Ductile Iron Pipe

DUCTILE
IRON PIPE
& FITTINGS
For your nearest branch visit
www.frazer.eu.com or see pages 175-190
Ductile Iron Pipe & Fittings
122
INTRODUCTION
Frazer are closely associated with Saint-Gobain Pipelines, the UKs largest
supplier of Ductile Iron Water Pipe systems for both potable and waste water.
Thousands of kilometres of Ductile Iron Mains are laid in the UK every year.
SGPL, are constantly looking to develop new products to ensure we can offer
our customers the longest possible service life. The mechanical properties of
Ductile Iron, combined with internal lining and external coating systems,
ensure that Ductile Iron Mains provide assured long term performance.
Principle Properties of Ductile Iron
P Minimum Tensile Strength: 420 Mn/m

P Minimum Elongation: Pipes 10% DN < 1000
2
P
P
7% DN > 1200
Fittings 5%
Modulus of elasticity: 170 GN/m2
Exceptional impact strength
Features
Benefits
Material
The inherent characteristics of Ductile Iron include a high safety factor

capable of withstanding many unforeseen site hazards or changes in
future demand.
Strength
Its ability to withstand exceptional internal pressures and external

loadings.
Jointing
A proven range of jointing systems for

every requirement.
Range
A comprehensive choice of pipes and fittings for all applications and

design requirements.
Performance
The long-term reliability and integrity of performance.
Coatings & Linings
The long-term durability of coatings and linings.
Installation
The ease and simplicity of installation, testing

and commissioning.
Cost-effective
The overall cost-effectiveness of ductile iron pipelines which comes

from all of these attributes.
For details of your nearest branch see pages 175-190
123
Quality and Standards

Saint-Gobain Pipelines regard quality as essential to the success
of the business.
From chemical and physical analysis of the molten metal to tight
control of the coating and lining applications, quality procedures
have been developed to ensure consistent high quality of each
individual pipe and fitting. Additionally, every pipe and fitting is
tested in accordance with BS EN598 (sewer applications)
and BS EN545 (water application) to ensure permanently
high performance.
The quality-is-key principle applies to every stage of the life of our products and also includes:
P Validation of suppliers and/or their materials

P Continuous assessment of quality systems
P On-going monitoring of product quality
P Technical support prior to and after sales
P On-time delivery of products and supporting information
Compliance with Standards
Saint-Gobain Pipelines products comply with and are tested
according to the relevant British, European and International
Standards. All our pipes and fittings are manufactured under
the quality management system BS EN ISO 9001.
Our ductile iron pipes and fittings for sewerage application
conform to BS EN598 (sewer applications) and BS EN545
(water application) and are kitemarked under the BSI
registered approval scheme.
All our integral pipes and fittings conform to standards and instructions outlined in the
Civil Engineering specification for Water Industries Sewers for Adoption.
WRc Approved Soil Assessments

Saint-Gobain Pipelines offer a WRc approved soil assessment
service to determine local ground conditions. In this way we
are able to provide excellent customer support,
recommending appropriate external protection for ductile
iron pipes and fittings.
For details of your nearest branch visit www.frazer.eu.com
124
Integral Advantages of Ductile Mains
P Suitable for above or below ground installations

P Sewer and water capability pipelines for use in country or urban areas
P Gravity or high pressure
P Corrosion resistant
P High pipe stiffness minimises embedment requirements
P Full range of diameters and fittings available
P Variety of jointing systems to suit different ground conditions and pressure ratings
P Simple and quick to install
P Hydraulically smooth
P Resistance to septicity and abrasion (sewer)
P High beam strength allows pipe to cope with uneven longitudinal loading
P Resistance to second corner damage and disruption
P Resistance to abrasion
Below Ground Further Benefits
P Simple, inexpensive embedment

and backfilling
P Joints not susceptible to roof

infestation
P Suitable for narrow trenching as

pipe is not reliant on side fill
support
125
PAM Natural Pipe (Primary Core Range)

Description
Size
(mm)
Frazer
Code
Supplier
Code
80 Natural Tyton Pipe 5.5m Blue Epoxy
80
70150010 P508 BLUE
100
70150020 P510 BLUE
150
70150030 P515 BLUE
PAM Natural Pipe (Extended Range)

