solution provides a full


integration capability with GEs LV/MV
drive and power systems for thrusters/
main propulsionand with our vessel
automation system for control of
auxiliaries.

Drop-in version available for use in


secondary control locations.

Control Elements

187

Full system integration with GEs


dynamic positioning vessels, thruster
assisted mooring system (TAMS),
vessel automation, and power and
propulsion system.

Rudders, main propulsion, azimuthing thrusters and


PODS, tunnel thrusters

Position

SeaStream
Vessel Automation System

GEs vessel automation system provides automated control


of vessel systems and auxiliaries.
Solution & Scope
GEs vessel automation system provides
automated controls for the full range of
vessel systems and auxiliaries, including:

vessel position and heading control;


and with GEs Visor Asset Management
system for remote support and
equipment prognostics.

Air, oil, water


HVAC
Ballast and bilge
Engines, power generation,
distribution and management
Thrusters
Drilling
Safety

Benefits
Mariner oriented, mission-focused
user interface improves situational
awareness.
Simple intuitive controls support
operators in making quick and
accurate decisions.
Intelligent, actionable alarms and
events.
Online multi-language support for
multi-national crews.
Resilient controller and network
redundancy architecture for
enhanced availability
Complete range of ergonomic
slim-line bridge and engine control
room furniture.
Full system integration with GEs
DP and thruster assisted mooring
systems (TAMS); and with our LV/MV
propulsion drive and power systems.

The system also includes a complete


range of slim line, ergonomic bridge
and engine control room furniture
for integration of additional missionspecific subsystems, including:
Internal/external communications
Navigation
Fire and gas
Load and stability
Helideck monitoring
GMDSS
This system can be combined with our
LV/MV drive and power systems for
thrusters/main propulsion; with GEs
dynamic positioning (DP) system for

Industry standard interfaces for easy


integration with third party systems.

Console Screen

26 multi-touch, adjustable tilt angle

Console Section footprint

700 mm (w) x 305 mm (d)

Console Section Overall size

700 mm (w) x 725 mm (d) x 1,200 mm (h)


Standalone consoles 810 mm wide

Position

188

Quad PAC Redundant Control

GEs quad redundancy control system addresses the


increased demand for redundancy with higher speeds, realtime communications and deterministic data transfers. It
provides improved system availability from GE in applications
where downtime is not an option.
Solution & Scope
Our Quad PAC application consists
of two redundant pairs of GEs
PACSystems* controllers working in
unisonfor a total of four controllers
and their associated items (such as
racks and power supplies). The pairs of
controllers are connected via redundant
high-speed fiber optic modules, which
provide synchronized logic solving and
data transfer between the controllers.
Similar technology is used via network
hubs to tie all four controllers into a
cohesive quad-redundant solution.

Benefits
GEs Quad PAC system addresses
increased demand for operational
performance in mission-critical
propulsion control applications.
Benefits include:
Smart redundancy and predictive
intelligence to virtually eliminate
downtime.
Highest level of system availability
offered by GE.
Increased reliability and
maintainability.

The most important feature of the Quad Cost-effective solution for protection
PAC solution is the patent-pending PAC
against service interruptions.
Virtual Master smart-redundancy and
predictive-intelligence algorithm that
resides in each of the four controllers.
The algorithm continuously calculates
in real time to predict and identify the
controller most capable of withstanding
a sequence of multiple or cascaded
system failures while maintaining
maximum system availability.

189

Position

Feature

Controller

I/O Network

Performance

1 GHz processor for each


controller; up to 20 auxilary
PLCs can be added

100 MB Ethernet, full duplex;


up to 24 ENIU can be added
to system

Technology

Control Memory Exchange


(CMX) with fiber optic ring
configuration

Ethernet (IEEE 802.3) and


Ethernet Global Data (EGD),
RJ-45 connections

Redundancy

Quad Redundancy

Single, dual, triple redundancy

Synchronization

Virtual Master with three


other controllers on standby

CMX optic ring provides


real-time data on all of the
installed I/O

Failure Recovery

Bumpless switchover to new


master

I/O rack grouping offers


independent communication
to each controller

Programming
Software

Windows-based Proficy*
Machine Edition (PME)

Windows-based Proficy
Machine Edition

Diagnostics
Distance
(Network)
Marine Type
Approval
Certification

Position

Yes
Up to 300 m between primary and secondary
(with Reflective Memory Hub (RFM) on fiber up to 10 km)
Det Norske Veritas (DNV), American Bureau of Shipping (ABS),
Bureau Veritas (BV), and Lloyds Register (LR)

190

High Availability Control

GEs high availability control solutions are designed for


continuous, efficient operations with superior performance
and flexibility. If any part of your control system fails, the
backup counterpart automatically assumes control to
provide continuous operations. Two physically independent
controllersconnected to various I/O on our proven industrial
networkprovide automatic switchover for continuous
operations. Our scalable, synchronized, hot-standby
redundancy control platform combines domain expertise and
advanced technology to meet your needs for enhanced speed
and reduced downtime.
Solution & Scope
GEs high availability solutions have
two physically independent controllers
(connected to various I/O on our proven
industrial network) to provide automatic
switchover for continuous operations.
Offering true dual redundancy data
synchronization with dual modules,
they have dedicated redundant links to
one anotheroperating synchronously
with virtually no overhead added to
the control application to transfer your
applications variables, status and I/O
data on every scan with speed and
transparency.

