PROPOSAL TEKNIS

PC I GIRDER POSTENSION NONSEGMENTAL

AnalisaTeknis
Jembatan Ngrame Mojokerto
PC - I Girder L 16.6 m; H 90 cm; CTC 180 cm
No. Job: 08004
No. Rev: 00

Innovation and Trust

HEAD OFFICES
Jl. D.I. Panjaitan Kav. 3-4
JAKARTA INDONESIA
Telp
: (+62-21) 8192808, 8508640, 8508650,
85905570 (Direct to Marketing)
Fax
: (+62-21) 85903872
Web
: www.wika-beton.co.id
Email : teknik@wika-beton.co.id

PROPOSAL TEKNIS
PC I GIRDER POSTENSION NONSEGMENTAL

AnalisaTeknis
Jembatan Ngrame Mojokerto
PC - I Girder L 16.6 m; H 90 cm; CTC 180 cm
No. Job: 08004
No. Rev: 00

MENYETUJUI

Proposal ini berlaku apabila telah mendapat persetujuan dari konsultan/Owner.

Proposal ini berlaku hanya untuk produk-produk Wika beton
DISETUJUI :
TANGGAL :

Ir. M. Zulkarnain,MM,.IPM
Manajer Teknik

DIPERIKSA :
TANGGAL :

Ir. Gambiro
Kabag Teknik

DIBUAT :
TANGGAL :

Verly Widantoro, ST.

Staf Teknik

PROPOSAL TEKNIS

BALOK POST TENSION NON SEGMENTAL

JEMBATAN NGRAME MOJOKERTO
PROSPEKTUS
Proposal teknis ini dibuat untuk konstruksi Proyek Jembatan Ngrame Mojokerto yaitu
pada bagian konstruksi balok jembatan. Balok I girder dirancang menggunakan sistem post
tension monolith (non segmental) yaitu merupakan balok yang terdiri dari satu segmen yang
kemudian distressing atau diberi gaya prategang pada kondisi kekuatan beton balok telah
mencapai kuat tekan yang ditentukan(post tensioning). Hal ini dimaksudkan agar saat balok
distressing, balok telah mampu menahan gaya prategang.
Sistim pabrikasi balok I girder precast memiliki keuntungan dari segi waktu
pelaksanaan proyek yang lebih cepat dan terkontrolnya mutu dan kualitas produk balok sesuai
spesifikasi yang direncanakan.
Proposal ini dapat dilaksanakan setelah disetujui oleh konsultan atau owner.
PROYEK
Nama Proyek
Lokasi

: Jembatan Ngrame Mojokerto

: Mojokerto, Jawa Timur
REFERENSI DISAIN

Referensi disain yang digunakan dalam menyusun analisa ini adalah :

- Pembebanan berdasarkan Bridge Management System (BMS).
- Material berdasarkan standar Japan Industrial Standard (JIS) dan American Society for
Testing and Material (ASTM).
SPESIFIKASI DISAIN
Pelat Jembatan :
- Mutu Beton
- Tebal pelat
Pelat Deck :
- Mutu Beton
- Tebal Pelat Deck
Aspal :
- Tebal Aspal
Balok :
- Post tension Girder
Konfigurasi Balok
- Tulangan
-

Strand

= K-300
= 27 cm (termasuk Pelat dek)
= K-350
= 7 cm
= 5 cm
= H-90cm.
= L=16.6m; Ctc balok 1,85m; K-500
= D-13 fy = 400 MPa (tulangan deform).
10 U-24 (tulangan polos)
= 12,7 mm (grade 270, low relaxation)

ANALISA TEKNIS
Analisa yang dilakukan adalah perhitungan teknis untuk perencanaan balok I girder
Pretension nonsegmental terhadap beban kerja rencana berdasarkan pembebanan Bridge
Management System (BMS).
Analisa teknis meliputi penentuan konfigurasi tendon dan jumlah strand yang
dibutuhkan balok, penulangan balok terhadap gaya dalam yang bekerja dan analisa lendutan
yang terjadi.
Penggunaan konfigurasi tendon dengan konfigurasi strand pada posisi tertentu yang
diberi jacking force akan mengakibatkan tegangan pada penampang balok, tegangan tersebut
di check terhadap tegangan yang diijinkan pada kondisi saat transfer dan saat service balok.
Pada analisa teknis juga dilakukan kontrol lendutan yang terjadi terhadap lendutan
yang diijinkan baik pada saat service.
KESIMPULAN
Kesimpulan analisa teknis adalah sebagai berikut :
PC I Girder Non Segmental Post tension L16,6m
Mutu Beton
: K-500
Dimensi Balok
: Standar Wika Beton H=90
Rancang Jembatan
: Panjang Balok 16.6m ctc185cm
Jumlah Segmen
: 1 Segmen (16.6m)
Skiew Jembatan
: 0
Strand
: 12,7 mm (grade 270, low relaxation)
Jacking Force
: 75% dari Ultimate Tensile Strength (UTS)
Kekuatan Beton saat jacking force : 80% dari fc
Konfigurasi tendon & Strand
Tendon

Jumlah Strand

1
2

10
12

Posisi tendon (mm)

Tepi
Tengah
500
200
250
100

Dari hasil analisa Teknis :

Mn : 326.38 ton.m
Mu : 276.53 ton.m
Rasio Mn / Mu = 1.18 Balok mampu menahan beban rencana.
Lendutan akibat gara prategang (chamber ) sebesar 2.26 cm ( ke atas)
Lendutan akibat beban hidup 0.78cm < lendutan ijin syarat L/800=2.0cm ( ke bawah)
Lendutan saat service 1.48cm < lendutan ijin syarat L/360=4.44 mm ( ke atas )

Post L16.6-I90-185 MONOLITH

RESUME OF PC I GIRDER TECHNICALLY CALCULATION

1. BEAM SPECIFICATION
Span
Beam Height ( H )
Distance ctc of beam ( s )
Slab thickness
Beam Compressive strength
Slab Compressive strength

=
=
=
=
=
=

Segment Arrangement
Beam Segment
1
Length (m)
5.00
Additional length at the end of beam
Total length of the beam
Total beam weight
2. STRESSING
Nos of PC Strand
=
Strand configuration