Description
Size
(mm)
Frazer
Code
200 Natural Push-fit Pipe EN545 6.0m Blue Epoxy
200
70280540
250
70280550
300
70280560
PAM Natural product range

The new PAM Natural pipe is available for potable water applications in the diameter
range DN80-DN800.
PAM Natural Exceptional Protection

PAM Natural is a truly revolutionary and evolutionary pipeline product and is an example of
Saint-Gobain Pipelines response to developments and technological advances within the
water industry.
PAM Natural pipe with its new, exceptional external protection is the state-of-the-art pipeline
system that allows for the broadest range of applications, eliminating the need for polyethylene
sleeving. PAM Natural pipe can be laid in over 90% of all natural soils in the UK.
Put simply PAM Natural:
P Extends asset lifetime

P Reduces rise
P Further increases speed of installation
Yet PAM Natural pipe retains all the traditional advantages of ductile iron pipeline systems:
P Tough and reliable

P Simple to lay using push fit joints
P Self-anchoring
P High safety factor Put simply, PAM Natural pipe is the most innovative and universal ductile pipe
system on the market today.
Internal Lining
PAM Natural Ductile Iron pipes are intended for conveying potable water under pressure. Internally
the PAM Natural is lined with seal coat applied to cement mortar lining. An approved coating is applied
to the joint area. This system has been approved by the Secretary of State under Regulation 31 as
Saint-Gobain Pipelines System XL.
126
PAM Natural Fittings (Extended Range)

Size
(mm)
Frazer
Code
80 DI Push-fit 45 Bend EN545 Water
80
70400030
80
70400040
100
70400170
100
70400180
100 DI Push-fit 111/4 Bend EN545 Water
100
70400150
100
70400160
150
70400370
150
70400380
150
70400350
150
70400360
200
70400560
200
70400570
200
70400580
200
70400590
250
70400800
250
70400810
250
70400820
250
70400830
300
70401080
300
70401090
300
70401060
300
70401070
Description
Better Coating, Better Performance

The new, blue, epoxy coating greatly improves the performance of the fittings.
It also brings further improvements to the PAM Natural system, as the colour co-ordinated fittings now:
P Form a complete, unified system with the new pipe

P Offer the same high level of protection as the pipe
P Simple to joint and easy to clean
P Modern and attractive in appearance
P Have the potential to reduce pumping costs by increasing hydraulic flow and reducing
build-up of deposits
127
PAM Natural Flanged Fittings (Primary Core Range)

Size
(mm)
Frazer
Code
Supplier
Code
80 DI Flanged 45 Bend EN545 Water
80
70600200
H2022 BLUE
80 DI Flanged 90 SR Bend EN545 Water
80
70600210
H0206 BLUE
80X80 DI Flanged Tee EN545 Water
80
70600270
H0222 BLUE
100
70600530
H0211 BLUE
100
70600540
H0210 BLUE
100 x 80
70600600
E0223 BLUE
100 x 100
70600610
H0225 BLUE
100X80 DI Flanged Con Taper EN545 Water
100 x 80
70600670
E0242 BLUE
100 DI Flanged 11.1/4 Bend EN545 Water
100
70600510
E0213 BLUE
150
70600860
H0215 BLUE
H0214 BLUE
Description
150
70600870
150 x 80
70600930
E2003 BLUE
150 x 150
70600950
H0227 BLUE
150X100 DI Flanged Con Taper EN545 Water
150 x 100
70601020
E0244 BLUE
150
70600840
E0217 BLUE
150
70600850
E0216 BLUE
PAM Natural Flanged Fittings (Extended Range)

Description
Size
(mm)
Frazer
Code
Supplier
Code
H0661 BLUE
80 DI Flanged 90 Duckfoot Bend EN545 Water
80
70600230
100 DI Flanged 221/2 Bend EN545 Water
100
70600520
E0212 BLUE
100 x 80 DI Flanged 90 D/Foot Bend EN545 Water
100 x 80
70600565
V164B BLUE
150 x 100 DI Flanged Tee EN545 Water
150 x 100
70600940
E2004 BLUE
150 x 80 DI Flanged Con Taper EN545 Water
150 x 80
70601010
E2011 BLUE
200
70601240
H2025 BLUE
200 DI FLD 90 SR Bend EN545 Water
200
70601250
VO690 BLUE
200 x 80
70601300
E0539 BLUE
200 x 150 DI Flanged Con Taper EN545 Water
200 x 150
70601410
E2043 BLUE
200
70601220
E2023 BLUE
200 DI FLD 221/2 Bend EN545 Water
200
70601230
E2024 BLUE
200 x 150
70601320
E0543 BLUE
200 x 200
70601330
V0546 BLUE
200 DI FLD 45 Bend EN545 Water
200 DI FLD 111/4 Bend EN545 Water
128
Coatings and Linings

