USING EXABOND TECHNOLOGY

LINER PIPE
Inside Diameter
Liner Thickness

DN - Nominal diameter
S1 - Liner wall thickness
d2 - Outside diameter of liner
Liner material density for PVC: 1.38g/cm 3
Liner material density for PVC-C: 1.5g/cm 3
Liner material density for PPH & PPH2222: 0.91g/cm 3
Liner material density for PVDF: 1.79g/cm 3
Liner material density for ECTFE: 1.82g/cm 3

DN

LINER PIPE
PVC-U

PVC-EN

PVC-C

PPH & PPH2222

PVDF

ECTFE

in

mm

d2

S1

ID

S1

ID

S1

ID

S1

ID

S1

ID

S1

ID

1"
1-1/2"
2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
28"
32"
36"
40"

25
40
50
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000

32
50
63
90
110
160
200
250
315
355
400
450
500
600
710
800
900
1000

2.8
3.0
3.7
3.6
5.3
4.9
6.2
7.7
9.7
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

26.4
44.0
55.6
82.8
99.4
150.2
187.6
234.6
295.6
347.0
392.0
442.0
492.0
592.0
702.0
792.0
892.0
992.0

3.6
3.7
4.7
4.3
5.3
4.7
4.0
4.9
4.5
4.5
5.0
5.0
5.0
5.0
4.0
4.0
4.0
4.0

24.8
42.6
53.6
81.4
99.4
150.6
192.0
240.2
306.0
346.0
390.0
440.0
490.0
590.0
702.0
792.0
892.0
992.0

3.6
3.7
4.7
4.3
5.3
4.7
4.0
4.9
4.5
4.5
5.0
5.0
5.0
5.0
4.0
4.0
4.0
4.0

24.8
42.6
53.6
81.4
99.4
150.6
192.0
240.2
306.0
346.0
390.0
440.0
490.0
590.0
702.0
792.0
892.0
992.0

2.9
4.6
3.6
3.5
4.2
4.9
4.9
6.2
7.7
6.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

26.2
40.8
55.8
83.0
101.6
150.2
190.2
237.6
299.6
343.0
392.0
442.0
492.0
592.0
702.0
792.0
892.0
992.0

2.4
3.0
3.0
2.8
3.0
3.0
3.0
3.0
4.0
4.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

27.2
44.0
57.0
84.4
104.0
154.0
194.0
244.0
307.0
347.0
394.0
444.0
494.0
594.0
704.0
794.0
894.0
994.0

2.4
3.0
3.0
2.8
3.0
3.0
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3

27.2
44.0
57.0
84.4
104.0
154.0
195.4
245.4
310.4
350.4
395.4
445.4
495.4
595.4
705.4
795.4
895.4
995.4

300-P001E-Rev1.2

Liner Pipe
1 of 17

August 2008

USING EXABOND TECHNOLOGY

LAMINATED PIPE
Structural part is based on premium grade epoxy vinylester resin.
Design in compliance to DIN 16 965 part 2 TypeB

S2 - Bonding layer thk. (max.1mm)

S3 - Structure laminate thk.
S3 = S 4 - S2
S4 = S 3 + S2
d3 - Pipe outside diameter
Mass of glass content S 3 : 60% 5%
PN- Nominal pressure (bar)
Material density of FRP is 1.9g/cm3
For S1 thickness refer to Liner Pipe Section
- 1 Values have been determined in
accordance with DIN7151, IT 16
and rounded to the nearest 0.1mm

DN
in

PN 6
mm

d2

S4

Dev.1

2.9

+0,6
0
+0,6
0
+0,6
0
+0,6
0
+0,6
0
+0,6
0
+0,6
0
+0,6
0
+0,6
0
+0,6
0
+0,7
0
+0,7
0
+0,7
0
+0,7
0
+0,7
0
+0,7
0
+0,7
0
+0,9
0

1"

25

32

1-1/2"

40

50

2.9

2"

50

63

2.9

3"

80

90

2.9

4"

100

110

2.9

6"

150

160

2.9

8"

200

200

2.9

10"

250

250

2.9

12"

300

315

2.9

14"

350

355

2.9

16"

400

400

3.1

18"

450

450

3.6

20"

500

500

3.6

24"

600

600

4.1

28"

700

710

4.6

32"

800

800

5.1

36"

900

900

5.6

40"

1000

1000

6.1

PN 10
d3

PN 16

S4

Dev.1

d3

S4

Dev.1

d3

37.8

2.9

37.8

2.9

2.9

55.8

2.9

68.8

2.9

68.8

2.9

95.8

2.9

95.8

2.9

115.8

2.9

115.8

2.9

165.8

2.9

165.8

3.2

205.8

2.9

205.8

3.7

255.8

3.1

256.2

4.4

320.8

3.7

322.4

5.3

360.8

4.0

363.0

5.8

406.2

4.4

408.8

6.4

457.2

5.2

460.4

7.8

507.2

5.2

510.4

7.8

608.2

6.1

709.2

7.0

810.2

7.7

911.2

8.6

1012.2

9.4

+0,6
0
+0,6
0
+0,6
0
+0,6
0
+0,6
0
+0,7
0
+0,7
0
+0,7
0
+0,7
0
+0,7
0
+0,9
0
+0,9
0
+0,9
0
+1,1
0
+1.1
0
+1.1
0
+1.1
0
+1.1
0