191

GEs unique, patented Redundancy


Memory Xchange module (based
on reflective memory technology)
synchronizes the systems at the
beginning and end of each logic scan
execution to keep all variable data the
sameproviding rapid and bumpless
switchover.

Position

Benefits
GEs high availability controls operate
as a completely integrated system
that is user-friendly, customizable
and cost-effective for mission-critical
auxiliary and mechanical application
redundancy. Delivering operational
performance, it provides:
Robust redundancy to reduce
downtime
Fast, full-system, real-time,
synchronization
Synchronized redundant power grids
for transparent system switchover
Concurrent maintainability
Lower TCO with scalable solution
and startup tools

Feature

Controller

I/O Network

Performance

1 GHz processor for each


controller; up to 20 auxiliary
PLCs can be added

100 MB Ethernet, full duplex;


up to 24 ENIUs can be added
to system

Technology

Reflective Memory Exchange


(RMX) with fiber optic ring
configuration

Ethernet (IEEE 802.3) and


Ethernet Global Data (EGD),
RJ-45 connections

Redundancy

Dual redundancy

Single, dual redundancy

Synchronization

RMX synchronization

RMX optic ring provides realtime data on all installed I/O

Failure Recovery

Bumpless switchover to new


master

I/O rack grouping offers


independent communication
to each controller

Programming
Software

Windows-based Proficy
Machine Edition (PME)

Windows-based Proficy
machine Edition (PME)

Diagnostics
Distance
(Network)
Marine Type
Approval
Certification

Position

Yes
Up to 300 m between primary and secondary (with Reflective
Memory Hub (RFM) on fiber up to 10 km)
Veritas (BV), and Lloyds Register (LR)

192

Rugged Embedded Computing

GEs broad range of rugged embedded computing products


and subsystems can withstand harsh environment
conditionssuch as extended temperature range, shock,
vibration and humidity.
Solution & Scope
GE provides a broad range of rugged
embedded computing and networking
products that can be integrated
into harsh environments. Typical
marine applications include: platform
management; sonar; radar; vehicle
management computers (UUVs);
surveillance; and combat systems.

Benefits
GEs open-architecture rugged
computing solutions can reduce cost,
risk and deployment time compared
with proprietary solutions.
Rugged electronics survives in harsh
environments.
Open architecture allows systems
to be built using a wide range of
industry solutions, enabling efficient
technology refreshes.

Regular technology insertions and lifecycle management services provide


Compact size and cooling options
the latest computing performance
allow electronics to be integrated in
availableand our platforms can be
many locations.
supported for many years into the
future. We also promote modular open- Our latest processing technologies
architecture solutions.
enable more application
sophistication in less space.

193

Position

Position

194

Sensors, Flow Meters & Valves

195

Position

Sensors, Flow Meters & Valves


UNIK
5600/5700

Sentinel LCT4

Flow meter

Sentinel LNG

Flow meter

Digital Flow
XGF868i

Flow meter

Digital Flow
GF868

Flow meter

Digital Flow
XMT868i

Flow meter

Digital Flow
CTF878

Flow meter

MasoneilanTM
Control Valves

Position

Sensor

Valves

196

UNIK 5600/5700 Pressure Sensor


Platform

GEs UNIK 5600/5700 systemthe marine version of the UNIK


5000 platformprovides an ideal solution for harsh on-board
environments, and is DNV Marine Approved.
Solution & Scope
As the marine version of the UNIK 5000
platform, GEs new UNIK 5600/5700
system provides marine engineers
with industrial specification pressure
transmitterswhich have which
have full marine and hazardous area
certification for use in the harshest of
on-board applications.

Benefits
International marine approval.
Intrinsically safe.
DIN-approved electrical connector to
ensure that contact with oil will not
damage sealing.
Fully-submersible cable version
to ensure robust reliable pressure
measurement performancewhich
is IP68 rated to provide protection
against prolonged effects of
immersion under pressure and is
dust-tight.

