Professional Documents
Culture Documents
INSTRUCTIONS
Exide Technologies
Chloride Motive Power
www.gnb.com
TABLE OF CONTENTS
TITLE
PAGE
2.0 INTRODUCTION
4.1 Stacking
6.0 DC OUTPUT
7.0 APPLICATION
7.2 Options
11
13
14
15
16
16
16
13.0 MAINTENANCE
16
14.0 TROUBLESHOOTING
17
20
21
Instr. 4770-65-95005-00
Rev. 08/15/2002
Page 1
De-energize all AC and DC power connections before servicing this unit. If injury does occur, apply the prescribed
treatment for electrical shock and obtain medical attention immediately.
g) The charger is NOT for outdoor use. Do not expose the charger to rain or snow.
h) This charger is factory set to charge lead-acid batteries only. Operating environment should not contain any
contaminations that may cause corrosion or contamination that would degrade the performance of a charger.
i)
Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. Take it to a qualified
GNB service center.
j)
Do not disassemble the charger. Have the charger examined by a GNB service representative or local qualified
service facility. Incorrect re-assembly of the charger may result in an explosion, electric shock or fire.
k) The charger profile is set at the factory for a charger DC cable length of 9ft and a battery DC cable length of 25in.
If DC cable lengths are adjusted please contact you local GNB service representative.
Instr. 4770-65-95005-00
Page 2
2.0
INTRODUCTION
3.0
RECEIVING CHARGER
4.0
4.1
STACKING
AC ELECTRICAL SUPPLY
5.1
AC FUSE MOUNTING
5.2
Page 3
BRN
BLK
L2
BRN
BLK
L1
L2
BLK
L1
BRN
BLK
BRN
L2
L2
L1
L1
BLK
BLK
BRN
BRN
L2
Instr. 4770-65-95005-00
L1
L2
Page 4
L1
L2
L1
L3
L2
380VAC CONFIGURATION
L2
L1
L1
L3
L2
L1
L3
L3
415VAC CONFIGURATION
L2
L1
L3
L2
L1
L2
L3
L2
L1
L3
Instr. 4770-65-95005-00
L2
L1
L3
Page 5
L1
L3
L2
L1
L3
L1
L1
L3
L2
L3
L2
L1
L2
L1
L3
L2
L3
L1
L2
L3
L2
Instr. 4770-65-95005-00
L1
L3
Page 6
5.3
6.0
AC VOLTAGE CONNECTIONS
DC OUTPUT
5.4
GROUND CONNECTION
Instr. 4770-65-95005-00
Page 7
7.0
APPLICATION
7.1
7.2
OPTIONS
7.2.1
7.2.2
7.2.3
Instr. 4770-65-95005-00
Page 8
DC
AC AMPS @ AC VOLTS
AMPS
SCR100-06-260S1Z
SCR100-06-475S1Z
(50 Hz)
SCR100-06-600S1Z
(50 Hz)
SCR100-06-865S1Z
SCR100-06-965S1Z
SCR100-09-475S1Z
SCR100-09-600S1Z
SCR100-09-865S1Z
SCR100-09-965S1Z
SCR100-12-260S1Z
(50 Hz)
40
74
74
93
93
134
150
74
93
134
150
40
40
SCR100-12-475S1Z
74
(50 Hz)
SCR100-12-600S1Z
(50 Hz)
SCR100-12-750S1Z
SCR100-12-865S1Z
SCR100-12-965S1Z
SCR100-18-260S1Z
SCR100-18-475S1Z
Instr. 4770-65-95005-00
74
93
93
116
134
150
40
74
CABINET
WEIGHT
120
208
240
480
TYPE
LBS
KGS
AMPS
FUSE
12
15
7
10
6
8
3
4
76
34.5
AMPS
19
11
9.5
120
54.4
FUSE
25
15
12
AMPS
9.5
130
59.1
FUSE
12
AMPS
26
15
14
190
86.2
FUSE
35
20
20
10
AMPS
13.5
205
93.2
255
116
295
134
160
72.5
210
95
260
118
300
136
120
54.4
130
59.1
200
90.7
212
96.4
225
102
235
107
270
122
270
122
305
138
195
88.5
240
109
FUSE
20
AMPS
C.F.
20
18
FUSE
25
25
12
AMPS
C.F.
