Electrical Schematic Symbols And Definitions

SENR1937-01
January 2004

Component Location
Schematic
Location
A-8

Machine
Location
17

Alternator

D-8

Sensor - Intake Manifold Air Temperature

B-8

13

Assembly - Terminal Block

F-8

Sensor - Oil Pressure

B-8

14

H-8,l-8

Sensor - Pump Discharge Press

B-7

15

Breaker - Alternator

I-8

Sensor - Speed/Timing

B-8

14

Breaker - Main

I-8

Sensor - Sun Load

F-1

Control - Engine

C-9

Solenoid - A/C Clutch

D-9

18

Control - Engine/Pump

F-2

Solenoid - CTWT Removal Cont

C-7

19

Alarm - Travel

Batteries - 12VDC

Component
Sensor - Fuel Temperature

Controller - Wiper/Washer

E-1

Solenoid - Eng/Pump Control

A-6

20

Converter - Voltage

C-5

Solenoid - Fine Swing

E-7

21

Diode - Main Relay

H-7

Solenoid - Hydraulic Lock

I-1

I-4,5,6

Solenoid - Level Finish

A-7

20

Ground - Cab

B-5

Solenoid - Start Aid

I-9

22

Ground - Cab

E-1

Solenoid - Swing Brake

E-7

21

Fuses

Ground - Chassis

B-3

Solenoid - Travel Speed

A-7

20

Ground - Chassis

C-8

Solenoid - Trenching

A-6

20

Ground - Chassis

I-8

Solenoids - Injector

A-8

23

Ground - Engine Control

B-9

Switch - Air Cleaner Flow

H-9

24

Ground - Platform

G-2

Switch - Aux Hydraulic Pressure

H-3

Ground - Platform

H-1

Switch - Backup EPR Valve

E-5

Ground - Relay Panel

H-8

Switch - Backup Governor

D-5

Ground Strap - Chassis to Platform

I-6

Switch - Boom Raise Pressure

E-8

Horn

B-2

Switch - Coolant Level

I-9

22

Lighter

E-1

Switch - CTWT Removal

C-7

19

Meter - Service

F-1

Switch - Disconnect

I-8

Monitor

F-1

Switch - Engine Oil Level

D-8

25

Motor - Lower Washer

I-9

Switch - Fine Swing Control

D-4

Motor - Lower Wiper

H-1

Switch - Horn

I-1

Motor - Starter

D-8

Switch - Hydraulic Control

D-4

Motor - Upper Washer

I-9

Switch - Hydraulic Oil Filter

A-5

11

C-5

10

Switch - Hydraulic Oil Level

A-5

11

C-6,J-3

Switch - Hydraulic Tank Pressure

A-5

26

Motor - Upper Wiper

Radio - 12VDC
Relay - Boom Lamp

I-7

Switch - Implement Pressure

E-8

21

Relay - Cab/Chassis Lamp

I-7

Switch - Key

F-2

Relay - Horn

I-7

Switch - Lower Washer

D-3

Relay - Hydraulic Lock Solenoid

I-7

Switch - Lower Wiper

D-3

Relay - Main

G-7

Switch - Neutral Start Limit

I-1

Relay - Neutral Start

F-7

Switch - One Touch Low Idle

F-2

Relay - Start

F-B

Switch - Refrigerant Low Pressure

D-9

22

Relay - Timer

F-7

Switch - Start Aid

D-5

Resistor - Backup

I-8

Switch - Start Aid Coolant Temp

D-9

14

Sender - Hydraulic Oil Temp

A-5

11

Switch - Suction Line Shutoff Limit

A-6

11

Sensor - Atmospheric Pressure

B-B

12

Switch - Throttle Position

E-3

Sensor - Boost Pressure

B-8

13

Switch - Travel Pressure

E-8

21

Sensor - Coolant Temperature

B-8

14

Switch Panel

F-2

Sensor - Engine Speed Pickup

C-8

15

Unit - A/C, Heater

H-5

28

Sensor - Fuel Level

A-5

16

Pressure
Symbol
E02167

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
B
24

28

22

A
8

10

Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

14

This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.

18

17

21
23

12

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

13

27

26
16

19

Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

25
29
15

345B L Excavator
Electrical System

24

11
20

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

4SS1-UP
9GS1-UP

Harness And Wire Symbols

10

Pin

27

Socket

Wire Color

A
23
12

14

24

18
19

25

24
2

21
11

15

28
D

B
8

16

Single Wire
Connector

Circuit Number
Identification

Plug

Ground
Connection

D = Located in relay panel area.

B = Located in operators left console area.

E = Located in dash area.

C = Located in operators right console area.

F = Located under cab floor plate.

1
2

Machine Harness Connector And Component Locations

Part No.

Code

CONN 3

B-8

25

B101

Cylinder 1 open circuit.

CONN 4

A-9

12

B102

Cylinder 1 short.

102-8017

Resistor - Backup

CONN 5

C-8

25

B103

Cylinder 2 open circuit.

111-9916

CONN 6

C-8

25

CONN 7

C-8

25

121 -1490

CONN 8

C-8

25

CONN 9

F-9

CONN 10

B104

Discription Of Problems

Cylinder 2 short.

B105

Cylinder 3 open circuit.

B106

Cylinder 3 short.

F-9

B107

Cylinder 4 open circuit.

CONN 11

F-9

B108

Cylinder 4 short.

CONN 12

G-9

CONN 13

G-9

G-9

G-8

B109

Cylinder 5 open circuit.

B10A

Cylinder 5 short.

B10b

Cylinder 6 open circuit.

Cylinder 6 short.

CONN 16

G-8

B10C

CONN 17

F-8

B10d

Throttle switch inputs are incorrect.

CONN 18

F-8

B10E

Oil press open/short to +battery.

CONN 19

D-7

19

B10F

Oil press short to ground.

CONN 24

C-6

CONN 25

C-5

CONN 28

C-5

B110

Oil press calibration required.

B111

Coolant temp open/short to +battery.

B112

Coolant temp short to ground.

CONN 29

C-4

CONN 30

F-5

B113

Battery voltage above normal.

CONN 31

F-5

B114

Battery voltage below normal.

CONN 32

F-5

B115

Loss of engine rpm signal.

CONN 33

F-5

B116

Analog sensor supply short to +batt.

CONN 34

F-4

B117

Analog sensor supply short to ground.

B118

Digital sensor supply short to +batt.

B119

Digital sensor supply short to ground.

CONN 35

F-4

CONN 36

F-4

CONN 37

F-4

CONN 38

H-5

B11A

Shutdown inputs are incorrect.

CONN 39

H-5

B11b

Turbo out press open/short to +batt.

CONN 40

H-5

CONN 41

H-5

CONN 42

H-4

CONN 44

H-4

3E-6332

Solenoid - Start Aid

4I-5394

Sender - Hydraulic Oil Temp

PK

DC/DC Converter Memory Output

A571

PU

Aux Ckt 1

52.0 2.6

105

BR

KeySw

A572

PK

Aux Ckt 2

Solenoid - Engine/Pump Control

11.7 1.2

108

BU

Atch. Fan

A579

OR

Wiper Motor +

109

OR

Alt Output (+) Term.

A586

OR

Wiper SW To Wiper Cont

Solenoid - Level Finish

Trenching

32.0 3.2

111

RD

Timer Relay Out (1)

A558

GN

Safety Sol Relay To Sol

112

PU

Main Power RIy Output

C537

GN

A/C Photo Sensor (+) Sig

113

OR

Opr Mon Panel (+) B Switched

C538

OR

A/C Photo Sensor (-) Sig

114

GN

Warning Horn (Forward)

115

PK

Cab / Chassis Lamp

607

PK

Flood Lamp - Front

118

GY

Washer / Wiper

615

YL

Cab Flood Lamp/Rops

120

YL

Radio

616

BU

Bucket Flood Lamp/Boom Flood Lamp

123

WH

Engine Control / ET CONN

124

GN

A/C

763

BU

Torque Converter SW

129

BU

Cigar Lighter

786

GN

Eng Speed Cont - Hi Press SW

1304

Air filter is clogged.