Developed for use on a ships power


and process plant, it is particularly
suitable for turbine engine monitoring
of exhaust, lubricating oil and fuel
pressureas well as fuel and ballast
Titanium version (5700) for
tank measurements. Use with heavy
continuous exposure to seawater.
fuels or mineral oils where good
robustness and compatibility is required.
Range

70 mbar (1 psi) to 700 bar (10,000 psi)

Accuracy

Up to 0.04% full scale (FS) best straight line (BSL)

Construction Options

Stainless steel 316L and titanium

Frequency Response

Up to 3.5 kHz

ATEX

Intrinsically Safe Hazardous Area certification

Operating Temperature Range

From -25C to 70C (-13F to 158F)

Certification

DNV

197

Position

Position

198

Sentinel LCT4 High Accuracy


Ultrasonic Flow Meter

A new addition to the Panametrics line of ultrasonic flow


meters, the Sentinel LCT4 is designed spe-cifically for high
accuracy measurement of crude oil, other liquid refined
hydrocarbon products, and other non-hydrocarbon liquids. It
delivers extremely reliable and repeatable results and meets
the strict performance requirements of OIML R117.
Solution & Scope
The LCT4 refines the high-reliability
characteristics of its predecessor,
the Sentinel LCT, into an aesthetically
designed, compact meter body with
integral cables, no extended buffers
and no junction boxes. It continues to
retain all advantages of ultrasonic flow
measurement, including no drifting
or required periodic calibration; no
pressure drop; no restriction in the pipe;
and no moving parts, filters or strainers.
Suitable applications include liquid
custody transfer measurement,
allocation measure-ment, pipeline
leak detection, crude oil and refined
products, and any critical liquid process
requiring high accuracy and precision.

199

Benefits
Viscosity independent. The LCT4
uses a number of proprietary
algorithms to reduce viscosity
effects, making it viscosity
independent. The meter retains
its accuracy over the whole range
between minimum and maximum
viscosity, using only one calibration
curve.
Real-time flow data. The Panaview
software, which facilitates
communication between the
Sentinel LCT4 and a PC, provides
real-time flow data, and it also can do
historical tracking and create a full
configuration audit trail.
No recalibration necessary. There
is no need for recalibration when
replacing transducers or electronics,
since that has been independently
tested by NMI as part of the OIML
certification.

Position

Advanced electronics. The Sentinel


LCT4 electronics have digital signal
processors that pack significant
power in a single package.
Electronics are integrated with
the flow cell body in a single unit,
but also can be mounted remotely
using an adapter and cable. Local
programming and diag-nostic access
happen through magnetic induction
to preserve hazardous area integrity.
Operation and performance

Electronics

Linearity

+ or - 15 percent of
measured volume
for flow rates
between 1 and 33
ft/s (0.3 and 10 m.s)

Power Supply

100 to 240 VAC


12 to 32 VDC

Uncertainty

+ or - 0.027 percent
ac-cording to API
MPMS 5.8 +

Power
Consumption

7 watt

Viscosity
Range

0 to 660 cSt

Outputs

Two isolated frequent


cy/pulse outputs
Two alarm relays
One 4/20 mA output
with HART

Reynolds
Range

> Re 10,000, consult


factory for lower
Reynolds numbers

Digital
Interfaces

HART over 4/20 mA


output

Operation and performance

Electronics

Linearity

Power Supply

+ or - 15 percent of
measured volume
for flow rates
between 1 and 33
ft/s (0.3 and 10 m.s)

100 to 240 VAC


12 to 32 VDC

PanaLink over
RS232/485/USB
Modbus RTU over
RS232/485
Process
Temperature

-40 to +140C
(-40 to +248F)

Ambient
Temperature

-40 to +60C
(-40 to +140F)

Storage
Temperature

-40 to +85C
(-40 to +176F)

Position

Flow
Computer
Functionality

Integrated flow
computer with full P and
T volume corrections
according to API 11.1

200

Sentinel LNG Panametrics Ultrasonic


Flow Meter for Cryogenic Liquids

Part of the Panametrics line of advanced ultrasonic flow


meters, the Sentinel LNG demonstrates new levels of
performance, reacts to changes in flow rate with incredible
speed and accuracy, and is based on proven technologies.
Sentinel LNG extends the use of ultrasonic technology into
cryo-genic applications for measuring liquefied natural gas
(LNG) with outstanding performance, reliabil-ity and accuracy.
Other applications include custody transfer and marine
cargo verification.
Solution & Scope
Benefits
The Sentinel LNG design overcomes the Protection from cryogenic
accuracy limitation of LNG tank level
temperatures. Ultrasonic
measurement. It has a fully welded
transducers are protected from
construction that has no moving parts,
cryo-genic temperatures by Bundle
and the acoustic transducers are placed
Waveguide* technology. The buffer
outside the cryogenic liquid to avoid
assemblies of this technol-ogy use
any long-term degradation due to
waveguide bundles to efficiently
temperature. The design is full bore; as a
concentrate more transducer
result, the pressure drop over the meter
ultrasonic signal into the process.
is simply equal to a section of pipe with Direct volume measurement
the same length.
accuracy. By making a direct
Sentinel LNG measures flow with
volume measurement, Sentinel
advanced digital-signal processing
LNG compensates for factors such
and im-proved algorithms that enable
as density variation, LNG weightthe meter to measure flow with an
induced tank expansion and wave
exceptional response speed.
motion that can make tank level
gauging so uncertain.

