Professional Documents
Culture Documents
Service Manual
0-2
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory,
The following paragraph does not apply to any countries where such provisions are
installation, maintenance, and repair of products. This manual covers all localities where the
products are sold. For this reason, there may be information in this manual that does not
apply to your locality.
Trademarks
The product names and company names used in this manual are the registered trademarks
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this
Copyright
manual, Canon will release technical information as the need arises. In the event of major
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
changes in the contents of this manual over a long or short period, Canon will issue a new
not be copied, reproduced or translated into another language, in whole or in part, without
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.
0-2
0-3
Explanation of Symbols
Explanation
Symbols
Check.
relationship between electrical and mechanical systems with reference to the timing of
Explanation
Remove the claw.
operation.
In the diagrams,
signal.
Check visually.
The expression "turn on the power" means flipping on the power switch, closing the
front door, and closing the delivery unit door, which results in supplying the machine with
power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Turn on the power.
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine
0-3
Blank Page
0-5
Cross Sectional View (250-sheet 1st cassette model)------------------- 1-11
Operation----------------------------------------------------------------------------1-12
Contents
Power Switch--------------------------------------------------------------------------------1-12
Description of Control Panel-------------------------------------------------------------1-12
2 Technology
Safety Precautions
CDRH Act------------------------------------------------------------------------0-2
Laser Safety---------------------------------------------------------------------0-2
Handling of Laser System---------------------------------------------------0-2
Turn power switch ON--------------------------------------------------------0-3
Power Supply-------------------------------------------------------------------0-3
Safety of Toner------------------------------------------------------------------0-4
Basic Configuration------------------------------------------------------------2-2
1 Product Overview
Product Lineup------------------------------------------------------------------1-2
Option---------------------------------------------------------------------------------- 1-3
Pickup delivery / image reading options----------------------------------------------- 1-3
Function expanding option---------------------------------------------------------------- 1-4
Feature---------------------------------------------------------------------------1-5
Specifications-------------------------------------------------------------------1-6
Specifications-----------------------------------------------------------------------Weight / Size------------------------------------------------------------------------Productivity (Print speed)--------------------------------------------------------Paper type----------------------------------------------------------------------------
1-6
1-7
1-8
1-8
Pickup------------------------------------------------------------------------------------------ 1-8
Name of Parts-------------------------------------------------------------------1-9
Construction-------------------------------------------------------------------------- 2-3
Specifications/controls/functions--------------------------------------------------------- 2-3
Major Components-------------------------------------------------------------------------- 2-3
Reader relay PCB--------------------------------------------------------------------------- 2-4
Basic Sequence at Power-On------------------------------------------------------------ 2-5
Basic Sequence at Start Key ON (book mode/1 original)------------------------- 2-5
Basic Sequence at Start Key ON (ADF mode/1 original)-------------------------- 2-6
Controls------------------------------------------------------------------------------- 2-7
Controlling the Scanner Drive System------------------------------------------------- 2-7
Contact Image Sensor (CIS)-------------------------------------------------------------- 2-8
Enlargement/Reduction-------------------------------------------------------------------- 2-9
Detecting the Size of Originals----------------------------------------------------------2-10
Dirt Sensor Control-------------------------------------------------------------------------2-12
Image Processing--------------------------------------------------------------------------2-14
Overview-----------------------------------------------------------------------------2-17
Functional Configuration------------------------------------------------------------------2-17
Controls------------------------------------------------------------------------------2-19
Flow of Image Data------------------------------------------------------------------------2-19
Construction of the Image Processing Module--------------------------------------2-19
Reader Unit Input Image Processing--------------------------------------------------2-20
Compressio/ Extesion/ Editing Block--------------------------------------------------2-20
0-5
0-6
Printer unit Output Image Processing-------------------------------------------------2-21
Flow of Image Data According to Copy Functions---------------------------------2-21
Flow of Image Data for the SEND Function-----------------------------------------2-22
Flow of Image Data for the Fax Transmission---------------------------------------2-22
Flow of Image Data for the Fax Reception Function------------------------------2-23
Flow of Image Data for the PDL Function--------------------------------------------2-23
Software counter----------------------------------------------------------------------------2-24
Fan---------------------------------------------------------------------------------------------2-24
Power supply--------------------------------------------------------------------------------2-25
Service Operations----------------------------------------------------------------2-27
Action to take when replacing parts----------------------------------------------------2-27
Consumables -------------------------------------------------------------------------------2-27
Service precautions------------------------------------------------------------------------2-27
Work of Service--------------------------------------------------------------------2-42
When Replacing the Components-----------------------------------------------------2-42
Periodical Service--------------------------------------------------------------------------2-42
Points to Note about Service------------------------------------------------------------2-42
Overview-----------------------------------------------------------------------------2-43
Features---------------------------------------------------------------------------------------2-43
Specifications--------------------------------------------------------------------------------2-43
Major parts configuration-----------------------------------------------------------------2-44
Controls------------------------------------------------------------------------------2-45
Basic Sequence--------------------------------------------------------------------2-30
Basic Sequence-----------------------------------------------------------------------------2-30
Construction-------------------------------------------------------------------------2-28
Specifications/Controls/Functions------------------------------------------------------2-28
Main Configuration Parts-----------------------------------------------------------------2-28
Control System Configuration-----------------------------------------------------------2-29
Various Controls--------------------------------------------------------------------2-31
Controlling the Laser Activation Timing-----------------------------------------------2-31
Controlling the Intensity of Laser Light-----------------------------------------------2-32
Controlling the Laser Scanner Motor--------------------------------------------------2-32
Controlling the Laser Shutter------------------------------------------------------------2-32
Basic Configuration----------------------------------------------------------------2-33
Specifications of Image Formation System------------------------------------------2-33
Major Components of Image Formation System-----------------------------------2-34
Image Formation Process----------------------------------------------------------------2-35
Basic Sequence--------------------------------------------------------------------2-36
Sequence of Operation (initial rotation)-----------------------------------------------2-36
Sequence of Operation (printing)-------------------------------------------------------2-36
Sequence of Operation (last rotation)-------------------------------------------------2-36
Controls------------------------------------------------------------------------------2-37
Drum Unit-------------------------------------------------------------------------------------2-37
Developing Unit-----------------------------------------------------------------------------2-38
Toner Container-----------------------------------------------------------------------------2-39
Transfer Unit---------------------------------------------------------------------------------2-40
Waste Toner Box----------------------------------------------------------------------------2-41
Overview-----------------------------------------------------------------------------2-53
Specification---------------------------------------------------------------------------------2-53
Parts Configuration-------------------------------------------------------------------------2-53
Diagram of Paper Paths (w/ 2 Way Unit/ inaner 2 way tray)---------------------2-57
Diagram of Paper Paths (w/o 2 Way Unit)-------------------------------------------2-58
Controls------------------------------------------------------------------------------2-60
Overview--------------------------------------------------------------------------------------2-60
Cassette Pickup Assembly (550-sheet 1st cassette model)---------------------2-60
Cassette Pickup Assembly (250-sheet 1st cassette model)---------------------2-64
Multi-Purpose Pickup Assembly--------------------------------------------------------2-67
Fixing / Registration Assembly----------------------------------------------------------2-68
Duplex / Delivery Assembly--------------------------------------------------------------2-69
Detecting Jams------------------------------------------------------------------------------2-69
Work of Service--------------------------------------------------------------------2-70
Periodical ServicePeriodical Service--------------------------------------------------2-70
Consumables--------------------------------------------------------------------------------2-70
Periodically Servicing----------------------------------------------------------------------2-70
0-6
0-7
Product Overview------------------------------------------------------------------2-71
Overview--------------------------------------------------------------------------------------2-71
Features and benefits---------------------------------------------------------------------2-71
E-RDS Setup------------------------------------------------------------------------2-72
Advance preparations---------------------------------------------------------------------2-72
Network settings----------------------------------------------------------------------------2-72
Steps to E-RDS Settings-----------------------------------------------------------------2-75
Communication log-------------------------------------------------------------------------2-76
Initializing E-RDS settings----------------------------------------------------------------2-76
FAQ------------------------------------------------------------------------------------2-77
Troubleshooting--------------------------------------------------------------------2-78
Troubleshooting-----------------------------------------------------------------------------2-78
Error code and strings---------------------------------------------------------------------2-79
Com-Log Report----------------------------------------------------------------------------2-82
Service cautions--------------------------------------------------------------------2-82
3 Periodical Service
Consumable Parts and Cleaning Parts-----------------------------------3-2
Cleaning Parts------------------------------------------------------------------3-5
0-7
0-8
Removing the Developing Assembly------------------------------------------4-36
Removing the Manual Feed Pickup Roller----------------------------------4-36
Removing the Manual Feed Separation Pad-------------------------------4-37
Removing the Fixing Unit--------------------------------------------------------4-38
Removing the Cassette Pickup Roller (250-sheet 1st Cassette Model) 4-38
Removing the Roller Cassette Separation Pad (250-sheet 1st Cassette Model) 4-39
Removing the Cassette Pickup Roller (550-sheet 1st Cassette Model) 4-39
Removing the Cassette Transfer Roller (550-sheet 1st Cassette Model) 4-39
Removing the Cassette Separation Roller (550-sheet 1st Cassette Model)---4-40
Removing the Idler Gear (Only for 550-sheet 1st Cassette Model for China) 4-40
PCB------------------------------------------------------------------------------ 4-41
5 Adjustment
Outline----------------------------------------------------------------------------5-2
Margin Along the Leading Edge------------------------------------------------Left Image Margin-----------------------------------------------------------------Leading Edge Non-Image Width-----------------------------------------------Left Non-Image Width-------------------------------------------------------------
5-6
5-6
5-6
5-7
6 Troubleshooting
Upgrading Targets and Procedure-----------------------------------------6-2
Outline--------------------------------------------------------------------------------- 6-2
Procedure----------------------------------------------------------------------------- 6-3
7 Error Code
Overview-------------------------------------------------------------------------7-2
Outline--------------------------------------------------------------------------------- 7-2
Error Code-----------------------------------------------------------------------7-3
8 Service Mode
Outline----------------------------------------------------------------------------8-2
#SSSW-------------------------------------------------------------------------------- 8-4
SSSW Composition------------------------------------------------------------------------- 8-4
Details------------------------------------------------------------------------------------------ 8-4
0-8
0-9
#MENU-------------------------------------------------------------------------------8-12
#REPORT----------------------------------------------------------------------------8-39
Configuration---------------------------------------------------------------------------------8-39
Details-----------------------------------------------------------------------------------------8-39
#NUMERIC--------------------------------------------------------------------------8-13
#DOWNLOAD----------------------------------------------------------------------8-43
#CLEAR------------------------------------------------------------------------------8-44
#SCAN--------------------------------------------------------------------------------8-18
Setting of Scanner Functions (SCANNER)------------------------------------------8-18
Numeric Parameter Settings (Numeric Prama.)------------------------------------8-20
READER--------------------------------------------------------------------------------------8-21
#PRINT-------------------------------------------------------------------------------8-25
Numerin Parameter Settings (Numeric Prama).------------------------------------8-25
Service Soft Switch Settings (PRINTER)---------------------------------------------8-26
List of Functions-----------------------------------------------------------------------------8-27
List of Functions(PRINT CST)-----------------------------------------------------------8-30
#NETWORK-------------------------------------------------------------------------8-32
Confirmation of contents of CA certificate--------------------------------------------8-32
#CODEC-----------------------------------------------------------------------------8-32
Configuration---------------------------------------------------------------------------------8-32
Details-----------------------------------------------------------------------------------------8-32
#SYSTEM----------------------------------------------------------------------------8-32
Configuration---------------------------------------------------------------------------------8-32
Details of Bit Switch------------------------------------------------------------------------8-32
Details of System Numeric---------------------------------------------------------------8-33
#ACC----------------------------------------------------------------------------------8-33
Configuration---------------------------------------------------------------------------------8-33
#COUNTER-------------------------------------------------------------------------8-34
Counters--------------------------------------------------------------------------------------8-34
Clearing Counters--------------------------------------------------------------------------8-34
#LMS----------------------------------------------------------------------------------8-35
Configuration---------------------------------------------------------------------------------8-35
Outline-----------------------------------------------------------------------------------------8-35
Details-----------------------------------------------------------------------------------------8-35
Method of confirming license option---------------------------------------------------8-36
Inactivity of the transmitted license----------------------------------------------------8-36
Erasing a License--------------------------------------------------------------------------8-37
#E-RDS-------------------------------------------------------------------------------8-38
Configuration---------------------------------------------------------------------------------8-38
Download-------------------------------------------------------------------------------------8-43
Configuration---------------------------------------------------------------------------------8-44
#DISPLAY----------------------------------------------------------------------------8-44
Configuration---------------------------------------------------------------------------------8-44
#ROM---------------------------------------------------------------------------------8-45
Configuration---------------------------------------------------------------------------------8-45
#TEST MODE----------------------------------------------------------------------8-45
Outline-----------------------------------------------------------------------------------------8-45
Configuration---------------------------------------------------------------------------------8-45
Details-----------------------------------------------------------------------------------------8-46
9 Installation
How to check this Installation Procedure--------------------------------9-2
Making Pre-Checks------------------------------------------------------------9-2
0-9
0-10
Cst Heater Kit-J1 Installation Procedure ------------------------------ 9-44
Installation Procedure-------------------------------------------------------------9-45
Installation Procedure-------------------------------------------------------------9-53
Installation of Reader Harness----------------------------------------------------------9-53
Removal of Parts from Reader----------------------------------------------------------9-56
Installation of Reader Heater (for iR2530/2525/2520 series)--------------------9-56
Installation of Reader Heater (for iR2545/2535 series)---------------------------9-57
Installation Procedure-------------------------------------------------------------9-22
Registering the Card IDs---------------------------------------------------------9-29
Installation Procedure-------------------------------------------------------------9-60
Installation Procedure--------------------------------------------------------------- 31
Installation Procedure-------------------------------------------------------------9-35
Installation Procedure-------------------------------------------------------------9-74
Installation Procedure-------------------------------------------------------------9-39
Required Articles-------------------------------------------------------------------9-84
Preparation for Relocating the Machine--------------------------------------9-84
Work Procedure--------------------------------------------------------------------9-84
Installation Procedure-------------------------------------------------------------9-43
Checking after Installation-------------------------------------------------------9-43
Appendix
Service Tools---------------------------------------------------------------------- II
Special Tools------------------------------------------------------------------------------------- II
0-10
0-11
Oils and Solvents------------------------------------------------------------------------------- II
0-11
Safety Precautions
CDRH Act
Laser Safety
Handling of Laser System
Turn power switch ON
Points to Note About
Turning Off the Main
Power Switch
Safety of Toner
Notes When Handling a
Lithium Battery
Notes Before it Works
Serving
imageRUNNER 2530/2525/2520
Series
0-2
CDRH Act
The Center for Devices and Radiological Health of the US Food and Drum Administration put
When servicing the area around the laser assembly, be sure to turn off the main power.
into force regulations concerning laser products on August 2, 1976. These regulations apply
The machine's covers that can reflect laser light are identified by means of a warning label
to laser products manufactured on and after August 1, 1976, and the sale of laser products
(Figure). If you must detach a cover showing the label, be sure to take extra caution during
not certified under the regulations is banned within the Untied States. The label shown here
the work.
indicates compliance with the CDRH regulations, and its attachment is required on all laser
products that are soled in the United States.
CANON INC.
30-2,SHIMOMARUKO,3-CHOME,OHTA-KU,TOKYO,JAPAN
MANUFACTURED:
THIS PRODUCT CONHORMS WITH DHHS RADIATION
PERFORMANCE STANDARD 21CFR CHAPTER 1
SUBCHAPTER J.
F-0-1
F-0-2
Laser Safety
When servicing the area around the laser assembly, be sure to turn off the main power.
The machine's covers that can reflect laser light are identified by means of a warning label
(Figure). If you must detach a cover showing the label, be sure to take extra caution during
the work.
0-2
0-3
Power Supply
The machine is equipped with 2 power switches: main power switch and control panel power
switch.
The machine goes on when the main power switch is turned on (i.e., other than in low power
mode, sleep mode).
1. As a general rule, do not use extension cords. Using an extension cord may
result in a fire or electrical shock. If an extension cord must be used, however,
use one for local rated voltage and over, untie the cord binding, and insert
the power plug completely into the extension cord outlet to ensure a firm
connection between the power cord and the extension cord.
2. The socket-outlet shall be installed near the equipment and shall be easily
accessible.
Control panel
power switch
F-0-3
F-0-4
0-3
Safety of Toner
0-4
About Toner
The machine's toner is a non-toxic material made of plastic, iron, and small amounts of dye.
At servicing, be sure to turn OFF the power source according to the specified steps and
disconnect the power plug.
Do not use warm water, which will cause the toner to jell and fuse permanently with the
fibers of the cloth.
Tonner is easy to react with plastic material, avoid contact with plastic.
The following warnings are given to comply with Safety Principles (EN60950).
0-4
Product Overview
Product Lineup
Feature
Specifications
Name of Parts
Product Overview
Product Overview > Product Lineup > Host machine > Model type
Product Lineup
1-2
Host machine configuration
Host machine configuration
Reader+DADF(standard or optional)+Printer
Host machine
T-1-1
Model type
imageRUNNER 2530
Print Speed
Positioning
imageRUNNER 2525
imageRUNNER 2520
30ppm
25ppm
Target machine: imageRUNNER 2025/2022/2018 Series
20ppm
T-1-2
F-1-1
Product Overview > Product Lineup > Host machine > Model type
1-2
Product Overview > Product Lineup > Option > Pickup delivery / image reading options
Option
1-3
No.
[8]
[3]
[6]
[18]
[21]
[20]
[1]
[22]
[2]
[5]
[19]
[4]
[15]
[17]
[16]
[14]
[12]
[9]
[13]
[10]
Product name
1
2
3
4
5
imageRUNNER 2530i/2530/2525i/2525/2520i/2520
imageRUNNER 2530i/2530/2525i/2525
DADF-AB1
Inner Finisher Additional Tray-B1
Inner Finisher-B1
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Built-in finisher
Power Supply Unit-U1 is
required.
Cst Heater Kit-J1 is required.
T-1-3
[11]
F-1-3
Product Overview > Product Lineup > Option > Pickup delivery / image reading options
1-3
No.
[1]
[2]
[4]
[7]
[9]
[10]
[11]
[12]
[13]
[6]
[5]
[8]
[3]
F-1-4
Product name
Card Reader-E1
2
3
4
5
6
7
8
9
10
11
PS Printer Kit-AF1
12
13
1-5
Feature
Product feature
Fixing film
- Stainless steel is adopted
for the heatsink to improve
(efficiency of) heat
radiation.
High-speed support
Developing unit
- Highly-durable OPC drum is
adopted.
High image quality
Low running cost
F-1-5
1-5
1-6
Specifications
Item
Paper type
(Manual feed pickup tray)
Specifications
Item
Copyboard
Body
Light source type
Photosensitive medium
Image reading method
Reproduction method
Exposure method
Charging method
Development method
Transfer method
Separation method
Pickup method
Specifications
Paper size
(Manual feed pickup tray)
Pickup capacity
Duplex method
Acoustic noise
Ozone
Power supply rating
Specifications
Weight: 64 g/m2 to 128 g/m2
Type: Plain, Recycled, Color (64 g/m2 to 80 g/m2), 3-hole punch,
Bond (75 g/m2 to 90 g/m2), Heavy Paper 1 (81 g/m2 to 90
g/m2), Heavy Paper 2 (91 g/m2 to 105 g/m2), Heavy Paper 3 (106
g/m2 to 128 g/m2), Transparencies, Labels, Envelopes (No.10
(COM10), ISO-B5, Monarch, ISO-C5, DL)
Standard size (A4, A4R, A3, A5R, B4, B5, B5R, LTR, LTTR, LG,
11" x 17", STMTR)
Standard size (A4, A4R, A3, A5R, B4, B5, B5R, LTR, LTTR, LG,
11"" x 17"", STMTR)
Envelopes* (No.10 (COM10), ISO-B5, Monarch, ISO-C5, DL)
* The optional Envelope Feeder Attachment-D1 is required.
Standard size (A4, A4R, A3, A5R, B4, B5, B5R, LTR, LTTR, LG,
11"" x 17"", STMTR)
Free size (99 mm x 297 mm to 148 mm x 432 mm)
Envelopes (No.10 (COM10), ISO-B5, Monarch, ISO-C5, DL)
550 sheets cassette: 550 sheets (80g/m2)
550 sheets cassette: 250 sheets (80g/m2)
Manual feed pickup tray: 100 sheets (80g/m2)
Through path duplex
imageRUNNER 2530i/2530:
operation: 69.50 dB or less *1 / stand-by: 43.00 dB or less *2
imageRUNNER 2525i/2525:
operation: 67.75 dB or less *1 / stand-by: 43.00 dB or less *2
imageRUNNER 2520i/2520:
operation: 66.00 dB or less / stand-by: 43.00dB or less *2
*1 Except for china model. China model: 66.00 dB or less
(operation)
*2 Except for china model. China model: 43.00 dB or less (standby)
Max: 0.035 ppm or less
imageRUNNER 2530/2525 (US):
120 - 127 V AC, 50Hz/60Hz, 6.9 A
imageRUNNER 2520 (US):
120 - 127 V AC, 50Hz/60Hz, 6.2 A
imageRUNNER 2530i/2530/2525i/2525/2520i/2520 (Except US):
220 - 240 V AC, 50Hz/60Hz, 3.3 A
120 - 127 V model: Approx. 1.473 kW
220 - 240 V model: Approx. 1.542 kW
1-6
Item
Dimensions (W x D x H)
Weight
1-7
Specifications
imageRUNNER 2530i/2530/2525i/2525:
565mm x 680mm x 806mm (with the platen cover)
565mm x 693mm x 896mm (with the feeder)
imageRUNNER 2520i/2520:
565mm 680mm 681mm (with the platen cover and single
cassette)
565mm 693mm 771mm (with the feeder and single
cassette)
565mm 680mm 806mm (with the platen cover and double
cassette)
565mm 693mm 896mm (with the feeder and double
cassette)
Max (with the feeder, double cassette and 2 way unit):
Approx. 77.5 kg
Min with the platen cover and single cassette):
Approx. 50.5 kg
T-1-5
Weight / Size
Product name
Width
(mm)
Depth
(mm)
Height
(mm)
Weight
Approx. (kg)
imageRUNNER 2530i/2530/2525i/2525
(with the platen cover)
imageRUNNER 2530i/2530/2525i/2525
(with the feeder)
565
680
806
50.5
* with the single cassette
565
693
896
imageRUNNER 2520i/2520
(with the platen cover)
imageRUNNER 2520i/2520
(with the feeder)
565
680
681
77.5
* with the double cassette
and 2 way unit
50.5
* with the single cassette
565
693
771
DADF-AB1
Inner Finisher-B1
2 Way Unit-B1
Cassette Module-W1
CST. Feeding Unit-AE1
Inner 2Way Tray-G1
Card Reader-E1
565
416
444
565
565
426
88
544
554
550
680
680
413
100
126
350
236
97
248
109
32
77.5
* with the double cassette
and 2 way unit
7
12.5
2.5
12.8
24
0.6
0.295
T-1-6
1-7
1-8
Paper type
A4
Mode
1-sided
2-sided
(with the 2
way unit)
A3
2-sided
(without
the 2 way
unit)
1-sided
2-sided
(with the 2
way unit)
2-sided
(without
the 2 way
unit)
Paper
type
Plain
paper
Heavy
Paper
Plain
paper
Heavy
Paper
Plain
paper
Heavy
Paper
Plain
paper
Heavy
Paper
Plain
paper
Heavy
Paper
Plain
paper
Heavy
Paper
Paper
imageRUNNER
2530i/2530
2525i/2525
2520i/2520
basis
weight Cassette Manual Cassette Manual Cassette Manual
feed
feed
feed
(g/m2)
pickup
pickup
pickup
tray
tray
tray
30
30
25
25
20
20
64-90
91-105
106-128
64-90
28
25
7
28
23
25
7
23
18
20
7
18
91-105
106-128
64-90
19
19
16
16
13
13
91-105
106-128
64-90
15
15
15
15
15
15
91-105
106-128
64-90
14
12
6
14
14
12
6
14
14
12
6
14
91-105
106-128
64-90
91-105
106-128
T-1-7
Free size
148 to 432
99 to 297
T-1-8
Pickup
Usable paper types are shown.
Paper type
(g/m2)
Size
Manual
feed
pickup
tray
Cassette
Cassette 2
Cassette Cassette
with the without
1
3
4
envelope
the
feeder envelope
feeder
Yes
Yes
No
Yes
Yes
Yes
Yes
No
No
No
No
No
Yes
Yes
Yes
No
No
Yes
No
No
Yes
No
No
Yes
No
No
Yes
No
No
Yes
Yes
No
Yes
No
No
No
Yes
No
No
No
No
No
T-1-9
1-8
1-9
Name of Parts
External View
[2]
[3]
[1]
[5]
[6]
[16]
[15]
[7]
[8]
[9]
[10]
[11]
[14]
[13]
[12]
[18]
[17]
[4]
[19]
[21]
[25]
[20]
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
[20]
[21]
[22]
[23]
[24]
[25]
[26]
[27]
[28]
[26]
[24]
[27]
[22]
[28]
[23]
F-1-6
1-9
Product Overview > Name of Parts > Cross Sectional View (550-sheet 1st cassete model)
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
1-10
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
CIS unit
ADF reading glass
Platen glass
Toner bottle
Drum unit
Drum cleaning unit
Delivery roller
2 way unit
Fixing outlet roller
Fixing film unit
Pressure roller
Duplex feed roller 1
Photosensitive drum
Duplex feed roller 2
Transfer roller
[16]
[17]
[18]
[19]
[20]
[21]
[22]
[23]
[24]
[25]
[26]
[27]
[28]
[29]
Registration roller
Manual feed pickup roller
Pickup roller (cassette 1)
Vertical path roller 1
Feed roller (cassette 1)
Separation roller (cassette 1)
Vertical path roller 2
Feed roller (cassette 2)
Separation roller (cassette 2)
Pickup roller (cassette 2)
Primary charging roller
Developing unit
Sub hopper
Laser scanner unit
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
[20]
[21]
[22]
[23]
[24]
[25]
[29]
[28]
[27]
[26]
F-1-7
Product Overview > Name of Parts > Cross Sectional View (550-sheet 1st cassete model)
1-10
Product Overview > Name of Parts > Cross Sectional View (250-sheet 1st cassette model)
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
1-11
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
CIS unit
ADF reading glass
Platen glass
Toner bottle
Drum unit
Drum cleaning unit
Delivery roller
2 way unit
Fixing outlet roller
Fixing film unit
Pressure roller
Duplex feed roller 1
Photosensitive drum
Duplex feed roller 2
[15]
[16]
[17]
[18]
[19]
[20]
[21]
[22]
[23]
[24]
[25]
[26]
[27]
Transfer roller
Registration roller
Manual feed pickup roller
Pickup roller (cassette 1)
Vertical path roller 1
Vertical path roller 2
Feed roller (cassette 2)
Separation roller (cassette 2)
Pickup roller (cassette 2)
Primary charging roller
Developing unit
Sub hopper
Laser scanner unit
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[19]
[18]
[20]
[21]
[22]
[23]
[27]
[26]
[25]
[24]
F-1-8
Product Overview > Name of Parts > Cross Sectional View (250-sheet 1st cassette model)
1-11
Product Overview > Name of Parts > Operation > Description of Control Panel
1-12
Operation
Power Switch
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[18]
[12]
[13]
[14]
F-1-10
F-1-9
This machine is equipped with the Main Power Switch and Control Panel Power Switch.
[1] Main Power Switch
This switch is used to turn OFF / ON the power of host machine.
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
Stop key
Start key
Main Power Indicator
Error Indicator
Processing/Data Indicator
Clear key
[16]
[17]
[18]
Product Overview > Name of Parts > Operation > Description of Control Panel
1-12
Product Overview > Name of Parts > Operation > Description of Control Panel
1-13
Main Menu
Functions
Key
Copy
Send or Fax
Remote Scan
System Monitor
Location
COPY key
SEND key
SCAN/OPTIONS key
[System Monitor]
Control Panel
Touch Panel Display
* The Send function is available only when the Color Send Kit-Y1 is activated.
* The Fax function is available only when the Super G3 Fax Board-AG1 is activated.
T-1-10
Common Settings
Timer Settings
Adjustment/Cleaning
Report Settings
System Settings
Copy Settings
Communications Settings
Printer Settings
Address Book Settings
Copy
Send or Fax
Scan or Direct print
System Monitor
T-1-11
[1]
[7]
[2]
[8]
[3]
[9]
[4]
[5]
F-1-11
[1]
[2]
[3]
[4]
[5]
Common Settings
Timer Settings
Adjustment/Cleaning
Report Settings
System Settings
[6]
[7]
[8]
[9]
Copy Settings
Communications Settings
Printer Settings
Address Book Settings
Product Overview > Name of Parts > Operation > Description of Control Panel
1-13
Technology
Basic Configuration
Original Expusure System
Controller System
Laser Exposure System
Image Formation System
Fixing System
Pickup Feed System
E-RDS
Technology
Technology > Basic Configuration > Functional Configuration > Basic sequence
Basic Configuration
2-2
Basic sequence
Functional Configuration
Sequence at Power-On
The machine may broadly be divided into the following functional system blocks; document
Reader
exposure system block, controller system block, laser exposure system block, image
formation system block, fixing system block and pickup/feed system block.
SREADY
Forwarding
LED
Exposure lamp
CIS
CIS HP sensor
Shading
position
Controller system
Option
board
Main
controller
DC
controller
Delivery
STBY
Backwarding
Scanner motor
Shading
position
F-2-2
Duplexing
feed
Print sequence
Reader (Book mode, 1 original)
Fixing
system
Fixing
Black shading/White shading
Start key
ON
Transfer
Image
formation
system
Cassette 1
STBY
Scanner motor
SCFW
LED
Pickup
Forwarding
ON
Shading
position
Leading edge
of original
STBY
Backwarding
Light-ON
CIS HP sensor
Pickup/feed
system
SCRW
Forwarding
Backwarding
ON
Trailing edge
of original
Shading
position
F-2-3
Flow of paper
Flow of signal
Laser beam
Cassette 2
F-2-1
Technology > Basic Configuration > Functional Configuration > Basic sequence
2-2
Technology > Original Exposure System > Construction > Major Components
2-3
Major Components
Following shows major components of document exposure system.
Construction
S36(2A)
S36(2B)
Specifications/controls/functions
M31
S37
The major specifications, controls and functions of the original exposure system are described
below.
H5
PCB2
Item
Original exposure
Original scan
In book mode
In ADF mode
Read resolution
Gradation
Carriage position detection
Magnification
Specification/function
LED
Original scan is performed by moving the contact image sensor
(CIS).
Original stream reading is performed with the contact image
sensor
(CIS) fixed.
B/W: 600 dpi (main scanning) x 600 dpi (sub scanning)
(Color SEND): 300 dpi (sub scanning)
256 gradation
Contact image sensor (CIS) HP sensor (S31)
25% to 200%
S32
H5
Lens
CMOS sensor
CIS drive control
Original size
In book mode
detection
In ADF mode
T-2-1
*1 Controls differ depending on magnifications. Refer to [Magnifications] for more information.
S35
S31
S34
S33
CIS
F-2-4
Item
Notation
Specification/function
Scanner motor
CCD HP sensor
Copyboard Cover Open/Closed
Sensor 0
Copyboard Cover Open/Closed
Sensor 1
M31
S31
S32
S34
S35
S36
S36
S37
CIS unit
Reader Heater
Reader relay PCB
S33
H5
PCB2
Technology > Original Exposure System > Construction > Major Components
2-3
Technology > Original Exposure System > Construction > Reader relay PCB
2-4
J554
J553
J561
J551
J552
J562
J555
J560 J559
IC2
IC7
J558
J556 J563
J557
F-2-5
Jack No
J551
J552
J553
J554
J555
J556
J557
J558
J559
J560
J561
J562
J563
Description
Receives power from the machine (printer unit)
Communication with main controller PCB
Communication with main controller PCB
Communication with main controller PCB
Connection to copyboard cover open/close sensor and CCD HP sensor
Connected to the contact image sensor (CIS) HP sensor.
Connection to original size sensor (2A/2B/3)
Connected to the contact image sensor (CIS) sensor.
Connection to Scanner motor
Power supply to DADF
Communication with DADF
Communication with DADF
Connection to original size sensor (0/1)
T-2-3
Technology > Original Exposure System > Construction > Reader relay PCB
2-4
Technology > Original Exposure System > Basic Sequence > Basic Sequence at Start Key ON (book mode/1 original)
Basic Sequence
Start key
ON
STBY
SREADY
SCFW
SCRW
STBY
Scanner motor
(M31)
LED
STBY
Scanner motor
(M31)
LED
CISHP sensor
(S31)
CISHP sensor
(S31)
Shading
position
2-5
Shading
position
Shading
position
Leading edge
of original
Trailing edge
of original
Shading
position
: Forward movement
: Backward movement
: Forward movement
: Backward movement
F-2-8
F-2-6
CISHP
sensor
CISHP
sensor
HP
Shading
position
Leading edge
of original
Shading
position
Leading edge
of original
Trailing edge
of original
2. Original scan
3. Moves to the standby position
F-2-7
Technology > Original Exposure System > Basic Sequence > Basic Sequence at Start Key ON (book mode/1 original)
F-2-9
2-5
Technology > Original Exposure System > Basic Sequence > Basic Sequence at Start Key ON (ADF mode/1 original)
2-6
STBY
SCRW
SCFW
STBY
Scanner motor
(M31)
LED
CISHP sensor
(S31)
Shading
position
Stream reading
position
Shading
position
Trailing edge
of original
: Forward movement
: Backward movement
F-2-10
CS HP
sensor
Stream reading
start position
Original glass
reading start
position
HP
Shading
position
1. Black shading/
White shading/
Original scan
F-2-11
Technology > Original Exposure System > Basic Sequence > Basic Sequence at Start Key ON (ADF mode/1 original)
2-6
Technology > Original Exposure System > Controls > Controlling the Scanner Drive System
Controls
2-7
Scanner Motor Control
Scanner motor driver turns on/off the motor and controls its direction/speed of rotation
Overview
Parts configuration of scanner drive is described below.
+5V +24V
RTP3APWN
RTP3BPWN
IC2
RTP3A
RTP3B
Original glass
cover open/close
sensor (rear) (S33)
MO_ACTIVE
Motor
driver
J559
1
2
3
4
Sensor
shading
plate
M31
F-2-13
Forward
movement
Original glass
cover open/close
sensor (front) (S32)
B*
B
A
A*
MEMO:
The scan speed of this machine is as follows:
Copy (100%): 123 mm/sec
Color send (300 dpi x 300 dpi): 123 mm/sec or 61.5 mm/sec
Backward
movement
Carriage
Contact image
sensor (CIS)
Guide shaft
F-2-12
Technology > Original Exposure System > Controls > Controlling the Scanner Drive System
2-7
Technology > Original Exposure System > Controls > Contact Image Sensor (CIS)
Constant speed
Acceleration
Trailing edge
Stop
of original
Leading edge
of original
2-8
Deceleration
Light guide
Movement
speed
[1]
[2]
[3]
LED (R/G/B)
[4]
Movement distance
[1] Acceleration area: The motor accelerates to the speed specified for each mode.
[2] Runup area: A margin to stabilize the speed.
[3] Image read area: The image is read at a constant speed.
[4] Deceleration area: Upon detection of the trailing edge, the motor decelerates rapidly and stops.
F-2-14
Original glass
After image scan, the carriage moves back to the contact image sensor (CIS) shading
position at the constant speed (123 mm/sec).
LED (R/G/B)
Light guide
LED
CCD
Component
LED
Light guide
Rod lens array
CMOS sensor array
Function
F-2-15
Technology > Original Exposure System > Controls > Contact Image Sensor (CIS)
2-8
2-9
Enlargement/Reduction
a. The light reflected by the original is collected by the rod lens array.
74
88
pi
xe
ls
The original feed speed is changed within the range of 61.5 mm/sec or 123 mm/sec to 246
mm/sec depending on the selected magnification rate. Data is not processed on the main
D
riv
er
ci
rc
ui
t
controller PCB.
CMOS sesor channel x 4
18
72
pi
xe
ls
The original scan speed (in the Book mode)/original feed speed (when the ADF is used) is
changed within the range of 123 mm/sec to 61.5 mm/sec depending on the
selected magnification rate. Data is not processed on the main controller PCB.
F-2-16
2-9
Technology > Original Exposure System > Controls > Detecting the Size of Originals
2-10
AB-Configration
Horizontal scan direction
Overview
The original size is identified by the combination of presence and absence of output levels of
Index plate
- Absence of paper: The light reflected from the reflection type sensor changes when the
- Horizontal scan direction: Reflection type photo sensors (2 locations for AB; 2 locations for
Original sensor 3
Original sensor 2A
B5R
A4R
Original sensor 0
B5
B4
Original sensor 1 A4
Inch)
A3
Inch-Configration
Horizontal scan direction
Upper left corner
of original
Original sensor 3
Original sensor 2B
STMT-R
LTR-R
LGL
Original sensor 0
LTR
11"17"
F-2-17
Technology > Original Exposure System > Controls > Detecting the Size of Originals
2-10
Technology > Original Exposure System > Controls > Detecting the Size of Originals
2-11
4) The copyboard cover is closed (at an angle of more than 5 deg but less than 30 deg)
Original sensor: Turns on and original size identification process 2 is performed.
Original sensor 3
Original sensor 2A
1) Standby state
Original (A4R)
Original sensor 0
Original sensor 3
Original sensor 2A
Copyboard cover
Reader unit
Original sensor 1
Original sensor 2A/3 Original sensor 0/1
Copyboard glass
F-2-21
Original sensor 0
Original sensor 1
F-2-18
Original sensor 3
Original sensor 2A
Note that a wrong original size may be identified because the sensor output level does not
change in the following cases:
- When the original is A3-sized black
- When the original is a book (its thickness does not allow the copyboard cover to close
Original sensor 0
Original sensor 1
F-2-19
- When the copyboard cover is not closed fully (the sensor level change is not detected
after lapse of the above time-out time)
Original sensor 3
Original sensor 2A
30
Original (A4R)
Original (A4R)
Original sensor 0
Original sensor 1
Original sensor 0
Change absent
Change present
Original sensor 1
F-2-22
Technology > Original Exposure System > Controls > Detecting the Size of Originals
2-11
Technology > Original Exposure System > Controls > Dirt Sensor Control
2-12
Before original size identification processes 1 and 2 are performed, the original size is
detected with original sensors as follows:
AB-Configration
Inch-Configration
The machine changes the original read position or corrects the read image depending on the
presence/absence of dust on the stream reading glass or ADF platen
roller, thus preventing dust from showing up in the image. This control is performed only when
A3
11"X17"
A4
LTR
B4(8K)*1
LGL
B5(16K)*1
LTR-R
- At job end
A4R
No original
Main power
switch
ON
B5R(16K)*1
No original
:No original
Start key
ON
:Change absent
F-2-23
WMUPR
STBY
1st
SCAN
2nd
SCAN
Technology > Original Exposure System > Controls > Dirt Sensor Control
2-12
Technology > Original Exposure System > Controls > Dirt Sensor Control
[Description of Control]
2-13
- Immediately before scanning (one sheet at a time)
The contact image sensor (CIS) does not move to detect dust.
The contact image sensor (CIS) checks the light reflected by the ADF platen roller surface
The original is read at the position determined at job end or start. If presence of dust is
Point
A
B
C
Description
Read reference position
About 0.5 mm from the reference position to the inside of the roller
About 1.0 mm from the reference position to the inside of the roller
T-2-5
4-a) C
IS moves to the position where there is no dust, with priority for the detecting
position; A>B>C.
4-b) If dust is detected at all points A, B, and C, move back to position A and the original is
scanned at position A.
F-2-25
Technology > Original Exposure System > Controls > Dirt Sensor Control
2-13
Technology > Original Exposure System > Controls > Image Processing
2-14
Image Processing
Overview
Major specifications and functions of the image processing system are as follows:
- CMOS (image sensor)
- Shading correction
Number of lines: 1
Number of pixels: Total 7488 (incl. 7176 effective pixels)
Pixel size: 32 x 46.9 um
Shading correction: Made for each job.
Shading adjustment: Made in the Service mode.
