Professional Documents
Culture Documents
Model PB
Product Bulletin
PB0001
May 2011
Introduction
The Kimray High Pressure Control Valve is designed
for controlling a variety of fluids at pressures up to 6000
psig (413 bar) and can be used for the discharge of liquid
or gas from vessels, separators, treaters, knockouts,
similar liquid accumulators and other areas of natural
gas production. The Kimray High Pressure Control Valve
comes with a variety of connection types from 2 inches to
10 inches (50 mm to 250 mm).
Contents
Page
Body Styles
3,4
Valve Dimensions
Specifications
6,7
Elastomers
Valve Trim
9,10,11
Packing Box
12
Actuators
13
Model Code
14, 15
NOTE
This information is presented in good faith. Kimray
assumes no liability for advice or recommendations made
concerning results to be obtained from the user of any
Kimray product or service. Responsibility for the selection,
use and maintenance of any Kimray products remain with
the purchaser and end-user.
Summary:
Valve Description
Normal Service
Liquid or Gas
Connection Size:
2 in. - 10 in.
(50 mm - 250 mm)
DN 25 - DN 225
Body Style:
Through
Connection Type:
Actuation:
Control:
Upstream or Downstream
Temperature:
-20F to 500F
-29C to 260C
6000 psig
413 bar
Options:
Features
Product Bulletin
Adjusting Screw
Actuator Base
Packing Box
Bonnet
Soft seat placed in the valve body and out of the flow path for longer life
against abrasive conditions.
Ratio Plug
Steel Body
Standard globe valve body is made from cast steel A216-WCB with
optional CF8M material available.
NACE Compliance
Body
Figure 1
2
Product Bulletin
Table 1 - Body Materials and End Connections
Main Valve
Body Size
Material Group
ASTM Group
Available Connections
WCB
A216-WCB
1500 psig, 4000 psig, or 6000 psig NPT (103 bar, 275 bar, 413 bar)
LCC
A352-LCC
1500 psig, 4000 psig, or 6000 psig NPT (103 bar, 275 bar, 413 bar)
CF8M
A351-CF8M
1500 psig, 4000 psig, or 6000 psig NPT (103 bar, 275 bar, 413 bar)
WCB
A216-WCB
LCC
A352-LCC
CF8M
A351-CF8M
WCB
A216-WCB
LCC
A352-LCC
CF8M
A351-CF8M
2 in with 3 in RF
(50 mm with 80 mm RF)
WCB
A216-WCB
300RF, 600RF
2 in with 3 in RTJ
(50 mm with 80 mm RTJ)
WCB
A216-WCB
300RTJ, 1500RTJ
2 in with 4 in RF
(2 mm with 100 mm RF
WCB
A216-WCB
300RF, 600RF
WCB
A216-WCB
3 in (80 mm)
3 in with 4 in RF
(80 mm with 100 mm RF)
4, 6, 8, 10
LCC
A352-LCC
CF8M
A351-CF8M
WCB
A216-WCB
300RTJ, 600RTJ
LCC
A352-LCC
300RTJ, 600RTJ
CF8M
A351-CF8M
300RTJ, 600RTJ
WCB
A216-WCB
300RF
WCB
A216-WCB
LCC
A352-LCC
CF8M
A351-CF8M
WCB
A216-WCB
LCC
A352-LCC
CF8M
A351-CF8M
Product Bulletin
150
300
600
900
1500
2500
WCB - A216-WCB
-20 to 100 (-28 to 37)
200 (93)
300 (148)
400 (204)
500 (260)
600 (315)
650 (343)
700 (371)
LCC - A352-LCC
Flange Class
150
300
600
900
1500
2500
200 (93)
300 (148)
400 (204)
500 (260)
600 (315)
650 (343)
700 (371)
CF8M - A351-CF8M