23
20
10
FUSE
30
25
15
AMPS
26
15
14
6.5
FUSE
35
20
20
10
AMPS
C.F.
19
16
FUSE
25
20
10
AMPS
C.F.
27
23.5
12
FUSE
35
30
15
AMPS
C.F.
30
26
13
FUSE
40
35
20
AMPS
18.5
10.5
FUSE
25
15
12
AMPS
FUSE
12
AMPS
C.F.
19.5
17
8.5
FUSE
25
25
12
AMPS
17
FUSE
25
AMPS
C.F.
25.5
22
11
FUSE
35
30
15
AMPS
22
FUSE
30
AMPS
C.F.
34
29
14.5
FUSE
45
40
20
AMPS
C.F.
34
29
14.5
FUSE
45
40
20
AMPS
C.F.
38
34
17
FUSE
50
45
25
AMPS
C.F.
16
14
FUSE
20
20
10
AMPS
C.F.
30
26
14
FUSE
40
35
20
Page 9
DC
AC AMPS @ AC VOLTS
AMPS
SCR100-18-600S1Z
93
SCR100-18-750S1Z
116
SCR100-18-865S1Z
134
(50 Hz)
134
SCR100-24-260S1Z
40
SCR100-24-475S1Z
74
(50 Hz)
74
SCR100-24-600S1Z
93
(50 Hz)
93
WEIGHT
480
CABINET
TYPE
LBS
KGS
260
118
260
118
325
147
340
155
300
135
315
143
340
155
380
172
400
182
120
208
240
C.F.
-
36.5
50
31.5
16
FUSE
40
20
AMPS
AMPS
C.F.
48
44
22
FUSE
60
60
30
AMPS
C.F.
48
44
22
FUSE
60
60
30
AMPS
44
FUSE
60
AMPS
C.F.
22
19
10
FUSE
30
25
15
AMPS
C.F.
39
33.5
17
FUSE
50
45
25
AMPS
33.5
FUSE
45
AMPS
C.F.
48
41
21
FUSE
60
60
30
AMPS
41
FUSE
60
Instr. 4770-65-95005-00
Page 10
DC
60Hz
SCR100-XX-XXXX-T1Z AMPS
SCR100-06-475T1Z
SCR100-06-600T1Z
SCR100-06-750T1Z
SCR100-06-865T1Z
SCR100-06-965T1Z
SCR100-06-1050T1Z
134
SCR100-12-475T1Z
SCR100-12-600T1Z
SCR100-12-750T1Z
SCR100-12-865T1Z
SCR100-12-965T1Z
SCR100-12-1050T1Z
SCR100-12-1200T1Z
TYPE
LBS
KGS
5
7
4.5
6
2.2
3
C.F.
-
C.F.
-
170
77.1
7
10
6
8
3.5
5
C.F.
-
3.5
5
190
86.2
9
12
8
12
4
6
C.F.
-
C.F.
-
220
99.8
10
15
9
12
5
7
C.F.
-
C.F.
-
220
99.8
11
15
10
15
5
7
C.F.
-
C.F.
-
235
107
12
15
11
15
5.5
8
C.F.
-
C.F.
-
245
111
FUSE
AMPS
12.7
11
C.F.
C.F.
260
118
FUSE
20
15
AMPS
15
20
14
20
7
10
C.F.
-
C.F.
-
290
132
12
15
10
15
5
7
C.F.
-
C.F.
-
220
99.8
8
12
10
15
4
6
5
7
5.5
8
7
10
5.0
7
7
10
215
97.6
220
100
FUSE
9
12
11.5
15
AMPS
FUSE
15
20
14
20
7
10
9.2
12
9
12
B / C*
250
113.5
AMPS
16
20
14
20
7
10
10
15
9
12
255
116
21
30
18
25
9
12
C.F.
-
C.F.
-
260
118
22
30
19
25
9.5
12
12
15
C.F.
270
122
26
35
22
30
11
15
C.F.
-
C.F.
-
298
135
30
40
26
35
14
20
C.F.
-
C.F.
-
310
141
9
12
8
10
4
6
C.F.
-
C.F.
-
215
98
14
20
11
15
5.5
8
C.F.
-
8
12
255
116
16
20
14
20
7
10
C.F.