The reader relay PCB is used to process images on a line-by-line basis. Its major functions
are as follows:
1)Analog image processing
- CMOS sensor drive
- CMOS sensor output gain correction and offset correction
- CMOS sensor output A/D conversion
Contact image
sensor (CIS)
CMOS
sensor
CMOS sensor drive, analog image processing, A/D, conversion, and shading correction
- Shading correction
A/D
conversion
Shading
processing
Controller
F-2-26
IC1
Analog image
processing
- Gain correction
- Offset correction
IC2
A/D
conversion
Digital
image
signal
10
RAM
CMOS sensor
control signal
Serial
Target communication
I/F
value
Shading correction
Digital image
signal
J554
F-2-27
Technology > Original Exposure System > Controls > Image Processing
2-14
Technology > Original Exposure System > Controls > Image Processing
2-15
The CMOS sensor used in this machine is a 1-line linear image sensor consisting of 7488
The CMOS sensor outputs are necessary even for the following reasons even when the
photocells. After completion of photoelectric conversion in the lightreceiving block, the signals
are output to the AP circuit in the reader relay PCB in parallel for each channel (total four
CMOS sensor 4
CMOS sensor 3
CMOS sensor 1
Shading Adjustment
The machine measures the density of the standard white plate, and stores the measured
density data. It then processes the stored data to use it as the target value for shading
correction.
Shading Correction
The machine performs shading correction for each scan. It measures the density of the
standard white plate, and compares the measured value with the target value stored in the
shading correction circuit to use the difference between the two as the shading correction
L
L H H L H L
output
value. The machine uses this shading correction value to correct the variation among CMOS
H H H L
sensor pixels when scanning the original, thus evening out the image density level.
F-2-28
CMOS Sensor Output Gain Correction and Offset Correction
The analog video signals output from the CMOS sensor are corrected so that they will have
a specific gain level (gain correction), and the output voltages generated in the absence
of incident light are also corrected so that they it will have a specific offset level (offset
correction).
CMOS
sensor
output
Target
value
Characteristics
after correction
Characteristics
before correction
Measurement
value
Technology > Original Exposure System > Controls > Image Processing
2-15
Technology > Original Exposure System > Service Operations > Service precautions
2-16
Service Operations
Action to take when replacing parts
Action
Reference
Part name
Refer to page
5-3
Platen glass
Refer to page
5-3
Refer to page
5-4
T-2-6
Consumables
None.
Service precautions
None.
Technology > Original Exposure System > Service Operations > Service precautions
2-16
Controller System
2-17
Item
Main controller PCB
Overview
Image memory
(SO-DIMM)
Flash ROM
Functional Configuration
SRAM
USB port
Ethernet port
SD card slot
Secondary battery
Ethernet port
Details
System control/memory control/printer unit output image
processing control, reader unit input image processing, card
reader interface, image processing for FAX, USB extension hub
interface
Temporary saving of image data.
Capacity: 256MB (maximum 512 MB )
Stores system software.
Boot ROM: 16 MB
Program ROM: 128 MB
Stores user data / service data information
USB2.0 device I/F, USB2.0 host I/F
Ethernet I/F
SD I/F
Installed only in the machine supporting the FAX or the SEND
function.
Secondary battery used for image backup in case of power
failure (It lasts one hour when charged for two hours.)
T-2-7
USB port(D)
USB port(H)
Image memory
(SO-DIMM)
Secondary battery
F-2-30
2-17
2-18
Connector No.
J309
J306
J8109
J8110
J8151
J8114
J8111
J8142
J8143
J8146
Pseudo CI connector
J8147
J8148
J8149
Speaker connector
USB (Host) connector
USB hub kit connection
J8150
J8106
J8104
BAT1
J8150
SW3
J8143
J8148 J8115
J8147
J8146
J8134
J8125
J8127
SW3
Reader connector
Lithium battery for RTC
Life: About 10 years
Used to turn off the power when replacing the SODIMM.
T-2-8
J8118
J8112
J8116
J8151
BAT1
J8142
Function
J8140
J8140
J8124
J8119
J8149
J8117
F-2-31
Connector No.
Function
J309
Reader connector
J8104
J8106
SO-DIMM slot
J8109
J8110
SD card connector
J8111
LAN connector
J8112
J8114
J8115
J8116
J8117
J8118
J8119
J8124
J8125
J8127
J8134
Pseudo CI connector
2-18
Technology > Controller System > Controls > Construction of the Image Processing Module
Controls
2-19
Construction of the Image Processing Module
DC controller PCB
Original
A
Copy
A
Print output
Scan
A
Image data
- SEND
- FAX
- PullScan
- E-Mail
- PDL Print
SO-DIMM
- image memory
- program (temporary storage)
PC
F-2-32
Technology > Controller System > Controls > Construction of the Image Processing Module
F-2-33
2-19
Technology > Controller System > Controls > Compressio/ Extesion/ Editing Block
2-20
Compressio/ Extesion/ Editing Block
Main controller PCB
Reader unit
Main controller PCB
Reader image
processing block
PDL image
processing block
SO-DIMM
Enlargement/reduction
Edge emphasis
-intensify-to-density conversion
-density adjustment (F adjustment)
-gamma correction
Enlargement/
reduction
Compression
Rotation
Expansion
Integration
To compression/expansion/editing block
F-2-34
Technology > Controller System > Controls > Compressio/ Extesion/ Editing Block
2-20
Technology > Controller System > Controls > Flow of Image Data According to Copy Functions
2-21
Reader unit
Compression/expansion/editing block
Main controller PCB
SO-DIMM
Enlargement/reduction
Data rotation
Smoothing
Data compression
Data expansion
To DC controller PCB
F-2-36
DC controller PCB
F-2-37
Technology > Controller System > Controls > Flow of Image Data According to Copy Functions
2-21
Technology > Controller System > Controls > Flow of Image Data for the Fax Transmission
2-22
Flow of Image Data for the Fax Transmission
Reader unit
Reader unit
Main controller PCB
SO-DIMM
Data expansion
SO-DIMM
Data compression
USB2.0
Data rotation
Data rotation
Resolution conversion
Data expansion
Ethernet port
(compression data)
To network
F-2-38
Technology > Controller System > Controls > Flow of Image Data for the Fax Transmission
2-22
Technology > Controller System > Controls > Flow of Image Data for the PDL Function
2-23
Flow of Image Data for the PDL Function
Ethernet
PDL
SO-DIMM
SO-DIMM
Compression/expansion
/editing block
Data rotation
Data compression
Data expansion
DC controller PCB
F-2-41
DC controller PCB
F-2-40
Technology > Controller System > Controls > Flow of Image Data for the PDL Function
2-23
2-24
Software counter
No.
The timing at which the count is incremented differs depending on the following:
- Printing mode (single-sided/double sided (2nd side) or double sided (1st side))
- Target of delivery (inner finisher)
Print mode
Single-sided/DoubleDouble-sided (1st side)
sided (2nd side)
Count-up timing
Target of delivery
Host machine
Inner finisher
Fan
Function
Error code
FAN3
Name
E805-0000
E805-0001
FAN4
E805-0002
E805-0003
FAN6
E804-0000
E804-0001
T-2-10
WUP
STBY
60sec
Overview
Full-speed
Fan layout
PTINT
INI
LSTR
STBY
*1
: 1/2-speed
*1:The fan operates at 1/2 speed only when the machine enters the standby mode after
F-2-43
FAN3
FAN4
FAN6
F-2-42
2-24
2-25
Power supply
Internal power supply
+24VR
+24V
Heater
PCB
Low-voltage
power supply
circuit
+5Vcircuit
Cassette heater
+24VR
+5VR
+5VC
+3.3V
+24VR
+5VR
+5VC
Main SW
Reader heater
CIS
+24VU
Power
supply PCB
Drum heater
+3.3V
+24VR
+3.3V
+5VC
Interlock
switch (SW2)
Reader
relay PCB
+24VR
+24VR
+3.3V
+24VR
ADF
Regulator
+12VR +24VR
+24VR
+24VU
+5VR
Regulator
VH PCB
+5VC
+3.3V
+24VR
+3.3V
+5VR
+3.3V
+24VR
Fixing heater
+24VS
Modem PCB
Laser scanner
unit
+24VR
+5VR
+24Vcircuit
Option
power supply
PCB
+12VR
+5VC
+24VR
No.2 deleivery
unit
+5VR
Cassette
pedestal
+24VU
+3.3V
HVT PCB
Inner finisher
Option
F-2-44
2-25
2-26
Connection to Options
Energy-saving Function
Reader/ADF
- 10 seconds after
completion of job or
network communication
Inner finisher
Energy-saving
mode
Sleep 1
Standby
Wiring inside
the machine
Sleep 2
mode
Press of power switch
on control panel
2-cassette pedestal
F-2-45
The inner finisher is connected to the 2-cassette pedestal with the connectors inside the
- Lapse of 2 minute
after completion of job
covers.
It is connected to the ADF with a cable outside the machine.
Standby mode
The machine is operating or ready to start operating with all power supplies provided.
Energy-saving mode
Only the LCD backlight for the control panel is turned off. The machine enters this mode
when auto sleep timer is activated in the user mode or the energy-saving key is pressed.
Sleep 1
The controller is powered but the engine is not powered.
Sleep 2
The controller is not powered.
The sleep 2 mode is transitioned to the sleep 1 mode when the following event occurs:
- Start of print job
- Press of power switch on control panel
- FAX reception
2-26
Technology > Controller System > Service Operations > Service precautions
2-27
Service Operations
Standby mode
Printing
Turning off the main power switch
Sleep mode
Cassette
heater
Reader
heater
Drum
heater
ON
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
OFF
ON
T-2-11
Action
Reference
Refer to page
4-41
Refer to page
4-41
T-2-12
Consumables
None.
Service precautions
None.
Technology > Controller System > Service Operations > Service precautions
2-27
Technology > Laser Exposure System > Construction > Main Configuration Parts
2-28
Main Configuration Parts
Construction
[1]
[3]
Specifications/Controls/Functions
Laser light
The number of laser light
Output
Wave length
2
5mW
785nm - 800nm (Infrared laser)
T-2-13
Scanner motor
Motor type
The number of rotation
Type of bearing
DC brushless motor
Approx 32000rpm (1-speed control)
Oil
T-2-14
Polygon mirror
The number of face
[2]
6 (40)
[4]
F-2-46
T-2-15
Controls
Synchronous control
Laser intensity control
Others
Name
[1] Laser Unit
[2] Polygon mirror
[3] BD mirror
[4] BD PCB
Function
Emits laser
Scans the laser light in the main scanning direction
Reflects the laser light in the BD PCB direction
Generates the BD signa
T-2-17
T-2-16
Technology > Laser Exposure System > Construction > Main Configuration Parts
2-28
Technology > Laser Exposure System > Construction > Control System Configuration
Signal name
Controls for the laser exposure system are mainly performed by the DC controller PCB and
image PCB.
Laser driver PCB
J602
Image signal
DATA C+
DATA CDATA D+
DATA DLaser control signal
CTRL0-0
CTRL0-1
CTRL0-2
Scanner motor control signal
POLYGON_M_FG*
POLYGON_M_ACC*
POLYGON_M_DEC*
BD signal
BD
Function
C laser image data signal entry
C laser image data signal entry
D laser image data signal entry
D laser image data signal entry
C/D laser control signal
C/D laser control signal
C/D laser control signal
FG output signal
Motor speed-up signal
Motor speed-down signal
BD signal
T-2-18
J1
BD PCB
Scanner motor PCB
BD signal
Image signal
J2
J601
2-29
J208
DC Controller PCB
J8142
F-2-47
Technology > Laser Exposure System > Construction > Control System Configuration
2-29
Technology > Laser Exposure System > Basic Sequence > Basic Sequence
2-30
Basic Sequence
Basic Sequence
When the control panel power switch is turned on, the laser scanner starts to rotate; when the
motor rotationreaches its target revolution, the machine turns on the laser unit. Thereafter,
when the Start key is turned on, themachine generates the image request signal (PVREQ) on
the printer side, and turns on the laser beam withreference to the generated signal.
In the case of A4, 1 sheet
STBY
INTR
STBY
PVREQ
Laser C
BD detention/APC control ON
BD
Laser C
BD detection/APC control ON
Laser D
APC control ON
*1: The BD signal is generated in reference to the light from laser C. The BD sensor of the BD PCB
receives light from laser C but not light from laser D.
F-2-48
Technology > Laser Exposure System > Basic Sequence > Basic Sequence
2-30
Technology > Laser Exposure System > Various Controls > Controlling the Laser Activation Timing
Various Controls
generates the BD synchsignal for laser C and the BD synch signal for laser D.
Laser ON/OFF control is dependent on the combination of the laser control signal
The image data written to line memory is read out by the readout enable signal (RE_C,
1
1
0
1
1
1
0
1
2-31
0
1
1
1
1
1
1
1
RE_D) generated basedon the BD synch signal (BD_C, BD_D) for output to the laser driver
PCB.
Laser status
C Laser
D Laser
[6]
BD signal
T-2-19
J8142
CTRL0_2
CTRL0_1
CTRL0_0
J8143
[1]
BD_C
[2]
BD_D
RE_C
J8142
RE_D
[3]
[4]
[3]
[5]
F-2-49
Technology > Laser Exposure System > Various Controls > Controlling the Laser Activation Timing
[4] VDO
[5] VDO signal process unit
[6] Laser driver PCB
2-31
Technology > Laser Exposure System > Various Controls > Controlling the Laser Shutter
MEMO:
Regarding BD signal formation
The BD sensor of the BD PCB receives light from laser C only, and is free of light from
laser D, i.e., the BDsignal is generated based on the light from laser C.
2-32
Controlling the Laser Shutter
Laser Shutter Control
When the right door opens, laser shutter will be closed by laser shutter link that works in
conjunction with the right door and the laser light is blocked. Also, whenthe front door or right
door open is detected, laser scanner motor and the laser emission will be turned OFF.
[1]
APC Control
The machine monitors the laser light that is emitted to the built-in photo diode of laser diode
and adjusts the laser to appropriate intensity.
[3]
[1]
[2]
F-2-52
J208
DC Controller PCB
F-2-51
DOOR OPEN
[1]
[2]
FG
ACC
DEC
[3]
Technology > Laser Exposure System > Various Controls > Controlling the Laser Shutter
2-32
Technology > Image Formation System > Basic Configuration > Specifications of Image Formation System
2-33
Developing
diameter
Toner
Toner level
detection
Transfer method
Transfer
Separation
Waste toner
Specifications/Mechanism/Method
Transfer roller
DC constant current control: approx. 20 A
Cleaning bias control: -2700V (DC constant voltage
control)
DC current level control (variable according to environment
sensor detection, paper type, paper width, source of
paper)
16
Roller diameter
Cleaning bias application
Charging method
Separation method Static separation (Static eliminator) + Curvature separation
DC constant voltage control: -2800V (high bias), -2300 (low
bias)
Collected into waste toner box
Waste toner box capacity: approx. 750g
T-2-20
Technology > Image Formation System > Basic Configuration > Specifications of Image Formation System
2-33
Technology > Image Formation System > Basic Configuration > Major Components of Image Formation System
2-34
[2]
[3]
[4]
[5]
[6]
[14]
[7]
[8]
[1]
[2]
Name
Toner cartridge
Drum unit
[3]
Brush roller
[4]
[5]
Cleaning blade
[6]
[7]
Photosensitive drum
[8]
Static eliminator
[9]
Transfer roller
Function
Cartridge filled with the toner for supply
Unit consisting of the photosensitive drum, primary
charging roller, etc.
Rotates in connection with the primary charging roller
to clean its surface.
Rotates in connection with the photosensitive drum to
cause it negatively charged.
Scrapes off the residual toner on the photosensitive
drum.
Feeds the toner scraped off by the cleaning blade to
the waste toner box.
Forms images on the surface of the photosensitive
drum.
Applies negative charge to the back of paper to cause it
separated from the photosensitive drum.
Applies positive charge to the back of a paper to cause
the toner to be transferred to it.
Transfers the toner in the developing unit to the
photosensitive drum.
Unit consisting of the developing cylinder, developing
blade, etc.
Feeds the toner supplied from the sub hopper into the
developing unit.
Feeds the toner supplied from the toner cartridge to the
developing unit.
Stores the toner supplied from the toner cartridge.
T-2-21
[12]
[11]
[10]
F-2-53
Technology > Image Formation System > Basic Configuration > Major Components of Image Formation System
2-34
Technology > Image Formation System > Basic Configuration > Image Formation Process
2-35
Cleaning Blade
[6]
Photosensitive drum
[1]
[5]
Static eliminator
[2]
[3]
Transfer charging roller
[4]
Developing cylinder
F-2-54
Technology > Image Formation System > Basic Configuration > Image Formation Process
2-35
Technology > Image Formation System > Basic Sequence > Sequence of Operation (last rotation)
Basic Sequence
2-36
Registration
ON
Registration
ON
Sheet-to-sheet
sequence
Image write
end
Registration
ON
Primary charging
AC bias
Primary charging
DC bias
Laser
Developing AC bias
Developing DC bias
Developing cylinder
clutch (CL3)
Transfer bias
Developing DC bias
Laser
F-2-57
Registration
ON
Image write
end
Main Motor (M1)
Primary charging AC bias
Laser
Developing AC bias
Laser
Developing DC bias
Developing AC bias
Developing DC bias
Transfer bias
[1]
Transfer bias
F-2-58
F-2-56
Technology > Image Formation System > Basic Sequence > Sequence of Operation (last rotation)
2-36
Technology > Image Formation System > Controls > Drum Unit
2-37
Controls
Drum Unit
The drum unit mainly consists of the photosensitive drum, primary charging roller, brush roller,
cleaning blade, and waste toner feed screw, and is driven by the main motor (M1).
Cleaning blade in contact with the photosensitive drum scrapes off the residual toner on its
Photosensitive drum
surface without being transferred to a paper. The residual toner scraped off by the cleaning
blade is fed from the toner ejection part into the waste toner box by the waste toner feed
screw. The primary charging roller is cleaned by the brush roller in contact with it.
Waste toner feed screw
HVT PCB
Cleaning Blade
Environment sensor
Toner ejection part
Brush roller
[2]
[1]
Primary AC bias
control circuit
M1
Photosensitive drum
DC Controller PCB
F-2-60
[1]
[1]
[2]
DC Controller PCB
F-2-59
M1
[1]
Primary DC bias
control circuit
Main motor
Main motor drive signal
Technology > Image Formation System > Controls > Drum Unit
2-37
Technology > Image Formation System > Controls > Developing Unit
Developing Unit
2-38
Developing Bias Control
The developing unit mainly consists of the developing cylinder, developing blade, toner
agitation plate, and toner feed screw, and driven by the main motor (M1) and developing
Photosensitive drum
Developing Blade
Environment sensor
HVT PCB
[3]
TS1
Developing cylinder
[2]
[2]
F-2-62
[1]
[2]
[3]
[1]
DC Controller PCB
F-2-61
TS1
CL3
M1
[1]
[2]
[3]
Developing DC bias
control circuit
DC Controller PCB
M1
[3]
[1]
Developing AC bias
control circuit
CL 3
Developing cylinder
Technology > Image Formation System > Controls > Developing Unit
2-38
Technology > Image Formation System > Controls > Toner Container
2-39
Toner Container
Sub hopper
Toner feed screw
Toner cartridge is filled with toner and supplies to the drum unit.
TS2
Toner cartridge
M6
F-2-63
[4]
[3]
The toner in the toner cartridge is fed to the sub hopper and then to the developing unit by
If the developing unit toner sensor (TS1) detects the absence of the toner in the developing
unit, the hopper motor (M7) drives to rotate the toner feed screw to feed toner in the sub
hopper to the developing unit. Also, if the sub hopper toner sensor (TS2) detects the absence
of the toner in the sub hopper, the bottle motor (M7) drives to rotate the toner cartridge to
feed the toner in the toner cartridge to the sub hopper.
If the sub hopper toner sensor (TS2) keeps detecting the absence of the toner for more than
the specified period of time, no toner in the toner cartridge is assumed and the message to
[2]
[1]
DC Controller PCB
the toner feed screw. The toner presence/absence in the sub hopper is detected by the sub
hopper toner sensor (TS2) which is a magnetic permeability sensor.
M7
M1
F-2-64
TS2
M1
M6
M7
[1]
[2]
[3]
[4]
replace the toner cartridge will be displayed. Also, if the developing unit toner sensor (TS1)
keeps detecting the absence of the toner for more than the specified period of time, no toner
in the developing unit is assumed and a "No Toner" error message will be displayed.
Technology > Image Formation System > Controls > Toner Container
2-39
Technology > Image Formation System > Controls > Transfer Unit
Transfer Unit
2-40
Transfer Bias/Separation Static Eliminator Bias Control
The transfer unit mainly consists of the static eliminator and transfer roller which rotates in
Static eliminator
Environment sensor
Static eliminator
HVT PCB
Transfer charging roller
[3]
Transfer bias
control circuit
F-2-65
[2]
[1]
DC Controller PCB
F-2-66
[1]
[2]
[3]
Technology > Image Formation System > Controls > Transfer Unit
2-40
Technology > Image Formation System > Controls > Waste Toner Box
2-41
Waste Toner Box
Residual toner adhered on the photosensitive drum without being transferred to a paper is
scraped off by the cleaning blade in contact with the photosensitive drum, then fed into the
waste toner box by the waste toner feed screw.
The waste toner box is supported by a spring. If the waste toner box sinks down lower than
specified with the weight of collected toner, the waste toner full sensor (S17) detects the
waste toner box full.
Drum unit
S17
S17
F-2-67
S17
Technology > Image Formation System > Controls > Waste Toner Box
2-41
Technology > Image Formation System > Work of Service > Points to Note about Service
2-42
Work of Service
When Replacing the Components
None
Periodical Service
None
Technology > Image Formation System > Work of Service > Points to Note about Service
2-42
2-43
Fixing System
Specifications
Overview
Item
Fixing method
Fixing speed
Features
This machine introduces the on-demand fixing method.
Fixing heater
Control temperature
Temperature detection
Cleaning mechanism
Edge heat rising prevention
control
Fixing loop control
Protective Function
Separation guide
Cleaning roller
Function/method
On-demand fixing
139mm/sec (1/1-high speed: 0.8% speed-up)
137mm/sec (1/1-speed)
133mm/sec (1/1-slow speed: 3.1% speed-down)
Ceramic heater
208 deg C (plain paper) *1
By the main thermistor and the sub thermistor
Cleaning roller
Down sequence control
Loop sensor
Main thermistor and Sub thermistor
Thermo Switch (operating temperature: 250 deg C)
T-2-23
*1. Target temperature is specified depending on the fixing mode and the fixing temperature
Fixing heater
Fixing film
Fixing inlet guide
Pressure roller
F-2-68
2-43
Technology > Fixing System > Overview > Major parts configuration
2-44
Part name
Film unit
---
Film unit
---
Pressure roller
H1/H2
TH1
Fixing heater
Main thermistor
TH2
TP1
S19
Cleaning Roller
Function / method
Applying heat and pressure makes the toner image on paper
fixed (fused).
Ceramic heater
To be in contact with the heater
Temperature control, detection of abnormal temperature rise
Sub thermistor (rear) To be in contact with the heater (non-feeding area)
Temperature control, detection of abnormal temperature rise,
temperature detection/cooling control on the edges
To be in contact with the heater (non-feeding area)
Thermo Switch
Temperature control, detection of abnormal temperature rise,
temperature detection/cooling control on the edges
Fixing outlet sensor Jam detection
T-2-24
Pressure roller
Technology > Fixing System > Overview > Major parts configuration
2-44
Technology > Fixing System > Controls > Fixing temperature control: overview
2-45
Controls
Fixing temperature control: overview
F-2-70
Technology > Fixing System > Controls > Fixing temperature control: overview
2-45
Technology > Fixing System > Controls > Print temperature control
2-46
Max. 10 sec
F-2-71
F-2-72
Purpose:
To reduce the print time (FPOT) of the 1st sheet
Starting conditions:
When opening the copyboard cover or ADF, and also the detection temperature of the
main thermistor is less than 100 deg C.
When the original sheet is set on the ADF tray, and also the detection temperature of
the main thermistor is less than 100 deg C.
When the main power switch is turned ON or the machine condition is shift from the
sleep mode to standby, and also the detection temperature of the main thermistor is
less than 155 deg C.
Control description:
The target control temperature is set to 165 deg C and the fixing motor starts to rotate
with a half speed. The control continues for maximum 10 seconds.
command
Technology > Fixing System > Controls > Print temperature control
2-46
Technology > Fixing System > Controls > Print temperature control
2-47
Target temperature during printing
The control temperature is determined according to the fixing mode or to the fixing
To prevent the excessive temperature rise and to save the power consumption, the
temperature at the start of warm-up control. The 12 modes are provided as the fixing mode
target temperature is set 5 deg C low (in case of plain paper *1) from the printing
temperature.
The following table is the control temperature when the fixing temperature is less than 55
deg C at the start of warm-up control.
Setting
Paper type
Plain paper
Thin paper
S-thin paper
Heavy paper
Heavy paper-H
Bond paper
OHP
Postcard
S-Postcard
Envelope
N1
N3
203
198
193
188
183
223
223
223
223
23
223
198
198
223
---
223
---
223
---
165
165
155
155
T-2-25
<Setting value>
0 to 2: +15 deg C
3 to 11: +12 to -15 deg C (each 3 deg C) [Default: 7]
12 to 14: -15 deg C
Technology > Fixing System > Controls > Print temperature control
2-47
Technology > Fixing System > Controls > Down sequence control
2-48
Fixing mode
Step
B4
LGL
B5
EXE
A4R
LTRR
OHP
Normal
1
2
3
4
Normal
1
2
3
4
Normal
1
2
3
4
Normal
1
2
3
4
13
13
10
8
4
-
27/25/20
27/25/20
27/25/20
10
4
-
17
17
14
10
4
-
Starting conditions:
The down sequence is performed step by step. When the detected temperature of sub
thermistor reaches the following temperature or higher for 430 msec continuously, the
productivity decreases every one step.
Step
Shift temp
(deg C)
Normal
235
1st step
245
2nd step
S-Postcard
3rd step
255
275
T-2-26
Operation:
"Plain paper
Step
Normal
1
S-thin paper" 2
3
"Heavy paper 4
Heavy-H
Normal
paper"
1
2
3
4
Bond paper
Normal
1
2
3
4
Thin paper
B4
LGL
13
13
10
8
4
11
11
10
8
4
8
8
8
8
4
B5
EXE
27/25/20
27/25/20
27/25/20
10
4
23/20
23/20
23/20
10
4
8
8
8
8
4
A4R
LTRR
17
17
14
10
4
13
13
13
10
4
8
8
8
8
4
A5R
B5R
EXE-R
17
17
14
10
4
13
13
13
10
4
8
8
8
8
4
Free
size
13
13
10
8
4
4
4
4
4
4
8
8
8
8
4
Post
-card
-
Technology > Fixing System > Controls > Down sequence control
Envelope
Envelope
A5R
B5R
EXE-R
17
17
14
10
4
-
Free
size
Post
-card
Envelope
13
13
10
8
4
-
12
10
8
8
4
6
5
4
4
2
-
10
8
6
6
3
T-2-27
Completion conditions:
When the fixing temperature reaches 175 deg C and lower for 430 msec continuously
after shifting to the third or fourth step, the productivity returns to the second step.
F-2-73
2-48
Technology > Fixing System > Controls > Down sequence control
Setting for down sequence start temperature when feeding small size paper
PRINT > SW > 64
<Setting value>
0: +20 deg C
1: +10 deg C
2: 0 deg C [Default: 2]
3: -10 deg C
4: -20 deg C
2-49
Down sequence when switching paper size
Purpose:
This down sequence prevents temperature rise of non-feeding area: there can be
possible fixing offset or wrinkle of the succeeding paper due to increased temperature
of non-feeding area of the preceding paper when continuously making prints or
feeding wider length of paper than the preceding paper.
Normal
235deg C, 430msec
1st Step
245deg C, 430msec
2nd Step
255deg C, 430msec
Return
175deg C,430msec
3rd Step
275deg C, 430msec
4th Step
F-2-74
Starting conditions:
If the detected temperature of the sub thermistor reaches more than 210 deg C (*1)
when switching to the paper which has longer width than the preceding paper.
Operation:
Pickup of the succeeding paper and power distribution to the heater are stopped as
well to decrease the fixing temperature.
Completion conditions:
When the detected temperature of the sub thermistor reaches 170 deg C and less (*1)
*1. It is different according to setting value of the user mode (Special mode S or
Rotation/collation adjustment)
Technology > Fixing System > Controls > Down sequence control
2-49
Technology > Fixing System > Controls > User mode related to fixing grade
2-50
*1. N1 mode: "Normal temperature control" -15 deg C (when the cassette feeding, and the
fixing temperature is 100 deg C or more at the start of warm-up control.)
*2. N3 mode: "Normal temperature control" -48 deg C (when the cassette feeding, and the
fixing temperature is 100 deg C or more at the start of warm-up control.)
User mode
Special Mode N
(To prevent a curl
and jam in high
humidity)
Summary
Setting value
Temperature control/productivity
Off
Normal temperature control
(Default)
(Plain paper mode)
Auto (Fixing grade Fixing mode (plain paper mode
is improved)
and N1 mode (*1)) is changed
automatically according to the
environment (temperature/
humidity).
Manual (Medium) N1 mode temperature control
(Fixing grade is
improved)
Manual (High)
N3 mode (*3) temperature control
(Fixing grade is
improved)
The fixing mode is
Off
Normal temperature control
Special Mode P
(Plain paper mode)
(To prevent a curl changed when either (Default)
of the plain/ recycled/ Medium
Thin paper mode temperature
of thin paper/
color/ 3-hole paper is (Fixing grade is control
recycle paper)
selected in the control improved)
panel. The productivity High
S-thin paper mode temperature
is reduced and fixing
(Fixing grade is control
grade is improved.
improved)
The productivity is
Off
Normal control
Special Mode G
reduced and fixing
(Default)
(To increase the
grade is improved.
On
The productivity is reduced by 4
fixing grade for
(Fixing grade is sheets or 5 sheets.
heavy paper)
improved)
The down sequence
Off
Temperature difference between
Special Mode G
time is reduced
(Default)
the main and sub thermistors to
(To increase the
when switching the
start the paper feeding: 20 deg C
productivity during
On
Temperature difference between
paper size. The fixing
down sequence) grade is reduced and (Productivity is
the main and sub thermistors to
start the paper feeding: 30 deg C
productivity is improved. improved)
(*3)
The down sequence
Image Priority
Temperature difference between
Special Mode F
time is reduced in the (Default)
the main and sub thermistors to
(To reduce the
collation adjustment
start the paper feeding: 20 deg C
wait time during
Speed Priority 1 Temperature difference between
mode. The fixing
rotation/ collation grade is reduced and (Productivity is
the main and sub thermistors to
adjustment mode) productivity is improved. improved)
start the paper feeding: 40 deg C
Speed Priority 2 Temperature difference between the
(Productivity is
main and sub thermistors to start
improved more) the paper feeding: 60 deg C
*3. The setting of rotation/collation mode is given priority to over this setting.
T-2-28
Technology > Fixing System > Controls > User mode related to fixing grade
2-50
Technology > Fixing System > Controls > Paper loop amount control before fixing
2-51
reduced speed is kept until the loop sensor is turned on by the formed paper loop.
Purpose:
To get a proper image by avoiding a shock when the trailing edge of paper comes out
of the registration roles, an appropriate paper loop is formed between transfer roller
and fixing roller.
4) Repeat steps 2) and 3). The fixing motor drive speed is increased by 0.8%
compared with the process speed when the trailing edge of paper reaches 65 mm
before coming out of the registration roller.
5) When continuously making prints, return to step 1). When making a single print,
shift to the last rotation.
Pressure roller
Fixing film
Sensor: OFF
Drum
Loop sensor(S6)
Registration
roller
Transfer roller
Sensor: ON
F-2-75
Starting conditions:
This control is performed at every paper feeding.
Operation:
The fixing motor drive speed is controlled as follows by detecting the paper loop
between transfer roller and fixing roller with the loop sensor.
1) The fixing motor drive speed is reduced by 3.1% when the reading edge of paper is
fed 35mm from the transfer roller. The reduced speed is kept until the loop sensor is
turned on by the formed paper loop.
2) After detecting the ON condition of the loop sensor for 50 msec continuously, the
fixing motor drive speed is increased by 0.8% compared with the process speed.
The increased speed is kept until the loop sensor is turned off by the deleted paper
loop.
3) After detecting the OFF condition of the loop sensor for 50 msec continuously, the
fixing motor drive speed is reduced by 3.1% compared with the process speed. The
Technology > Fixing System > Controls > Paper loop amount control before fixing
2-51
2-52
Protection features
Code
Description
Error
Clear
E000
E001
E002
The hardware circuit detects overheating of the main or sub thermistor Yes
for 200 msec.
The reading of the sub thermistor is 295 deg C or more continuously Yes
for 200 msec.
Yes
E003
E004
E014
E261
No
No
T-2-29
2-52
Technology > Pickup Feed System > Overview > Parts Configuration
2-53
Parts Configuration
Arrangement of Rollers (550-sheet 1st cassette model)
Overview
[20]
[19]
[18]
[17]
[16]
Specification
Item
Paper storage method
Pickup method
Cassette 1
(550 sheets cassette)
Cassette 1
(250 sheets cassette)
Cassette 2/3/4
Manual feed pickup tray
Paper stack capacity Cassette 1
(550 sheets cassette)
Cassette 1
(250 sheets cassette)
Cassette 2/3/4
Manual feed pickup tray
Paper feed reference
Paper size
Cassette 1/3/4
Paper grammage
Paper size switch
Duplexing method
Description
Front loading method
Retard separation method
Pad separation method
Retard separation method
Pad separation method
550 sheets (80 g/m2), 650 sheets (64 g/m2)
[15]
[14]
[13]
Technology > Pickup Feed System > Overview > Parts Configuration
[12]
[11]
[10]
[9]
[8]
[7]
[6]
[5]
[4]
[3]
[2]
[1]
F-2-76
2-53
Technology > Pickup Feed System > Overview > Parts Configuration
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
[20]
2-54
Arrangement of Rollers (250-sheet 1st cassette model)
[19]
[18]
[17]
[16]
[15]
[14]
[13]
[12]
[11]
[10]
[9]
[8]
[7]
[6]
[5]
[4]
[3]
[2]
[1]
F-2-77
Technology > Pickup Feed System > Overview > Parts Configuration
2-54
Technology > Pickup Feed System > Overview > Parts Configuration
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
2-55
Arrangement of Sensors (550-sheet 1st cassette model)
S40
S42
S12
S19
S6
S7
S5
S9
S1
S4 S3
S2
F-2-78
S1
S2
S3
S4
S5
S6
S7
S9
S12
S19
S40
S42
Technology > Pickup Feed System > Overview > Parts Configuration
2-55
Technology > Pickup Feed System > Overview > Parts Configuration
2-56
Route of Drive (550-sheet 1st cassette model)
M10
M1
SL4
S40
2 Way Unit
S42
S12
SL5
S19
M2
SL3
CL4
S6
S7
S5
CL1
S9
CL2
SL2
S2
SL1
F-2-79
S2
S5
S6
S7
S9
S12
S19
S40
S42
Technology > Pickup Feed System > Overview > Parts Configuration
F-2-80
M1
M2
M10
SL1
SL2
SL3
Main motor
Fixing motor
Reversal motor
Pickup solenoid
Manual feed pickup solenoid
No.1 delivery reversal solenoid
SL4
SL5
CL1
CL2
CL4
Reversal solenoid
No.2 delivery solenoid
Registration clutch
Manual feed pickup clutch
Duplex feed clutch
2-56
Technology > Pickup Feed System > Overview > Diagram of Paper Paths (w/ 2 Way Unit/ inaner 2 way tray)
M10
SL4
M1
2-57
Reversing point
2 Way Unit
Delivery to tray 2
(option)
SL5
Delivery to tray 1
M2
SL3
CL4
CL1
CL2
Pickup from
manual feeder
SL2
Pickup from cassette 1
SL1
F-2-81
M1
M2
M10
SL1
SL2
SL3
Main motor
Fixing motor
Reversal motor
Pickup solenoid
Manual feed pickup solenoid
No.1 delivery reversal solenoid
SL4
SL5
CL1
CL2
CL4
Reversal solenoid
No.2 delivery solenoid
Registration clutch
Manual feed pickup clutch
Duplex feed clutch
Technology > Pickup Feed System > Overview > Diagram of Paper Paths (w/ 2 Way Unit/ inaner 2 way tray)
F-2-82
2-57
Technology > Pickup Feed System > Overview > Diagram of Paper Paths (w/o 2 Way Unit)
2-58
Diagram of Paper Paths (w/o 2 Way Unit)
Delivery to tray 2
(option)
Delivery to tray 1
Reversing point
Delivery to tray 1
Pickup from
manual feeder
Pickup from
manual feeder
F-2-84
Technology > Pickup Feed System > Overview > Diagram of Paper Paths (w/o 2 Way Unit)
2-58
Technology > Pickup Feed System > Overview > Diagram of Paper Paths (w/o 2 Way Unit)
2-59
Reversing point
Delivery to tray 1
Pickup from
manual feeder
Pickup from cassette 1
F-2-85
Technology > Pickup Feed System > Overview > Diagram of Paper Paths (w/o 2 Way Unit)
2-59
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly (550-sheet 1st cassette model)
Controls
2-60
Overview
moved down. When the pickup roller comes into contact with the surface of paper, the sheet
is picked up by rotation of the roller.
Only a single sheet of paper picked up is moved to the feed path by the feed roller and the
separation roller, and moved as far as the registration roller by the pickup vertical path roller.
Fixing / Registration
Assembly
The pickup vertical path roller, pickup roller, feed roller, and separation roller are driven by the
cassette pickup motor (M1).
[1]
[4]
[2]
[3]
Multi-Purpose Pickup
Assembly
[5]
Cassette Pickup
Assembly
F-2-86
Area
Cassette Pickup Assembly
[1]
[2]
Pickup roller
Feed roller
[3]
Separation roller
[4]
[5]
Lifter plate
F-2-87
Detection, Control
Outline
Paper Level / Presence Detection
Paper Size / Cassette Presence Detection
Multi-Purpose Pickup Assembly Outline
Paper Presence Detection
Paper Size Detection
Fixing / Registration Assembly Registration Control
Duplex Feed Control
Duplex / Delivery Assembly
JAM Detection
JAM Detection
T-2-31
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly (550-sheet 1st cassette model)
2-60
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly (550-sheet 1st cassette model)
2-61
Cassette size
switch (SW7)
Paper size of the cassette can be automatically detected by adjusting the position of the
guide plate.
Rear
detection
rink
Concavo-convex area of the cassette dial is switched when the guide plate is shifted and two
Size Switches on a printer are switched. Length and width are detected according to the ON
/ OFF combination of switches. As long as standard paper, both AB type and inch type can
be used. However, size should be found manually on the check screen for the combination of
A5-Rand STMT-R or the combination of B5-R and EXEC.
SW6
SW7
Detection
dial
Cassette size
switch (SW6)
F-2-88
Detection
Cassette size
dial
switch (SW6)
F-2-89
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly (550-sheet 1st cassette model)
2-61
B5
EXEC
16K
A5-R
A4
STMT-R
LTR
B5-R
LTR-R
A4-R
LGL
B4
8K
A3
LDR
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly (550-sheet 1st cassette model)
Width
257.0
267.0
270.0
148.5
297.0
139.7
279.4
182.0
215.9
210.0
215.9
257.0
270.0
297.0
279.4
Length
182.0
184.0
195.0
210.0
210.0
215.9
215.9
257.0
279.4
297.0
355.6
364.0
390.0
420.0
431.8
1
0
0
0
ON
0
ON
0
ON
0
0
0
0
0
0
0
Width detection
2
3
ON
ON
ON
0
ON
0
ON
0
0
0
0
ON
ON
ON
ON
ON
ON
ON
ON
0
ON
ON
ON
ON
ON
ON
ON
ON
0
ON
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
ON
ON
ON
ON
ON
0
ON
0
ON
ON
ON
0
0
Length detection
2
3
0
0
0
ON
ON
ON
ON
ON
0
ON
ON
ON
ON
0
0
0
0
0
0
0
0
0
ON
0
ON
0
ON
ON
ON
ON
2-62
Size should be found manually on the check screen for the combination of A5-Rand STMT-R
or the combination of B5-R and EXEC.
Specify the ecognition method for the special paper with user setting.
The setting size is indicated below.
Related Service Mode
PRINT> CST> CASX> CSTX-UY> Number
X shows Cassette Number. Y shows size category. (X, Y is one of the number 1/2/3/4.)