133

OR

Atch Lamps

788

YL

Eng Speed (+)

1305

Battery voltage is not normal.

Contact Position

140

BU

Atch. Lubricator

791

PK

Eng Speed Cont - Lo Sol

2302

Fuel gauge indicator is not normal.

147

PU

Atch. Fine Swing

A701

GY

Injector #1

PU

PU

Calibration data error.

Boom Lamp

A702

2304

Normally Closed

149

Injector #2

150

OR

Hyd. Lock Circuit

A703

BR

Injector #3

3201

Monitor RAM is not normal.

151

GN

Hyd. Lock Circuit

A704

GN

Injector #4

4101

Electric power supply to the controller is too much (43 volts).

152

BU

Lower Wiper / Washer

A705

BU

Injector #5

4102

Over-current in proportional reducing valve.

154

WH

Neutral Start Sw.

A706

GY

Injector #6

168

GN

AuxCkt

A746

PK

Turbo Outlet Pressure

176

OR

Aux Ckt

A747

GY

177

OR

Main Brkr

A751

179

BU

AuxCkt

A755

180

GN

AuxCkt

A756

BU

Throttle SW #2

185

YL

Backup

A757

GY

189

WH

Timer Relay Out (2)

A758

191

WH

Atch. Hyd. Control

A762

200

BK

Main Chassis

201

BK

235

BK

304

WH

306

GN

307

OR

308
310
311
320

B120

Atmospheric press calibration req.

CONN 47

H-3

B121

Check programmable parameters.

882.00 kpa MIN

(127.92 psi MIN)

2646.00 196.00 kPa

(383.77 28.43 psi)

2156.00 196.00 kPa

(312.70 28.43 psi)

Normally Open

Normally Open

48 14 kPa
(7.0 2.0 psi)

24 kPa MIN
(3.5 psi MIN)

Normally Closed

114-5333 Refrigerant Pressure (AC)

275 to 1750 kPa

(40 to 255 psi)

Failure Description

Data valid but above normal operational range.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

D-2

CONN 49

C-3

CONN 50

B-3

27

CONN 51

B-3

29

CONN 52

A-3

29

11

Failure mode not identifiable.

CONN 60 Service

H-8

12

Bad device or component.

B122

Timing calibration required.

Mechanical system not responding properly.

B123

Hyd oil temp open/short to +battery.

Abnormal frequency, pulse width, or period.

B124

Hyd oil temp signal short to ground.

Abnormal update.

10

Abnormal rate of change.

13

Out of calibration.

CID No.
001
002
003
004
005
006
100
110
168
172
174
190
253
261
262
268
273
274
286

Component
Cylinder 1
Cylinder 2
Cylinder 3
Cylinder 4
Cylinder 5
Cylinder 6
Oil Pressure Signal
Coolant Temperature Signal
Electrical System Voltage
Inlet Air Temperature Signal
Fuel Temperature Signal
Engine RPM Signal
Personality Module
Timing Calibration
Analog Sensor Supply
Programmable Parameters
Boost Pressure Signal
Atmospheric Pressure Signal
Oil Lamp

1301

Description of Problems
Engine oil pressure is too low.

1302

Engine coolant temperature is too high.

1303

Hydraulic oil temperature is too high.

Proportional reducing valve circuit is open.

4105

Over-current in digital output (swing priority solenoid).

YL

After Cooler Temp

4106

Over-current in digital output (fine control solenoid).

PK

Throttle SW #1

4107

Over-current in digital output (travel speed change solenoid).

Throttle SW #3

4108

Over-current in digital output (travel alarm).

BR

Throttle SW #4

410A

Over-current in digital output (swing break solenoid).

PU

Electronic Pump Cont Eng Speed Ground

A768

BU

4201

Engine speed is not normal.

Pump Control Valve #1 (+)

A769

GY

Pump Control Valve #2 (-)

4203

Hydraulic oil temperature sensor is shorted to body ground.

Operator Monitor Return

A770

PK

Electronic Pump Control Bypass SW To Resistor

4204

PWM sensor of pump delivery pressure is shorted to body ground.

Electronic Pump Ctrl Gnd

A771

PU

Float SW

4207

PWM sensor of pump delivery pressure is open in circuit.

D789

WH

Injector Common 1 & 2

Starter Relay No. 1 Output

D790

OR

Injector Common 3 & 4

420A

Fuel sensor is shorted to body ground.

Starter Relay Coil To Neut Start SW Or Key SW

D791

YL

Injector Common 5 & 6

420B

Fuel sensor is open or shorted to battery voltage.

Key SW To Neut Start SW

E793

BU

ATA Data Link (-)

420C

Electric power supply is too low (below 23 volts).

YL

Main Power Relay Coil

E794

YL

ATA Data Link (+)

PU

Start Aid SW To Start Aid Sol

F400

GY

Low Oil Pressure

420D

Electric power supply is too high (above 32 volts).

WH

Start Aid Sol To Temp SW

F717

YL

SW4

420E

Blank code of engine speed dial.

OR

Horn Relay Coil To SW

F718

BU

SW5

4301

Data mismatch 1 between alternator and speed sensor (alternator is abnormal).

321

BR

Travel Alarm

J704

WH

Hyd Lock Sol Relay

322

GY

892

BR

4302

Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).

Warning Horn (Forward)

CAT Data Link (-)

326

PU

Key SW C Term.

893

GN

CAT Data Link (+)

4303

Engine stalls.

386

PK

Air Shutoff Solenoid Enable

961

BR

Selector SW

A201

Monitor communication is not normal.

Monitoring Circuits

993

BR

Analog Sensor Common

A202

Monitor takes too much time to respond to controllers signal.

403

GN

Alternator (R) Term.

994

GY

Oil Pressure (Filtered)

412

BU

Opr Mon Cool Flow

995

BU

Coolant Temperature

A203

Communication is abnormal in controller.

430

BU

Opr Mon Air Filter

996

GN

Engine Speed/Timing Sensor Power

439

YL

Lamp Indicator

997

OR

Analog Sensor Power (+ 5V)

491

PK

Hyd Oil Temp Sensor

998

BR

Digital Sensor Return

492

GY

Coolant Temp Sensor Signal

999

WH

Primary Camshft Speed/Timing

495

GN

Fuel Level Signal

C912

GN

Throttle Position

496

WH

Opr Mon Panel Hyd Oil Level

C967

BU

Inlet Air Temperature

499

GY

Opr Mon Implement Oil Filter

K904

GN

Pump Discharge - Signal

A499

BU

Opr Mon Hyd Oil Press

K905

BU

Pump Discharge - (+) B

C468

BU

Engine Oil Level

K906

GN

Swing Brake Sol - Signal

E455

BR

Hydraulic Oil Filter

K907

BU

Swing Brake Sol - (+) B

K909

BU

Backup SW - (+) B

Ground Circuits

Basic Machine Circuits

Component Identifiers (CID) for

Engine Control (MID 36)
[As displayed on Service Tool]

Control Circuits

Engine/Pump Controller Real Time Error Codes

Code

Atmospheric Pressure

Contact position at the contacts of the harness connector.

Failure Mode Identifiers (FMI) List

Lighting Circuits

4103

Normally Open

With increasing pressure tne closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25 psi).

CONN 48 Factory Adjustment

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

1225.00 98.00kPa
(177.67 14.21 psi)

Hydraulic Tank Pressure

Data valid but below normal operational range.