Flange Class
150
300
600
900
1500
2500
200 (93)
300 (148)
400 (204)
500 (260)
600 (315)
650 (343)
700 (371)
Product Bulletin
A
Figure 2
Piston
Balanced
4
8
10
End
Connection
Weight
NPT
150RF
300RF
600RF
1500RF
1500RTJ
150RF
300RF
600RF
600RTJ
150RF
300RF
600RF
150RF
300RF
600RF
300RF
600RF
600RF
Product Bulletin
Table 4 - Materials of Construction
Valve Components
Standard
NACE *Compliant
Optional
Body
A352 LCC
A351 CF8M
Actuator
ASTM A395
ASTM A395
ASTM A395
Bonnet
A351 CF8M
A352 LCC
Packing Box
ASTM A395
Stem
Cage
316SS6
Piston
ASTM A681
Hard Seat
ASTM A681
ASTM A681
Ratio Plug
ASTM A681
Springs
Chrome Silicon
Inconel
Diaphragm
Nitrile
Viton
Packing
Nitrile
Viton
Aflas
Low Temp Nitrile
O-rings
Nitrile
Viton
Aflas
Packing Sleeve
Teflon
Teflon
Seal Ring
Polyurethane
Aflas
Geothermal EPDM
Peek
PPDI
Product Bulletin
Table 5 - Material Specification
Body
Inner Parts
CAST
STEEL
CAST
STEEL
CAST 316
STAINLESS
STEEL
17-4 PH
STAINLESS
STEEL
KIMRAY SUFFIX
CS
LCC
C6
SS6
PH
ASTM GROUP
ASTM A216
ASTM A352
ASTM A351
ASTM A276
ASTM A564
ASTM A681
GRADE
WCB
LCC
CF8M
316
630
D-2
UNS
J03002
J02505
J92900
S31600
S17400
T30402
NACE Compliant
Yes
Yes
Yes
Yes
Yes
No
20
20
20
N/A
N/A
N/A
70
70
70
80
130
HT Dependability
110
36
40
30
35
105
HT Dependability
65
170
310
209-217
230
Density (lbs/in3)
0.29
0.28
0.283
0.275
29.4
38.6
23.6
0.12
0.11
0.11
9.4
8.9x10-6
6.0x10-6
5.83x10-6
9.0x10-6
6.2x10-6
6.56x10-6
28.0 x 103
11.2 x 103
9.68 x 103
200
200
ASTM A276
S44004
Mechanical Properties
Hardness HB
Physical Properties
14
5.6x10-6
29.0 x 103
Chemical Composition
Al
0.03-.06
.03-.06
.03-.09
0.30 max
0.25 max
0.08 max
0.08 max
0.07 max
1.40-1.60
0.95-1.20
Cb
0.15-0.45
Co
1.00 max
Cr
0.50 max
0.05 max
18.0-21.0
16.00-18.00
15.50-17.50
11.00-13.00
16.00-18.00
Cu
0.30 max
0.30 max
3.00-5.00
Mg
Mn
1.00 max
1.20 max
1.20 max
2.00 max
1.00 max
0.60 max
1.00 max
Mo
0.20 max
0.20 max
2.0-3.0
2.00-3.00
0.70-1.20
0.75 max
Ni
0.50 max
0.50 max
9.0-12.0
10.00-14.00
3.00-5.00
0.04 max
0.04 max
0.04 max
0.045 max
0.040 max
0.030 max
0.040 max
Pb
0.045 max
0.045 max
0.04 max
0.030 max
0.030 max
0.030 max
0.030 max
Si
0.60 max
0.60 max
1.5 max
1.00 max
1.00 max
0.60 max
1.00 max
0.03 max
.03 max
1.10 max
Zn
-20 to 800
-50 to 700
-20 to 1000
-20 to 850
-20 to 650
-20 to 800
-28 to 426
-45 to 371
-28 to 537
-28 to 454
-28 to 343
-28 to 426
Kimray reserves the right to modify or improve the designs or specifications of such products at any time without notice.
Product Bulletin
Table 6 - Elastomer Options
Part
Standard Material
Optional Material
Actuator Diaphragm
Buna-N
Viton
Buna-N
Viton, Aflas
Packing Box
Buna-N
Buna-N
Piston Assembly
Buna-N
Viton, Aflas
Seat
Polyeurathane (PPDI)
Aflas, GEP, PK
Properties
Resistance
ELASTOMERS
PLASTICS
AFLAS
ETHYLENE
PROPYLENE
VITON
HIGHLY
SATURATED
NITRILE
BUNA-N
LOW
TEMP.
