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ABSTRACT
The Western Australian School of Mines is continuing to investigate the
blasting techniques and mining strategies that are used for ore/waste
separation (or high grade/low grade ore separation) or to prevent ore and
waste mixing.
The aim of all the mining strategies is to produce an optimum product.
The optimum prpduct is one which contains no diluent and undergoes no
mixing of the various identified ore and waste blocks and is fully
recovered at the minimum overall operating cost.
The current study includes the use of computerised Knowledge Based
Systems (KBS) technology to assist the user with the blast technique
selection and blast design process. These aspects are highly dependent on
the geology, (geometry; rock mass properties, grade distribution),
explosive performance and the expectations of the mining company in
terms of production rates and equipment utilisation.
Most of these factors are not well defined and nor are they easy to
quantify. However, a large amount of knowledge does exist and is
available in the following forms: rules of thumb, empirical formulae,
engineering judgement and past experience. KBS techniques are well
adapted to handle such'forms of knowledge.
The primary objective of this paper is to illustrate an approach for the use
of Knowledge Based Systems during the analysis and interpretation
stages of the blast design process. In particular, the components and
methodology of the developed system aFtl described for selective open pit
gold mining. The Knowledge Based System developed was written using
the declarative programming language PROLOG.
INTRODUCTION
In many open pit gold mining operations the delineation of
blocks of differing grade and the ability to mine those blocks
separately is of prime importance to the profitability of the
operation.
This type of mining is termed selective mining and the
approaches used for the control of the grade are called grade
control techniques.
Grade control techniques are used to define ore blocks, predict
recoverable reserves and to enable reconciliation of grade and
tonnages to be made between calculated and actual values.
In order to recover the defined ore blocks with minimum
dilution and ore loss certain limitations need to be placed on the
blasting and loading operations.
The two major limitations imposed on the blasting are to
prevent ore and waste (or high grade and low grade) mixing and
to obtain the required fragmentation. In order to realize the above
we need to select the appropriate blasting strategy and refme the
design until optimum performance and product is achieved.
The current research is an extension to some initial research
work that has been done at the Western Australia School of Mines
(Little and van Rooyen 1987, Humphryson 1989, Federici
1989).
1 Visiting Research Scholar, Western Australian School of Mines
2 Research Supervisor and Acting Head of Department ME&MS WASM.
FRAGBLAST '90
This paper starts with a brief overview of the selective and bulk
blasting strategies used in gold mines in Australia. This is
followed by a brief discussion on the applicatiop of KBS and
Expert Systems technology to the field of blasting.
The main part of the presentation then focuses on the
objectives and' implementatioJ!. of the KBS currently under
development
Finally the current KBS is critically reviewed and the paper
concludes with a discussion of our future research plans and
direction.
.
TABLE
Orientation
Free Face
Blasting
Blocks
Digging
Requirements
All blocks
in area shot
Selective
Paddock
Horizontal
Single grade
blocks shot
Clean up then
Non-Selective
Bulk Bench
Sub-Vert
Full bench
Selective
Bench
Sub-Vert
Single grade
blocks shot
Clean up then
Non-Selective
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391
JJIANGand TNUITLE
use in excess of ten rows and design the blast for minimum
forward movement are in effect using many of the principles of
paddock blasting.
Other modifications to the basic four methods are routinely
undertaken when the impact of the mixing of adjacent blocks is
low, for example when:
both high grade and ROM blocks are adjacent
low and high grade blocks are dug selectively and the
boundary material stockpiled for later re-sampling.
392
SYSTEM DEVELOPMENT
Objectives
The developers of the current KBS anticipate two distin<;:t
functions and user groups for the system:
The overall objective of the KBS, then, is to provide advice on
blasting during both the pre-production and operating stages of a
project. Thus the KBS can be used as planning tool during the
feasibility stage of a project, and provide valuable information for
equipment selection (drilling, loading and crushing).
Alternatively the KBS can provide a friendly and seemingly
intelligent adviser to assist a shotflrer or blasting engineer to
obtain a blasting strategy and blast design which achieves the
required product (size and recovery) and at the lowest cost.
Developmental stage
To develop a KBS a number of development stages need to be
undertaken~ The development process can be summarized by the
following nine steps (Finn and Reinschmidt 1986):
1.
2.
3.
Prototype development
Evaluation of prototype
5.
6.
7.
8.
9.
1.
2.
Published
technical
specifications.
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literature
and
manufacturer
FRAGBLAST '90
3.
SYSTEM DESIGN
The system can perform common arithmetic operations and
accommodate natural language descriptors as input for
information that is either hard to quantify or is uncertain.
Weighting factors and confidence indicators are used in the
system for decision making.
Three kinds of user input are employed. These are:
1.
2.
3.
FRAGMENTATION
ESTIMATION
1.
Blasting strategy
2.
Blast design
3.
4.
5.
Unit cost
System structure
The system consists of three major components; a user interface,
an inference engine and a knowledge base. The knowledge base
can be further divided into a database and a rule base, as shown
in Figure 1.