U-size.
U1
U2
U3
U4
Size
26: OFI, 27: E-OFI, 37: M-OFI, 36: A-OFI, 24: FLSP, 25: A-FLSP, 30: A-LTRR, 42:
FA4, 34: G-LGL 0: default
32: G-LTR-R, 34: G-LGL, 23: K-LGL-R, 0: default
22: K-LGL, 31: G-LTR, 29: A-LTR, 0: default
28: B-OFI, 0: default
T-2-33
Also, the cassette presence is detected when the size switch is pushed. (If no switch is
pushed, it is determined as no cassette.)
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly (550-sheet 1st cassette model)
2-62
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly (550-sheet 1st cassette model)
2-63
S3
S4
S2
Paper
T-2-34
Cassette 1 paper
sensor (S2)
OFF OFF
If the paper is approx.half
Cassette 1 paper
level sensor A (S3)
Cassette 1 Paper
Level Sensor B
Flag
Paper
Cassette 1 paper
level sensor B (S4)
OFF ON
If the paper is a little
Cassette 1 Paper
Level Sensor B
Paper
Lifter gear
ON ON
If the paper is absent
Flag
Tray
F-2-90
F-2-91
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly (550-sheet 1st cassette model)
2-63
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly (250-sheet 1st cassette model)
2-64
Cassette 1
paper level
sensor B
Cassette 1
paper sensor
Paper level
OFF
OFF
OFF
100% to 50%
ON
OFF
OFF
50% to 50 sheets
ON
ON
OFF
50 sheet or less
---
---
ON
no paper
Display
Overview
The paper inside the cassette is held up by the lifter plate.
When pickup takes place, the pickup solenoid (SL1) is turned on, and the pickup roller rotates
once. When the pickup roller comes into contact with the surface of paper, the sheet is picked
up by rotation of the roller.
Only a single sheet of paper picked up is moved to the feed path by the separation pad, and
moved as far as the registration roller by the pickup vertical path roller.
The pickup vertical path roller and pickup roller are driven by the cassette pickup motor (M1).
T-2-35
[3]
[1]
[2]
[4]
[1]
[2]
[3]
[4]
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly (250-sheet 1st cassette model)
Pickup roller
Separation roller
Pickup vertical path roller
Lifter plate
F-2-92
2-64
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly (250-sheet 1st cassette model)
2-65
Cassette size
switch (SW7)
Paper size of the cassette can be automatically detected by adjusting the position of the
guide plate.
Rear
detection
rink
Concavo-convex area of the cassette dial is switched when the guide plate is shifted and two
Size Switches on a printer are switched. Length and width are detected according to the ON
/ OFF combination of switches. As long as standard paper, both AB type and inch type can
be used. However, size should be found manually on the check screen for the combination of
A5-Rand STMT-R or the combination of B5-R and EXEC.
SW6
SW7
Detection
dial
Cassette size
switch (SW6)
F-2-93
Detection
dial
Cassette size
switch (SW6)
F-2-94
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly (250-sheet 1st cassette model)
2-65
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly (250-sheet 1st cassette model)
Width
B5
EXEC
16K
A5-R
A4
STMT-R
LTR
B5-R
LTR-R
A4-R
LGL
B4
8K
A3
LDR
257.0
267.0
270.0
148.5
297.0
139.7
279.4
182.0
215.9
210.0
215.9
257.0
270.0
297.0
279.4
Length
182.0
184.0
195.0
210.0
210.0
215.9
215.9
257.0
279.4
297.0
355.6
364.0
390.0
420.0
431.8
1
0
0
0
ON
0
ON
0
ON
0
0
0
0
0
0
0
Width detection
2
3
ON
ON
ON
0
ON
0
ON
0
0
0
0
ON
ON
ON
ON
ON
ON
ON
ON
0
ON
ON
ON
ON
ON
ON
ON
ON
0
ON
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
ON
ON
ON
ON
ON
0
ON
0
ON
ON
ON
0
0
Length detection
2
3
0
0
0
ON
ON
ON
ON
ON
0
ON
ON
ON
ON
0
0
0
0
0
0
0
0
0
ON
0
ON
0
ON
ON
ON
ON
2-66
Size should be found manually on the check screen for the combination of A5-Rand STMT-R
or the combination of B5-R and EXEC.
Specify the ecognition method for the special paper with user setting.
The setting size is indicated below.
Related Service Mode
PRINT> CST> CASX> CSTX-UY> Number
X shows Cassette Number. Y shows size category. (X, Y is one of the number 1/2/3/4.)
U-size.
U1
U2
U3
U4
Also, the cassette presence is detected when the size switch is pushed. (If no switch is
Size
26: OFI, 27: E-OFI, 37: M-OFI, 36: A-OFI, 24: FLSP, 25: A-FLSP, 30: A-LTRR, 42:
FA4, 34: G-LGL 0: default
32: G-LTR-R, 34: G-LGL, 23: K-LGL-R, 0: default
22: K-LGL, 31: G-LTR, 29: A-LTR, 0: default
28: B-OFI, 0: default
T-2-37
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly (250-sheet 1st cassette model)
2-66
Technology > Pickup Feed System > Controls > Multi-Purpose Pickup Assembly
2-67
Multi-Purpose Pickup Assembly
Overview
This machine has the cassette 1 paper sensor (S2) to detect the paper.
The paper in the tray of the manual feed pickup unit is forced against the manual feed pickup
roller by the work of the pickup guide plate, and only a single sheet
Flag
of paper is separated and moved into the machine by the work of the manual feed pickup
Cassette 1 Paper Sensor (S2)
Manual feed
pickup roller
F-2-95
Cassette
paper sensor
Paper level
OFF
paper presence
ON
paper absent
Display
Separation pad
Pressure spring
F-2-96
Technology > Pickup Feed System > Controls > Multi-Purpose Pickup Assembly
2-67
Technology > Pickup Feed System > Controls > Fixing / Registration Assembly
2-68
M10
M1
Registration Control
In between the registration roller and the main motor is the registration clutch (CL1), servicing
SL4
to turn on and off the registration roller so that the paper will be matched in relation to the
2 Way Unit
SL5
SL3
Reverse mouth 1
M1
CL4
CL1
S7
Registration roller
F-2-97
F-2-98
Technology > Pickup Feed System > Controls > Fixing / Registration Assembly
2-68
Technology > Pickup Feed System > Controls > Detecting Jams
Detecting Jams
Jam Code
A4
3
T-2-39
2-69
3
T-2-40
0101
0105
0107
0108
0109
010A
010D
0201
0205
0207
0208
0209
020A
020D
0A01
0A05
0A07
0A08
0A09
0A0A
0A0D
0D91
Type
Delay jam
Delay jam
Delay jam
Delay jam
Delay jam
Delay jam
Delay jam
Stationary jam
Stationary jam
Stationary jam
Stationary jam
Stationary jam
Stationary jam
Stationary jam
Power-on jam
Power-on jam
Power-on jam
Power-on jam
Power-on jam
Power-on jam
Power-on jam
Wrong size specified
Sensor Name
Cassette 1 pickup sensor
Pre-registration sensor
Fixing outlet sensor
No. 1 delivery sensor
No. 2 delivery sensor
Reversal sensor
Duplex feed sensor
Cassette 1 pickup sensor
Pre-registration sensor
Fixing outlet sensor
No. 1 delivery sensor
No. 2 delivery sensor
Reversal sensor
Duplex feed sensor
Cassette 1 pickup sensor
Pre-registration sensor
Fixing outlet sensor
No. 1 delivery sensor
No. 2 delivery sensor
Reversal sensor
Duplex feed sensor
Pre-registration sensor
Sensor ID
S1
S5
S19
S12
S42
S40
S7
S1
S5
S19
S12
S42
S40
S7
S1
S5
S19
S12
S42
S40
S7
S5
T-2-41
Technology > Pickup Feed System > Controls > Detecting Jams
2-69
Technology > Pickup Feed System > Work of Service > Periodically Servicing
2-70
Work of Service
Periodical ServicePeriodical Service
None
Consumables
No.
1
2
3
4
5
6
7
Item
Parts No.
Q'ty
iR2530/2525 iR2530/2525/2520
(550-sheet 1st
(250-sheet 1st
cassette type)
cassette type)
1
1
Life
Remarks
150,000
sheets
150,000
sheets
150,000
sheets
FL3-1352
FL3-1447
150,000
sheets
120,000
sheets
120,000
sheets
T-2-42
Periodically Servicing
None
Technology > Pickup Feed System > Work of Service > Periodically Servicing
2-70
Technology > Embedded RDS > Product Overview > Features and benefits
Embedded RDS
2-71
Features and benefits
Since high confidentiality is required for the information shown above, it performs
Product Overview
Overview
equipment.
Internet
Firewall
DNS server
UGW
Proxy server
Intranet
F-2-99
Technology > Embedded RDS > Product Overview > Features and benefits
2-71
Technology > Embedded RDS > E-RDS Setup > Network settings
E-RDS Setup
To monitor a Copier/ MFP with e-Maintenance/ imageWARE Remote, the following settings
are required.
Advance preparations
(1) Advance confirmation
Confirm with the UGW administrator that the device to be monitored with e-Maintenance/
2-72
Network settings
Based on the results of the information obtained in (2) Advance preparations, make the iR
device network related settings in accordance with the following procedures.
IP Address Settings
a. Move on to Settings/ Registration > System Settings > Network Settings > TCP/IP Settings
> IPv4 Settings > IP Address Settings.
F-2-100
b. Set the IP address, based on the information obtained under (2) Advance preparations,
Information item 1, described above.
F-2-101
Technology > Embedded RDS > E-RDS Setup > Network settings
2-72
Technology > Embedded RDS > E-RDS Setup > Network settings
c. Press [OK].
2-73
1) Select Primary DNS Server, and then set the DNS server address.
Example) 172. 001.016. 010
d. Press [Done].
DNS Settings
e. Move on to Settings/ Registration > System Settings > Network Settings > TCP/IP Settings
> IPv4 Settings > DNS Server.
F-2-104
2) If secondary DNS server is set, select and set Secondary DNS Server address.
3) 4)
press [OK].
If DNS host name is used, select DNS Host Name/Domain Name Settings, and then
F-2-102
f. Set the DNS settings, based on the information obtained under (2) Advance preparations,
Information item 2, described above.
If a DHCP server is established and DNS Dynamic Update Settings is not applied, reserve
the fix IP address to said device.
g. Press [Done].
F-2-103
Technology > Embedded RDS > E-RDS Setup > Network settings
2-73
Technology > Embedded RDS > E-RDS Setup > Network settings
Proxy Settings
2-74
4) If proxy authentication is required, press [Authentication Settings].
h. If proxy server is set, move on to Setting/ Registration > System Settings > Network
Settings > TCP/IP Settings > Proxy Settings.
5) Set the Proxy Authentication Settings, based on the information obtained under (2)
Advance preparations, Information item 4, described above.
F-2-105
i. Set the Proxy Settings, based on the information obtained under (2) Advance preparations,
Information item 3, described above.
1) Select [ON] in Use Proxy.
2) Select Server Address, and then set the Proxy server address.
Example) proxy.canon.com
F-2-107
6) Press [OK].
j. Press [Done].
k. Press Reset button to quit the Setting/ Registration.
F-2-106
Technology > Embedded RDS > E-RDS Setup > Network settings
2-74
Technology > Embedded RDS > E-RDS Setup > Steps to E-RDS Settings
2-75
Locations of the user interface which performs E-RDS Settings from the servicemode is as
follows.
#E-RDS >
E-RDS SWITCH
String format
1 byte
Description
F-2-108
#E-RDS >
RGW-ADDRESS
129 bytes
URL of UGW (default)
(SJIS not allowed) https://a01.ugwdevice.net/ugw/agentif010
#E-RDS >
RGW-PORT
2 bytes
#E-RDS
001
Key
#E-RDS
RGW-ADDRESS
OK Key
#RGW-ADDRESS
:A
https://a01.ugwdevi..
OK Key
#RGW-PORT
001
Key
#E-RDS >
COM-TEST
#E-RDS >
COM-LOG
#CLEAR >
ERDS-DAT
#CLEAR >
CA-KEY
OK Key
#E-RDS
E-RDS SWITCH
#E-RDS
RGW-PORT
443
Key
#E-RDS
COM-TEST
OK Key
#E-RDS
COM-TEST OK
OK Key
No:1 Ecode:870F2052
2009 03/24 11:56
Key
#E-RDS
COM-LOG
F-2-109
T-2-43
Technology > Embedded RDS > E-RDS Setup > Steps to E-RDS Settings
2-75
Technology > Embedded RDS > E-RDS Setup > Initializing E-RDS settings
b. Select #E-RDS SWITCH and set value " " then touch [OK]. The communication with
UGW is enabled by the above setting.
2-76
Initializing E-RDS settings
It is possible to return E-RDS Settings to factory-shipments value.
1) Select #CLEAR ERDS-DAT by using Left/ Right allow key.
2) When [OK] is touched, a confirmation message "OK?" is displayed.
The following settings i.e. RGW-PORT and RGW-ADR in servicemode must not be
change unless there are specific instructions to do so. Changing these values will
cause error in communication with UGW.
c. Select COM-TEST and then touch [OK]. This initiates the communication test between
3) If agree upon initialization, following E-RDS settings, internal data, and Alarm filtering
information will be purged.
the device and the UGW. If the communication is successful, OK is displayed. If NG (failed)
appears, refer to the troubleshooting guide and repeat until OK! is displayed.
MEMO:
The communication results with UGW can be distinguished by referring to the
communication log. By performing the communication test with UGW, E-RDS acquires
schedule information and starts monitoring and meter reads operation.
In case of replacing the CA certificate file, even #CLEAR is executed, the status is not
returned to the factory default.
When installing the certificate file other than the factory default CA certificate file, it is
required to delete the certificate file after E-RDS initialization and install the factory
default CA certificate file.
Communication log
(1) COM-LOG
#E-RDS COM-LOG
Move on to COM-TEST by using Left/ Right allow key.
The maximum 5 records logged
Only for the head portion of the error details written on COM-LOG is displayed.
(2) Details of communication log
You can use communication log to verify that a detailed error code SOAP method name,
etc. are displayed at the time of communication test failure.
Error details will be displayed when OK key is again pressed in the state line where
generating time is displayed.
Error information: within maximum 128 character strings (NULL is not included).
Refer to the error list for the message strings displayed on the COM-LOG.
Technology > Embedded RDS > E-RDS Setup > Initializing E-RDS settings
2-76
FAQ
2-77
authentication with E-RDS can be done.
Q1: Registration information of an E-RDS is once deleted from the UGW server, and is reregistered after that. If a communication test is not carried out, then device information on
the UGW becomes invalid.
A1: When registration of the E-RDS is deleted from the UGW, the status will be changed to
that the communication test has not completed because related information has lost from
a database. So, device information will also become invalid if that condition will be left for
seven days without carrying out the communication test.
Q2: A communication test with the UGW results NG!
A2: On the conditions which have not changed a server's address or port number, the
following cases can be considered in the case where a communication test serves as NG.
1. Name resolution was failed due to an incorrect host name or DNS server has been
halted.
2. Network cable is blocked off.
3. Proxy server settings is not correct.
Q3: Let me know the interval of data transmitting from E-RDS to the UGW, and what data
size is sent to the UGW?
A3: The schedule of data transmitting, the start time are determined by settings in the
UGW side. The timing is once per 16 hours by default, and counter data volume could be
Q7: Can I turn the device power off during the e-Maintenance/ imageWARE Remote system
operation?
A7: While operating the e-Maintenance/ imageWARE Remote system, the power of the
device must be ON. If power OFF is needed, do not leave the device power OFF for
long time. It will become "Device is busy, try later" errors if the power supply of network
equipment such as HUB is made prolonged OFF.
Q8: Describe about the behavior of E-RDS while enabling the Real Deep Sleep functionality.
A8: While being in Real Deep Sleep, and if data to be sent is in E-RDS, the system wakes up
asleep, then starts to send the data to the UGW. The system also waits for completion of
data transmission and let the device to shift to asleep status again. However, transition time
to the Real Deep Sleep depends on the device, and the transition to sleep won't be done if
the next data transmission will be done within 10 minutes.
Q9: Is E-RDS compatible with Section counter (Department counter)?
A9: No, E-RDS does not support Section counter.
Q10: Is E-RDS operation possible to a device which used IPv6?
A10: It depends on UGW side, however IPv6 has not been supported by UGW3.0.
2-77
Troubleshooting
Troubleshooting
When the communication test with UGW is NG, trouble shooting is performed according to
the following steps.
No.1
2-78
a) Settings/ Registration > System Settings > Network Settings > TCP/ IP Settings > IPv4
Settings > DNS Server > DNS Server Address Settings, and note down both the primary
Remedy1:
F-2-110
a) Enter Servicemode > #E-RDS > COM-LOG, and the following communication log will be
displayed. Maximum 5 records are logged.
No:1 Ecode:840F2003
2009 01/09 17:27
b) Select a log line and touch OK, then move on to log details.
*Network is not rea
dy , try later : get
2-78
2
No.2
Technology > Embedded RDS > Troubleshooting > Error code and strings
Cause: No proper firmware has been installed, or E-RDS settings have not been completed.
Remedy: The following points should be checked.
1) Check the firmware compatibility of device.
2) Check network conditions such as proxy server settings and so on.
3) Check E-RDS setting.
a) Check the communication log from COM-LOG.
2-79
Error code and strings
The error information appeared to a communication test log is as follows.
( Here, "server" means UGW)
By error list, error No.1 and No.2 display only an error character strings.
Error No 3 henceforth, these are displayed in the following form.
[*][Error character strings] : [Method name] [Server side detailed error]
*: Error character strings head "*" is added to the error generated by the communication
test.
c) If CA certificate file has changed, restore the original certificate file installed at the factory
shipment to the device by using a service support tool.
No.3
There was a log, indicating "Network is not ready, try later (No.22)" in error
Causes
Remedy
0500 SUSPEND:
0003 Communication test had not been performed, #E-RDS > COM-TEST.
is not performed.
though E-RDS is enabled.
0xxx Event Registration Processing (event
Turn the device OFF/ ON. If the error
00f2
No.4
is Failed
successfully.
Causes: A certain problem was in the server side, or possibly a network load has been
added.
Remedy: The following points should be checked.
1) Change data transmission schedules, and then see how things going.
2) Try again after a period of time. If the same error persists, check the UGW status with a
network and UGW administrator.
Technology > Embedded RDS > Troubleshooting > Error code and strings
in https format.
Displayed in the event of
a TCP/IP communication
fault. Also displayed when
an attempt is made at
ugwdevice.net/ugw/agentif010.
Check the network connection, as per
the initial procedures described in the
troubleshooting.
been set.
Could not connect to proxy
server due to improper
address.
8xxx Proxy
Proxy authentication is
201E authentication error failed.
a01.ugwdevice.net/ugw/agentif010.
Check proxy server address and reenter as needed.
Check the user name and password
required in order to login to the proxy,
and re-enter as needed.
2-79
Technology > Embedded RDS > Troubleshooting > Error code and strings
2-80
Causes
Remedy
Causes
14
Displayed when
Try again after a period of time. If
communication with UGW the same error occurs again, check
has been successful, but the UGW status with the UGW
No route certificate
8xxx
Server certificate
2028 error
10
11
software. (Upgrade)
15
8xxx Server
2004 response error
(Hexadecimal])
[Error details in
UGW ] *1
ugwdevice.net/ugw/agentif010.is
correct.
Check that the device time and date
are correctly set. If the device time and
12
13
16
8xxx
occurred.
the UGW administrator.
SOAP communication error Check that the value of Service mode
SOAP Fault
2063
has occurred.
17
8xxx
Device internal
8xxx
0201- invalid
0204,
0206
18
0101 - error
0A01
Technology > Embedded RDS > Troubleshooting > Error code and strings
administrator.
responding.(Hexadecimal)
displayed at the end of the
message is an error code
certificated period.-T he
date are correct, upgrade to the latest
route certificate registered system software.
Remedy
2-80
Technology > Embedded RDS > Troubleshooting > Error code and strings
2-81
Causes
Remedy
Causes
Remedy
19
28
can be https://a01.ugwdevice.net/ugw/
agentif010
Set Service mode > #E-RDS > E-RDS
SWITCH to 1, and then run Service
mode > Function > Install > COMTEST.
8xxx Server schedule is Blank schedule data have Check the device settings status with
0003 not exist
been received from UGW. the UGW administrator.
8xxx Network is not
Communication attempted Check the network connection, as per
29
20
21
22
without confirming
network connection, just
after booting up a device
in which the network
23
30
xxxx
xxxx
8300
0306
SUSPEND:
Initialize Failure!
SRAM version
unmatched!
domain of E-RDS.
The semaphore
consumption error at the
time of a communication
31
test.
8xxx Internal Schedule is The schedule data in the
0207 - broken
inside of E-RDS is not
32
0208
8xxx Operation is not
0004 supported
right.
Method which E-RDS is
not supporting attempted.
T-2-44
established within 60
seconds of device boot
up.)
The data which is not URL Check Servicemode > #E-RDS
is inputted into URL field. RGW-ADDRESS can be https://a01.
ugwdevice.net/ugw/agentif010.
If not, enter the correct URL strings in
URL description field..
24
25
0xxx
0003
8xxx
0221
26
27
Communication test
is not performed
Server specified list
is too big
Technology > Embedded RDS > Troubleshooting > Error code and strings
2-81
2-82
Service cautions
Com-Log Report
The report output of the communication error logging information on five affairs can be carried
out.
After performing the following service activities it is necessary to perform Service mode
#CLEAR > ERDS-DAT and #E-RDS.
****************************
*** E-RDS-COM-LOG ***
****************************
Failure to do so will result that the counter transmitting value to the UGW may become
unusual.
System upgrade
HDD format and system installation
COPIER > Function > Clear > MN-CONT
Also, after replacing the main controller board, all settings must be reprogrammed.
The following settings in service mode must not be change unless there are specific
instructions to do so. Changing these values will cause error in communication with UGW.
Service mode
#E-RDS > RGW-PORT
#E-RDS > RGW-ADDRESS
Default
443
https://a01.ugwdevice.net/ugw/agentif010
T-2-45
2-82
Periodical Service
Consumable Parts and Cleaning Parts
Periodical Service
3-2
Transfer roller
FC9-0693
FM3-9296
FM3-9263
FM4-3367 (120V)
FM3-9381 (230V)
5
6
7
500,000
sheets
120,000
sheets
150,000
sheets
500,000 sheets
240,000 sheets
150,000 sheets
80,000
sheets
120,000
sheets
150,000
sheets
150,000
sheets
130,000 sheets
Interval
80,000 sheets
FM3-9276
Life
120,000 sheets
Parts No.
Q'ty
iR2530/2525 iR2530/2525/2520
(550-sheet 1st
(250-sheet 1st
cassette type)
cassette type)
7,000 sheets
Items
40,000 sheets
System
Counter of
consumables
Remarks
DRBL-1
DRBL-1
DRBL-1
TR-ROLL
DRBL-1
SP-SC-EL
DRBL-1
DVG-CYL
DRBL-1
DRBL-1
Reference
Refer to
page 4-34
Refer to
page 4-34
Refer to
page 4-34
Refer to
page 4-36
Refer to
page 4-38
3-2
3
No.
System
Items
3-3
Life
Interval
500,000 sheets
240,000 sheets
150,000 sheets
130,000 sheets
80,000 sheets
120,000 sheets
7,000 sheets
40,000 sheets
Parts No.
Q'ty
iR2530/2525 iR2530/2525/2520
(550-sheet 1st
(250-sheet 1st
cassette type)
cassette type)
Counter of
consumables
FB6-3405
FC7-9381 (For CHN)
*1
120,000
sheets
DRBL-1
FC6-7083
FC7-9502 (For CHN)
*1
120,000
sheets
DRBL-1
10
FC6-6661
*1
120,000
sheets
DRBL-1
11
FU3-0280
*1
120,000
sheets
DRBL-1
12
13
14
15
Remarks
Reference
Refer to
page 4-39
Refer to
page 4-39
Refer to
page 4-40
Refer to
page 4-40
FL3-1352
150,000
sheets
DRBL-1
C1-PU-RL
Refer to
page 4-38
FL3-1447
150,000
sheets
DRBL-1
C1-SP-PD
Refer to
page 4-39
FL3-1352
DRBL-1
M-PU-RL
FL3-3469
150,000
sheets
150,000
sheets
DRBL-1
M-SP-PD
Refer to
page 4-36
Refer to
page 4-37
T-3-1
3-3
[1]
3-4
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[2]
[6]
[4]
Transfer roller
Separation static eliminator
Waste toner container
Drum unit
Developing assembly
Manual feed pickup roller
Manual feed separation pad
Fixing unit
Cassette pickup roller (250-sheet 1st cassette model)
Cassette separation pad (250-sheet 1st cassette model)
Cassette pickup roller (550-sheet 1st cassette model)
Cassette transfer roller (550-sheet 1st cassette model)
Cassette separation roller (550-sheet 1st cassette model)
Idler gear (for China)
[7]
[8]
[14]
[12]
[13]
[5]
[3]
[11]
[10]
[9]
F-3-1
3-4
3-5
Cleaning Parts
Fixing
guide
Transfer
guide
F-3-2
3-5
4-2
List of Parts
Symbol
List of Covers
[2]
[1]
[2]
[3]
[4]
[3]
[1]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[5]
[6]
[14]
[13]
[11]
[12]
[13]
[14]
Part name
Reader Left Cover
DADF (Optional or Standard)
Reader Front Cover
Control Panel
Part number
FC9-1641
FC9-1748
FM3-9356 (TW)
FM3-9354 (UL,AU)
FM3-9355 (CN)
FM3-9357 (KR)
FM3-9358 (EUR)
Support Cover
Delivery Tray
FC9-0513
Front Cover
FM3-9256
Cassette 1
Cassette 2 (Only for the Cassette 2 standard model)
Lower Left Cover
550-sheet 1st cassette type:
FC9-0506
250-sheet 1st cassette type :
FC9-1001
Left Cover
FM3-9338
Inside Base Cover
FC9-0520
Rear Left Cover
FC9-0523
Toner Supply Cover
FC9-0571,FC9-0568
Reference
Refer to page 4-14
Refer to page 4-14
-
[7]
[12]
[8]
[11]
[9]
[10]
F-4-1
4-2
4-3
Symbol
[16]
[15]
[17]
Part name
[15]
[16]
[17]
[18]
[19]
[20]
[21]
[22]
[23]
[24]
[25]
[23]
[18]
Part number
Reference
FC9-1640
AB/INCH SIZE: FL3-3143
A/INCH SIZE: FL3-3190
A SIZE: FL3-3191
AB SIZE: FL3-3155
FC9-1749
FC9-0525
FC9-0524
FC9-0572
550-sheet 1st cassette type :
FC9-0527
250-sheet 1st cassette type :
FC9-1008-000
FM3-9285
FM3-9284 (With No.2 Deleivery Unit)
FM3-9380 (Without No.2 Deleivery
Unit)
550-sheet 1st cassette type:
FC9-0507
250-sheet 1st cassette type:
FC9-1002
FC9-4682
[22]
[24]
[20]
[19]
[21]
[25]
F-4-2
4-3
Periodical Service > List of Parts > List of Main Units / Parts
4-4
Symbol
[5]
[1]
[4]
Part name
Part number
Reference
[1]
[2]
CIS Unit
Pickup Unit
FM3-9430
FM3-9372
[3]
[4]
[5]
[6]
[7]
Platen Glass
[8]
FM3-9406
FM3-9314
FM3-9428
FM3-9284 (With No.2 Deleivery Unit)
FM3-9380 (Without No.2 Deleivery Unit)
AB/INCH SIZE: FL3-3143
Refer to page 4-32
A/INCH SIZE: FL3-3190
A SIZE: FL3-3191
AB SIZE: FL3-3155
FL3-3144
Refer to page 4-33
T-4-3
[3]
[2]
[7]
[8]
F-4-3
Periodical Service > List of Parts > List of Main Units / Parts
4-4
4-5
List of PCBs
Symbol
PCB1
PCB5d
PCB5c
PCB2
PCB3
PCB5a
PCB5b
PCB18
PCB4
PCB2
PCB5a
PCB5b
PCB5c
PCB5d
PCB6
PCB7
PCB4
PCB1
PCB6
PCB14
PCB15
PCB10
PCB16
PCB11
PCB12
PCB13
PCB14
PCB15
PCB16
PCB13
PCB11
PCB7
PCB3
PCB18
PCB12
Part name
Main Controller PCB
Part number
iR2520: FM4-6215
iR2525: FM4-6216
iR2530 :FM4-6217
Reader Relay PCB
FM4-2859
Power Supply PCB
550-sheet 1st cassette type, 120V:
FM4-4195
550-sheet 1st cassette type, 230V:
FM3-9258
250-sheet 1st cassette type, 120V:
FM4-3374
250-sheet 1st cassette type, 230V:
FM3-9361
DC Controller PCB
550-sheet 1st cassette type: FM4-2864
250-sheet 1st cassette type: FM4-2865
LCD Unit
FL3-3204
1/4 Inverter PCB
FM2-2753
Control Panel CPU PCB
FM4-2854
Key Top PCB Assembly
FM4-2855
HVT PCB
FM4-2872
Option Power Supply PCB
120V: FK2-9187
230V: FK2-9188
Heater PCB
120V: FM4-2857
230V: FM4-2858
NCU PCB
FM4-3343
Modular PCB
FM4-3346
Pseudo-CI PCB
FM2-7753
Laser Driver PCB
FM4-2546
BD PCB
FM2-4022
RAM PCB
256MB: FM4-3349
512MB: FM4-3350
No.2 Delivery Reversal PCB FM4-2886
Reference
Refer to page
4-41
-
Refer to page
4-41
Refer to page
4-42
T-4-4
PCB10
F-4-4
4-5
4-6
List of Solenoids
Symbol
SL1
SL2
SL3
Part name
Pickup Solenoid
Manual Feed Pickup Solenoid
No. 1 Delivery Reversal Solenoid
Part number
FK2-0408
FK2-1410
FK2-9195
Reference
T-4-5
SL3
SL5
SL4
SL2
SL1
F-4-5
4-6
4-7
List of Sensors
S36
S36
(A/INCH)
(AB/INCH)
S37
S41
S33
S32
S12
S11
S42
S31
S9
TS2
S40
S34
S35
S7
S19
S6
S8
S1
TS1
S2
S16
S5
S3
S4
HU1
S18
S17
F-4-6
F-4-7
4-7
Symbol
Part name
iR2530/2525
S1
S2
S3
S4
S5
S6
S7
S8
S9
S11
S12
S16
S17
S18
S19
S31
S32
S33
S34
S35
S36
S37
S40
S41
S42
HU1
TS1
TS2
4-8
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5696
WG8-5696
WG8-5696
FH7-7569
FH7-7569
FH7-7569
FH7-7569
WG8-5836
WG8-5836
WG8-5836
WP2-5264
WP2-5282
WP2-5282
T-4-6
4-8
4-9
List of Motors
Symbol
M1
M2
M3
M6
M7
M10
M31
M31
Part name
Main Motor
Fixing Motor
Cassette 1 Pickup Motor
Bottle Motor
Hopper Motor
Reversal Motor
Scanner Motor
Part number
FK2-9141
FK2-9145
FK2-7327
FK2-9147
FK2-9147
FK2-9150
FK2-1066
Reference
T-4-7
M10
M2
M1
M6
M7
M3
F-4-8
4-9
4-10
List of Fans
Symbol
FAN3
FAN4
FAN6
Part name
Exhaust Fan (Rear)
Exhaust Fan (Front)
Power Supply Cooling Fan
Part number
FK2-0360
FK2-0360
FK2-0360
Reference
T-4-8
FAN3
FAN4
FAN6
F-4-9
4-10
4-11
List of Switches
Symbol
SW2
SW4
SW6
SW7
Part name
Front Door Switch
Enviorment Switch
Cassette Size Detection Switch 1
Cassette Size Detection Switch 2
Part number
WC4-5242
FM4-2876
WC2-5680
WC2-5680
Reference
T-4-9
SW2
SW4
SW6
SW7
F-4-10
4-11
4-12
List of Clutches
Symbol
Part name
iR2530/2525/2520
(550-sheet 1st cassette type) (250-sheet 1st cassette type)
Part number
Reference
iR2530/2525
CL1
CL2
Registration Clutch
Manual Feed Pickup Clutch
CL3
CL4
FK2-9154
FK2-9154
FK2-9154
FK2-9154
T-4-10
CL4
CL3
CL2
CL1
F-4-11
4-12
4-13
Other
Symbol
H6
Part name
TH1
TH2
H1
H2
SP1
H3
H4
H5
Part number
120V: FM4-3367
230V: FM3-9381
FK2-9442
FM3-8915
FK2-9157
120V: FK2-9468
230V: FK2-0228
Reference
T-4-11
H5
TH1
TH2
H1
H2
SP1
H4
H3
F-4-12
4-13
Parts Replacement and Cleaning > External Covers > Removing the Support Cover
External Covers
4-14
x2
F-4-13
x2
x2
x2
F-4-15
F-4-14
Parts Replacement and Cleaning > External Covers > Removing the Support Cover
4-14
Parts Replacement and Cleaning > External Covers > Removing the Lower Left Cover
4-15
2 hinge pins
x1
F-4-18
2) Remove the lower left cover.("Removing the Lower Left Cover"(page 4-15).)
<For 550-sheet cassette model>
2 screws
x2
x2
F-4-19
F-4-17
Parts Replacement and Cleaning > External Covers > Removing the Lower Left Cover
4-15
Parts Replacement and Cleaning > External Covers > Removing the Left Cover
4-16
Caution:
3 screws
1 claw
The left cover has a rod interlocked with the switch on the power supply PCB. Remove
the left cover without applying load on it.
x3
MEMO:
When reassembling the left cover, insert the rod of the left cover switch into the main
power switch securely.
x1
x2
F-4-20
1 screw
x1
F-4-22
Rod
F-4-21
Parts Replacement and Cleaning > External Covers > Removing the Left Cover
4-16
Parts Replacement and Cleaning > External Covers > Installing the Inside Base Cover
4-17
1) Bend the left cover and remove the inside base cover.
1 screw
x1
x1
x3
F-4-23
F-4-24
Parts Replacement and Cleaning > External Covers > Installing the Inside Base Cover
4-17
Parts Replacement and Cleaning > External Covers > Removing the Toner Supply Cover
4-18
x1
F-4-25
F-4-27
x3
F-4-28
Parts Replacement and Cleaning > External Covers > Removing the Toner Supply Cover
4-18
Parts Replacement and Cleaning > External Covers > Removing the Reader Rear Cover
4-19
<For iR 2530/2525/2520>
1) Remove the reader right cover by removing four screws, and then remove one screw from
2 screws
x5
x2
F-4-29
<For iR 2545/2535>
F-4-31
2 screws
2 claws
x2
x2
F-4-30
F-4-32
Parts Replacement and Cleaning > External Covers > Removing the Reader Rear Cover
4-19
Parts Replacement and Cleaning > External Covers > Removing the Rear Cover (Right)
4-20
3 connectors
1 screw (RS tightening; M3)
1 screw
2) Remove the power cord.
x3
x1
x1
F-4-33
x4
F-4-35
3 screws
2 claws
Claw
x3
x2
Claws
F-4-36
F-4-34
Parts Replacement and Cleaning > External Covers > Removing the Rear Cover (Right)
4-20
Parts Replacement and Cleaning > External Covers > Removing the Lower Rear Cover
4-21
1) Remove the rear cover (right).("Removing the Rear Cover (Right)"(page 4-20).)
1) Raise the handle at the rear right, and then remove one screw.
2) Remove the rear cover (left).("Removing the Rear Cover (Left)"(page 4-21).)
2) Release one claw with a flat-blade screwdriver, and then remove the rear right cover (lower)
2 screws
2 claws
Claw
Claw
x2
Claws
x2
F-4-39
F-4-37
x1
x2
F-4-40
F-4-38
Parts Replacement and Cleaning > External Covers > Removing the Lower Rear Cover
4-21
Parts Replacement and Cleaning > External Covers > Removing the Cassette 2 Rear Cover
4-22
2) Disconnect all connectors (only for the machine with an optional cassette).
F-4-41
x1
x1
Claw
F-4-42
Parts Replacement and Cleaning > External Covers > Removing the Cassette 2 Rear Cover
4-22
Parts Replacement and Cleaning > Main Units/Parts > Removing the Right Cover Unit
Main Units/Parts
4-23
2 screws
x1
2) Remove the reader rear cover.("Removing the Reader Rear Cover"(page 4-19).. )
3) Remove the rear right cover.("Removing the Rear Cover (Right)"(page 4-20).. )
4) Open the right cover.
5) Remove the link between the right cover and pickup unit.
x1
F-4-44
F-4-43
Parts Replacement and Cleaning > Main Units/Parts > Removing the Right Cover Unit
4-23
Parts Replacement and Cleaning > Main Units/Parts > Removing the Right Cover Unit
4-24
2 connectors (The machine without the No.2 delivery unit does not have the upper
connector.)
CAUTION:
Be sure to disconnect the upper connector after releasing the harness from the clamp
to prevent breaking of wire.
MEMO:
If the right cover is removed with it open widely, it touches the reader right cover. Open
the right cover to the angle shown below, and then remove it so that it does not touch
the reader right cover.
x2
x1
F-4-47
F-4-45
x2
F-4-46
Parts Replacement and Cleaning > Main Units/Parts > Removing the Right Cover Unit
4-24
Parts Replacement and Cleaning > Main Units/Parts > Removing the Pickup Unit (550-sheet 1st Cassette Model)
4-25
7) Remove the link between the right cover and pickup unit.
8) Remove the pickup unit.
x4
5) Remove the rear right cover.("Removing the Rear Cover (Right)"(page 4-20).)
6) Remove the connection cable.
1 connector
x1
F-4-49
F-4-48
Parts Replacement and Cleaning > Main Units/Parts > Removing the Pickup Unit (550-sheet 1st Cassette Model)
4-25
Parts Replacement and Cleaning > Main Units/Parts > Removing the Pickup Unit (250-sheet 1st cassette type)
4-26
1 screw
F-4-51
x1
F-4-50
1 belt
Parts Replacement and Cleaning > Main Units/Parts > Removing the Pickup Unit (250-sheet 1st cassette type)
4-26
Parts Replacement and Cleaning > Main Units/Parts > Removing the Laser Scanner Unit
4-27
1 connector
1) Remove the inside base cover.("Removing the Inside Base Cover"(page 4-17). )
2) Remove the left cover.("Removing the Left Cover"(page 4-16). )
3) Remove the scanner retaining plate.
1 screw
x1
x1
F-4-52
10)Remove the link between the right cover and pickup unit.
11)Remove the pickup unit.
3 screws
F-4-54
2 pieces of sponge
4 connectors
x3
F-4-53
Parts Replacement and Cleaning > Main Units/Parts > Removing the Laser Scanner Unit
4-27
Parts Replacement and Cleaning > Main Units/Parts > Removing the Toner Supply Unit
4-28
x2
SW No.
145
146
147
136 148
149
150
F-4-56
PRINT > Bitswitch > 136 Laser horizontal scanning direction write position adjustment(A)
PRINT > Bitswitch > 145 Laser horizontal scanning direction magnification ratio adjustment(A-B)
PRINT > Bitswitch > 146 Laser horizontal scanning direction magnification ratio adjustment(A-C)
PRINT > Bitswitch > 147 Laser horizontal scanning direction magnification ratio adjustment(A-D)
PRINT > Bitswitch > 148 Laser horizontal scanning direction write position adjustment(A-B)
PRINT > Bitswitch > 149 Laser horizontal scanning direction write position adjustment(A-C)
PRINT > Bitswitch > 150 Laser horizontal scanning direction write position adjustment(A-D)
F-4-55
CAUTION:
When pulling out the laser scanner, take care not to touch the PCB installed on the
laser scanner unit. (The PCB is equipped with a laser intensity adjusting volume
resistor and so touching the PCB can change the adjustment setting.)
Parts Replacement and Cleaning > Main Units/Parts > Removing the Toner Supply Unit
4-28
Parts Replacement and Cleaning > Main Units/Parts > Removing the Toner Supply Unit > Action to Take after Replacement
4-29
x2
x4
F-4-57
Parts Replacement and Cleaning > Main Units/Parts > Removing the Toner Supply Unit > Action to Take after Replacement
4-29
Parts Replacement and Cleaning > Main Units/Parts > Removing the CIS Unit
4-30
MEMO:
The service parts for toner supply unit do not come with a bottle ring. Remove the
bottle ring from the old toner supply unit and attach it to the new one.
