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JOINT INSPECTION REPORT

Sub:- Inspection of 400kV-120KN (Suspension type) & 160KN (Tension type) Silicon rubber insulators at M/s. Deccan
Enterprises Ltd., B/58-60, APIE, Balanagar, Hyderabad 500037.
1. Shri.M.Subba Rao Asst. COO/ PTCS, Bangalore inspected the following items as offered by M/s. Deccan on
18/08/2016 against M/s Bajaj Elect inspection Call and GETCO call ID No-635 Dt.08/8/2016.
2. Following documents referred during inspection:
I. GETCOS LOA Nos

: i. CE (Proj)/II/T-4/2203/P1/400kV/9011 Dt.16/12/2013
(400KV D/C-Varsana- Halvad

ii. CE (Proj)/II/T-4/2204/P1-S/400kV/285 Dt.06/01/2014


(400KV D/C-Vadavi - Halvad)
II. GETCO approved Drg/
GTP/MQP Letter ref
MQP No.

: CE (ENGG)/III/400KV Line/Deccan-SRI REV/363 Dt.19/05/2016.


: QAP/DEPL/GETCO-1 Dt: 06/07/2010.

III. M/s Bajaj Call ref


: E&P BU/STP/CGP/O-270/IC/BO/045 Dt: 04/08/2016.
IV. M/s Bajaj PO on Deccan :
3. Details of equipments/items inspected.
Sr.No

1.
1

Item description

Qty
Offered

Qty
Inspected

Qty
Accepted

548+7*Nos.

548+7*Nos.

548 Nos.**

800+7*Nos

800+7*Nos

800 Nos **

4000kV-120KN (Suspension Type) Silicon Rubber Insulators


with Grading Rings (2Nos./Insulator) Batch No-08/2016
(M/Y).
**(482 Nos for Varsana-Halvad Line & 66 Nos for VadaviHalvad Line)
400kV-160KN (Tension Type) Silicon Rubber Insulators with
Grading Rings (2Nos/Insulator)- Batch No- 08/2016 (M/Y).

2.
** ( 453 Nos for Varsana-Halvad Line & 347 Nos for VadaviHalvad Line)
*Quantities utilized for acceptance/additional tests.
4. Details of Inspection carried out and observations.

a. Reviewed the internal Routine Test Reports, calibration of Testing Equipments used during inspection and its
validity, process records, Manufacturers TCs for bought out items as per MQP. Reports enclosed.
b. Physically verified the complete readiness of the above materials.
c. Acceptance tests for visual, dimensional, test on locking device, SML test, verification of tightness of end fittings
to the insulators housing and galvanization checks on 7 Nos. samples from each lot of 120KN & 160 KN
Insulators selected at random from the above offered lots carried out as per approved Drg/GTP/MQP and IEC61109,60383. Report enclosed.
d. Additional tests for tracking and erosion of housing material & Dye penetration test on core material on 1No
samples of each 120KN & 160 KN Insulator out of the above samples carried out as per IEC600587,
62217/61109. Report enclosed.
e. The spacing between bigger sheds checked as per the comments in drawing and same indicated in dimensional
report attached to acceptance test report.

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One sample of Silicon rubber removed from each of 120 KN & 160KN Insulators duly sealed and signed by
PTCS representative and sent to CIPET (Third Party Lab) for verification of silicon content as called in
specification of GETCO.M/s Deccan to submit the TPL report to GETCO after receiving from Lab for their
approval.

g.. KV/KN Ratings & Type, GETCO-INDIA and Batch No as 08/2016 (M/Y) and Grading rings fitting placement
marked in indeligible ink on end fittings. Further Manufacturers LOGO as DECOSIL embossed on one of the
shed of Insulator.
h. The Grading rings checked for Visual, Dimension with actual fitting to insulator.
g. Insulators subjected to Load tests/Destructive tests are destroyed by peeing off the sheds.
h.

45 Nos of insulators packed in one wooden crates with identity marking.

5. Conclusion
Test results found satisfactory. M/s DECCAN/Bajaj Electricals to submit the reports and the TPL Report to
GETCO for their review and approval and to get dispatch clearance from CE (Project)-GETCO.
For M/s Deccan Enterprises Pvt Ltd.

(Shri. MALLIKARJUN)
Manager/Quality

For M/s Powertrans Consultants & Services

(Shri. M.SUBBA RAO)


Asst C.O.O/Engg

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