22

16.00
90.00
185.00
27.00
KK-

m (beam length =
cm
cm
cm (include RC Flat)
500
300

2
6.00
=
=
=

3
5.00
0.3
16.60
11.20

m
m
ton

strand

12.7

mm (PC Strand 270 grade, low relaxation)

No.

number

H strand bottom (cm)

Tendon

strand

edge

mid

10

50

20

12

25

10

total

22

36.36

14.55

4
0.00

Jacking Force
UTS of Strand
Total Losses
fc initial

5
0.00

16.60 m)

=
=
=
=

6
0.00

75%

7
0.00

UTS

19000.00 kg/cm2
23.12%
80.0%

fc'

3. LOADING
1. Dead Load
a. Precast Beam
=
0.64
t/m
b. Slab
=
1.20
t/m
Slab thickness =
27.0
cm (include RC Flat)
c. Asphalt
=
0.20
t/m
Asphalt thickness =
5.0
cm
d. Diaphragm
=
0.42
ton
for 1 diaphragm
No. Diaphragm
3
pcs
equivalent load
=
0.08
t/m
2. Live Load
Taken from "Bridge Management System (BMS)"
D load
a. Dynamic Load Allowance (DLA)
=
1.4
for span length <= 50m
b. Knife Edge Load (KEL)
=
4.40
ton/m'
c. Distribution Factor (DF)
=
1.00
d. Distribution Load
q=
0.80 t/m2
which :
q = 0,8 t/m'
For Span <= 30m
q = 0,8 x (0,5 + 15/span) t/m' For Span > 30m
e. Live Load
Distribution load :
q' = DF x q x s
=
1.48
ton/m'
Line Load
:
p' = DF x DLA x KEL x s
=
11.40 ton

CALCULATION RESUME

Post L16.6-I90-185 MONOLITH

4. BEAM SUPPORT REACTION

ultimate total = 1,2*Beam + 1,3*Slab + 2*Asphalt + 1,2*Diaphragm + 2*LL
( Bridge Management System, Vol.1-Page 2-6 )
Beam support reaction :
a. Dead Load
=
5.15
ton
b. Additional Dead Load
=
11.85
ton
c. Live Load
=
23.24
ton
Ultimate support reaction =

69.13

5. CONTROL OF BEAM STRESSES

1. Initial Condition
Middle span position
top stress =
bottom stress =
2. Service Condition
Middle span position
top stress =
bottom stress =
6. CONTROL OF BEAM DEFLECTION
Deflection at the middle of beam span
1. Chamber due stressing
initial
erection
final
2. Deflection due live load
3. Total deflection at service

ton

2
13.47 kg/cm
2
171.84 kg/cm

required
required

>
<

2
-14.88 kg/cm
2
190.21 kg/cm

2
147.80 kg/cm
2
-8.58 kg/cm

required
required

<
>

2
172.92 kg/cm
2
-33.06 kg/cm

=
=
=
=
=

-1.58
-2.41
-2.26
0.78
-1.48

cm
cm
cm
cm, required < L/800 =
cm, required < L/360 =

2.00 cm
4.44 cm

7. MOMENT CAPACITY OF BEAM

Mult = 1,2*Beam+1,3*Slab+2*Asphalt+1,2*Diapraghm+2*LL
Mn
Ratio, Mn / Mu (>1)

CALCULATION RESUME

=
=
=

276.53 t.m
326.38 t.m
1.18

Post L16.6-I90-185 MONOLITH

TECHNICAL CALCULATION OF SEGMENTAL PC I BEAM FOR BRIDGE

SPAN (ctc) L =
16.00 M
I. DATA

0.3

L=

Beam length
Beam spacing (s)
Concrete Slab thickness
Asphalt thickness
RC Flat thickness

16.00 M
16.60
185.00
27.00
5.00
7.00

=
=
=
=
=

0.3

m
( edge anchor to edge anchor :
16.3
cm
cm (include RC Flat)
cm
A
cm

m)

tfl-1
tfl-2
Cross Section

H
A
B
tweb

=
=
=
=

90
35
65
17

cm
cm
cm
cm

tfl-1
tfl-2
tfl-3
tfl-4

=
=
=
=

7.5
7.5
10
12.5

tweb

cm
cm
cm
cm

tfl-3
tfl-4
B

II. MATERIAL
2.1 Concrete
Beam

Slab

Compressive strength
500
300
at service
* fc' = (0.76+0.2*log(bk/150))*bk = 432.3
246.1
at initial
(
80%
), fc'i =
345.8
196.8
Allowable stress at initial ..(AASHTO 1992, Chapt. 9.15.2.1-Design)
Compressive
0.55 * fc'I = 190.2
108.3
0.80 * Sqrt(fc'I) =
Tensile
14.9
11.2
Allowable stress at service . (AASHTO 1992, Chapt. 9.15.2.2-Design)
Compressive
0.40 * fc' = 172.9
98.4
1.59 * Sqrt(fc') =
Tensile
33.1
24.9
Modulus of elasticity
Ec = 313952.2
236864.0
Eci = 280807.3
Modulus rupture
fr =
41.2
31.1
Note :
* Pedoman Beton 1988, Chapter 3

[kg/cm2]
[kg/cm2]
[kg/cm2]
[kg/cm2]
[kg/cm2]
[kg/cm2]
[kg/cm2]
[kg/cm2]
[kg/cm2]
[kg/cm2]

2.2 Prestressing Cable

[Uncoated stress relieve seven wires strand]
( ASTM A 416 Grade 270 Low Relaxation or JIS G 3536 )
dia
:
- Diameter strand
12.7 [mm]
2
- Eff. Section area
Ast
: 0.9871 [cm ]
2
- Modulus of elasticity
Es
: 1.96E+06 [kg/cm ]
2
- Ultimate tensile strength
fu
: 19000 [kg/cm ]
2.3 Steel Reinforcement
- Diameter
- Eff. Section area
- Modulus of elasticity
- Yield stress

dia
Ast
Es
fy

:
13
[mm]
2
: 1.267 [cm ]
2
: 2.10E+06 [kg/cm ]
:
3900 [kg/cm2]

page 1 / 13

Post L16.6-I90-185 MONOLITH

III. SECTION ANALYSIS

2

Remark :
Ep 1 = 313952
Ep 2 = 236864

kg/cm
kg/cm 2

[Girder]
[Slab]