37.8

55.8

+0,6
0
+0,6
0
+0,6
0
+0,6
0
+0,6
0
+0,6
0
+0,6
0
+0,7
0
+0,7
0
+0,7
0
+0,7
0
+0,7
0
+0,7
0
+0,9
0
+0,9
0
+0,9
0
+0,9
0
+0,9
0

612.2

9.1

714.0

10.6

815.4

11.8

917.2

13.2

1018.8

14.5

55.8
68.8
95.8
115.8
166.4
207.4
258.8
325.6
366.6
412.8
465.6
515.6
618.2
721.2
823.6
926.4
1029.0

Designation example for type B glass fiber reinforced vinylester resin pipe, nominal size DN250, for nominal pressure PN6 and with
CPVC liner : DIN16965-B250-6CPVC

300-P001E-Rev1.2

Laminated Pipe
2 of 17

August 2008

USING EXABOND TECHNOLOGY

PIPE LENGTHS
Structural part is based on premium grade epoxy vinylester resin.
Standard Pipe Length Dimension SL0
PVC-U: 6.0 m
PVC-EN: 6.2 m
PVC-C: 5.0 m
PPH: 6.2 m
PVDF: 5.0 m
ECTFE: 5.0 m

DN
in

mm

SL1
mm

1"
1-1/2"
2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
28"
32"
36"
40"

25
40
50
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000

220
220
230
240
250
270
280
320
360
340
360
400
400
440
440
460
480
520

300-P001E-Rev1.2

Pipe Lengths
3 of 17

Minimum Spool Lengths

SL2
mm

SL3
mm

220
220
230
240
250
270
280
300
330
330
350
380
380
400
405
415
425
445

220
220
230
240
250
270
280
280
300
320
340
360
360
360
370
370
370
370

August 2008

USING EXABOND TECHNOLOGY

PIPE SUPPORT SPAN

- Fluid density
T - Temperature application
Design temperature is 50 oC
Wind loads and seismic are not taking into account
For 20" and greater contact ACP
Maximum allowable support spacing L in meters for pipe type B according to DIN16965 part2; without insulation

DN
in

PN 6
mm

1"
25
1-1/2"
40
2"
50
3"
80
4"
100
6"
150
8"
200
10"
250
12"
300
14"
350
16"
400
20"
500
Nom. Pressure

PN 10

Liquids

Gas

Liquids

Gas

PN 16

PN 16

Lined Steel
Comparison

Liquids

Gas

=0

=1

=1.5

=1.8

=0

=1

=1.5

=1.8

=0

=1

=1.5

=1.8

=1

2.3
2.8
3.1
3.6
4.0
4.8
5.3
5.9
6.5
7.1
7.5
8.9

2.1
2.4
2.6
2.9
3.0
3.4
3.6
3.8
4.0
4.2
4.4
5.1

2
2.3
2.4
2.7
2.8
3.1
3.3
3.5
3.7
3.9
4
4.7

2.0
2.2
2.4
2.6
2.7
3.0
3.2
3.4
3.5
3.7
3.8
4.5

2.3
2.8
3.1
3.6
4.0
4.8
5.3
6.1
6.9
7.6
8.3
9.5

2.1
2.4
2.6
2.9
3.0
3.4
3.6
3.9
4.4
4.7
5.0
5.6

2
2.3
2.4
2.7
2.8
3.1
3.3
3.6
4
4.3
4.5
5.1

2.0
2.2
2.4
2.6
2.7
3.0
3.2
3.4
3.8
4.1
4.4
4.9

2.3
2.8
3.1
3.6
4.0
4.9
5.7
6.6
7.4
8.2
8.8
10.0

2.1
2.4
2.6
2.9
3.0
3.5
3.9
4.4
4.9
5.2
5.6
6.2

2
2.3
2.4
2.7
2.8
3.2
3.6
4
4.5
4.8
5.1
5.7

2.0
2.2
2.4
2.6
2.7
3.1
3.5
3.9
4.3
4.6
4.9
5.5

2.1
2.7
3.0
3.7
4.3
5.2
5.8
6.7
7.0
7.6
8.2
9.1

Operating pressure gauge to DIN 16867:Pipe

o
o
+ 51oC to + 80oC
- 20 C to + 50 C
PN 16
PN 10
PN 16
PN 10
PN 6
PN 10
A
B
PN 4
PN 6
PN 6
Application range -A- to DIN 16867 T<50oC