27 C MIN
(80.6 F MIN)

107-0615

Data erratic, intermittent, or incorrect.

H-3

38.0 3.0C
(100.4 5.4F)

Normally Open

H-4

Deactuate

290.00 kPa MIN

(42.06 psi MIN)

CONN 46

Actuate

490.00 49.00 kPa

(71.077.11 psi)

Turbo out press calibration required.

CONN 45

17.6 0.6

Aux Hydraulic Pressure

B11d

Atmospheric press short to ground.

32.0 3.2

106-0181

B11F

Description
Accessory Circuits (Continued)

Power Circuits
A513

Turbo out press short to ground.

Atmospheric press open/short to +batt.

Wire
Color

Dome Lamp

Boom Raise Pressure

FMI No.

Wire
Number

Bat (+)

Implement Pressure
Travel Pressure

106-0180

Description

RD

Start Aid Coolant Temperature

106-0179

Wire
Color
RD

Function

Typical representation of a Sure-Seal

connector. The plug and receptacle
contain both pins and sockets.

Printed in U.S.A.

103

6130 to 7500

Off Machine Switch Specification

3E-6449

Wire
Number

6.0

Solenoid - A/C Clutch

134-3998
At room temperature unless otherwise noted.

Part No.

1
2

101

B11C

B11E

Resistance (Ohms)

Solenoid - Hydraulic Lock

Swing Brake
Travel Speed

121 -1491

Typical representation of a Deutsch

connector. The plug contains all
sockets and the receptacle contains
all pins.

Wire Description

Component Description

Machine
Location

CONN 15

200-BK-14

2004 Caterpillar
All Rights Reserved

Resistor, Sender and Solenoid Specifications

Engine Control Real Time Error Codes

[As displayed on the Engine/Pump Control]

Schematic
Location

CONN 14

Receptacle

Wire Gauge

29
7

20

Pin or Socket
Number

A = Located in operators compartment.

Connector Number

105-9344

26
13

Fuse

AA
1

325-PK-14

22

17

Component
Part Number

Wire, Cable, or Harness

Assembly Identification

Machine locations are repeated for components located close together.

Connector Location 1

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Accessory Circuits

Related Electrical Service Manuals

501

GN

Wiper - Front (Low)

K911

PK

E/P Controller - RS485 (+)

506

PU

Washer - Front

K912

GN

E/P Controller- RS485 (-)

508

PU

Radio Speaker - Left

K915

GN

Fine Swing SW - E/P Controller

509

WH

Radio Speaker - Left (Common)

K997

BU

(+) V Sensor

Alternator: (100-5047)

SENR2082

511

BR

Radio Speaker - Right

L908

OR

Controller RS-232C Tx

512

GN

L909

BU

RENR1235

Radio Speaker - Right (Common)

Controller RS-232C Rx

Engine Control

513

OR

A/C Compressor/Refrigerant Pressure SW

L968

OR

Electronic Pump Control PS Valve (-)

Engine/Pump Control

SENR1935

519

PK

Thermostat To Refrigerant Press SW

L969

WH

Electronic Pump Control Ps Valve (+)

546

BU

L970

GY

SENR1936

Aux Hyd - Rotate CW

Electronic Pump Control To Switch Common Return

Starting And Charging

547

OR

Aux Hyd - Rotate CCW

L971

GN

Electronic Pump Control To Travel Pressure Switch

Starting Motor: (106-8553)

SENR3581

548

GY

Aux Hyd - Open

L972

BU

Low Idle SW

549

PK

Aux Hyd - Close

L973

GN

Fine Swing Cont Relay To Sol Valve

576

PK

Wiper - Aux (Low)

L974

GN

Electronics Pump CtrI Boom Raise Press SW

578

BU

Washer - Aux

L975

PK

Start Aid Cont Lamp 1 Output

590

GY

Wiper SW To Intermittent Module

L977

YL

Trenching Sol

592

BU

DC/DC Converter Power Output

L978

GY

Level Finish Sol

L981

YL

Hydraulic Lock Solenoid Relay

L982

PK

Counterweight Removal Control Solenoid

Title

Form Number

16 Page, DMB

Machine
Location
1

SENR1937-01

Schematic
Location
G-9

Component

OPERATOR STATION

L8

L19
L3

L20
L21

L52
546-BU-18
J704-WH-18
547-OR-18

L24

L970-GY-18
200-BK-18

547-OR-18
546-BU-18
J704-WH-18
548-GY-18
549-PK-18
961-GN-18
J704-WH-18
L970-GY-18
200-BK-14
191-WH-14

CONN 46

546-BU-18
J704-WH-18
547-OR-18

2
1

3
4
5
2
1
8
6
10
12
7
9
11

2
1
4
3

3
4
5
6
2
1
8
7

12
11
10
6
4
9
8
7
2
5
3
1

508-PU-18
509-WH-18
511-BR-18
512-GN-18
A513-RD-18
592-BU-18

115-PK-14
149-PU
113-OR-18
191-WH-14
113-OR-18
129-BU
118-GY
152-BU
124-GN-14
147-PU-18
123-WH-14
120-YL

114-RD
103-RD-18
105-RD
140-BU

K905-RD-14
133-OR-14
108-BU

8
7
1
5
4
3
2
6

L10

1
2

L15

200-BK
200-BK-18

129-BU
124-GN-14
118-GY
152-BU
120-YL
115-PK-14
191-WH-14
113-OR-18
113-OR-18
123-WH-14

168-RD
114-RD
103-RD-18
179-RD
105-RD
147-PU-18
149-PU
140-BU

L37

A513-RD-18
200-BK-18
592-BU-18
509-WH-18
508-PU-18
511-BR-18
512-GN-18
J704-WH-18
L970-GY-18

PLATFORM

M
N (NOTE D)

M
N

F
615-YL

LAMP
126-7487

615-YL
200-BK

M
N (NOTE D)

M
N

615-YL

LAMP
126-7487

615-YL
200-BK

CAB

L14

L18

615-YL
615-YL

L7

200-BK-18
200-BK-18

A769-GY-18

ANTENNA
8E-1118

L11

L1

ATCH
HYD CONT SW
111-4787

615-YL-18
152-BU

L1
T

BK
GY
BR
OR

B+

200-BK

F
103-RD-18
200-BK-18

L20

L30

L28

L28

200-BK-18
200-BK-18
200-BK-18
200-BK-18

CHASSIS

113-OR-18

113-OR-18
113-OR-18

A499-BU-18
496-WH-18
499-GY-18
491-PK-18
306-GN-18
386-PK-18

L28
L29

TRAVEL SPEED
SOL
121-1491

B
1
2

A768-BU-18
A769-GY-18

L978-GY-18

B
1
2

200-BK-18

200-BK-18
200-BK-18
200-BK-18

607-PK
607-PK
322-GY
616-BU
200-BK-18
200-BK-18
495-GN-18

607-PK
607-PK
322-GY
616-BU
495-GN-18

FUEL LEVEL
SENSOR
105-9911

YL
BK

TRENCHING SOL
121-1490

WH-18
WH-18

B
2
1
ENG/PUMP CONT
SOL
111-9916

4
1

1
4
3
2

3
WH-18
2 WH-18

306-GN-18

AB

113-OR-18
499-GY-18
E455-BR-18
200-BK-18

ATCH
SUCTION LINE
SHUTOFF LIMIT SW
3E-5181
1
4
3
2

E455-BR-18
113-OR-18
200-BK-18
200-BK-18

SIGNAL
+B
SIGNAL
GROUND

HYD OIL
FILTER SW
129-8054

491-PK-18

T B

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

DESCRIPTION

CIRCUIT GROUPING
DESIGNATION

L#

L3

235-BK-14

CONNECTOR
ATCH WIRE, CABLE,
COMPONENT

IDENT

616-BU
200-BK

200-BK-18
200-BK
200-BK

322-GY
200-BK

CONN 50
K
B
1
2

A
B
C
D
E
F
H
J
K
M
N
P
AB
AC
AE

1
2

B
AC
CONN 51
B
200-BK
607-PK
607-PK
200-BK

CONN 52
B
AE
4
1
2
3

OPERATOR STATION
616-BU
200-BK

616-BU
200-BK

322-GY
200-BK

AC

200-BK
607-PK

322-GY
200-BK

HORN
7T-0970

322-GY
322-GY
200-BK
200-BK

HORN
7T-0969
AC

CHASSIS
LAMP
5I-8251

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

PART NO.