4
Ya

n = Ep 1 / Ep 2
n=
1.33

Ya'
1

Yb

base line

Yb'

PRECAST BEAM

COMPOSITE BEAM

3.1 Precast Beam

[ in cm ]

Zone Section

6
5
4
3
2
1
Total

Width

Area

Yb

cm

cm

cm

0.00
262.50
195.00
892.50
410.00
812.50
2572.50

90.0
82.5
75.0
22.5
12.5
0.0

90.0
86.3
79.2
48.8
16.5
6.3
36.3

0
22641
15441
43509
6775
5078
93444

0
1230
878
204996
3026
10579
220710

0
654306
358187
137805
160732
734867
2045897

Area

Level

Yb

Area*Yb

Io

Area*d

Bottom

Upper

cm

0.0
7.5
7.5
52.5
10.0
12.5
90.0

65.0
35.0
17.0
17.0
65.0
65.0

35.0
35.0
35.0
17.0
17.0
65.0

Area*Yb

Level

Height

Io
cm

Area*d
4

cm

Ix
cm

0
655537
359065
342801
163758
745446
2266607

3.2 Composite Beam

[in cm ]
Zone Height

2
1
Total

3.3

Width

cm

cm

97.0
90.0
0.0

107.0
93.5
36.3
73.4

298690
7078
93444
399212

Area (cm )

Ya (cm)

Yb (cm)

Ix (cm )

Wa (cm )

Wb (cm )

2572.50
5439.70

53.7
43.6
16.6

36.3
73.4

2266607
9078357

42228
208165
546515

62400
123702

Bottom

Upper

cm

20.0
7.0
90.0
117.0

185.0
19.0
65.0

185.0
19.0
35.0

2791.50
75.70
2572.50
5439.70

cm

cm

93050
410
2266607
2360067

Ix
cm4

cm

Section

3153620
30620
3534050
6718290

3246669
31030
5800657
9078357

Resume
[in cm ]
2

Description

Precast Beam
Composite Beam

[composite]
[precast]

IV. Loading
4.1 Dead Load
Design Carracteristics. Bridge Management System ( BMS ), Vol.1 Chapter 2.3.1
1. Specific Gravity of Precast Beam = 2.5 ton/m3 ( PB )
2. Specific Gravity of Slab = 2.4 ton/m3 ( S )
3. Specific Gravity of Asphalt = 2.2 t/m3 ( asp )
4. Specific gravity of Diaphragm = 2.4 ton/m3 ( diaph )
a. Precast Beam

q1 = Area x PB
x

2.5

0.6431

[t/m']

b. Slab

q1 =
0.2573
q2 = Hslab x s x s
q2 = 0.2700 x
1.85
q3 = tasp x s x asp

2.4

1.1988

[t/m']

c. Asphalt

q3 =
0.05
1.85
x
x
p = Volume of diaph. x diaph

2.2

0.2035

[t/m']

d. Diaphragm

0.15
2.4
x
q4 (q ek = p*n/span)

0.4234
0.0794

[ton]
[t/m']

p =
no. diaph.

1.68
3

x 0.7
pcs

page 2 / 13

Post L16.6-I90-185 MONOLITH

4.2 Live Load

Taken from "Bridge Management System (BMS)"
D load
a. Dynamic Load Allowance [DLA]

b. Knife Edge Load (KEL)

c. Distribution Factor (DF)
d. Distribution Load
q =
0.80 t/m2

Vol.1, Chapter 2.3.2-Traffic Loads

DLA = 1 + 0,4
=
1.40
DLA = 1 + (0.0025*span+0.175)
DLA = 1 + 0,3
=
1.30
=
4.40
=
1.00

which :

q = 0,8 t/m'
q = 0,8 x (0,5 + 15/span) t/m'

e. Live load
- Distribution load q' = DF x q x s
x
=
1.00
0.80 x 1.85
- Line load p' = DF x DLA x KEL x s
1.00
1.400 x 4.400 x
x

1.85

Span <= 50 m
50 < Span < 90 m
Span >= 90 m
ton/m'

for

Span <= 30 m
Span > 30 m

1.48

ton/m'

11.40

ton

Sec 3-3
11.00
17.69
17.69
32.97
5.60
2.18
40.75
40.70
39.17
79.87
138.31
237.64

Sec 4-4
16.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Sec 5-5
16.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Sec 6-6
8.00
20.58
20.58
38.36
6.51
2.54
47.41
47.36
45.58
92.94
160.94
276.53

V. MOMENT ANALYSIS
[in ton-meter ]
Type

Description

DL

Precast beam
Subtotal
Slab
ADL Asphalt
Diaphragm
Subtotal
LL Distribution load
Line load
Subtotal
Total (DL + LL)
Ultimate total

Mid
span
20.58
20.58
38.36
6.51
2.54
47.41
47.36
45.58
92.94
160.94
276.53

Sec 1-1
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Sec 2-2
5.00
17.69
17.69
32.97
5.60
2.18
40.75
40.70
39.17
79.87
138.31
237.64

(m)

Ultimate total = 1,2*Beam+1,3*Slab+2*Asphalt+1,2*Diaphragm+2*LL

( Bridge Management System, Vol.1-Page 2-6 )
Note :
DL = Dead Load
ADL = Additional Dead Load
LL = Live Load

VI. SHEAR ANALYSIS

[in ton ]
Type

Description

Precast beam
Subtotal
Slab
Asphalt
ADL
Diaphragm
Subtotal
Distribution load
LL
Line load
Subtotal
Total (DL + LL)
Ultimate total
DL

span

Sec 1-1
0.00

Sec 2-2
5.00

Sec 3-3
11.00

Sec 4-4
16.00

Sec 5-5
16.00

Sec 6-6
8.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
5.70
5.70
5.70
11.40