1 parallel pin
F-4-60
frame.
1 screw
1 claw
x1
x1
F-4-61
F-4-59
Parts Replacement and Cleaning > Main Units/Parts > Removing the CIS Unit
4-30
Parts Replacement and Cleaning > Main Units/Parts > Removing the Platen Glass
4-31
Flexible cable
F-4-62
CAUTION:
When installing or removing the contact sensor unit, do not touch the light guide
and rod lens array.
1) Place a sheet of paper that the user usually uses on the platen glass, enter the service
mode, and then select SCAN > READER > FUNCTION > CCD > DFWLVL1.
Light guide
Read the white level in the BOOK mode. (Check the transparency of the glass for BOOK
mode.)
2) Place a sheet of paper that the user usually uses on the DF, enter the service mode, and
then select SCAN > READER > FUNCTION > CCD > DF-WLVL2.
Read the white level in the DF mode (stream reading). (Check the transparency of the
then select SCAN > READER > FUNCTION > CCD > DF-WLVL4.
Read the white level in the DF mode (stream reading). (Check the transparency of the
glass for stream reading.)(Read both sides of the chart.)
Parts Replacement and Cleaning > Main Units/Parts > Removing the Platen Glass
4-31
Parts Replacement and Cleaning > Main Units/Parts > Removing the ADF Scan Glass
4-32
2 screws
CAUTION:
Be sure to make the white plate data adjustment before ADF white level adjustment.
x2
W-PLT-X
W-PLT-Y
W-PLT-Z
F-4-66
1.Enter the value indicated on the platen glass in the following service mode:
SCAN > READER > ADJUST > CCD > W-PLT-X/Y/Z (Input of standard white plate data)
2.Enter the service mode, and then select the following:
F-4-64
CAUTION:
SCAN > READER > FUNCTION > CCD > DF-WLVL1/2/3/4 (DF white level adjustment)
1) Place a sheet of paper that the user usually uses on the platen glass, enter the
When removing the platen glass, take care not to touch the following
parts with your fingers:
service mode, and then select SCAN > READER > FUNCTION > CCD > DFWLVL1.
Read the white level in the BOOK mode. (Check the transparency of the glass for
BOOK mode.)
Glass surface
Standard white plate
2) Place a sheet of paper that the user usually uses on the DF, enter the service mode,
and then select SCAN > READER > FUNCTION > CCD > DF-WLVL2.
Read the white level in the DF mode (stream reading). (Check the transparency of
F-4-65
Parts Replacement and Cleaning > Main Units/Parts > Removing the ADF Scan Glass
4-32
Parts Replacement and Cleaning > Main Units/Parts > Removing the ADF Scan Glass > Action to Take after Replacing the ADF Scan Glass
4-33
CAUTION:
When removing the ADF scan glass, take care not to touch the glass surface with
your fingers.
2 screws
alcohol.
Be sure to install the ADF scan glass with its seat facing front left.
x2
F-4-67
F-4-68
Parts Replacement and Cleaning > Main Units/Parts > Removing the ADF Scan Glass > Action to Take after Replacing the ADF Scan Glass
4-33
Parts Replacement and Cleaning > Consumable Parts Requiring Periodic Replacement > Removing the Waste Toner Container
4-34
x1
- 1 claw
x1
F-4-71
- 1 bearing (front)
F-4-72
F-4-70
Parts Replacement and Cleaning > Consumable Parts Requiring Periodic Replacement > Removing the Waste Toner Container
4-34
Parts Replacement and Cleaning > Consumable Parts Requiring Periodic Replacement > Removing the Drum Unit
4-35
x1
F-4-73
5) Remove the lid attached at the front of the waste toner container, and then cover the
opening of the container with it so that the waste toner does not spill out.
F-4-75
6) While raising the lever under the handle of the drum unit, slowly pull out the drum unit to
the position shown below.
F-4-74
F-4-76
Parts Replacement and Cleaning > Consumable Parts Requiring Periodic Replacement > Removing the Drum Unit
4-35
Parts Replacement and Cleaning > Consumable Parts Requiring Periodic Replacement > Removing the Manual Feed Pickup Roller
4-36
x1
F-4-77
CAUTION:
Do not touch the drum surface during the work.
F-4-79
x1
x1
F-4-80
F-4-78
Parts Replacement and Cleaning > Consumable Parts Requiring Periodic Replacement > Removing the Manual Feed Pickup Roller
4-36
Parts Replacement and Cleaning > Consumable Parts Requiring Periodic Replacement > Removing the Manual Feed Separation Pad
4-37
MEMO:
Reassemble the manual feed pickup roller as shown.
1) Remove the manual feed pickup roller. ("Removing the Manual Feed Pickup Roller"(page
4-36). )
2) Slide the bearing (rear) backward.
x1
F-4-81
F-4-82
F-4-83
Parts Replacement and Cleaning > Consumable Parts Requiring Periodic Replacement > Removing the Manual Feed Separation Pad
4-37
Parts Replacement and Cleaning > Consumable Parts Requiring Periodic Replacement > Removing the Cassette Pickup Roller (250)
4-38
- 2 screws
x2
x1
F-4-84
F-4-86
MEMO:
Hold the fixing unit at the position shown below.
MEMO:
Reassemble the parts as shown below.
F-4-85
F-4-87
Parts Replacement and Cleaning > Consumable Parts Requiring Periodic Replacement > Removing the Cassette Pickup Roller (250)
4-38
Parts Replacement and Cleaning > Consumable Parts Requiring Periodic Replacement > Removing the Cassette Transfer Roller (550)
4-39
x1
F-4-89
x1
F-4-88
F-4-90
Parts Replacement and Cleaning > Consumable Parts Requiring Periodic Replacement > Removing the Cassette Transfer Roller (550)
4-39
Parts Replacement and Cleaning > Consumable Parts Requiring Periodic Replacement > Removing the Idler Gear (Only for 550 for China)
4-40
x1
x1
F-4-92
F-4-91
Parts Replacement and Cleaning > Consumable Parts Requiring Periodic Replacement > Removing the Idler Gear (Only for 550 for China)
4-40
Parts Replacement and Cleaning > PCB > Removing the Main Controller PCB > Action to Take after Replacement
PCB
4-41
Since the values recorded on the service label may be outdated, check the service mode
item list (#SERVICE DATA LIST) printed out in advance, and then enter the latest values.
4) Turn OFF and then ON the main power switch. (Turning OFF/ON the main power switch
allows the values entered for the service mode items to take effect.)
Replacement Procedure
1) Remove the left cover (right).("Removing the Rear Cover (Right)"(page 4-20). )
Replacement Procedure
1) Remove the rear cover (right). ("Removing the Rear Cover (Right)"(page 4-20)..)
3) Remove the modem PCB (for the model with a FAX function).
2) Remove the rear cover (left). ("Removing the Rear Cover (Left)"(page 4-21).. )
4) Disconnect all connectors and flexible cables on the main controller PCB.
- 9 screws
x6
x9
F-4-93
F-4-94
2) Turn OFF and then ON the main power switch. (Turning OFF/ON the main power switch
clears the RAM.)
3) If uploading of backup data fails before replacement due to the damage to the DC
controller PCB, enter the values of service mode items recorded on the service label.
Parts Replacement and Cleaning > PCB > Removing the Main Controller PCB > Action to Take after Replacement
4-41
Parts Replacement and Cleaning > PCB > Removing the RAM PCB > Replacement Procedure
4-42
3) For the model with a FAX and SEND function, press the SW3 on the main controller to
check that LED10 goes out. (Secondary power cutoff)
Replacement Procedure
1) Remove the rear cover (right). ("Removing the Rear Cover (Right)"(page 4-20)..)
2) Remove the controller plate. (Remove 3 screws.)
x3
F-4-95
F-4-96
CAUTION:
The ADRAM is powered from the secondary battery unit to back up the image memory
even after the main power switch is turned OFF and the power plug is removed from
the outlet.
If the SW3 on the main controller PCB is pressed with the image backed up, the entire
data stored in the memory is cleared. Be sure to output the data stored in the memory
before pressing the SW3.
Parts Replacement and Cleaning > PCB > Removing the RAM PCB > Replacement Procedure
4-42
Parts Replacement and Cleaning > PCB > Removing the RAM PCB > Replacement Procedure
4-43
F-4-97
Parts Replacement and Cleaning > PCB > Removing the RAM PCB > Replacement Procedure
4-43
Adjustment
Outline
Adjustment when replacing parts
Image position adjustment
Adjustment
5-2
Outline
Category
Item
Reference
"Left Image
Margin"(page 5-6).
2.5+/-1.5mm
(2nd side of double-sided copy:
2.5+/-2.0mm)
This section describes adjustment required in field service works when replacing parts.
The parts are classified by function into the following 3 blocks.
Replacing parts
Category
Scanning
System
CIS Unit
Copyboard glass
ADF reading glass
Controller
System
Reference
"Action to Take after Replacing the CIS Unit"(page
5-3).
"Action to Take after Replacing the Platen
Glass"(page 5-3).
"Action to Take after Replacing the ADF Scan
Glass"(page 5-4).
"Action to Take after Replacing theMain Controller
PCB"(page 5-4).
Refer to page 5-4
RAM PCB
Laser Exposure Laser scanner unit
System
2
4
5
6
8
10
Leading Edge
Single-sided copy: 2.5 1.5 (mm)
Non-Image Width Double-sided copy: 2.5 1.5 (mm)
2.5+/-1.5mm
(2nd side of double-sided copy:
2.5+/-1.5mm)
T-5-1
"Leading Edge
Non-Image
Width"(page 5-6).
Item
Reference
"Margin Along
the Leading
Edge"(page 5-6).
Left Non-Image
Width
456
8 10 12 14 16 18 20
"Left Non-Image
Width"(page 5-7).
2.5+/-1.5mm
(2nd side of double-sided copy:
2.5+/-1.5mm)
0
456
8 10 12 14 16 18 20
2
4
5
6
8
10
T-5-2
5-2
Adjustment > Adjustment when replacing parts > Scanning System > Action to Take after Replacing the Platen Glass
5-3
Scanning System
Action to Take after Replacing the CIS Unit
After replacing the CIS unit, make the following adjustments:
CAUTION:
Be sure to make the white plate data adjustment before ADF white level
adjustment.
W-PLT-X
W-PLT-Y
W-PLT-Z
automatically.
F-5-1
1.Enter the value indicated on the platen glass in the following service mode:
SCAN > READER > ADJUST > CCD > W-PLT-X/Y/Z (Input of standard white plate data)
2.Enter the service mode, and then select the following:
SCAN > READER > FUNCTION > CCD > DF-WLVL1/2/3/4 (DF white level adjustment)
CAUTION:
Make this adjustment when the DADF is installed.
1) Place a sheet of paper that the user usually uses on the platen glass, enter the
service mode, and then select SCAN > READER > FUNCTION > CCD > DFWLVL1.
1) Place a sheet of paper that the user usually uses on the platen glass, enter the service
mode, and then select SCAN > READER > FUNCTION > CCD > DFWLVL1.
Read the white level in the BOOK mode. (Check the transparency of the glass for BOOK
mode.)
2) Place a sheet of paper that the user usually uses on the DF, enter the service mode, and
then select SCAN > READER > FUNCTION > CCD > DF-WLVL2.
Read the white level in the DF mode (stream reading). (Check the transparency of the
glass for stream reading.)(Read both sides of the chart.)
3) Place a sheet of paper that the user usually uses on the platen glass, enter the service
mode, and then select SCAN > READER > FUNCTION > CCD > DFWLVL3.
Read the white level in the BOOK mode. (Check the transparency of the glass for BOOK
mode.)
4) Place a sheet of paper that the user usually uses on the DF, enter the service mode, and
then select SCAN > READER > FUNCTION > CCD > DF-WLVL4.
Read the white level in the BOOK mode. (Check the transparency of the glass for
BOOK mode.)
2) Place a sheet of paper that the user usually uses on the DF, enter the service mode,
and then select SCAN > READER > FUNCTION > CCD > DF-WLVL2.
Read the white level in the DF mode (stream reading). (Check the transparency of the
glass for stream reading.)(Read both sides of the chart.)
3) Place a sheet of paper that the user usually uses on the platen glass, enter the
service mode, and then select SCAN > READER > FUNCTION > CCD > DFWLVL3.
Read the white level in the BOOK mode. (Check the transparency of the glass for
BOOK mode.)
4) Place a sheet of paper that the user usually uses on the DF, enter the service mode,
and then select SCAN > READER > FUNCTION > CCD > DF-WLVL4.
Read the white level in the DF mode (stream reading). (Check the transparency of the
glass for stream reading.)(Read both sides of the chart.)
Read the white level in the DF mode (stream reading). (Check the transparency of the
Adjustment > Adjustment when replacing parts > Scanning System > Action to Take after Replacing the Platen Glass
5-3
Adjustment > Adjustment when replacing parts > Controller System > Action to Take when Replacing the DC Controller PCB
5-4
Controller System
Action to Take after Replacing theMain Controller PCB
After replacing the main controller PCB with a new one, take the following action:
Read the white level in the BOOK mode. (Check the transparency of the glass for
BOOK mode.)
2) Place a sheet of paper that the user usually uses on the DF, enter the service mode,
and then select SCAN > READER > FUNCTION > CCD > DF-WLVL2.
Read the white level in the DF mode (stream reading). (Check the transparency of the
glass for stream reading.)(Read both sides of the chart.)
3) Place a sheet of paper that the user usually uses on the platen glass, enter the
service mode, and then select SCAN > READER > FUNCTION > CCD > DFWLVL3.
Read the white level in the BOOK mode. (Check the transparency of the glass for
BOOK mode.)
4) Place a sheet of paper that the user usually uses on the DF, enter the service mode,
and then select SCAN > READER > FUNCTION > CCD > DF-WLVL4.
Read the white level in the DF mode (stream reading). (Check the transparency of the
glass for stream reading.)(Read both sides of the chart.)
Adjustment > Adjustment when replacing parts > Controller System > Action to Take when Replacing the DC Controller PCB
5-4
Adjustment > Adjustment when replacing parts > Laser Exposure System > Action to Take after Replacing the Laser Scanner Unit
5-5
SW No.
145
146
147
136 148
149
150
F-5-2
PRINT > Bitswitch > 136 Laser horizontal scanning direction write position adjustment(A)
PRINT > Bitswitch > 145 Laser horizontal scanning direction magnification ratio
adjustment(A-B)
PRINT > Bitswitch > 146 Laser horizontal scanning direction magnification ratio
adjustment(A-C)
PRINT > Bitswitch > 147 Laser horizontal scanning direction magnification ratio
adjustment(A-D)
PRINT > Bitswitch > 148 Laser horizontal scanning direction write position adjustment(A-B)
PRINT > Bitswitch > 149 Laser horizontal scanning direction write position adjustment(A-C)
PRINT > Bitswitch > 150 Laser horizontal scanning direction write position adjustment(A-D)
Adjustment > Adjustment when replacing parts > Laser Exposure System > Action to Take after Replacing the Laser Scanner Unit
5-5
Adjustment > Image position adjustment > Leading Edge Non-Image Width
5-6
Copy 10 sheets from each pickup position to check that the image margin and non-image
Each cassette
Pickup tray
If it is not within the standard, go through the following procedures to adjust it.
CAUTION:
If changing the value of service mode item in this adjustment, enter the changed value
in the service label.
0
2
4
5
6
10
F-5-4
Paper
leading edge
Adjustment > Image position adjustment > Leading Edge Non-Image Width
5-6
5-7
0
2
4
5
6
8
10
F-5-6
5-7
Troubleshooting
Upgrading Targets and Procedure
Troubleshooting
Host machine
Target
PCB
Outline
Main
controller
PCB
iR2545/iR2535
Target system
software
Boot
Program
Program
File type
Remarks
PC
Flash ROM
DC
controller
PCB
USB cable
J8104
UST or SST
System
software
Target PCB
Target system
software
Finisher
FIN_CON
controller PCB
Description
on SST
IFN_B1
Remarks
For the detailed procedure, refer to the service
manual for the finisher.
T-6-2
FY9-2034
DCON
iR2530/2525
1st cassette,
550-sheet type
iR2530/2525/2520
1st cassette,
250-sheet type
T-6-1
Downloader
PCB
Inner finisher
iR2545/iR2535
Inner finisher
RS232C
straight cable
Flash ROM
Category
iR2530/2525/2520 Boot
2. Upgrading system software for inner finisher: Use the PC (SST) and downloader PCB
Host machine
6-2
CPU
CN22
F-6-1
6-2
Procedure
6-3
MEMO:
The procedure for upgrading Boot is described below as a typical example. Use the
same procedure for other firmware.
F-6-3
F-6-2
6-3
6-4
F-6-5
MEMO:
If firmware for a wrong model is selected, Specify by printer name is not displayed.
F-6-7
F-6-8
11) The following screen appears. UPDATING FIRMWARE is displayed on the control panel
of this machine.
F-6-6
F-6-9
6-4
6-5
CAUTION:
Do Not Turn off the Power during Download/Write Operation in progress
Do not turn OFF the power while the system software is being downloaded or
written. The machine may fail to start when the power is turned ON.
12) When upgrade is complete, the following screen appears. Turn OFF then ON the main
power switch to complete the procedure.
F-6-10
6-5
Error Code
Overview
Error Code
Jam Code
Alarm Code
Error Code
7-2
Overview
Outline
This chapter describes various codes which are displayed when a failure occurs on the
product. These are classified into 3 codes as follows.
Code type
Explanation
Reference
Error code
Jam code
Alarm code
Refer to
page 7-3
Refer to
page 7-11
Refer to
page 7-15
T-7-1
7-2
Error Code
Ecode
E002
Detail
Code
0001
Item
Title
Description
Remedy
E001
0000
Title
Description
Remedy
E001
0001
Title
Description
Remedy
E001
0002
7-3
Title
Description
Remedy
Detail
Code
0000
Item
Title
Description
Description
Fixing temperature abnormal rise
The temperature detected by the main thermistor does not
rise to the specified value during startup control.
1.Go through the following to clear the error: CLEAR >
ENGIN > ERRCLR; and then turn OFF and then ON the
power.
2.Check connection of the Connectors (Thermistor Connector
and AC Connector).
3.Replace the Fixing Main Thermistor (Film Unit).
4.Replace the Fixing Assembly.
5.Replace the DC Controller PCB (PCB4).
Fixing unit temperature rise detection
The reading of the main thermistor is 250 deg C or more
continuously for 200 msec.
1.Go through the following to clear the error: CLEAR >
ENGIN > ERRCLR; and then turn OFF and then ON the
power.
2.Check connection of the Connectors (Thermistor Connector
and AC Connector).
3.Replace the Fixing Main Thermistor (Film Unit).
4.Replace the Fixing Assembly.
5.Replace the DC Controller PCB (PCB4).
Fixing unit temperature rise detection
The hardware circuit detects overheating of the main or sub
thermistor for 200 msec.
1.Go through the following to clear the error: CLEAR >
ENGIN > ERRCLR; and then turn OFF and then ON the
power.
2.Replace the DC Controller PCB (PCB4).
Fixing unit temperature rise detection
The reading of the sub thermistor is 295 deg C or more
continuously for 200 msec.
1.Go through the following to clear the error: CLEAR >
ENGIN > ERRCLR; and then turn OFF and then ON the
power.
2.Check connection of the Connectors (Thermistor Connector
and AC Connector).
3.Replace the Fixing Main Thermistor (Film Unit).
4.Replace the Fixing Assembly.
5.Replace the DC Controller PCB (PCB4).
Remedy
E003
0000
Title
Description
Remedy
E004
0000
Title
Description
Remedy
E010
0001
Title
Description
Remedy
E010
0002
Title
Description
Remedy
Description
Fixing unit temperature insufficient rise
1.The reading of the main thermistor is less than 115 deg C
continuously for 400 msec 1.3 sec after it has indicated 100
deg C.
2.The reading of the main thermistor is less than 150 deg C
continuously for 400 msec 1.3 sec after it has indicated 140
deg C.
1.Go through the following to clear the error: CLEAR >
ENGIN > ERRCLR; and then turn OFF and then ON the
power.
2.Check connection of the Connectors (Thermistor Connector
and AC Connector).
3.Replace the Fixing Main Thermistor (Film Unit).
4.Replace the Fixing Assembly.
5.Replace the DC Controller PCB (PCB4).
Low fixing temperature detection after standby
The reading of the main thermistor is less than 140 deg C
continuously for 400 msec or more.
1.Go through the following to clear the error: CLEAR >
ENGIN > ERRCLR; and then turn OFF and then ON the
power.
2.Check connection of the Connectors (Thermistor Connector
and AC Connector).
3.Replace the Fixing Main Thermistor (Film Unit).
4.Replace the Fixing Assembly.
5.Replace the DC Controller PCB (PCB4).
Thermistor disconnection detection error
When disconnection is detected with connector (J214) for 30
sec continuously.
1.Check connection of the Connector (J214).
2.Replace the Film Unit.
3.Replace the Fixing Assembly.
4.Replace the DC Controller PCB (PCB4).
Unstable rotation of the Main Motor (M1)
Detection is executed every 100 msec after the start of motor
rotation; however, the drive detection signal is absent for 2
sec.
1.Replace the Main Motor (M1).
2.Replace the DC Controller PCB (PCB4).
Unstable rotation of the Main Motor (M1)
During motor rotation, detection is executed every 100 msec;
however, the drive signal is absent 5 times in sequence.
1.Replace the Main Motor (M1).
2.Replace the DC Controller PCB (PCB4).
7-3
7
Ecode
E014
Detail
Code
0001
Item
Title
Description
Remedy
E014
0002
E019
0000
Title
Description
Remedy
Title
Description
Remedy
E020
0000
Title
Description
Remedy
E024
0000
Title
Description
Remedy
Description
Unstable rotation of the Fixing Motor (M2)
Detection is executed every 100 msec after the start of motor
rotation; however, the drive detection signal is absent for 2
sec.
1.Replace the Fixing Motor (M2).
2.Replace the DC Controller PCB (PCB4).
Unstable rotation of the Fixing Motor (M2)
During motor rotation, detection is executed every 100 msec;
however, the drive signal is absent 5 times in sequence.
"1.Replace the Fixing Motor (M2).
2.Replace the DC Controller PCB (PCB4)."
Error in Waste Toner Sensor (S17)
Warning when the sensor goes on for 2000 consecutive
sheets, and error when the sensor goes on for 100
consecutive sheets.
* Error occurs after the delivery if a paper in passage exists.
1.Replace the Waste Toner Sensor (S17).
2.Replace the DC Controller PCB (PCB4).
The path between the sub hopper and the developing
assembly is clogged with toner.
The Developing Assembly Toner Sensor (TS1) detects the
absence of toner,while the Sub Hopper Toner Sensor (TS2)
detects the presence of toner.
With the Developing Cylinder Clutch (CL3) turned on,
the hopper feedscrew motor (M7) is rotated for 1 sec
intermittently 194 times; still, theDeveloping Assembly Toner
Sensor (TS1) does not detect the presence of toner.
* Error occurs after the delivery if a paper in passage exists.
1.Check the rotation of hopper motor gear. (If rotating, false
detection by the sensor is doubted. Feed the toner to the
developing unit in service mode: CLEAR>ENGIN>TNRINST.)
2.Replace the Developing Assembly Toner Sensor (TS1).
3.Replace the Sub Hopper Toner Sensor (TS2).
4.Replace the DC Controller PCB (PCB4).
The connector (J207) of Developing Assembly Toner Sensor
(TS1) is disconnected.
The Developing Assembly Toner Sensor (TS1) connection
detection signal is absent for 100 msec 10 times in sequence.
* Error occurs after the delivery if a paper in passage exists.
1.Check connection of the Connector (J207).
2.Replace the Developing Assembly Toner Sensor (TS1).
3.Replace the DC Controller PCB (PCB4).
7-4
Ecode
E024
Detail
Code
0001
Item
Title
Description
Remedy
E025
0000
Title
Description
Remedy
E025
0001
Title
Description
Remedy
E110
0001
Title
Description
Remedy
Description
The Developing Assembly Toner Sensor (TS1) is
disconnected.
<At LOW SPEED>
- The developing assembly toner sensor (TS1) ON counter
is checked every 2.5 seconds, and the counter increments
1 count every 25 times when the sensor goes on, and 300
counts are reached.
<At HIGH SPEED>
- The developing assembly toner sensor (TS1) ON counter
is checked every 1.5 seconds, and the counter increments
1 count every 15 times when the sensor goes on, and 300
counts are reached.
1.Check connection of the Connector (J207).
2.Correct the cable.
3.Replace the Developing Assembly Toner Sensor (TS1).
The connector (J207) of Sub Hopper Toner Sensor (TS2) is
disconnected.
The Sub Hopper Toner Sensor (TS2) connection detection
signal is absent for 100 msec 10 times in sequence.
* Error occurs after the delivery if a paper in passage exists.
1.Check connection of the Connector (J207).
2.Replace the Sub Hopper Toner Sensor (TS2).
3.Replace the DC Controller PCB (PCB4).
Failure of the Bottle Motor (M6)
The bottle motor (M6) is unlocked when it goes on for 12
consecutive times at 0.1 sec. intervals.
* Error occurs after the delivery if a paper in passage exists.
1.Replace the Bottle Motor (M6).
2.Replace the DC Controller PCB (PCB4).
Failure of the Scanner Motor (M21)
The Scanner Motor (M21) speed lock signal does not indicate
a locked state a specific period of time after the Scanner
Motor (M21) has been started.
* The same condition is detected after the error retry is
performed.
1.Check the cable.
2.Replace the Laser Scanner Unit.
3.Replace the DC Controller PCB (PCB4).
7-4
7
Ecode
E110
Detail
Code
0002
Item
Title
Description
Remedy
E110
0003
Title
Description
Remedy
E196
0000
E197
0000
E197
0001
E202
0000
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
Description
Failure of the Scanner Motor (M21)
The speed lock signal indicates a deviation 10 times in
sequence at intervals of 100 msec after the signal has
indicated a locked state.
* The same condition is detected after the error retry is
performed.
1.Check the cable.
2.Replace the Laser Scanner Unit.
3.Replace the DC Controller PCB (PCB4).
Failure of the Scanner Motor (M21)
The scanner motor (M21) speed lock signal does not indicate
a locked state for 6.5 sec. after a switchover is made from
low to normal speed or for 8 sec. after a switchover is made
from normal to low speed.
* The same condition is detected after the error retry is
performed.
1.Check the cable.
2.Replace the Laser Scanner Unit.
3.Replace the DC Controller PCB (PCB4).
Error in EEPROM access
20 retries failed after error occurred during communication
with EEPROM.
* Error occurs after the delivery if a paper in passage exists.
1.Replace the DC Controller PCB (PCB4).
Error in communication of Laser Driver PCB (PCB14)
Communication error 1 with image PCB
1.Check the cable.
2.Replace the Laser Scanner Unit.
3.Replace the DC Controller PCB (PCB4).
Error in communication of Laser Driver PCB (PCB14)
Communication error 2 with image PCB
1.Check the cable.
2.Replace the Laser Scanner Unit.
3.Replace the DC Controller PCB (PCB4).
There is an error in the detection of the CIS home position.
1.The attempt to detect the home position fails when the CIS
is moved forward.
2.The attempt to detect the home position fails when the CIS
is moved back.
1.Disconnect and then connect the flexible cable(Relay PCB
(PCB2)-Main Controller PCB (PCB1) 64pin).
2.Replace the flexible cable.
3.Replace the CIS HP sensor (S31).
4.Replace the Scanner Motor (M31).
5.Replace the Relay PCB (PCB2).
6.Replace the Main Controller PCB (PCB1).
7-5
Ecode
E240
Detail
Code
0000
Item
Title
Description
Remedy
E240
0001
Title
Description
Remedy
E246
0000
E247
0000
E261
0000
E350
0000
E354
0000
E355
0000
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
E355
0004
E355
0005
E500
0000
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
Description
Error in controller communication
The serial communication error such as parity error or
overrun error is constantly detected.
1.Check the Connectors.
2.Replace the DC Controller PCB (PCB4).
Error in controller communication
The serial communication error such as parity error or
overrun error is detected while printing.
1.Check the Connectors.
2.Replace the DC Controller PCB (PCB4).
Writing to the counter PCB (FRAM) failed
Mismatched checksum between the Flash Rom and the
FRAM
Error in Zero Cross
Zero Cross failed to be detected for 500ms or more while the
relay was ON.
* The same condition is detected after the error retry is
performed.
1.Check the Connectors.
2.Replace the DC Controller PCB (PCB4).
SOFT-ID PCB error
Mismatched serial number for the SOFT-ID PCB
Mismatched serial number between the SOFT-ID, the Flash
Rom and the FRAM
System information error
System information error
Communication error
The communication with the host machine is interrupted.
1.Check the cable.
2.Replace the Finisher Controller PCB (PCB1).
3.Replace the DC Controller PCB.
7-5
7
Ecode
E505
Detail
Code
0001
E520
0001
Item
Title
Description
Remedy
Title
Description
Remedy
E520
0002
Title
Description
Remedy
E531
8001
Title
Description
Remedy
E531
8002
Title
Description
Remedy
E532
0001
Title
Description
Remedy
Description
EEPROM error
The checksum for the EEPROM data has an error.
1.Replace the Finisher Controller PCB (PCB1).
Shift Motor (M4) error
The shift roller does not leave the shift roller home position
when the Shift Motor (M4) has been driven for 1.2 seconds.
1.Replace the Shift Roller HP Sensor (S2).
2.Replace the Shift Motor (M4).
3.Replace the Finisher Controller PCB (PCB1).
Shift Motor (M4) error
The shift roller does not return to the shift roller home position
when the Shift Motor (M4) has been driven for 1.2 seconds.
1.Replace the Shift Roller HP Sensor (S2).
2.Replace the Shift Motor (M4).
3.Replace the Finisher Controller PCB (PCB1).
Stapler Motor (M10) error
The stapler does not leave the staple home position when the
Staple Motor (M10) has been driven for 0.5 sec.
1.Check the wiring between the Finisher Controller PCB and
Stapler.
2.Replace the Stapler.
3.Replace the Finisher Controller PCB (PCB1).
Stapler Motor (M10) error
The stapler does not return to the staple home position when
the Stapler Motor (M10) has been driven for 0.5 sec.
1.Check the wiring between the Finisher Controller PCB and
Stapler.
2.Replace the Stapler.
3.Replace the Finisher Controller PCB (PCB1).
STP Move Motor (M1) error
The stapler does not leave the stapler move home position
when the STP Move Motor (M1) has been driven for 0.25 sec.
1.Replace the Stapler Move HP Sensor (S10).
2.Check the wiring between the Finisher Controller PCB and
the STP Move Motor.
3.Check the stapler shift base.
4.Replace the STP Move Motor (M1).
5.Replace the Finisher Controller PCB (PCB1).
7-6
Ecode
E532
Detail
Code
0002
Item
Title
Description
Remedy
E540
0001
Title
Description
Remedy
E540
0005
Title
Description
Remedy
E542
0001
Title
Description
Remedy
E542
0005
Title
Description
Remedy
E567
0001
Title
Description
Remedy
E567
0002
Title
Description
Remedy
Description
STP Move Motor (M1) error
The stapler does not return to the stapler move home position
when the STP Move Motor (M1) has been driven for 2.8 sec.
1.Replace the Stapler Move HP Sensor (S10).
2.Check the wiring between the Finisher Controller PCB and
the STP Move Motor.
3.Check the stapler shift base.
4.Replace the STP Move Motor (M1).
5.Replace the Finisher Controller PCB (PCB1).
Tray Lift Motor (M11) time out error
The stack tray does not move within a specified time period.
1.Replace the Tray Lift Motor (M11).
2.Replace the Finisher Controller PCB (PCB1).
Tray Lift Motor (M11) closing detect switch error
The FG input cannot be detected when the Tray Lift Motor
(M11) has been driven for 0.1 second.
1.Replace the Stack Tray Clock Sensor (S13).
2.Replace the Tray Lift Motor (M11).
3.Replace the Finisher Controller PCB (PCB1).
Additional Tray Lift Motor (M12) time out error
The stack tray does not move within a specified time period.
1.Replace the Additional Tray Lift Motor (M12).
2.Replace the Finisher Controller PCB (PCB1).
Additional Tray Lift Motor (M12) closing detect switch error
The FG input cannot be detected when the Additional Tray
Lift Motor (M12) has been driven for 0.1 second.
1.Replace the Additional Tray Clock Sensor (S23).
2.Replace the Additional Tray Lift Motor (M12).
3.Replace the Finisher Controller PCB (PCB1).
Shift Roller Release Motor (M5) error
The shift roller does not leave the shift roller release home
position when the Shift Roller Release Motor (M5) has been
driven for 0.1 sec.
1.Replace the Shift Roller Release Sensor (S3).
2.Replace the Shift Roller Release Motor (M5).
3.Replace the Finisher Controller PCB (PCB1).
Shift Roller Release Motor (M5) error
The shift roller does not return to the shift roller release home
position when the Shift Roller Release Motor (M5) has been
driven for 0.06 sec.
1.Replace the Shift Roller Release Sensor (S3).
2.Replace the Shift Roller Release Motor (M5).
3.Replace the Finisher Controller PCB (PCB1).
7-6
7
Ecode
E571
Detail
Code
0001
Item
Title
Description
Remedy
E571
0002
Title
Description
Remedy
E575
0001
Title
Description
Remedy
E575
0002
Title
Description
Remedy
E602
0001
E602
1105
E711
0001
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
E713
0000
Title
Description
Remedy
Description
Gripper Open/Close Motor (M7) error
The gripper unit does not leave the gripper unit home position
when the Gripper Open/Close Motor (M7) has been driven for
0.25 seconds.
1.Replace the Grip Arm Sensor (S13).
2.Replace the Gripper Open/Close Motor (M7).
3.Replace the Finisher Controller PCB (PCB1).
Gripper Open/Close Motor (M7) error
The gripper unit does not return to the gripper unit home
position when the Gripper Open/Close Motor (M7) has been
driven for 0.15 seconds.
1.Replace the Grip Arm Sensor (S13).
2.Replace the Gripper Open/Close Motor (M7).
3.Replace the Finisher Controller PCB (PCB1).
Gripper Unit Move Motor (M2) error
The gripper unit does not leave the gripper unit home position
when the Gripper Unit Move Motor (M2) has been driven for
3.8 seconds.
1.Replace the Gripper Unit HP Sensor (S7).
2.Replace the Gripper Unit Move Motor (M2).
3.Replace the Finisher Controller PCB (PCB1).
Gripper Unit Move Motor (M2) error
The gripper unit does not return to the gripper unit home
position when the Gripper Unit Move Motor (M2) has been
driven for 0.1 seconds.
1.Replace the Gripper Unit HP Sensor (S7).
2.Replace the Gripper Unit Move Motor (M2).
3.Replace the Finisher Controller PCB (PCB1).
The built-in SD card is not detected
Access to the built-in SD card failed
Error in UFDI communication
The communication system error (such as reception timeout
or checksum error) occurred.
1.Check and Replace the cable.
2.Replace the DC Controller PCB (PCB4).
3.Replace the Finisher Controller PCB.
Erroneous communication with finisher
The communication does not restart by the error retry after
the communication failure with the finisher.
1.Check the cable.
2.Replace the DC Controller PCB (PCB4).
3.Replace the Finisher Controller PCB.
7-7
Ecode
E716
Detail
Code
0000
Item
Title
Description
Remedy
E716
0010
Title
Description
Remedy
E719
E719
0000
Title
0002
Description
Remedy
Title
E736
0000
E744
0001
E744
0002
E744
0003
E744
0004
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
Description
Erroneous communication with optional cassette or 2-way
unit
After the presence of a cassette pedestal or a 2-way unit has
been detected, the communication fails to be normal for 5
sec.
1.Check the cable.
2.Replace the DC Controller PCB (PCB4).
3.Replace the Cassette Pedestal Driver PCB.
4.Replace the 2-way unit driver PCB.
Failure of the communication with the 2-way unit
When the communication with the 2-way unit is faulty after
detecting the connection with the finisher.
1.Install the 2-way unit.
2.Check the cable.
3.Replace the DC Controller PCB (PCB4).
4.Replace the 2-way unit driver PCB.
Erroneous communication with New Card Reader (serial
communication)
Erroneous communication with Coin Vendor (serial
communication)
Erroneous communication between CCU and controller.
Mismatched version between the language file and the
Bootable
Oversized language file in HDD
Mismatched version between the language file and the
Bootable
Language file reading error
-
7-7
7
Ecode
E804
Detail
Code
0000
Item
Title
Description
Remedy
E804
0001
Title
Description
Remedy
E805
0000
Title
Description
Remedy
E805
0001
Title
Description
Remedy
Description
Failure of the Power Supply Cooloing Fan (FAN6)
When lock signal is detected for 5 sec while the Power
Supply Cooloing Fan (FAN6) is stopped.
* The same condition is detected after the error retry is
performed.
1.Disconnect and then connect the connector (J205) on the
DC Controller PCB (PCB4).
2.Replace the Power Supply Cooloing Fan (FAN6).
3.Replace the DC Controller PCB (PCB4).
Unstable rotation of the Power Supply Cooloing Fan (FAN6)
When lock signal failed to be detected for 5 sec while the
Power Supply Cooloing Fan (FAN6) is driven.
* The same condition is detected after the error retry is
performed.
1.Disconnect and then connect the connector (J205) on the
DC Controller PCB (PCB4).
2.Replace the Power Supply Cooloing Fan (FAN6).
3.Replace the DC Controller PCB (PCB4).
Failure of the Exhaust Fan (Rear) (FAN3)
When lock signal is detected for 5 sec while the Exhaust Fan
(Rear) (FAN3) is stopped.
* The same condition is detected after the error retry is
performed.
1.Disconnect and then connect the connector (J206) on the
DC Controller PCB (PCB4).
2.Replace the Exhaust Fan (Rear) (FAN3).
3.Replace the DC Controller PCB (PCB4).
Unstable rotation of the Exhaust Fan (Rear) (FAN3) or
Finisher Fan 1 (M8) or Finisher Fan 2 (M9)
1.When lock signal failed to be detected for 5 sec while the
Exhaust Fan (Rear) (FAN3) is driven.
2.When lock signal failed to be detected for 5 sec while the
Finisher Fan 1 (M8) is driven.
3.When lock signal failed to be detected for 5 sec while the
Finisher Fan 2 (M9) is driven.
* The same condition is detected after the error retry is
performed.
1.Disconnect and then connect the connector (J206) on the
DC Controller PCB (PCB4).
2.Replace the Exhaust Fan (Rear) (FAN3).
3.Replace the Finisher Fan 1 (M8).
4.Replace the Finisher Fan 2 (M9).
5.Replace the DC Controller PCB (PCB4).
7-8
Ecode
E805
Detail
Code
0002
Item
Title
Description
Remedy
E805
0003
Title
Description
Remedy
Description
Failure of the Exhaust Fan (Front) (FAN4)
When lock signal is detected for 5 sec while the Exhaust Fan
(Front) (FAN4) is stopped.
* The same condition is detected after the error retry is
performed.
1.Disconnect and then connect the connector (J206) on the
DC Controller PCB (PCB4).
2.Replace the Exhaust Fan (Front) (FAN4).
3.Replace the DC Controller PCB (PCB4).
Unstable rotation of the Exhaust Fan (Front) (FAN4)
When lock signal failed to be detected for 5 sec while the
Exhaust Fan (Front) (FAN4) is driven.
* The same condition is detected after the error retry is
performed.
1.Disconnect and then connect the connector (J206) on the
DC Controller PCB (PCB4).
2.Replace the Exhaust Fan (Front) (FAN4).
3.Replace the DC Controller PCB (PCB4).
T-7-2
7-8
Error Code > Error Code > FAX Error Codes > Service Error Code
7-9
Outline
Error Code Outline
An error code is used to indicate a fault in a machine, and is indicated in the machine's LCD
or reports, showing the nature (symptoms) of the fault. Using the errorcode, the user or the
service man can readily find out how to correct the fault by simply referring to the User's
Manual or service manual. An error code may be either of the following two types:
Tx/Rx
[Tx]
[Tx/Rx]
#0005
#0009
#0012
#0018
#0037
#0059
#0995/0099
[Tx/Rx]
[Rx]
[Tx]
[Tx/Rx]
[Rx]
[Tx]
[Tx/Rx]
Description
An original has jammed.
Time-out for copying or sending/receiving a single page has
occurred.
Time-out for initial identification (T0/T1) has occurred.
Recording paper has jammed or is absent.
Recording paper is absent at the other party.