LOC

616-BU
200-BK
K

ATCH
BOOM LAMP
5I-8250

C-2
A-3
A-9
F-8
E-1
G-1
D-3
H-3
B-2
G-1
G-1
E-7
A-6
A-2
A-3

WIRE AS.
TT 116-0237
VV 128-8937
WW 128-8938
XX 111-4829
YY 111-4830
ZZ 111-4831
AD 128-8936

D-4(NOTE G)
G-7
F-8
F-8
F-8
F-8
I-8

CABLE AS.
AA 128-8884
BB 116-0080
CC 125-4727
DD 132-1805
EE 128-8898
FF 116-0080
GG 116-0242
HH 128-8886

A-8
I-8
I-8
I-8
A-8
H-8
H-8
A-9

ATCH
BOOM LAMP
5I-8250

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.

200-BK
607-PK

GAUGE CIRCUIT.

141-8659
141-8658
143-3676
141-2135
128-7336
128-7337
141-9161
141-9160
125-4848
130-2211
129-8144
132-1857
121-1044
125-4868
143-5375

THIS SCHEMATIC IS FOR THE 345B-HYD EXCAVATOR. (125-4860 CHG01)

AE

UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.

WIRES K911-PK & K912-GN TO BE TWISTED AROUND

EACH OTHER AT LEAST 1 TURN PER 25 mm.
WIRES E793-BU & E794-YL TO BE TWISTED AROUND
EACH OTHER AT LEAST 1 TURN PER 25 mm.
WIRES 892-BR & 893-GN TO BE TWISTED AROUND
EACH OTHER AT LEAST 1 TURN PER 25 mm.

MONITORING SYSTEM.

3
1
4
2

L7

D
ABBREV

L2

CHASSIS

2
1

200-BK-18
306-GN-18

616-BU
322-GY
607-PK
607-PK
200-BK-18

STARTING CIRCUIT.

HYD OIL
FILTER SW
129-8054

CAB

L7

L6
L7

495-GN-18
200-BK-18

WIPER/WASHER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
GROUND CIRCUIT.
ENGINE CONTROL CIRCUIT

NOTE A : NORMALLY OPEN BEFORE REFRIGERANT CHARGE.

START AID CIRCUIT.

NOTE C : USE WITH COLD WEATHER.

NOTE D : USE WITH FALLING OBJECT GUARD.

ENGINE/PUMP CONTROL CIRCUIT.

386-PK-18

L5

L5

HYD OIL
LEVEL SW
111-4760

+B
SIGNAL
SIGNAL
GROUND

200-BK
200-BK-18
201-BK-18

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

K905-RD-14
L970-GY-18

L2

L2

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

1
3
4
2

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

L6
L7

WIPER/WASHER
CONTROLLER
127-9838

HARNESS AS.

HYD TANK
PRESS SW
107-0615

GND
GND
E

L1
L8

2
1

B
200-BK-18
A499-BU-18

1
2

200-BK-18
200-BK

200-BK
200-BK-18
200-BK-14

200-BK-18
200-BK
200-BK-14
200-BK
200-BK-18
CAB

WIPER
W INT
W LOW
PUMP
+B
WASH

CIRCUIT NOT CONNECTED

L3

L6
L7

200-BK-18
496-WH-18

LEVEL FINISH
SOL
121-1490

A579-OR
590-GY-18
501-GN-18
506-PU-18
118-GY
A586-OR-18

CIRCUIT CONNECTED

L4

L25

200-BK-18

LIGHTER
9W-0335

129-BU
200-BK

K907-BU-18
L968-OR-18
L969-WH-18
K905-RD-18
K905-RD-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
F400-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
892-BR-18
499-GY-18
235-BK-18
235-BK-18
C912-GN-18
893-GN-18
L971-GN-18
A499-BU-18
K997-BU-18
K997-BU-18
615-YL
615-YL
K997-BU-18
K912-GN-18
K911-PK-18
403-GN-18
L970-GY-18

A
A

BLADE, SPADE, RING,

OR SCREW TERMINAL

K905-RD-14

L20

L972-BU-18
308-YL-18
K915-GN-18
439-YL-18

A758-BR-18
A757-GY-18
A756-BU-18
A755-PK-18

506-PU-18
403-GN-18

L6

ALL DASHED LINES ARE ATTACHMENTS.

B
1
2

HYD OIL FILTER INDICATOR

KEY SW START
AIR INDICATOR
HAMMER PRESS. SW
FINE SWING SW
+B
+B
GND
GND
RS485 + (MONITOR)
RS485 - (MONITOR)
THROTTLE DIAL S1
THROTTLE DIAL S2
THROTTLE DIAL S3
THROTTLE DIAL S4
KEY SW ON
LOW IDLE SW
CAT DATA LINK (+)
CAT DATA LINK (-)
HYD TANK INDICATOR
HYD TANK PRESS. SW
ELEC GOV THROTTLE DIAL
RS485 + (LH JOYSTICK)
RS485 - (LH JOYSTICK)
RS485 + (RH JOYSTICK)
RS485 - (RH JOYSTICK)
RS485 + (PEDAL)
RS485 - (PEDAL)
RS485 + (RADIO CONT)
RS485 - (RADIO CONT)
RS485 + (VALVE CONT)
RS485 - (VALVE CONT)
RS485 + (SEMI AUTO)
RS485 - (SEMI AUTO)
RS232C (TX)
RS232C (RX)
RS232C (GND)
RS485(+)
RS232C (RX)
DEGITAL OUT (-)

403-GN-18
+
E
SERVICE
METER
6T-7337

L7

615-YL
615-YL

JOY STICK +B OUT

OPTION SENSOR (PWM)
MONITOR +B OUT
IMPLEMENT SW
TRENCHING SOL
BOOM RAISE PRESS SW
LEVEL FINISH SOL
ENG POWER CHANGE SOL
ENG SPEED SENSOR (+)
ENG SPEED SENSOR (-)
TRAVEL SPEED SOL
COOLANT LEVEL SW
ENG OIL LEVEL SW
TRAVEL ALARM
ENG OIL PRESS SW
COOLANT SENSOR
HYD OIL TEMP SENSOR
FUEL LEVEL SENSOR
AIR CLEANER SENSOR
HYD OIL LEVEL SW
FRONT PUMP PRESS SENSOR
GOV ACTR FDBK
OPTION PRESS SW
OPTION SW
TRAVEL SW
ALTERNATOR (R TERM)
EPR VALVE (+)
EPR VALVE (-)
SWING BRAKE SOL
GOV ACTR (B)
ECM THRT

RS485+
MAIN
+B
RS485LIGHT
GND

L6
L7

MOTOR

L6

GND

K911-PK-18
K997-BU-18
103-RD-18
K912-GN-18
615-YL-18
201-BK-18

DIGITAL OUT (-)

DIGITAL OUT (-)

MONITOR
106-0172

OPTION SENSOR (PWM)

OPTION SW

SYMBOL

L19

4
3
2
1

590-GY-18
506-PU-18
501-GN-18
C537-GN-18
C538-OR-18
K997-BU-18
K911-PK-18
K912-GN-18
103-RD-18
615-YL-18
129-BU
403-GN-18