5.15
5.15
9.59
1.63
0.64
11.85
11.84
11.40
23.24
40.23
69.13

1.93
1.93
3.60
0.61
0.24
4.45
4.44
7.83
12.27
18.65
33.05

-1.93
-1.93
-3.60
-0.61
-0.24
-4.45
-4.44
-7.83
-12.27
-18.65
-33.05

-5.15
-5.15
-9.59
-1.63
-0.64
-11.85
-11.84
-11.40
-23.24
-40.23
-69.13

-5.15
-5.15
-9.59
-1.63
-0.64
-11.85
-11.84
-11.40
-23.24
-40.23
-69.13

0.00
0.00
0.00
0.00
0.00
0.00
0.00
-5.70
-5.70
-5.70
-11.40

Mid

(m)

ultimate total = 1,2*Beam + 1,3*Slab + 2*Asphalt + 1,2*Diaphragm + 2*LL

( Bridge Management System, Vol.1-Page 2-6 )

page 3 / 13

Post L16.6-I90-185 MONOLITH

VII. PRESTRESSING CABLE

7.1 Cable Profile
[in: cm ]
ten-

Nos

don

strand

edge

middle

cm

1
2
3
4
1

0
0
0
10
12
22

0.00
0.00
0.00
50.00
25.00
36.36

0.00
0.00
0.00
20.00
10.00
14.55

0.987
0.987
0.987
0.987
0.987

total

profile

Asp
2

fu

Jacking Force

75%
75%
75%
75%
75%
75%

0.00
0.00
0.00
140661.75
168794.10
309455.85

(kg)

kg/cm

19000
19000
19000
19000
19000

Parabolic curve :
Y = AX
Y=
A=
B=
C=

BX +

Average of Strand's position vertically from the bottom of beam ( Value for Y axis )
Constanta : ( (Ymiddle + Yedge)/(L/2)2)
Constanta : ( L x A )
Average of strand's position when the parabolic curve reach the Y axis
X +
0.3636364
A = 0.003285
Y
=
0.003285 X2 + -0.05354
B = -0.05354
tg o =
0.00657 X
+
-0.05354
Eccentricity [e] Yb - Ys =
21.78
cm
Note : Jacking Force = Nos x Asp x Fu x (Tension Persentation)
Nos = Number of Strand
Yb = Distance of Neutral Axis from the bottom of non composite beam ( Chapter 3.3 - Resume )
Ys = Distance of tendon from the bottom of the beam at the middle span ( Chapter 7.1,Cable Profile-middle)

7.2 Initial Jacking Force

Check for two condition
at initial for mid span
Top stress

top = Pi/Ac - Pi.e/Wa + Mbs/Wa

Pi

Bottom Stress

bot = Pi/Ac + Pi.e/Wb - Mbs/Wb

Pi
Result :

at service for mid span

Top stress
top =
Bottom Stress bot =

Pi

<=

Pe/Acp - (Pe.e-Mbp)/Wap + Mbh/Wac

Pe
Pe/Acp + (Pe.e-Mbp)/Wbp - Mbh/Wbc
Pe
Result :
Pe
>=

-14.88
500.82
190.21
302.53

kg/cm 2
ton
kg/cm 2
ton

>=
<=
<=
<=
302.53

ton

[3]

<=
>=
>=
<=
197.72

172.92
161.07
-33.06
197.72
ton

kg/cm 2
ton
kg/cm2
ton
[6]

-14.88

-33.06

[1]
[2]

[4]
[5]

Assumption :
Loss of Prestress assumption long term
23.117% (must be = 23.117% )
From eq. [3] and eq. [6], gradually stressing is
not needed
used prestressing cable
12.7"
Pi =
=
309456 kg
Pe = 76.9%
309455.85
=
237918 kg
Note :
Pi = Initial Prestress Force
Wa = Modulus Section for Top section of Precast Beam
Mbs = Moment due to Self Weight
e = eccentricity
Wb = Modulus Section for Bottom section of Precast Beam
Pe = Effective Prestress force
Wac = Modulus Section for Top section of composite Beam
Mbp = Moment due to concrete Weight (Precast Beam + Slab + Diapraghm)(Chapt. V-Moment Analysis)
Wbc = Modulus Section for Bottom section of composite Beam
Wap = Modulus Section for Top section of Precast Beam
Wbp = Modulus Section for Bottom section of Precast Beam
Mbp = Moment due to additional Load ( Asphalt + Live Load ) (Chapter 5-Moment Analysis)
page 4 / 13

Post L16.6-I90-185 MONOLITH

7.3 Losses of Prestress

1. Losses of Prestress (Short Term)
a. Friction
Friction cable and duck caused tensile at initial is not same tensile in ending section,
which the deferential of tensile can be calculated as follow :
-( * + k *x)
where :
Px = Po * e
. ( AASHTO 1992, Chapt. 9.16.1 )
Px = Prestress force at section distance x from tensile point.
Po = Jacking force ( tensile force at anchor, initial)
= friction coefficient
= 0.20
(for grouting tendon in metal sheating, 7 wire strand)
= Change of cable angle from tensile point to x section
= 2 * arctg (
0.00657
x +
-0.05354 ) =
0.111 rad
k = Wobble coefficient
=0.003
(for grouting tendon in metal sheating, 7 wire strand)
x = Distance from tensile point to x section
16.60 m
If tensile of strand is taken
75%
from Ultimate Tensile Stress,
Po (Jacking Force)
=
75%
0.9871
19000
=
14066.18 kg
and value of tensile strand at end beam as follow :
Px
= 13089.24 kg
b. Anchor slip
Slip is occur after anchoring of pc strand is being held/restraint in the end of beam. Because of this friction,
losses can not evenly distributed at the overall length of beam.
It can calculated by formula :
x = @sqrt(d*As*Es/m)
where: d = draw-in, assumption
=
8
mm
2
As = eff. Section area
=
0.9871 cm
m = loss of prestress per length
m = (Po-P) / L
=
0.59
kg/cm'
So, x =
16.22 m
Tensile force at distance
16.22 m as :
P =Maximum tensile force =
13094.21 kg
c. Elastic Shortening ( ES )
Losses due elastic shortening
ES =
(Kes*Es*fcir/Ec)*As
( ACI 318-95, Chapt. 18.6 )
where:
Kes =
0.50
(for postensioned)
As =
0.9871
cm2
fcir = concrete stress at centre gravity of prestressing force immediately after transfer
2
fcir = (fbottom-ftop) * (H-ed)/H + ftop
=
146.25 kg/cm
ES =
450.62
kg
2. Losses of Prestress ( Long Term )
a. Shrinkage ( SH )
SH = 8,2*e-6*Ksh*ES*(1-0,06*V/S)*(100-RH) = 198.91 kg .. (ACI 318-95, Chapt. 18.6)
Ksh =
0.68
(without moist curing)
2
V/S =
3.81
(ratio area/perimeter)
Area = 2572.50 cm
perimeter= 675.43 cm
RH =
80.00
b. Creep