10
15
B / C*
300
136
20
30
24
35
18
25
21
30
9.0
12
10.5
15
16
20
16
20
15
20
15
20
B / C*
310
141
325
148
26
35
22
30
11
15
18
25
17
25
340
155
FUSE
FUSE
FUSE
FUSE
AMPS
150
FUSE
AMPS
163
186
SCR100-09-600T1Z
415
AMPS
SCR100-06-1200T1Z
SCR100-06-1450T1Z
380
AMPS
116
225
FUSE
AMPS
93
74
93
116
134
FUSE
AMPS
FUSE
AMPS
FUSE
AMPS
150
FUSE
AMPS
163
186
FUSE
AMPS
FUSE
SCR100-12-1450T1Z
225
AMPS
FUSE
SCR100-18-260T1Z
40
AMPS
FUSE
SCR100-18-475T1Z
74
AMPS
FUSE
SCR100-18-600T1Z
SCR100-18-750T1Z
SCR100-18-865T1Z
AMPS
93
FUSE
116
AMPS
134
FUSE
AMPS
FUSE
SCR100-18-965T1Z
150
AMPS
FUSE
Instr. 4770-65-95005-00
WEIGHT
480
AMPS
93
CABINET
240
AMPS
74
50Hz
208
Page 11
AC AMPS @ AC VOLTS
60Hz
DC
SCR100-XX-XXXX-T1Z AMPS
SCR100-18-1050T1Z
SCR100-18-1200T1Z
SCR100-18-1450T1Z
SCR100-18-1700T1Z
SCR100-24-475T1Z
SCR100-24-600T1Z
SCR100-24-1050T1Z
SCR100-24-1200T1Z
SCR100-24-1450T1Z
SCR100-24-1700T1Z
SCR100-36-475T1Z
SCR100-36-600T1Z
SCR100-36-750T1Z
380
415
TYPE
LBS
KGS
28
40
24
35
12
15
19
25
17.5
25
380
163
37
50
32
45
16
20
26
35
C.F.
-
410
186
47.5
60
41
60
21
30
26
35
27
35
450
204
48
60
44
60
22
30
C.F.
-
C.F.
-
550
250
17
25
15
20
7.5
10
C.F.
-
10
15
B / C*
290
132
21
30
18
25
9.5
12
15
20
12
15
320
145
FUSE
AMPS
28
24
12
18
15
345
157
FUSE
40
35
15
25
20
AMPS
31
45
27
40
14
20
18
25
17.6
25
380
173
40
60
36
50
18
25
C.F.
-
20
30
400
182
38
50
18.5
25
24
35
22
30
425
193
FUSE
44
60
186
AMPS
FUSE
C.F.
-
46
60
23
30
28
40
C.F.
-
440
200
225
AMPS
FUSE
C.F.
-
C.F.
-
27
35
27
35
22
30
490
222
AMPS
C.F.
-
C.F.
-
31
40
31
40
25
35
525
239
34
45
29
40
14.5
20
C.F.
-
C.F.
-
330
150
41
60
35
50
18
25
21
35
20.5
30
420
190
46
60
40
60
20
30
C.F.
-
27
35
460
209
C.F.
-
46.5
60
23
30
C.F.
-
27
35
480
218
C.F.
-
C.F.
-
27
40
C.F.
-
29.4
40
500
227
FUSE
AMPS
FUSE
C.F.
-
C.F.
-
37
50
C.F.
-
42
60
550
250
AMPS
39
50
C.F.
-
34
45
C.F.
-
17
25
33
45
C.F.
C.F.
-
19.5
25
C.F.
-
450
204
500
227
48
60
42
60
21
30
C.F.
-
C.F.
-
550
250
C.F.
-
C.F.
-
C.F.
-
C.F.
-
C.F.