L27

1
2
3
4
5
6
7
8
9
10
11
12

108-BU
103-RD-18
120-YL
200-BK-14
615-YL
615-YL
118-GY
A579-OR
1
2
7
8
3
4
5
6
103-RD-18
120-YL
200-BK-14
615-YL
615-YL
118-GY
A579-OR

GN

CONN 48
A
L908-OR-18
A
L909-BU-18
B
235-BK-18
C
FACTORY
ADJ CONNECTOR

CONN 49

L26

L27
4
3
6
5
2
1
509-WH-18
508-PU-18
512-GN-18
511-BR-18
A513-RD-18
592-BU-18

L26

L
4
1
2
6
3
5

200-BK-14
200-BK-14

39
4
21
37
22
11
1
2
12
15
16
13
14
23
24
3
34
19
20
35
36
30
7
8
5
6
9
10
17
18
25
26
27
28
31
32
33
29
38
40

LOWER
WIPER SW
111-4785

LOWER
WASHER SW
111-4786

DOME LAMP
6C-9121

A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18

200-BK-18

INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR

116-5414 116-5414 116-5414 116-5414 116-5414 116-5414
SOL 1
SOL 6
SOL 5
SOL 3
SOL 4
SOL 2

200-BK-18
A513-RD-18
592-BU-18

512-GN-18
511-BR-18
509-WH-18
508-PU-18
L52
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

1
2

D791-YL
A706-GY

L30

SENSOR
FUEL TEMP
102-2240

200-BK
A579-OR
118-GY

SPEAKER (R)
6T-7695

L42
L41
L29

FUEL TEMP
SENSOR COMMON
+5V

763-BU-18

WH
BK
OR

UPPER WIPER
MOTOR
134-5551

SPEAKER (L)
6T-7695
F
+
511-BR-18
512-GN-18
-

L28

200-BK-18

SENSOR
INTAKE MANF
AIR TEMP
107-8618

L977-YL-18

INTAKE MANF AIR TEMP

SENSOR COMMON
+5V

A579-OR

508-PU-18
509-WH-18

+B
SIGNAL
GROUND

WH
BK
OR

YL-18
BR-18
BK-18

SENSOR
COOLANT TEMP
102-2240

CONVERTER
112-3543 (2.5A)

A
E

200-BK-14
200-BK-14
103-RD-18
103-RD-18
103-RD-18
103-RD-18
C537-GN-18
129-BU
118-GY
118-GY
C538-OR-18
A513-RD-18
512-GN-18
511-BR-18
509-WH-18
120-YL
108-BU
592-BU-18
508-PU-18
A586-OR-18
501-GN-18
590-GY-18
615-YL
615-YL-18
506-PU-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
K911-PK-18
K912-GN-18
K997-BU-18
615-YL

592-BU-18
615-YL
508-PU-18
509-WH-18
511-BR-18
512-GN-18
103-RD-18
120-YL
200-BK-14
615-YL
A513-RD-18
108-BU
118-GY
A579-OR
A579-OR
403-GN-18
506-PU-18
615-YL-18
129-BU
118-GY
103-RD-18
200-BK-14
K997-BU-18
501-GN-18
590-GY-18
A586-OR-18
K912-GN-18
K911-PK-18
C537-GN-18
C538-OR-18

CONN 29

F
CONN 25

A
C
B

COOLANT TEMP
SENSOR COMMON
+5V

CHASSIS

K997-BU-18
K904-GN-18
200-BK-18

WH
BK
OR

L41

SENSOR
OIL PRESSURE
111-2350

PUMP DISCHARGE
PRESS SENSOR
106-0178

+
-

200-BK-14
200-BK-18
200-BK-14

A CONN 24
F

L52

L42
L41
L29
L30
L44

200-BK-18
200-BK-14
200-BK-14

576-PK
200-BK-18
200-BK-18

L9
615-YL-18
615-YL-18
578-BU-18
152-BU-18

200-BK-18
200-BK-18
200-BK-18

615-YL-18
615-YL-18
A571-PU
A572-PK
180-GN
200-BK-18
200-BK-18

615-YL-18
615-YL-18
961-GN-18

ATCH FINE
SWING CONT SW
111-4788

ATCH START
AID SW
111-4784

CONN 28

OUT MEM GND IGN IN

F

892-BR-18
C468-BU-18

OIL PRESSURE
SENSOR COMMON
+5V

L971-GN-18
403-GN-18
L969-WH-18
L968-OR-18
K907-BU-18

K915-GN-18
K905-RD-18
K905-RD-18
235-BK-18
235-BK-18
K911-PK-18
K912-GN-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
308-YL-18
L972-BU-18
893-GN-18
892-BR-18
439-YL-18
A499-BU-18
C912-GN-18

L4
L25
L8
L3
L19
L20

509-WH-18
508-PU-18
512-GN-18
511-BR-18
A513-RD-18
592-BU-18

GND
CONV (MEM)
CONV (OUT)

12 VDC RADIO
3E-7140
(NOTE F)

893-GN-18
892-BR-18

GN
YL
OR

THROTTLE
POS SW
106-0107
200-BK-18
200-BK-18
200-BK-18
200-BK-18

L970-GY-18

L4
L25
L8
L3
L19
L20

123-WH-18
C912-GN-18
F717-YL-18
F718-BU-18
998-BR-18
893-GN-18

SENSOR
ATMOSPHERIC PRESSURE
111-8125

788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
F400-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18

200-BK-18

L33

H
H
BACKUP
GOV SW
110-7884

L33

F400-GY-18
123-WH-14

ATM PRESSURE
SENSOR COMMON
+5V

S1
S2
S3
S4
COM

L13
H

998-BR-18
F717-YL-18
F718-BU-18

147-PU-18
151-GN-18
151-GN-18
200-BK-18

ATCH CTWT
REMOVAL SW
114-0421

GN
YL
OR

2
3
4
5
1
6

L52

B
3
2
1
4

L31

A768-BU-18

615-YL-18
615-YL-18
L973-GN-18
K915-GN-18
200-BK-18
200-BK-18
200-BK-18

K906-GN-18

L968-OR-18

ATCH
CTWT REMOVAL
CONT SOL
NN
123-2514
(NOTE H)
L982-PK-18
1
200-BK-18
2

SENSOR
BOOST PRESSURE
111-2351

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
200-BK-18

K997-BU-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18

KEY SW
9G-7641

H
L11

1
17
16
19
11
39
32
33
5
28
14
38
7
12
8
21
23
24
25
22
15
36
31
26
13
30
29
35
40
2
9
6
37
18
34
3
4
27
20
10

R
C OFF
S ON
B ST

C538-OR-18
C537-GN-18

307-OR-18
105-RD

ENG/PUMP CONT
145-3093

200-BK-14

L12

L12
200-BK-18
200-BK-18
200-BK-18

308-YL-18
308-YL-18
113-OR-18
791-PK-18
786-GN-18
A586-OR-18
501-GN-18
590-GY-18
439-YL-18
L972-BU-18
200-BK-18

L12

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
105-RD
307-OR-18
L11

L9

578-BU-18
152-BU
576-PK

961-GN-18

L973-GN-18
K915-GN-18

185-YL-18
185-YL-18

L969-WH-18
200-BK-18

NN
(NOTE H)

