01 - Freightliner 2002 Fedex

Body
Wiring
Manual
2001 and Later

Aeromaster on
Freightliner Chassis
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2001 and Later Aeromaster on Freightliner ChassisBody Wiring Manual
Part Number: 03102353-WY01EN
Revision Control
Revision A
March 2005
The latest updates and other information about parts and service will be available for viewing and
downloading at www.utilimaster.com.
Important Notices
2005, Utilimaster.
Printed in U.S.A.
Title: 2001 and Later Aeromaster on Freightliner ChassisBody Wiring Manual
Utilimaster Corporation attempts to provide information that is accurate, complete, and useful. All
information contained in this manual is based on the latest product information available at the time of
publication. However, because of the Utilimaster policy of continual product improvement, Utilimaster
reserves the right to amend the information in this document at any time without prior notice. Should
you find inadequacies in the text, please send your comments to the following address:
Utilimaster
Attn: Designer of Technical Publications
65906 State Road 19, P.O. Box 585
Wakarusa, Indiana, 46573-0585, U.S.A.
This material is confidential and the property of Utilimaster. It is shared with your company for the sole
purpose of helping you with the operation of the described equipment.
Utilimaster makes no warranty of any kind with regard to this material, including, but not limited to, the
implied warranties of merchantability and fitness for a particular purpose. Utilimaster shall not be liable
for errors contained herein or for incidental or consequential damages in connection with the furnishing,
performance, or use of this material.
Utilimaster expressly disclaims all responsibility and liability for the installation, use, performance,
maintenance, and support of third-party products. Customers are advised to make their independent
evaluation of such products.
No part of this document may be photocopied, reproduced, or translated to another language without the
prior written consent of Utilimaster.
Utilimaster and Aeromaster are registered trademarks of Utilimaster Corporation. All other products or
name brands mentioned in this document are trademarks of their respective owners.
Browse the award-winning web site www.utilimaster.com for more information about Utilimaster and
its products.
Contents
Revision Control ......................................................................................................................... 3

Important Notices ....................................................................................................................... 3
Introduction ................................................................................................................................ 7
Wiring Manual Chart................................................................................................................... 7
Model Numbers .......................................................................................................................... 8
Freightliner Chassis Model Numbers ................................................................................................. 8
Utilimaster Body Model Numbers ....................................................................................................... 8
What Model Do I Have? ..................................................................................................................... 8
VIN, Body Serial Number, and Work Order Numbers ................................................................ 9

Finding Information................................................................................................................... 10
Reporting Safety Defects ......................................................................................................... 10
United States Only ........................................................................................................................... 10
Canada Only .................................................................................................................................... 10
Safety ConsiderationsNotes, Cautions, and Warnings ......................................................... 11

Battery ...................................................................................................................................... 12
Access .............................................................................................................................................. 12
Disconnection ................................................................................................................................... 12
Removal ........................................................................................................................................... 12
Installation ........................................................................................................................................ 12
Symbol Codes and Identification .............................................................................................. 13

Codes and Symbols ......................................................................................................................... 13
Circuit Number Identification ............................................................................................................ 14
Harness Layout Models 31, 32, and 35 ........................................................................................... 15
Harness Layout Models 40, 41, and 42 ........................................................................................... 16
Connectors ....................................................................................................................................... 17
Wiring Diagrams ....................................................................................................................... 23

Accessory Outlet (Cigarette Lighter) ................................................................................................ 23
Back-up Camera .............................................................................................................................. 24
Door Ajar System ............................................................................................................................. 25
Fan, Driver Convenience ................................................................................................................. 26
Grounding System ........................................................................................................................... 27

Heater and Air Conditioning ............................................................................................................. 28
Auxiliary Heater ........................................................................................................................................ 28
Heater Only (Electronic Controls) ............................................................................................................. 29
Heater with A/C System (Electronic Controls) ........................................................................................... 30
Light, Cab Dome .............................................................................................................................. 31

Lights, Cargo .................................................................................................................................... 32
Standard ................................................................................................................................................... 32
Switch on Dash ......................................................................................................................................... 33
Three-Way Switch .................................................................................................................................... 34
Lights, Forward ................................................................................................................................ 35

Clearance Lights ....................................................................................................................................... 35
Incandescent Without Daytime Running Lights ......................................................................................... 36
LED Without Daytime Running Lights ....................................................................................................... 37
Daytime Running Lights ............................................................................................................................ 38
Lights, HVAC Control Panel ............................................................................................................. 39

Lights, Rear ...................................................................................................................................... 40
Standard ................................................................................................................................................... 40
Routed through Interior ............................................................................................................................. 41
Split Taillights ............................................................................................................................................ 42
Split Taillights Routed through Interior ....................................................................................................... 43
Supplemental High Mount Stop Light (SHMSL) ........................................................................................ 44
Lights, Spot, Scene/Flood, or Strobe ............................................................................................... 45

Mirrors, Heated ................................................................................................................................ 46
Power Distribution ............................................................................................................................ 47
Roof Wiring ...................................................................................................................................... 48
Stereo System .................................................................................................................................. 49
Switches ........................................................................................................................................... 50
Vent, Powered .................................................................................................................................. 51
Wiper System ................................................................................................................................... 52
Standard ................................................................................................................................................... 52
Intermittent Option .................................................................................................................................... 53
More Information ...................................................................................................................... 54

Download Files ................................................................................................................................. 54
Utilimaster Quick Reference Parts Guide ........................................................................................ 54
Utilimaster Detailed Parts, Service, and Wiring Manuals ................................................................. 54
Utilimaster Glossary of Terms .......................................................................................................... 54
Contact Utilimaster ........................................................................................................................... 54
Index ........................................................................................................................................ 55
Introduction
This manual (P/N 03102353-WY01EN)
illustrates electrical wiring diagrams for
Aeromaster walk-in bodies on the Freightliner
M2000 strip chassis and the Straight Rail
strip chassis. It is specific to Utilimaster
Model Numbers 31, 32, 35, 40, 41, and 42
Model Years 2001 to current production.
Wiring diagrams are dependent on model and
year of the Freightliner chassis. (See the Wiring
Manual Chart section below.)
All information, specifications,

and illustrations contained in this
manual are based on the latest
product information available at
the time of publication.
However, because of the Utilimaster policy of
continual product improvement, Utilimaster
reserves the right to amend the information in this
document at any time without prior notice.
This manual covers only those components

manufactured by or installed by Utilimaster
Corporation. Items such as chassis and drive train
components or certain interior options are
covered by separate manufacturer-supplied
information. Not all options are included in this
manual and some numbers may have changed.
If your vehicle is equipped with a VACS system,
supplementary information is in Vehicle Access
Controls System for Utilimaster Walk-In Vans
Operation and Service Manual (P/N 03102103).
To order that manual, call 800-237-7806 (574862-3219), fax 574-862-7637, or email
CustSvc@Utilimaster.com.
NOTE: These wiring diagrams

are a generic sample. Details in
these diagrams may differ from
those in your vehicle. Because
Utilimaster manufactures many
customized vehicle bodies, this
manual cannot list and illustrate
every possible wiring
configuration for every vehicle.
Use this information as a guideline
where it applies.
Wiring Manual Chart

Model Year
Utilimaster Body
Model Number
Manual Part Number
1996-2001
31, 32, 35
03102353-WY96EN
2001-2002
31, 35
2001-2004
32
2001 and Later
40, 41, 42
03102353-WY01EN
NOTE: In 2002, the Utilimaster Model 31 was replaced by the Model 41 and the Model
35 was replaced by the Model 41. Utilimasters Model 32 was discontinued in 2004. In
2005 the Model 42 was added. Cross-reference Utilimasters Body model numbers with
Freightliners models in the Model Numbers section.
NOTE: See the More Information section about obtaining other manuals.
Model Numbers
What Model Do I Have?
Freightliner Chassis Model

