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Offshore Group Design Project

CEE 4103 Offshore Group


Design Project
Transportation and Installation
Prof. Allan R. Magee

Offshore Group Design Project

Agenda
Introduction
Overview of Construction, Transportation, Installation
Basic Risk Analysis
Barge Selection
Basic Hydrostatic Stability

Offshore Group Design Project

Offshore Group Design Project

Offshore Group Design Project

Water Depth Records


Bullwinkle Fixed-base Rigid Platform
Water Depth = 412m
Shell, 1989

Perdido Floating Spar Platform


Water Depth = 2315m
Shell, 2008

<20,000 tons of structural steel


77,000 tons of structural steel
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Offshore Group Design Project

Field Vs. Project Life Cycles

Acquire

Discover

Appraise

Develop

Operate

Divest

Field Life Cycle

Field Development Planning


Final
Investment
Decision
Evaluate
Concepts

Select

Define

Pre - FEED

Execute

Project Life Cycle

FEED
Design
Basis

Operate

Basic
Design

Offshore Group Design Project

Appraisal / Development Project Phases

Concept Definition
FEED
Detail Engineering (Design and Build = EPC)
Installation
Hook-up and Commissioning

Offshore Group Design Project

Fixed Platform Functions

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Process platform
Drilling platform
Production platform
Living quarters platform
Flare platform
Well-head platform
Riser platform
Pipeline management platform (pigging)
Platforms can be connected by bridges to form a complex

Copyright Technip and others.

Topsides Weight (Tons)

Offshore Group Design Project

Water Depth(m)

Offshore Group Design Project

Project Management
Cost and Schedule
Weight Control
Risk Management
Quality Assurance

Courtesy of Technip

Offshore Group Design Project

Jacket Principles - Fabrication

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Offshore Group Design Project

Transportation and Installation

Offshore Group Design Project

Loadout

Offshore Group Design Project

Loadout
References
https://youtu.be/6_AWnoPYjNg
http://bentley.ultramarine.com/hdesk/document/workbook.pdf
http://bentley.ultramarine.com/hdesk/runs/samples/install/loadout.htm
http://www.fgg.uni-lj.si/~/pmoze/ESDEP/master/wg15a/l0100.htm
(General Introduction. Especially Section 7 onwards. Also)
http://www.fgg.uni-lj.si/~/pmoze/ESDEP/master/wg15a/l0300.htm
http://faculty.arch.tamu.edu/media/cms_page_media/4198/NS82beamdiagrams.pdf

Offshore Group Design Project

Tapis 22,000 ton Topsides


8 April 2014

http://www.offshoreenergytoda
y.com/boskalis-confirms-blackmarlin-tilted-in-malaysian-yard/

Offshore Group Design Project

Barge Selection

Offshore Group Design Project

Barge Selection Criteria


Most economical for the job
Possess sufficient margins
Several sister vessels available
Location
Sufficient Buoyancy
Stability
Acceptable Motions
Structural Strength
Classification
Flag

Offshore Group Design Project

Vessel Database (Bentley website)

Offshore Group Design Project

Typical Launch Barge Crowley 400L


http://www.crowley.com/content/download/9884/67513/
version/6/file/400L_.pdf

Offshore Group Design Project

Heavy Transport Vessels

Offshore Group Design Project

Vessel Websites
http://www.offshorevessels.net

PrivatewebsitedevotedtoDerrickBarges

http://www.jraymcdermott.com/

Barges,DerrickBarges,Pipelay

http://www.heerema.com/

Barges,DerrickBargesandDockwiseHLVs

http://www.saipem.it/

DerrickBarges,PipelayVessels

http://www.stoltoffshore.com/

DerrickBarges,PipelayVessels

http://www.nmamaritime.com/

HLVs

http://www.coltoncompany.com/

USFlagBarges,DrillingRigs,Shipyards,etc.

http://www.texbrick.com/offshore/

CraneVessels

Offshore Group Design Project

Barge Loading
Weights act downwards
Self Weight
Skidbeams
Skid shoes
Jacket
Equipment
Ballast water

Net Load = Buoyancy - Weight

Overall Equilibrium:
1. Weight = Buoyancy
2. Center of Gravity is inline
with Center of Buoyancy

Buoyancy acts upwards


Treat vessel like a beam
Load distribution creates shear force and bending
moments. Check Barge strength OK.

Offshore Group Design Project

Simplified Loadout Calculations


http://www.academia.edu/938774/Ballast_plan_optimization_in_loadout_operations_with_consideration_of_barge_flexibility

Offshore Group Design Project

Simplified Beam Model


http://faculty.arch.tamu.edu/media/cms_page_media/41
98/NS8-2beamdiagrams.pdf

Offshore Group Design Project

Barge Structural Strength


(Detail Design)

Offshore Group Design Project

Stability
Stability is the ability of a platform to return to its static
equilibrium position if disturbed.
Lack of stability can lead to capsizing and loss of vessel.
Stability depends on both hydrostatic and dynamic properties.
When transporting a large jacket by barge, stability against
capsizing is a primary design consideration because of the
high centre of gravity of the jacket.

