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Website: www.ijetae.com (ISSN 2250-2459, ISO 9001:2008 Certified Journal, Volume 3, Issue 11, November 2013)
TABLE I
EQUIPMENT DESCRIPTION OF THE PLANT
Description
Intake Section
Screw
Conveyor
Elevator
Cleaning
machine
Grinding
Section
Hammer Mill
Shaker Feeder
Batch Mixer
Mixing Section
Screw
Conveyor
Elevator
Molasses pump
Pelleting
Section
Pellet Mill
Pellet Mill
Screw
Air
Compressor
I. INTRODUCTION
Inductive loads need both active and reactive power for
their operation. The reactive power which maintains the
magnetic field results in lagging power factor and causes
additional power losses in motor and network [1]. Power
factor in simple words is a measure of electrical efficiency
and can be improved by connecting capacitors in parallel to
the load. This reactive power compensation has many
benefits viz. constant voltage profiles are maintained, total
power losses are reduced, penalties are avoided and system
capacity is increased. Studies say that power factor
correction to approximately 95% provides maximum
benefit [2]. The Capacitors connected in parallel may either
be energized continuously or switched on and off during
load cycles [5].If the existing system is overloaded, or an
additional load is to be added to already loaded lines,
correction must be applied at the load. For largely varying
loads automatic capacitor switching is a good solution [6].
KW
HP
Volts
RPM
3.75
3.75
3.75
5
5
5
415
415
415
1430
1430
1430
15
0.4
15
20
0.5
20
400/44
0
400/44
0
400/44
0
1450
1460
1440
3.75
3.75
2.25
5
5
3
415
415
415
1450
1430
1430
56.2
5
3.75
75
5
5
400/44
0
400
1475
1440
1430
3.75
415
157
Load
Power
Drawn
(KW)
Existing
power
factor
Required
Power
factor
Intake Section
Grinding Section
Batch Mixer
Mixing section
Pelting section
Air Compressor
11
11
14.5
9
60
3.7
0.75
0.67
0.69
0.69
0.68
0.68
0.95
0.95
0.95
0.95
0.95
0.95
K.W
14.6
15
H.P
20
25
Volts
415
400/440
Reduction
in KVA
demand
3.09
4.83
5.8
3.57
25.05
1.546
TABLE IV
ADDITIONAL LOADS IN THE PLANTS
Month
Billed kWH
kVA
demand
Nov 2012 127
2393
Jan 2013 130
6736
May 2013 169
6488
June 2013 132
6852
TABLE III
ADDITIONAL LOADS IN THE PLANTS
Make
Kirloskar
Crompton
%
Reduction
in
distribution
losses
37.7
50.3
47.3
47.3
48.8
48.8
Description
Batch Mixer
Air
Compressor
Required
Capacitor
rating
(KVAR)
6
9
11
7
45
3
RPM
1430
1440
2260
2193
8287
2304
0.727
0.951
0.617
0.959
Rs. 11,513.00
Rs. 0.00
Rs. 34,502.33
Rs. 0.00
158
REFERENCES
[1]
[2]
[3]
[4]
[5]
159