BUNA-N
POLYACRYLATE
GEOTHERMAL
EPDM
POLYURETHANE
GYLON
PEEK
PPDI
TEFLON
Kimray Suffix
AF
EP
HSN
LTN
GEP
GY
PK
PPDI
Abrasion
GE
GE
GE
Acid
Chemical
FG
FG
FG
FG
FG
Cold
GE
PF
GE
Flame
Heat
Oil
Ozone
Set
PF
GE
GE
GE
GE
GE
Tear
PF
GE
FG
FG
FG
FG
GE
GE
GE
Water/Steam
GE
FG
FG
Weather
CO2
GE
GE
PG
GE
FG
FG
GE
H2S
FG
Methanol
PF
PF
Dynamic
GE
GE
GE
GE
GE
GE
GE
Electrical
FG
FG
Impermeability
Tensile Strength
FG
GE
GE
GE
GE
GE
25 to
450
-65 to 300
-15 to
350
-20 to 300
-30 to
250
-65 to 225
0 to 300
0 to 500
-40 to 180
-350 to
500
-30 to
400
-65 to
275
-40 to
400
-3 to
232
-53 to 148
-26 to
176
-28 to 148
-34 to
121
-53 to 107
-17 to 148
-17 to 260
-40 to 82
-212 to
260
-34 to
204
-53 to
135
-40 to
204
Form
O,S,D
O,S,D
O,S,D
O,S,D
O,S,D
O,D
O,S,D
O, S
S,D
S,D
O, S
Responsibility for the selection, use and maintenance of any Kimray products remain with the purchaser and end-user.
Product Bulletin
Typical Equal Percentage Characteristic
100
90
Percentage of Flow
80
70
60
50
40
100
30
90
20
80
10
70
0
60
50
10
20
30
40
50
60
70
80
90
100
80
90
100
40
100
30
Figure 3
90
20
80
10
700
60
Percentage of Flow
50
40
100
30
90
20
80
10
70
0
60
50
10
20
30
40
50
60
70
10
20
30
40
50
60
70
80
90
100
10
20
30
40
50
60
70
80
90
100
40
30
20
10
Reduced Trim
An optional reduced trim can be installed to reduce the flow area. The valve will maintain the line size connection, but
keep the flow conditions inside the rangability of the valve. The reduced trim follows the equal percentage trim flow
characteristics.
Standard Port
in.(mm)
Reduced Port
in.(mm)
Standard Material
in.(mm)
Optional Material
2 (50)
2 (50)
1.5 (38)
3 (80)
3 (80)
2 (50)
4 (100)
4.325 (110)
3 (80)
6 (150)
6.75 (170)
4 (100)
8 (200)
8 (200)
6 (150)
10 (250)
8 (200)
6 (150)
Product Bulletin
Table 9 - Flow Coefficient(Cv) at Valve Position
2 Piston Balanced High Pressure Control Valve
Trim Type
Equal Percentage
Trim Size
in.(mm)
CF
1.5 (38)
0.75
2 (50)
0.76
20
30
40
50
60
70
80
90
100
0.6
1.3
2.2
3.4
8.6
14
21
26
28.6
11
20
33
45
51
57
Trim Size
CF
2 (50)
0.75
3 (80)
0.76
20
30
40
50
60
70
80
90
100
2.9
4.9
7.4
9.5
12
17.4
28.9
40.8
48.1
52.6
10
13
16
26
54
83
97
107
70
80
90
100
Trim Size
CF
3 (80)
0.75
4.325 (110)
0.75
10
20
30
40
50
60
12
16
25
52
81
95
115
13
18
26
36
64
104
148
197
222
60
70
80
90
100
Trim Size
CF
4 (100)
6.75 (170)
20
30
40
50
0.75
13
18
26
36
64
104
148
197
222
0.75
20
45
78
108
140
222
318
399
431
Trim Size
CF
10
20
30
40
50
60
70
80
90
100
6 (150)
0.75
47
60
90
106
119
139
173
243
294
453
8.5 (215)
0.75
51
53
235
362
485
584
665
699
745
810
8.5 (215)
0.75
51
55
64
134
162
330
452
527
571
630
Trim Size
CF
10
20
30
40
50
60
70
80
90
100
6 (150)
0.75
26
37
46
53
56
58
104
146
655
655
8.5 (215)
0.75
28
72
420
509
632
678
769
814
832
1091
8.5 (215)
0.75
21
22
27
103
209
429
596
663
695
884
10
Product Bulletin
Balancing
force
Balanced Piston
The balanced piston design applies upstream pressure
above and below the closure member. This is accomplished with four holes machined into the piston and ratio
plug. The area of the balancing piston providing the balancing force is slightly greater than the seal area of the
seat providing upstream force. This ensures that the valve
will remain sealed at high differential pressure. (Figure 5)
Communicating
holes
Flow
Upstream
force
Figure 5
Piston/Cage Assembly
Figure 6
Ratio Plug
Service
Do not use in
316SS6
17-4PH
440C
High Abrasive
Zirconia
11
Product Bulletin
Stuffing Box
Packing Sleeve
Packing Rings
Follower
Figure 7
Part
Material
Optional Materials
Packing Box
316SS6
Packing Rings
Buna-N
Packing Sleeve
Teflon
None
Spring
316SS6
Hastelloy C
Follower
316SS6
None
12
Product Bulletin
Actuator
The pneumatic diaphragm actuator with single acting
spring return, supplies the force and motion to position
the closure member. Optional springs are available for
a maximum travel diaphragm pressure of 15 psi, 20 psi,
and 30 psi for the 2150 valve, and 30 psi in the 3, 4,
6, 8 and 10 inch. Table 13 - Actuator Crack to Full
Open Pressure lists the diaphragm pressure required
to initially unseat and fully travel the closure member.
