Professional Documents
Culture Documents
Level 3
Level:
Duration:
Three
60 hours
Theory:
Practical:
20
40
hours
hours
Overview:
This unit of instruction is designed to provide the Industrial Mechanic (Millwright) apprentice with the knowledge and
skills necessary to understand the operation of internal combustion engines, turbines and electric motors in
compliance with safety procedures. Material covered includes: Internal combustion engines
Percent of
Unit Mark (%)
25%
25%
25%
50%
***
1
H1
Hydraulics I
Level:
Duration:
Three
115 hours
Theory:
70
Practical: 45
hours
hours
Overview:
This unit of instruction is designed to provide the Industrial Mechanic (Millwright) apprentice with the knowledge and
skills necessary to maintain hydraulics systems. It also provides the apprentice with the knowledge and skills
necessary to maintain non-positive displacement pumps and positive displacement pumps. It also provides the
apprentice with the knowledge and skill necessary to install and maintain pipes and piping assembly related to
industrial Mechanic (Millwright). Material covered includes:
Safety
Threading procedures
Hydraulic formulas
Schematics
Percent of
Unit Mark (%)
1. Identify and describe the parts of non-positive displacement pumps and their function.
a. Casing styles
b. Impeller styles
c. Stuffing box
d. Packing
e. Mechanical seals
f. Shaft sleeves
g. Packing glands
h. Wear rings and plates
5%
5%
5%
4. Define the different terms associated with the operation of the pump.
a. Pump head
b. Suction head
5%
c. Suction lift
d. Velocity head
e. Capacity, rating and size
5. Describe problems encountered with pumps.
a. Vapour binding
b. Cavitation
c. Failure to deliver product
d. Reduced capacity or pressure
e. Pump vibration
f. Casing Wear/damage
g. Excessive packing wear
h. Internal and external sealing
5%
5%
Volumetric efficiency
Positive displacement
Variable displacement
Pressure compensation
Valve operation
b. Describe the different types of positive displacement pumps:
Diaphragm pumps
Dismantling procedures
Visual inspection
Packing procedures
5%
8. Identify various types of pipe and tube fittings and their uses.
a. Pressure ratings for valves and fittings
b. Pipe and tubing fittings and joints
5%
5%
10. Identify various types and uses of valves and describe maintenance procedures.
a. Identification of codes on valves and fittings
b. Gate valves
5%
c.
d.
e.
f.
g.
h.
i.
Globe valves
Check valves
Needle valves
Relief valves
Low pressure steam control valve
Ball valve
Butterfly valve
10%
10%
10%
14. Describe the operation and purpose of valves used in hydraulic systems.
a. Directional control valves
b. Pressure control valves
c. Volume (flow) control valves
10%
15. Describe the operation of components used in hydraulic systems and safety
considerations required.
a. Reservoirs
b. Hydraulic fluid
c. Piping and sealing
d. Pumps
e. Cylinders
f. Filters and strainers
g. Motors
h. Accumulators
i. Intensifiers
j. Pressure switches
k. Hydraulic hose and fittings
l. Pipe and tubing
m. Solenoids
n. Valves
10%
10%
10%
***
H3 Pneumatics I
Level:
Duration:
Three
85 hours
Theory:
Practical:
40
45
hours
hours
Overview:
This unit of instruction is designed to provide the Industrial Mechanic (Millwright) apprentice with the knowledge and
skills necessary to install and maintain pneumatic systems and in compliance with safety procedures. In addition,
this unit of instruction is designed to provide the Industrial Mechanic (Millwright) apprentice with the knowledge and
skills necessary to maintain dynamic and positive displacement compressors and vacuum systems. Material covered
includes:
Schematics
Principle of operation
Gas laws
Pressure control
Percent of
Unit Mark (%)
20%
10%
10%
10%
20%
10%
Vacuum pressure
10%
10%
***
H5 Electrical Controls
Level:
Duration:
Three
20 hours
Theory:
Practical:
20
0
hours
hours
Overview:
This unit of instruction is designed to provide the Industrial Mechanic (Millwright) apprentice with the knowledge and
skills necessary to understand the principles of electricity encountered as an Industrial Mechanic (Millwright).
This unit of instruction is designed to provide the Industrial Mechanic (Millwright) apprentice with the knowledge and
skills necessary for electrical systems diagnosis as it applies to the trade of Industrial Mechanic (Millwright) and in
compliance with safety procedures.
This unit of instruction is designed to provide the Industrial Mechanic (Millwright) apprentice with the knowledge and
skills necessary to work with programmable logic controllers.
The content of the electrical section of this unit is not to suggest that a Journey person Millwright should complete the
tasks normally performed by a Journey person Electrician. The intent is to provide the Millwright with enough
knowledge so that safe decisions may be made when working on or around electrical equipment. Material covered
includes:
Electrical terminology
Electrical circuits
Electrical motors
Electrical Controls
Percent of
Unit Mark (%)
40%
30%
30%
Central Processor
I / O Modules
b. Central Processing Unit:
Processor Types
Memory:
-Executive
-User
-I / O Status memory
Communication
c. I/O section:
Descrete
Analog
Specialty
d. Programming devices:
Handheld
Dedicated computer
Personal computer
e. Peripherals:
Printers
Communications
Optical isolation
b. Discrete and analog modules:
c. Wiring methods:
Bonding methods
30. Identify I / O Configuration.
a. Local:
Fixed I / O
Modular I / O
b. Remote:
Distributed I / O
System configuration
Address locations:
-External addresses
-Internal addresses
Documentation methods
b. Programming discrete inputs:
Examine On
Examine Off
Transitional contacts
c. Programming outputs:
Discrete outputs
Interposing relays
d. Timers:
Address locations
Cascading
e. Counters:
Address locations
Key locks
Software
b. Maser Control Relay
c. Stop and Emergency Stop Push Buttons
d. Program Documentation
34. Identify Analog I / O.
a. Analog I / O:
Analog inputs
Analog outputs
Transducers
b. Voltage and current sensing modules:
10
c.
Resolution / Scaling:
Binary conversion
d. Conductor bonding methods
LED indicators
Controller
I / O modules
d. Trouble shooting discrete modules:
LED indicators
e. Search Functions:
f. Force / Disable functions:
Inputs
Outputs
Internal relays/contacts
***
11