Auto call initiation has failed.
Image memory overflow at time of reception has occurred.
The number you dial and connected number (CSI) does not match.
A memory communication reservation has been cancelled.
No.
##0100
[Tx]
Tx/Rx
##0101
##0102
##0103
##0104
##0106
[Tx/Rx]
[Tx]
[Rx]
[Tx]
[Rx]
##0107
##0109
[Rx]
[Tx]
##0111
##0114
##0200
##0201
##0224
##0228
##0232
##0237
##0261
##0280
[Tx/Rx]
[Rx]
[Rx]
[Tx/Rx]
[Tx]
[Rx]
[Tx]
[Rx]
[Tx/Rx]
[Tx]
##0281
[Tx]
##0282
[Tx]
##0283
[Tx]
##0284
##0285
##0286
##0287
##0288
[Tx]
[Tx]
[Tx]
[Tx]
[Tx]
##0289
[Tx]
##0290
[Tx]
##0670
[Tx]
T-7-3
Error Code > Error Code > FAX Error Codes > Service Error Code
Description
At time of transmission, the procedural signal has been transmitted more than
specified.
The modem speed does not match that of the other party.
At time of transmission, fall-back cannot be used.
At time of reception, EOL cannot be detected for 5 sec (15 sec if CBT).
At time of transmission, RTN or PIN is received.
At time of reception, the procedural signal is received for 6 sec while in wait for
the signal.
At time of reception, the transmitting party cannot use fall-back.
At time of transmission, a signal other than DIS, DTC, FTT, CFR, or CRP is
received, and the procedural signal has been sent more than specified.
Memory error has occurred.
At time of reception, RTN is transmitted.
At time of reception, no image carrier is detected for 5 sec.
DCN is received outside the normal parity procedure.
Communication protocol signal error.
Abnormal management information of image data.
Encoding error has occurred.
Decoding error has occurred.
System error has occurred.
At time of transmission, the procedural signal has been transmitted more than
specified.
At time of transmission, the procedural signal has been transmitted more than
specified.
At time of transmission, the procedural signal has been transmitted more than
specified.
At time of transmission, the procedural signal has been transmitted more than
specified.
At time of transmission, DCN is received after transmission of TCF.
At time of transmission, DCN is received after transmission of EOP.
At time of transmission, DCN is received after transmission of EOM.
At time of transmission, DCN is received after transmission of MPS.
After transmission of EOP, a signal other than PIN, PIP, MCF, RTP, or RTN
has been received.
After transmission of EOM, a signal other than PIN, PIP, MCF, RTP, or RTN
has been received.
After transmission of MPS, a signal other than PIN, PIP, MCF, RTP, or RTN
has been received.
At time of V.8 lAte start, the V.8 ability of DIS front the receiving party is
expected to be detected, and the CI signal is expected to be transmitted in
response; however, the procedure fails to advance, and the line is released
because of T1 time-out.
7-9
7
No.
##0671
[Rx]
Tx/Rx
##0672
[Tx]
##0673
[Rx]
##0674
[Tx]
##0675
[Rx]
##0750
[Tx]
##0752
[Tx]
##0753
[Tx]
##0754
[Tx]
##0755
[Tx]
##0757
[Tx]
##0758
[Tx]
##0759
[Tx]
##0762
[Tx]
##0763
[Tx]
##0764
[Tx]
##0765
[Tx]
##0767
##0768
[Tx]
[Tx]
Error Code > Error Code > FAX Error Codes > Service Error Code
Description
At time of V.8 arrival, procedure fails to move to phase 2 after detection of CM
signal from caller, causing T1 time-out and releasing line.
At time of V.34 transmission, a shift in procedure from phase 2 to phase 3
and the reafter stops, causing the machine to release the line and suffer T1
timeout.
At time of V.34 reception, a shift in procedure from phase 2 to phase 3 and
thereafter stops, causing the machine to release the line and suffer T1 timeout.
At time of V.34 transmission, a shift in procedure from phase 3 and phase 4 to
the control channel and thereafter stops, causing the machine to release the
line and suffer T1 timeout.
At time of V.34 reception, a shift in procedure from phase 3 and phase 4 to the
control channel and thereafter stops, causing the machine to release the line
and suffer T1 timeout.
At time of ECM transmission, no meaningful signal is received after
transmission of PPS-NULL, causing the procedural signal to be transmitted
more than specified.
At time of ECM transmission, DCN is received after transmission of PPSNULL..
At time of ECM transmission, the procedural signal has been transmitted more
than specified after transmission of PPS-NULL, or T5 time-out (60 sec) has
occurred.
At time of ECM transmission, the procedural signal has been transmitted more
than specified after transmission of PPS-NULL.
At time of ECM transmission, no meaningful signal is received after
transmission of PPS-MPS, causing the procedural signal to be transmitted
more than specified.
At time of ECM transmission, DCN is received after retransmission of PPSMPS.
At time of ECM transmission, the procedural signal has been transmitted more
than specified after transmission of PPS-MPS, or T5 time-out (60 sec) has
occurred.
At time of ECM transmission, the procedural signal has been transmitted more
than specified after transmission of PPS-MPS.
At time of ECM transmission, DCN is received after transmission of PPSEOM.
At time of ECM transmission, the procedural signal has been transmitted more
than specified after transmission of PPS-MPS, or T5 time-out (60 sec) has
occurred.
At time of ECM transmission, the procedural signal has been transmitted more
than specified after transmission of PPS-EOM.
At time of ECM transmission, no meaningful signal is received after
transmission of PPS-EOP, causing the procedural signal to be transmitted
more than specified.
At time of ECM transmission, DCN is received after transmission of PPS-EOP.
At time of ECM transmission, the procedural signal has been transmitted more
than specified after transmission of PPS-EOP, or T5 time-out (60 sec) has
occurred.
No.
##0769
[Tx]
Tx/Rx
##0770
[Tx]
##0772
[Tx]
##0773
[Tx]
##0774
[Tx]
##0775
[Tx]
##0778
[Tx]
##0779
[Tx]
##0780
[Tx]
##0782
[Tx]
##0783
[Tx]
##0784
[Tx]
##0787
##0788
[Tx]
[Tx]
##0789
##0790
##0791
[Tx]
[Rx]
[Tx]
##0792
[Rx]
##0793
[Rx]
##0794
##0795
[Tx]
[Tx/Rx]
Error Code > Error Code > FAX Error Codes > Service Error Code
7-10
Description
At time of ECM transmission, the procedural signal has been transmitted more
than specified after transmission of PPS-EOP, or T5 time-out (60 sec) has
occurred.
At time of ECM transmission, no meaningful signal is received after
transmission of EOR-NULL, causing the procedural signal to be transmitted
more than specified.
At time of ECM transmission, DCN is received after transmission of EORNULL..
At time of ECM transmission, the procedural signal has been transmitted more
than specified after transmission of EOR-NULL, or T5 time-out (60 sec) has
occurred.
At time of ECM transmission, ERR is received after transmission of EORNULL..
At time of ECM transmission, no meaningful signal is received after
transmission of EOR-MPS, causing the procedural signal to be transmitted
more than specified.
At time of ECM transmission, the procedural signal has been transmitted
more than specified after transmission EOR-MPS, or T5 time-out (60 sec) has
occurred.
At time of ECM transmission, ERR is received after transmission of EORMPS.
At time of ECM transmission, no meaningful signal is received after
transmission of EOR-EOM, causing the procedural signal to be transmitted
more than specified.
At time of ECM transmission, DCN is received after transmission of EOREOM.
At time of ECM transmission, the procedural signal has been transmitted more
than specified after transmission of EOR-EOM, or T5 time-out (60 sec) has
occurred.
At time of ECM transmission, no meaningful signal is received after
transmission of EOR-EOP, causing the procedural signal to be transmitted
more than specified.
At time of ECM transmission, DCN is received after transmission of EOR-EOP.
At time of ECM transmission, the procedural signal has been transmitted more
than specified after transmission of EOR-EOP, or T5 time-out (60 sec) has
occurred.
At time of ECM transmission, ERR is received after transmission of EOR-EOP.
At time of ECM reception, ERR is transmitted after transmission of EOR-Q.
While ECM mode procedure is under way, a signal other than a meaningful
signal is received.
At time of ECM reception, PPS-NULL cannot be detected over partial page
processing.
At time of ECM reception, no effective frame is received while high-speed
signal reception is under way, thus causing time-out.
At time of ECM reception, PPR with all 0s is received.
A fault has occurred in code processing for communication.
T-7-4
7-10
7-11
Jam Code
Main Unit
250-sheet 1st cassette model
S40
S40
S42
S42
S12
S12
S19
S19
S7
S7
S5
S5
S1
F-7-2
F-7-1
7-11
7
ACC ID
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Jam Code
0101
0102
0103
0104
0105
0107
0108
0109
010A
010D
0201
0202
0203
0204
0205
0207
0208
0209
020A
020D
0A01
0A02
0A03
0A04
0A05
0A07
0A08
0A09
0A0A
0A0D
0B00
0CF1
0D91
FF00
FF01
FF02
FF03
FF04
FF05
FF07
FF08
FF09
FF0A
Type
Delay jam
Delay jam
Delay jam
Delay jam
Delay jam
Delay jam
Delay jam
Delay jam
Delay jam
Delay jam
Stationary jam
Stationary jam
Stationary jam
Stationary jam
Stationary jam
Stationary jam
Stationary jam
Stationary jam
Stationary jam
Stationary jam
Power-on jam
Power-on jam
Power-on jam
Power-on jam
Power-on jam
Power-on jam
Power-on jam
Power-on jam
Power-on jam
Power-on jam
Door open jam
Other jams
Wrong size specified
Unknown jam
Unknown jam
Unknown jam
Unknown jam
Unknown jam
Unknown jam
Unknown jam
Unknown jam
Unknown jam
Unknown jam
Sensor Name
Cassette 1 pickup sensor
Cassette 2 pickup sensor
Cassette 3 pickup sensor
Cassette 4 pickup sensor
Pre-registration sensor
Fixing outlet sensor
No. 1 delivery sensor
No. 2 delivery sensor
Reversal sensor
Duplex feed sensor
Cassette 1 pickup sensor
Cassette 2 pickup sensor
Cassette 3 pickup sensor
Cassette 4 pickup sensor
Pre-registration sensor
Fixing outlet sensor
No. 1 delivery sensor
No. 2 delivery sensor
Reversal sensor
Duplex feed sensor
Cassette 1 pickup sensor
Cassette 2 pickup sensor
Cassette 3 pickup sensor
Cassette 4 pickup sensor
Pre-registration sensor
Fixing outlet sensor
No. 1 delivery sensor
No. 2 delivery sensor
Reversal sensor
Duplex feed sensor
Pre-registration sensor
-
Sensor ID
S1
SR2
SR4
SR8
S5
S19
S12
S42
S40
S7
S1
SR2
SR4
SR8
S5
S19
S12
S42
S40
S7
S1
SR2
SR4
SR8
S5
S19
S12
S42
S40
S7
S5
-
7-12
ACC ID
3
3
3
Jam Code
Type
FF0D Unknown jam
FF91
Unknown jam
FFF1 Unknown jam
Sensor Name
-
Sensor ID
T-7-5
7-12
DADF-AB1
PI11
PI8
PI6
7-13
ACC ID
4
4
4
4
4
4
4
Jam Code
0003
0004
0005
0006
0007
0008
0044
0045
0046
0047
0048
4
4
0071
0090
0091
4
4
4
0092
0093
0094
0095
PI7
PI10
PI11
PI7
PI6
PI8
Type
Delay jam
Stationary jam
Delay jam
Stationary jam
Delay jam
Stationary jam
Stationary jam
(first document)
Delay jam
(first document)
Stationary jam (first
document)
Delay jam (first
document)
Stationary jam
(first document)
Timing error
ADF open jam
Sensor Name
Sensor ID
Registration sensor
Registration sensor
Read sensor
Read sensor
Delivery reversal sensor
Delivery reversal sensor
Registration sensor
PI8
PI8
PI7
PI7
PI6
PI6
PI8
Read sensor
PI7
Read sensor
PI7
PI6
PI6
S21
S21
PI10
PI10
PI6, PI7, PI8
PI11
T-7-6
F-7-3
7-13
Inner Finisher-B1
S22
S15
S2
S16
S1
S6
S18
S19
S20
S10
S7
7-14
ACC ID
5
5
5
5
Jam Code
1001
1101
1102
1300
Type
Delay jam
Stationary jam
Stationary jam
Power-on jam
5
5
1400
1500
5
5
5
5
5
5
1C20
1C32
1C40
1C42
1C67
1C6F
Error jam
Error jam
Error jam
Error jam
Error jam
Error jam
5
5
5
1C71
1C75
1F00
Error jam
Error jam
Other jams
Sensor Name
Entrance sensor
Entrance sensor
Processing tray sensor
Entrance sensor, Processing tray
sensor
Front cover switch
Stapler HP sensor, Stapler edging
sensor
Shift roller HP sensor
Stapler move HP sensor
Stack tray clock sensor
Additional tray clock sensor
Shift roller release sensor
Entrance roller release /stopper HP
sensor
Grip arm sensor
Gripper unit HP sensor
Entrance sensor
Sensor ID
S1
S1
S6
S1, S6
SW1
S18, S19
S2
S10
S14
S23
S3
S5
S13
S7
S1
T-7-7
S13
S9
S12
S11
F-7-4
7-14
7-15
Alarm Code
Alarm Code Details
Alarm Code
Title
85 - 0001 E355 clear
85
0002
85
0003
85
0004
85
0005
A. Movement
Clear process is performed due to E355 error.
B. Cause
Mismatch between the serial numbers of Soft-ID, Flash
ROM, and FRAM
C. Measures
None
Auto-restore caused
A. Movement
by SoftID (Service)
Automatic data restore is performed after Soft-ID PCB
replacement
replacement is detected.
B. Cause
Soft-ID PCP is replaced.
C. Measures
None
Auto-restore caused
A. Movement
by FRAM (Service)
Automatic data restore is performed after FRAM PCB
replacement
replacement is detected.
B. Cause
FRAM PCB is replaced.
C. Measures
None
Auto-restore caused
A. Movement
by SRAM (Service)
Automatic data restore is performed after SRAM PCB
replacement
replacement is detected.
B. Cause
SRAM PCB is replaced.
C. Measures
None
Auto-restore caused by
A. Movement
SRAM (used) replacement Automatic data restore is performed after SRAM PCB
is replaced.
B. Cause
SRAM PCB (used) is replaced.
C. Measures
None
T-7-8
7-15
Service Mode
Outline
Details of Service Mode
Service Mode
Outline
8-2
#CODEC
This is a setting items related to CODEC.
#SYSTEM
This is a setting items related to SYSTEM.
#ACC
#SSSW
Use it to register/set basic fax functions (e.g., error control, echo remedy, communication
error correction). Use it to make settings related counter functions.
#MENU
Use it to register/set items related to functions needed at time of installation (e.g., NL
equalizer, transmission level).
#NUMERIC
These setting items are for inputting numeric parameters such as the various conditions for
the RTN signal transmission.
transmitting.
#E-RDS
This is a setting items related to e-RDS (Embedded RDS).
#SPECIAL
These setting items are for telephone network control functions. Do not use.
#REPORT
Use it to generate reports on various service data.
#NCU
These setting items are for telephone network control functions such as the selection signal
transmission conditions and the detection conditions, for the control signals sent from the
exchange.
#DOWNLOAD
Use it to download firmware to the ROM of a PCB in question.
#CLEAR
#FAX
Do not use.
#DISPLAY
#SCAN
The error and detailed code which have happened now are displayed.
#PRINT
These setting items are for image adjustment in printer assembly and for special mode for the
field-related measures.
#ROM
Displays ROM information, such as version numbers and checksums.
#TEST MODE
#NETWORK
Use it to confirm the contents of the installed CA certificates.
Makes various status checks, such as contact sensor, sensor and print status.
8-2
Service Mode > Outline > Setting of Bit Switch > Outline
The items registered and set by each of these switches comprise 8-bit switches. The figure
below shows which numbers are assigned to which bits. Each bit has a value of either 0 or 1.
000000000
000000000
000000000
5) Registering/Setting Data
Enter data using the keypad,
and press the [OK].
#SSSW
033
000000001
#SSSW
001
F-8-2
3) Press [OK].
#NUMERIC
001
Bi
t7
Bi
t6
Bi
t5
Bi
t4
Bi
t3
Bi
t2
Bi
t1
Bi
t0
#SSSW
Outline
>2>8>
#SSSW
8-3
CAUTION:
0
Do not change service data identified as "not used"; they are set as initial settings.
4) Selecting a Prarameter
Select the Prarameter using the
[left arrow]/[right arrow].
#NUMERIC
002
0
5) Registering/Setting Data
Enter data using the keypad,
and then press [OK].
#NUMERIC
002
10
6) Press the [Stop]/[Additional
functions]/[Reset] key to end
the service mode.
F-8-1
Service Mode > Outline > Setting of Bit Switch > Outline
8-3
Service Mode > Details of Service Mode > #SSSW > Details
Details
SSSW-SW01
#SSSW
List of Functions
SSSW Composition
NOTE:
This document describes the default settings for the system for USA.
The default settings used in the service mode vary depending on the shipping
destination and model.
No.
SW01
SW02
SW03
SW04
SW05
SW06
SW7-SW11
SW12
SW13
SW14
SW15
SW16
SW17
SW18
SW19-21
SW22
SW23-24
SW25
SW26-27
SW28
SW29
SW30
SW31
SW32
SW33
SW34
SW35
SW36 - SW50
Initial setting
00000000
00010000
00000000
00000000
00000000
10010000
00000010
00000000
00000001
00000000
00000011
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000011
00001000
8-4
Function
error/copy control
network connection setting
echo remedy setting
communication fault remedy setting
standard function (DIS signal) setting
read condition setting
not used
page timer setting
meter/inch resolution setting
inch/meter resolution setting
dial-in FAX/TEL switch-over function
settings for a No Paper display
not used
remedies for communication faults (2)
not used
fault remedy setting
not used
report indication resolution setting
not used
V.8/V.34 protocol settings
not used
Assigning a New Dial Tone Detection Method
not used
not used
counter function settings
waste toner full display setting
e-RDS function settings
not used
Bit
Function
0
1
2
3
4
5
6
7
output
-
not output
T-8-2
SSSW-SW02
List of Functions
Bit
Function
0
1
2
3
4
5
6
7
not used
not used
not used
not used
not used
not used
not used
F network silent termination service
Compatible
Not compatible
T-8-3
T-8-1
Service Mode > Details of Service Mode > #SSSW > Details
8-4
Service Mode > Details of Service Mode > #SSSW > Details
SSSW-SW03
MEMO:
Any of the following error code may be indicated because of an echo at time of
reception
##0005, ##0101, ##0106, ##0107, ##0114, ##0200, ##0201, ##0790
List of Functions
Bit
Function
0
1
2
3
4
5
6
7
TCF criteria
Echo protect tone for high-speed transmission
not used
not used
not used
not used
not used
Tonal signal before CED signal transmission
Loose
Transmitted
Transmitted
Normal
Not transmitted
Not transmitted
8-5
SSSW-SW04
List of Functions
T-8-4
Bit
Function
0
1
2
3
not used
Check CI frequency
the number of final flag sequences of protocol signals
Reception mode after CFR signal transmission
Yes
2
high speed
1500ms
No
1
high speed/low
speed
700ms
5
6
7
Yes
No
Not transmitted Transmitted
Not transmitted Transmitted
of image reception or the communication time can become long due to retransmission of
erroneous frames.
T-8-5
lower limits of the CI frequency are checked, and automatic recieving can only go ahead if
Selects whether or not the echo protect tone is transmitted for high-speed transmission
Use it to select the number of last flag sequences for a protocol signal (transmission speed at
300 bps). Select '2' if the other party fails to receive the protocol signal properly.
MEMO:
Codes for errors that can occur during transmission because of line conditions:
##100, ##104, ##281, ##282, ##283, ##750, ##755, ##760,##765
MEMO:
Any of the following error codes may be indicated at time of transmission
##0100, ##0280, ##0281, ##0750, ##0753, ##0754, ##0755, ##0758, ##0759, ##0760,
##0763 ##0764, ##0765, ##0768, ##0769,##0770, ##0773, ##0775, ##0778,
##0780, ##0783, ##0785, ##0788
Service Mode > Details of Service Mode > #SSSW > Details
8-5
Service Mode > Details of Service Mode > #SSSW > Details
MEMO:
Any of the following error codes may be indicated at time of reception because of line
condition
##0107, ##0114, ##0201
Be sure to change bit 4 before changing this bit; if errors still occur, change this bit.
When 'high speed' is selected, only high-speed signals (images) will be received after
transmission of the CFR signal.
8-6
Bit
Function
not used
T-8-6
Use it to enable/disable millimeter/inch conversion in sub scanning direction for images read
in text/photo mode while bit 1 is set to '1'.
Scanning direction in conversion follows the Bit 2 setting of SW14.
Detailed Discussions of Bit 3
Use it specify whether or not to transmit bit 33 and thereafter for the DIS signal.
If prohibit is selected, Super Fine reception from a non-Canon machine can no longer be
used.
CAUTION:
If prohibit is selected, Super Fine reception from a non-Canon machine
In manual transmitting to a fax with the FAX/TEL switching mode, if there are frequent errors
due to failure to switch to fax mode, select "Transmitted" for the CNG signal.
Selects whether or not the recording paper length declared in the DIS signal is A4 size.
SSSW-SW05
List of Functions
Bit
Function
0
1
2
3
4
not used
Conversion from mm to inch (text mode)
Conversion from mm to inch (text/photo mode)
transmit bit 33 and thereafter for DIS signal
Recording paper length availability declared in
DIS signal
not used
not used
execute
execute
prohibit
A4 /B4 size
do not execute
do not execute
do not prohibit
Arbitrary size
5
6
When receiving documents made up of long pages, to have the document divided into two
pages at the transmitting fax, select A4 size.
MEMO:
When A4 size is selected, this fax uses the DIS signal to tell the transmitting
fax that it is equipped with A4 size recording paper.
The transmitting fax that receives this DIS signal divides long pages into A4 size pages
before transmitting it to the receiving fax.
Some fax models do not so divide long documents.
Service Mode > Details of Service Mode > #SSSW > Details
8-6
Service Mode > Details of Service Mode > #SSSW > Details
SSSW-SW06
8-7
List of Functions
Bit7
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
Bit
Function
8min.
0
1
2
3
4
5
6
7
not used
not used
not used
FAX stamp display setting
original read width
not used
not used
not used
Displayed
LTR
-
Not displayed
A4
-
16min.
32min.
64min.
1
T-8-9
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
8min.
Select whether to display the stamp menu in the user menu after installation of the optional
16min.
stamp unit.
32min.
64min.
T-8-7
T-8-10
Time-Out Length for Transmission (image mode other than text mode)
If LTR is selected, the machine will read LTR originals at LTR width (214mm).
Bit7
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
SSSW-SW012
8min.
List of Functions
16min.
Bit
Function
32min.
0
1
1
-
0
-
64min.
1
set
0
do not set
Bit7
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
8min.
16min.
32min.
64min.
2
3
4
5
6
7
T-8-11
T-8-8
The machine will stop the ongoing communication if the transmission/reception of a single
original page takes 32 min or more. To use the timer for a purpose other than this function,
refer to the tables that follow, and select an appropriate time length.
T-8-12
SSSW-SW013
List of Functions
When 'do not enable' is selected using bit 7, the time-out length for a single page for all
modes will depend on the setting of bit 0 and bit 1.
Bit
Function
0
1
not used
not used
Service Mode > Details of Service Mode > #SSSW > Details
8-7
Service Mode > Details of Service Mode > #SSSW > Details
8-8
Bit
Function
Bit
Function
convert
do not convert
0
1
not used
timing for storing polarity in memory
Reception of call through caller ID display line
(main unit line)
not used
not used
not used
Detection of continuous signal at fax/tel
switchover
not used
telephone line
after CI detection
Yes
No
Yes
No
3
4
5
6
7
T-8-13
3
4
5
6
7
It converts "inch" into "mm" when transmitting the received image data.
T-8-15
SSSW-SW014
memory for detection of reversal of the polarity of the telephone line. The timing may be set
List of Functions
Bit
Function
0
1
not used
not used
3
4
5
6
7
not used
inch-configuration resolution declaration
not used
not used
not used
Some switchboards are known to wrongly store the polarity, which can further cause
the machine to enter standby state when the telephone line is released, thus disabling
communication with the other party. If such is the case, be sure to select after release of
telephone line.
CAUTION:
If the switch is set to after release of telephone line, the reversal of the polarity cannot
be detected from when CI is detected to when the telephoneline is released.
T-8-14
When a machine which is not compatible with the caller ID display/modem dial-in service is
connected to the subscriber line which is compatible with that service, the "main unit line" is
either in sub scanning direction only or in both main and sub scanning directions. The setting
SSSW-SW15
List of Functions
SSSW-SW16
List of Functions
Bit
Function
Service Mode > Details of Service Mode > #SSSW > Details
0
Either one All fax
paper
Check
8-8
Service Mode > Details of Service Mode > #SSSW > Details
Bit
Function
2
3
4
5
6
7
not used
not used
not used
not used
not used
not used
8-9
SSSW-SW22
List of Functions
T-8-16
Bit
Function
0
1
2
3
4
5
6
7
not used
not used
not used
Prohibit manual polling
not used
not used
not used
not used
Yes
-
No
T-8-18
Selects whether to check the side cassette when checking if the same size paper is all used
Selects whether to prohibit by manual polling (off hook key + start key).
up.
SSSW-SW25
SSSW-SW18
List of Functions
List of Functions
Bit
Function
Bit
0
1
2
detect
600msec
-
do not detect
300msec
-
3
4
5
6
7
not used
not used
not used
not used
not used
1
2
T-8-17
3
4
5
6
7
Function
Other fax
number
-
0
Called number
-
Yes
No
Display
-
Do not display
-
T-8-19
For reception, the absence of the carrier between DCS and TCF may be detected. If the
machine returns FTT while the other party (PC-FAX in particular) is sending TCF to cause a
Selects the transmission telephone number displayed on reports after the completion of
reception error, be sure to set the bit to 1. If the error still occurs, set bit 1 of #1 SSSW SW18
transmission.
to 1. This function is valid only when the machine uses an R288F modem.
When Called number is selected, the telephone number the fax called is displayed on
reports.
When Other fax number is selected, the telephone number sent from the other fax (the CSI
For reception, the length of time during which the absence of the carrier is detected between
DCS and TCF may be set. This bit is valid when 1 is set to bit 0 of #1 SSSW SW18.
Detailed Discussions of Bit 2
At "1" on this Bit, ignore the void CSI if received and if the dial has been made at this point,
Service Mode > Details of Service Mode > #SSSW > Details
8-9
Service Mode > Details of Service Mode > #SSSW > Details
8-10
indicate nothing.
Select whether the receiver falls back during V.34 reception. If 'Prohibit' is selected, the
receiver does not fall back.
Setting. This allows selecting different languages which to show displays and reports.
Select whether the transmitter falls beck during V.34 transmission. If 'Prohibit' is selected, teh
transmitter does not fall back.
SSSW-SW28
SSSW-SW30
List of Functions
Bit
Function
0
1
2
3
4
5
6
7
No
No
No
No
Prohibited
Prohibited
-
Yes
Yes
Yes
Yes
Not prohibited
Not prohibited
-
List of Functions
T-8-20
Bit
Function
0
1
2
3
4
5
not used
not used
not used
not used
not used
New dial tone detection method
6
7
not used
not used
Select whether to use the V.8 protocol when calling. If NO is selected, the V.8 protocol is
When "Detect with the new method" is selected, tone is detected for 3.5 seconds before call
origination in order to discriminate between dial tone and voice. If dial tone is detected and
the time since line seizure is 3.5 seconds or longer, call origination takes place immediately. If
Select whether to use the V.8 protocol when called. If NO is selected, the V8 protocol is
call origination takes place after waiting for 1 second. (If the time since line seizure reaches
3.5 seconds during the 1-second waiting period, call origination takes place immediately. By
If ANSam signal is not received during transmission, select whether to use the V.8 protocol
when the other fax machine declares the V.8 protocol in DIS signal. If NO is selected, the CI
signal is not transmitted and the V.8 protocol is not used even if the DIS that specifies the V.8
SSSW-SW32
List of Functions
protocol is received.
The V.8 late start is not executed during manual transmission regardless of this setting.
Detailed Discussions of Bit 3
Select whether to declare the V.8 protocol in DIS signal for reception. If NO is selected, the V.8
protocol cannot be used because it is not declared in DIS signal.
The V.8 late start is not executed during manual reception regardless of this setting.
Bit
Function
0
1
2
3
4
not used
not used
not used
not used
not used
Service Mode > Details of Service Mode > #SSSW > Details
8-10
Service Mode > Details of Service Mode > #SSSW > Details
Bit
Function
5
6
7
not used
not used
not used
T-8-22
SSSW-SW33
List of Functions
Bit
Function
0
1
2
3
4
5
6
7
Yes
Yes
Yes
Yes
-
No
No
No
No
-
SSSW-SW34
List of Functions
Bit
Function
2
3
4
5
6
7
Yes
No
Drum replacement required
E019 displayed on
message displayed on an
an service call
operator call
Yes
No
-
T-8-25
T-8-23
Select whether to display the waste toner full warning as a drum replacement required
message or as E019 displayed on an operator call. Select 1 to display a rum replacement
required message on an operator call. Select 0 to display E019 on an service call.
Detailed Discussions of Bit 2
8-11
Bit4
Bit3
0
0
1
1
0
1
0
1
T-8-24
Service Mode > Details of Service Mode > #SSSW > Details
8-11
Service Mode > Details of Service Mode > #MENU > Deatails
8-12
#MENU
SSSW-SW35
List of Functions
Bit
Function
0
1
2
3
4
5
6
7
Yes
Yes
enable
enable
Yes
-
No
No
disable
disable
No
-
Function
Range of settings
005
006
007
NL equalizer
Telephone line monitor
Transmission level (ATT)
V.34 modulation speed
upper limit
V34 data speed upper
limit
1: ON, 0: OFF
0: DIAL, 1: SERVICEMAN [1], 2: SERVICEMAN [2], 3: OFF
From 0 to 15 (ex: 15= -15 dBm)
008
009
T-8-26
010
Frequency of pseudoring
0: 50Hz, 1: 25Hz, 2: 17Hz
signal
T-8-27
Deatails
<005: NL equalizer>
If errors occur often during communication because of the condition of the line, enable (ON)
the NL equalizer.
MEMO:
Any of the following error codes may be indicated at time of transmission because of
the line condition:
##100, ##101, ##102, ##104, ##201, ##281, ##282, ##283, ##750, ##755, ##765,
##774, ##779, ##784, ##789
Any of the following error codes may be indicated at time of transmission because of
the line condition:
##103, ##107, ##114, ##201, ##790, ##793
DIAL: generate the monitor sound of the telephone line using the speaker from the start of
transmission to DIS.
SERVICEMAN [1]: generate the monitor sound of the telephone line using the speaker
Service Mode > Details of Service Mode > #MENU > Deatails
8-12
Service Mode > Details of Service Mode > #NUMERIC > Numerical Parameter Composition
8-13
#NUMERIC
No.
Item
Range of settings
002
003
004
005
006
010
011
013
015
016
017
018
019
020
021
022
023
024
025
027
051
053
054
055
056
057
058
059
060
061
074
075
1% to 99%
2 to 99 item
1 to 99 lines
1 to 60 sec
1 to 60 sec
0 to 9999 (10 msec)
0 to 9999 (10 msec)
500 to 3000 (10 msec)
0 to 999
0 to 9
0 to 999
0 to 999
0 to 999
0 to 999
0 to 999
0 to 999
0 to 7
10 to 20
0 to 20 (120/230V)
0 to 999
20 (x 10ms)
MEMO:
Any of the following error codes may be indicated at time of transmission because of
the line condition:
##100, ##101, ##102, ##104, ##201, ##280, ##281, ##282, ##283, ##284, ##750,
##752, ##754, ##755, ##757, ##759, ##760, ##762, ##764, ##765,
##767, ##769, ##770, ##772, ##774, ##775, ##777, ##779, ##780, ##782, ##784,
##785, ##787, ##789
Any of the following error codes may be indicated at time of reception because of the
line condition:
##103, ##106, ##107, ##201, ##793
##103, ##106, ##107, ##201, ##793
0 to 480 (60min)
101 (Fixed)
0 to 999
0 to 999
0 to 999
0 to 999
0 to 999
T-8-28
Service Mode > Details of Service Mode > #NUMERIC > Numerical Parameter Composition
8-13
Service Mode > Details of Service Mode > #NUMERIC > Details
Details
<002:RTN transmission condition (1)><003: RTN transmission
condition (2)><004: RTN transmission condition (3)>
Use it to set RTN signal transmission conditions. Raise these parameters for more lenient
conditions if errors occur frequently at time of reception because of transmission of the
8-14
MEMO:
Any of the following error codes may be indicated because of the condition of the line
##0005, ##0018
The line condition identification time is between when the dial signal is transmitted and
when the line condition is cut for the transmitting party, while it is between
when the DIS signal is transmitted and when the line is cut for the receiving party.
RTN signal.
MEMO:
Any of the following error codes may be indicated at time of reception because of RTN
signal transmission
##0104, ##0107, ##0114, ##0201
RTN signal transmission condition (1) affects the ratio of error lines to the total number
of lines per single page of received images.
RTN signal transmission condition (2) affects the standard value (*2) of burst errors (*1).
RTN signal condition (3) affects the number of errors not reaching the standard value
of burst errors.
*1: transmission error occurring cover several lines.
*2: for instance, if '15' is set, a single burst error will represent an error occurring
continuously cover 15 lines.
If any of these lines is detected while an image signal is being received, the RTN signal
will be transmitted after receiving the protocol signal of the transmitting
party. Higher parameters restrict the transmission of the RTN signal.
Service Mode > Details of Service Mode > #NUMERIC > Details
8-14
Service Mode > Details of Service Mode > #NUMERIC > Details
8-15
- Bk:black mono
- L:large size (larger than A4/LTR)
- S:small size (A4/LTR or smaller)
MEMO:
To make a change so that B4 papers (for print) will be counted as large-size, use
service mode: make the following selections, and change bit 0 to '1': #SSSW>SW33.
Use it to confirm the count type indicated on the Counter Check screen, which appears in
response to a press on the Counter key.
When '0' is selected, count type will not be indicated.
To make a change so that B4 papers (for scan) will be counted as large-size, use
service mode: make the following selections, and change bit 2 to '1': #SSSW>SW33.
056:Use it to indicate the type of software counter 1 of the control panel. The type of soft
counter 1 cannot be changed.
057:Use it to change the type of soft counter 2* of the control panel to suit the needs of the
Service Mode > Details of Service Mode > #NUMERIC > Details
1
1
1
2
1
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
2
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Report print
1
1
FAX print
1
1
PDL print
500s: scan
1
1
Local copy
1
2
1
Report print
300s: print
1
2
1
FAX print
200s: copy
1
2
1
PDL print
100s: total
1
2
1
Bk 2-sided S
Local copy
Report print
FAX print
PDL print
user.
Total1
Total2
Total (L)
Total (S)
Total (Bk1)
Total (Bk2)
Total (Bk/L)
Total (Bk/S)
Total1 (2-sided)
Total2 (2-sided)
L (2-sided)
S (2-sided)
TotalA1
TotalA2
TotalA (L)
TotalA (S)
TotalA (Bk1)
TotalA (Bk2)
Local copy
061:Use it to change the type of soft counter 6* of the control panel to suit the needs of the
101
102
103
104
108
109
112
113
114
115
116
117
126
127
128
129
132
133
Bk 2-sided L
Report print
user.
Bk 1-sided S
FAX print
user.
060:Use it to change the type of soft counter 5* of the control panel to suit the needs of the
Bk 1-sided L
PDL print
user.
059:Use it to change the type of soft counter 4* of the control panel to suit the needs of the
Print system
Local copy
user.
058:Use it to change the type of soft counter 3* of the control panel to suit the needs of the
1
2
1
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
8-15
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
355
356
Service Mode > Details of Service Mode > #NUMERIC > Details
Report print
1
1
2
1
1
1
FAX print
1
1
PDL print
1
2
1
Local copy
1
2
1
Report print
1
2
1
FAX print
301
302
303
304
305
306
307
308
313
314
319
320
329
330
331
332
333
334
339
340
345
346
PDL print
294
Local copy
293
Report print
1
1
1
2
1
FAX print
1
1
1
Bk 2-sided S
PDL print
1
1
1
Bk 2-sided L
Local copy
1
1
Bk 1-sided S
Report print
1
1
1
1
CopyA (Bk2)
CopyA (Bk/L)
CopyA (Bk/S)
CopyA (Bk/L/2-sided)
CopyA (Bk/S/2-sided)
Local copy(Bk1)
Local copy(Bk2)
Local copy(Bk/L)
Local copy(Bk/S)
Local copy(Bk/L/2sided)
Local copy(Bk/S/2sided)
Print (Total1)
Print (Total2)
Print (L)
Print (S)
PrintA (Total1)
PrintA (Total2)
PrintA (L)
PrintA (S)
Print (Bk1)
Print (Bk2)
Print (Bk/L)
Print (Bk/S)
Print (Bk/L
Print (Bk/S/2-sided)
PDLprint (Total1)
PDL print (Total2)
PDL print (L)
PDL print (S)
PDL print (Bk1)
PDL print (Bk2)
PDL print (Bk/L)
PDL print (Bk/S)
PDL print (Bk/L/2sided)
PDL print (Bk/S)
Bk 1-sided L
FAX print
1
2
1
1
1
1
1
250
255
256
265
266
277
278
283
284
Print system
PDL print
1
2
1
1
2
1
1
1
8-16
Local copy
1
2
1
1
2
1
1
2
1
Report print
1
2
1
1
2
1
FAX print
1
2
1
PDL print
Local copy
Report print
FAX print
Report print
Bk 2-sided S
PDL print
FAX print
PDL print
Local copy
Report print
Bk 2-sided L
Local copy
Bk 1-sided S
FAX print
TotalA (Bk/L)
TotalA (Bk/S)
TotalA1 (2-sided)
TotalA2 (2-sided)
L A (2-sided)
S A (2-sided)
TotalB1
TotalB2
TotalB (L)
TotalB (S)
TotalB (Bk1)
TotalB (Bk2)
TotalB (Bk/L)
TotalB (Bk/S)
TotalB1 (2-sided)
TotalB2 (2-sided)
LB (2-sided)
SB (2-sided)
Copy(Total1)
Copy(Total2)
Copy(L)
Copy(S)
CopyA (Total1)
CopyA (Total2)
CopyA (L)
CopyA (S)
Local copy(Total1)
Local copy(Total2)
Local copy(L)
Local copy(S)
Copy(Bk1)
Copy(Bk2)
Copy(Bk/L)
Copy(Bk/S)
Copy(Bk/L/2-sided)
Copy(Bk/S/2-sided)
CopyA (Bk1)
Bk 1-sided L
PDL print
136
137
138
139
140
141
150
151
152
153
156
157
160
161
162
163
164
165
201
202
203
204
205
206
207
208
209
210
211
212
221
222
227
228
237
238
249
Print system
Local copy
Service Mode > Details of Service Mode > #NUMERIC > Details
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
2
1
1
2
1
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
8-16
929
930
945
Total scan
922
FileShare DB scan
921
918
1
Bk 2-sided S
FileShare DB scan
917
Bk 2-sided L
E-mail scan
916
Total scan
915
1
1
2
1
Total scan
Bk 1-sided S
Scan (Total1)
Bk scan (Total1)
Bk scan (Total2)
Bk scan (L)
Bk scan (S)
C scanTotal (1)
C scanTotal (2)
C scan (L)
C scan (S)
Transmission scan
total2 (C)
Transmission scan
total2 (Bk)
Transmission scan
total3 (C)
Transmission
scanTotal3 (Bk)
Transmission
scanTotal5 (C)
Transmission
scanTotal5 (Bk)
Transmission
scanTotal6 (C)
Transmission
scanTotal6 (Bk)
Transmission scan/
E-mail (C)
FileShare DBscan
501
505
506
507
508
509
510
511
512
Scan system
Bk 1-sided L
E-mail scan
8-17
Total scan
1
1
1
Report print
1
1
1
FAX print
1
1
1
PDL print
2
1
1
1
1
Local copy
2
1
1
1
1
Report print
2
1
1
1
1
FAX print
2
1
1
Bk 2-sided S
PDL print
2
1
1
Bk 2-sided L
Local copy
2
1
1
Report print
FAX print
PDL print
Local copy
801
802
803
804
809
810
815
816
825
826
Bk 1-sided S
Report print
726
FAX print
725
Copy+Print (Bk/L)
Copy+Print (Bk/S)
Copy+Print (Bk2)
Copy+Print (Bk1)
Copy+Print (L)
Copy+Print (S)
Copy+Print (2)
Copy+Print (1)
Copy+Print (Bk/L)
Copy+Print (Bk/S)
Recieved print (Total1)
Recieved print (Total2)
Recieved print (L)
Recieved print (S)
Recieved print (Bk1)
Recieved print (Bk2)
Recieved print (Bk/L)
Recieved print (Bk/S)
Recieved print (Bk/L/2sided)
Recieved print (Bk/S/2sided)
Report print (Total1)
Report print (Total2)
Report print (L)
Report print (S)
Report print (Bk1)
Report print (Bk2)
Report print (Bk/L)
Report print (Bk/S)
Report print (Bk/L)
Report print (Bk/S)
Bk 1-sided L
PDL print
403
404
405
406
411
412
413
414
421
422
701
702
703
704
709
710
715
716
Print system
Local copy
Service Mode > Details of Service Mode > #NUMERIC > Details
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
T-8-30
1
1
T-8-29
Service Mode > Details of Service Mode > #NUMERIC > Details
8-17
Service Mode > Details of Service Mode > #SCAN > Setting of Scanner Functions (SCANNER)
#SCAN
Item1
No.