300-P001E-Rev1.2

Pipe Support Span

4 of 17

August 2008

USING EXABOND TECHNOLOGY

45 & 90 ELBOWS

For Material density see Liner Pipe

- 1 Elbows are injection molded or mitered
up to 8in, 10in and up are mitered
- 2 Elbows are injection molded or mitered
up to 6in, 8in and up are mitered
Type E1 : 90o Elbow
Type E2 : 45o Elbow
Unlaminated fittings are prepared with knitted glass bonding layer except PVC-U, -EN, -C (Grinded surface only)

S1

C to F

DN
in

mm

E1

E4

d2

PVC-U1

PVC-EN1

PVC-C1

PPH&PPH22221

PVDF2

ECTFE2

1"
1-1/2"
2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
28"
32"
36"
40"

25
40
50
80
100
150
200
250
300
350
400
450
500
600
710
800
900
1000

38
58
70
100
120
170
200
250
315
355
400
450
500
600
710
800
900
1000

18
24
29
41
50
70
107
125
157
177
200
225
250
300
355
400
450
500

32
50
63
90
110
160
200
250
315
355
400
450
500
600
710
800
900
1000

3.5
4.6
4.0
4.0
4.5
6.0
4.5
7.7
9.7
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

3.5
4.6
4.0
4.0
4.5
6.0
4.5
4.9
4.5
4.5
5.0
5.0
5.0
5.0
4.0
4.0
4.0
4.0

3.5
4.6
4.0
4.0
4.5
6.0
6.5
4.9
4.5
4.5
5.0
5.0
5.0
5.0
4.0
4.0
4.0
4.0

3.5
4.6
4.0
4.0
4.5
6.0
4.5
6.2
7.7
8.7
9.8
8.0
4.0
4.0
4.0
4.0
4.0
4.0

2.4
3.0
3.0
2.8
3.4
3.0
3.0
3.0
4.0
4.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

2.4
3.0
3.0
2.8
3.4
3.0
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3

Designation of a 90o elbow E1 corresponding to type B pipes of nominal size DN80 and for a nominal pressure PN6, with type L laminated ends and
a PVDF lining: Elbow DIN16966-E1B80-6L-PVDF

300-P001E-Rev1.2

Elbow Section
5 of 17

August 2008

USING EXABOND TECHNOLOGY

CONCENTRIC REDUCER

For Type 2 S1 see Elbow S1

L1: Reducer length
Type 1 - is a thermo formed reducer
Type 2 - is a injection molded reducer (up to 6")
Unlaminated fittings are prepared with knitted glass bonding layer except PVC-U, -EN, -C (Grinded surface only)
Type 1 reducer avalable in other sizes, to find the dimension use R3=2.5 x (DN1-DN2)

DN1

DN2

d1

d2

R1

R3

S1

in

mm

in

mm

mm

mm

mm

mm

PVC-U

PVC-EN

PVC-C

PPH&PPH2222

PVDF

ECTFE

1-1/2"
2"

40
50
80

4"

100

6"

150

8"

200

10"

250

12"

300

14"

350

16"

400

25
40
25
25
40
50
50
80
80
100
80
100
150
100
150
200
150
200
250
200
250
300
250
300
350

50
63

3"

1"
1-1/2"
1"
1"
1-1/2"
2"
2"
3"
3"
4"
3"
4"
6"
4"
6"
8"
6"
8"
10"
8"
10"
12"
10"
12"
14"

32
50
32
32
50
63
63
90
90
110
90
110
160
110
160
200
160
200
250
200
250
315
250
315
355

95
58
128
195
125
93
168
75
225
150
NA
N/A
N/A
NA
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

45
33
78
145
100
68
118
50
175
125
275
225
100
350
225
125
388
288
163
388
263
100
375
213
113

4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
5.0
5.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
5.0
5.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
5.0
5.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
5.0
5.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3

300-P001E-Rev1.2

90

110
160
200

250

315

355

400

Concentric Reducer
6 of 17

August 2008

USING EXABOND TECHNOLOGY

ECCENTRIC REDUCER

Unlaminated fittings are prepared with knitted glass bonding layer except PVC-U, -EN, -C (Grinded surface only)
EC Reducer type - is a injection molded or thermoformed reducer up to 4", 6" and above is thermoformed
Eccentric reducer avalable in other sizes, to find the dimension use R5=(DN1-DN2) 2

DN1

DN2

in

mm

in

mm

1-1/2"
2"

40
50

3"

80

4"

100

6"

150

8"

200

10"

250

12"

300

14"

350

16"

400

1"
1-1/2"
1"
1"
1-1/2"
2"
2"
3"
3"
4"
3"
4"
6"
4"
6"
8"
6"
8"
10"
8"
10"
12"
10"
12"
14"

25
40
25
25
40
50
50
80
80
100
80
100
150
100
150
200
150
200
250
200
250
300
250
300
350

d1
mm

d2
mm

R3

R5

mm

mm

50
63

32
50
32
32
50
63
63
90
90
110
90
110
160
110
160
200
160
200
250
200
250
315
250
315
355

