HRSG Erection Principles

Document shown by CMI during meeting

in Belfort on 24/2/2016

General introduction

CMI gives erection and commissionning

guidelines (88E01)
Method statement by Erector
Quality requirements are indicated in document
96E02
Erector issues its own procedures

EMILE HUCHET

HRSG Foundation

AZZOUR

Stack Foundation (stack template)

AZZOUR

HRSG Anchor Bolts with Templates

MARTIGUES EDF

HRSG Anchor Bolts with Templates

Pedestal 200
mm above
TOC

HRSG Steel Structure - Casing

Activity
Steel structure (main frames :
columns - UMB, LMB)

Start
T0

End
T0 + 4-5W

Casing (Bottom, righ and left faces) T0 + 4W T0 + 8W

Casing Internal Insulation

T0 + 6W T0 + 10W

Duration
1 month T0 + 1 M
1,5 - 2 T0 + 2,5-3
months
M

Standard schedule duration based on 5days/week, 1 day shift

PONT SUR SAMBRE

Steel Structure Main Columns

EMILE HUCHET

Steel Structure Inlet Duct

PONT SUR SAMBRE

Steel Structure Moment Frames

EMILE HUCHET

Steel Structure Ready for Casing

EMILE HUCHET

Casing Lateral Faces

EMILE HUCHET

Casing Lateral Faces

EMILE HUCHET

Casing Inside View (Insulation)

EMILE HUCHET

Steel Structure Braced Frame

EMILE HUCHET

Steel Structure Stair Case

EMILE HUCHET

Steel Structure Stair Case

Modules Activities
Activity
Modules on site

Start

End

Duration

T0 + 10W

1 month

T0 + 6W

Modules preparation T0 + 6W
Modules Lifting

T0 + 10W T0 + 14W

Drums Lifting

T0 + 14W T0 + 15W

~1 month

T0 + 3,54M

PONT SUR SAMBRE

Site Bundles Arrival

PONT SUR SAMBRE

Site Bundles Preparation

PONT SUR SAMBRE

CMI LIFTING DEVICES & MAIN CRANE

PONT SUR SAMBRE

Bundle Lifting on the Uprighting Frame

EMILE HUCHET

Bundle Lifting with two Cranes

EMILE HUCHET

Bundle Uprighting

EMILE HUCHET

Bundle Uprighting

PONT SUR SAMBRE

Dismantling of bundle from shipping and

uprighting frames

PONT SUR SAMBRE

Dismantling of bundle from shipping and

uprighting frames

EMILE HUCHET

Dismantling of bundle from shipping and

uprighting frames

EMILE HUCHET

Bundle introduction in boiler

EMILE HUCHET

Connection of bundle beams

EMILE HUCHET

Bundle in position

PONT SUR SAMBRE

Bundle beams connected

EMILE HUCHET

Bundles erected

PONT SUR SAMBRE

Drums Erection

PONT SUR SAMBRE

Drums in position

Non critical path activities

End

Duration

Platforms, roof, secondary structure T0 + 6W

T0 + 26W

5 months

Inlet Duct

T0 + 22W

3,5 months

Activity

Start
T0 + 8W

Stack

T0 + 6W

T0 + 30W

Closing plates

T0 + 8W

T0 + 32W

6 months
6 months

T0 + 7,5
months

PONT SUR SAMBRE

Stack Erection Start

EMILE HUCHET

Platforms Erection

PONT SUR SAMBRE

Roof Steel Structure Erection

EMILE HUCHET

Inlet Duct and Piping Erection

EMILE HUCHET

Internal Insulation Finishing

EMILE HUCHET

Outlet Duct and Stack Progress

PONT SUR SAMBRE

Stack Installation

EMILE HUCHET

Stack Installation

EMILE HUCHET

Roof Structure Lifting

EMILE HUCHET

Satck Weather Damper Erection

EMILE HUCHET

Weather Damper Platform

SEVER UK

Flue Gas Silencers

SEVERN UK

Flue Gas Silencers Installation in Stack

EMILE HUCHET

Internal Piping and Closing Plates

Piping
Activity

Start

End

Piping Erection

T0 + 14W

T0 + 34-36W

Hydrotests

T0 + 34W

T0 + 38-40W

External Insulation

T0 + 35W

T0 + 42W

Duration
5-5,5 months

T0 + 9-9,5 M

1 month

T0 + 10-10,5 M

1,5 months

T0 + 11,5-12 M

PONT SUR SAMBRE

Piping Erection

PONT SUR SAMBRE

Piping Penetrations and Seals

EMILE HUCHET

Flash Tank Installation

SEVERN UK

Piping Progress

EMILE HUCHET

Piping External Insulation