BOOST PRESSURE
SENSOR COMMON
+5V

HYD TK IND
L. BOOM
L. CHASSIS
+B
GND

308-YL-18
308-YL-18
308-YL-18
308-YL-18

AA

109-RD-4
403-GN
304-WH-8
101-RD-4
E793-BU-18
E794-YL-18
788-YL-18
A762-PU-18
519-PK-18
311-WH-18

439-YL-18
786-GN-18
791-PK-18
113-OR-18
200-BK-18

SWITCH PANEL
128-8909

200-BK-18

L13
200-BK-18

2
1
4
3

CONN 37

548-GY-18
J704-WH-18
549-PK-18

L10
180-GN
A571-PU
A572-PK

576-PK
K909-BU-18
310-PU-18
200-BK-18

308-YL-18
998-BR-18
307-OR-18
578-BU-18
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F717-YL-18
F718-BU-18

1
2
3
4

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12

9
10
11
12
786-GN-18
791-PK-18
308-YL-18

105-RD
185-YL-18
152-BU

548-GY-18
J704-WH-18
549-PK-18

L18

L21

961-GN-18

615-YL-18
961-GN-18
113-OR-18
L31

K909-BU-18

185-YL-18

EE(NOTE C)

W. INT
W. LOW
WASH

L13

BACKUP
EPR VALVE SW
114-0421

K907-BU-18
A770-PK-18

GN
YL
OR

D791-YL
A705-BU

590-GY-18
501-GN-18
A586-OR-18

L31

200-BK-18

SENSOR
SPEED/TIMING
129-6628

1
2

SUN LOAD
SENSOR
128-2162

L8
L3
L4

IMPLEMENT
PRESS SW
106-0179

+V ENG SP/TMG
ENG SP/TMG COMMON
ENG SP/TMG

D790-OR
A704-GN

L25

1
2

OR
BK
WH

L15

ONE TOUCH
LOW IDLE SW
128-2134

200-BK-18
L972-BU-18

200-BK-18
200-BK-18

TRAVEL
PRESS SW
106-0179

GROUND STRAP
128-8886

1
2

D790-OR
A703-BR
1
2

CONN 4

499-GY-18

1
2

L42

L54
6
5
4
3
2
1
8
10
12
11
9
7

+
+1
MOTOR
-

J704-WH-18
549-PK-18

L9

200-BK-18
200-BK-18
RD-00
RD-00

CONN 36

SWING
BRAKE SOL
121-1491

1
2

7
8
1
2
4
3
5
6

996-GN
998-BR
999-WH
A746-PK
A747-GY
994-GY
995-BU
C967-BU
A751-YL
993-BR
997-OR
A706-GY
A705-BU
A704-GN
A703-BR
A702-PU
A701-GY
D791-YL
D790-OR
D789-WH

D789-WH
A702-PU

1
29
37
23
20
8
14
2
3
30
36
34
28
22
18
12
6
27
17
5
4
7
9
10
11
13
15
16
19
21
24
25
26
32
33
35
38
39
40
CONN 2

1
2

+V ENG SP/TMG
ENG SP/TMG COMMON
ENG SP/TMG
BOOST PRESSURE
ATM PRESSURE
OIL PRESSURE
COOLANT TEMP
INTAKE MANF AIR TEMP
FUEL TEMP
SENSOR COMMON
+5V
INJECTOR 6
INJECTOR 5
INJECTOR 4
INJECTOR 3
INJECTOR 2
INJECTOR 1
INJECTOR COM 5&6
INJECTOR COM 3&4
INJECTOR COM 1&2

996-GN
A
998-BR
B
999-WH
C
CONN 23
A746-PK
C
993-BR
B
997-OR
A
CONN 27
A747-GY
C
993-BR
B
997-OR
A
CONN 22
994-GY
C
993-BR
B
997-OR
A
CONN 21
995-BU
C
993-BR
B
997-OR
A
CONN 89
C967-BU
C
993-BR
B
997-OR
A
CONN 43
A751-YL
C
993-BR
B
997-OR
A

D789-WH
A701-GY

C
304-WH-8
C
101-RD-4

CHASSIS
CONN 8
1
101-RD-4
C
B
109-RD-4
1
CONN 7
B
C
304-WH-8
1
CONN 6
B
C
7
403-GN
6
A762-PU-18
5
788-YL-18
519-PK-18
1
311-WH-18
2
3
C468-BU-18
4
200-BK-14
200-BK-18
8
B
C
CONN 5
7
123-WH-14
1
F717-YL-18
6
F718-BU-18
5
C912-GN-18
3
893-GN-18
10
11
892-BR-18
4
998-BR-18
12
F400-GY-18
2
E793-BU-18
9
E794-YL-18
8
C
B
CONN 3
CONN 20

1
2

ENGINE

548-GY-18
J704-WH-18

L13
L12
L11

L33

NN
(NOTE H)

109-RD-4
403-GN
101-RD-4
304-WH-8
200-BK-4

C468-BU-18
788-YL-18
A762-PU-18

ENG CONT
CONN 1
115-3055
5
GND
+B
6
ACCEL 15
DECEL 24
THROTTLE 37
9
CAT DATA LINK (+)
CAT DATA LINK (-)
3
SENSOR COM 29
4
ENG OIL PRESS 21
1
ATA DATA LINK (-)
7
ATA DATA LINK (+)
2
8
USER DEFN SHUTDOWN
10
11
12
13
14
16
17
18
19
20
22
23
25
26
27
28
30
31
32
33
34
35
36
38
39
40

615-YL-18
180-GN
A571-PU
A572-PK
310-PU-18

998-BR-18
F717-YL-18
F718-BU-18

ATCH
FINE SWING
SOL
107-7056

1
2

BOOM RAISE
PRESS SW
106-0180

1
2

151-GN-18

MOTOR

200-BK-18

B
C
A

A
LOWER
WIPER MOTOR
131-0398

L6
L7

CONN 35

L33

NN
(NOTE H)
3
2
1
4

A588-GN-18
576-PK
152-BU
200-BK

L14

L2

147-PU-18
L973-GN-18

CONN 34

590-GY-18
501-GN-18
A586-OR-18

OUT 1
+B

CONN 19

MTR BAT

ENG SPEED
PICKUP SENSOR
6V-2455

WH-18
BK-18

CONN 33

310-PU-18
200-BK-18

ALTERNATOR
100-5047

L54

519-PK-18
311-WH-18

2
1

ECM GND STRAP

200-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-18
200-BK-14

16 Page, Color 2, DMB

SENR1937-01

C
788-YL-18
A762-PU-18

IN 1
GND
IN 2
OUT 2

L20
L19
L3
L8
L25
L4

ENG OIL
LEVEL SW
111-4759

308-YL-18
185-YL-18
150-RD-18
112-PU-14
112-PU-14
112-PU-14
L21

2
4
1
3

2
1
3
4
5
6
7
8

CONN 30

RH SPKR (-)
RH SPKR (+)
LH SPKR (-)
LH SPKR (+)

1
2

CONN 31
A

1
2
3
4

L4

L4
A

386-PK-18

308-YL-18
200-BK-18
K909-BU-18
189-RD

K906-GN-18
200-BK-18

200-BK-18
200-BK-18
200-BK-18

STARTER
MOTOR
106-8553

C
C468-BU-18
200-BK-18

L19
L3
L18
L8

L19
L3
L18
L8

615-YL
615-YL-18
CONN 32

615-YL-18
615-YL
A586-OR-18
501-GN-18
590-GY-18

L25

TIMER RELAY
111-4870

START RELAY
125-1302

SS

ATCH
START AID
COOLANT TEMP SW
3E-6449

200-BK-18
308-YL-18
786-GN-18
791-PK-18
308-YL-18
998-BR-18
307-OR-18
578-BU-18
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F717-YL-18
F718-BU-18
K909-BU-18
310-PU-18
A588-GN-18
A588-GN-18
152-BU
576-PK

