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1.

Steer Axle

GAW

2.3

2.7

Axle Model
()

DF231S

DF271S

DF301S

3.2

DF321S

3.5

DF351S

3.6

DF361S

Axle Number

Beam Width(KPI)

Beam Drop in(


)

Spring Center
Distance

Scope of
SCD

30QS01A-00005

1476

60

760

750-760

Q1-30S32-00005

1552

70

34

750

750-760

30D-00005

1592

30

851

840-860

Q1-30S06B-00005

1592

65

35

851

840-860

30S28A-00005

1652

100

10

910

900-930

30S35-00005

1593

70

35

806

806-851

30RS01W-00005

1638

70

35

806

806-851

Q1-30S42B-00005

1638

50

35

806

806-851

30D5-00005

1638

50

35

851

840-860

30WS01-00005-A

1593

100

20

851

840-860

30WS03-00005

1707

100

25

866

850-900

30BS02K-00005

1592

65

35

760

750-770

30BS02C-00005

1727

74

820

820-900

30G0A3-16

1737

65

35

851

850-900

Dongfeng DANA Axle Co.,Ltd.

1. Steer Axle

GAW

Axle
Model()

4.2

DF421S

4.5

DF451S

7
8

DF501S

DF701S

DF701S-D
DF801S

Axle number

Beam Width(KPI)

Beam Drop in(


)

Spring Center
Distance

Scope of SCD

Q1-30S22-00005

1727

80

900

850-900

30JS01E-00005

1847

74

1020

980-1020

30Z12-00005

1732

84

35

820

820-900

30FS08H-00005

1847

74

889

880-1020

30NS29M-00005

1853.3

92.3

80

900

900-970

30N-00005

1773.3

92.3

37

820

810-830

30CK-00005-B

1853.3

92.3

37

900

860-900

30XD26-00005

1870

92.3

37

970

900-980

30Z01-00005

1760

85

37

820

820-840

30ZB1-00005

1820

85

37

860

850-900

30ZDS01A-00005

1813

75

130

1180

1170-1190

30ZB4-00005

1820

15

37

860

830-890

30ZAS02-00005

1820

85

37

860

860~900

Dongfeng DANA Axle Co.,Ltd.

2. Steer Driving Axle

Dongfeng DANA Axle Co.,Ltd.

3. HeavyDrive Axle (Single Drive )


Ratings()
Axle Mode
()

Axle number
(

Max.GAW
(T)

Max. GCW
(T)

DF1001D-434

24N-00005

10

40

DF1301D-462

24ZS01-00005

13

60

S170-450

TBD

13

S190-470

2010-6 SOP

DF1601D-485
DF1301D-508

Output
torque
(Nm)

3000035000

apply for
engine
power
HP)

Ratios
(

180-240

3.91-6.83

43000

210-300

3.0-6.43

50

40000

240-300

2.69-7.17

13

55

48000

300-420

2.53-7.83

2010-6 SOP

16

80

50000

260-340

3.42-5.86

24ZB-00005

13

65

50000

300-420

3.42-5.86

Dongfeng DANA Axle Co.,Ltd.

4. Tandem Drive Axles


Axle
Mode()

Max.
GCW
(T)

Max
output
torque Nm)

HP)

Axle number
(

Max. GAW
(T)

DF0801TD-385

24E-00005
25E-00005

12

22000

DF2001TD-434

24Z33-00005
25Z33-00005

20

50

60000-70000

240-300

3.91-6.83

26

110

76000-86000

300-420

3.07-6.43

25ZHS01-00005
25ZHS01-00005

32

150

100000

300-420

4.76-7.6

TBD

32

150

90000-100000

300-420

3.42-5.86

Ratios(

5.83

24ZAS01A-00005
DF2601TD-462
25ZAS01A-00005
DF2601TD-300H
DF3201TD-485

Dongfeng DANA Axle Co.,Ltd.

5. Light or Medium Drive Axle


Axle Mode
(

Axle number

Ratings()
Max. GAW
(T)

Max.GVW
(T)

(Nm)

9600

DF0331D-305

24C-00005-B

3.3

S130-310

2010.6 SOP

4.5-7

8-12

12000-15000

5.5

6-8

9600

5.5

12

15000

DF0501D-305
DF0551D-330
DF0601D-380S

Q1-24S62W-00005
Q1-24S36C-00005
24V65-00005
24RS05-00005
Q1-24S119-00005

6.5
10

Q1-24S68-00005

6.8

DF0701D-380S

24RS02N-00005

16600

DF0701D-380

24D-00005-B

16600

DF0701D-385

24D86-00005

18000

DF0801D-380

24R61A-00005

DF0901D-416

24B-00005
24B50B-00005
24B88A-00005
24B35-00005

12

4.88
100-180
80-120
100-140

3.07-6.5
4.88-6.17
3.45-6.33

16600

DF0601D-380

DF0801D-385

Ratios
(

HP)