201

Position

Robust Path Configuration*.


Under the same conditions that GE
Aviation uses to model the flow in
aircraft engines, Computational
Fluid Dynamics established Robust
Path Configuration for Sentinel
LNG bus, simulating different path
configurations under different flow
scenarios.

Performance

Active Temperature Compensation*.


To achieve the best possible
flow measurement accu-racy,
Sentinel LNGs Active Temperature
Compensation process uses a
pulse echo to measure dead time,
i.e., the time the electronic signal is
converted into a transducer and the
time the acoustic signal travels inside
the transducer. By sending a pulse
and measuring its reflection at the
end of the transducer, the dead time
is measured in real time rather than
according to a preset value.

Electronics

Accuracy

< 0.25% of
measured volume
for flow rates
between 2 and 30
ft/s (0.5 and 10 m/s)

Power Supply

100 to 240 VAC


12 to 32 VDC

Repeatability

< 0.02%

Power
Consumption

< 20 watt

Zero
Stability

< 0.007 ft/s (0.002


m/s)

Outputs

Two frequency/pulse
outputs optically
isolated from DC
Two alarm relays
One 4/20 mA output
with HART

Flow
Measurement

Correlation transit
time mode

Digital
Interfaces

HART over 4/20 mA


output
PanaLink over
RS232/485/USB
Modbus RTU over
RS232/485

Process
Temperature

-200 to +120C
(-328 to +248F)

Inputs

Two 4/20 mA and one


100 ohm RTD input for
density, pressure and
temperature input
(option). Three 4/20 mA
inputs for density,
pressure and temperature
input (option).

Ambient
Temperature

-40 to +60C
(-40 to +140F)

Storage
Temperature

-40 to +80C
(-40 to +176F)

Position

202

DigitalFlow XGF868i Flare Gas Mass


Flow Ultrasonic Transmitter

The DigitalFlow XGF868i flow meter is an ideal choice for


flare gas applications as well as vent gas, biogases, and
hydrocarbon and digester gases. It uses the pat-ented
Correlation Transit-Time* technique, digital signal processing,
and an accu-rate method of calculating molecular weight,
and it exhibits the inherent advan-tage of ultrasonic flow
measurement reliability with no routine maintenance, high
accuracy, fast response and wide rangeability.
Solution & Scope
The DigitalFlow XGF868i handles flare
gas so well because it tracks down or
prevents leakage losses with positive
material identification, accounts for total
plant throughput of material, reduces
steam usage costs with proportional
control, and conserves energy by
eliminating unnecessary flaring.

Benefits
Accurate flow rate measurement.
The transmitter delivers accurate
flow rate measure-ment,
independent of gas composition.
High velocity range. It has a high
velocity range to 120 m/s (394 ft/s).
Minimal maintenance. Less
maintenance is required because
there are no moving parts, holes or
tubes, and there is tolerance to dirty
or wet conditions.

All-metal transducers in the pipe


send sound pulses upstream and
downstream through the gas. From the
difference in these transit times with the
Superiority of Correlation Transittransducers (with and against the flow),
Time technique. The Correlation
the on-board computer uses advanced
Transit-Time technique enables
signal proc-essing and correlation
superior performance from the
detection to calculate velocity, and
flow meter under conditions such
volumetric and mass flow rate.
as unsteady or bidi-rectional flow
rate, pulsating pressure, varying
composition and temperature, harsh
environ-ments, and wide flow range

203

Position

Capability for wide range of flow


conditions. The DigitalFlow XGF868i
meter achieves ex-tended range
rangeability of 4,000 to 1. The meter
measures velocities from 0.1 to 328
ft/s (0.03 to 100 m/s) standard in
both directions, while the extended
range version measures ve-locities
to 394 ft/s (120 m/s) in one direction.
In steady or rapidly changing flow,
it measures in pipes from 4 in to
120 in (100 mm to 3 m) in diameter.
This range of operation allows the
Digi-talFlow XGF868i flow meter to
perform measurements under the
conditions that occur in a flare line on
or offshore.