The blue epoxy coating is applied to Class A internally and to Class B externally. That is:
Class A
250m minimum coating thickness, holiday free
Class B
250m minimum coating thickness, no more than 20 holiday/m2
Standards and Approvals

PAM Natural pipe is approved by the Secretary of State under Regulation 31 as
Saint-Gobain Pipeline System XL.
Regulation 31:
The blue epoxy coating in contact with potable water used on PAM Natural fittings is approved to BS
6920, therefore the fittings may be used under Regulation 31.
BS EN545:
PAM Natural pipe fittings fully comply with the requirements of the British Standard EN545.
WRAS Approved:
The blue epoxy coating materials used by Saint-Gobain Pipelines are listed in the current WRAS Water
Fittings and Materials Directory as materials which have passed full tests of effect on water quality.
Our branches carry a comprehensive range

of Pipes and Fittings.
Please call your local branch for
prices and availability.
PAM Integral Plus (Primary Core Range)

Effective external protection in all environments
Following the successful introduction of the PAM Natural coating
for water pipe and in response to customer demand, Saint-Gobain
Pipelines is now able to offer the same revolutionary coating
technology on its PAM Integral sewer pipe range.
The use of a zinc-aluminium alloy, applied at a thickness greater than that of the traditional zinc
coating, plus a tough but porous epoxy barrier, allows PAM Integral Plus pipes to be used effectively in
over 86% of all UK soil conditions. The few instances in which additional protection will be required are
easily identified, thereby simplifying the task of specifying the right product.

Features
129
Advantages of specifying PAM Integral Plus
Active external
Eliminates the need for polyethylene sleeving and muffs
protection system Risk of specifying inappropriate protective coating is virtually eliminated
Universal
suitability
Can be used in over 86% of all UK soils

Compatible with PAM Integral fittings, which are also suitable for the same soil conditions
Cost-effective
Increases ease and speed of pipe laying

Longevity of active protective layer extends asset lifetime
Universal soil suitability could lead to reduced stock levels throughout entire supply chain
Takes cost out of the pipe system supply chain
Superior performance of ductile iron is retained

Good performance against corrosion in a wide range of environments
Tough and reliable Robust coating withstands extremes of handling, storing and laying of pipe
Rigorously tested and developed to ensure high degree of confidence and exceed expectations
All PAM Integral Plus ductile iron pipes and fittings are fully standardised and approved
PAM Integral Pipe (Primary Core Range)

Description
Size
(mm)
Frazer
Code
Supplier
Code
100 Integral Hac Lined K7 Pipe
100
70280220
P810 7
150 Integral Hac Lined K7 Pipe
150
70280230
P815 7
Size
(mm)
Frazer
Code
Supplier
Code
PAM Integral Pipe (Extended Range)

Description
80 Integral Hac Lined
80
70280200
P808 7
200
70280240
P820 7
250
70280250
P825 7
300
70280260
P830 7
For sewerage applications Saint-Gobain Pipelines offers a comprehensive range of ductile pipes and fittings from DN80 to DN1800.
PAM Integral pipes are available as standard with a High Alumina cement mortar lining capable of conveying
effluents in the pH range 4 to 12. The standard coating for integral pipes is zinc plus a tough red epoxy finish
coat. The same revolutionary coating technology offered on water pipes can now also be offered on sewer pipes
with exceptional protection given. Through exceptional
coating PAM Integral Plus fittings are lined and coated
with the same red epoxy this offers the benefit of clear
identification as being suitable for sewerage application.
In addition, a range of proven external coatings is
available to suit all types of ground conditions and above
ground applications, such as pumping stations and
treatment works. PAM Integral pipeline products are
straightforward and cost effective to install. Joints can be
made using standard site equipment without the need
for specialist tools. PAM Integral pipes and fittings are
available with a range of jointing systems to suit
particular applications and feature a rapid joint as
standard. The flexibility of the products allows site
variations to be easily accommodated.
130
PAM Integral Fittings (Primary Core Range)