Numbers
Your vehicle can be referenced by either the

Freightliner chassis model number or the
Utilimaster body model number. Be careful to
note the difference between Utilimasters Body
Model Number 35 and Freightliner Chassis Model
Number MT35. They are not the same thing.
Utilimaster builds bodies on Freightliner chassis

designated by the Gross Vehicle Weight Rating
(GVWR). Freightliner chassis model numbers
always start with MT. They are MT35, MT45,
and MT55.
Utilimaster Body Model Numbers

Utilimaster model numbers include 31, 32, and 35
for the M2000 series and 40, 41, and 42 for the
Straight Rail series.
The fifth and sixth digits in the VIN number

indicate Freightliners chassis model number
which can be cross-referenced with Utilimasters
body model number. (See the chart below and the
VIN information on the next page.) There are
some differences that affect parts and options
between the models and model years. Our
Customer Service Department will gladly help if
you need assistance.
VIN Positions 5 and 6 Model, GVWR

Code
Chassis Model
GVWR
Code
BV
Utilimaster Body Model

19962002
2002Later
A5
MT 55
14,001 to 16,000 Class 4
31
41 and 42
AM
MT 35
9,001 to 10,000 Class H
32
32
AN
MT 45
14,001 to 16,000 Class 4
35
40
AP
MT 45
16,001 to 19,500 Class 5
35
40
AR
MT 55
19,500 to 26,000 Class 6
31
41 and 42
AS
MT 55
26,001 to 33,000 Class 7
31
41 and 42
BG
MT 55
16,001 to 19,500 Class 5
31
41 and 42
BH
MT 35
10,001 to 14,000 Class 3
32
32
BJ
MT 45
10,001 to 14,000 Class 3
35
40
VIN Positions 7 and 8 Engine, Brakes

Engine
Chassis Model
MT 45 and 55
Cummins
5.9 Liter
Brakes
Air
BW
MT 45 and 55
Cummins
5.9 Liter
Hydraulic
BX
MT 45 and 55
Cummins
5.9 Liter
Air over Hyd
CN
MT 45
MBE-900 Mercedes
4.3 liter
Air
CR
MT 45
MBE-900 Mercedes
4.3 liter
Air over Hyd
C5
MT 35
Cummins
3.9 liter
Air over Hyd
C6
MT 35
Cummins
3.9 liter
Air
C7
MT 35
Cummins
3.9 liter
Hydraulic
Electronic Cummins engines are Black in color. Older Mechanical Cummins engines are Tan in color.
VIN, Body Serial Number, and Work Order Numbers
LA05
Federal Certification Label
The 15-digit Utilimaster Body (or Unit) Serial

Number is recorded on the Federal Certification
Label. This label is a plastic decal (about 11" long
and 2" high) that contains a variety of manufacturing
information (including the VIN). This label is found
between the quarter window and door. (See
Illustrations LA05 and LA15).
The 17-digit chassis Vehicle Identification Number
(VIN) is the legal identifier for this vehicle and is the
number recorded in the license plate registration. The
VIN appears on a small metal plate on the dash on the
drivers side. You can read the VIN if you look
through the quarter-panel window. (See Illustration
LA10.) The number is also recorded on the Federal
Certification Label. (See Illustration LA05.)
LA10
Vehicle Identification Number
A 7-digit (including a leading W) Work Order

Number appears below the Unit Serial Number on
the Federal Certification Label. (See Illustration
LA05.)
LA15
Federal Certification Label and VIN Plate on Door Post
Finding Information
The Contents lists sections (and their respective
pages) containing wiring diagrams and other
information. The Index lists pages on which the
indexed topics can be found.
Sheet numbers indicated by last two digits in the
drawing number (lower right-hand corner of the
drawing when viewed at the normal viewing
angle) refer to the engineering drawing page
numbers but are not in numerical order. These
numbers are not meant to match the manual
section or page numbers and are otherwise not
referenced.
NOTE: If you are using the Adobe

Acrobat version of this document
printing out pages for detailed
study is recommended because of
the 90 rotation of the diagrams.
Printing individual pages or a
range of pages from the Acrobat
Reader is easily accomplished by
selecting File, Print, and then the
desired print range.
WARNING: Connecting unauthorized devices to the vehicle's wiring can potentially cause vehicle
malfunction, damage, fire, personal injury, and/or voiding of the warranty. Contact Utilimaster
before connecting any devices to the vehicle's wiring other than plugging into a supplied
accessory outlet (cigarette lighter).
Reporting Safety Defects

United States Only
Canada Only
If you believe that your vehicle has a defect that

could cause a crash, injury, or death, you should
immediately inform the National Highway Traffic
Safety Administration (NHTSA), in addition to
notifying Utilimaster.
If you believe that your Canadian-registered

vehicle has a defect that could cause a crash,
injury, or death, you should immediately inform
Transport Canada, in addition to notifying Utilimaster.
If NHTSA receives similar complaints, it may

open an investigation, and if it finds that a safety
defect exists in a group of vehicles, it may order a
recall and remedy campaign. However, NHTSA
cannot become involved in individual problems
between you, your dealer, or Utilimaster.
To contact Transport Canada, call 800-333-0510 (or

613-993-9851 in the Ottawa region) or write to:
Transport Canada
Motor Vehicle Defect Investigation
PO Box 8880
Ottawa, Ontario, K1G 3J2
To contact NHTSA, you may either call the Auto

Safety Hotline toll-free at 800-424-9393 (or 202366-0123 in the Washington, D.C., area) or write to:
NHTSA
U.S. Department of Transportation
400 Seventh Street
Washington, DC 20590
You can also obtain other information about motor
vehicle safety from the Hotline.
10
Safety ConsiderationsNotes, Cautions, and Warnings

As you read through the procedures, you will come across NOTES, CAUTIONS, and WARNINGS.
Each one is there for a specific purpose.
NOTES give you additional information that will help you to complete the procedure.
CAUTIONS warn you against making an error that could damage the vehicle.
WARNINGS remind you to be careful when there is a risk of personal injury.
Below are some basic WARNINGS that you should heed when you work on the vehicles
body. They are not all inclusive, however, and common sense must be used when servicing vehicles.
Always wear safety glasses and other proper

protective equipment (gloves, steel-toed
shoes, face shields, knee pads, hearing
protection) as appropriate to the process.
Always maintain firm footing and control of

tools.
Use only tools that are in good condition,

and use them only in the appropriate manner.
Use safety stands and/or wheel blocks

whenever you are underneath the vehicle.
Get help when needed to avoid injuries

caused by overexertion.
Put the transmission in Park and set the

parking brake before working on the vehicle.
Be sure that the ignition switch is Off unless

otherwise required by the procedure.
Always be aware of the location of other

people and potential trip hazards (e.g., air
lines, electrical cords, tools).
Utilimaster recommends that a licensed

automotive air-conditioning specialist
work on the vehicles air-conditioning
(HVAC) system.
Avoid breathing A/C refrigerant and

lubricant vapor or mist. Exposure may
irritate eyes, nose, and throat. To remove
R-134a from the A/C system use service
equipment certified to meet the requirements of SAE J2210 (R-134a recycling
equipment). If accidental system discharge occurs, ventilate work area before
resuming service. Additional health and
safety information may be obtained from
refrigerant and lubricant manufacturers.
Operate engines only in well-ventilated

areas.
Keep yourself and your clothing away from

the radiator fan, belts, and any moving parts
when the engine is running.
Keep hands and other objects clear of the

radiator fan blades. The electric fan can
start at any time even though the ignition is
Off. Disconnect the fan when working
under the hood.
Avoid contact with hot metal parts, such as

the radiator or exhaust system.
Do NOT smoke while working on the

vehicle.
Always remove rings, watches, hanging

jewelry, and loose clothing before working
on a vehicle. Tie long hair securely behind
your head.
Become familiar with all warning labels.
11
Battery
WARNING: To avoid accidental shock or
damage to the vehicle, disconnect the
battery before servicing an electrical
component. Check your chassissupplied operation or service information for specific recommendations.
WARNING: Always remove the (black)