Electronics
Power Supplies

Standard: 100 to 240 VAC


Optional: 12 to 28 VDC

Operating
Temperature

-40 to +140F (-40 to +60C)

Storage
Temperature

-67 to +167F (-55 to +75C)

Standard
Inputs/Outputs

Two 0/4 to 20 mA isolated outputs, 600 maximum load


Two 4 to 20 mA isolated inputs, 24 VDC loop power, or
One 4 to 20 mA isolated inputs, 24 VDC loop power, one
direct three-wire RTD (temperature) input, 148F to 662F
(100C to 350C), 100 platinum

Optional
Inputs/Outputs

Two frequency outputs, optically isolated,


3 A maximum, 100 VDC maximum, 1 W maximum,
from DC to 10 KHz maxi-mum

Position

204

DigitalFlow GF868 Flare Gas Mass Flow


Ultrasonic Flow Meter with Extended
Performance Range

The DigitalFlow GF868 flare gas mass ultrasonic flow meter


with extended performance range is an ideal choice for flare
gas applications, and for vent gas, since it uses the pat-ented
Correlation Transit-Time* technique, digital signal processing,
and an accurate method of calculating molecular weight,
and it exhibits the inherent advantage of ultra-sonic flow
measurement reliability with no routine maintenance, high
accuracy, fast response and wide rangeability.
Solution & Scope
The DigitalFlow GF868 effectively
handles flare gas because it finds or
prevents leakage losses with positive
material identification, accounts for total
plant throughput of material, reduces
steam usage costs with proportional
control and conserves energy by
eliminating unnecessary flaring.
The pipes all-metal transducers
send sound pulses upstream and
downstream through the gas. From
the difference in these transit times
for the transducers (with and against
the flow), the on-board computer
uses advanced signal proc-essing
and correlation detection to calculate
velocity, and volumetric and mass flow
rate. Temperature and pressure inputs
enable the meter to calculate stan-dard
volumetric flow.

205

Benefits
Accurate flow rate measurement.
The flow meter delivers accurate flow
rate measurement, independent of
gas composition.
High velocity range. Its high-velocity
range is to 120 m/s (394 ft/s).
Accurate, worry-free operation.
Daily Zero and Span Self-Calibration
check assure accurate, worry-free
operation.
Superiority of Correlation TransitTime technique. The Correlation
Transit-Time technique enables
superior performance from the
flow meter under conditions such
as unsteady or bidirectional flow
rate, pulsating pressure, varying
composition and temperature, harsh
environments, and wide flow range.

Position

Capability for wide range of


flow conditions. The DigitalFlow
GF868 meter achieves extended
range rangeability of 3,940 to 1. It
measures velocities from 0.1 to 328
ft/s (0.03 to 100 m/s) standard in
both directions, while the Extended
Range version measures velocities
to 394 ft/s (120 m/s) in one direction.
In steady or rap-idly changing flow,
it measures in pipes from 2 in to
120 in (176 mm to 3 m) in di-ameter.
This range of operation allows the
DigitalFlow GF868 flowmeter to
perform measurements under the
conditions that occur in a flare line on
or offshore.

Electronics
Power Supplies

Standard: 100 to 130 VAC, 50/60 Hz or 200 to 240 VAC,


50/60 Hz
Optional: 12 to 28 VDC, 5%

Operating
Temperature

4F to 131F (20C to 55C)

Storage
Temperature

-67 to +167F (-55 to +75C)

Standard
Inputs/Outputs

Two isolated 0/4 to 20 mA inputs (121W ) with integral


24 VDC power supply
Namur NE043 compliant
Six 4 to 20 mA outputs, software assignable
Two outputs with 550W maximum load
Four outputs with 1000W maximum load. Namur NE043
compliant

Position

206

DigitalFlow XMT868i Panametrics


Liquid Flow Ultrasonic Transmitter

The DigitalFlow XMT868i ultrasonic flow transmitter combines


advanced flow measure-ment capability with a low-cost
transmitter package that can be installed right at the process
measurement point. It is a complete ultrasonic flow metering
system for measure-ment of hydrocarbon liquids, liquefied
natural gas (LNG) and crude. Applications include methanol
injection, water injection, produced water, gas lift, fuel gas,
surge control and fire water systems.
Solution & Scope
The all-digital XMT868i has no moving
parts, requires decreased maintenance
and provides long-term, drift-free
operation. An on-board microprocessor
pro-vides exclusive digital signal coding
and correlation detection routines,
automatic adjustment to changing fluid
properties, and dynamically configured
operating software to simplify
programming.

Benefits
Transducer versatility. Either
clamp-on or wetted transducers
can be used. Clamp-on transducers
offer excellent convenience,
flexibility and low installation cost
com-pared to traditional flow
metering technologies, while wetted
transducers can provide excellent
accuracy (better than 0.5 percent of
reading) in most applications.

TheXMT868i introduces an infrared


Automatic adjustment to changing
six-button keypad to allow safe
fluid properties. A unique Automatic
programming and diagnostics
Tracking WindowTM (ATWTM) feature
verification in your hazardous (classified)
ensures accurate flow measurements
location.
even when fluid properties are
unknown or changing. It lets you
The optional dual-channel/dual-path
measure flow when the fluid sound
model can be user-configured for
speed is unknown, is changing due
multiple applications. It can be set up
to large temperature shifts, or when
to measure flow in two separate pipes
a new liquid starts to flow in a multiwith one me-ter to reduce the cost-perproduct pipeline.
measurement point.