( CR )
CR = Kcr*(Es/Ec)*(fcir-fcds)

( ACI 318-95, Chapt.18.6 )

Where :

Kcr =
fcir =
fcds =
fcds =
Msd =
Ig =
CR =

1.60
(for postensioned member)
stress at center point prestress force, initial condition
stress at center point prestress force, permanent dead load.
2
Msd (e) / Ig
fcds =
45.56 kg/cm
Moment due to all superimposed permanent dead loads applied after prestressing
Moment of inertia of gross concrete section at the cross section considered.
992.79
kg

page 5 / 13

Post L16.6-I90-185 MONOLITH

c. Steel Relaxation ( RE )
RE = [ Kre - J*(SH+CR+ES) ] *C

( ACI 318-95, Chapt. 18.6 )

where :

Kre =
J =
C =

5000
0.04
0.57

RE =

162.91

(for 270 grade, low relaxation strand)

(for 270 grade, low relaxation strand)
(to refer fpi/fpu, fpi=stress after friction and anchor slip)
fpi =
12620 kg
fpi/fpu =
0.66

kg
GRAPHICS OF LOSS OF PRESTRESS STAGE

1. Due Friction
14066

13089
2. Due Slip (chek effect of prestress losses at mid span, wheather of not)
14066
13094
12122
12620
13578
16.22

8.30

13089

3. Due Elastic Shortening

14066
13094
12122

13089
12620

11672

12169
8.30

13578
12644
13127

12639

4. Long Term Losses

14066
13094
12122

13089
12620
12169

11672

13578
12644
13127

10814

12639

11772
11284

10317

16.22 m
8.30 m
Stress force at X =

8
22
- Initial
=
22
- Service
=
22
Total losses for long term
- Jacking Force =

m (mid span) total :

x
14066.18
x
12619.69
x
10814.46
23.12 %

=
=
=

309455.9 kg
277633.3 kg
237918.2 kg

(
(
(

75.00% )
67.29% )
57.66% )

page 6 / 13

Post L16.6-I90-185 MONOLITH

7.4 Effective Stress Force

Effective Prestress = Initial prestress - losses stress
Resume Prestressed Force
Asp

Condition

Tranfer
Service

Cable

stress

% tensile

[cm ]

[ton]

[kg/cm ]

21.72
21.72

277.63
237.92

12785
10956

67.3%
57.7%

IIX. STRESS AND DEFFLECTION ANALYSIS

Beam Segment
Length (m)

5.00

6.00

5.00

Additional length at the end of the beam =

0.30

Total Length =

16.60

8.1 Stress at initial

Description

Moment DL
Pi
e (eccentricity)
Pi.e
Moment Net.
Pi / A
M / Wa
M / Wb
Initial Stresses
[kg/cm2]

Middle

SEC 1-1

SEC 2-2

SEC 3-3

SEC 4-4

SEC 5-5

x - [m]

Span

0.00

5.00

11.00

16.00

16.00

8.00

[ton.m]

20.58
277.63
0.22
-60.46
-39.88
107.92
-94.45
63.92
13.47
171.84

0.00
277.63
0.01
-2.10
-2.10
107.92
-4.97
3.36
102.95
111.29

17.69
277.63
0.19
-52.26
-34.57
107.92
-81.87
55.40
26.05
163.33

17.69
277.63
0.19
-52.26
-34.57
107.92
-81.87
55.40
26.05
163.33

0.00
277.63
0.01
-2.10
-2.10
107.92
-4.97
3.36
102.95
111.29

0.00
277.63
0.01
-2.10
-2.10
107.92
-4.97
3.36
102.95
111.29

20.58
277.63
0.22
-60.46
-39.88
107.92
-94.45
63.92
13.47
171.84

[ton]
[m]
[ton.m]
[ton.m]
[kg/cm2]
2

[kg/cm ]
2

[kg/cm ]
top ( T )
bottom ( B )

8.2 Stress at service

> Load of precast, slab, diaphragm and prestress by PC Beam
> Live load and asphalt by composite
Description
Middle
SEC 1-1 SEC 2-2
x - [m]
Span
0.00
5.00
Moment DL + ADL [t-m]
67.99
0.00
58.43
P
[t]
237.92
237.92
237.92
P.e
[t-m]
-51.82
-1.80
-44.78
[t-m]
Moment --- M1
16.18
-1.80
13.65
[t-m]
Moment --- M2
92.94
0.00
79.87
P/A
92.49
92.49
92.49
[kg/cm2]
2
M 1 / Wa
38.31
-4.26
32.33
[kg/cm ]
M 1 / Wb
-25.93
2.88
-21.88
[kg/cm2]
M 2 / Wa'
17.01
0.00
14.62
[kg/cm2]
2
M 2 / Wb'
-75.14
0.00
-64.57
[kg/cm ]
Stress at Service slab ( S )
44.65
0.00
38.37
[kg/cm2]
top ( T )
147.80
88.22
139.43
bottom ( B )
-8.58
95.37
6.04
Note :