Negative cable(s) first and connect it
last.
Illustration BA10
Stepwell Battery Access
Access
NOTE: The batteries on most
Aeromasters are located through
an access panel in the right-hand
stepwell. (See Illustration BA10.)
Otherwise see the Chassis Service
Manual.
Disconnection
1. Make sure the ignition switch is Off.
2. Disconnect the Negative (black) battery
cable(s) first. (See Illustration BA20.)
3. Tuck the battery cable away from the
terminal to prevent accidental contact.
4. When servicing the vehicle is finished,
reconnect the cable.
Removal
Installation
1. Disconnect battery. (See the

Disconnection section.)
1. Install the battery in the battery trayin

the same orientation.
2. Remove the Positive battery cable(s).
2. Secure the battery hold-downs.
3. Remove the battery hold-downs.
3. Connect the battery cables, Negative last.
4. Note the location of the posts and remove

the battery from the vehicle.
12
Illustration BA20
Negative (black) Cable Disconnected and Tucked Away
NOTE: Remember to fasten the

access panel.
500 BK 14
CIRCUIT NUMBER
WIRE COLOR
WIRE GAUGE SIZE
3) Wire colors on some optional equipment may vary from this document.
2) Special customer options may not be covered by these diagrams.
SPLICE
C101
CAVITY
IDENTIFICATION
CONNECTOR
NUMBER
Wire_Color_Codes_Symbols Sheet 1
PART NUMBER
DESCRIPTION
CONNECTOR NUMBER
GROUNDED TO BODY
C100
COWL CONNECTOR
12020991
C100
CONNECTOR
SYMBOL
CIRCUIT AND CONNECTOR CODE:
CONNECTOR WITH NO
NUMBER ASSIGNED
CONTINUED FROM
ANOTHER SHEET
CONTINUE TO
ANOTHER SHEET
SYMBOL CODE:
1) All connectors are shown in the load (wire lead insertion) position.
NOTES:
12 - 12 GA
14 - 14 GA
16 - 16 GA
18 - 18 GA
WIRE GAUGE CHART:
WT - WHITE
VT - VIOLET
YL - YELLOW
RD - RED
PK - PINK
OR - ORANGE
LG - LIGHT GREEN
LB - LIGHT BLUE
GY - GRAY
DG - DARK GREEN
DB - DARK BLUE
BR - BROWN
BK - BLACK
WIRE COLOR CODE:
Symbol Codes and Identification
Codes and Symbols
13
14
700
TAIL/RUNNING LIGHTS
*926
BLKHD DOOR OPEN SWITCH 1
RIGHT DOOR OPEN SWITCH 2
RIGHT DOOR OPEN SWITCH 1
*980
*970
*962
*961
LEFT DOOR OPEN SWITCH 2

LEFT DOOR OPEN SWITCH 1
*960
*950
*948
*947
*946
*945
BULKHEAD DOOR SWITCH
EXTERIOR DOOR SWITCH
WASHER MOTOR
WIPER PARK
WIPER HIGH
WIPER LOW
*944
*943
A/C SIGNAL TO COMPRESSOR

HVAC WATER VALVE SIGNAL
*942
*941
*940
A/C SIGNAL (HVAC)
A/C SIGNAL (HVAC)
BLOWER MOTOR POWER (HVAC)
*936
*935
DARK GREEN W/ BLACK STRIPE
WHITE
BALCK W/ WHITE STRIPE
BALCK W/ WHITE STRIPE
YELLOW
BLACK
LIGHT GREEN
PINK W/ BLACK STRIPE
YELLOW
ORANGE
LIGHT BLUE
PINK
ORANGE W/ BLACK STRIPE
YELLOW
YELLOW
RED
BLACK
RED
BLACK W/ WHITE STRIPE
COLOR
Use this information as a guideline where it applies.
DESCRIPTION
Circit ID - Diagram 58231212ax08 Sheet 8
PASSENGER DOOR OVERRIDE
HORN OUTPUT
REAR DOOR SOLENOID 1
REAR DOOR SOLENOID 2
REAR DOOR OPEN SWITCH 1
REAR DOOR OPEN SWITCH 2
ACC AND IGN RELAY TRIGGER
HORN TRIGGER (GND)
INTERIOR LGHT RELAY OUTPUT
INTERIOR LIGHT RELAY
INTERIOR LIGHT RELAY
IGNITION RELAY
RELAY COMMON
ACCESSORY RELAY
STARTER RELAY
KEYLESS POWER
COMMUNICATION BUS LOW
COMMUNICATION BUS HIGH
BLKHD DOOR SOLENOID 2
LEFT DOOR SOLENOID 2
RIGHT DOOR SOLENOID 2
BLKHD DOOR SOLENOID 1
RIGHT DOOR SOLENOID 1
LEFT DOOR SOLENOID 1
NOTE: These wiring diagrams are a generic sample. Details in these diagrams may differ from those in your vehicle. Because Utilimaster manufactures many customized vehicle bodies, this manual cannot list and illustrate every possible wiring configuration for every vehicle.
* SPECIFIC TO THE VACS SYSTEM.
BLACK
YELLOW
*925
AUXILIARY SWITCH
DARK GREEN W/ WHITE STRIPE
256
YELLOW
*924
DARK GREEN
LEFT HIGH BEAM (HEADLIGHT)

AUXILIARY SWITCH
RED W/ WHITE STRIPE
254
*923
243
BLACK
YELLOW W/ BLACK STRIPE
*922
HIGH BEAM (HEADLIGHT)
RED W/ BLACK STRIPE
DARK GREEN
*921
242
DARK GREEN
*920
RIGHT LO BEAM (HEADLIGHT)
LIGHT GREEN W/ WHITE STRIPE
241
LO BEAM (HEADLIGHT)
LIGHT GREEN W/ BLACK STRIPE
240
VIOLET
890
LEFT TURN/STOP
YELLOW
GRAY
238
840
UNIVERSAL TURN/STOP
GRAY
830
BACK UP
237
RED
820
FRONT LEFT TURN
LIGHT GREEN
731
STOP ONLY
236
DARK BLUE
DARK GREEN
721
FRONT RIGHT TURN
RED
DARK GREEN W/ WHITE STRIPE
720
RIGHT TURN/STOP
YELLOW
DARK GREEN
233
DARK GREEN
710
CLEARANCE LIGHTS ONLY
235
DARK GREEN
232
DARK GREEN
DARK BLUE W/ WHITE STRIPE
234
BROWN W/ WHITE STRIPE
231
BROWN
230
CARGO LIGHTS (3 WAY SWITCH)
YELLOW W/ WHITE STRIPE
FRONT LIGHT GROUND
BLACK
224
HVAC GROUND
BLACK
540
*934
530
222
*933
DOME LIGHT GRD
CARGO LIGHTS (3 WAY SWITCH)
YELLOW W/ BLACK STRIPE
220
BLACK W/ WHT STRIPE
BLACK
BLACK W/ PINK STRIPE
WIPER MOTOR GROUND
BLACK
YELLOW
200
520
GROUND
510
DARK BLUE
170
CARGO LIGHTS
*930
*931
DOOR AJAR SIGNAL
DOME LIGHT POWER
*929
ILLUMINATION
500
RED
RED
150
LIGHT BLUE W/ RED STRIPE
350
*928
BATTERY POWER
*927
AUXILIARY SWITCH
CIRC
No.
AUXILIARY SWITCH
AUXILIARY BATTERY POWER
LIGHT BLUE W/ WHITE STRIPE
LIGHT BLUE
280
257
DESCRIPTION
CIGARETTE LIGHTER POWER
130
IGNITION POWER
COLOR
RED
ORANGE
120
CIRC
No.
258
PINK W/ BLACK STRIPE
110
DESCRIPTION
WIPER POWER
COLOR
CIRC
No.
CIRCUIT NUMBER INDENTIFICATION
Circuit Number Identification
TO
SCS
WIRING
C331
C304
C410
C113 QTR
C111 PWR
C720
VIEW-AA
(UNDER DASH)
MAIN HARNESS
C330
CIG
LTR
C203
C303