45
33
78
145
100
68
118
50
175
125
275
225
100
350
225
125
388
288
163
388
263
100
375
213
113

9
7
16
29
20
14
24
10
35
25
55
45
20
70
45
25
78
58
33
78
53
20
75
43
23

90

110
160
200

250

315

355

400

S1
PVC-U
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

PVC-EN
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

PVC-C
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

PPH & PPH2222

4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

PVDF
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

ECTFE
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3

Designation of a type X4 Eccentric reducer corresponding to type B pipes, reduced from nominal size DN250 to nominal size DN200, for nominal pressure
PN6 with plain end and with CPVC liner : Reducer DIN16966-X4B250x200-6CPVC

300-P001E-Rev1.2

Eccentric Reducer
7 of 17

August 2008

USING EXABOND TECHNOLOGY

REDUCED AND EQUAL TEE

Structural part is based on premium grade epoxy vinylester resin.
Design in compliance to DIN 16 965 part 2 TypeB & DIN 16966 Part 8

- 1 Equal tee are injection molded (up to 2")

PVC-U, PVC-EN, PVC-C and PPH&PPH2222
- 2 Liner thickness is 3.5 mm
- 3 Liner thickness is 4.6 mm
- 4 Liner thickness is 4 mm
- Otherwise, liner thickness is the same
as on laminated pipe section.
S5 - Structure laminate thk.HLU
Mass of glass content S5 : 30% 5%
T1 is the minimum length.
Stand alone tee's are supplied without FRP
Reinforcment on Tee less than 6" is obtained from joint lamination
Unlaminated fittings are prepared with knitted glass bonding layer except PVC-U, -EN, -C (Grinded surface only)
Other Tees are available on request.

DN1
in
mm
1"
32

DN2
in
mm
1"
32
1-1/2" 50
1-1/2" 50
1"
32
2"
63
2"
63 1-1/2" 50
1"
32
3"
90
2"
63
90
3"
1-1/2" 50
1"
32
4"
110
3"
90
110
4"
2"
63
1-1/2" 50
1"
32
6"
160
4"
110
3"
90
6"
160
2"
63
1-1/2" 50
1"
32
8"
200
6"
160
4"
110
8"
200
3"
90
2"
63
1-1/2" 50
1"
32

Type of
PN 6 PN 10 PN 16
DN1
DN2
S5
S5
S5
in mm
in
mm
T1 Support T4 T5
43
4.0
4.0
4.0
10" 250
58
4.0
4.0
4.0
8"
200
58
4.0
4.0
4.0
6"
160
70
4.0
4.0
4.0
4"
110
10" 250
70
4.0
4.0
4.0
3"
90
70
4.0
4.0
4.0
2"
63
90
4.0
4.0
4.4
1-1/2" 50
N/A
90
4.0
4.0
4.4
1"
32
90
4.0
4.0
4.4
12" 315
90
4.0
4.0
4.4
10" 250
110
4.0
4.2
5.2
8"
200
110
4.0
4.2
5.2
6"
160
110
4.0
4.2
5.2 12" 315
4"
110
110
4.0
4.2
5.2
3"
90
110
4.0
4.2
5.2
2"
63
160
Wrap
270 50 4.0
4.9
7.2
1-1/2" 50
160
Wrap
260 50 4.0
4.9
7.2
1"
32
160
Wrap
250 50 4.0
4.9
7.2
14" 355
160
Ring
50 4.0
4.9
7.2
12" 315
N/A 50 4.0
160
Ring
4.9
7.2
10" 250
160
Ring
50 4.0
4.9
7.2
8"
200
200
Wrap
350 70 4.1
6.2
9.4
6"
160
14" 355
200
Wrap
325 70 4.1
6.2
9.4
4"
110
200
Wrap
275 70 4.1
6.2
9.4
3"
90
200
Wrap
255 70 4.1
6.2
9.4
2"
63
200
Ring
70 4.1
6.2
9.4
1-1/2" 50
N/A 70 4.1
200
Ring
6.2
9.4
1"
32
200
Ring
70 4.1
6.2
9.4

T1
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
355
355
355
355
355
355
355
355
355
355

Type of
Support
Wrap
Wrap
Wrap
Wrap
Ring
Ring
Ring
Ring
Wrap
Wrap
Wrap
Wrap
Ring
Ring
Ring
Ring
Ring
Wrap
Wrap
Wrap
Wrap
Wrap
Ring
Ring
Ring
Ring
Ring

T4 T5
450 90
400 80
325 80
275 80
80
80
N/A
80
80
580 125
500 120
400 110
325 80
80
80
N/A 80
80
80
660 140
600 130
500 120
400 100
325 80
80
80
N/A 80
80
80