Moment DL =
Moment Bal =
Moment Net =
Pi =
P=
M=
A=
Wa =
Wb =
Wa' =
Wb' =

SEC 3-3
11.00
58.43
237.92
-44.78
13.65
79.87
92.49
32.33
-21.88
14.62
-64.57
38.37
139.43
6.04

( = M1 )
( = M2 )
SEC 4-4 SEC 5-5
16.00
16.00
0.00
0.00
237.92
237.92
-1.80
-1.80
-1.80
-1.80
0.00
0.00
92.49
92.49
-4.26
-4.26
2.88
2.88
0.00
0.00
0.00
0.00
0.00
0.00
88.22
88.22
95.37
95.37

SEC 6-6

SEC 6-6
8.00
67.99
237.92
-51.82
16.18
92.94
92.49
38.31
-25.93
17.01
-75.14
44.65
147.80
-8.58

Allow.
stress

-14.9
190.2

Allow.
stress

98.4
172.9
-33.1

Moment due to dead load ( Chapter V - Moment Analysis )

Moment due to uniform load in balance condition ( Chapter 7.4 - Effective Stress Force )
( Moment DL + Moment Bal )
Initial Prestress ( at transfer condition - chapt. 7.4. Effective Stress Force )
Prestress at service condition.. ( Chapter 7.4 -effective Stress Force )
Moment Net.
Total Area of Precast Beam ( Chapter 3.1 - Precast Beam)
Modulus Section for Top section of Precast condition
Modulus Section for Bottom section of Precast condition
Modulus Section for Top section of composit Condition. ( Chapter 3.3 - Resume )
Modulus section for bottom section of composite condition . ( Chapter 3.3 - Resume )
page 7 / 13

Post L16.6-I90-185 MONOLITH

Stress - strain diagram at center span :

1. STRESS - STRAIN DIAGRAM AT INITIAL

top =

M/Wa = -94.45 kg/cm2

Pi/A = 107.92 kg/cm2

13.47

kg/cm2

+
+

=
-

Pi/A = 107.92 kg/cm2

M/Wb =

63.92

kg/cm2

bottom =

171.84 kg/cm2

2. STRESS - STRAIN DIAGRAM AT SERVICE

2
M2/Wa' = 17.01 kg/cm
2

Pi/A = 92.49 kg/cm

M1/Wa = 38.31 kg/cm

slab = 44.65

kg/cm
top = 147.80 kg/cm2

=
+

+
2

bottom =

Pi/A = 92.49 kg/cm2 M1/Wb = -25.93 kg/cm

M2/Wb' = -75.14 kg/cm

-8.58 kg/cm2

8.3 Deflection
l

Note :
P = Prestress force
e' = Distance between c.g of strand at end and

c.g of strand at lowest point.

l = length of anchor to anchor

e'

w = Equivalent loading for prestress force

Ix = Inertia of beam
Ex = Modulus of Elasticity

l/ 2

l/ 2
w=

8 . P . e'
l2

Reference :
PCI Design Handbook : Part 11.1.4 page no. 11-12

w
Condition

at initial
at aDL (total)
at service (total)
due to Live Load

q
(t/m)

p
(ton)

w
(t/m)

0.64
1.48
3.60
1.48

0.00
0.00
11.40
11.40

-1.82

-1.56

deflection = (5q*L /384EI) + (pL /48EI)

No.

due load

1
2

prestress
wd

w ad

w LL

based : PCI handbook 4.6.5 Long-Time Chamber Deflection

(1) release multiplier (2) erect. multiplier (3) final descibtion Allowable
L/800 (cm)
(cm)
(cm)
(cm)
(cm)
(cm)
-2.45 1.8 x (1)
-4.40 2.45 x (1)
-5.99 ( - ) up
0.86 1.85 x (1)
1.55 2.7 x (1)
2.40 (+ ) down
-1.58

-2.85
0.44
-2.41

3 x (2)

-3.59
1.33
-2.26
0.78

2.00

-1.48
page 8 / 13

Post L16.6-I90-185 MONOLITH

IX. MOMENT CAPACITY.. PCI Design Handbook, Chapt. 4.2.1-Strength Design

First Analysis
There are two thickness flens which t-slab and t-flens of beam.
slab (t1) =
20.00
cm
bslab = 185.00 cm
tflens (t2) =
7.50
cm
bflens = 35.00 cm
Aps =
21.72
cm2
fps =
0,9 * fu
kg/cm 2 = 17100 kg/cm 2

must <=

337

cm

= 0.9

So There is analyzed as T beam or square beam.

To analysis as T Beam :
C3
C2
C1
d

T
C1
C2
C3
a

=
=
=
=
=

Aps * fps
=
371347 kg
0.85*fc'beam*tweb*(a-tslab-tflens)
0.85*fc'beam*A*tflens
=
96454 kg
0.85*fc'slab*bslab*tslab
=
1044717 kg
((T-C2-C3)/(0.85*fc'*tweb))+tslab+tflens
=
-88.7 cm
-- Check, if a < (tslab+tflens), so must analyse as T beam or square beam.
(tslab+tflens) =
34.5
cm
C1 = -769824 kg
d = (H+tslab-ed) =
102.45 cm
Mn = C1(d-(a-tslab-tflens)/2)+C2(d-tslab-tflens/2)+C3(d-tslab/2) =
-264.60 ton.m
Mn =
-238.14 ton.m
Analysed as T beam, for a < (tslab+tflens) or at flens of beam :
a = ((T-C3)/(0.85*fc'*A))+tslab
=
-25.4 cm
-- Check, if a < (tslab), so must analyse as square beam.
(tslab) =
27
cm
C2 = 0.85*fc'beam*A*(a-tslab)
=
-673370 kg
Mn = C2(d-tslab-((a-tslab)/2))+C3(d-tslab/2)
=
244.95 ton.m
Mn = 220.45 ton.m
Analysed as square beam, for a < tslab
a = Aps*fps/(0.85*fc'slab*bslab)
Mn = T*(d-a/2)
=
362.64 ton.m
Mn = 326.38 ton.m

9.6

Momen Ultimate Calculation(Mu)

Ultimate Moment = 1,2*Beam+1,3*Slab+2*Asphalt+1,2*Diaphragm+2*LL
( Bridge Design Manual, Vol.1-Page 2-6 )
Ratio (Mn / Mu), (>1) =
Cracking Moment:
Mcr
=
Requirement
=
(initial)
(service)