16600

120-160

16600
18000

15

4.10-6.83

24000

3.89-6.83

Dongfeng
Axle Co.,Ltd.
160-180 DANA
4.10-6.83

6. Low floor axle


Low floor front axle specification
GAW7500Kg
Front Beam Drop: 75+130
Wheel Base: 2101mm,
Portal distance: 1022.8
Max Turn angle: Inner 55, outer 40
Brake: Air Disc Brake 22.5
Air Chamber: 20
PDI: 335,
ABS installation on option
Tire: 8.25*22.5/70R22.5

Dongfeng DANA Axle Co.,Ltd.

Low floor rear axle specification


TECHNICAL DATA
1

NOMINAL AXLE LOAD

13000Kg

GVW

28000Kg

MAX.PERM.TRACTION PERFORMANCE

260KW

MAX.PERM.RETARDER PERFORMANCE

353KW

PERMISSIBLE INPUT REVOLUTION

BRAKE TYPE

MAX.BRAKE TORQUE [ 24" cyl., 7.5 bar]

AXLE WEIGHT WITHOUT OIL FILLING

OPTIONAL RATIOS

10

POSSIBILITY FOR THE ABS SENSOR INSTALLATION

11

PERMITTED TYPE &RIM SIZES

3000/min
KNORR SB7103
KNORR SB7113
19500 Nm
855Kg
4.311;4.491;4.686;4.899;5.133;5.389;5.672;6.150

Type

Distance between
Rim Center

Rim

275/70

7.5

330

295/80

8.25

327

305/70

8.25

335

Dongfeng DANA Axle Co.,Ltd.

Advantages with DDAC Low floor Axle


Cartelistic

DDAC

Advantages with DDAC Axle

C suspend arm

Entirety

Good cooling, lighter weight, higher reliability and screw secured

Thrust rod support

Entirety

Lighter dead weight, higher reliability and screw secured

Main reducer pair

Hypoid gear

Higher torque and steadier operation

Differential, gear,
bearing

Forging and forming, needle bearing

Higher bearing capacity and fatigue life, lower thermal generation

Fine grind

steadier operation

T7FC065 - T7FC075
JM718149/110 JLM813049/910

Higher fatigue life

Drive input angle

80, 87, 90

DDAC supplies axles for the input angle above listed

speed ratio scope

4.6 - 11.9

Roll bearing fixing

Bearing nut

Easy for more precise adjustment and maintenance

Isolated with axle shaft

Easy for removal without leading to grease outflow

Spur gear
Gear bearing,
differential bearing

Lubricate oil
Brake

Air Disc Brake / Drum Brake

Patent

Assembled C suspend arm

Max. pathway width/R

900 mm/500 mm

Same linking size and exchangeable

Dongfeng DANA Axle Co.,Ltd.

7. Hub Reduction Axle

Based on the Styre HR axle failure mode, absorbed global


advanced HR axle technology, DDAC developed their own
Hub Reduction axle at 5 years ago.

Dongfeng DANA Axle Co.,Ltd.

Hub Reduction Axle - Specification


u

Axle GAW:

16 Tons x 2

Design

Max output torque: 50000N.mx2

Ratio:

Center spiral bevel gear reduction:4.767.6,


Hub planetary cylinder gear reduction: 3.947

Housing:

Box section:

Ring Gear size:

Brake:

Both cast steel and fabricated are available


170x160x20
300
410x220 drum brake

Dongfeng DANA Axle Co.,Ltd.

Hub Reduction Axle - Competitiveness


DDAC

Styre

North Benz

DDAC HR Axle Advantage

Structure

Cast steel housing


Fabricated housing

Fabricated
housing

Cast Iron housing

GAW 16T, higher load capacity

Total ratio range

4.76~7.63

4.8~8.4

4.76~6.73

More ideal ratio range, can suit different


transfer request.

Wheel end ratio

3.947

3.478

3.947

Ring Gear Dia

300

300

300

Bigger output torque with same ring gear


size.

Max output torque

43000N.m

43000N.m

43000N.m

Actual torque 50000N.m

Designed GAW

13000Kg

13000Kg

13000Kg

Actual GAW 16T

Box section

170*160

130*150

160(Round)

Bigger spring seat has bigger load capacity

Wheel base

1820

1820

1804

Easy to fit to DFL vehicle

Spring distance

970

970

930

Tyre

12.0-20/11.0-20

12.0-20/11.0-20

12.0-20

Brake

410220

420185

410180

Max profile width

2344

2260

2354

Chamber distance

328

328

323

Bigger brake capacity, stable braking.