207

Position

Hazardous (classified) location


Transit-time flow measurement
certifications. The XMT868i
capability. With the transit-time flow
carries appropriate certification
measurement technique, the XMT868i
for installation in hazardous
has two transducers that serve as
(classified) locations commonly
both ultrasonic signal generators and
found in petrochemical and chemical
receivers. When mounted on a pipe,
processing environments.
they are in acoustic communi-cation
with each other, meaning the second
transducer can receive ultrasonic
sig-nals transmitted by the first
transducer and vice versa.
Performance

Electronics

Flow
Accuracy
(Velocity)

0.5% of reading
(achievable with
process calibration)

Power
Consumption

20 watt maximum

Typical
Wetted Flow
Accuracy
(Velocity)

1% of reading
Accuracy depends
on pipe size,
installation and
whether measurement is one-path or
two-path.

Power
Supplies

Standard: 90-260 VAC


Optional: 12 to 28 VDC,
5%

Typical
Clamp-On
Flow
Accuracy
(Velocity)

Pipe ID>6 in (150


mm): 1% to 2% of
reading Pipe ID<6
in (150 mm): 2% to
5% of reading

Repeatability

0.1% to 0.3% of
reading

Operating
Temperature

-40F to 140F
(-40C to +60C)

Range
(Bidirectional)

40 to 40 ft/s
(12.2 to 12.2 m/s)

Storage
Temperature

67F to 167F
(55C to 75C)

Rangeability
(Overall)

00:1 Specifications
assume a fully
developed flow
pro-file (typically
10 diame-ters
upstream and
5 diameters
downstream of
straight pipe run)
and flow velocity
greater than 1 ft/s
(0.3 m/s).

Standard
In-puts/
Outputs

Two 0/4 to 20 mA
isolated outputs, 600 S
maximum load Namur
NE043 compliant

Pipe Sizes

Clamp-on
transducers: 0.5 in
to 300 in (12.7 mm
to 7.6 m) and larger
Wetted
transducers: 1 in to
200 in (25.4 mm to
5 m) and larger

Flow
Measurement

Patented Correlation
Transit-Time mode

Position

208

DigitalFlow CTF878 Panametrics


Correlation Tag Clamp-On Gas
Ultrasonic Flow Meter

The DigitalFlow CTF878 clamp-on gas flow meter uses a


technology called correlation tag (patented) to determine
gas flow rate. This technique is very different from traditional
ultrasonic transit-time measurement and is well-suited for
gas applications. The Digi-talFlow CTF878 can measure a wide
range of velocities in small to large pipes up to 150 ft/s (46
m/s), giving it broad applicability in gas flow measurement.
Accuracy is excel-lent better than 2 percent of reading with
repeatability of 0.6 percent of reading. The turndown ratio
is 43-to-1.
Solution & Scope
Benefits
The DigitalFlow CTF878 flow meter can
Metal pipe versatility. The
be used in applications where penetratDigitalFlow CTF878 flowmeter
ing the pipe wall is undesirable, making
is suitable for metal pipes with
it ideal for erosive, corrosive, toxic,
pressures as low as atmospheric
high-purity or sterile gases. Because the
pressure.
pipe is not tapped or cut, the cost for
Advanced clamp-on gas ultrasonic
perma-nent installation is considerably
transducers. Clamp-on gas
lower than with other meters. There
transducers pro-duce signals that
are no wet-ted or moving parts, there is
are five to 10 times more powerful
no pressure drop, and maintenance is
than signals of traditional ultraseldom re-quired.
sonic transducers. Because the new
This is a complete ultrasonic flow
transducers produce clean, strong
metering system for measurement
signals with very little background
of most gases, including natural gas,
noise, the flow meter system
compressed air, and fuel, corrosive,
performs well even in low-density
toxic, high-purity, air-separation and
gas applications.
specialty gases.
Wide range of available clamping
fixtures. GE offers a wide range of
clamping fixtures to help ensure
proper alignment of transducers with
minimal effort.
209

Position

No pressure drop, low maintenance. Convenient installation. Installation


Because the transducers clamp onto
is simple and straightforward. The
the out-side of the pipe, they do not
system con-sists of two pairs of
obstruct the flow inside the pipe. This
transducers which are clamped on
prevents the pressure drops typically
the outside of the existing pipe a
caused by other types of flow meters.
clamping fixture, two preamplifiers,
Since the DigitalFlow CTF878 has no
and an electronics console that can
components that will foul or collect
be located up to 500 ft. (150 m) from
debris, and there are no moving parts
the transducers. Setup and output
to wear out, it requires no lubrication
options allow the DigitalFlow CTF878
and little or no routine maintenance.
flow meter to be customized for any
process.
Performance

Electronics

Flow
Accuracy
(Velocity)