-
600
272
AMPS
163
FUSE
AMPS
186
FUSE
AMPS
225
264
FUSE
AMPS
FUSE
AMPS
74
FUSE
AMPS
93
134
FUSE
AMPS
150
163
264
FUSE
AMPS
FUSE
AMPS
74
FUSE
AMPS
93
116
FUSE
AMPS
FUSE
SCR100-36-865-T1Z
134
AMPS
FUSE
SCR100-36-965-T1Z
SCR100-36-1450-T1Z
SCR100-40-475-T1Z
SCR100-40-1200-T1Z
150
225
74
186
AMPS
FUSE
AMPS
FUSE
SCR100-48-600-T1Z
93
AMPS
FUSE
SCR100-48-865-T1Z
WEIGHT
480
116
SCR100-24-965T1Z
CABINET
240
SCR100-24-750T1Z
SCR100-24-865T1Z
50Hz
208
134
AMPS
FUSE
NOTE: C.F.: CONTACT FACTORY; X: NOT AVAILABLE -: DATA NOT AVAILABLE; *:50Hz MODELS ARE IN A C CABINET
Instr. 4770-65-95005-00
Page 12
CABINET
A
B
C
D
D (Mining)
E (Mining)
DIM. A
15.10
22.70
32.10
24.30
24.30
24.30
DIM. B
20.65
26.65
26.65
42.00
42.00
59.00
DIM. C
12.75
22.25
22.25
23.65
23.65
31.50
NOTE: Mining chargers are equipped with a drip cap and four lifting eyebolts for sling lifting. Add an
additional 5.000 to the height. (DIM.B)
Instr. 4770-65-95005-00
Page 13
9.0
LED
(NONE)
DISPLAY
DESCRIPTION
PLUG IN BATTERY TO COMMENCE CHARGING
OFF/Fld*
OFF/CHP*
DELAY (Orange), dEL, then
delay time remaining in Hours.
minutes
CHARGING (Orange)
OFF
dEL
time
XXX*
CHARGING (Orange)
XXX
(DISPLAY OF CHARGE CURRENT)
XXX
OPC
FAULT (Red)
OFF
FAULT (Red)
OFF/
XXX
OFF
CoL*
time
OFF
rFr*
time
EQUALIZE (Orange)
XXX
THESE DISPLAYS OR OPTIONS ARE AVAILABLE ONLY ON Z MODEL CHARGERS OR REPLACEMENT BOARDS
Instr. 4770-65-95005-00
Page 14
DELAY CIRCUIT
TABLE 5
SW5
9.1.1.2
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
START DELAY
(HOURS)
0 (DEFAULT)
1
2
3
4
5
6
8
DISPLAY
9.1.4
STOP PUSHBUTTON
DELAY LED
9.1.2 CHARGING
Instr. 4770-65-95005-00
9.1.3
9.1.1.3
Page 15
9.1.5
BATTERY
STAGE
COOLDOWN
OPERATION
9.1.6
13.0
9.1.7
EQUALIZE STAGE
10.0
OPPORTUNITY CHARGING
11.0
CHARGE TIME
12.0
AC POWER FAILURE
Instr. 4770-65-95005-00
Page 16
MAINTENANCE
Action
1.1
1.2
2. Symptom =>
Action
2.1
2.2
2.3
2.4
3. Symptom =>
3.1
Action
3.2
Instr. 4770-65-95005-00
Page 17
4. Symptom =>
4.1
Action
5. Symptom =>
5.1
5.2
5.3
Action
See above
6. Symptom =>
Action
6.1
6.2
6.3
6.4
6.5
Instr. 4770-65-95005-00
Page 18
7. Symptom =>
Action
7.1
7.2
8. Symptom =>
Action
8.1
8.2
8.3
9. Symptom =>
Instr. 4770-65-95005-00
Action
Use pushbutton Stop only when you want
interrupt charge cycle or disconnect battery.
Charger will start automatically after
connection of next battery.
Page 19
Abbreviation
Interpretation
1.00
2.00
3.00
4.00
5.00
6.00
8.00
CHP
COL
CHamPion
COoL Down
dEL
dELay
End
End
Failure of AC power
Failure of DC CAble
disconnection
Failure of Charge Cycle
FCd
Failure of mains
DC cable disconnected from the battery during the
charge
Battery failed to reach Gassing Voltage (Stage 2)
or
Battery failed to reach End Voltage (Stage 3 of
OPC)
Battery unplugged during Cool Down Stage
FdC
Failure of dC Fuse
FFF
F Fatal Failure
FLd
FLooded
FOC
Failure
of
Charge timer
FAC or F3
FCA
FCC
Or
F2
HI
LO
OFF
OFF
Charger is OFF
OPC
OPportunity
Cycle
rEJ
rEJect
rFr
reFreshing Stage
Instr. 4770-65-95005-00
Instr. 4770-65-95005-00
Page 21
Exide Technologies
Chloride Motive Power
REV 09/02
www.gnb.com