Size
(mm)
Frazer
Code
Supplier
Code
80 DI Tyton 45 Bend EN545 Water
80
70400030
H0125 BLUE
80
70400040
H0124 BLUE
100
70400170
H0129 BLUE
100
70400180
H0128 BLUE
150
70400370
H0133 BLUE
Description
PAM Integral Fittings (Extended Range)

Description
Size
(mm)
Frazer
Code
Supplier
Code
100 x 45 Integral Rapid Bend c/w Gasket
100
70380170
RF422 1
100
70380180
RF417 1
100 x 100 Integral Rapid Tee c/w Gasket
100
70380240
RF830 1
100 x 111/4 Integral Rapid Bend c/w Gasket
100
70380150
RF448 1
100
70380160
RF435 1
150
70380370
RF423 1
150
70380380
RF418 1
150
70380450
RF832 1
150
70380350
RF449 1
150
70380360
RF436 1
150
70380440
RF831 1
200
70380580
RF424 1
200
70380590
RF419 1
200
70380560
RF450 1
200
70380570
RF437 1
250
70380820
RF425 1
250
70380830
RF420 1
250
70380800
RF451 1
250
70380810
RF438 1
300
70381080
RF409 1
300
70381090
RF421 1
300
70381060
RF408 1
300
70381070
RF407 1
Bolt Sets and Gaskets (Primary Core Range)

Description
80/100mm NP16 Galvanised Bolt Set
Size
(mm)
Frazer
Code
Supplier
Code
80/100
74403000
150mm NP16 Galvanised Bolt Set M20 X 70 X 8mm
150
74403010
200mm NP16 Galvanised Bolt Set M20 X 70 X 12mm
200
74403020
250/300
74403030
80 EPDM Full Face Gasket NP16
80
79300410
100
79300420
150
79300430
200
79300440
250
79300450
300
79300460
250/300mm NP16 Galvanised Bolt Set
131
PAM Integral Flanged Fittings (Primary Core Range)

Size
(mm)
Frazer
Code
Supplier
Code
80 Integral 45 FLG Bend
80
70580030
H2022 RED
80 Integral 90 SR FLG Bend
80
70580040
H0206 RED
80 x 80
70580090
H0222 RED
100 Integral 45 FLD Bend
100
70580530
H0211 RED
100 Integral 90 SR FLD Bend
100
70580540
H0210 RED
100 x 100
70580610
H0225 RED
100 Integral 11.1/4 FLG Bend
100
70580510
E0213 RED
100 Integral 22.1/2 FLD Bend
100
70580520
E0212 RED
100 Integral 90 LR FLD Bend
100
70580550
V0482 RED
100 Integral 90 D/FOOT Bend
100
70580560
H0655 RED
100 Integral Blank Flange
100
70580580
H2155 RED
100X100 Integral FLD Radial Tee
100 x 100
70580620
V0536 RED
100X80 Integral FLD Conc Taper
100 x 80
70580670
E0242 RED
Description
80X80 Integral FLG Tee
100X100 Integral FLD Tee
PAM Integral Flanged Fittings (Extended Range)

Size
(mm)
Frazer
Code
Supplier
Code
80 Integral 111/4 FLG Bend
80
70580010
E2020 RED
80 Integral 221/2 FLG Bend
80
70580020
E2021 RED
80 Integral 90 FLG Duckfoot Bend
80
70580060
H0661 RED
80
70580080
H2154 RED
100 Integral FLD Bellmouth
100
70580570
H2151 RED
100 x 100
70580650
V0535 RED
150
70580860
H0215 RED
150
70580870
H0214 RED
150 x 150 Integral FLD Tee
150 x 150
70580950
H0227 RED
150
70580840
E0217 RED
150 Integral 221/2 FLD Bend
150
70580850
E0216 RED
150
70580880
V0487 RED
150 Integral 90 D/Foot Bend
150
70580890
H1652 RED
150
70580900
H2031 RED
150
70580910
H2156 RED
150 x 80
70580930
E2003 RED
150 x 100
70580940
E2004 RED
150 x 150 Integral FLD Radial Tee
150 x 150
70580960
V2154 RED
150 x 100 Integral FLD Conc Taper
150 x 100
70581020
E0244 RED
150 x 100 Integral FLD Flat Taper
150 x 100
70581040
H2014 RED
Description
100 x 100 Integral FLD Angle Tee 45