PN 6 PN 10 PN 16
S5
S5
S5
4.8
7.4
11.4
4.8
7.4
11.4
4.8
7.4
11.4
4.8
7.4
11.4
4.8
7.4
11.4
4.8
7.4
11.4
4.8
7.4
11.4
4.8
7.4
11.4
5.6
8.7
13.5
5.6
8.7
13.5
5.6
8.7
13.5
5.6
8.7
13.5
5.6
8.7
13.5
5.6
8.7
13.5
5.6
8.7
13.5
5.6
8.7
13.5
5.6
8.7
13.5
6.4
10.0
15.6
6.4
10.0
15.6
6.4
10.0
15.6
6.4
10.0
15.6
6.4
10.0
15.6
6.4
10.0
15.6
6.4
10.0
15.6
6.4
10.0
15.6
6.4
10.0
15.6
6.4
10.0
15.6

a PVDF lining: Tee DIN16966-T1B80-6L-PVDF

Designation of tee with reduced branch T2 corresponding to type B pipes, nominal size of run DN1=400, nominal size of branch DN2=80,
for type L laminated ends and PVDF lining: Tee DIN16966-T2B400x80-6L-PVDF

300-P001E-Rev1.2

Tee
8 of 17

August 2008

BACK RING FOR LOOSE FLANGES

1" to 24" ANSI B16.5 150 # Drill Pattern Only

28" to 40" ANSI B16.47 150 # Drill Pattern Only
DN25 to DN1000 DIN 2501 PN10 Drill Pattern Only
N: Number of Bolts
K - Bolt circle diameter
d - Hole diameter
Drawing shows both split ring and solid back ring, top view for split ring only
Material of Construction Available:
Aluminum
Carbon Steel Painted Dimension B6
Carbon Steel Galvanized Dimension B6
Stainless Steel (Choice of 300 series)
FRP (Unsaturated Polyester) Dimension B5

DN

Flange information

ANSI Drilling Pattern

DIN Drilling Pattern

in

mm

PN

B1

B2

B3

B4

B5

B6

B7

1"

25

16

51

18

19

16

115

79.2

16

85

14

1-1/2"

40

16

69

18

19

16

150

98.6

16

110

18

2"

50

16

83

20

19

18

165

120.6

19

125

18

3"

80

10

112

20

22

18

200

152.4

19

160

18

4"

100

10

134

20

24

18

229

190.5

19

180

18

6"

150

10

189

20

30

18

285

241.3

22

240

22

8"

200

10

238

22

32

20

343

298.4

22

295

22

10"

250

10

294

24

34

22

406

361.9

25

12

350

22

12

12"

300

10

344

28

36

26

483

431.8

25

12

400

22

12

14"

350

NA

NA

388

NA

38

28

533

476.2

29

12

460

22

16

16"

400

NA

NA

441

NA

42

32

597

539.8

29

16

515

26

16

18"

450

NA

NA

491

NA

44

36

635

577.9

32

16

578

26

16

20"

500

NA

NA

546

NA

47

38

698

635.0

32

20

620

26

20

24"

600

NA

NA

650

NA

50

36

813

749.3

35

20

725

30

20

28"

700

NA

NA

760

NA

NA

40

927

863.6

35

28

840

30

24

32"

800

NA

NA

860

NA

NA

44

1061

977.9

41

28

950

30

24

36"

900

NA

NA

962

NA

NA

48

1168

1085.8

41

32

1050

30

28

40"

1000

NA

NA

1062

NA

NA

52

1289

1200.1

41

36

1160

34

28

300-P001E-Rev1.2

Back Ring
9 of 17

August 2008

USING EXABOND TECHNOLOGY

LOOSE FLANGE
Structural part is based on premium grade epoxy vinylester resin.
Design in compliance to DIN16966 part 6 Type B2

L1 - Hub length
L2 - Flange face lamination thickness
L3 - Outside flange diameter
L4 - Hub diameter
Mass of glass content S 3: 30% 5%
Type1 flange is without groove
Type2 flange is with groove
Liner=3mm for PVDF
Liner=2.3mm for ECTFE
Liner=6mm 1mm for PVC-U, PVC-EN, CPV-C and PPH & PPH2222
A=H+2mm
L6=1/2 B5 from Back Ring

LINER S1

DN

Flange information

in

mm

d2

PVC-U

PVC-EN

PVC-C

PPH &
PPH2222

1"
1-1/2"
2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
28"
32"
36"
40"

25
40
50
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000

32
50
63
90
110
160
200
250
315
355
400
450
500
600
710
800
900
1000

3.5
4.6
4.0
4.0
4.5
6.0
6.2
7.7
9.7
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

3.5
4.6
4.0
4.0
4.5
6.0
4.0
4.9
4.5
4.5
5.0
5.0
5.0
5.0
4.0
4.0
4.0
4.0

3.5
4.6
4.0
4.0
4.5
6.0
4.0
4.9
4.5
4.5
5.0
5.0
5.0
5.0
4.0
4.0
4.0
4.0

3.5
4.6
4.0
4.0
4.5
6.0
4.9
6.2
7.7
8.7
9.8
8.0
4.0
4.0
4.0
4.0
4.0
4.0

PVDF

ECTFE

PN

S5

L1

L2

L3

L4

L5

2.4
3.0
3.0
2.8
3.0
3.0
3.0
3.0
4.0
4.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