C714
C206
CLRC
LT
C710
C712
C208
C207
C202
C100
COWL
GROUNDS
C301
C302
DASH
SWITCHES
PWR
C112
C713
C711
CLRC
LT
C200
C210
C209
CLRC
LT
C110
F19
C106
C105
GROUNDS
CLRC
LT
C415
C414
C715
C204
C205
C101
VIEW-AA
C411
CLRC
LT
DOME
LIGHT
C412
C413
CARGO
LIGHT
POWER FEED HARNESS
WPR
C510
CARGO
LIGHT
CLRC
LT
C611
C610
BACKUP
ALARM
C631
C632
C636
C635
C641
CLRC
LT
C621
C633
CLRC
LT
C634
CLRC
LT
C638
C637
C642
ROOF TO REAR STRUCTURE

CONNECTION(NO CONN. #'S)
Harness Layout - Diagram 58231212ax09 Sheet 9
C620
CLRC
LT
CLRC
LT
CLRC
LT
Harness Layout Models 31, 32, and 35
15
16
TO
SCS
WIRING
C331
C203
C714
C710
C712
C208
C207
C202
C303
C206
CLRC
LT
C304
C410
C113 QTR
C111 PWR
C720
VIEW-AA
(UNDER DASH)
MAIN HARNESS
C330
CIG
LTR
C713
C711
CLRC
LT
C200
C210
C209
CLRC
LT
C100
COWL
CLRC
LT
C715
C204
C205
C510
WIPERS
DOME
C307
C414
C415
DOME
LIGHT
C101
C412
C413
CARGO
LIGHT
C119
TAIL
GROUND
POWER FEED HARNESS
C110
VIEW-AA
C411
CLRC
LT
GROUNDS
C301
C302
DASH
SWITCHES
PWR
C112
CHASSIS
C500
CARGO
LIGHT
CLRC
LT
C611
C610
BACKUP
ALARM
C631
C632
C636
C635
C641
CLRC
LT
C621
C620
CLRC
LT
C634
CLRC
LT
CLRC
LT
CLRC
LT
C638
C637
C642
ROOF TO REAR STRUCTURE