The actuator can be in either fail open or fail closed
configuration without the need for additional parts.
Figure 8
Diaphragm Area
Stem Travel
2150 Topworks
3150 Topworks
4150 Topworks
Spring
0 psig (0 bar)
Crack
Full
Crack
Full
Crack
Full
Crack
Full
Crack
Full
15 lbs.
3 psig
(0.21bar)
16 psig
(1.1bar)
3.5 psig
(0.24bar)
16 psig
(1.1bar)
5.5 psig
(0.38bar)
15 psig
(1.03bar)
7.5 psig
(0.52bar)
14 psig
(0.97bar)
9.5 psig
(0.66bar)
12 psig
(0.83bar)
20 lbs.
3 psig
(0.21bar)
19 psig
(1.31bar)
3 psig
(0.21bar)
18 psig
(1.24bar)
5.5 psig
(0.38bar)
17 psig
(1.17bar)
8 psig
(0.55bar)
16 psig
(1.1bar)
8.5 psig
(0.59bar)
15 psig
(1.03bar)
30 lbs.
6 psig
(0.41bar)
32 psig
(2.21bar)
7 psig
(0.48bar)
31 psig
(2.14bar)
8 psig
(0.55bar)
30 psig
(2.07bar)
10.5 psig
(0.72bar)
29 psig
(2bar)
12.5 psig
(0.86bar)
28 psig
(1.93bar)
30 lbs.
6 psig
(0.41bar)
30 psig
(2.07bar)
6.5 psig
(0.45bar)
27.5 psig
(1.9bar)
10.5 psig
(0.72bar)
27 psig
(1.86bar)
13.5 psig
(0.93bar)
25 psig
(1.72bar)
17 psig
(1.17bar)
22 psig
(1.52bar)
30 lbs.
Shut
27 psig
(1.86bar)
Shut
28 psig
(1.93bar)
Shut
30.5 psig
(2.1bar)
Shut
33 psig
(2.28bar)
Shut
36.5 psig
(2.52bar)
4150 FMT PB
30 lbs.
8.5 psig
(0.59bar)
32 psig
(2.21bar)
8.5 psig
(0.59bar)
32 psig
(2.21bar)
8 psig
(0.55bar)
29.5 psig
(2.03bar)
7.5 psig
(0.52bar)
27 psig
(1.86bar)
6 psig
(0.41bar)
24.5 psig
(1.69bar)
4150 FMT PB 4 IN IV PC
30 lbs.
Shut
31 psig
(2.14bar)
Shut
32.5 psig
(2.24bar)
Shut
34.5 psig
(2.38bar)
Shut
37 psig
(2.55bar)
Shut
39.5 psig
(2.72bar)
6150 FMT PB 6 IN IV
30 lbs.
8 psig
(0.55bar)
29 psig
(2bar)
9.5 psig
(0.66bar)
28 psig
(1.93bar)
10.5 psig
(0.72bar)
27 psig
(1.86bar)
11 psig
(0.76bar)
25 psig
(1.72bar)
11.5 psig
(0.79bar)
22 psig
(1.52bar)
8150 FMT PB 8 IN IV
30 lbs.
8 psig
(0.55bar)
29 psig
(2bar)
8.5 psig
(0.59bar)
27.5 psig
(1.9bar)
10 psig
(0.69bar)
26.5 psig
(1.83bar)
10.5 psig
(0.72bar)
24 psig
(1.65bar)
10.5 psig
(0.72bar)
21.5 psig
(1.48bar)
10150 FMT PB 8 IN IV
30 lbs.