2.4
3.0
3.0
2.8
3.0
3.0
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3

16
16
16
10
10
10
10
10
10
6
6
6
6
6
4
4
4
4

4.0
4.0
4.0
4.0
4.2
4.9
6.2
7.4
8.7
6.4
7.1
8.6
8.6
10.2
8.1
9.1
10.1
11.1

135
135
140
145
150
160
250
250
250
250
250
250
300
300
300
300
300
300

110
110
115
120
125
135
140
140
150
160
170
180
180
180
185
185
185
185

19
19
19
19
20
24
27
30
32
34
37
39
40
47
55
59
62
66

63
82
102
134
162
218
273
328
378
438
482
532
585
685
800
905
1005
1110

49
67
81
110
132
187
236
292
341
386
439
489
544
648
758
858
960
1060

2
2
2
2
2
2
3
3
3
6
6
6
6
6
8
8
8
8

Designation of a type B2 formed collar appropriate for pipe type B, nominal size DN150, for nominal
pressure PN 10 : Collar DIN16966-B2B150-10

300-P001E-Rev1.2

Loose Flange
10 of 17

August 2008

USING EXABOND TECHNOLOGY

FULL FACE FLANGE

Structural part is based on premium grade epoxy vinylester resin.
Design in compliance to DIN16966 part 6 Type V3 up to DN300

F3 - Hub diameter
C - Outside flange diameter
F2 - Flange thickness
F1- Hub length
Mass of glass content S 3 : 30% 5%
Type1 flange is without groove
Type2 flange is with groove
Liner=3mm for PVDF
Liner=2.3mm for ECTFE
Liner=6mm 1mm for PVC-U,PVC-EN,CPV-C and PPH&PPH2222
Higher pressure ratings available on request

DN

Flange information

ANSI Drilling Pattern

DIN Drilling Pattern

in

mm

d2

PN

S5

F1

F2

F3

1"
1-1/2"
2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
28"
32"
36"
40"

25
40
50
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000

32
50
63
90
110
160
200
250
315
355
400
450
500
600
710
800
900
1000

16
16
16
10
10
10
10
10
10
6
6
6
6
6
4
4
4
4

4.0
4.0
4.0
4.0
4.2
4.9
6.2
7.4
8.7
6.4
7.1
8.6
8.6
10.2
8.1
9.1
10.1
11.1

200
200
200
200
200
200
250
250
250
250
250
250
300
300
300
300
300
300

110
110
115
120
125
135
140
160
180
170
180
200
200
220
220
230
240
260

19
19
19
22
24
30
33
37
45
40
44
48
49
54
53
56
59
63

49
67
81
110
132
187
236
292
350
395
444
500
550
655
755
860
960
1070

114
140
152
191
229
279
343
406
483
533
597
635
698
813
927
1061
1168
1289

79.2
98.6
120.6
152.4
190.5
241.3
298.4
361.9
431.8
476.2
539.8
577.9
635.0
749.3
863.6
977.9
1085.8
1200.1

16
16
19
19
19
22
22
26
26
29
29
32
32
35
35
41
41
41

4
4
4
4
8
8
8
12
12
12
16
16
20
20
28
28
32
36

115
150
165
200
220
285
340
395
445
505
565
635
670
780
895
1015
1115
1230

85.0
110.0
125.0
160.0
180.0
240.0
295.0
350.0
400.0
460.0
515.0
577.8
620.0
725.0
840.0
950.0
1050.0
1160.0

14
18
18
18
18
22
22
22
22
22
26
26
26
30
30
30
30
34

4
4
4
4
8
8
8
12
12
16
16
16
20
20
24
24
28
28

Designation of a type V3 formed integral flange, nominal size DN700, flange connecting dimensions in accordance with PN10, for pipes for nominal
pressure PN 2.5 : DIN16966-V3-700-10-2.5

300-P001E-Rev1.2

Full Face Flange

11 of 17

August 2008

USING EXABOND TECHNOLOGY

LAMINATED JOINT
Structural part is based on premium grade epoxy vinylester resin.
Design in compliance to DIN 16 966 Part 8

Mass of glass content S 3 : 35% 5%

Material density of FRP is 1.9g/cm3

DN

PN 6

in

mm

1"
1-1/2"
2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
28"
32"
36"
40"

25
40
50
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000

d2
32
50
63
90
110
160
200
250
315
355
400
450
500
600
710
800
900
1000

S5
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
5.0
5.5
8.0
8.0
9.5
11.0
12.5
14.0
15.5