Dongfeng DANA Axle Co.,Ltd.

Hub Reduction Axle - Competitiveness

DDAC

Styre

North Benz

DDAC HR Axle Advantage

Forward axle in/out off set

556*64*92*21

557*74*100*245

548*100*96*206

Rear axle input off set

398*70*0

400*74*0

39*85*0

Small drive shaft angleeasy to


packaging. Good efficiency, low
noise

Distance to floor

190

210

190

Big distance to floor

Pinion outer bearing

32315

32315

32314

Pinion inner bearing

31314

30312

31313

All bearing are bigger, diff and


carrier supporting stiffness are
very good, can increase gear and
bearing life.

Differential bearing

32216

32216

33115

Hub bearing

30222/30222

7222E/7522E

33022/30220

Forward axle input bearing

6315

6312

6313

Drive shaft/axle shaft dia

51/48

43/48

46/45

Weight

Forward1100

Forward 870

Forward 800

Rear 1030

Rear 780

Rear 740

Bigger shaft, longer life

Dongfeng DANA Axle Co.,Ltd.

Hub Reduction Axle - Features

Bigger
bearing

Wider
shoe

Bigger
hub
bearing

Dongfeng DANA Axle Co.,Ltd.

Hub Reduction Axle - Features

Diff boll bigger


than competitor

Diff boll dia


bigger

Ring gear
bigger than
Hande

Forward axle
input shaft &
bearing bigger

Bigger
input/output
torque, better
reliability
Dongfeng DANA Axle Co.,Ltd.

S130

Dongfeng DANA Axle Co.,Ltd.

Dana S130 -Rear Drive Axle


Provides heavy truck features & reliability in an innovative light truck package. Ideal
for a variety of truck applications including conventional vans, walk-in vans, motor
homes, utility, landscape and city delivery trucks.
Vehicle: GVWR: 8910 10800kg, Typical Up to 11880kg
GCWR: 13365 18000kg, up to 5.38 ratio
13365kg 16000kg, above 5.38 ratio
GAW:
4500kg 7000kg
Output torque:
15,000 N.M
Engine Power:
Typical 175 - 200 HP, up to 310 HP
Axle GAWR:
6525kg 7425kg;
Transmissions:
Manual, electronically managed and full automatic
Tires:
225/75R19.5, & 225/75R16 typical 18.1 SLR Max.
Axle weight:
290kg

Dongfeng DANA Axle Co.,Ltd.

Dana S130 -Rear Drive Axle


4 Quiet Operation

4 Design & Materials


High Power Density
Large Face Gearing
Enhanced Geometry

Dongfeng DANA Axle Co.,Ltd.

Feature of S130 Design

Triple lips seal design provides excellent sealing performance3


Large pinion shank provides stiffness for retarder
Strong diff. gear and driving gear design for high torque capacity

Dongfeng DANA Axle Co.,Ltd.

Feature of S130 Design

219

10(M16)

USes wider gear face width/

Dongfeng DANA Axle Co.,Ltd.

Feature of S130 Design

Three pieces pinion shaft design, reduces cross shaft failure


3

Dongfeng DANA Axle Co.,Ltd.

S170

Dongfeng DANA Axle Co.,Ltd.

Dana S170

Introduction:
For meeting the demand of domestic high grade bus and the demand of exported
bus, our company introduced one axle for 12m bus.
Through training for the new technology provided by Dana for production and
assembly, Dongfeng DANA has already launched the S170 successfully for
Xiamen Kinglong and Suzhou Highers 12 meters buses.
Already launched in DDAC

Front Axle Assembly is


also supplied

Dongfeng DANA Axle Co.,Ltd.

D190

Dongfeng DANA Axle Co.,Ltd.

Dana Design Required


Dana D190 vs. DDAC Design
DANA D190DDAC

D190 is required to fill up the segment of high horse power truck


The comparative benchmark fatigue tests in Kalamazoo
DF1301D-509 less than 100,000 cycles
S190
close to 200,000 cycles
Hypoid gear ratio 4.44, output torque @ 52000N.m
Weight of drive head assembly
S190 (including oil pump and diff. lock) (470mm) F. Rear 298 Kg
DDAC DF2601TD-462 :
(462mm) F. Rear 320 Kg .
.
D190 also offers the option of diff. lock.
D190 has better oil sealing design
The manufacturing process of D190 components is more complex than DF2601TD462

Dongfeng DANA Axle Co.,Ltd.

How to understand axle mode number?

D F 1 0 0 1 D - 4 3 4
Gear size
D: Driving; S: Steering; TD: Tandem Driving;

Serial No.

GAW (Ton)

Company code

Dongfeng DANA Axle Co.,Ltd.

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