L20
L21

548-GY-18
J704-WH-18
549-PK-18

L25

200-BK-18

L981-YL-18
200-BK-18

BK
BK

HYD
LOCK SOL
121-1491

CAB

200-BK-18

L20
L21

L20

L19

308-YL-18

WW

147-PU-18
151-GN-18

1
2

L3

L22

L47
NEUTRAL
START RELAY
111-4871

304-WH-8
XX

200-BK-4

311-WH-18
200-BK-18

6
4
2
5
3
1
L21

L19
L3

154-RD-18

L45

109-RD-4
403-GN

L20

L10

RELAY PANEL

A/C CLUTCH SOL

(NOTE E)

1
2

L8

J
J704-WH-18
547-OR-18

506-PU-18
403-GN-18
A499-BU-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
615-YL
788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
F400-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
892-BR-18
893-GN-18
C912-GN-18
499-GY-18
L971-GN-18
K997-BU-18
235-BK-14

546-BU-18
J704-WH-18

546-BU-18
J704-WH-18
547-OR-18

L52

200-BK-14
200-BK-14

L19

L21

PLATFORM
L22

308-YL-18

L18

513-OR-18
200-BK-18

8
10
12
6
2
4
3
1
5
7
9
11

L34

133-OR-14
J704-WH-18
189-RD
320-OR-18
154-RD-18
151-GN-18
150-RD-18
114-RD
113-OR-18
115-PK-14
149-PU
140-BU
123-WH-14
177-RD-14
177-RD-14
111-RD-14
519-PK-18
147-PU-18

191-WH-14
200-BK-14
200-BK-18
200-BK-18
200-BK-14
200-BK-14
235-BK-14

200-BK-18
200-BK-14

L20
L19
L3
L8

306-GN-18

L30
L29
L41
L42
L44

CONN 45

L20

307-OR-18

L22

ANTENNA
CABLE
8R-6111

308-YL-18

C
B+
C R
ALT
E
C

CONN 44

L47

111-RD-14
177-RD-14

REFRIGERANT
LOW PRESS SW
114-5333 (NOTE A)
(NOTE E)

CONN 42

L34

124-GN-14
519-PK-18
200-BK-14
C537-GN-18
C538-OR-18

112-PU-6
308-YL-18

MAIN RELAY
3T-0376

A771-PU-18
200-BK-18

OR

L38

L39
176-YL
179-RD
2
1

1
4
2
5
6
3

+B
COMP
GND
SUN+
SUN-

308-YL-18

200-BK-18
308-YL-18

177-RD-14
177-RD-14
200-BK-18
177-RD-6
177-RD-14
177-RD-8

ATCH
HEATER UNIT
128-9726

L48

PK

154-RD-18
151-GN-18
111-RD-14
189-RD-14
112-PU-14
112-PU-14
177-RD-14
177-RD-14

L17
K909-BU-18
K909-BU-18
A770-PK-18
791-PK-18
115-PK-14
615-YL
607-PK
200-BK-18
151-GN-18
150-RD-18
A588-GN-18
J704-WH-18
320-OR-18
114-RD
322-GY
786-GN-18
149-PU
616-BU
308-YL-18
200-BK-18
177-RD-14
177-RD-14
200-BK
CONN 18

L971-GN-18
200-BK-18

1
2

CONN 47
J

L47
9
2
3
4
5
6
10
11
7
8
1
12

L974-GN-18
200-BK-18

112-PU-6
615-YL

112-PU-6

123-WH-14
133-OR-14
113-OR-18
189-RD
320-OR-18
154-RD-18
151-GN-18
150-RD-18
114-RD
308-YL-18
115-PK-14
149-PU
140-BU
J704-WH-18
177-RD-14
177-RD-14
111-RD-14
519-PK-18
147-PU-18

152-BU
105-RD
185-YL-18
113-OR-18
L970-GY-18
K905-RD-14
103-RD-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18
118-GY
129-BU
108-BU
120-YL
592-BU-18
A513-RD-18
C537-GN-18
C538-OR-18
200-BK-18
200-BK-18
200-BK-14
191-WH-14

HORN SW
128-2134

GND

K906-GN-18
L974-GN-18
L971-GN-18
A771-PU-18

519-PK-18
513-OR-18

CONN 41

12 VDC RADIO
103-8525

308-YL-18
177-RD-14

177-RD-8
200-BK-18
308-YL-18
177-RD-14
111-RD-14
189-RD
K909-BU-18
200-BK-18
307-OR-18
154-RD-18
200-BK-18
386-PK-18

CONN 12
L45
CONN 11

A/C
UNIT
126-3376

1
2
3
4

L44
L42
L41
L29
L30

L30

CONN 40

LH SPKR (+)
LH SPKR (-)
RH SPKR (+)
RH SPKR (-)
CONV (MEM)
CONV (OUT)

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14

AUX HYD
PRESS SW
106-0181

YY

109-RD-4
101-RD-4
304-WH-8
607-PK
322-GY
616-BU
306-GN-18
386-PK-18
892-BR-18
893-GN-18
E793-BU-18
E794-YL-18
123-WH

L49

CONN 39

118-GY
A579-OR
A586-OR-18
200-BK-14

L29

L51

1
2
3
4
6
5

386-PK-18
893-GN-18
E794-YL-18
E793-BU-18
306-GN-18
123-WH-18

UU

WW

ZZ

NEUTRAL START
LIMIT SW
111-4799

320-OR-18
200-BK-18
2
1
8
7
5
6
4
3

L22

L8

XX

BLOCK
121-1023

607-PK
322-GY
616-BU
386-PK-18
892-BR-18
893-GN-18
E794-YL-18
E793-BU-18
123-WH-18

304-WH-8

L37

200-BK-18

A
B
C

D CONN 17

101-RD-4

892-BR-18
607-PK
322-GY
616-BU

200-BK
K909-BU-18

109-RD-4

L49

L48

D CONN 16

UU

112-PU-6

B L51

2
1
3
6
4
5

L38

615-YL-18
615-YL-18
308-YL-18

310-PU-18
499-GY-18
A768-BU-18
321-BR-18
200-BK

133-0R-14

177-RD-14
177-RD-14
L39

L38

200-BK-18
200-BK-18
200-BK-18

L41

200-BK
K909-BU-18

CONN 15

VV

L33

L42

200-BK
310-PU-18
430-BU-18
412-BU-18
321-BR-18
311-WH-18
200-BK-18
200-BK-18
311-WH-18
519-PK-18
123-WH-14
109-RD-4
403-GN
304-WH-8
101-RD-4
C468-BU-18
A762-PU-18
788-YL-18
F400-GY-18
C912-GN-18
F717-YL-18
F718-BU-18
998-BR-18
893-GN-18
892-BR-18
123-WH-18
E793-BU-18
E794-YL-18
893-GN-18
892-BR-18
K997-BU-18
K904-GN-18
A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18
113-OR-18
A499-BU-18
496-WH-18
499-GY-18
491-PK-18
306-GN-18
386-PK-18
607-PK
322-GY
616-BU
495-GN-18
607-PK
K906-GN-18
L974-GN-18
A771-PU-18
L971-GN-18

1
2
3
4
5
6
7
8
9
10
11
12

177-RD-14
177-RD-14
A770-PK-18
189-RD
114-RD
320-OR-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
115-PK-14
307-OR-18
308-YL-18
111-RD-14
151-GN-18
150-RD-18
A588-GN-18
J704-WH-18
615-YL
K909-BU-18

L49

615-YL

CONN 10

L971-GN-18
519-PK-18
492-GY-18
F400-GY-18
C468-BU-18
A762-PU-18
788-YL-18
403-GN-18
412-BU-18
495-GN-18
496-WH-18
491-PK-18
A769-GY-18