2% of reading at
3.5 to 150 ft/s (1.1
to 46 m/s) typical

Channel

Single channel

Gas Type and


Mini-mum
Pressure

Dry air, oxygen,


nitrogen or argon
14.5 psia (1 bara)
sweet natural gas
25 psia (1.7 bara)

Power Supply

Standard: 85 to 264
VAC, 50/60 Hz

Repeatability

0.2% to 0.6% at
3.5 to 150 ft/s (1.1
to 46 m/s)

Operating
Temperature

14F to 131F
(10C to 55C)

Range
(Bidirectional)

0.2% to 0.6% at
3.5 to 150 ft/s (1.1
to 46 m/s)

Storage
Temperature

40F to 158F
(40C to 70C)

Rangeability
(Overall)

43:1
Specifications
assume a fully
developed flow
pro-file (typically
20 diame-ters
upstream and
10 diameters
downstream of
straight pipe run).

Standard
In-puts/
Outputs

Two 0/4 to 20 mA
isolated outputs, 550
maximum load

Pipe Sizes

3 in to 24 in NB
ANSI (80 mm to 610
mmDN)

Flow
Measurement

Correlation tag
technique

Position

210

MasoneilanTM Control Valves

GE offers a full suite of Masoneilan control valves with


expertise in valve design, material selection, and control
system interface. Our global network of Masoneilan
authorized repair centers (MARCs) and their factory-trained
field service technicians can provide certified support
including OEM components, onsite service, hands-on training,
and post-installation analysis, to help protect the health of
your assets.
Solution & Scope
Benefits
Customers can count on our full range
Wide range of configuration
of valve technology to help protect their
options enable a customized fit
process assets. We offer a full range
in many applications for reduced
of valves and instrumentation, valve
inventory and cost-effective valve
asset management software and global
management and maintenance
customer service.
High quality materials and rugged
construction offer durable, long-term
Valve products include rotary and
service in harsh conditions
reciprocating designs with multiple trim
Simplified design and construction
options to address general service and
facilitates maintenance procedures,
severe service applications. Advanced
and reduces time and cost
applications include anti-cavitation,

Advanced
trim and control solutions
high pressure drops, noise abatement
to maintain system stability and
and cryogenic service. Valve body types
process uptime
include globe and angle configurations
with flanged or welded end connections. Control valve diagnostics, software
Valve bodies and trim can be configured
and instrumentation that can
in standard and exotic alloy grades.
help you proactively manage
Actuation packages are sized based on
valve performance and extend
service conditions and are part of a fully
maintenance cycles
integrated control solution including
Global factories and aftermarket
digital Hart and Foundation Fieldbus
centers to provide in-region supportvalve positioners with advanced
More than 100 years of valve
monitoring, diagnostics and asset
technical and applications expertise
management.
in customer service & support for
process efficiency.

211

Position

Product

Type

Sizes

Ratings and
Connections

Body
Materials

Trim Types

21000
Series

Top
Guided
Globe
Control
Valve

3/4
through
8 (20
through
200
mm)

Flanged: ASME 150 2500


UNI-DIN 20 420
Welded: BW or SW
Screwed: NPT 3/4
through 2 (20 through
50 mm)

Carbon steel
Stainless
steel
Chromemoly

Single seat
top-guided
unbalanced
plug

35002
Series
Camflex

Rotary Control Valve

1
through
16 (25
through
400
mm)

Flanged: ANSI 150 600


Flangeless: ANSI 150
600 UNI-DIN 10 100
Screwed: NPT (1 through
2)

Carbon steel
Stainless
steel
High nickel
alloy

Eccentric
rotary plug

36005
Series
V-Max

High
Capacity
Control Ball
Valve

1
through
12 (25
through
300
mm)

Flanged: ANSI 150 - 300

Carbon steel
Stainless
steel

Dual
characterized
V-Ported
segmented
ball

41005
Series

Cage Guided Control


Valve

2
through
24 (50
through
600
mm)

Flanged: ASME 150


2500, UNI-DIN 20 - 420
Welded: BW or SW
Screwed: NPT 2 (50 mm)

Carbon steel
Stainless
steel
Chromemoly

Balanced
cage-guided
plug
Lo-dB multihole, anticavitation,
single and
multi-stages

78400/
18400
Series
LincolnLog

Anti-Cavitation Valve

1
through
12 (25
through
300
mm)

Flanged: ASME 150


2500, UNI-DIN 20 - 420
Welded: BW or SW

Carbon steel
Stainless
steel
Chromemoly

Multi-stage,
cage guided,
axial flow

80000
Series

3-Way Control Valve

1
through
12 (25
through
300
mm)

Flanged: ASME 150 600,


UNI-DIN 20 -100
Threaded: NPT 3/4
through 2 (20 through 50
mm) Welded: BW or SW
Optional: ASME 900
2500, UNI-DIN 150 -420

Carbon steel
Stainless
steel
Chromemoly

V-port plug

500
Series

High
Capacity
Regulators

1/2
through
4 (15
through
100
mm)