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John Halkyard & Associates

Offshore Group Design Project

Transportation Analysis
Transportation forces from the motions of the tow, i.e.
the structure and supporting barge.
Load determined from the design winds, waves and
currents.
Use linear frequency-domain software like WAMIT
But roll is non-linear
Time-domain simulation like MOSES
Loads are typically inertially dominated
Inertial loads may be computed from a rigid body
analysis.
Note: Severe weather cases during transport may require
analysis of structural deflections of both barge and jacket.

Offshore Group Design Project

Loads for Transportation Analysis


Appropriate loading conditions
will be developed or use in
design checks.
Appropriate metocean
conditions for the region and
season to be applied
Weather routing and sheltering
can be considered

http://www.fgg.uni-lj.si/~/pmoze/ESDEP/master/wg15a/l0300.htm

Offshore Group Design Project

Transportation Analysis
For open sea conditions, the following may
be considered as typical design values:
Single - amplitude roll:

20

Single - amplitude pitch: 10


Period of roll or pitch:

10 second

Heave acceleration:

0,2 g

Offshore Group Design Project

Jacket Launch Not for Our Project


https://www.youtube.com/watch?v=FKcG4KKUdH0
https://www.youtube.com/watch?v=EewtDT7xQ9M
https://www.youtube.com/watch?v=DVNJumteHcs

Offshore Group Design Project

Jacket Launching
Cut sea fastenings
Ballast Barge (trim)
Jacket slides
Tipping point
Barge moves away
Jacket tips and floats
(Hopefully)

Offshore Group Design Project

Load Conditions
a. Jacket slides along the skid beams
b. Jacket rotates on the rocker arms
c. Jacket rotates and slides simultaneously
d. Jacket detaches completely and comes to its floating
equilibrium position
e. Jacket is upended by a combination of controlled
flooding and simultaneous lifting by a derrick barge.

Loads include: static and dynamic loads as well as


wind, waves and currents expected during the operation.

Offshore Group Design Project

Pile Driving

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Copyright Technip and others.

Offshore Group Design Project

Jacket Principles Pile Installation

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Courtesy of Technip

Offshore Group Design Project

Topsides Installation

Heavy Lift Vessel


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Floatover with Catamaran Barges

Copyright Technip and others.

Offshore Group Design Project

Jacket Principles Topside Installation


Deck installation onto jacket
Relation between size and weight of DECK
and the method of fabrication and installation

Weight less than 2000 Tons


Several crane barges able to lift the module, so
the deck can be fabricated as one module

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Offshore Group Design Project

Jacket Principles Topside Installation


Weight between 2000 T and 3500 T
Some crane barges in the world able to lift
(in single lift)
multi lift of deck
Problem of hook up and commissioning offshore

Courtesy of Technip

Offshore Group Design Project

Jacket Principles Topside Installation


Weight between 3500 T and 10000 T
Only 2 crane barges in the world
Day rate expensive
Availability limited

Can be performed by multi lift of deck onto


module support frame
problem of hook up and commissioning on site

Weight > 10000 T?

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Courtesy of Technip

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Offshore Group Design Project

Jacket & Topside Float-over


Float-over philosophy:
transport topside by a barge or ship to the site
Install topside without using a crane barge

The float-over method enables :


Elimination of expensive DLB
Heavy topside installation as a single unit (beyond derrick barge capacities)
Topside fully commissioned and tested onshore (minimized offshore hook-up)
installation in shallow water not accessible to heavy lift derrick barges

Float over by ballasting

Float Over by jacking (Unideck)

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Offshore Group Design Project

Jacket Design: Lift vs Floatover

Offshore Group Design Project

Risk Management of
Offshore Developments

Offshore Group Design Project

What is the No 1 Risk on a Project?

Offshore Group Design Project

History Brings Hard Lessons Learned


HSE (health, safety & environment) is the offshore energy
industrys Credo
Offshore energy industry grew literally from scratch since 1947
Preceding offshore industries were fishing, commerce and war

Work practices guided by regulatory and industry codes


Which have evolved with experience
1965

Betsy

1969

1975

1976

1981

EKOFISK
Platform Riser
Fire
API RP 2
First
Recommend
Practices for
offshore
structures

1988

Piper Alpha
Fire

NPD Safety NPD Safety


Regulations
Guide

1990

2005

2007

Katrina & Rita

Cullen Report

API 2 Bull
Int-Met

2010

2011

Macondo
Blowout
BOEMRE Report

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Offshore Group Design Project