CONNECTION(NO CONN. #'S)
Harness Layout - Diagram 58231277ax09 Sheet 9
C633
CLRC
LT
Harness Layout Models 40, 41, and 42
830 RD
120 OR
200 DB
890 VT
830 RD
258 LB/WT
257 LB
840 GY
820 DG
K
J
520 BK
510 BK/WT
180 PK
820 DG
840 GY
170 RD
13
15 14
10
12 11
232 DG
280 LB/RD
234 RD
130 RD
231 BR/WT
110 PK/BK
510 BK/WT
731 DB
C112
POWER FEED #2 PLUG
770023-1
238 YL
236 LG
230 BR
700 DB/WT
500 BK
170 RD
150 RD
232 DG
230 BR
238 YL
236 LG
234 RD
110 PK/BK
510 BK/WT
120 OR
C100
COWL CONNECTOR
12020991
C111
POWER FEED #1 CAP
770028-1
255 DB
700 DB/WT
253 DB/WT
890 VT
710 DG
13
10
14
11
15
12
840 GY
236 LG
230 BR
238 YL
232 DG
230 BR
H A
G B
F C
E D
500 BK
120 OR
200 DB
234 RD
236 LG
C110
POWER FEED #1 PLUG
770021-1
C119
TAILLIGHT FEED
15326655
500 BK
180 PK
840 GY
830 RD
820 DG
890 VT
Connectors - Diagram 58231277ax03 Sheet 3
350 BK/PK
130 RD
500 BK
231 BR/WT
170 RD
820 DG
830 RD
700 DB/WT
C113
POWER FEED #2 CAP
770030-1
238 YL
232 DG
710 DG
234 RD
700 DB/WT
280 LB/RD
110 PK/BK
150 RD
C101
COWL CONNECTOR
12020005
890 VT
710 DG
120 OR
Connectors
17
18
242 RD/BK
230 BR
731 DB
C211
HVAC WATERVALVE DIST.
12010717
C B A
500 BK
C206
WASHER PUMP
480115-1
890 VT
E
C
B
D
B
C
A
D
120 OR
820 DG
731 DB
C212
HVAC WATERVALVE FEED
12015793
700 DB/WT
C B A
500 BK
B
E
C
220 YL
150 RD
E
C
B
D
C208
WIPER MOTOR
12015791
510 BK/WT
235 YL
240 LG/BK
E
C
500 BK
230 BR
C205
LT HEADLIGHT FEED
12034342
242 RD/BK
237 GY
C302
AUXILARY SWITCH #2
999-16716-001
500 BK
257 LB
150 RD
280 LB/RD
258 LB/WT
710 DG
C209
A/C JUMPER
12015791
242 RD/BK
230 BR
C204
LT HEADLIGHT DIST
12065158
240 LG/BK
540 BK
C301
AUXILARY SWITCH #1
999-16716-001
222 YL/BK
224 YL/WT
280 LB/RD
500 BK
240 LG/BK
500 BK
230 BR
C203
RT HEADLIGHT FEED
12034342
242 RD/BK
237 GY
C207
WIPER MOTOR
12015798
840 GY
830 RD
243 RD/WT
233 DG
230 BR
C202
RT HEADLIGHT DIST
12065158
241 LG/WT
540 BK
500 BK
540 BK
233 DG
235 YL
700 DB/WT
C200
FORWARD LIGHT FEED
15326661
241 LG/WT
243 RD/WT
240 LG/BK
Connectors
(continued)
234 RD
150 RD
350 PK/BK
200 DB
520 BK
222 YL/BK
500 BK
14
13
15
12
C410
QTR POST (DASH)
770030-1
11
10
C332
HVAC WATER VALVE
12052848
5
8
500 BK
220 YL
254 YL
257 LB
180 PK/BK
258 LB/WT
256 DG/WT
254 DG
520 BK
180 PK/BK
258 LB/WT
254 DG
231 BR/WT
13
10
C411
QTR POST (POST)
770023-1
15 14
12 11
257 LB
234 RD
180 PK/BK
13
10
C412
QTR POST (POST)
770023-1
15 14
150 RD
12 11
258 LB/WT
254 DG
256 DG/WT
350 PK/BK
520 BK
231 BR/WT
257 LB
234 RD
150 RD
256 DG/WT
350 PK/BK
234 RD
150 RD
350 PK/BK
200 DB
520 BK
222 YL/BK
500 BK
C340
AUXILIARY HEATER (SCS)
12015024
220 YL
256 RD
14
11
15
12
257 LB
180 PK/BK
258 LB/WT
256 DG/WT
254 DG
C413
QTR POST (ROOF)
770030-1
13
10
224 YL/WT
500 BK
231 BR/WT
500 BK
200 DB
731 DB
280 LB/RD
200 DB
224 YL/WT
715 OR/WT
530 BK
C334
HVAC ELECTRONIC DIST.
770028-1
710 DG
700 DB/WT
C331
HVAC DIST
770026-1
231 BR/WT
220 YL
715 OR/WT
530 BK
700 DB/WT
C330
HVAC FEED
770019-1
700 DB/WT
710 DG
700 DB/WT
710 DG
530 BK
280 LB/RD
530 BK
280 LB/RD
222 YL/BK
C333
HVAC ELECTRONIC FEED
770021-1
710 DG
C307
DOME LIGHT SWITCH
999-16716-001
500 BK
222 YL/BK
224 YL/WT
731 DB
280 LB/RD
200 DB
150 RD
280 LB/RD
224 YL/WT
220 YL
700 DB/WT
C304
AUXILIARY SWITCH #4
999-16716-001
500 BK
(continued)
731 DB
500 BK
C303
AUXILIARY SWITCH #3
999-16716-001
255 OR
256 DB/WT
254 DG
280 LB/RD
110 PK/BK
500 BK
110 PK/BK
256 DG/WT
280 LB/RD
Connectors
19
20
234 RD
B A
230 BR
C500
BODY BUILDER
CUMMINS ENGINE
12110753
5
6
2
3
A
D
B
C
238 YL
230 BR
C610
REAR LIGHT FEED
12020786
234 RD
F E D C B A
232 DG
236 LG
238 YL
230 BR
C611
FREIGHTLINER REAR LIGHT FEED
12010975
236 LG
236 LG
234 RD
500 BK
234 RD
F E D C B A
232 DG
C500
BODY BUILDER
MERCEDES ENGINE
12110753
700 DB/WT
150 RD
110 PK/BK
500 BK
700 DB/WT
C418
INTERIOR ROUTED
REAR LIGHTING
770020-1
236 LG
180 PK
120 OR
280 LB/RD
710 DG
230 BR
238 YL
232 DG
180 PK
150 RD
110 PK/BK
C415
QTR POST (ROOF)
MOLDED CONNECTOR
231 BR/WT
840 GY
C620
LICENCE PLATE
LIGHT FEED
12010966
H A
G B
F C
E D
C
G
C622
LICENCE PLATE LIGHT
12015791
230 BR
230 BR
D
H
830 RD
150 RD
110 PK/BK
180 PK
700 DB/WT
820 DG
890 VT
C510
INTERMITTENT
WIPER SWITCH
02965972
B
E
840 GY
120 OR
C500
BODY BUILDER
15326655
120 OR
280 LB/RD
C621
LICENCE PLATE
LIGHT FEED
12010966
890 VT
120 OR
230 BR
230 BR
820 DG
C510
WIPER SWITCH
06288539
830 RD
C419
INTERIOR ROUTED
REAR LIGHTING
770027-1
238 YL
232 DG
(continued)
C511
BRAKE AND CLEARNCE
LIGHT FEED
12010973
120 OR
280 LB/RD
236 LG
C414
QTR POST (POST)
MOLDED CONNECTOR
231 BR/WT
234 RD
Connectors
500 BK
237 GY OR 234 RD
C637
LT STOP/TURN/TAIL
OR STOP/TAIL
LED
282087-1
230 BR
500 BK
237 GY OR 234 RD
C635
RT STOP/TURN/TAIL
OR STOP/TAIL
INCANDESCENT LIGHT
MOLDED CONN.
li
230 BR
234 RD
236 LG
500 BK
C638
LT BACK-UP
INCANDESCENT LIGHT
MOLDED CONN.
li
500 BK
236 LG
237 GY OR 234 RD
C635
RT STOP/TURN/TAIL
OR STOP/TAIL
LED
282087-1
230 BR
232 DG
230 BR
C631
RT REAR LIGHT FEED
12034342
500 BK
230 BR
237 GY
236 LG
C638
LT BACK UP
LED
282087-1
500 BK
236 LG
500 BK
234 RD
236 LG
C636
RT BACK-UP
INCANDESCENT LIGHT
MOLDED CONN.
li
C632
RT REAR LIGHT DIST
12065158
500 BK
li
238 YL
500 BK
500 BK
500 BK
230 BR
237 GY
236 LG
C636
RT BACK UP
LED
282087-1
C633
LT REAR LIGHT FEED
12034342
C641
RT REAR TURN
INCANDESCENT LIGHT
MOLDED CONN.
234 RD
236 LG
li
237 GY
500 BK
Connectors - Diagram 58231212xa06 Sheet 6
C641
LT REAR TURN
LED
282087-1
500 BK
234 RD
236 LG
500 BK
237 GY OR 234 RD
230 BR
C634
LT REAR LIGHT FEED
12065158
C637
LT STOP/TURN/TAIL
OR STOP/TAIL
INCANDESCENT LIGHT
MOLDED CONN.
230 BR
237 GY
(continued)
C623
LICENCE PLATE LIGHT
12015791
230 BR
Connectors
21
22
237 GY
500 BK
230 BR
C713
LT FRONT TURN
INCANDESCENT LIGHT
MOLDED CONN.
li
237 GY
500 BK
230 BR
237 GY
C712
RT FRONT TURN
INCANDESCENT LIGHT
MOLDED CONN.
li
237 GY
C641
LT REAR TURN
LED
282087-1
500 BK
B
C
230 BR
237 GY
C712
RT FRONT TURN
LED
282087-1
500 BK
500 BK
242 RD/BK
C711
LT ATC HEADLIGHT
INCANDESCENT OR HALOGEN
12077384
240 LG/BK
B
C
230 BR
237 GY
C713
LT FRONT TURN
LED
282087-1
500 BK
242 RD/BK
500 BK
C710
RT ATC HEADLIGHT
INCANDESCENT OR HALOGEN
12077384
240 LG/BK
237 GY
500 BK
B
C
C714
RT FRONT
SIDEMARKER LIGHT
MOLDED CONN.
C711
LT HEADLIGHT
HELLA HALOGEN
12048369
240 LG/BK
230 BR
242 RD/BK
B
C
C715
LF FRONT
SIDEMARKER LIGHT
MOLDED CONN.
C710
RT HEADLIGHT
HELLA HALOGEN
12048369
230 BR
242 RD/BK
Connectors - Diagram 58231212xa07 Sheet 7
237 GY
500 BK
240 LG/BK
(continued)
C641
LT REAR TURN
INCANDESCENT LIGHT
MOLDED CONN.
li
500 BK
Connectors
Wiring Diagrams
500 BK 16
GROUND
130 RD 16
Accessory Outlet - Diagram 58231212ax32 Sheet 32
WARNING: Connecting
unauthorized devices to the
vehicle's wiring can potentially
cause vehicle malfunction,
damage, fire, personal injury, and/
or voiding of the warranty.
Contact Utilimaster before
connecting any devices to the
vehicle's wiring other than
plugging into a supplied
accessory outlet (cigarette
lighter).
ACCESSORY OUTLET
ACCESSORY OUTLET (CIGARETTE LIGHTER)
ACCESSORY
OUTLET
Accessory Outlet (Cigarette Lighter)
23
24
C413
C412
POWER FROM REVERSE LIGHT
LG
C410
C411
14
14
14
C413
C412
C411
14
GROUND
500 BK
C410
15
15
15
15
C413
C412
C411
C410
180 PK
ACCESSORY POWER