1
2
3
4
5
6
7
8
9
10
11
12

CONN 9

123-WH-14
C912-GN-18
F717-YL-18
F718-BU-18
998-BR-18
893-GN-18
892-BR-18
A499-BU-18
140-BU

1
2
3
4
5
6
7
8
9
10
11
12

L51
L45

112-PU-6
K997-BU-18 A
763-BU-18
L977-YL-18
L978-GY-18
L974-GN-18
A771-PU-18
K906-GN-18
430-BU-18
K904-GN-18
113-OR-18

L44

1
2
3
4
5
6
7
8
9
10
11
12

151-GN-18
150-RD-18
A588-GN-18
J704-WH-18

508-PU-18
509-WH-18
511-BR-18
512-GN-18
A513-RD-18
592-BU-18

HYD OIL FILTER SW

SWITCH PANEL
CIGAR LIGHTER
A/C /HEATER
WASHER/WIPER
LOWER WASHER/WIPER
RADIO
CAB/CHASSIS LAMP
ATCH HYD CTL

DIODE
121-1022

200-BK-18
892-BR-18
893-GN-18
E794-YL-18
E793-BU-18
123-WH-18
177-RD-14
177-RD-14
K909-BU-18
A770-PK-18
791-PK-18
615-YL
615-YL
607-PK
200-BK-18
200-BK-18
151-GN-18
150-RD-18
A588-GN-18
J704-WH-18
115-PK-14
320-OR-18
114-RD
322-GY
786-GN-18
149-PU
616-BU
308-YL-18
K909-BU-18
K909-BU-18
200-BK-18
200-BK-18
200-BK-18
386-PK-18
154-RD-18
307-OR-18
189-RD
111-RD-14

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
RELAY PANEL

177-RD-8
306-GN-18

CONN 13
L45
1
2
P
A

147-PU-18
L973-GN-18

L15

L50

1
2
3
4
5
6
7
8
9
10
11
12

307-OR-18
308-YL-18
111-RD-14

TRAVEL ALARM
3E-7738
B
200-BK-18
2
321-BR-18
1

E793-BU-18
E794-YL-18

10A
10A
15A
10A
10A
10A
15A
15A

113-OR-18
113-OR-18
129-BU
124-GN-14
118-GY
152-BU
120-YL
115-PK-14
191-WH-14

200-BK

1
2

A
B
C
CONN 14

114-RD
103-RD-18
179-RD
105-RD
168-RD
147-PU-18
149-PU
140-BU

L37

CONN 38

893-GN-18
892-BR-18

177-RD-14
320-OR-18
A770-PK-18
189-RD
114-RD
177-RD-14
149-PU
115-PK-14
154-RD-18
615-YL
791-PK-18
786-GN-18

L17

10A
10A
10A
10A
10A
10A
10A
10A

HORN
DOME LAMP
AUX CKT
KEY SW
AUX CKT
ATCH FINE SWING
BOOM LAMP
ATCH LUBRICATOR

L48

L50

151-GN-18
151-GN-18
147-PU-18

123-WH-18
200-BK-18

A
B
C
D
E
F
G
H
J

150-RD-18
J704-WH-18
A588-GN-18
K909-BU-18
133-OR-14
151-GN-18

200-BK-18
321-BR-18
200-BK
430-BU-18
412-BU-18
310-PU-18
311-WH-18

200-BK-18

200-BK-18

200-BK-18
430-BU-18

CONN 60

SERVICE CONNECTOR

200-BK
177-RD-14
177-RD-14
A770-PK-18
189-RD
114-RD
320-OR-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
115-PK-14
307-OR-18
308-YL-18
111-RD-14
615-YL

200-BK

POS NEG

506-PU-18
578-BU-18

AIR CLEANER SW
109-9330

POS NEG

200-BK-18

ATCH
BATTERY
3T-5760
(NOTE C)

FF (NOTE C)
RD-00
GG

306-GN-18
200-BK-18

EE (NOTE C)
RD-00

L15

200-BK-18
412-BU-18

BK-00

B
310-PU-18
311-WH-18

REMOVAL TOOL
7Y-5493

123-WH-14
133-OR-14
K905-RD-14
108-BU
185-YL18
150-RD-18
180-GN
176-YL
150-RD-18
150-RD-18
200-BK-18
320-OR-18
154-RD-18
151-GN-18

FUSE
10A 9W-1442
15A 9W-1441

POS NEG

1
2

POS NEG

L40

PLATFORM

CC
BATTERY
3T-5760

AUX CKT
ATCH FAN
BACKUP
ATCH LAMPS
AUX CKT
HYD LOCK SOL
HYD LOCK SW
E/P CONT

200-BK-14
C537-GN-18
C538-OR-18
519-PK-18
124-GN-14
124-GN-14
308-Yl-18
123-WH-14
113-OR-18
120-YL
113-OR-18
185-YL-18
105-RD
129-BU
118-GY
152-BU
147-PU-18
200-BK-18
191-WH-14
K905-RD-14
103-RD-18
111-RD-14
177-RD-14
177-RD-14
140-BU
149-PU
115-PK-14
114-RD
150-RD-18
151-GN-18
154-RD-18
320-OR-18
189-RD
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
108-BU
133-OR-14

RD-00

J
CHASSIS

FUSE BASE
111-4812

ECM

123-WH-14
180-GN
108-BU
185-YL-18
133-OR-14
176-YL
150-RD-18
150-RD-18
K905-RD-14

L34

BB

GROUND STRAP
7G-1060

616-BU

A588-GN-18
J704-WH-18

15A
10A
10A
10A
15A
10A
10A
15A

112-PU-14
200-BK-18
320-OR-18

150-RD-18

CHASSIS
AA
RD-00

BOOM LAMP RELAY

111-4871
786-GN-18
149-PU-18
149-PU-18
149-PU

L24

1
2
3
4
5
6
7
8

ATCH START
AID SOL
3E-6332

DD
BK-00

COOLANT
LEVEL SW
096-0744

HYD LOCK SOL RELAY

111-4871
200-BK-18
151-GN-18

L39

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18

CC

200-BK-18
200-BK-18
200-BK
200-BK

322-GY

L968-OR-18
L969-WH-18
A770-PK-18
K907-BU-18
K909-BU-18
185-YL-18
K906-GN-18
A768-BU-18
A769-GY-18

DD

615-YL
607-PK

180-GN
168-RD

506-PU-18

111-RD-14
189-RD-14
112-PU-14
112-PU-14

2
1

J
154-RD-18
151-GN-18
150-RD-18

L17

ANTENNA CABLE
134-4430

L969-WH-18
L968-OR-18
K915-GN-18
K907-BU-18
439-YL-18

MOTOR

320-OR-18
114-RD-18
114-RD-18
114-RD

8
6
7
4
5
3
2
1

GG
(NOTE C)

VV

80A

80A
AD

HORN RELAY
111-4871

L40

200-BK-18

AD

ZZ

YY

320-OR-18
114-RD
322-GY

DISCONNECT SW.
7N-0719

K909-BU-18
K909-BU-18
A770-PK-18

578-BU-18
UPPER WASHER
7T-8890

177-RD-6

101-RD-6

MOTOR

109-RD-6

101-RD-6
101-RD-6

200-BK-18

L15

L17

L17

RELAY PANEL
BACKUP
CAB/CHASSIS LAMP RELAY
RESISTOR
111-4871
102-8017
791-PK-18
115-PK-18
115-PK-18
115-PK-14

ALT BREAKER MAIN BREAKER

9S-4693
9S-4693

L15

200-BK-18

L15

L15

LOWER WASHER
7T-8890

NOTE E : REM'D WITH ATCH HEATER OPTION.

NOTE F : HORIZONTAL MTG LOCATION FOR CASSETTE

HYD OIL
TEMP SENDER
4I-5394

NOTE G : NOT USED WITH FINE SWING CONTROL

NOTE H : USE WITH CTWT REMOVAL

E01408