Stochastic Nature Of Oil & Gas Reservoirs

P90 P50

P10

Offshore Group Design Project

Ability To Influence Value Of Projects


Influence Curve
Relative Value Added

10
8
6
4
2
0

Field Life Cycle

Offshore Group Design Project

HSE Performance Timeline


Project Definition

HSE Performance

Concept

FEED

ConceptSelect
Gate

DE & P

Com

Ops

DCom

SafetyCase
AndEIAGate

COST!!!!
GoodDefinition

Project Execution

GoodExecution

PoorExecution

GoodExecution

PoorExecution

PoorDefinition

PTNG-PFE-SLD-Master-ENG-Rev06

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Offshore Group Design Project

Exercise
Bay of Nowhere
Fire Ext.
Fuel
Pump
Fenders

Barge

Quayside
Flat bed
Truck

Mooring
Lines

(Plan View)

Offshore Group Design Project

Inherently Safer Design Principles


- Hierarchy of Controls

PTNG-PFE-SLD-Master-ENG-Rev06

EFFECTIVENESS OF
CONTROL

Eliminate
Substitute
Isolate
Engineer
Administrative
PPE

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Offshore Group Design Project

Risk Assessment Matrix

PTNG-PFE-SLD-Master-ENG-Rev06

Major Accident Events

Offshore Group Design Project

As Part of Your Project


How to apply principles of risk management to your
design project?
List the three most severe potential hazards
Estimate Probability/ Consequences for each using
Risk Matrix
Propose mitigations (at least one mitigation of each
type for each hazard)
Low-level (Administrative, PPE)
High-Level (Engineer, substitute, eliminate)
Identify effectiveness and limitations of each mitigation
Research Question: What is an ALARP design?

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Offshore Group Design Project

Basic Hydrostatic
Stability

Offshore Group Design Project

What is Hydrostatics?
How does a ship respond statically in calm
water?

Sink or float ?
Incline or level?
The science of hydrostatics is basic to
selecting platform dimensions!

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All basic text books on


Naval Architecture will
cover hydrostatics.

John Halkyard & Associates

Offshore Group Design Project

Displacement,
Metric Units: tonnes (1000 kg = 1 T) is the mass of
displaced water.

Mass (tonnes)
Force (newtons)

= 1.025 tonnes/m3
g= 9.81 m/sec2
= displacement m3
John Halkyard & Associates

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Offshore Group Design Project

Geometric Coefficients
Block Coefficient = CB =

LPP

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John Halkyard & Associates

Images Rawson and Tupper

Offshore Group Design Project

Displacement
T
L

LBT

= wLBT

LBTC B = wLBTCB

L = Length
B = Beam (width)
T = Draft
CB = Block coefficient
= Displacement (Volume)
= Displacement (Buoyancy Force)
w = g
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John Halkyard & Associates

Offshore Group Design Project

First Rule of Hydrostatics:


Archimedes Principle
The buoyancy of an object is equal to the weight of
displaced fluid

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John Halkyard & Associates

Offshore Group Design Project

Buoyancy Force
Static Pressure
B

P=gz

F = P*A = [gT]*BL = g*TBL =


g*(Volume)

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John Halkyard & Associates

Offshore Group Design Project

What is Stability?
Stability is the ability of a platform to return to its static
equilibrium position if disturbed.
Lack of stability can lead to capsizing and loss of
vessel.
Stability depends on both hydrostatic and dynamic
properties.

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John Halkyard & Associates

Offshore Group Design Project

Transverse Stability
Stability = Tendency to return to a
previous condition when perturbed!

W
W

Case 1: Positively stable

Case 2: Negatively stable or unstable

John Halkyard & Associates

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Offshore Group Design Project

The metacenter is the point of intersection between the action of the


buoyant force and the centerline of the vessel.
W

W1

Lost
Buoyanc
y

L1
G
B

z
B1

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Gained
Buoyanc
y

John Halkyard & Associates

Offshore Group Design Project

Metacentric Height (GM) is the distance from the


center of gravity to the metacenter.
GM is the
metacentric height
and must be positive!
W
M
W1

L1
G

B1

K
keel point
G
point of action of weight, i.e. center of gravity
B
point of action of buoyancy, i.e. center of buoyancy; The position of B
heel (B to B1)
M
Point of intersection of line of buoyancy and centerline, i.e. Metacenter
GM
Distance between G and M, i.e. metacentric height.
KB Distance from Keel Point to B
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KGDistance from Keel Point to G

shifts with the amount of

John Halkyard & Associates

Offshore Group Design Project

How to Calculate GM
W

BM
M

W1

L1

KB

B1

KG
GM is not directly calculable, and it is not only a property of the geometry
(it depends on the center of gravity). BM is a property of the geometry only,
and can be calculated directly if the geometry and draft are known.
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John Halkyard & Associates

Offshore Group Design Project

Computing BM
BM is a function of the waterplane
inertia (moment of square of the distance
from the axis)

I xx LB 3 / 12 B 2

BM

LBT
12T

Different B

Can you explain why this formula


works?