USER
INTERFACE
FRAGBLAST '90
For some user input more than one form of input can be
accommodated. For example to calculate a blasting index the
uniaxial cornpressive strength and Young's modulus is prompted
for, if this information is not available to the user the system
further prompts for a hardness descriptor.
Another system attribute is its user friendliness including the
"why" and "how" question capabilities. The system can provide
explanations, input suggestions and answer ranges for particular
input parameters.
The KBS has been developed so that the user makes the final
decision as to which strategies and design parameters are further
processed. For some decisions, the col)fidence level is indicated,
this provides the user additional information if he decides to
over-rule the advice given by the system.
Five categories of output are used, these are: .
COST
ESTIMATION
SENSITIVITY
STUDIES (OPTIMISATION)
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393
Input requirements
The information regarding explosive prqperties is buil,~. into the
system as a data base. The system can retrieve data from the data
base when explosive information is needed.
Five other categories of input are interactively solicited from
the user:
1.
Mine requirement
2.
3.
4.
Equipmentinformation
5.
as:
{ 1 P<O.05
{l-(P-0.05)j(2-0.05) 2>10.05
SB(P)
{012
A weighting system is used to express the relative importance
of each attribute, eg production rate, to the selection process.
Thus the index for a particular blasting method is estimated using
an equation of the form:
n
Cost information.
= 2, Xij . Wj
j=l
KBS.
Some general rules used for the selection of the mining strategy
are as follows:
IF
grade high
THEN
IF
THEN
IF
THEN
selective blasting
where:
n
is the number of attributes,
Xij
is the membership function of attribute j for method i,
Wj
is the importance (weighting) of attribute j to method i.
The method with the highest Blast Method Index is
recommended as the appropriate blasting strategy. The magnitude
of the respective Blast Method Indices is used to express the
reliability of the decision.
Blast design
Blasting design includes the selection of explosive type, the
quantity of explosive, the burden and spacing dimensions, the
depth of subdrill, and the length of stemming column.
To reflect the difference between bench and paddock blasting,
design modifications to the base case (bench blasting) have been
incorporated in the system, see Table 2.
TABLE
Bench Blasting
Paddock Blasting
Burden
stemming +( 0.5 x
charge column)
Pattern
BxS
SxS
Sub-drill
Sub
KsxSub
PF
KpxPF
IF
THEN
IF
THEN
Powder
Factor
IF
The values adopted for Ks and Kp are between 1.1 and 1.3.
THEN
IF
THEN
Fragmentation
In order to concentrate on system development eX1S1;lIlg
blastability index and fragmentation models have been
incorporated.
The Kuz-Ram model (Cunningham 1983) is employed to
estimate rock fragment size distribution due to blasting. The
most sensitive parameter for the Kuz-Ram model is the rock
factor. To determine the rock factor a blastability index (BI) based
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FRAGBLAST '90
If UCS and/or Y are not known the KBS prompts for a rock
hardness (H).
IF
THEN
IF
THEN
IF
THEN
TABLE 3
RMD
JPS
JPO
SOl
UCS
IF
THEN
modification coefficient
IF
It is
modification coefficient for rock type.
dependent on rock structure, properties and the rock
response to blast loading. The value 0.05 is used for
goldrnines in Western Australian.
THEN
I
\
Sub-V.rUCAl
Fr.. FAc.
HorizontAl 1.
I
\:1
1:\
38
PArAll.l to FAc.
Floor
IF
THEN
IF
THEN
IF
THEN
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395
::-.c:e
1
\
1
\
30
1
\:1
1:\
Parallel to
Free Fac.
40
:10
\ 40
FRAGBLAST '90
WAst.
1111111111111111111111111111111111
1111111111111111111111111111111111
..
Dilution (Tw)
Percent DilutIOn = Ore in Blast (To) x 100%
.1019 Accuracy
or.
(A)
Gm>
+ Dilution (Tw x G w)
Mill Head Tonnage (Tm) = To - To! + Tw
(b)
or.
.in1no accuracy
Tm
Go.+ T w x G w
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
(c)
is easy to use
is very quick
allows "what if' questions
is easily incrementally extended
SELECTIVE
PADDOCK
BLASTING
I
Pre-split
blastin.g
length
Length!
I
Loading
method
Loading
equipment
Pattern
Loss!
Dilution!
Standard
blasting
length
Length2
I
Loading
method
Loading
equipment
Pattern
Loss2
Dilution2
Free
face
area
Area3
I
Hanging
wall
area
Area4
I
Pattern
Stemming
Loss3
I
Foot
wall
area
AreaS
Loading
method
Loading
equipment
Pattern
Loss4
Dilution4
Loading
method
Loading
equipment
Pattern
LossS
DilutionS
396
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FRAGBLAST '90
2.
3.
4.
REFERENCE
Bodkin, K.E. 1988. Expert Systems for Colliery Problems, Colliery
Guardian, July, p 216-219.
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397
398
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