132
Flanged Fittings 200mm to 300mm (Extended Range)

Size
(mm)
Frazer
Code
200
70581240
200
70581250
200 x 200
70581330
200
70581220
200
70581230
200
70581260
200
70581290
200 x 80
70581300
200 x 200 Integral FLD Radial Tee
200 x 200
70581340
200 x 150
70581410
250
70581600
250
70581610
250
70581580
250
70581590
250
70581650
250 x 80
70581668
250 x 250
70581700
250 x 200
70581780
250 Integral FLD & Spigot x 420
250
70581865
300
70581970
300
70581980
300
70581960
300
70581990
300
70582010
300
70582020
300 x 80
70582030
300 x 300
70582080
300
70581950
Description
Saint-Gobain Pipelines aims to develop new and innovative product solutions to meet specific customer
requirements. A great example is PAM Directional, an innovative ductile iron pipe which is suitable for
installation using directional drilling techniques.
For further information and solutions

that Frazer can offer, please contact any
one of our branches.

Ductile Iron Pipe

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DUCTILE

For your nearest branch visit

www.frazer.eu.com or see pages 175-190

Ductile Iron Pipe & Fittings

Principle Properties of Ductile Iron

P Minimum Tensile Strength: 420 Mn/m

The inherent characteristics of Ductile Iron include a high safety factor

Its ability to withstand exceptional internal pressures and external

A proven range of jointing systems for

A comprehensive choice of pipes and fittings for all applications and

The long-term reliability and integrity of performance.

Coatings & Linings

The long-term durability of coatings and linings.

The ease and simplicity of installation, testing

The overall cost-effectiveness of ductile iron pipelines which comes

For details of your nearest branch see pages 175-190

Ductile Iron Pipe & Fittings

Quality and Standards

P Validation of suppliers and/or their materials

WRc Approved Soil Assessments

For details of your nearest branch visit www.frazer.eu.com

Ductile Iron Pipe & Fittings

Integral Advantages of Ductile Mains

P Suitable for above or below ground installations

P Simple, inexpensive embedment

P Joints not susceptible to roof

P Suitable for narrow trenching as

For details of your nearest branch see pages 175-190

Ductile Iron Pipe & Fittings

PAM Natural Pipe (Primary Core Range)

80 Natural Tyton Pipe 5.5m Blue Epoxy

70150010 P508 BLUE

100 Natural Tyton Pipe 5.5m Blue Epoxy

70150020 P510 BLUE

150 Natural Tyton Pipe 5.5m Blue Epoxy

70150030 P515 BLUE

PAM Natural Pipe (Extended Range)

200 Natural Push-fit Pipe EN545 6.0m Blue Epoxy

250 Natural Push-fit Pipe EN545 6.0m Blue Epoxy

300 Natural Push-fit Pipe EN545 6.0m Blue Epoxy

PAM Natural product range

PAM Natural Exceptional Protection

P Extends asset lifetime

P Tough and reliable

For details of your nearest branch visit www.frazer.eu.com

Ductile Iron Pipe & Fittings

PAM Natural Fittings (Extended Range)

80 DI Push-fit 45 Bend EN545 Water

80 DI Push-fit 90 Bend EN545 Water

100 DI Push-fit 45 Bend EN545 Water

100 DI Push-fit 90 Bend EN545 Water

100 DI Push-fit 111/4 Bend EN545 Water

100 DI Push-fit 221/2 Bend EN545 Water

150 DI Push-fit 45 Bend EN545 Water

150 DI Push-fit 90 Bend EN545 Water

150 DI Push-fit 111/4 Bend EN545 Water

150 DI Push-fit 221/2 Bend EN545 Water

200 DI Push-fit 111/4 Bend EN545 Water

200 DI Push-fit 221/2 Bend EN545 Water

200 DI Push-fit 45 Bend EN545 Water

200 DI Push-fit 90 Bend EN545 Water

250 DI Push-fit 111/4 Bend EN545 Water

250 DI Push-fit 221/2 Bend EN545 Water

250 DI Push-fit 45 Bend EN545 Water