#SCAN SW
#SCAN
001: - 032:
033:
NUMERIC
Initial
setting
50
034:
50
035: - 046:
047:
50
048:
50
049: - 192:
193:
194:
195:
196: - 290:
Appropriate
guideline
0: LEGAL
1: FOOLSCAP
2: M_OFICIO
3: A_FOOLSCAP
4: FOLIO
5: G_LEGAL
6: A_OFICIO
7: B_OFICIO
8: OFICIO
9: E_OFICIO
0: LTR
1: G_LTR
2: A_LTR
0: LTR_R
1: FOOLSCAP
2: OFFICIO
3: E_OFFICIO
4: G_LTR_R
5: A_LTR_R
Item2
READER DISPLAY
Item3
Item4
CCD
TARGET-B
TARGET-G
Description
TARGET-R
OFST
Not used
Vertical scan magnification
correction (scanning on BOOK)
Horizontal scan magnification
correction (scanning on BOOK)
Not used
Vertical scan magnification
correction (scanning on ADF)
Horizontal scan magnification
correction (scanning on ADF)
Not used
ADF special paper, standardized
size: LGL
misidentification-ready
OFST-B
OFST-G
OFST-R
OFST-O
OFST-E
GAIN
IO
GAIN-B
GAIN-G
GAIN-R
GAIN-O
GAIN-E
R-CON
FEEDER
ADJUST
ADJ-XY ADJ-X
20
ADJ-Y
ADJ-S
75
ADJ-Y-DF
STRD-POS 100
Not used
T-8-31
ADJ-X-MG 0
8-18
Service Mode > Details of Service Mode > #SCAN > Setting of Scanner Functions (SCANNER)
8-18
8
Item1
Item2
READER ADJUST
Item3
Item4
CCD
W-PLT-X
Service Mode > Details of Service Mode > #SCAN > Setting of Scanner Functions (SCANNER)
1 to 9999
W-PLT-Y
8737
1 to 9999
W-PLT-Z
9427
1 to 9999
SH-TRGT
272
1 to 2047
50_RG
50_GB
100_RG
100_GB
50DF_RG
50DF_GB
100DF_RG
100DF_GB
DFTAR-R 292
1 to 2047
DFTAR-G
297
1 to 2047
DFTAR-B
294
1 to 2047
CCD-CHNG
DFTAR-K 293
1 to 2047
MTF3-M1
MTF3-M2
MTF3-M3
MTF3-M4
MTF3-M5
MTF3-M6
MTF3-M7
MTF3-M8
MTF3-M9
MTF3-M10
MTF3-M11
MTF3-M12
MTF3-S1
MTF3-S2
MTF3-S3
MTF3-S4
MTF3-S5
MTF3-S6
MTF3-S7
MTF3-S8
MTF3-S9
MTF3-S10
Item1
Item2
READER ADJUST
Item3
Item4
CCD
MTF3-S11
MTF3-S12
MTF4-M1
MTF4-M2
MTF4-M3
MTF4-M4
MTF4-M5
MTF4-M6
MTF4-M7
MTF4-M8
MTF4-M9
MTF4-M10
MTF4-M11
MTF4-M12
MTF4-S1
MTF4-S2
MTF4-S3
MTF4-S4
MTF4-S5
MTF4-S6
MTF4-S7
MTF4-S8
MTF4-S9
MTF4-S10
MTF4-S11
MTF4-S12
OFST-P-K 0
PSCAL
CCD-ADJ
DF-WLVL1
DF-WLVL2
MTF-CLC
DF-WLVL3
DF-WLVL4
CLEAR
8-19
R-CON
MISC-R SCANLAMP
Service Mode > Details of Service Mode > #SCAN > Setting of Scanner Functions (SCANNER)
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
-128 to 128 Density adjustment at test print
scanning
Auto adjustment of CCD/CIS
reading position in stream
reading
Gain adjustment of analog
processor block.
ADF white level adjustment
(platen board cover scan/stream
reading scan)
ADF white level adjustment
(platen board cover scan/stream
reading scan)
not used
ADF white level adjustment
(platen board cover scan)
ADF white level adjustment (DF
scan)
Clearing of the backup area for
the reader in the main controller.
Executing activation of the
scanning lamp
8-19
8
Item1
Item2
READER OPTION
FEEDER ADJUST
Item3
Item4
BODY
SENS-CNF
USER
DOCST
LASPEED
DOCLNGH
0 to 255
DFDST-L2 0
0 to 255
-50 to 50
-30 to 30
FUNCTION FEEDCHK
CL-CHK
CL-ON
FAN-CHK
FAN-ON
SL-CHK
SL-ON
MTR-ON
ROLLCLN
FEEDON
8-20
MODELSZ2
SZDT-SW
DFDST-L1 0
KSIZE-SW
SIZE-DET
Service Mode > Details of Service Mode > #SCAN > Numeric Parameter Settings (Numeric Prama.)
it is misidentified as "LEGAL").
T-8-32
Correct the magnification of vertical scanning of a book. The larger the adjustment value, the
more the image stretches in the vertical scanning direction.
Service Mode > Details of Service Mode > #SCAN > Numeric Parameter Settings (Numeric Prama.)
8-20
Service Mode > Details of Service Mode > #SCAN > READER
8-21
0: LTR
1: G_LTR
2: A_LTR
0: LTR_R
1: FOOLSCAP
To judge if this adjustment value is correct when an image fault attributed to CCD/CIS occurs.
2: OFFICIO
3: E_OFFICIO
4: G_LTR_R
5: A_LTR_R
READER
(#SCAN> READER> DISPLAY> CCD> TARGET-B)
Target value of shading for blue
If the scanned image has some failure, check the target value of shading for blue.
If the machine continues to display 0 (minimum) or FFFF (maximum), there may be some
problem on main controller PCB.
Appropriate guideline :1 to 2047
Bit
Name
Display contents
Remarks
Bit0
1: Open
Bit1
Bit2
Bit3
Bit4
Bit5
Bit6
Bit7
Bit8-15
1: HP
1: Open
1: Document present
1: Document present
1: Document present
1: Document present
1: Document present
T-8-33
Bit
Name
Display contents
Bit0
1: Document present
Service Mode > Details of Service Mode > #SCAN > READER
Remarks
8-21
Service Mode > Details of Service Mode > #SCAN > READER
Bit
Name
Display contents
Bit1
Bit2
Bit3
Bit4
Bit5
Bit6
Bit7
Bit8
Bit9
Bit10
Bit11
Bit12
Bit13
1: Document present
8-22
Adjust the position to measure data for shading correction with standard white plate. This item
Remarks
1: Document present
1: Document present
1: Document present
1: Document present
1: Document present
1: Open
1: Document present
1: Document present
0.1mm shift of image scan-start position toward the front direction by 1-increment in the
setting value.
T-8-34
Note:
Be sure to enter the value on service label when replacing the CIS unit.
If changing the setting value of this item, be sure to Note the changed value on the
service label.
0.1mm shift of image scan-start position toward the trail edge direction by 1-increment in the
setting.
Note:
Be sure to enter the value on service label when replacing the CIS unit.
If changing the setting value of this item, be sure to Note the changed value on the
service label.
0.1mm shift of image scan-start position toward the trail edge direction by 1-increment in the
setting.
Note:
Be sure to enter the value on service label when replacing the CIS unit.
If changing the setting value of this item, be sure to Note the changed value on the
service label.
Fine adjustment of magnification ration in vertical scanning when scanning with reader
copyboard.
Execute fine adjustment of vertical scanning magnification ratio when scanning with reader
copyboard.
0.1mm shift of image scan-start position toward the front direction by 1-increment in the
setting value.
Service Mode > Details of Service Mode > #SCAN > READER
8-22
Service Mode > Details of Service Mode > #SCAN > READER
Note:
Be sure to enter the value on service label when executing RAM clear of the reader
controller PCB/ replacing the reader controller PCB.
If changing the setting value of this item, be sure to Note the changed value on the
reader's service label.l.
8-23
Execute offset adjustment for test print scanning signal in PASCAL control at auto gradation
ADF white level adjustment (platen board cover scan/stream reading scan).
1) Place a paper that users normally use on the copyboard glass and execute the following
item; SCAN > READER > FUNCTION > CCD > DFWLVL1/ DF-WLVL2
Shading target value (RED) entry when using DF (normal document scanning position).
: Read the white level in BOOK mode. (Check the transparency of the glass for BOOK mode.)
SCAN > READER > FUNCTION > CCD > DFWLVL1/ DF-WLVL2
Shading target value (GREEN) entry when using DF (normal document scanning position).
2) Set a paper that users normally use and execute the following item;
: Read the white level in DF mode (stream reading). (Check the transparency of the glass for
stream reading.) (Read the both sides of chart.) Reading the face: Calculate DFTAR-R
Note:
Be sure to execute these two items (DF-WLVL1/DF-WLVL2) simultaneously.
Service Mode > Details of Service Mode > #SCAN > READER
8-23
Service Mode > Details of Service Mode > #SCAN > READER
8-24
Reduce the value if users complain because the cleaning instruction screen which appears
when dirt is detected is displayed frequently. Conversely, if the value is reduced too much,
black streaks may appear on the images.
When '0' is set, the correction control function used when dirt is detected is canceled.
MEMO:
Scan a blank sheet on the platen and adjust the white level.
Adjusting the original stop position for ADF pickup (original tray pickup).
Delivering the original enables the setting. Be sure to press the OK key to deliver the original.
When changing the setting, input the setting on the main station service label.
MEMO:
Scan a blank sheet in stream reading mode and adjust the white level.
The larger the value, the smaller the leading edge margin.
Use this mode to adjust the original feeding speed in stream reading mode.
The larger the setting, the faster the speed (the image reduced).
0:Feed motor(M1)
1:Pickup motor(M2)
0: AB type
1: Inch type
0:1-sided
2: A type
1:2-sided
Increase the value when dirt fails to be detected, resulting in black streaks. However, if the
value is increased too much, even small-sized dirt of the kind which does not appear on the
image will also be detected, and the cleaning instruction screen may appear frequently.
Service Mode > Details of Service Mode > #SCAN > READER
8-24
Service Mode > Details of Service Mode > #PRINT > Numerin Parameter Settings (Numeric Prama).
8-25
Item
No.
63:
64:
65:
66:
67:- 135:
136:
0
0
137:- 139:
140:
Default
Setting range
#PRINT
SW01- SW13
00000100
NUMERIC SW14:
SW15: SW17:
SW18:
00000100
SW19: - 50:
#PRINT
01: - 30:
100
'-128 to 127, one
NUMERIC 34:
unit = 0.1 mm
35:
100
'-128 to 127, one
unit = 0.1 mm
36:
100
'-128 to 127, one
unit = 0.1 mm
37:
100
'-128 to 127, one
unit = 0.1 mm
38:
100
'-128 to 127, one
unit = 0.1 mm
39: - 52:
53:
25
0 to 9999, one
unit = 0.1 mm
54:
25
0 to 9999, one
unit = 0.1 mm
55:
25
0 to 9999, one
unit = 0.1 mm
56:
25
0 to 9999, one
unit = 0.1 mm
57:
58:
145
'-128 to 127, one
unit = 0.1 mm
59:
163
'-128 to 127, one
unit = 0.1 mm
60:
61:
145
'-128 to 127, one
unit = 0.1 mm
62:
7
0 to 14
1000
100
Function
Not used
Special mode setting
Not used
Special mode setting
Not used
Not used
Left-end registration adjustment (manual
feed tray)
Left-end registration adjustment (cassette 1)
Left-end registration adjustment (cassette 2)
Left-end registration adjustment (cassette 3)
Left-end registration adjustment (cassette 4)
Not used
Adjustment of margin at leading edge of
copy
Adjustment of margin at trailing edge of
copy
Adjustment of margin at right edge of copy
Adjustment of margin at left edge of copy
Not used
Adjustment of the registration loop volume
(Manual tray)
Adjustment of the registration loop volume
(Cassette)
Not used
Adjustment of the registration loop volume
(Duplex unit)
Temperature adjustment UP/DOWN mode
(For normal paper)
0 to 14
Temperature adjustment UP/DOWN mode.
(For thick paper)
0 to 4
Mode for preventing the end temperature
rise
0 to 2
Mode for reducing sand image
0 to 3
Temperature/ Humidity sensor fixed mode
Not used
'-512 to 512
Adjustment of the point to start writing in
main scanning direction (A)
Not used
'-128 to 127, one Left-end registration adjustment (doubleunit = 0.1 mm
sided small)
Service Mode > Details of Service Mode > #PRINT > Numerin Parameter Settings (Numeric Prama).
8-25
8
Item
No.
#PRINT
141:
NUMERIC
142:
Default
100
100
143:
100
144:
100
145:
1000
146:
147:
148:
1000
1000
1000
149:
150:
151:
152:
153:
154:
1000
1000
100
100
100
100
155:
100
156:
100
157:
158:-164:
165:
166:
167: 172:
173:
0
7
7
174:
175:-177:
178:
179:
180:
1
7
Setting range
Service Mode > Details of Service Mode > #PRINT > Service Soft Switch Settings (PRINTER)
Function
Item1 Item2
Item3
#PRINT CAS1
CST
CAS1-U1 0
CAS1-U2 0
CAS1-U3 0
CAS2
CAS1-U4 0
CAS2-U1 0
CAS2-U2 0
CAS2-U3 0
CAS3
CAS2-U4 0
CAS3-U1 0
CAS3-U2 0
CAS3-U3 0
CAS4
8-26
CAS3-U4 0
CAS4-U1 0
CAS4-U2 0
CAS4-U3 0
CAS4-U4 0
Function
Bit
Function
0
1
2
3
4
Enable
Enable
Enable
Enable
Disable
Disable
Disable
Disable
Service Mode > Details of Service Mode > #PRINT > Service Soft Switch Settings (PRINTER)
8-26
Service Mode > Details of Service Mode > #PRINT > List of Functions
Bit
Function
5
6
7
not used
not used
not used
8-27
SSSW-SW18
List of Functions
T-8-37
Bit
Function
0
1
2
3
4
5
6
7
not used
not used
Thin postcard mode
not used
not used
not used
not used
not used
Enable
-
Disable
-
T-8-38
Select whether to enable or disable black belt addition mode. If the user uses paper that causes
fixed toner on paper to be fused and adhered to drum, selecting "Yes" will clean the drum by
When the postcard size is selected, "Thin postcard" can be selected in addition to "Postcard",
forming a black band on the drum surface during the reverse rotation which is performed after
"Return postcard", and "4 on 1card". Selecting "Enable" allows you to specify "Thin postcard".
printing on 50 sheets.
List of Functions
CAUTION:
Implementation of this mode could result in a drum life falling short of its life
expectancy.
adjustment value, the wider the left-end margin of the image becomes.
Adjust the left-end registration margin of paper picked from a manual feed tray. The larger the
Adjust the left-end registration margin of paper picked from cassette 1. The larger the
adjustment value, the wider the left-end margin of the image becomes.
Discussions of Bit 4
Select whether to enable or disable flicker reduction mode. Select "Enable" and enter a count
to modify fusing temperature control to cancel fluorescent flicking during printing.
adjustment value, the wider the left-end margin of the image becomes.
CAUTION:
Implementation of this mode would degrade the throughput.
Service Mode > Details of Service Mode > #PRINT > List of Functions
8-27
Service Mode > Details of Service Mode > #PRINT > List of Functions
8-28
The temperature adjustment offset relative to the target fixing temperature of thick paper can
be changed in steps of 3C. Use this parameter when the fixing performance is low or when it
0 - 2C+15C
Thick paper: Thick paper mode, thick paper H mode, bond mode
Adjust the margin at the right edge of the copy. Increasing the value makes the margin at the
right edge larger.
thermistor 1 (2) that starts the full speed operation of the end cooling fan and the sub
thermistor 1 (2) that starts the down sequence to/from default threshold temperature.
0 - 4: +20 to -20C (in steps of 10C)
If there is a registration loop noise and abrasion while feeding the paper from the duplex
2: Make the print density lower. Set the initial rotation time for fixing to 3 seconds. Does not
unit, registration loop noise and abrasion could be reduced by adjusting the volume of the
do it if the initial rotation elongation time has been set to 3 seconds or longer in another
registration loop. By making the value larger, loop volume will become bigger.
service mode.
The temperature adjustment offset relative to the target fixing temperature of plain paper can
Changing to high-pressure environment by using the temperature/ humidity sensor. But when
be changed in steps of 3C. Use this parameter when the fixing performance is low or when it
fix the temperature and the humidity and do not allow the change of the high-pressure output.
Plain paper: Plain paper mode, thin paper mode, S thin paper mode, OHP mode
0: Normal.
0 - 2: +15C
Service Mode > Details of Service Mode > #PRINT > List of Functions
8-28
Service Mode > Details of Service Mode > #PRINT > List of Functions
8-29
direction (A-B)>
When replacing the laser, enter the delay value (laser main scanning adjustment).
When replacing the laser unit, enter the unit-specific delay value shown on the label affixed to
When a fault in image occurs (foggy image or light density), enter the developing bias offset
the unit.
Adjust the left-end registration margin needed when the duplex feeding unit picks up paper
(small paper). Incrementing the value by 1 increases the left-end margin of the image by 0.1
mm.
Adjust the margin at the leading edge (registration roller clutch ON timing) at normal speed
loop volume.
Incrementing the value by 1 feeds the paper 0.1 mm further and increases the registration
(230mm/sec).
Adjust the leading-edge registration margin needed at pickup. Increasing the value makes the
margin at the leading edge of the copy larger.
loop volume.
Amount of adjustment of the magnification of laser B of the laser scanner unit. Adjust the
magnification of laser B with reference to that of laser A. If the input value is inappropriate, the
0 - 2:+15C
Service Mode > Details of Service Mode > #PRINT > List of Functions
8-29
Service Mode > Details of Service Mode > #PRINT > List of Functions(PRINT CST)
8-30
Use this parameter to increase the fixing auto cleaning frequency. Incrementing the value
The temperature adjustment offset relative to the target fixing temperature of the envelope/
postcard can be changed in steps of 3C. Use this parameter when the fixing performance is
0: Not cleaned.
low or when it is necessary to prevent the paper from slipping or being curled.
1: Cleaning control temperature: 225C, Cleaning time: 60 sec, Cleaning interval: 500 sheets
2: Cleaning control temperature: 225C, Cleaning time: 60 sec, Cleaning interval: 200 sheets
0 - 2:+15C
3: Cleaning control temperature: 225C, Cleaning time: 60 sec, Cleaning interval: 100 sheets
12 - 14:-15C
U1, U2, U3, and U4 as special size paper in universal size cassettes.
0:OFF
1:ON
Service Mode > Details of Service Mode > #PRINT > List of Functions(PRINT CST)
8-30
Service Mode > Details of Service Mode > #PRINT > List of Functions(PRINT CST)
8-31
Service Mode > Details of Service Mode > #PRINT > List of Functions(PRINT CST)
8-31
Service Mode > Details of Service Mode > #SYSTEM > Details of Bit Switch
#NETWORK
#SYSTEM
Configuration
#CODEC
Item
No.
Default
Description
Not used
Inhibition of export of password in address book
Not used
PS data protocol menu display/nondisplay
Extra length setting
Not used
11001000
00000000
SW11 - SW50
Configuration
Item
No.
#BitSwitch
#Numeric
SW01- SW09
01: - 05:
06:
0-3
07:
1-7
08: - 50:
8-32
Default
Item
No.
#SYSTEM
NUMERIC
01: - 38:
39:
40:
41:
42:
43: - 56:
57:
58: - 100:
T-8-39
Details
06: Control of attribute flag addition function at reception and printing
of color JPEG or E-mail image
Set the type of the attribute flag to be added at reception of a color JPEG or E-mail image.
0: For PDL_text mode
1: For PDL_photo mode
2: For scan_text mode
3: For scan_photo mode
Default
0-5
1
0
0
0 or 1
0-60
0-60
0-4
T-8-40
Not used
Change of default of LDAP advanced
search condition
eLA card touch sound
PS mode 1 (8bit)
PS mode 2 (8bit)
Not used
Setting of paper size group
Not used
T-8-41
Function
Inhibited
Not inhibited
T-8-42
Service Mode > Details of Service Mode > #SYSTEM > Details of Bit Switch
8-32
Service Mode > Details of Service Mode > #ACC > Configuration
SW10
8-33
List of Functions
Bit
Function
0
1
2
3
4
5
6
7
Display
ON
-
Nondisplay
OFF
-
#ACC
Configuration
The table below gives summary description of the accessories available.
Item1
#ACC
Item2
CARD
T-8-43
CC-SPSW
COIN
Change of the default of the LDAP advanced search condition can be set.
CONTROL
Explanation
Service Mode > Details of Service Mode > #ACC > Configuration
8-33
Service Mode > Details of Service Mode > #COUNTER > Clearing Counters
#COUNTER
Counters
This copier is furnished with a maintenance/supplies counter set (DRBL-1), which can be
used to gain rough measures of when to replace supplies. The counter set increments by
one on counting each sheet of small-sized paper (up to A4/LTR) and by two on counting each
sheet of large-sized paper (larger than A4/LTR).
Maintenance counter list
Item
TOTAL (Total counter)
8-34
Counter
SERVICE1
SERVICE2
TTL
COPY
PDL-PRT
FAX-PRT
MEDIA-PRT
RPT-PRT
2-SIDE
SCAN
PICK-UP (Paper pickup counter)
C1
C2
C3
C4
MF
2-SIDE
FEEDER (Feeder related counters) FEED
DFOP-CNT
SORTER (Finisher related counters) SORT
SADDLE
SDL-STPL
JAM (Jam counters)
TTL
FEEDER
SORTER
2-SIDE
MF
C1
C2
C3
C4
MISC (Other required counter)
WST-TNR
Explanation
Service total counter 1
Service total counter 2
Total counter
Total copy counter
PDL print counter
Fax print counter
Media print counter
Report print counter
Double-sided copy/print counter
Scan counter
Cassette 1 jam counter
Cassette 2 jam counter
Cassette 3 jam counter
Cassette 4 jam counter
Manual feed tray pickup total counter
Double-sided paper pickup total counter
Feeder pickup total counter
ADF open/close hinge counter
Finisher sort path counter
Finisher saddle operation counter
Finisher saddle staple operation counter
Unit total jam count
Feeder total jam count
Finisher total jam count
Duplex unit jam counter
Manual feed tray jam counter
Cassette 1 jam counter
Cassette 2 jam counter
Cassette 3 jam counter
Cassette 4 jam counter
Waste toner counter
Counter
Explanation
PT-DRM
WST-TNR
C1-PU-RL
C2-PU-RL
C1-SP-RL
C1-SP-PD
C2-SP-RL
OZ-FIL1
DRBL-2 (Unit DF-PU-RL
supplies)
DF-SP-PD
C3-PU-RL
C4-PU-RL
C3-SP-RL
C4-SP-RL
FIN-STPR
Service life
150,000
150,000
500,000
150,000
150,000
iR2545/2535: 240,000
iR2530/2525/2520:
150,000"
80,000
250-sheet 1st cassette
type: 150,000
250-sheet 1st cassette
type: 120,000
150,000
120,000
120,000 (250-sheet 1st
cassette type only)
120,000
80,000
80,000
120,000
120,000
120,000
120,000
500,000
T-8-46
Clearing Counters
Maintenance/parts counter all clear
Execute service mode > CLEAR > COUNTER to clear all maintenance/parts counters.
T-8-45
Service Mode > Details of Service Mode > #COUNTER > Clearing Counters
8-34
Service Mode > Details of Service Mode > #LMS > Details
#LMS
Group
ERASE
Configuration
Group
INACTIVE
Item
Default
ST-SEND 0
0-1
TR-SEND
ST-BRDIM 0
0-1
TR-BRDIM
ST-ERDS 0
0-1
TR-ERDS
ST-PCL
0-1
TR-PCL
ST-EAM
0-1
0-1
ST-SPDF 0
0-1
TR-EAM
ST-ELA
TR-ELA
TR-SPDF
ST-PS
TR-PS
0-1
Item
8-35
Default
SEND
0-1
BRDIM
0-1
ERDS
0-1
PCL
0-1
EAM
0-1
ELA
0-1
SPDF
0-1
PS
0-1
Outline
1. Validate an optional function which has been installed but has not been validated based on
the license key issued by a license issue server (hereinafter called "LMS").
2. Invalidate the function for which a license has been already set up.
Details
1. Validate a license by entering the license issued by LMS via the local UI.
2. The license key issued by LMS cannot be entered via the remote UI.
3. Invalidate a license (Set the function to OFF) via the service mode.
4. Validate a license via the service mode.
5. A license with restriction (with an expiration date, restriction in the number of licenses) is
not supported. (Restriction information is not read.)
6. Some optional functions installed are in dependent relationship with each other. For
example, when using [Function A], [Function B] should be available. In this case, [Function
B] is called a slave option of [Function A]. Installation of the slave option fails when it is
Service Mode > Details of Service Mode > #LMS > Details
8-35
Service Mode > Details of Service Mode > #LMS > Inactivity of the transmitted license
found that the master option is not validated as a result of verification of the dependent
relationship.
7. Decoding and verifying a license key
8-36
Item Name
License Name
Status/Optional Setting
BW-SEND
CL-SEND
ON/ON
ON/ON
T-8-48
Decode an entered license key and examine the validity of the license information obtained.
When an error occurs during verification, the error information is sent back to the local UI,
which displays an error message based on the information.Verification errors are assumed
to occur in the following cases.
This service mode is used to invalidate a license under the assumption that, when a device is
exceptionally replaced with another one due to a trouble (caused by the device), the license
is transferred to another device. This operation is called "invalidating transfer of a license".
Since it is possible to select the same device as a destination of the transfer, this service
mode can be also used to invalidate a function on a temporary basis. Careful attention,
however, is required because, if you invalidate a function by mistake, you need to contact a
sales company for recovery.
FUNCTION item by outputting the SPEC REPORT from the service mode.
When invalidating transfer of a license, it is necessary to invalidate the license by entering the
service mode and issue a function invalidation certificate key, which certifies that the license
Output method:
has been invalidated. This operation can be executed for each optional function. At the point
when a function invalidation certificate key is issued, the function is invalidated and becomes
Push [Additional Functions] Key > push 2, 8 Key > push [Additional Functions] Key.
unavailable. When you report this function invalidation certificate key, the serial number of
the transfer origination device, the serial number of the transfer destination device, and the
reason why you need to perform the transfer to a sales company, a new license key is issued
for installation for the transfer destination device. Be sure to write down the new license key
when you receive it and, when it is registered in the transfer destination device successfully,
inform the user of the new license key and explain him/her to keep it at hand.
Operation Procedure
(1) Enter the service mode and display the following service mode. (Press one key at once to
- CL-SEND
When you have entered the service mode, use the left and right arrow keys to display
items,and press the OK key to fix the setting.
To check the validation of license option, see the SPEC REPORT. The details according to
Service Mode > Details of Service Mode > #LMS > Inactivity of the transmitted license
8-36
Service Mode > Details of Service Mode > #LMS > Erasing a License
transfer.
#SEND
001
8-37
OK
(8) When you contact the contact section of the sales company and report a function
F-8-3
(6) Press 2 using the numeric key and press the OK key.
invalidation certificate key required for license transfer, the serial number of the transfer
origination device, and the serial number of the transfer destination device, a new license
key that can be registered to the transfer destination device is issued.
(9) Register the new license key to the transfer destination device and make sure that the
function is validated.
The 24 digits of license transfer numbers are displayed, so you take the memo.
Because it cannot maintain the number displaying with the thing of this place limit.
Erasing a License
If you do not take the memo, the indication contents are not held when you do OFF of
the main power, it is impossible for license transfer.
Erasing a License
Even if you push the reset key and clear the indication, the indication is never display
again.
When you invalidate a license option on a temporary basis or when you do not use it for a
long period of time, you can invalidate the function by erasing the license.
The license can be validated by registering the license number again.
Operation Procedure:
(1) Enter the service mode and display the following service mode.
When you have entered the service mode, use the right and left arrow keys to display
items,and press the OK key to fix the setting.
OK
For Reference:
When a license option is displayed in Procedure (4), 001 1 is displayed. The last "1" shows
that the license is validated by license authentication.
When the option is standard, the last number shows "3" which means disable for license
There is no function to display the license registration numbers in the main unit. Therefore,
when there is a possibility to restore the license after erasing it, make sure that a user has
For Reference:
Service Mode > Details of Service Mode > #LMS > Erasing a License
8-37
Service Mode > Details of Service Mode > #E-RDS > Configuration
#E-RDS
When a license option is displayed in Procedure (4), 001 1 is displayed. The last "1" shows
that the license is validated by license authentication.
Configuration
8-38
Default
Setting range
E-RDS
SWITCH
RGWADDRESS
RGW-PORT 443
0 or 1
1-65535
CNT-DATE
CNT-INTV
24
COM-TEST
COM-LOG
SCALLCMP
Description
Service Mode > Details of Service Mode > #E-RDS > Configuration
8-38
Service Mode > Details of Service Mode > #REPORT > Details
#REPORT
Details
System Data List
Configuration
Use it to check the settings associated with the service soft switch and service parameters.
The table below lists the kinds of reports that are supported.
Item
Explanation
8-39
T-8-50
001
******************************
*** SYSTEM DATA LIST ***
******************************
#SSSW
SW01
SW02
SW03
SW04
SW05
SW06
SW07
SW08
SW09
SW10
SW11
SW12
SW13
SW14
SW15
SW16
SW17
SW18
SW19
SW20
SW21
SW22
SW23
SW24
SW25
SW26
SW27
SW28
SW29
SW30
SW31
SW32
SW33
SW34
SW35
SW36
SW37
SW38
SW39
SW40
SW41
SW42
SW43
SW44
SW45
SW46
SW47
SW48
SW49
SW50
#MENU
01:
02:
03:
04:
05:
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
00000000
10000000
00000000
10000000
00000000
10000000
00000000
00000000
00000000
00000000
00000000
00000011
00000000
00000000
00000000
00000000
00000000
00000000
00011000
00000000
00000000
00000000
00000000
00000000
00000000
00100000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
---------------------
0
0
0
0
0
F-8-5
Service Mode > Details of Service Mode > #REPORT > Details
8-39
Service Mode > Details of Service Mode > #REPORT > Details
Indication sample
##280
[3]
[2]
[3]
[4]
[5]
[6]
[7]
=
=
=
=
=
=
=
=
=
=
=
=
=
PRINT
READ
[9]
10/16/2009
7
0
0
7
0
0
0
0
0
7
2
0
0
B4
A3
B4
31200
19200
7200
12000
12000
7200
FINE
MR
ECM
=
=
=
=
=
=
=
=
=
=
0
0
0
0
0
0
0
5
0
7
A3
28800
16800
4800
TC9600
=
=
=
=
=
0
0
0
0
0
LTR
26400
14400
2400
TC7200
=
=
=
=
=
0
0
0
0
0
4800
SUPER
MMR
=
=
=
0
0
7
2400
ULTRA
JBIG
=
=
=
0
0
0
LGL
24000
12000
=
=
=
0
0
0
JPEG
*1
TTL
C-S-TTL
K-S-TTL
SCAN
=
=
=
=
63
0
51
43
/
/
/
/
63
0
51
43
0001
FAX
#1 LATEST
#000
*2
*3
*4
*5
START TIME
OTHER PARTY
MAKER CODE
MACHINE CODE
RCV V.8 FRAME
SYMBOL RATE
DATA RATE
TX LVL REDUCTION
ERR ABCODE
ERR SECTXB
ERR SECRXB
*6
Rx : ( bit 1 )
( bit 57 )
Tx : ( bit 1 )
( bit 57 )
*8
*8
Tx :
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
CFR
NSS TSI DCS
Tx :
F-8-6
Rx : ( bit
( bit
Tx : ( bit
( bit
1)
57 )
1)
57 )
Tx :
01110111 01011111
00000001 00000100
01000010 00011111
00000001 00000100
CFR
NSS TSI DCS
MCF
PIX-288 PPS-NUL
MCF
PIX-288 PPS-NUL
#3 OLDEST
DCN
09/02 09:30
12345678
10001000
0100001 00000000
E0 81 85 D4 90 7E 00 00
3429 baud
28800 bps [V. 34]
0
00
00
00
00000100
00000001
00000000
00000001
Rx : MCF
PIX-288 PPS-NUL
MCF
PIX-288 PPS-EOP
*5: Total number of pages transmitted/received in connection with different modem speeds
MCF
PIX-288 PPS-NUL
#000
*6: Total number of pages transmitted and received for each coding method.
MCF
START TIME
OTHER PARTY
MAKER CODE
MACHINE CODE
RCV V.8 FRAME
SYMBOL RATE
DATA RATE
TX LVL REDUCTION
ERR ABCODE
ERR SECTXB
ERR SECRXB
*4: Total number of pages transmitted and received for each modem speed.
MCF
PIX-288 PPS-NUL
PIX-288 PPS-NUL
#2
09/02 10:00
12345678
10001000
0100001 00000000
E0 81 85 D4 90 7E 00 00
3429 baud
28.8
0
0
0
0
Rx : MCF
#000
T-8-51
*7
[8]
0001
[1]
TX
A4
RX
A4
33600
21600
9600
14400
14400
9600
STD
MH
G3
8-40
56 )
96 )
56 )
96 )
MCF
PIX-288 PPS-NUL
PIX-288 PPS-NUL
MCF
PIX-288 PPS-EOP
DCN
#000
START TIME
OTHER PARTY
MAKER CODE
MACHINE CODE
RCV V.8 FRAME
SYMBOL RATE
DATA RATE
TX LVL REDUCTION
ERR ABCODE
ERR SECTXB
ERR SECRXB
09/02 09:00
12345678
10001000
0100001 00000000
E0 81 85 D4 90 7E 00 00
3429 baud
28800 bps [V. 34]
0
00
00
00
F-8-7
Service Mode > Details of Service Mode > #REPORT > Details
8-40
Service Mode > Details of Service Mode > #REPORT > Details
8-41
001
***************************************
*** JAM/ERR LOG REPORT ***
***************************************
*6: bit 1 through bit 96 of DIS, DCS, or DTC that has been received.
*7: bit 1 through bit 96 of DIS, DCS, or DTC that has been transmitted.
[7]
JAM
0012
000026 1 A4
0012
000026 1 A4
Counter List
Explanation: Maintenance/supplies counter output.
(For more detailed information about the maintenance/supplies counter output, refer to
"#COUNTER"(page 8-34)..)
[4] [5]
[6]
[7]
[8]
ERR
01 04/12 12:17 15:36 3
F-8-8
Service Mode > Details of Service Mode > #REPORT > Details
8-41
Service Mode > Details of Service Mode > #REPORT > Details
8-42
Spec List
Explanation
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
Number
Jam date
Jam time
Jam recovery time
Location
Occurrence category
Jam code
Total counter display
Pickup stage position
The larger the number of a jam, the more recently it has occurred.
Date of jam occurrence
[10]
Paper size
[1]
[2]
[3]
[4]
0001
*****************************
*** SPEC REPORT ***
*****************************
TYPE
LBP SPEED
TOTAL MEMORY
MAIN
OPTION
BOOT
LANG
LANG LIBRARY
LANG FILE
VIENTNAMESE
CHINESE(TRAD. )
TURKISH
SWEDISH
_____
_____
_____
_____
_____
_____
_____
_____
JAPAN
45cpm
256MB
WLaa-07-09
_____
_____
_____
_____
00000010
00000010
00000010
00000010
BULGARIAN
ECONT
OPT-CAS 1
OPT-CAS 2
OPT-CAS 3
OPT-DUP
OPT-FIN
MEDIA
ACTIBAT FUNCTION
BDL-IMAGE (1200)
FAX
NETWORK
PCL
PC-SCAN
BW-SEND
CL-SEND
PAF
BDL-IMAGE (600)
E-RDS
BAR-DIMM
SERCHABLE PDF
eAM
eLA
PS
_____
_____
_____
_____
_____
_____
_____
_____
00000010
0303
0000
0000
0000
0000
0000
0000
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
BOOT-V0023
00000010
T-8-52
Explanation
[1]
Number
[2]
[3]
[4]
[5]
[6]
Error date
Error time
Error recovery time
Location
Error code
[7]
Detail code
[8]
[5]
T-8-53
Item
Explanation
Number
[2]
[3]
[4]
[5]
[6]
Alarm date
Alarm time
Alarm recovery time
Location
Alarm code
[7]
Detail code
F-8-9
Alarm code (4-digit code; for a definition of the code, see the
"Alarm Code"(page 7-15)..)
Detail code of the alarm code (8-digit code; for a definition of the
code, see the "Error Code" Chapter.)
T-8-54
Service Mode > Details of Service Mode > #REPORT > Details
8-42
Service Mode > Details of Service Mode > #DOWNLOAD > Download
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[9]
[10]
[11]
[12]
[13]
002
PARAM
TYPE
OPTION/ENABLE SW
BDL-IMAGE (1200)
FAX
NETWORK
PCL
PC-SCAN
BW-SEND
CL-SEND
PAF
BDSS
BDL-IMAGE (600)
COUNTER
E-RDS
BAR-DIMM
SERCHABLE PDF
eAM
eLA
PS
BODY No.
ENGINE CODE
SIZE TYPE
PRODUCT NAME
TOTAL
TTL
COPY
FAX-PRT
PDL-PRT
RPT-PRT
MEDIA-PRT
PICT-PRT
TONER-YELLOW
TONER-MAGENTA
TONER-CYAN
TONER-BLACK
OPTYION ROM
USB MEMORY
SD CARD
USB SERIAL No.
MAC ADDRESS
NUMBER OF LOGS
ACTIVITY (FAX)
ACTIVITY
PRINTJOB ACCOUNT
COPY
PDL PRINT
RX PRINT
REPORT
MEDIA/PICT BRIDGE
JAM
SERVICE CALL
ENVIROMENT
ALARM
COUNTER
_____
1 : JP
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
OFF / OFF
OFF / OFF
OFF / OFF
ON / OFF
ON / OFF
ON / OFF
ON / OFF
ON / OFF
ON / OFF
ON / OFF
ON / OFF
ON / OFF
ON / OFF
ON / OFF
ON / OFF
ON / OFF
ON / OFF
FUYxxxxx
20080042
1 : AB
XXX
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
[14]
8-43
#DOWNLOAD
Download
The following parts of this unit can be upgraded by executing download mode using the
service support tool (UST)
_____
_____
_____
000688
000685
000000
000000
000000
000000
000000
000000
000000
000000
000000
0MB
OFF
0MB
00XXXXXXXX
00 00 85 51 60 1C
_____
_____
0
0
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
0
0
0
0
0
3
0
0
0
ON
(for more information, see the "Upgrading Targets and Procedure"(page 6-2).):
Main unit
ROM mounted on the main controller PCB (BOOT+PROGRAM)
ROM mounted on the DC controller PCB (DCON)
Accessory
ROM mounted on the finisher controller PCB(FIN_CON)
[14]
F-8-10
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
Type setting
Print speed
Memory size
ROM version (MAIN/BOOT/LANG*1(language liblary/language file version)ECONT/option
cassette/duplex unit/finisher)
Activation function ON/OFF
Not used
Total counter (TOTAL/COPY/FAX/PDL/REPORT record counts)
Option ROM availability
Service Mode > Details of Service Mode > #DOWNLOAD > Download
8-43
Service Mode > Details of Service Mode > #DISPLAY > Configuration
#CLEAR
Group
Configuration
Group
Item
ELA-DAT
ALL
Item
Description
Initializes the ELA Flash/SRAM data.