Use this information as a
guideline where it applies.
IN-LINE 3 AMP FUSE PROVIDED

WITH MONITOR
BACK-UP CAMERA SYSTEM
MONITOR
CAMERA
Back-up Camera - Diagram 58231212ax26 Sheet 26
Back-up Camera
Door Ajar - Diagram 58231008ax Sheet 27
MAGNETIC
SWITCH
(NORMALLY CLOSED)
350 BK 16
C413
7
C412
7
350 BK/PK 18
C411
7
C410
7
350 BK/PK 18
DOOR AJAR
C113
9
C112
9
350 BK/PK 18
DOOR
AJAR
LIGHT
CHASSIS OEM
SUPPLIED 12V
POWER
Door Ajar System
500 BK 18

25
26
280 LB/RD 18
500 BK 18
C302
8
C302
7
GROUND
254 DG 14
110 PK/BK 14
256 DG/WT 14
C302
3
C302
2
C302
1
POWER DISTRIBUTION
ILLUMINATION POWER
DASH FAN
SWITCH ON
DASH
(AUX. SW #2)
ON/OFF/ON
WARNING: Connecting
unauthorized devices to the
vehicle's wiring can potentially
cause vehicle malfunction,
damage, fire, personal injury, and/
or voiding of the warranty.
Contact Utilimaster before
connecting any devices to the
vehicle's wiring other than
plugging into a supplied
accessory outlet (cigarette
lighter).
110 PK/BK 14
280 LB/RD 18
500 BK 18
C410
9
C410
8
254 DG 14
256 DG/WT 14
C412
9
C412
8
C413
9
C413
8
WIRE COLORS USED ON THIS OPTION MAY DIFFER

BASED ON NUMBER OF OPTIONS ON THE VEHICLE
C411
9
C411
8
DASH FAN
254 DG 16
256 DG/WT 16
DASH
FAN
Dash Fan - Diagram 58231008ax Sheet 34
OR
RD
Fan, Driver Convenience
C712
B
C713
B
LEFT
TURN
LEFT
HEADLAMP
LEFT
SIDEMARKER
500 BK
500 BK
C715
B
RIGHT
TURN
RIGHT
HEADLAMP
RIGHT
SIDEMARKER
500 BK
500 BK
500 BK
C714
B
AUXILIARY HEATER
WASHER PUMP
HVAC WATER VALVE
C710
A
C711
A

C202
E
C204
E
C203
E
C205
E
540 BK
540 BK
C200
500 BK
500 BK
WIPER SYSTEM
FROM FREIGHTLINER
GROUND SYSTEM
COWL
GROUNDING SYSTEM
510 BK/WT
500 BK
530 BK
500 BK
C111
8
500 BK 12
C113
6
500 BK
500 BK
500 BK
C411
14
C110
8
C412
14
ROOF CENTRAL
GROUND
Ground Sys - Diagram 58231212ax11 Sheet 11
510 BK/WT
500 BK
CLEARANCE LIGHTS
C112
6
C410
14
CIGARETTE LIGHTER
PANEL LAMPS
HVAC SYSTEM
Grounding System
27
28
500 BK
C303
7
GROUND
500 BK
C302
7
150 RD
GROUND
IGNITION POWER
110 PK/BK
280 LB/RD
500 BK
PRIMARY SWITCH
280 LB/RD
254 DG
110 PK/BK
256 DG/WT
C302
8
C302
3
C302
2
C302
1
ILLUMINATION POWER
BATTERY POWER
280 LB/RD
500 BK
SECONDARY SWITCH
280 LB/RD
C303
8
257 LB
150 RD
C303
2
C303
3
258 LB/WT
C303
1
C100
V
C100
U
C100
H
C100
K
254 YL
256 RD
GROUND
500 BK 14
C340
A
C340
D
C340
B
LOCATED AT
DRIVERS FOOT
AREA OF CAB
AUXILIARY
HEATER
Aux Heater - Diagram 58231212ax40 Sheet 40
AUXILIARY SWITCH #2 (C302) IS THE PRIMARY SWITCH FOR THIS OPTION,

BUT IF THIS SWITCH IS ALREADY IN USE, THEN AUXILIARY SWITCH #3 (C303)
IS THE SECONDARY SWITCH.
C101
V/H
C101
U/K
NOTE: These wiring diagrams are a generic

sample. Details in these diagrams may differ
from those in your vehicle. Because
Utilimaster manufactures many customized
vehicle bodies, this manual cannot list and
illustrate every possible wiring configuration
for every vehicle. Use this information as a
AUX. HEATER
SWITCH ON
DASH
(AUX. SW #2)
ON/OFF/ON
ILLUMINATION POWER
AUX. HEATER
SWITCH ON
DASH
(AUX. SW #3)
ON/OFF/ON
Auxiliary Heater
AUXILIARY HEATER (DRIVERS FOOT AREA)
Heater and Air Conditioning
BLOWER
MOTOR
REC
GY
87a
87
86
BR/BK
OR
SYSTEM POWER
RELAY
30
85
FLOOR
VENT
DEFROST
20
DB/BK
87a
87
86
YL/WT
BLOWER HI
RELAY
DB/WT
BK
30
85
YL/BK
DB
DG
LG
OR/RD
YL
DB
DB
M
VT
BR
YL/RD
DB/WT
4
3
FAN SWITCH
1 LOW
2 MED LOW
3 MED HIGH
4 HIGH
BK
BK
BLOWER MOTOR RESISTOR
MODE SWITCH
1 OFF
2 PANEL
3 FLOOR/PANEL
4 FLOOR
5 FLOOR/DEFROST
6 DEFROST
7 A/C
8 A/C MAX
LB
DB/WT
BK
TEMPERATURE
CONTROL
RD/WT
700 DB/WT
700 DB/WT
PANEL LAMPS
RD/BK
BK
C333
1
C333
6
C334
1
C334
6
731 DB
C100
S
C100
T
C101
S
C101
T

