OIL AND NATURAL GAS CORPORATION LIMITED

PAGE
1 of 3

MUMBAI HIGH SOUTH REDEVELOPMENT

PHASE-III PROJECT (MHSRD-III)

DATE
20-May-2016

CONTRACT NO. : MR/ES/MM/MHSRD-III/09/2014 (P851C14006)

DOC. NO. : 5090 ITP018

REV. 01

ITP
INSPECTION TEST PLAN

Aker Engineering Malaysia Sdn Bhd

SAPURAKENCANA HL SDN BHD

(Formerly known as Kencana HL Sdn Bhd)

PREPARED & SUBMITTED BY -

01

20-05-2016

IFA

SSM

SSM

JG

00

11-05-2016

IFA

SSM

SSM

JG

REV.

DATE

REASON FOR ISSUE

PREPD CHKD. APPD.

MANUFACTURING QUALITY PLAN

Supplier : ACCUDYNE INDUSTRIES INDIA LTD

Project ; MHSRD - III

SKHL PO No : 3300000056

Customer : SAPURAKENCANA HL SDN BHD

Item : Chemical Injection Skids (3 nos)

AIIPL QAP Ref : 15XPR08, REV. 0, DT : 11.05.2016

End User : OIL AND NATURAL GAS CORPORATION LIMITED

Category - B

IRT NO - MHSRD-III / M / 006, Inspection

S.No

Component

Characteristic

Class

Type of check

Quantum of
check
6

Ref.Doc

Acceptance Norms

Format of records

CODE ONGC 5100 W

Inspection Agency
P
W
R
10
11
12

Remarks
13

1. BASEFRAME & STRUCTURALS

1
1.1

Raw material

Chemical & Physical

Major

Document Review / Visual

100%

Relevant Material Spec.

Relevant Material Spec.

Dimensions

Overall dimensions

Major

Measure

100%

Approved drawing

Approved drawing

MTC

1,4

IR

1,4

MTC / MCC

1,4

Witness of point
No.6.1

2.PUMP
2.1

Raw Material (Fluid Wetted)

2.2

Final testing

Chemical & Mechanical

Properties

Major

Document Review / MTC

1 / Heat

Flow at 100% stroke &

Working Pressure

Critical

Measure

100%

Repeatability .lineraity

Critical

Measure

100%

Approved drawing / Datasheets Approved Material Spec.

Datasheet

More than rated Capacity / +/3% of rated capacity

PTR

1,2,4

Datasheet

More than rated Capacity / +/3% of rated capacity

PTR

1,2,4

PTR

1,2,4

For TPI/Customer,
Inspection will be
1 / Model

Steady State Accuracy

Critical

Measure

200%

Datasheet

More than rated Capacity / +/3% of rated capacity

Hydrostatic Pr.Test

Critical

Pressure Retention

100%

1.5 times x Working pressure

No Leak for 30 Mins

PTR

1,2,4

Mfg, TC 3.1 Type

1,2,4

IR

1,2

-----

1,2

Weld summary

1,2,4

WPS, PQR, to be
Reviewed.

NDT reports

1,2,4

10% RT for Butt

Joints & 100% DP for
Welds.

Mfg, TC 3.1 Type

1,2,4

Mfg TC

2,4

3.PIPES,FITTINGS,FLANGES
3.1

Pipes,Fitings,Flanges

Raw Material
Identifiation,Chemical &
Mechanical properties

Major

Visual, Chemcial Analysis &

Mechanical Properties

1/Heat

Approved drawing/
ASME Sec II Part A

Approved drawing/
ASME Sec II Part A

3.2

HydroTest (Pipe Spools)

Leak

Critical

Pressure retention

100%

1.5 times x Working pressure

No Leak

3.3

Fit up

Visual

Major

Visual,dimension

100%

Approved drawing

Approved drawing

3.4

Welding

Visual

Major

Visual

100%

ASME Sec IX.

ASME Sec IX.

3.5

NDT

Review of RT/DP Procedure

Major

Review

ASME SEC V.

ASME SEC VIII DIV 1

PMI, IGC Test Will be

Carried out for SS
Pipes,Flanges &
Fittings.

4. Valves
4.1

Valves (Raw Material)

4.2

Valves

Chemical & Physical

properties.
Performance test including
hydrotest

Major

Review

1/Heat

Approved Datasheets

Appd.Matl Spec.
2009F

Major

Review

100%

Approved Datasheets

No Leak

PMI report Will be

shown for review.

MANUFACTURING QUALITY PLAN

Supplier : ACCUDYNE INDUSTRIES INDIA LTD

Project ; MHSRD - III

SKHL PO No : 3300000056

Customer : SAPURAKENCANA HL SDN BHD

Item : Chemical Injection Skids (3 nos)

AIIPL QAP Ref : 15XPR08, REV. 0, DT : 11.05.2016

End User : OIL AND NATURAL GAS CORPORATION LIMITED

Category - B

IRT NO - MHSRD-III / M / 006, Inspection

S.No

Component

Characteristic

Class

Type of check

Quantum of
check
6

Ref.Doc

Acceptance Norms

Format of records

CODE ONGC 5100 W

Inspection Agency
P
W
R
10
11
12

Remarks
13

5. INSTRUMENTATION - ( Pressure gauge, Pressure Control Valve, Flow Meter and Pressure Relief Valve )
5.1

Instrumentation Items

Chemical & Physical

properties for major parts

Major

Review

1/Heat

Approved Datasheets

Approved Datasheets

Mfg TC

1,2,4

5.2

Instrumentation Items

Test Report

Major

Review

100%

Approved Datasheets

Approved Datasheets

Mfg TC

1,2,4

6. FINAL ASSEMBLY (Entire Skid)

6.1

Dimension

Overall dimension

Major

Review

100%

Approved Drawing & ONGC

5100W

Approved Drawing

IR

1,2,4

6.2

Visual

Physical condition
completeness,workmanship

Major

Review

100%

Approved Drawing

Approved Drawing

IR

1,2,4

6.3

Pneumatic Test (Pipe Spools)

Leak

Critical

Pressure retention @ 1 Bar

100%

ONGC Spec.2004 B Rev.3

Clauses 9.3.10

No Leak

IR

1,2,4

6.4

Performance Test

Smooth operation

Major

Performance

100%

Approved Drawing

Trouble free operation

IR

1,2,4

6.5

Painting

Finish

Major

Visual/Measures

Random

Approved Drawing / Spec.

Approved Drawing / Spec.

IR

1,2

6.6

Inspection reports & Release

Note

Final completion

Major

Visual,Document review

100%

1,2,4

Legends:
P - Perform
R - Review
W - Witness
H - Hold
1. SKHL & SKHL Inspection Agency
2. AIIPL
3. Subvendor
4. ONGC/Cerfication Agency (CA)
IR - Inspection Report, PTR - PerformanceTtest Report , TC - Test Certificate , MCC - Material Compliance Certificate
Notes:
1. IRN Shall be issued by SKHL / Inspection Agency , Documents review by CA
2. Stage 6 is an optional for CA.

PREPARED BY

APPROVED BY

APPROVED BY

INSPECTION AGENCY