Clears user and service data (except for some scan
parameters and print parameters), and the counter
setting/registration data in the system dump list,
except for the print count.
Description
8-44
T-8-55
#DISPLAY
Configuration
An error code is displayed when a service error has occurred. The E code is displayed in the
upper step, and the detail code is displayed the bottom step.
Group
Item
Description
DISPLAY
ERR
The E code and detail code of the current system error are displayed.
(Multiple codes can be displayed with the left and right buttons. )
<Display example>
SYSTEM ERROR
xxx: Eyyy-zzzz Example) 001:E602-1105
xxx: History number
yyy: E Code
zzzz: Detail code
The current JAM code is displayed.
(Multiple JAM codes can be displayed with the left and right buttons.)
<Display example>
JAM ERROR
xxx:y-z-vvvv-wwww
xxx: History number
y: Description of position (3: Main unit (including the pickup assembly), 4:
ADF, 5: Finisher)
z: Cassette level (01: Manual feed tray, 1: Cassette 1, 2: Cassette 2, 3;
Cassette 3,4: Cassette 4, 7: Double-sided)
vvvv: JAM code
wwww: paper size
Display of engine speed type on controller PCB
<Display example>
SPDTYPE (Line 1)
45cpm (Line 2)
JAM
SPDTYPE
Service Mode > Details of Service Mode > #DISPLAY > Configuration
T-8-56
8-44
Service Mode > Details of Service Mode > #TEST MODE > Configuration
#ROM
Configuration
Numerals enclosed in parentheses denote a numeric keypad key to be pressed each.
Configuration
The table below lists the items of ROM display mode that are supported.
Group
Item
Description
ROM
MAIN (Bootable)
MAIN2 (Boot)
OPROM
ECONT
OPTION CAS1
OPTION CAS2
OPTION CAS3
DUPLEX
FINISHER
READER
8-45
#TEST MODE
Outline
Test mode must be executed by keeping track the flow of menu items appearing on the LCD.
Menu items in test mode are organized into seven blocks as described below.
Numerals enclosed in parentheses denote a numeric keypad key to be pressed each.
1. D-RAM test <(1) D-RAM TEST>
Checks to see if data can be correctly written to and read from D-RAM.
2. PG output <(3) PG>
Used to generate service test patterns.
3. MODEM test <(4) MODEM TEST>
Performs relay actuation, modem DTMF and tonal signal transmission/reception tests.
4. FUNCTION test <(6) FUNCTION TEST>
Used to verify the operations of microswitches, sensors, speakers and ADF functions.
Group
subgroup Item 1
Item2
Item3
Explanation
D-RAM data check
Write/read check
Read check
Grid
HT
All-black output
All-white output
Composite solid white + Solid black
4dot-6space (vertical)
dot-6space (horizontal)
Ghost
16 gray levels (monochromatic)
Service Mode > Details of Service Mode > #TEST MODE > Configuration
8-45
8
Group
subgroup Item 1
Item2
Item3
Service Mode > Details of Service Mode > #TEST MODE > Details
Explanation
8-46
Nomal end
D-RAMTEST 29888KB
complete (no error)
Details
Press the numeric keypad key 3 on the test mode menu to select the PG output.
Nine kinds of service test patterns are available. Other test patterns are reserved for factory/
Press numeric keypad keys during the print test to generate test patterns as described below.
Press the numeric keypad key 1 on the test mode menu to select the D-RAM test.
Press numeric keypad keys 1 and 2 during the D-RAM test to carry out the individual tests
described below.
development purposes.
No.
Test pattern
SELECT NO.01
SELECT NO.02
SELECT NO.03
SELECT NO.04
SELECT NO.05
SELECT NO.06
SELECT NO.07
SELECT NO.08
SELECT NO.09
Grid
HT
All-black output
All-white output
Composite solid white + Solid black
4dot-6space (vertical)
dot-6space (horizontal)
Ghost
16 gray levels (monochromatic)
T-8-58
Service Mode > Details of Service Mode > #TEST MODE > Details
8-46
Service Mode > Details of Service Mode > #TEST MODE > Details
8-47
Procedure
1) Enter the PG number with numeric keys, then press the START key.
2) Select single-sided (SGL: 0) or double-sided (DBL: 1), then press the START key.
[1]
3) Enter the number of prints to be output (PG COUNT), then press the START key.
4) Specify the paper drawer (main unit), then press the START key.
[2]
Main unit cassette (ST_C: 0), 2nd cassette (OP_C: 1), Manual feed tray (MLT: 2)
5) Specify the paper eject slot, then press the START key.
[3]
[4]
[5]
[6]
[1] [2]
Relay CML P
Keypad 0
1
Plain paper (PLN: 0), Thick paper (TCK: 1),Thin paper (OHP: 2)
7) A test pattern is output.
[3]
S
2
[4]
H
3
[5]
D
4
[6]
R
5
F-8-12
[1]
[2]
whether signals are sent correctly from the modem by comparing the sound of the signals
RELAY TEST2 OFF OFF
OFF OFF OFF OFF OFF
Description
[3]
Relay Test
[4]
[5]
[6]
[7]
CAUTION:
The touch panel (LCD) is turned on or off in relation to the transmission of the relay
operation signal as is operated on the keypad; for this reason, you cannot use the
touch panel (LCD) to check a fault on a single relay.
T-8-59
Relay Test
Press '1'or '2' on the keypad on the Modem test menu to select relay test mode. Use the
keypad to operate the various relays of the NCU. '2' on the keypad is used for 230V machine.
Service Mode > Details of Service Mode > #TEST MODE > Details
8-47
Service Mode > Details of Service Mode > #TEST MODE > Details
Frequency Test
A press on '2' on the keypad from the MODEM test menu selects the frequency test.
In this test, signals of the following frequencies from the modem are transmitted using the
telephone line terminal and the speaker. To select a different frequency,
Keypad
1
2
3
4
5
6
7
Frequency
462Hz
1100Hz
1300Hz
1500Hz
1650Hz
1850Hz
2100Hz
8-48
MEMO:
The output level of individual signals is in keeping with the setting made in service
mode.
MEMO:
The frequency and the output level of individual frequencies are in keeping with the
output level set in service mode.
MODEM TEST
OFF OFF OFF
Transmission speed
300bps
2400bps
4800bps
7200bps
9600bps
TC7200bps
TC9600bps
12000bps
14400bps
T-8-61
MEMO:
The output level of individual signals is in keeping with the setting made in service
mode.
keypad, and the Speed can be changed with the left/right arrow key.
A press on '5' on the MODEM test menu selects the DTMF signal transmission test. In the
test, the following DTMF signals from the modem are transmitted using the telephone line
terminal and the speaker. The number pressed on the keypad selects a specific DTMF signal.
Keypad
Baud rate
3429baud
3200baud
3000baud
2800baud
2743baud
2400baud
T-8-62
Service Mode > Details of Service Mode > #TEST MODE > Details
8-48
Service Mode > Details of Service Mode > #TEST MODE > Details
8-49
This mode is used to verify the status of the unit sensors from the touch panel (LCD)
2400bps
indications.
4800bps
7200bps
9600bps
12000bps
14400bps
16800bps
19200bps
21600bps
24000bps
26400bps
28800bps
31200bps
33600bps
Press numeric keypad key 3 on the FUNCTION TEST menu to select the sensor test.
To select a minor item, press the START key.
The touch panel (LCD) indications change as the associated sensors turn on and off.
Group
T-8-63
Type
Description
2
3
4
5
6
7
8
9
Sensor test
Accessory
ADF test
Not used
Not used
Not used
Not used
Line signal reception test
Item
Description
Detail
0/Full, 1/Available
1/Cover open, 0/Cover closed
Press numeric keypad key 1 on the FUNCTION TEST menu to select the G3 signal
transmission test.
This test transmits 4800-bps G3 signals from the telephone line connection terminal and
speaker.
Service Mode > Details of Service Mode > #TEST MODE > Details
8-49
8
READER
A/D
Service Mode > Details of Service Mode > #TEST MODE > Details
COPY
Copy
confirmation
sensor
ADF
ADF sensor
check
8-50
MP: Manual Feeder
Paper Sensor (S9)
RE: Pre-Registration
Sensor (S5)
RP: Loop Sensor (S6)
FX: Fixing Outlet
Sensor (S19)
D1/2:No.1 Delivery
Sensor(S12)/No. 2
Delivery Sensor(S42)
TU: Reversal Sensor
(S40)
DL: Duplex Feed
Sensor (S7)
W1: Document width
sensor 1
W2: Document width
sensor 2
L1: Document length
sensor 1
L2: Document length
sensor 2
LT: Last document
detection sensor
EX: Delivery reversal
sensor
DR: Read sensor
Service Mode > Details of Service Mode > #TEST MODE > Details
8-50
Service Mode > Details of Service Mode > #TEST MODE > Details
8-51
display changes from OFF to ON, indicating the received frequency. The touch panel
Press numeric keypad key 3 on the FACULTY menu to select the card reader test. In this test,
(LCD) displays the status of CML, CNG and FED detection, from left to right, with ON/OFF
indications. Numeric keypad key 2 turns on the CML relay to detect CNG.
Test menu 3
[1]
Press numeric keypad key 3 on the LINE DETECT menu to select test menu 3. When the
CNG signal is detected on the telephone line connection terminal, the touch panel (LCD)
NCR Sts12345678
DPT MGN OK RDY 1234
[2]
display changes from OFF to ON, indicating the received frequency. The touch panel
(LCD) displays the status of CML, CNG and FED detection, from left to right, with ON/OFF
[6]
indications. Numeric keypad key 3 turns off the CML relay to detect CNG.
[4] Can status
OK: Normal scan
ERR: Scan error
NG: Nonstandard error
(No indication): No card
[5] Equipment status
IN: Initialization in progress
RDY: Ready
[6] Card reader version indication
Four-digit number
Test menu 1
Press numeric keypad key 1 on the LINE DETECT menu to select test menu 1. When CI is
detected on the telephone line connection terminal, the touch panel (LCD) display changes
from OFF to ON, indicating the received frequency. The touch panel (LCD) also displays
the on-hook or off-hook state of an external telephone set as detected. The touch panel
(LCD) displays, from left to right, CI, CI frequency, hook port and FC with indications of 1:
ON and 0:OFF.
Test menu 2
Press numeric keypad key 2 on the LINE DETECT menu to select test menu 2. When the
CNG signal is detected on the telephone line connection terminal, the touch panel (LCD)
Service Mode > Details of Service Mode > #TEST MODE > Details
8-51
Installation
How to check this
Installation Procedure
Making Pre-Checks
Points to Make Before
Installation
Option Installation
Sequence
Checking the Contents
Unpacking and
Installation Procedure
Document Tray-J1
Card Reader
Serial Interface Kit-J2
Control Interface
9
Installation
Cable-A1
System Upgrade RAM-C1
System Upgrade SD
CARD-A1
Cst Heater Kit-J1
Reader Heater Unit-H1
Cassette Heater Unit 37
Drum Heater-C1
Relocating the Machine
9-2
Making Pre-Checks
A symbol is described on the illustration in the case of using the parts included in the package
of this product.
It is better to see the planned location of installation before carrying the host machine in the
user site.
1) The host machine can singly connect to the outlet of rated +/-10V, 15A or more.
2) The installation site must be in the following environment. Especially, avoid installing the
F-9-1
3) Avoid installing the machine near fire, in an area subject to dust or ammonia gas. When
installing the machine in a place exposed to direct rays of the sun, it is recommended that
Harness
Connector
Tighten
Remove
Connect
Disconnect
Secure
Free
5) None of the machine feet should float. The machine must be held level constantly.
6) The machine must be installed at least 10 cm away from the surrounding walls and there
Claw
Insert
Remove
Push
Plug in
Turn on
Checking instruction
Check
Visual Check
Sound Check
F-9-2
9-2
9-3
500mm
or more
500mm
or more
1341mm
2) The maximum weight of the machine is approx. 78.8 kg (double-cassette model supplied
with a DADF). Accordingly, two or more persons are required to lift the machine. Be sure to
keep the machine in a horizontal position when lifting it.
3) This product was designed considering the potential connection to the Norwegian IT power
500mm
or more
distribution system.
565mm
1372mm
F-9-3
7) Install the machine in a well-ventilated place. Do not install the machine close to the
ventilation duct of the room.
9-3
9-4
[3] Subtray x 1
9-4
9-5
[20] Finger pinch caution label 1:x 1
(only for the model for US with an
ADF)
T-9-1
T-9-2
Check to make sure that none of the following documentations and CDs is missing:
9-5
9-6
MEMO:
When installing a cassette pedestal, be
sure to place the machine on the cassette
pedestal.
(For the procedure for installing the cassette
pedestal, refer to the Cassette Pedestal
Installation Procedure.)
CAUTION:
The maximum
weight of the
machine is
approx. 78.8 kg
(double-cassette
model with a
DADF). Two or
more persons are
required to lift the
machine.
F-9-4
9-6
9
3) Remove all pieces of fixing tapes and materials.
4) For the iR2545/2535 Series, remove two optical system fixing
screws on the right side of the reader. (Keep the removed screws
because they may be used later for machine relocation.)
9-7
5) Press the cassette release button to draw out the cassette forward.
6) Remove the wire that secures the intermediate plate of the cassette.
<550 sheets cassette>
x2
F-9-5
F-9-6
9-7
9-8
3) Unpack the new toner bottle, and then remove the cap.
F-9-7
F-9-9
F-9-8
MEMO:
Turn the lock lever until it becomes
level. If the lock lever is stopped in
the middle, toner cannot be supplied
normally.
F-9-10
9-8
9-9
2) Press the button on the right cover to open the right door.
CAUTION:
To prevent the drum unit from being
damaged, keep the right cover open
at least 5 cm during the installation
procedure.
F-9-12
F-9-11
x1
F-9-14
F-9-13
F-9-15
9-9
8) Unpack the new drum unit, remove packaging materials, and then pull two orange rings to remove
the protective cover.
9-10
9) While holding the drum unit at the handle and the position shown below, insert it into the body
slowly until it stops.
CAUTION:
CAUTION:
F-9-17
10) Turn the lever as shown below to lock the drum unit.
11) Secure the developer pressure lever with the screw.
x1
F-9-18
F-9-19
9-10
9-11
MEMO:
Install an optionally available
document glass cover or the
DADF on the machine. If the
model is the one without the
DADF, install a document cover
glass.
For how to install the DADF,
refer to the DADF Installation
Procedure.
F-9-20
2) Install the supplied power cord clamp with the supplied screw *.
*: Besides AU model, use the TP screw (M3 x 6). For AU model, use the stepped screw.
Insert the left leg of the power cord clamp into the machine frame.
CAUTION:
The specified power must be supplied. (Rated
voltage 10% at the rated current)
x1
F-9-21
9-11
9-12
Stirring Toner
1) A country/region setting screen appears. Make choices according to the environment where the machine is
used.
2) Press the following keys in sequence below to call up the service mode screen:
> 2 key > 8 key>
3) Select SERVICE MODE> CLEAR> ENGINE> TNRINST> OK.
MEMO:
About five minutes are required for toner agitation. The machine stops
automatically when it finishes toner agitation process.
Install trays, cassettes, and other parts until toner agitation is completed.
Installing Trays
1) Install the supplied subtray.
F-9-22
F-9-23
9-12
9-13
5-a) 500-sheet cassette: Set the supplied paper size label as shown below so that the size of the paper loaded 5-b) 250-sheet cassette: Affix the cassette size label corresponding to the size of the paper to
in the cassette is shown below.
be loaded in the cassette to the cassette size plate. Insert the cassette size plate into the
cassette as shown.
<550 sheets cassette>
<250 sheets cassette>
A4
F-9-25
F-9-26
9-13
9-14
F-9-27
9-14
9
b.Affixing the ADF Label (only for the standard model with
an ADF)
9-15
F-9-28
3) Affix the document size label [A] of the suitable paper size series to the feeder cover in such a manner that the marks
on the side guide (front) are aligned with the corresponding marks on the document size label when viewed by the
user.
/A3
A4
R
AT
x17
/11
F-9-29
9-15
4) Affix the supplied finger pinch caution label 1 written in an appropriate language.
9-16
F-9-30
F-9-31
F-9-32
9-16
9-17
9-17
Installation > Document Tray-J1 Installation Procedure > Checking the Contents
9-18
[2] Washer x 1
Installation > Document Tray-J1 Installation Procedure > Checking the Contents
9-18
Installation > Document Tray-J1 Installation Procedure > Installation Procedure > In case of iR 2530/2525/2520 Series
9-19
Installation Procedure
In case of iR 2545/2535 Series
1) Remove the 2 Face Seals. (The removed Face Seals are no
longer used.)
x2
Stepped Screw
Stepped Screw
Cut-off
F-9-33
F-9-34
F-9-35
x2
Stepped Screw
Stepped Screw
Cut-off
F-9-36
F-9-37
F-9-38
Installation > Document Tray-J1 Installation Procedure > Installation Procedure > In case of iR 2530/2525/2520 Series
9-19
Installation > Document Tray-J1 Installation Procedure > Installation Procedure > When installing with USB Application 3-Port Interface Kit-A1 sim
9-20
2) Hook the cut-off of the Document Tray (Reinforcing Plate) to the stepped screws tightened in the
Instalation>DocumentTray-J1InstallationProcedure>InstallationProcedure>WheninstallingwithUSBApplication3-PortInterfaceKit-A1simultaneouslystep1).
x2
Stepped Screw
F-9-39
Cut-off
F-9-40
9-20
Installation > Document Tray-J1 Installation Procedure > Installation Procedure > When installing with USB Application 3-Port Interface Kit-A1 sim
Installation > Card Reader Installation Procedure > Checking the Contents
9-21
[2]
[2]
[3]
[5]
[6]
[4]
[7]
[8]
[4]
[9]
F-9-41
[1]
[2]*1
[3]*1
[4]*1
Card reader
TP screw (M3x12))
Toothed washer
Repeating harness A
[10]
1 pc.
1 pc.
1 pc.
1 pc.
[11]
[12]
*1:
[1]
[2]
[3]
[4]
[5]
[6]*3
*1
*2
*3
1 pc.
1 pc.
3 pcs.
1 pc.
1 pc.
2 pcs.
[7]
[8] *1
[9] *1
[10]
[11]
[12]*2
4 pcs.
1 pc.
1 pc.
1 pc.
2 pcs.
2 pcs.
Installation > Card Reader Installation Procedure > Checking the Contents
9-21
9-22
Installation Procedure
a.Installing the card reader in a simple substance
1)Detach the rear cover (right).
Screws (3 pcs.)
Claws (2 pcs.)
x3
x2
x2
x2
Claws
Claws
F-9-43
F-9-44
9-22
9
3) Remove the screw from the card reader.
9-23
4) Remove the screw and the tooth washer securing the ground cable, and then separate the card reader from the card reader mount. The removed card
reader mount is no longer necessary.
CAUTION:
x1
x1
F-9-45
Card reader
F-9-46
5) Insert the card reader harness and ground cable into the hole in the supplied card reader mount.
Using the screw removed in step 4), secure the card reader to the card reader mount.
x1
Card reader
6) Connect the ground cable [2] to the reader mount using the bundled binding screw (M4x6).
7) Attach the supplied edge saddle to the card reader mount.
x1
F-9-48
F-9-47
9-23
8) Connect the connector of the bundled repeating harness B to the connector on the card reader.
Clamp
MEMO:
Connect the repeating
harness B's connector
which is closer to the
clamp to the connector
of the card reader.
9-24
9) Secure the repeating harness B clamp using the bundled binding screw (M4x6).
10) Disconnect the shorting connector. The removed shorting connector is no longer necessary.
CAUTION:
x1
x1
x1
F-9-49
F-9-50
12) Remove the two blind seals from the reader left cover.
iR2545/2535
iR2530/2525/2520
x1
F-9-52
F-9-51
9-24
9
13) Attach the card reader to the reader.
If iR2545/2535 series: bundled 2 TP screws (M4x6)
If iR2535/2530/2525 series: bundled 2 TP screws (M4X16)
9-25
14) Slide the card reader cover to attach it to the card reader mount.
CAUTION:
Route the repeating wire B as shown below.
x2
F-9-53
F-9-54
15) Secure the card reader cover using the bundled binding screw
(M4x6).
16) Affix the bundled harness cover (bases) at the right rear of the
machine with it aligned with the bottom line of the reader as the
figure below.
17) Attach the 2 bundled clamps at the position shown in the Figure.
x1
F-9-55
F-9-57
F-9-56
9-25
18) Connect the connector of the repeating harness B to the repeating harness C.
Connect the connector without the protective tube of repeating harness C.
9-26
19) Connect the connector of the repeating harness C to the connector J8119 on the main controller PCB.
x1
x1
F-9-58
F-9-59
20) Secure the repeating harness C to the 8 clamps from the reader side, and route the repeating harness C shown in the Figure.
CAUTION:
Put the core between
clamps shown in the Figure.
x8
Clamp
Core
F-9-60
9-26
9
21) Using the harness cover (lids), secure the repeating harness B to
the harness covers (bases).
9-27
22) Using a nipper, remove the precut portion [1] of the rear cover (left) as shown below.
CAUTION:
Finish the surface of the cut
part of the cover to remove
burrs.
F-9-62
F-9-61
CAUTION:
Put the repeating harness in
the cut portion of the rear cover
(right).
F-9-63
9-27
9-28
b.Installing the Card Reader and the USB Application 3-Port Interface Kit-A1 at the same time
1) Install USB USB Application 3-Port Interface Kit-A1 earlier.
2) Remove the cable cover of USB Application 3-Port Interface Kit-A1.
Claws (2 pcs.)
3) Perform steps 1) to 12) of "a. Installing the card reader in a simple substance ".
4) Attach the card reader to the reader using the 2 bundled TP screws (M4x16).
x2
Claw
x2
Claw
F-9-65
F-9-64
5) Perform steps 15) to 16) of " a. Installing the card reader in a simple substance ".
6) Route the cable to the USB cable guide.
7) Perform steps 18) to 21) and steps 23) to 25) of " a. Installing the card reader in a simple substance ".
8) Attach the cable cover of USB Application 3-Port Interface Kit-A1.
F-9-66
9-28
Installation > Card Reader Installation Procedure > Registering the Card IDs
9-29
Installation > Card Reader Installation Procedure > Registering the Card IDs
9-29
Installation > Serial Interface Kit-J2 Installation Procedure > Points to Note before Installation > Turning OFF the Host Machine
30
Installation > Serial Interface Kit-J2 Installation Procedure > Points to Note before Installation > Turning OFF the Host Machine
30
Installation > Serial Interface Kit-J2 Installation Procedure > Installation Procedure
31
Installation Procedure
1) Remove the Power Supply Retainer and Power plug.
1 Screw
3 Screws
2 Claws
x3
x2
Claws
F-9-67
F-9-68
3) Remove the SD Card Cover and the Left Rear Cover, and cut off the part of the Left Rear Cover indicated in the figure below with nippers.
4 Screws
CAUTION:
When cutting
off with
nippers, be
sure to cut it
off fully.
x4
F-9-69
Installation > Serial Interface Kit-J2 Installation Procedure > Installation Procedure
F-9-70
31
Installation > Serial Interface Kit-J2 Installation Procedure > Installation Procedure
3 Screws
x4
32
x3
F-9-71
F-9-72
7) Connect the RS Conversion PCB and the CV-Serial Relay Cable, and install the RS232C Support Plate by aligning the
2 Protrusions on the plate with the Holes on the host machin.
x2
x2
Protrusion
Hole
Hole
Protrusion
F-9-74
F-9-73
Installation > Serial Interface Kit-J2 Installation Procedure > Installation Procedure
32
Installation > Serial Interface Kit-J2 Installation Procedure > Installation Procedure
33
Installation > Serial Interface Kit-J2 Installation Procedure > Installation Procedure
33
Installation > Control Interface Cable-A1 Installation Procedure > Points to Note Before Installation > Turning Main Power OFF
9-34
CAUTION
[1]
9-34
Installation > Control Interface Cable-A1 Installation Procedure > Points to Note Before Installation > Turning Main Power OFF
Installation > Control Interface Cable-A1 Installation Procedure > Installation Procedure
9-35
Installation Procedure
1) Remove the rear cover (right).
Screws (3 pcs.)
Claws (2 pcs.)
x3
x2
Claws
F-9-75
F-9-76
Screws (3 pcs.)
x3
x3
F-9-77
Installation > Control Interface Cable-A1 Installation Procedure > Installation Procedure
F-9-78
9-35
Installation > Control Interface Cable-A1 Installation Procedure > Installation Procedure
9-36
5) To remove the core, cut the cable holder at the position shown below using nippers.
6) Cut the cable ties, and then remove the core of the control card cable.
F-9-79
7) Connect the connector of the control card cable to the connector on the image processor PCB as
shown.
x1
x1
F-9-81
F-9-80
Installation > Control Interface Cable-A1 Installation Procedure > Installation Procedure
9-36
9
9) Cut the blindfold cover from the rear-left cover using nippers.
Installation > Control Interface Cable-A1 Installation Procedure > Installation Procedure
9-37
F-9-82
CAUTION:
F-9-83
Installation > Control Interface Cable-A1 Installation Procedure > Installation Procedure
9-37
Installation > System Upgrade RAM-C1 Installation Procedure > Points to Note Before Installation > Turning Main Power OFF
9-38
CAUTION
512MB RAM x1.
T-9-3
Installation > System Upgrade RAM-C1 Installation Procedure > Points to Note Before Installation > Turning Main Power OFF
9-38
Installation > System Upgrade RAM-C1 Installation Procedure > Installation Procedure
9-39
Installation Procedure
1) Remove the rear cover (right).
Screws (3 pcs.)
Claws (2 pcs.)
x3
x3
x2
Claws
F-9-84
F-9-85
3) Press the SW3 on the controller PCB and confirm LED10 has gone OFF. (This action is to cut the secondary power OFF.)
F-9-86
Installation > System Upgrade RAM-C1 Installation Procedure > Installation Procedure
9-39
Installation > System Upgrade RAM-C1 Installation Procedure > Installation Procedure
9-40
F-9-87
5) Insert the system upgrade memory in the slot where the 256MB RAM has been detached.
MEMO:
Be sure the upgrade memory
has firmly been inserted and
the hooks are in the hole of
the memory as shown.
F-9-88
Installation > System Upgrade RAM-C1 Installation Procedure > Installation Procedure
9-40
Installation > System Upgrade RAM-C1 Installation Procedure > Installation Procedure
9-41
Installation > System Upgrade RAM-C1 Installation Procedure > Installation Procedure
9-41
Installation > System Upgrade SD CARD-A1Installation Procedure > Points to Note before Installation > Turning OFF the Host Machine
9-42
9-42
Installation > System Upgrade SD CARD-A1Installation Procedure > Points to Note before Installation > Turning OFF the Host Machine
Installation > System Upgrade SD CARD-A1Installation Procedure > Checking after Installation
9-43
Installation Procedure
1) Remove the SD Cover.
1 Screw
F-9-89
F-9-90
T-9-4
MEMO:
If the AM button is displayed, it means that eAM has been recognized. If there is operation failure
with the System Upgrade SD Card, E602 will be displayed.
Installation > System Upgrade SD CARD-A1Installation Procedure > Checking after Installation
9-43
Installation > Cst Heater Kit-J1 Installation Procedure > Points to Note Before Installation > Turning Main Power OFF
9-44
[2]
CAUTION
[3]
[4]
[6]
[7]
F-9-91
Unpack the shipping carton and confirm the following components are contained in the carton.
[1]
Heater PCB
1pc.
[2]
Heater SW harness
1pc.
[3]
Heater AC harness
1pc.
[4]
Heater DC harness
1pc.
[5]*1
1pc.
[6]*1
1pc.
[7]
1pc.
*1:These items are used only when the cassette heater is to be installed in the iR2530/2525/2520
series model with its 1st cassette capacity is 250 sheets. Save them even if the cassette heater is
not being installed.
Installation > Cst Heater Kit-J1 Installation Procedure > Points to Note Before Installation > Turning Main Power OFF
9-44
Installation > Cst Heater Kit-J1 Installation Procedure > Installation Procedure
9-45
Installation Procedure
1) Remove the rear cover (right).
Screws (3 pcs.)
Claws (2 pcs.)
2) Cut off the blindfold cover of the rear cover (right) by a side cutter as shown.
x3
x2
Claws
F-9-93
CAUTION:
F-9-92
Finish the surface of the cut part of the rear cover (right) to remove burrs.
x3
F-9-94
F-9-95
Installation > Cst Heater Kit-J1 Installation Procedure > Installation Procedure
9-45
9
5) Remove the connector cover.
Screw (1 pc.)
Installation > Cst Heater Kit-J1 Installation Procedure > Installation Procedure
9-46
x1
x1
x1
Claw
F-9-96
F-9-97
7) Remove the left cover and distort it to detach the inner bottom cover.
Screw (1 pc.)
x1
F-9-98
Installation > Cst Heater Kit-J1 Installation Procedure > Installation Procedure
9-46
Installation > Cst Heater Kit-J1 Installation Procedure > Installation Procedure
9-47
MEMO:
When reinstalling the left cover, surely insert the link rod in the switch on the power supply unit so the
switch does link to the main power switch of the host machine.
x1
x1
x2
Link Rod
F-9-99
CAUTION:
There is the link rod behind the left cover, which is engaged to the switch
on the power supply unit. So carefully remove the left cover not to give an
excessive lord on the link rod.
F-9-100
MEMO:
Install the heater SW harness in the correct direction
referring to the curved seals in the power cord bracket.
Relative positions of I and O symbol of the switch must
be the same as the curved seals.
F-9-101
Installation > Cst Heater Kit-J1 Installation Procedure > Installation Procedure
9-47
9
10) Put the longer harness out of two through the hole of the rear frame.
Installation > Cst Heater Kit-J1 Installation Procedure > Installation Procedure
9-48
11) Joint the connector of the longer harness of the heater SW harness to J108
of the power supply unit.
x1
F-9-102
F-9-103
x1
F-9-104
Installation > Cst Heater Kit-J1 Installation Procedure > Installation Procedure
9-48
Installation > Cst Heater Kit-J1 Installation Procedure > Installation Procedure
9-49
13) Unlock the wire saddles and stretch the folded harness as shown. Then joint the connector to the heater PCB.
x2
x1
F-9-105
14) Joint the connector of the heater DC harness, which is closer to the protective tube of the harness to J1102 of the heater PCB.
15) Clamp the 3 harnesses as shown in the figure.
x1
F-9-106
CAUTION:
Scatter the slack of the wire and comfirm which the do not touch the part of the primary circuit.
Installation > Cst Heater Kit-J1 Installation Procedure > Installation Procedure
9-49
Installation > Cst Heater Kit-J1 Installation Procedure > Installation Procedure
9-50
x4
F-9-107
CAUTION:
Scatter the slack of the wire and comfirm which the do not touch the part of the primary circuit.
18) Install the heater AC harness as shown in the figure. Joint the connector of the longest branch of the heater AC harness to the cassette
junction bracket.
F-9-108
Installation > Cst Heater Kit-J1 Installation Procedure > Installation Procedure
9-50
Installation > Cst Heater Kit-J1 Installation Procedure > Installation Procedure
19) In case the cassette heater is not installed, disconnect the connector of the heater AC harness from the heater PCB and clamp it as shown in the figure.
x1
x1
9-51
20) Restore the removed parts:
Left cover (1 screw)
Inner bottom cover (1 screw)
Rear lower cover (1 screw)
Connector cover (1 screw)
Left rear cover (3 screws)
Left rear blindfold cover (1 screw)
Rear cover (right) (3 screws)
x1
F-9-109
Installation > Cst Heater Kit-J1 Installation Procedure > Installation Procedure
9-51
Installation > Reader Heater Unit-H1 Installation Procedure > Points to Note Before Installation > Confirmation of Heater Driver PCB
9-52
CAUTION
[2]
[5]
F-9-110
2pcs.
(FK2-0228)
[2]
Heater harness
1pc.
(FM4-2929)
[3]
3pcs.
(WT2-5719)
[4]
3pcs.
[5]
Screw
2pcs.
(XB2-8400-609)
2pcs.
(FK2-9468)
[2]
Heater harness
1pc.
(FM4-2929)
[3]
3pcs.
(WT2-5719)
[4]
3pcs.
[5]
Screw
2pcs.
(XB2-8400-609)
Reader heater
9-52
Installation > Reader Heater Unit-H1 Installation Procedure > Points to Note Before Installation > Confirmation of Heater Driver PCB
Installation > Reader Heater Unit-H1 Installation Procedure > Installation Procedure > Installation of Reader Harness
9-53
Installation Procedure
Installation of Reader Harness
1)Detach the rear cover (right).
Screws (3 pcs.)
Claws (2 pcs.)
x3
x2
x2
x2
Claws
Claws
F-9-111
F-9-112
x3
F-9-113
F-9-114
Installation > Reader Heater Unit-H1 Installation Procedure > Installation Procedure > Installation of Reader Harness
9-53
9
5) Detach the connector cover.
Screw (1 pc.)
Installation > Reader Heater Unit-H1 Installation Procedure > Installation Procedure > Installation of Reader Harness
9-54
Screws (1 pc.)
Claws (1 pc.)
x1
x1
x1
Claw
F-9-115
F-9-116
7) Install the 3 supplied wire saddle (large) in the frame at rear left side.
F-9-117
Installation > Reader Heater Unit-H1 Installation Procedure > Installation Procedure > Installation of Reader Harness
9-54
Installation > Reader Heater Unit-H1 Installation Procedure > Installation Procedure > Installation of Reader Harness
9-55
8)Joint 1 connector of the heater harness to J1105 of the heater driver PCB.
9)Put 2 connectors through each hole as shown in the figure and set the heater harness in the wire saddles.
x9
x2
J1105
F-9-118
[A]
[B]
[C]
F-9-121
F-9-120
F-9-119
CAUTION:
Pay attention not to give damages on the flexible cable.
Installation > Reader Heater Unit-H1 Installation Procedure > Installation Procedure > Installation of Reader Harness
9-55
Installation > Reader Heater Unit-H1 Installation Procedure > Installation Procedure > Installation of Reader Heater (for iR2530/2525/2520 series)
9-56
x2
F-9-122
x1
x1
x1
F-9-124
F-9-123
9-56
Installation > Reader Heater Unit-H1 Installation Procedure > Installation Procedure > Installation of Reader Heater (for iR2530/2525/2520 series)
Installation > Reader Heater Unit-H1 Installation Procedure > Installation Procedure > Installation of Reader Heater (for iR2545/2535 series)
9-57
Platen glass
x1
x1
x1
2 screws
1 screw
Connector cover
1 screw
3 screws
1 screw
2 screws
3 screws
F-9-125
x1
x2
x1
F-9-127
F-9-126
9-57
Installation > Reader Heater Unit-H1 Installation Procedure > Installation Procedure > Installation of Reader Heater (for iR2545/2535 series)
Installation > Reader Heater Unit-H1 Installation Procedure > Installation Procedure > Installation of Reader Heater (for iR2545/2535 series)
9-58
4)Install the 1 supplied wire saddle (small), joint 1 connector and install the heater (right) with 1 screw. 5)Restore the following parts:
Platen glass
x1
x1
x1
2 screws
1 screw
Connector cover
1 screw
3 screws
1 screw
2 screws
3 screws
F-9-128
9-58
Installation > Reader Heater Unit-H1 Installation Procedure > Installation Procedure > Installation of Reader Heater (for iR2545/2535 series)
Installation > Cassette Heater Unit 37 > Points to Note before Installation
9-59
[4] Screw
( Sems Round End; M3X6) x 1
Installation > Cassette Heater Unit 37 > Points to Note before Installation
9-59
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Options(Cassette Module)
9-60
Installation Procedure
In case of Options(Cassette Module)
1) Remove the cassette.
2 Screw
4 Connectors
x2
x4
F-9-129
F-9-130
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Options(Cassette Module)
9-60
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Options(Cassette Module)
9-61
1 Screw
2 Hooks
x2
Hook
Hook
F-9-131
4) Remove the heater connector plate at rear side of the Cassette Module. (The removed heater connector plate will not be used.)
1 Screw
MEMO:
When performing
this procedure, it
is not necessary to
remove the main
body. However, the
figure shows the
picture without the
main body to
show easily.
F-9-132
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Options(Cassette Module)
9-61
9
5) Install the Wire Saddle to Heater Connector Cover.
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Options(Cassette Module)
9-62
6) Put the connector of the heater through the Wire Saddle and install the Heater Connector Cover.
1 Screw (P tight;
M3x8)
1 Wire saddle
F-9-133
F-9-134
7) IInstall the Cassette Heater Unit by fitting the3 hooks to the holes .At that time, put the connector through the
square hole.
F-9-135
F-9-136
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Options(Cassette Module)
9-62
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Options(CST. Feeding Unit)
9-63
9) AT the rear side of the Cassette Module, pull out the connector at the heater side and the connect the connecter.
MEMO:
When performing
this procedure, it
is not necessary to
remove the main
body. However, the
figure shows the
picture without the
main body to
show easily.
F-9-137
1 Claw
2 Protrusions
Claw
Protrusions
F-9-138
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Options(CST. Feeding Unit)
9-63
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Options(CST. Feeding Unit)
3) Fit the claws (3 places) on the Cassette Heater Unit into the holes on the Base Plate, and then move it toward the front.
3 Claws
CAIUTION:
Be sure
that the
claws are
fit into the
holes of
the Base
Plate
properly.
9-64
Connector
F-9-139
F-9-140
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Options(CST. Feeding Unit)
9-64
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(550 Sheets of Cassette Model)
9-65
1 Screw
4 Connectors
1 Screw
1 Claw
Claw
F-9-141
F-9-142
5) Put the connector of the heater through the Wire Saddle and install the Heater Connector Cover.
F-9-143
F-9-144
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(550 Sheets of Cassette Model)
9-65
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(550 Sheets of Cassette Model)
9-66
6) IInstall the Cassette Heater Unit by fitting the3 hooks to the holes .At that time, put the connector through the square hole.
Cassette Heater Unit
F-9-145
8) Connect the cassette heater conecter to the heater relay cable connector.
1 Screw (W sems
F-9-146
F-9-147
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(550 Sheets of Cassette Model)
9-66
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(250 Sheets of Cassette Model)
9-67
2 Screws
4 Connectors
x2
x4
F-9-148
F-9-149
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(250 Sheets of Cassette Model)
9-67
9
3) Remove the Lower rear cover.
1 Screw
1 Claw
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(250 Sheets of Cassette Model)
9-68
x3
Claw
x2
Claws
F-9-150
F-9-151
4 Connectors
J1101 connector (SW side).
J1102 connector (PSV side).
J1103 connector (E controller side).
J1106 connector
x4
F-9-152
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(250 Sheets of Cassette Model)
9-68
9
1 Screw
1 Claw
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(250 Sheets of Cassette Model)
Hole
Screw
9-69
Claw
F-9-153
2 Screws
x2
F-9-154
F-9-155
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(250 Sheets of Cassette Model)
9-69
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(250 Sheets of Cassette Model)
2 Bosses
2 Hooks
2 protrusions
4 Bosses
1 Hook
1 Screw
Boss
9-70
Boss
Boss
Hook
Protrusion
Hook
F-9-156
F-9-157
14) Affix the Cassette Heater Sheet on the cassette heater, and put the connector of the heater and install the heater connector
cover through the Wire Saddle.
1 Screw (P tight;
M3x8)
F-9-158
F-9-159
F-9-160
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(250 Sheets of Cassette Model)
9-70
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(250 Sheets of Cassette Model)
9-71
15) IInstall the Cassette Heater Unit by fitting the3 hooks to the holes .At that time, put the connector through the square hole.
Cassette Heater Unit
F-9-161
16) After setting the cassette heater into the host machine, secure the heater in place with a long screwdriver by putting it through a hole on the plate.
1 Screw (W sems
F-9-162
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(250 Sheets of Cassette Model)
9-71
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(250 Sheets of Cassette Model)
17) Connect the connector at the heater side to the Heater Relay Harness.
9-72
18) Affix the Warning High Temperature Label to the specified area. (area between screw holes on the Base Plate)
CAUTION:
Label Warning high
temp label use a label
corresponding to the
language.