=
=

cm

276.53

ton.m

1.18
( Fr + Peff / A + Peff * e / Wb ) * Wb
Mn > 1.2 * Mcr
1.2 * Mcr
Mn
180.9417
ton.m
<
191.8638
260.576
ton.m
<
326.3782

ton.m (Ok!)
ton.m (Ok!)
page 9 / 13

Post L16.6-I90-185 MONOLITH

X. SHEAR ANALYSIS
10.1Shear calculation by rebar
=

WEB SHEAR

bw =

Description
Vu = 1.3[Vdl+5/3Vll]
Mu = 1.3[Mdl+5/3Mll]
dp
> 0.80 h
[Vu*dp]/>1
Vc min
Vc
Vc max
Vc taken
Vu/
Vs = Vu/ - Vc --STIRRU, nos stirrup
Dia.
fy
Av
S
Smax
Smax
Smax
S
using S

x - [m]
[ton]
[t-m]
[cm]
[kg]
[kg]
[kg]
[kg]
[kg]
[kg]

[mm]
[kg/cm2]
[cm2]
[mm]
[mm]
[mm]
[mm]
1565
[mm]
[mm]

0.85
17
Sec 4-4
16.00
69.13
0.00
54.43

bwu=

Mid
Sec 1-1 Sec 2-2 Sec 3-3
Sec 5-5
span
0.00
5.00
11.00
16.00
11.40
69.13
33.05
33.05
69.13
276.53
0.00
237.64
237.64
0.00
75.45
54.43
72.50
72.50
54.43
0.03 3.76E+100
0.10
0.10 3.76E+100 3.76E+100
14135.03 20993.5 13581.2 13581.2 10196.9
10196.9
199715.46 3.5E+107 6.1E+05 6.13E+05 1.7E+107 1.71E+107
35470.92 52681.9 34081.2 34081.2 25588.3
25588.3
35470.92 52681.9 34081.2 34081.2 25588.3
25588.3
13407.06 81331.3 38878.6 38878.6 81331.3
81331.3
0.000 28649.4
4797.4
4797.4 55742.9
55742.9
2
4
2
2
13
13
13
13
3900
3900
3900
3900
2.65
5.31
2.65
2.65
7.8E+16 393.4061 1564.547 1.6E+03
15816.62 38551.21 15503.7 15503.7
450.00
450.00
450.00
450.00
15816.62 1183.21 1218.01 1218.01
450.00

2
2
13
13
3900
3900
2.65
2.65
1.0E+02
101
13433.8 13433.79
450.00
450.00
1218.01 1218.01

393.41
450.00
450.00
101.10
150
200
300

Reference (ACI) :
Vc min = 0.53*sqrt(f'c)*bw*dp .. (1)
Vc =
(0.16*sqrt(f'c)+49*vu*dp/Mu)*bw*dp ..(2)
Vc max = 1.33*sqrt(f'c)*bw*dp .(3)

S
S min

=
=
=
=

101.10

35
Sec 6-6
8.00
11.40
276.53
75.45
0.03
14135.0
199715.5
35470.9
35470.9
13407.1
0.0
2
13
3900
2.65
7.8E+16
15816.62
450.00
15816.62
450.00

10*Av*fy*dp/Vs
10*Av*80*fy*dp/(Aps*fps*sqrt(dp/bw)
d/2 atau 24 in (=60.96 cm)
10*Av*fy/(50*bw) if only Vu/ > Vc/2

Note :
Formula (1),(2) and (3) are adapted from the ACI formula for Shear Design
Conversion Factor From Psi to Kg/cm 2 is
0.0703
( 1 Psi = 0.0703 kg/cm 2 )
ACI standard states :
Vc min = 2x(fc')^0.5 ( Psi )
Vc min = 2x(0.0703x fc')^0.5 .. ( kg/cm2 )
10.2Shear Connector
Slab K- 300
Distance ctc beam (be) =
Thickness of slab =
Height of compression stress (a) =

f'c =
246.06 kg/cm
1.85
m
27.00
cm
9.60
cm
(see moment capacity section)

Hu = 3.7E+05 kg
Avf total of 1/2 span = 112.02 cm2
Average stirrup space = 196.69 mm
Number of stirrup for 1/2 span =
43
pcs.

( = 0.85*f'c*be*(minimum value between tslab or a))

( = Hu/(0.85*fy*) , with =1)

page 10 / 13

Post L16.6-I90-185 MONOLITH

XI. END BLOCK DESIGN

Centre of gravity sheat at end beam =

a =
22
cm
b =
35
cm
Bursting steel calculation
0.75
Tensile assumption = 75%, P =
[Pi max] =
Fx =
Fy =
F prefer =
25.00
As
=
25.00 / ( 0.87 x
Number of bursting steel needed

36.36

cm

12
0.9871
3/8 P (1 - a/b) =
3/8 P (1 - a/h) =
ton
3900 )
=
4
D13

19000
=
23.51 ton
25.00 ton
7.37 cm

168794.1 kg

XII. SEGMENT'S JOINT CONTROL

200
100

Ya'[c]
Ya

225

Y'b[c]
36.3

Yb

73.4

100
275

27.00 cm
0.00 cm

Check top point

=
Check bottom point =
Keterangan
x [m]

Ya =
Yb =

Middle
Span

Vn = Vdl + Vll

[ton]

tg
Vp = P tg

[ton]

Vs = Vn - Vp

[ton]