PN 10
LO
110
110
110
110
110
110
110
125
150
170
200
240
240
290
335
390
430
480

S5
4.0
4.0
4.0
4.0
4.0
4.0
5.5
6.5
8.0
9.0
10.5
13.0
13.0
15.5
18.0
20.5
23.0
26.0

PN 16
LO
110
110
110
110
110
130
165
205
250
290
330
410
410
480
560
640
720
795

S5
4.0
4.0
4.0
4.0
4.5
6.5
8.5
10.5
12.5
15.0
17.0
21.0
21.0
25.0
29.5
33.5
37.5
42.0

LO
110
110
110
120
140
175
210
280
345
415
460
550
685
745
880
990
1115
1235

Designation example for type B glass fiber reinforced vinylester resin pipe, nominal size DN250, for nominal pressure PN6 and with
CPVC liner : DIN16965-B250-6CPVC

300-P001E-Rev1.2

Laminated Joint
12 of 17

August 2008

USING EXABOND TECHNOLOGY

LOOSE FLANGE FOR UNION ADAPTERS WITH VALVE

U- Manufactured Length
U1 - Hub length
U2 - Flange face lamination thickness
U3 - Outside flange diameter
U4 - Hub diameter
Liner=3mm for PVDF
Liner=2.3mm for ECTFE
Liner=5mm 1mm for PVC-U,PVC-EN,CPV-C and PPH&PPH2222
* For PVC-U,PVC-EN,CPV-C and PPH&PPH2222
VALVE AVAILABLE: PVC, PVC-C, PPH and PVDF.

LINER S1

DN

Stub Flange information

in

mm

d2

PVC-U

PVC-EN

PVC-C

PPH &
PPH2222

1"
1-1/2"
2"
3"
4"

25
40
50
80
100

32
50
63
90
110

3.5
4.6
4.0
4.0
4.5

3.5
4.6
4.0
4.0
4.5

3.5
4.6
4.0
4.0
4.5

3.5
4.6
4.0
4.0
4.5

300-P001E-Rev1.2

PVDF

ECTFE

PN

S5

U1

U2

U3

U4

U5

U6

2.4
3.0
3.0
2.8
3.0

2.4
3.0
3.0
2.8
3.0

10
10
10
6
6

4.0
4.0
4.0
4.0
4.2

110
110
115
120
125

85
85
90
95
100

6
6
6
8
8

56
75
94
140
165

46
65
77
115
134

2
2
2
2
2

26
34
38
48
56

Union Adapter Valve

13 of 17

June 2008

USING EXABOND TECHNOLOGY

LOOSE FLANGE FOR UNION ADAPTERS WITHOUT VALVE

U, U4, U5, U6 Same as Type A Valve Union

LINER S1

DN

Stub Flange and Union information

in

mm

d2

PVC-U

PVC-EN

PVC-C

PPH &
PPH2222

PVDF

ECTFE

PN

U8

U1

U11

U14

U9

U12 x U7

1"
1-1/2"
2"
3"
4"

25
40
50
80
100

32
50
63
90
110

3.5
4.6
4.0
4.0
4.5

3.5
4.6
4.0
4.0
4.5

3.5
4.6
4.0
4.0
4.5

3.5
4.6
4.0
4.0
4.5

2.4
3.0
3.0
2.8
3.0

2.4
3.0
3.0
2.8
3.0

10
10
10
6
6

16
16
16
18
18

95
95
100
105
110

M622
M802
M1003
M1453
M1703

72
92
114
158
185

36
44
48
58
66

31.93.1
46.53.5
594
89.35.7
114.35.7

300-P001E-Rev1.2

Union Adapter
14 of 17

June 2008

RECOMMENDED TORQUE VALUES FOR FLANGES

- DN : Nominal diameter

Contact AC plastiques in the following cases

Dia. Exceeding 20"
Gasket selection differs from table here below
For PTFE coated A193 B7 bolts
Notes to follow in conjunction with table below :
1- Always use flat washers on both sides of the connection
2- Tighten the flange bolts with a torque wrench, using a crisscross pattern as above illustration
3- Retorque to recommended value 24 hours to allow for relaxation of the bolts
4- Values here below are based on lightly oiled A193 B7 bolts & A194 2H nuts
5- Recommended torque values based on use of EPDM gasket
5- For PTFE coated A193 B7 bolts, contact ACP

DN

PN2.5

PN4

EPDM PTFE Coated

PN10

PN6

Garlock Stress
Saver 370

in

mm

Ft.Lbs

N.m

Ft.Lbs

N.m

Ft.Lbs

N.m

Ft.Lbs

N.m

Ft.Lbs

N.m

Ft.Lbs

N.m

3/4"

20

11.1

15

11.1

15

11.1

15

11.1

15

15.0

20.3

15.0

20.3

1"

25

11.1

15

11.1

15

11.1

15

11.1

15

15.0

20.3

15.0

20.3

1-1/2"

40

11.1

15

11.1

15

11.1

15

11.1

15

18.0

24.4

20.0

27.1

2"

50

11.1

15

11.1

15

11.1

15

11.1

15

18.0

24.4

35.0

47.5

3"

80

11.1

15

11.1

15

11.1

15

11.1

15

26.0

35.2

50.0

67.8

4"