Installation > Cassette Heater Unit 37 > Installation Procedure > In case of Host Machine(250 Sheets of Cassette Model)
9-72
Installation > Drum Heater-C1 Installation Procedure > Points to Note Before Installation > Turning Main Power OFF
9-73
CAUTION:
Perform the following in the order prior to the installation.
[1]
[3]
[2]
F-9-165
[1]
[2]
[3]
Installation > Drum Heater-C1 Installation Procedure > Points to Note Before Installation > Turning Main Power OFF
9-73
9-74
Installation Procedure
1) Turn the main power OFF and unplug the power cord from
the outlet.
2) Open the front cover.
CAUTION:
To avoid any damage on the
drum unit, keep the right cover
open by 5 cm or more during
installation.
F-9-167
F-9-166
7) Slowly draw out the drum unit by half as shown while gripping the
lever beneath the drum unit handle.
x1
F-9-168
F-9-169
F-9-170
9-74
9
8) Hold the drum unit as shown in the figure. Pull up the unit a little and
draw it out completely.
9-75
9) Remove the 2 screws and release the claw to detach the toner replenish cover.
Claw
x2
x1
F-9-172
F-9-171
11) Dismount the harness from the developing stay and remove 2 screws to detach the developing stay. (Removed developing stay is
no longer used.)
x1
x2
F-9-173
F-9-174
9-75
9-76
Screws (3 pcs.)
Claws (2 pcs.)
x1
x3
x2
Claws
F-9-176
F-9-175
14) Detach all the connectors at the place shown in the figure. (This is performed only when the optional
cassette unit is installed.)
15) Remove 1 screw (RS tight: M3) and release 1 claw to detach the rear cover (lower).
Screw (1 pc.)
Claw (1 pc.)
x1
x1
F-9-177
Claw
F-9-178
9-76
9-77
x2
x3
Claw
F-9-179
F-9-180
18) Remove 1 screw from the left cover and distort it to detach the inner bottom cover.
Screw (1 pc.)
x1
F-9-181
9-77
9-78
CAUTION:
x1
F-9-182
MEMO:
When reinstalling the left cover, surely
insert the link rod in the switch on the
power supply unit so the switch does
link to the main power switch of the host
machine.
x1
x2
F-9-183
9-78
9-79
x3
F-9-184
22) Detach all the connectors on the power supply unit and remove 3 screws to dismount the power
supply unit.
F-9-185
23) Mount 2 supplied wire saddles and 1 supplied edge saddle on the rear frame.
x3
F-9-187
F-9-186
9-79
9-80
24) Install the supplied drum heater unit in the host machine with 2 screws.
x2
F-9-188
MEMO:
Insert the positioning pins of the drum heater unit to the holes of rear frame.
CAUTION:
Do not damage the pre-transfer guide when installing the drum heater unit.
F-9-189
F-9-190
9-80
25) Fit the harness on the harness guide of the drum heater unit as shown.
9-81
26) Fix the drum heater harness in the 2 wire saddles and 1 edge saddle.
x3
F-9-191
F-9-192
27) Joint the connector of the drum heater harness to J1104 on the heater PCB.
x1
F-9-193
9-81
9-82
28) Restore the power supply unit with 3 screws and joint all the connectors for it.
29) Restore the toner replenish cover, the rear cover (right), the connector cover, the rear lower cover, the left lower cover, the left cover, the blindfold cover and the left rear cover.
30) Restore the inner bottom cover and fix 1 screw to the left cover.
x1
x3
F-9-194
31) Restore the developing unit and joint the developing unit connector.
32) Hold the drum unit handle and the part shown in the figure. Slowly draw it in till it stops.
33) Turn the developing pressure lever to set the developing unit and fix 1 screw.
The screw is not necessary if it is not removed at the step 5).
CAUTION:
Confirm engagement of the drum unit and the drum unit rail of the host machine.
x1
F-9-196
F-9-195
9-82
F-9-197
9-83
F-9-198
9-83
9-84
2) For the iR2545/2535 Series, secure the optical system using the two screws removed
during installation.
Required Articles
Have the following articles on hand:
x2
Fixing tape
Drum cover removed during installation
Optical system fixing screws (2 pcs.) removed during installation (iR2545/2535 Series only)
F-9-200
When lifting the machine with a double-cassette pedestal, be sure to remove the
double-cassette pedestal in advance.
If the machine is lifted with the double-cassette pedestal installed, they may separate
from each other and consequently the machine can damage.
3) Secure the front cover, toner supply cover, delivery section, and cassette with tape.
4) Place an A3-size sheet on the document glass, and then secure the document glass cover
(ADF) with tape.
Work Procedure
1) Remove the drum unit, and then attach the drum cover removed during installation.
F-9-199
9-84
Appendix
Service Tools
General Circuit Diagram
Service Tools
II
*
A: each service engineer is expected to carry one.
B: each group of 5 service engineers is expected to carry one.
Special Tools
Tool name
Tool No.
Rank (*)
Digital multimeter
FY9-2002
Shape
Uses
For making electrical
checks.
Tester extension
pin
FY9-3038
Uses
Tester extension
pin (L-shipped)
FY9-3039
As an addition when
making an electrical
check.
FY9-9196
Mirror cleaning
tool
FL2-9842
--
Remarks
fluoride-family
hydrocarbon
alcohol
surface activating agent
water
scanner rail
stream reading glass
silicone oil
KF96SS (300CS)
FY9-6011 (50 cc)
As an addition when
making an electrical
check.
Lubricant
Composition
cleaning;
e.g.,
glass, plastic, rubber;
external covers
T-9-6
T-9-5
II
III
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
J601
J602
2
J2
4
CTRL0_1
CTRL0_2
GND
J1
5
13 12 11 10
J0003
1
23 22 21 20 19 18 17 16 15 14 13 12 11 10
QVGA_UD1
GND
QVGA_UD0
QVGA_UD3
QVGA_UD2
GND
+5R
GND
+5R
QVGA_XCLK*
QVGA_LATCHP
GND
BKLTON
+3.3R
RESET_UI*
QVGA_LCDEN
UI_SOFTSW*
UI_RXD
+3.3V
+3.3V
BD
QVGA_STARTP
GND
UI_TXD
+5V
GND
GND
GND
CTRL0_0
PWM
GND
8
ECO_DIN
Soft-ID
PCB
GND
+3.3V
ECO_CS
ECO_SCK
ECO_DOUT
GND
J9903
DATA_D-
DATA_D+
DATA_C+
GND
GND
DETECT
DETECT
DATA_C-
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
GND
FRAM_WP
SPD_CLK
SPD_DAT
GND
+3.3V
Counter
ROM
PCB
11 10
J104
+5VR
+5VC
+3.3V
ESS1
GND
J105
Power Supply
PCB (1/3)
FT5
FT6
NO
+24VR
COR1
1
J108
2
1
2
3
P1
J107
1
2
3
J2000
H
N
Heater PCB
(1/2)
J1101
COM
GND
VH
GND
+24V
J106
+24V
NC
J508
Reader Relay
PCB (1/2)
GND
L-GND
+5R
+24R
P-GND
+24U_LOCK
J103
GND
11 10
GND
J8125
+5VR
L_GND
POLYGON_M_BD*
GND
+24VR
HAND_SET*
LASER_DETECT*
DDI_PPRTST*
L_GND
J8114
DDI_RXD
J8115
DDI_TXD
DDI_RTS*
DDI_CTS*
L_GND
DDI_PPRDY*
DDI_CPRDY*
DDI_POWER*
J8142
DDI_RESET*
9 10 11 12 13 14
L_GND
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
IMG_SYS_RST*
J201
VH
6
DDI_DOWNLOAD*
DC Controller
PCB (1/4)
DDI_PI0
DDI_LIVEWAKE*
L_GND
J8116
IMG1L_RXD
IMG1L_TXD
J8143
J0001
L_GND
CSR
IMG1L_IMAGE_END*
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
DDI_ITOP_OUT*
J210
L_GND
P_GND
POLYGON_M_DEC*
POLYGON_M_ACC*
J208
J8112
POLYGON_M_FG*
+24R
COR2
P-GND
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
SW4
Enviorment Switch
F-9-201
III
IV
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
J301
9 10 11 12 13
J203
+24U_LOCK
L-GND
P-GND
+3.3R
P-GND
DIS_DC_ON
CHRG_AC_DRV
DEV_DC_ON
CHRG_DC_ON
TR_N_DC_ON
DEV_AC_ON*
TR_CC_CTRL
HVT_ENB
TR_CHG
CHRG_I_SNS
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10
DEV_AC_DRV*
J2002
+24U_LOCK
CHRG_DC_CTRL
FIX_N_DRV
DEV_DC_CTRL
CHRG_AC_CTRL
TR_P_DRV*
DC_CLK
FIX_CTRL
DIS_CTRL
GND
+24U_LOCK
+24U_LOCK
GND
FIX_M_DEC*
J205
HVT PCB
MAIN_M_DEC*
J2001
MAIN_M_FG*
MAIN_M_ACC*
FIX_M_FG*
+24U_LOCK
GND
M1
J1103
PSU_FAN_ON
PSU_FAN_LOCK*
P-GND
J202
ENV_HEATER_PRINT*
J2003
P_POWER_ESS2
ZERO_CROSS
HEATER1_ON*
RELAY_DRIVE*
HEATER2_ON*
PSU_DETECT1*
DOOR_MSW
PSU_DETECT2*
Main Motor
M2
to Heater PCB
J101
8
Fixing Motor
1 2 3
FIX_M_ACC*
Power Supply
PCB (2/3)
N.C.
Power Supply
Cooling Fan
FAN6
L-GND
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
J204
J206
1
21 20 19 18 17 16 15 14 13 12 11 10
J2009
J2010
2
J2012
S17
Waste Toner
Full Sensor
2
1
3
J2016
2
2
3
1
J2014
J2013
4
M7
Hopper Motor
J2015
TS2
Sub Hopper
Toner Sensor
4
5
5
4
6
3
7
2
J2561
J2590
L_GND
+5R
+5R
LOOP_SNS
+5R
L_GND
J2502
MP_WIDE_SNS
DUPLEX_SNS
9 10 11 12 13 14 15 16 17 18 19 20 21
21 20 19 18 17 16 15 14 13 12 11 10
L_GND
MP_PAPER_SNS
+5R
MP_SL_ON
L_GND
FAN_F_LOCK*
+24R
P-GND
4
P-GND
FAN_F_ON
FAN_R_LOCK*
FAN_R_ON
FREE
+5R
L-GND
WASTE_TONER_FULL_SNS
TONER_COVER_SNS
+5R
L_GND
P-GND
DEVELOP_LEVEL_SNS
+24R
L-GND
BOTTLE_M_ON
BOTTLE_M_LOCK*
HOPPER_M_ON
HOPPER_LEVEL_SNS
+24R
L-GND
P-GND
HOPPER_M_LOCK*
N.C.
J2501
J2506
19 18 17 16 15 14 13 12 11 10
J2011
S16
Toner Cover
Open/Closed
Sensor
3 2 1
J2007
J2008
1
1
S9
3 2 1
2
FAN4
Exhaust Fan
(Front)
J2006
1
S8
SL
FAN3
Exhaust Fan
(Rear)
SL2
J2005
1
J2004
S6
Loop Sensor
S7
Duplex Feed
Sensor
Manual Feed
Pickup Solenoid
TS1
M6
Bottle Motor
Developing Unit
Toner Sensor
F-9-202
IV
J2034
J2021
J2022
J2023
J2024
1
6
2
5
3
4
4
3
5
2
6
1
33
22
11
Developing
Cylinder
Manual Feed Duplex Feed
Clutch
Pickup Clutch
Clutch
CL3
CL2
CL4
Registration
Clutch
CL1
J2026
CL
J2025
1
J2018
CL
C_SIZE_W3
CST_PAPER_SNS
+5R
L-GND
PAPER_LEVEL_B_SNS
+5R
L-GND
PAPER_LEVEL_A_SNS
+24R
CST_FEED_SL_ON
J2029
J2432
J2533
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
+24R
REGIST_CL_ON
+24R
J2028
SLEEVE_CL_ON
9 10 11 12 13 14
L-GND
C_SIZE_W4
B*
J211
14 13 12 11 10
A*
+5R
L-GND
9 10
REGIST_SNS
CST_FEED_SNS
L-GND
L-GND
+5R
+5R
C_SIZE_W1
C_SIZE_W2
1
10
C_SIZE_L3
C_SIZE_L1
C_SIZE_L2
J209
L-GND
+5R
DOOR_SNS
L-GND
ENV_SNS_CLK
L-GND
ENV_SNS_DATA
+3.3R
L-GND
ENV_SNS_DETECT*
J2532
C_SIZE_L4
J2545
CL
CL
J2027
1
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
S3
N.C.
Cassette 1
Pickup Motor
M3
N.C.
+24R
S4
SL
1
DUPLEX_CL_ON
J2020
3
S2
Pickup Solenoid
SL1
CST_MP_CL_ON
S1
S18
J2017
1
S5
SW6
J2019
5
Cassette 1
Pickup
Sensor
+24R
Front Cover
Open/Closed
Sensor
Enviorment Sensor
HU1
SW7
Pre-Registration
Sensor
N.C.
Cassette Size
Cassette Size
Detection Switch 2 Detection Switch 1
9 10 11
MT21
J212
CSR
J213
L-GND
1EXIT_SL_ON
+5R
J2032
J2033
11
22
33
MT20
+24R
EXIT1_SNS
EXIT1_FULL_SNS
L-GND
+5R
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
11
22
33
S12
S11
No.1 Delivery No.1 Delivery
Sensor
Full Sensor
1
2
2
1
J2433
SL
SL3
No. 1 Delivery
Reversal Solenoid
F-9-203
VI
J9910
J9909
1
11 10
J221
OP1_DETECT
+5R
OP1_EX_CLK
OP1_EX_LOAD
L-GND
OP1_EX_SEND
L-GND
OP1_READY
OP1_M1_CLK
9 10 11 12 13 14 15
L-GND
OP2_EX_LOAD
OP2_DETECT
OP2_EX_SEND
L-GND
OP2_M1_CLK
+5R
L-GND
L-GND
OP2_EX_CLK
J223
RESET*
J222
L-GND
9 10 11
OP2_READY
OP2_M2_CLK
L-GND
L-GND
J226
J109
RESET*
FIN_BIT
L-GND
L-GND
FIN_ENABLE
FIN_MODE
L-GND
FIN_DL_RESET
J113B
L-GND
FIN_RxD
GND
ET1
+24VR2
ET2
2
J113A
1
L-GND
15 14 13 12 11 10
N.C.
J9915
FIN_TxD
to Cassette 1
J9908
J9907
to Reader Heater
J9916
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
to Cassette 2
J9915
11 10
+24R
P-GND
ESS
+24R
GND
J701
P-GND
P-GND
J9914
J703
J704
+24R
Option Power
Supply PCB
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
9 10 11
J224
J1105
2
1
J1102
Power Supply
PCB (3/3)
Heater PCB
(2/2)
J110
3
MT6
J2505
1
2
3
L-GND
H1
REVERSE_SNS
EXIT2_FULL_SNS
EXIT2_SNS
+5R
REVERSE_SL_ON
L-GND
EXIT2_SL_ON
FIX_OUT_SNS
REVERSE_M_CWCCW
L-GND
REVERSE_M_CLK
MAIN_TH
REVERSE_M_I1
L-GND
9 10 11 12 13 14 15 16 17 18 19
REVERSE_M_I0
SUB1_TH
N.C.
19 18 17 16 15 14 13 12 11 10
L-GND
J1104
TH_DETECT*
N.C.
COM
J220
M_STANDBY*
EXIT2_DETECT*
+3.3R
L-GND
+5R
L-GND
+24R
P-GND
P-GND
H2
J214
11 10
J1106
7
J9913
N.C.
N.C.
N.C.
J2510
MT5
ET3
2
N.C.
1
N.C.
N.C.
N.C.
2
J2504
to 2 Way Unit
J2101
MT2
MT4
J9911
H1
H2
MT8
TP1
TP
J2100
Fixing Heater 1
ET5
ET6
Fixing Heater 2
MT7
ET4
J2063
1
J9912
MT3
UNIT1
to Cassette Heater
TH1
TH2
11
22
33
J2046
S19
Fixing Sub Fixing Main
Thermistor Thermistor Fixing Outlet Sensor
F-9-204
VI
VII
20
GND
13
12
GND
STAMP
REG
11
10
J8151
EXIT
DES
9
8
J308
4
5
EMPTY
GND
KMOT_B
7
6
6
7
KMOT_IB
*KMOT_B
KMOT_IA
5
8
9
+5V
34
15
J552
14
J553
6
5
4
3
2
1
4
3
2
1
B
/A
/B
GND
+3.3V
CVR_SENS0
J554
10
11
+3.3V
32
KMOT_A
LAST
33
30
12
13
GND
GND
31
15
GND
SVCLK-
29
28
14
*VSYNC
GND
SVCLK+
27
26
*HSYNCI
GND
25
24
J309
4
5
*KMOT_A
6
7
SICLK
SIDATAO
23
22
SILOAD
HP_SENS
21
18
8
9
GND
19
16
10
11
SIDATAI
GND
DOUT2
17
14
12
13
DOUT0
DOUT3
15
12
14
15
DOUT1
DOUT6
DOUT7
DOUT4
13
GND
DOUT5
RTP1APWM
GND
RTP1B
SIZE_SENS_ON
COVER_SENS0
RTP1BPWM
GND
*RESET
RTP1A
11
10
16
17
9
8
18
19
7
6
20
21
5
4
22
23
J585
3
2
GND
+3.3V
24
25
J559
S32
CVR_SENS1
26
27
J555
1
3
J575
Copyboard Cover
Open/Closed
Sensor (Rear)
S33
Copyboard Cover
Open/Closed
Sensor (Front)
28
29
*RTP1A
30
31
*RTP1B
32
33
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
M31
Scanner
Motor
7
5
4
3
3
2
1
3
2
1
3
2
J563
8
7
6
5
4
J504
3
2
1
Original Size
Sensor 3
Original Size
Sensor 2 (A)
J0587
2
1
LED_R2
LED_G2
+24V
LED_B2
GND(Frame)
6
7
GND(Analog)
GND(Analog)
Vout2
8
9
Vout0
10
11
GND(Analog)
12
13
GND(Analog)
SP(-)
SP(+)
GND(Analog)
14
15
Vout1
16
17
CLK(-)
GND(Analog)
VREF
18
19
GND(Analog)
Vout3
20
21
CLK(+)
22
23
MODE
24
25
+3.3V
26
27
GND(Frame)
28
29
+3.3V
J558
30
LED_R1
LED_B1
LED_G1
GND(Analog)
+24V
FANLOCK
FANON
J564
GND
J560
1
+24V
+24V
ADF_COVER
+3.3R
EMPTY
EXIT
SIZE_L2
DES
REG
SIZE_L1
SIZE_W2
12 11 10
GND
J561
1
SIZE_W1
LAST
ADF_SENS
KMOT_IB
RK_ON1
KMOT_IA
KMOT_A
KMOT_A
KMOT_B
RMOT_IB
KMOT_B
RMOT_IA
RMOT_A
3
3
RMOT_B
+3.3V
2
2
RMOT_B
GND
1
1
15 14 13 12 11 10
GND
J562
1
HP_SENS
STAMP
J556
3
RMOT_A
J00563
1
P
2
3
1
P
2
3
J0563
GND
Original Size
Sensor 2
(INCH/AB, AB/K,
AB, INCH/A)
S36
S
2
P
SIZE2
+5V
S37
J577
1
GND
J0557
+5V
J587
+5V
SIZE3
J505
GND
SIZE1
J0573
S36
3
+5V
GND
SIZE0
S35
GND
SIZE2
J0583
+5V
+5V
GND
J557
S34
+5V
SIZE0
Original Size
Sensor 1 (A)
SIZE1
J583
Original Size
Sensor 0 (INCH/A)
S34
1
Original Size
Sensor 0
(INCH, AB/K, AB)
GND
J573
J579
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
J576
9 10 11 12 13 14 15
J582
(CN1)
S31
CIS HP Sensor
9 10 11 12
J581
(CN2)
J580
(CN10)
J584
(CN12)
J588
3
2
5
4
7
6
9
8
11
10
13
12
15
14
17
16
19
18
21
20
23
22
25
24
27
26
29
28
30
CIS
F-9-205
VII
VIII
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
J2571
CARD_READER_RX
CARD_READER_TX
CARD_READER_COUNT
+5V
GND
J8111
Card Reader
LAN
J8110
SDcard
J8104
USB(D)
J8103
USB(H)
GND
J9901
USB
J2
J9999
+24V
GND
+5V
Control Interface
Cable
J9904
CCVI CP ENB
J112
FM4-3341
CCVI CL BW L
CT2
T1
T2
L2
L1
N.C.
(-)
(+)
Modular
PCB
J4
9 10 11
8
7
6
5
1
4
3
2
GND
J0002
VCC(5Vor3.3V)
Secondary
Battery
J3
CT1
+5V
22
VH(-)
GND
21
20
FFC
NCU PCB
VH(+)
J8124
J8127
19
18
1
2
N.C.
IPSEL
HOOK2
17
16
3
4
LPL2
LPL1
LPRD
HOOK1
15
14
5
6
13
12
7
8
N.C.
CI2
CI1
11
10
9
10
9
8
11
12
CAIDD
PRD
7
13
14
CMLD
SRD
5
4
15
16
to Coin Vendor
J004
3
2
DCLIM
GND
1
J1
N.C.
+5V
AGND
6
CIVS
+12V
+3.3V
TX_OUT
SNOOP
RX_IN
GND
GND
CICNT_OUT
+24V
GND
17
18
GND
SP1
Speaker (Option)
19
20
COIN_RX
21
22
J8140
COIN_TX
GND
C_CRDY
J02
C_PRDY
J002
B_CRDY
B_PRDY
J8147
J8134
J001
GND
VOUT1
J8118
J8149
J8146
VOUT2
FM4-3342
HRD
MODEM PCB
CCVI OPTION
MODEM PCB
J8117
J8103
USB A
USB(H)
J003
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
FAX BOX
F-9-206
VIII
IX
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
Contorol Panel
10 11 12 13 14 15 16 17 18 19 20 21 22 23
J3
1
-24VEE
2
3
5
D1
D0
J7
D3
D2
-24VEE
L-GND
8
9
+5R
XSCL
10
11
LCD
LP
YD
12
13
VLCD
SOLDER
J4
N.C.
DOFF*
14
CCFL
3
1
J5
J955
BKLT_ON*
+5R
J6
25
ESS-KEY
23
VLCD
L-DGT0
21
26
27
VLCG
24
L-RTN0
K-RTN0
19
22
-24VEE
20
L-DGT2
POWER-LED
17
K-DGT2
L-RTN1
15
18
K-DGT1
13
16
L-DGT1
14
K-DGT0
11
K-RTN4
K-RTN3
12
L-DGT5
10
L-DGT3
K-DGT6
K-RTN2
K-DGT5
L-DGT4
K-RTN1
K-DGT4
K-DGT7
K-DGT3
TTP-L
TTP-D
P-GND
Touch Panel
TTP-R
TTP-U
J1
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
SOLDER
J1
F-9-207
IX
GND
QVGA_XCLK*
QVGA_UD0
QVGA_UD1
QVGA_UD2
QVGA_UD3
GND
GND
GND
+5R
+5R
UI_SOFTSW*
QVGA_LATCHP
BKLTON
+3.3R
RESET_UI*
+3.3V
GND
QVGA_LCDEN
+3.3V
UI_RXD
BD
QVGA_STARTP
GND
UI_TXD
+5V
GND
CTRL0_0
CTRL0_1
GND
CTRL0_2
PWM
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
ECO_DIN
Soft-ID
PCB
5
4
3
2
+3.3V
GND
SPD_CLK
SPD_DAT
GND
FRAM_WP
GND
+3.3V
J9903
ECO_CS
Counter
ROM
PCB
J0001
GND
ECO_SCK
GND
ECO_DOUT
11 10
ESS1
GND
J104
J105
+24VR
J108
J107
1
Power Supply
PCB (1/3)
GND
SOLD7
SOLD5
3
Heater PCB
(1/2)
1
2
3
J2000
SOLD6
SOLD4
1
2
3
J1101
J106
GND
J551
+24V
GND
DATA_D-
DATA_D+
DATA_C+
GND
GND
DETECT
DETECT
DATA_C-
J103
Reader Relay
PCB (1/2)
J8125
11 10
GND
L_GND
GND
POLYGON_M_BD*
+24VR
HAND_SET*
+24V
J8114
GND
LASER_DETECT*
DDI_PPRTST*
L_GND
DDI_RXD
DDI_TXD
+3.3V
DDI_RTS*
J8115
DDI_CTS*
23 22 21 20 19 18 17 16 15 14 13 12 11 10
GND
L_GND
+5VR
DDI_PPRDY*
+5VR
DDI_CPRDY*
+5VC
DDI_POWER*
13 12 11 10
J8142
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
DDI_RESET*
9 10 11 12 13 14
J8143
J0003
1
L_GND
IMG_SYS_RST*
DDI_DOWNLOAD*
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
DDI_PI0
DDI_LIVEWAKE*
L_GND
J2
2
IMG1L_RXD
IMG1L_TXD
L_GND
IMG1L_IMAGE_END*
J8116
DDI_ITOP_OUT*
+5R
+24R
L-GND
P-GND
P-GND
J201
5
J210
DC Controller
PCB (1/4)
L_GND
POLYGON_M_DEC*
J208
J602
2
POLYGON_M_ACC*
P_GND
POLYGON_M_FG*
+24R
J601
J8112
J1
5
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
+24U_LOCK
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
SW4
Enviorment Switch
F-9-208
XI
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
9 10 11 12 13
P-GND
P-GND
+24U_LOCK
+3.3R
+24U_LOCK
TR_N_DC_ON
DEV_DC_ON
L-GND
CHRG_DC_ON
DIS_DC_ON
J203
CHRG_I_SNS
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10
HVT_ENB
J301
J2002
TR_CHG
CHRG_AC_DRV
DEV_AC_ON*
CHRG_AC_CTRL
CHRG_DC_CTRL
TR_CC_CTRL
FIX_N_DRV
DEV_DC_CTRL
DIS_CTRL
1
1
TR_P_DRV
2
2
DEV_AC_DRV*
HVT PCB
3
3
N.C.
4
4
+24U_LOCK
J205
5
5
+24U_LOCK
J2001
J1103
MAIN_M_ACC*
MAIN_M_FG*
P_POWER_ESS2
MAIN_M_DEC*
HEATER2_ON*
GND
HEATER1_ON*
GND
DOOR_MSW
3
GND
PSU_DETECT2*
RELAY_DRIVE*
FIX_M_FG*
PSU_DETECT1*
ZERO_CROSS
J202
to Heater PCB
J2003
FIX_M_DEC*
+24U_LOCK
L-GND
ENV_HEATER_PRINT*
PSU_FAN_ON
PSU_FAN_LOCK*
P-GND
Main Motor
M1
J101
8
Fixing Motor
M2
1 2 3
DC_CLK
Power Supply
PCB (2/3)
FIX_CTRL
Power Supply
Cooling Fan
FAN6
FIX_M_ACC*
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
J204
J206
21 20 19 18 17 16 15 14 13 12 11 10
J2012
S17
Waste Toner
Full Sensor
XR
2
J2016
J2014
4
1
M7
Hopper Motor
1
4
J2015
Sub Hopper
Toner Sensor
3
2
J2561
J2590
J2502
J2506
+5R
L_GND
DUPLEX_SNS
LOOP_A_SNS
9 10 11 12 13 14 15 16 17 18 19 20 21
8
+5R
L_GND
L_GND
+5R
L_GND
+5R
21 20 19 18 17 16 15 14 13 12 11 10
MP_WIDE_SNS
MP_PAPER_SNS
P-GND
+24R
MP_SL_ON
FAN_F_ON
J2501
FAN_F_LOCK*
FREE
FAN_R_ON
P-GND
FAN_R_LOCK*
WASTE_TONER_FULL_SNS
DEVELOP_LEVEL_SNS
+24R
BOTTLE_M_ON
P-GND
BOTTLE_M_LOCK*
L-GND
HOPPER_LEVEL_SNS
L-GND
HOPPER_M_ON
HOPPER_M_LOCK*
P-GND
+24R
N.C.
+5R
L-GND
TONER_COVER_SNS
L_GND
+5R
19 18 17 16 15 14 13 12 11 10
J2013
J2011
S16
Toner Cover
Open/Closed
Sensor
J2010
3 2 1
J2009
3 2 1
J2008
FAN3
Exhaust Fan
(Rear)
FAN4
Exhaust Fan
(Front)
SL
J2007
J2006
J2005
S7
Duplex Feed
Sensor
J2004
S6
Loop Sensor
S8
S9
Manual Feeder
Manual Feeder
Paper Sensor Paper Size Sensor
SL2
Manual Feed
Pickup Solenoid
M6
Bottle Motor
Developing Unit
Toner Sensor
F-9-209
XI
XII
J2020
3
J2034
J2022
33
22
J2025
Registration
Clutch
CL1
11
Developing
Manual Feed Duplex Feed
Cylinder
Pickup Clutch
Clutch
Clutch
CL3
CL2
CL4
CL
1
J2017
1
SL
1
CL
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
Front Cover
Open/Closed
Sensor
S18
Enviorment Sensor
SW6
J2019
J2027
CL
REGIST_CL_ON
SW7
Pickup Solenoid
SL1
Cassette 1 Paper
Sensor
S2
Pre-Registration
Sensor
S5
+24R
Cassette Size
Cassette Size
Detection Switch 2 Detection Switch 1
J2028
CL
J2029
J2432
DUPLEX_CL_ON
N.C.
+24R
9 10 11 12 13 14 15 16 17 18 19
J211
J2535
N.C.
N.C.
+24R
CST_MP_CL_ON
+24R
SLEEVE_CL_ON
N.C.
J2545
L-GND
CST_FEED_SL_ON
+5R
+24R
CST_PAPER_SNS
J2536
+5R
C_SIZE_W1
REGIST_SNS
C_SIZE_W2
C_SIZE_L1
C_SIZE_L2
C_SIZE_W3
C_SIZE_W4
L-GND
C_SIZE_L3
C_SIZE_L4
J209
L-GND
L-GND
DOOR_SNS
+3.3R
L-GND
L-GND
+5R
ENV_SNS_DETECT*
ENV_SNS_CLK
ENV_SNS_DATA
J2534
L-GND
J2018
9 10 11
J212
J299
3
J213
J225
2
L-GND
EXIT1_SNS
+5R
EXIT1_SL_ON
+24R
+5R
L-GND
EXIT1_FULL_SNS
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
J2033
J2032
S12
S11
No.1 Delivery No.1 Delivery
Sensor
Full Sensor
J2433
SL
SL3
No. 1 Delivery
Reversal Solenoid
F-9-210
XII
XIII
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
to Cassette 1
J9908
J9907
15 14 13 12 11 10
J9910
J9909
1
N.C.
1
2
J9914
11 10
J221
OP1_DETECT
+5R
OP1_EX_CLK
L-GND
OP1_EX_LOAD
OP1_M1_CLK
OP1_EX_SEND
L-GND
L-GND
RESET*
9 10 11 12 13 14 15
P-GND
+5R
OP2_EX_LOAD
OP2_DETECT
L-GND
L-GND
OP2_EX_SEND
OP2_M1_CLK
L-GND
OP2_EX_CLK
RESET*
J223
OP1_READY
J222
L-GND
9 10 11
OP2_READY
OP2_M2_CLK
L-GND
J226
J109
L-GND
L-GND
FIN_BIT
FIN_ENABLE
L-GND
FIN_DL_RESET
FIN_RxD
FIN_MODE
L-GND
J1113B
L-GND
L-GND
ESS
J113A
1
GND
GND
ET1
+24VR2
ET2
H
FIN_TxD
N.C.
J9915
to Cassette 2
J9915
11 10
+24R
+24S_ACC
J9916
P-GND
J701
2
to Reader Heater
P-GND
+24S_ACC
J704
J703
Option Power
Supply PCB
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
9 10 11
J224
VH
J1105
2
1
J1102
Power Supply
PCB (3/3)
J110
Heater PCB
(2/2)
H1
MT6
J2505
1
2
3
L-GND
M_STANDBY*
REVERSE_M_I0
EXIT2_DETECT*
+3.3R
L-GND
+5U_SNS
+5R
L-GND
L-GND
+24R
FIX_OUT_SNS
P-GND
L-GND
P-GND
L-GND
MAIN_TH
N.C.
SUB1_TH
19 18 17 16 15 14 13 12 11 10
9 10 11 12 13 14 15 16 17 18 19
L-GND
COM
J220
REVERSE_SNS
EXIT2_FULL_SNS
EXIT2_SNS
REVERSE_SL_ON
EXIT2_SL_ON
REVERSE_M_CWCCW
REVERSE_M_CLK
TH_DETECT*
N.C.
J1104
REVERSE_M_I1
H2
J214
11 10
J1106
7
N.C.
N.C.
N.C.
J2510
MT5
J9913
ET3
2
N.C.
N.C.
1
1
6
2
5
3
4
4
3
J2063
J9912
to Cassette Heater
UNIT1
MT3
N.C.
N.C.
2
J2101
MT2
MT4
MT8
J9911D
H1
H2
TP1
TP
ET6
J2100
Fixing Heater 1
ET5
Fixing Heater 2
MT7
ET4
J2504
to 2 Way Unit
TH1
TH2
J2046
S19
Fixing Sub Fixing Main
Fixing Outlet Sensor
Thermistor Thermistor
F-9-211
XIII
XIV
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
20
25
24
31
28
33
30
34
9
8
13
12
GND
STAMP
EMPTY
11
10
J8151
2
3
EXIT
DES
GND
KMOT_IB
7
6
6
7
REG
KMOT_B
5
4
8
9
15
J552
14
J553
6
5
4
3
2
1
4
3
M31
Scanner
Motor
+5V
7
4
3
3
1
3
2
1
3
2
1
8
7
5
4
J563
3
2
1
J0563
S36
Original Size
Sensor 2 (A)
J588
3
2
7
6
9
8
13
12
17
16
21
20
23
22
27
26
LED_R2
GND(Analog)
LED_G2
+24V
LED_B2
25
24
GND(Frame)
6
7
GND(Analog)
Vout1
Vout2
19
18
8
9
Vout0
10
11
GND(Analog)
SP(+)
15
14
12
13
GND(Analog)
14
15
GND(Analog)
Vout3
CLK(-)
CLK(+)
GND(Analog)
11
10
16
17
SP(-)
18
19
GND(Analog)
20
21
MODE
LED_R1
5
22
23
+3.3V
24
25
VREF
J584
(CN12)
26
27
+3.3V
28
29
GND(Frame)
30
1
LED_G1
J580
(CN10)
LED_B1
+24V
GND(Analog)
FANON
FANLOCK
9 10 11 12
J581
(CN2)
S31
CIS HP Sensor
J558
J564
GND
J560
1
+24V
GND
+3.3R
ADF_COVER
EXIT
DES
REG
EMPTY
SIZE_L2
SIZE_W2
SIZE_W1
9 10 11 12 13 14 15
J582
(CN1)
12 11 10
+24V
J561
1
LAST
SIZE_L1
RK_ON1
KMOT_IB
KMOT_IA
KMOT_B
KMOT_A
KMOT_B
KMOT_A
RMOT_B
RMOT_IA
RMOT_B
RMOT_IB
3
3
RMOT_A
+3.3V
2
2
RMOT_A
HP_SENS
1
1
15 14 13 12 11 10
GND
J562
1
GND
J576
ADF_SENS
J556
3
STAMP
J0587
S37
Original Size
Sensor 3
J00563
1
P
2
3
GND
S36
Original Size
Sensor 2
(INCH/AB, AB/K,
AB, INCH/A)
SR37
SIZE2
+5V
J577
1
GND
J0557
+5V
J587
+5V
SIZE3
J557
GND
SIZE1
+5V
J0573
SIZE0
GND
GND
SIZE2
J0583
+5V
J557
J563
+5V
P
2
GND
SIZE0
J583
SIZE1
1
3
P
2
GND
J579
J573
1
S35
Original Size
Sensor 1 (A)
B
/A
S34
Original Size
Sensor 0 (INCH/A)
/B
GND
+3.3V
CVR_SENS0
J554
10
11
*KMOT_B
GND
32
12
13
KMOT_A
LAST
15
KMOT_IA
14
1
GND
SVCLK+
GND
29
*VSYNC
SVCLK-
27
26
J308
2
3
*KMOT_A
4
5
*HSYNCI
GND
SICLK
SIDATAI
23
22
6
7
GND
8
9
+5V
21
18
10
11
SILOAD
HP_SENS
DOUT0
GND
19
16
12
13
SIDATAO
DOUT1
17
14
14
15
GND
15
DOUT2
GND
DOUT3
DOUT5
13
12
16
17
GND
11
10
18
19
DOUT4
DOUT7
GND
RTP1A
9
8
20
21
DOUT6
*RTP1A
GND
RTP1B
RTP1BPWM
RTP1APWM
COVER_SENS0
SIZE_SENS_ON
*RESET
22
23
J555
1
2
7
6
24
25
5
4
26
27
3
2
GND
J585
CVR_SENS1
+3.3V
S35
Original Size
Sensor 1
(INCH, AB/K, AB)
S34
Original Size
Sensor 0
(INCH, AB/K, AB)
J575
28
29
J559
S33
Copyboard Cover
Open/Closed
Sensor (Front)
S32
Copyboard Cover
Open/Closed
Sensor (Rear)
30
31
*RTP1B
32
33
+3.3V
J309
34
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
29
28
30
CIS
F-9-212
XIV
XV
+5V
GND
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
CARD_READER_COUNT
CARD_READER_TX
Card Reader
CARD_READER_RX
J8111
LAN
J8110
SDcard
J8104
J9901
USB(D)
J8103
USB(H)
USB
J2
J8119
J9999
GND
+24V
CCVI_KYU_COUNT
CCVI_CP_ENB
+5V
GND
CCVI_CL_BW_L
Control Interface
Cable
J9904
CCVI_LARGE_SMALL_B
CCVI_OPTION
MODEM PCB
J8117
J8103
USB(H)
COIN_RX
GND
9 10 11
COIN_TX
GND
C_CRDY
to Coin Vendor
C_PRDY
J8140
B_CRDY
VCC(5Vor3.3V)
B_PRDY
GND
J8118
GND
SP1
Speaker (Option)
VOUT1
J0002
VOUT2
2
J8149
J112
J8127
CT2
T1
T2
L1
L2
(-)
(+)
N.C.
Mi2
N.C.
Secondary
Battery
CT1
7
J3
J4
GND
IPSEL
+5V
22
FFC
Mi2
VH(-)
Modular
PCB
21
20
NCU PCB
VH(+)
J8124
19
18
17
16
3
4
LPL2
HOOK1
15
14
LPL1
HOOK2
CI2
13
12
11
10
7
8
N.C.
10
CI1
CAIDD
9
8
LPRD
12
7
6
CMLD
DCLIM
5
14
11
3
2
13
J004
J1
16
HRD
18
15
PRD
17
SRD
20
N.C.
J02
22
19
CIVS
21
GND
SNOOP
AGND
+5V
J002
+12V
TX_OUT
J8134
RX_IN
CICNT_OUT
GND
GND
J001
+24V
GND
J8147
+3.3V
J8146
J003
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
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Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
Contorol Panel
10 11 12 13 14 15 16 17 18 19 20 21 22 23
J3
1
2
3
5
D1
D0
J7
D3
D2
-24VEE
L-GND
8
9
+5R
XSCL
10
11
LCD
LP
YD
12
VLCD
-24VEE
SOLDER
J4
13
N.C.
DOFF*
14
CCFL
4
3
J5
TTP-D
ESS-KEY
26
25
27
-24VEE
L-RTN0
VLCG
24
23
L-DGT2
K-RTN0
K-DGT2
22
21
VLCD
20
19
L-DGT1
18
17
K-DGT1
L-RTN1
L-DGT4
L-DGT5
16
15
L-DGT0
14
13
K-DGT0
K-RTN4
K-RTN3
12
11
POWER-LED
10
9
K-RTN2
K-DGT5
K-DGT7
K-DGT6
8
7
L-DGT3
6
5
K-RTN1
4
3
FFC
2
J6
BKLT_ON*
J955
+5R
K-DGT4
TTP-L
K-DGT3
TTP-R
P-GND
Touch Panel
TTP-U
J1
Appendix > General Circuit Diagram > General Circuit Diagram (550-sheet 1st cassette type) > General Circuit Diagram (1/7)
SOLDER
J1
F-9-214
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