731 DB
WATER VALVE
C333
3
C334
3
500 BK
280 LB/RD
1
1
C331
4
4
C331
700 DB/WT
4
C333
C330
C330
C330
C331
530 BK
C333
4
C334
C334
GROUNDING
GROUNDING
POWER
DISTRIBUTION
POWER
DISTRIBUTION
Heat Elect Conrols - Diagram 58231212a Sheet 17
280 LB/RD
700 DB/WT
530 BK
Heater Only (Electronic Controls)
C332
8
C332
7
C332
5
CONTROLLER
LB
WT
RD
HEAT ONLY ELECTRONIC CONTROLS
Heater and Air Conditioning
29
OR
YL
PK
DG/BK
DG/WT
BLOWER
MOTOR
FLOOR
VENT
DEFROST
REC
GN
87a
87
86
BR/BK
OR
SYSTEM POWER
RELAY
30
85
20
DB/BK
87a
87
86
YL/WT
DB/WT
BLOWER HI
RELAY
BK
30
85
YL/BK
DB
DG
LG
OR/RD
YL
DB
DB
M
VT
BR
YL/RD
DB/WT
4
3
FAN SWITCH
1 LOW
2 MED LOW
3 MED HIGH
4 HIGH
BK
(COLOR)
BK
BLOWER MOTOR RESISTOR
MODE SWITCH
1 OFF
2 PANEL
3 FLOOR/PANEL
4 FLOOR
5 FLOOR/DEFROST
6 DEFROST
7 A/C
8 A/C MAX
DB
30
85
87a
87
86
DE-ICING SWITCH
OPEN 29F
CLOSED 35F
A/C CLUTCH
SWITCH A
GM
OPENS @ 460 PSI
OPENS @ 22 PSI
NORM CLOSED
(COLOR)
GY
COMPRESSOR CLUTCH
SWITCH A
FREIGHLINER
OPENS @ 375 PSI
CLOSED @ 250 PSI
NORM CLOSED
SWITCH B
FREIGHLINER
OPENS @ 8 PSI
CLOSED @ 25 PSI
NORM OPEN
LB
DB/WT
PANEL LIGHTS
BK
RD/WT
700 DB/WT
700 DB/WT
CONTROLLER
RD/BK
BK
C333
1
C333
6
C334
1
C334
6
731 DB
C100
S
C100
T
C101
S
C101
T
731 DB
LB
WT
RD
30
WATER VALVE
C332
8
C332
7
C332
5
HVAC ELECT CONTROLS
4
C331
1
C331
3
C331
5
4
C330
1
C330
3
C330
5
4
C331
1
C331
3
C331
5
700 DB/WT
530 BK
5 715 OR/WT
C330
3 280 LB/RD
C330
C330
C330
GROUND
PWR DIST
PWR DIST
PWR DIST
GROUND
HVAC Sys - Diagram 58231212ax19 Sheet 19
500 BK 18
C331
C330
C331
HVAC ELECTRONIC
CONTROL SYSTEM
TEMPERATURE
CONTROL
Heater and Air Conditioning (HVAC)
Heater with A/C System (Electronic Controls)
OR
YL
PK
DG/BK
DG/WT
GROUND
DOME LIGHT
SWITCH IN
DASH
BATTERY POWER
ILLUMINATION POWER
ON/OFF
150 RD
280 LB/RD
500 BK
500 BK
280 LB/RD
C301
8
C301
7
200 DB
150 RD
C301
3
C301
2
C410
1
C411
1
200 DB
CAB DOME LIGHT DASH MOUNTED SWITCH
C412
4
C413
4
200 DB
Cab Dome Light - Diagram 58231212ax36 Sheet 36
DOME
LIGHT
Light, Cab Dome
31
32
220 YL 16
220 YL 16
220 YL/BK 16
CARGO
LIGHT
C413
2
220 YL 14
C301
3
150 RD 18
150 RD 14
C301
2
POWER
DISTRIBUTION
C410
3
C410
2
C410
1
222 YL/BK 18
224 YL/WT 14
C301
6
C301
1
JUMPER WIRE
C411
2
220 YL 14
C412
2
CARGO LIGHTS STANDARD WIRING

220 YL/BK 16
ON/OFF
Standard
Cargo Lights Std - Diagram 58231008a Sheet 30
REAR
CARGO LIGHT
SWITCH
Lights, Cargo
Cargo Lights Switched at Dash - Diagram 58231008a Sheet 31
CARGO
LIGHT
Lights, Cargo
150 RD 14
POWER DISTRIBUTION
280 LB/RD 18
POWER DISTRIBUTION
ILLUMINATION
500 BK 18
500 BK 18
C301
7
CARGO LIGHT
SWITCHED AT
DASH
GROUND
280 LB/RD 18
C301
8
C301
3
220 YL 14
C410
2
150 RD 14
C301
2
C411
2
220 YL 14
C410
3
224 YL/WT 14
C301
1
8
C410
1
222 YL/BK 18
C301
6

ON/OFF
CARGO LIGHTS SWITCHED ON DASH
C412
2
C413
2
220 YL 16
Switch on Dash
33
34
GROUND
500 BK 18
500 BK 18
POWER DISTRIBUTION
150 RD 14
280 LB/RD 18
C301
3
280 LB/RD 18
220 YL 14
C301
2
C301
7
150 RD 14
C301
1
C301
8
224 YL/WT 14
C410
2
C410
1
C410
3
222 YL/BK 18
C301
6
POWER DISTRIBUTION
ILLUMINATION
CARGO LIGHT
SWITCH ON
DASH

ON/ON
C411
2
C411
3
C411
1
C412
2
224 YL/WT 14
220 YL 14
C412
1
C412
3
222 YL/BK 18
C413
2
C413
3
C413
1
CARGO LIGHTS 3-WAY SWITCH
220 YL/BK 16
224 YL/BK 16
222 YL 16
CARGO
LIGHT
REAR CARGO
LIGHT SWITCH
ON/ON
8
Three-Way Switch
Cargo Lights 3-Way Switch - Diagram 58231008ax Sheet 32
Lights, Cargo
C412
6
C414
A
ROOF WIRING
ROOF WIRING
C411
6
86
C410
6
231 BR/WT 14

30
87a
87
85
170 RD 14
231 BR/WT 18
C113
3
C113
5
C112
3
C112
5
BATTERY
POWER
CLEARANCE
LIGHT
SIGNAL
Clearance Lights - Diagram 58231212ax27 Sheet 27
170 RD 14
231 BR/WT 18
Clearance Lights
GROUND
500 BK 18
231 BR/WT 14
CLEARANCE LIGHTS
Lights, Forward
35
36
TO FREIGHTLINER
HEADLIGHT
FEED CONNECTION
C203
D
C203
C
C203
A
C203
E
C203
B
230 BR 18
233 GY 18
230 BR 18
RIGHT
SIDE MARKER
RIGHT
TURN SIGNAL
RIGHT
HEADLIGHT
LEFT
HEADLIGHT
LEFT
TURN SIGNAL
LEFT
SIDE MARKER
Incan Fwd Lights - Diagram 58231212ax20 Sheet 20
C714
B
C714
A
500 BK 18
500 BK 16
230 BR 18
C712
C
C712
B
C712
A
233 GY 18
C710
C
C710
A
C710
B
C711
B
C711
A
C711
C
C713
A
C713
B
C713
C
C715
A
C715
B
233 GY 18
240 LG/BK 18
241 LG/WT
C200
D
C202
D
C202
C
C202
A
C202
E
C202
B
243 RD/WT
C200
C
240 LG/BK 16
500 BK 16
230 BR
C200
E
242 RD/BK 16
242 RD/BK 16
240 LG/BK 18
242 RD/BK 16
500 BK 16
240 LG/BK 18
233 DG
242 RD/BK 16
C200
A
242 RD/BK 16
240 LG/BK 18
235 GY 18
235 GY 18
230 BR 18
500 BK 18
230 BR 18
500 BK 16
C200
G
235 YL 18
C200
F
C205
B
C205
E
C205
A
C205
C
C205
D
235 GY 18
230 BR 18
C200
B
540 BK
C200
H
C204
B
C204
E
C204
A
C204
C
C204
D
FORWARD LIGHT WIRING

(INCANDESCENT FRONT TURN)
Lights, Forward
Incandescent Without Daytime Running Lights
TO FREIGHTLINER
HEADLIGHT
FEED CONNECTION

230 BR
233 GY
230 BR
RIGHT
SIDE MARKER
RIGHT
TURN SIGNAL
RIGHT
HEADLIGHT
LEFT
HEADLIGHT
LEFT
TURN SIGNAL
LEFT
SIDE MARKER
LED Fwd Lights - Diagram 58231212ax21 Sheet 21
C714
B
C714
A
500 BK
500 BK
C712
C
C712
B
C712
A
233 GY
540 BK
C710
C
C710
A
C710
B
C711
B
C711
A
C711
C
C713
A
C713
B
C713
C
C715
A
C715
B
233 GY
241 LG/WT
241 LG/WT
C200
D
241 LG/WT
243 RD/WT
C200
C
243 RD/WT
540 BK
230 BR
C203
D
C203
C
C203
A
C203
E
C203
B
243 RD/WT
233 DG
242 RD/BK
540 BK
C200
E
C202
D
C202
C
C202
A
C202
E
C202
B
242 RD/BK
C200
G
242 RD/BK
C200
A
235 GY
235 GY
240 LG/BK
540 BK
540 BK
240 LG/BK
230 BR
230 BR
240 LG/BK
235 YL
C200
F
C205
B
C205
E
C205
A
C205
C
C205
D
235 GY
540 BK
C200
B
540 BK
C200
H
C204
B
C204
E
C204
A
C204
C
C204
D
FORWARD LIGHT WIRING

