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Introduction:
general view on the solubility problem
Oral delivery is preferred route for drug administration
Candidates for oral drug delivery:
adequate solubility / dissolution properties
adequate absorption through the gut
metabolic stability and no efflux
High number of all development candidates fail due to biopharmaceutical
reasons
Poor physicochemical properties (solubility/dissolution)
account for the majority of these failures (ca. 40%)
BCS classification: (Amidon et al.,1995)
Class I: high permeability and solubility
Class II: high permeability but low solubility
Class III: low permeability but high solubility
Class IV: low permeability and low solubility
Introduction:
general view on the solubility problem
The bioavailability of class I compounds is determined only by delivery of the
drug solution to the intestine
Formulation independent
The bioavailability of class II compounds is limited by drug solubility/dissolution
Formulation dependent
The bioavailability of class III compounds is limited by intestinal permeability
Dependent on barrier properties
The bioavailability of class IV compounds is limited both by solubility /dissolution
and intestinal permeability
Formulation and barrier properties dependent
Introduction:
Formulation strategies for class II compounds
Liquid systems
Micronisation, nano-sizing
(nanosuspensions)
Complexation
Co-solvent approach
(semi)solid systems
Micronisation, nano-sizing
Complexation
Surfactant based strategies
(S(M)(N)EDDS, wetting agents)
Salts
pH adjustment
Solid dispersions
(e.g. amorphous systems)
Adsorption forms
Introduction:
Formulation strategies for class II compounds
Solid dispersions
In vitro dissolution of itraconazole in SGF
100
HPMC E5
% dissolved
80
Eudragit E100
60
PVPVA 64
40
Glassy itraconazole
20
Crystalline itraconazole
0
0
50
100
150
200
250
Time (minutes)
Dissolution properties
Different carriers: different dissolution behavior
6
Six et al, J. Pharm. Sci, 2004
Introduction:
Formulation strategies for class II compounds
Solid dispersions
Itraconazole in vitro dissolution (SGF)
100
Percentage dissolved
80
60
40
HPMC (ME)
20
Sporanox
In vitro in vivo
0
0
20
40
60
80
100
120
Time (minutes)
Concentration (ng/ml)
Concentration (ng/ml)
250
200
150
100
50
0
10
20
30
40
Time (hours)
50
60
70
80
300
280
260
240
220
200
180
160
140
120
100
80
60
40
20
0
Concentration (ng/ml)
300
Sporanox
HPMC
Eudragit E100
10
20
30
40
50
60
70
Time (hours)
80
300
280
260
240
220
200
180
160
140
120
100
80
60
40
20
0
0
10
20
30
40
50
60
70
Time (hours)
7
Six et al, Eur. J. Pharm. Sci, 2005
80
Lattice energy
Amorphous materials
Solvatation/hydratation
Poor solvatation
Reaggregation
Protective materials
8
liquid
Amorphous
(glass)
Supercooled liquid
structural
relaxation
Solid
Tg
Amorphous materials ?
Tm
Thermodynamically metastable
relaxation, nucleation, crystallization
PURE DRUGS ??
9
Physical structure
10
Tdrug
Tcarrier
L; 1P
L+S
L+S
S; 2P
% carrier
11
y
+
z
drug
x
z
x
Molecular isomorphism !!
12
y
+
z
x
z
drug
13
Ta
Tb
L; 1P
L+
+; 2P
L+
%b
14
+
drug
carrier
15
Molecular dispersion
drug
carrier
Complex phases:
nanocrystalline domains
16
17
18
Sporanox (itraconazole)
Intelence (etravirine)
Prograf (tacrolimus)
Crestor (rosuvastatin)
Gris-PEG (griseofulvin)
Cesamet (nabilone)
Unknown = unloved
Physical stability ??
Solufen (ibuprofen)
19
Manufacturing
Processing
Materials
Physical structure
Stability
Drug:
molecular dispersion
solid state solubility
crystalline / amorphous suspension
agglomerates / aggregates
polymorphic modifications
mixed / combined systems (P>1)
chemical / physical interaction with carrier
20
More recently:
Imaging techniques
(TA, nano-TA; (E)SEM;
TEM; AFM)
Inverse GC
surface properties
complex phases
Tg =
Itraconazole/Eudragit E100
Hot melt extrudates
335
Ternary:
330
325
Tg (K)
320
Not:
Water, solvents,
Interactions (H, dipolar,)
310
315
20
40
60
80
100
Percentage itraconazole
22
CH2 CH2 N
N CH3
loperamide
CH3
( CH2
Cl
CH )n
COOH
Cl
fragment 2
polyacrylic acid
Tgexp
Tgcalc
% Transmission
a
b
c
d
20 %
e
1300
1400
1500
1600
1700
1800
1900
2000
-1
COOH
COO
23
- Spray drying
- Bead coating
- (Film casting, rotavapor)
Mechanical methods
- Dry mixing (pressure)
24
- Solution
- Atomisation of solution
- Mixing of spray with gas
- Evaporation of solvent
- Separation of particles from gas
- Collection of particles
26
27
Outlet temperature
Feed rate
30
31
32
33
34
130C/40bar
130C/60bar
100C/100bar
35
36