100

14.8

20

14.8

20

14.8

20

14.8

20

26.0

35.2

35.0

47.5

6"

150

29.5

40

29.5

40

29.5

40

29.5

40

29.0

39.3

45.0

61.0

8"

200

36.9

50

36.9

50

47.9

65

47.9

65

37.0

50.2

65.0

88.1

10"

250

36.9

50

36.9

50

47.9

65

47.9

65

37.0

50.2

65.0

88.1

12"

300

36.9

50

44.3

60

59.0

80

59.0

80

44.0

59.7

95.0

128.8

14"

350

36.9

50

44.3

60

59.0

80

59.0

80

NA

NA

135.0

183.0

16"

400

51.6

70

66.4

90

81.1

110

81.1

110

NA

NA

120.0

162.7

18"

450

51.6

70

73.8

100

88.5

120

88.5

120

NA

NA

NA

NA

20"

500

62.7

85

62.7

85

88.5

120

88.5

120

NA

NA

NA

NA

300-P001E-Rev1.2

Torque Table
15 of 17

August 2008

BOLT LENGTH

d2 - Outside diameter of liner

T - Flange face lamination thickness
TFRP - FRP back ring thickness
TSteel - Steel back ring thickness
t - Flange face liner thickness
db - bolt diameter
N - Number of holes
t=4.5mm 2.5mm
Gaskets are 3mm thk.
Loose flange with loose flange (steel back ring and FRP back ring)

Full face with full face or full face with blind flange

Loose flange with full face or with blind flange

(steel back ring and FRP back ring)

DN

Bolts

d2

PN

TSTEEL

db

mm

mm

mm

mm

mm

mm

mm

mm

in

mm

mm

mm

mm

mm

mm

1"
1-1/2"
2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
28"
32"
36"
40"

25
40
50
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000

32
50
63
90
110
160
200
250
315
355
400
450
500
600
710
800
900
1000

16
16
16
10
10
10
6
6
6
4
4
4
4
2.5
2.5
2.5
2.5
2.5

16
16
18
22
24
30
33
37
42
40
44
48
49
49
53
57
60
65

16
16
16
10
10
10
6
6
6
4
4
4
4
2.5
2.5
2.5
2.5
2.5

19
19
19
19
19
22
26
29
31
33
36
37
38
45
53
57
60
64

19
19
19
22
24
30
32
34
36
38
42
44
47
50
N/D
N/D
N/D
N/D

16
16
18
18
18
18
20
22
26
28
32
36
38
36
40
44
48
52

1/2
1/2
5/8
5/8
5/8
3/4
3/4
7/8
7/8
1
1
1 1/8
1 1/8
1 1/4
1 1/4
1 1/2
1 1/2
1 1/2

4
4
4
4
8
8
8
12
12
12
16
16
20
20
28
28
32
36

120
120
123
129
133
154
166
180
188
199
213
222
230
250
N/D
N/D
N/D
N/D

76
76
83
91
95
110
116
128
138
137
145
156
158
158
169
184
190
200

98
98
103
110
114
132
141
154
163
168
179
189
194
204
N/D
N/D
N/D
N/D

114
114
121
121
121
130
142
156
168
179
193
206
212
222
249
272
286
302

95
95
102
106
108
120
129
142
153
158
169
181
185
190
209
228
238
251

Bolt length
16 of 17

VS#VS
L11

STEELBACK RING
VS#VS
FF#VS
L11
L13

in

300-P001E-Rev1.2

VS
TFRP

FRPBACK RING
FF#FF
FF#VS
L12
L13

FF&BF
PN
T

August 2008

USING EXABOND TECHNOLOGY

STANDARD FLANGED FITTINGS

Reference Chart for Dual Laminate Fittings in Accordance with Plastic Lined Steel Fittings
Dimensions of Flange in compliance to ANSI B16.1 or 16.5

Size
Inch
inch
1
1.5
2
3
4
6
8
10
12

mm
25
40
50
80
100
150
200
250
300

Major Size

300-P001E-Rev1.2

inch
1
1.5

mm
25
40

50

80

100

150

200

10

250

12

300

Standard Flanged Fittings

17 of 17

90 Elbow, Tee
Reduced Tee
A
inch
mm
3.5
89
4
102
4.5
114
5.5
140
6.5
165
8
203
9
229
11
279
12
305
Minor Size

inch
0.5
1
1
1.5
1
1.5
2
1
1.5
2
3
1
1.5
2
3
4
1
1.5
2
3
4
6
4
6
8
4
6
8
10

mm
13
25
25
40
25
40
50
25
40
50
80
25
40
50
80
100
25
40
50
80
100
150
100
150
200
100
150
200
250

45 Elbow
B
inch
1.75
2.25
2.5
3
4
5
5.5
6.5
7.5

mm
44
57
64
76
102
127
140
165
191

Concentric Reducer
Eccentric Reducer
C
inch
mm
4.5
114
4.5
114
5

127

152

178

229

11

279

12

305

14

356

August 2008