7.5 psig
(0.52bar)
28.5 psig
(1.97bar)
8.5 psig
(0.59bar)
27.5 psig
(1.9bar)
9.5 psig
(0.66bar)
26 psig
(1.79bar)
10 psig
(0.69bar)
24 psig
(1.65bar)
10.5 psig
(0.72bar)
21.5 psig
(1.48bar)
2150 SMT PB 2 IN IV
13
Base Code
Three character
base code from
page ii
Code
Standard
17- 4 Trim
Zirconia Trim
440C Trim
316SS6 Trim
316SS Trim
& 316SS6
Body
Quick
Opening
PH
ZR
440C
S6
S6B
QO
Description
Trim Material
Code
Standard
PS2 4-20HART
POSITIONER
EXPLOSION
PROOF
PS2 4-20HART
POSITIONER S6
PS2XP
PS2S6
Teflon Seat
Viton
T
V
Viton
Diaphragm
(Used on
HPMVS for
diaphragm in
bonnet)
VD
PEEK
Grafoil
Packing
GF
PEK
Vee Packing
VPK
High Pressure
Control Valve Only
Low Temp
Nitrile
LTN
High
Saturated
Nitrile
HSN
Fawn Gylon
FG
Gylon
Aflas
AF
Standard
(Buna-N)
Description
Elastomer
Code
75 HPCV
Pressure
Reducing
7P
150 HPCV
Pressure
Reducing
250 HPCV
Back Pressure
250 HPCV
Pressure
Reducing
HPCV Ounces
Back Pressure
HPCV Ounces
Back Pressure
HPCV Ounces
Pressure
Reducing
HPCV Ounces
Pressure
Reducing
HPCV Ounces
Back Pressure
HPCV Ounces
Pressure
Reducing
15P
25B
25P
5POZ
2.5POZ
5BOZ
2.5BOZ
20POZ
20BOZ
150 HPCV
Back Pressure
75 HPCV Back
Pressure
7B
15B
30 HPCV
Pressure
Reducing
30 HPCV Back
Pressure
Standard (no
pilot)
Description
3P
3B
Code
1 psi to
20 psi
1 psi to
20 psi
.5 oz to
2.5 psi
.5 oz to
2.5 psi
1 oz to
5 psi
1 oz to
5 psi
200 to
2500
200 to
2500
125 to
1500
125 to
1500
75 to 750
75 to 750
10 to 300
10 to 300
n/a
Control
Range
(psig)
Standard
Description
Spring
30# Spring
20# Spring
15# Spring
125
Used when
changing from 300
# spring to 125#
spring
30
20
15
Code
No Coating
PR
Primer Color
Painted
Kim Coated
KC
Description
Coating
Code
Kimray reserve the right to modify or change, without prior notice, any statement or information contained herein.
PS2 4-20HART
POSITION
PLASTIC STD.
I/P Direct
transducer
I/P Indirect
transducer
Pressure Close
(i.e. ECPPC=
2200 SMT PC
1"IV)
PS2P
DT
IT
PC
PU
Description
Special Process*
Code
Once all spaces are filled, remove all dashes and condense without spaces.
NC
SPT
MTR
Static
Pressure
Tests
Material
Test Reports
(i.e. Steel
Casting)
Nace
Material
Certifications
on Weld
necks, Blind
Plates, &
Hammer
Unions
Canadian
Registration
CRN
CERTS
No
Certifications
Description
-
Code
Certification
Code
14
No crate
Description
Export Crate
Product Bulletin
Models HPCV PB
EOS
EOU
EFI
EFJ
EFK
EFL
EOT
EOV
EQJ
EOX
EOY
EOZ
ERI
ERJ
EVO
EFG
EFH
EQI
EIY
Description
EZR
EZT
EZU
EZV
EIB
EIK
EIH
EII
EIN
EIT
EIZ
Description
Code
EIJ
EIM
Description
EIA
Code
EIG
Description
4" FMT 600RTJ PB 3"IV
EQG
Code
Kimray reserve the right to modify or change, without prior notice, any statement or information contained herein.
EZP
EFV
EFU
EZS
EZQ
EOS
EOU
Code
EZO
Description
EOQ
Code
15
Product Bulletin
Models HPCV PB
Product Bulletin
Related Publications:
See Installation and Maintenance - IM0008
See Catalog Page E1:i
All contents of this publication including illustrations are believed to be reliable. And while efforts have been made to ensure their accuracy, they are not to be construed as warranties for guarantees, express or
implied, regarding Kimray products or services described herein or their use or application. All sales are governed by our terms and conditions, which are available on request. Kimray reserves the right to modify
or improve the designs or specifications of such products at any time without prior notice.
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