John Halkyard & Associates

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Offshore Group Design Project

Metacentric Height (GM) and


Restoring Moment
This formula is only for small angles

= GZ*B ~ GM*B* sin()


GZ is the righting arm
W

W1

G
B

z
B1

L1

GM is the distance from the CB to M. GZ is the righting moment


arm which for small angles is GM times the angle (in radians).
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John Halkyard & Associates

Offshore Group Design Project

Typical Minimum GM Values


Passenger and Cargo Ships
Initial GM>0.15 m by law
Typically 0.5 3 m
Semi-Submersibles GM > 3 m typical
Spars GM > 6 m typical
Barge Transportation See USCG Requirements below

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John Halkyard & Associates

Offshore Group Design Project

Review Questions
How do you determine the buoyancy? Center of
Buoyancy?
What is the hydrostatic stiffness in heave?
What is the metacenter?
What is the metacentric height (GM)?
How is stability related to GM?
What is the hydrostatic stiffness in Roll? Pitch?

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John Halkyard & Associates

Offshore Group Design Project

Partially Filled Tanks Reduce GM

GM (new ) GM
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c ixx

John Halkyard & Associates

Offshore Group Design Project

Intact stability rules

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John Halkyard & Associates

Offshore Group Design Project

Class Rules for Stability

Free Download
webshop.dnv.com/global/downloadfile.asp?fileid=651915

ABS Downloads from www.eagle.org


//www.eagle.org/eagleExternalPortalWEB/ShowProperty/B
EA%20Repository/Rules&Guides/Archives/10_SteelBarge
s2003/RulesforBandCSteelBarges

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John Halkyard & Associates

Offshore Group Design Project

Intact Stability Rules for Transportation


For Deck Cargo Barges
USCG, Code of Federal
Regulations (CFR)

L=LBP in feet (meters).


A=projected lateral area in square feet (square
meters) of the portion of the vessel and deck
cargo above the waterline.
H=the vertical distance in feet (meters) from
the center of A to the center of the underwater
lateral area or approximately to the one-half
draft point.
W=displacement in long (metric) tons.
T=either: (1) the lesser of either 14 degrees heel
or the angle of heel in degrees at which one half
the freeboard to the deck edge is immersed; or
(2) for a sailing vessel, T = the lesser of either
14 degrees or the angle of heel in degrees to the
deck edge. The deck edge is to be taken as the
intersection of the sideshell and the uppermost
continuous deck below which the sideshell is
weathertight.
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Offshore Group Design Project

US Coast Guard Deck Cargo Barge CFR


https://www.law.cornell.edu/cfr/text/46/174.010
The Code of Federal Regulations (CFR) is the law that
applies to vessels operating in US waters.
In practice, the criteria may be conveniently applied to
barges operating in other areas
The USCG requirements are set forth in the Code of
Federal Regulations: Title 46 (46CFR) Shipping;
Chapter I Coast Guard, Department of Transportation;
Subchapter S Subdivision and Stability; Part 170
Subpart E Weather Criterion and Part 174 Subpart B
Special Rules Pertaining to Deck Cargo Barges.

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Offshore Group Design Project

USCG Deck Cargo Barge CFR


https://www.law.cornell.edu/cfr/text/46/174.010
174.010 Specific applicability.
Each barge that carries cargo above the weather deck must comply with
this subpart.
174.015 Intact stability.
(a) Except as provided in 174.020, in each condition of loading and
operation, each barge must be shown by design calculations to have an
area under the righting arm curve up to the angle of maximum righting
arm, the downflooding angle, or 40 degrees, whichever angle is smallest,
equal to or greater than
(1) 15 foot-degrees (4.57 meter-degrees) for ocean and Great Lakes
winter service; and
(2) 10 foot-degrees (3.05 meter-degrees) for lakes, bays, sounds, and
Great Lakes summer service.
(b) For the purpose of this section, downflooding angle means the static
angle from the intersection of the vessel's centerline and waterline in
calm water to the first opening that does not close watertight
automatically.
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John Halkyard & Associates

Offshore Group Design Project

Intact Stability Criteria


MODU Rules
(A+B)/(B+C)>1.3 for semi

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Intact Stability in
100 kt Wind (51.5
m/sec)

John Halkyard & Associates

Offshore Group Design Project

Other Criteria (Proposed)


Any one compartment adjacent to the sea damaged.
50-knot wind speed.
Final waterline after damage and wind is not to exceed
the limits of watertight integrity.
Range of stability greater than 7 degrees (including
wind), righting moment at least twice wind heeling
moment

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John Halkyard & Associates

Offshore Group Design Project

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