Flanged: ANSI 150 600,


UNI-DIN 10 -100
Screwed: NPT through
2 (15 - 50 mm)
Welded: BW or SW

Carbon steel
Stainless
steel
Chromemoly

Disc plug,
single and
double seat

Position

212

Contacts

213

P WER
Diesel Engines
ge.marine@ge.com

Gas & Steam Turbines


customer.service.center@ge.com

+39 055 423 211

dave.depauw@ge.com

+1 513-552-2295

Generators
marine.powerconversion@ge.com

+441788 563563

Switchgear
marine.powerconversion@ge.com

+441788 563563

Motors
ge.marine@ge.com
marine.powerconversion@ge.com

+441788 563563

Pumps, Compressors, Turboexpanders


customer.service.center@ge.com

+39 055 423 211

salesadminpcb@ge.com

+1 281-449-2000

214

PR PEL
Podded Propulsion
marine.powerconversion@ge.com

+441788 563563

Propulsion Motors
marine.powerconversion@ge.com

+441788 563563

Variable Speed Drives


marine.powerconversion@ge.com

+441788 563563

P SITION
Automation & Control
marine.powerconversion@ge.com

+441788 563563

jack.faett@ge.com

+1 800-433-2682

salesadminpcb@ge.com

+1 281-449-2000

Condition Monitoring
customer.service.center@ge.com

+39 055 423 211

marine.powerconversion@ge.com

+441788 563563

215

CONTACTS
Regional
Australia
Brazil

+61 (0)2 8313 9980


+55 31 3330 5800

Canada

+1 905 858 5100

Chile

+56 2 27192200

China

+86 21 6198 2600

France

+33 177 31 2000

Germany

+49 30 7622 0

India

+91 44 4968 0000

Japan

+81 3 5544 3852

Norway

+47 67 83 82 50

Russia

+7 495 981 1313

Singapore

+65 6332 0940

South Africa

+27 11 237 0000

South Korea

+82 51 710 9015

UAE

+971 44 29 6161

UK

+44 1788 563563

USA

+1 412 967 0765

216

Index

217

A
AC Drilling variable frequency
drive system, 49
Automation, control and condition
monitoring systems, 57
Auxiliary Asset condition monitoring
and protection systems, 63
Automation & control, 177
B
BOP Multiplex control systems, 55
Bespoke solutions, 67

LV Variable frequency active front end


(VF-AFE), 38
LV Shaft generator and auxiliary
propulsion system, 39
M
Medium voltage power & propulsion
systems, 41
Marine riser systems, 51
Motors, 121
Manual Thruster Control (MTC), 187
MV Diode front end (DFE), 43
MV Transformer less active front end
(AFE), 44
MV Shaft generator and auxiliary
propulsion system), 45

C
Contents, 2
Contact information, 213
Case Studies, 21
Critical Asset Condition Monitoring and O
Offshore systems, 47
protection systems, 61
Control & valve instruments, 211-212
P
Power, 15, 77
D
Propel, 17, 153
Diverter systems, 50
Position, 19, 175
Diesel Engines, 79
Pumps, Compressors,
Durastream valves, 147
Turboexpanders, 129
Dynamic Positioning (DP), 181
Podded Propulsion, 155
DP Reference systems, 183
Propulsion motors, 161
Digital Flow XGF868i, 203
Digital Flow GF868, 205
Q
Digital Flow XMT868i, 207
Quad PAC redundant control, 189
Digital Flow CTF878, 209
MasoneilanTM Control Valves, 211
R
Rugged embedded computing, 193
E
E-house integrated automation &
S
power distribution, 69
Systems, 31
Enhanced Generator Monitoring
Subsea connectors, 52
System (EGMS), 73
Subsea BOP system, 53
EMCAT Liner Motor Launchers, 75
SeaONYX BOP system, 54
System 1* dry gas seal rulepak, 65
G
SeaSmart offshore package, 71
Gas & Steam turbines, 87
Switchgear, 113
Generators, 111
Sensors, Flow Meters & Valves, 195
Sentinel LCT4, 199
H
Sentinel LNG, 201
High availability control, 191
J
Joystick control, 184
L
Low voltage power & propulsion
systems overview, 33
LV Diode front end (DFE), 35
LV Transformer less active front end
(AFE), 36
LV Dual active front end (DAFE), 37

T
Transformers, 119
Thruster Assisted Mooring (TAMS), 185
U
UNIK 5600/5700 Pressure Sensor, 197
V
Visor Asset Management, 59
Variable speed drives, 167
Vessel Automation, 188
218

2014 Edition

GLOBAL OFFSHORE & MARINE SOLUTIONS GUIDE


2014 EDITION

2014 General Electric Company


All rights reserved.
*Trademark of the General Electric Company

POWER
PROPEL
POSITION
GLOBAL OFFSHORE &
MARINE SOLUTIONS GUIDE

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