SEC 1-1
0.00

33.68 cm
8.82 cm
SEC 2-2
5.00

Ya' =
Yb' =

SEC 3-3
11.00

SEC 4-4
16.00

-3.39 cm
45.89 cm
SEC 5-5
16.00

SEC 6-6
8.00

5.70
0.000
0.00
5.70

40.23
-0.053
12.50
27.73

18.65
-0.020
4.69
13.96

18.65
0.020
4.69
13.96

40.23
0.053
12.50
27.73

40.23
0.053
12.50
27.73

5.70
0.000
0.00
5.70

0.79
67.99
92.94
-51.82
116.18
81.49

3.84
0.00
0.00
-1.80
89.81
93.19

1.93
58.43
79.87
-44.78
112.47
83.13

1.93
58.43
79.87
-44.78
112.47
83.13

3.84
0.00
0.00
-1.80
89.81
93.19

3.84
0.00
0.00
-1.80
89.81
93.19

0.79
67.99
92.94
-51.82
116.18 Allow.
81.49 stress

116.18
-0.01

89.98
-0.16

112.50
-0.03

112.50
-0.03

89.98
-0.16

89.98
-0.16

116.18 172.9
-0.01 -33.1

81.50
-0.01

93.34
-0.16

83.18
-0.04

83.18
-0.04

93.34
-0.16

93.34
-0.16

81.50 172.9
-0.01 -33.1

Joint's shear stress

V =Vs/(Concrete Area)

[kg/cm ]

M(dl+adl) resissted by precast

[t-m]

M(ll) resissted by composite [t-m]

P.e

[t-m]

Top stress

[kg/cm2]

Bottom stress

[kg/cm2]

Top point
max

[kg/cm2]

min

[kg/cm2]

Bottom Point
max

[kg/cm2]

min

[kg/cm2]

Calculation :
Top stress = P/A + Mdl/Wa + Mll/Wa'
Bottom Stress = P/A + Mdl/Wb + Mll/Wb'
P max = Teg./2 + [ (teg./2)^2 + V^2 ]^(1/2)
P min = Teg./2 - [ (teg./2)^2 + V^2 ]^(1/2)
page 11 / 13

Post L16.6-I90-185 MONOLITH

Note :
P=
A=
Mdl =
Mll =
Wa =

effective Prestress Force

Area of Precast beam
Moment due to dead load
Moment due to live load
Section Modulus for top section

Wb =
teg. =
V=
Vn =
Vp =
s=

Section Modulus for bottom section

Stress due to moment
Stress due to shear force
Shear force due to dead load and live load
Shear force due to Prestress force
Stresses due to shear force and moment

XIII. SHEAR KEY DESIGN

A'B

Ae

h'

AB

A'e

Av

Av'
H

Calculation of Shear Key Reinforcement

(ton)
(mm)
(mm)
(mm)
(mm)
(kg/cm2)
(kg/cm2)

Sec 2-2
5.00
18.65
100
50
425
300
3900
1950

Sec 3-3
11.00
-18.65
100
50
425
300
3900
1950

Sec 4-4
16.00
-40.23
100
50
425
300
3900
1950

Sec 5-5
16.00
-40.23
100
50
425
300
3900
1950

( mm2 )

265.46

265.46

265.46

265.46

( mm2 )

140.64

-140.64

-303.43

-303.43

0.53

0.53

1.14

1.14

2
35.16

2
-35.16

2
-75.86

2
-75.86

Number of stell Needed

0.13

0.13

0.29

0.29

Number of steel Used

478.18

-478.18

-1031.65

-1031.65

Number of stell Needed

1.80

1.80

3.89

3.89

Number of steel Used

199.24

-199.24

-429.86

-429.86

0.75
2
49.81
0.19
2
478.18

0.75
2
-49.81
0.19
2
-478.18

1.62
2
-107.46
0.40
2
-1031.65

1.62
2
-107.46
0.40
2
-1031.65

Number of stell Needed

1.80

1.80

3.89

3.89

Number of steel Used

Description
x [m]
S ( DL + LL )
H
a
h
h'
fy
sa
Steel of reinforcement 2D - 13
Area
Male Section
Ae
Number of stell Needed
Number of steel Used
AB

Av

( mm2 )

( mm )

Female section
A'e

( mm2 )

Number of stell Needed

Number of steel Used
A'B

( mm2 )

Number of stell Needed

Number of steel Used
Av'

( mm2 )

page 12 / 13

Post L16.6-I90-185 MONOLITH

Formula for Shear Key Design according to Japan Road Association :

Ae =
AB =
Av =

Sxa
0.8 x h x sa

A'e =

Ae
4
S
2 x sa

Sxa
0.8 x h' x sa

AB =

A'e
4

Av' =

Av

Ae, A'e = Area of reinforcement

AB, A'B = Area of stirrup reinforcement
Av, A'v = Area of stirrup reinforcement

S = Total Vertical Load

sa = Allowable stress for reinforcement
a=H/2

XIV. LIFTING CONTROL

Lifting at stock yard :
Lifting at instalation :

Beam Segment
Length (m)
a
b
Precast beam weight
Segment beam weight
Dynamic load factor
Force at lifitng point
Safety Factor
No. legs for lifting point
MDL middle
Wx
botom
fr' conc.at stock yard
fr' conc.at instalation
Stress control

fc at lifting =
50% fc'
=
frupture = 0.8 sqrt(fc at lifting) =
fc at install =
80% fc'
=
frupture = 0.8 sqrt(fc at instal) =
2
3
5.30
6.00
5.30
1.10
1.24
1.10
3.11
3.52
3.11
0.6431
0.6431
0.6431
3.4
3.9
3.4
1.4
1.4
1.4
2.4
2.7
2.4
2
2
2
1
1
1
5.44E+04 6.97E+04 5.44E+04
6.24E+04 6.24E+04 6.24E+04
0.87
1.12
0.87

216.1439 [kg/cm ]
2
11.76147 [kg/cm ]
2
345.8303 [kg/cm ]
14.87721

11.76
14.88
OK

11.76
14.88
OK

0.00

0.00

0.00

0.00

m
m
t/m
ton
ton
leg
kg.cm
cm3
kg/cm2
kg/cm2
kg/cm2

11.76
14.88
OK
b

Unit

Lifting Point

Lifitng beam design

Strand lifting beam =
Ast =
UTS =
Allowed tension =
Tension strength =

12,7
0.987
19000
75%
14.06

mm

Beam Weight =

cm2

Dynamic Load Factor =

Force at lifitng point =
SF =
No legs for lifting point =

kg/cm2

UTS
ton for 1 leg of strand

12.2038 ton
1.4
8.54266 ton
2
3
legs

page 13 / 13