(LED FRONT TURN)
Lights, Forward
LED Without Daytime Running Lights
37
GROUND
DG
DRL
MODULE
(16511938)
233 DG 18
230 BR 18
C200
500 BK 16
240 LG/BK 18
C200
242 RD/BK 16
C200
C200
235 YL 18
BK
RD
C200
C101
S
C101
D
GROUNDING
HEADLIGHT
FEED CONNECTION
C100
S
C100
D
OR
IGN PWR
WT
C210
A
C210
B
38
BATT PWR
C202
D
C202
C
C202
A
C202
E
C202
B
C204
B
C204
E
C204
A
C204
C
C204
D
C203
D
C203
C
C203
A
C203
E
C203
B
C205
B
C205
E
C205
A
C205
C
C205
D
235 GY 18
235 GY 18
C714
B
C714
A
500 BK 18
230 BR 18
233 GY 18
230 BR 18
RIGHT
SIDE MARKER
RIGHT
TURN SIGNAL
RIGHT
HEADLIGHT
LEFT
HEADLIGHT
LEFT
TURN SIGNAL
LEFT
SIDE MARKER
Forward Light Wiring (DRL Domestic) - Diagram 58231008a Sheet 18
230 BR 18
C712
C
C712
B
C712
A
233 GY 18
C710
C
C710
A
C710
B
C711
B
C711
A
C711
C
233 GY 18
240 LG/BK 16
500 BK 16
242 RD/BK 16
242 RD/BK 16
500 BK 16
C713
A
C713
B
C713
C
C715
A
C715
B
500 BK 16
240 LG/BK 18
242 RD/BK 16
242 RD/BK 16
240 LG/BK 18
500 BK 18
240 LG/BK 18
230 BR 18
500 BK 16
235 GY 18
230 BR 18
230 BR 18
FORWARD LIGHT WIRING (W/DRL-DOMESTIC)
Lights, Forward
Daytime Running Lights
POWER DISTRIBUTION
IILLUMINATION
280 LB/RD
HVAC PANEL LIGHTS
C112
4
C113
4

280 LB/RD
C331
3
C301
C302
C303
C304
C307
WIPER SWITCH
LEGEND
HVAC PANEL
AUX. SW #1
AUX. SW #2
AUX. SW #3
AUX. SW #4
DOME LIGHT
SWITCH
C301
C302
C303
C304
C307
500 BK
C330
530 BK
500 BK
GROUND
GROUND
GROUND
HVAC Panel Lights - Diagram 58231277ax13 Sheet 13
C331
4
500 BK
C330
3
280 LB/RD
280 LB/RD
280 LB/RD
280 LB/RD
280 LB/RD
Lights, HVAC Control Panel
39
40
C610
F
C610
C
GROUND
TO FRAME
RAIL
REAR LIGHT
FEED CONNECTION
C610
B
C610
G
C610
A
500 BK 16
232 DG 18
234 RD 16
230 BR 16
236 LG 16
238 YL 18
LICENSE PLATE WIRING CONNECTORS 620 & 621

ARE USED WHEN REAR LIGHTING IS LOCATED
OUTSIDE THE KICKPLATE AREA (I.E., KIDNEYS
OR SIDE METAL).
BACK-UP
ALARM
(OPTION)
230 BR 18
500 BK 18
232 DG 18
500 BK 18
230 BR 18
236 LG 18
234 RD 18
234 RD 18
236 LG 18
230 BR 18
500 BK 18
238 YL 18
C631
D
C631
A
C631
C
C631
B
C631
E
C633
E
C633
B
C633
C
C633
A
C633
D
C632
A
C632
C
C632
B
C632
E
C634
E
C634
B
C634
C
C634
A
232 GY 18
500 BK 18
230 BR 18
236 LG 18
236 LG 18
230 BR 18
500 BK 18
238 GY 18
230 BR 18
232 GY 18
500 BK 18
230 BR 18
LICENSE
PLATE
LIGHT
RIGHT
STOP/TURN/TAIL
LIGHT
RIGHT
BACK-UP
LIGHT
LICENSE PLATE
LIGHT (OPTION)
LICENSE PLATE
LIGHT (OPTION)
LEFT
BACK-UP
LIGHT
LEFT
STOP/TURN/TAIL
LIGHT
LICENSE
PLATE
LIGHT
Rear Light Wiring Std - Diagram 58231008a Sheet 19
C623
A
C635
A
C635
B
C635
C
C636
C
C636
B
236 LG 18
500 BK 18
C620
A
C621
A
230 BR 18
230 BR 18
236 LG 18
500 BK 18
230 BR 18
C638
B
C638
C
C637
C
C637
B
C637
A
238 GY 18
500 BK 18
C622
A
230 BR 18
Standard
500 BK 18
REAR LIGHT WIRING - STANDARD
Lights, Rear
GROUND
238 YL
C419
3
C419
6
C413
13
C419
1
C418
3
C418
6
C412
13
C418
1
FROM CAVITY "32"

IN FCCC SQUARE
PASS THROUGH
CONNECTOR
FROM CAVITY "33"

IN FCCC SQUARE
PASS THROUGH
CONNECTOR
FROM CAVITY "31"

IN FCCC SQUARE
PASS THROUGH
CONNECTOR
FROM CAVITY "26"

IN FCCC SQUARE
PASS THROUGH
CONNECTOR
FROM CAVITY "36"

IN FCCC SQUARE
PASS THROUGH
CONNECTOR
C419
5
C418
5
* FREIGHTLINER WIRES CUT OUT OF

COWL CONNECTOR AND SPLICED TO
UTILIMASTER WIRING ROUTED TO
THE REAR OF THE UNIT.
FREIGHTLINER TAILLIGHT
WIRING INTERFACE
232 DG
234 RD
500 BK
230 BR
236 LG
238 YL
LICENSE PLATE LOCATED

IN KICK PLATE
C620
232 DG
234 RD
500 BK
230 BR
236 LG
238 YL
HIGH MOUNT
LICENSE PLATE
230 BR
232 DG
230 BR
236 LG
234 RD
232 DG
234 RD
500 BK
230 BR
C419
2
C418
2
230 BR 16
C621
234 RD
SHMSL LIGHT
(OPTIONAL)
230 BR
500 BK
230 BR
232 DG
500 BK
230 BR
236 LG
232 DG
500 BK
230 BR
500 BK
236 LG
236 LG
RIGHT
STOP/TURN/TAIL
LIGHT
RIGHT
BACK-UP
LIGHT
LEFT
BACK-UP
LIGHT
LEFT
STOP/TURN/TAIL
LIGHT
LICENSE
PLATE
LIGHT
Rear Lights thru Intr - Diagram 58231212ax23 Sheet 23
C635
A
C635
B
C635
C
C636
C
C636
B
C638
B
C638
C
500 BK
500 BK
C637
C
C637
B
C637
A
238 YL
238 YL
236 LG
C622
A
230 BR
Routed through Interior
236 LG
238 YL
GROUND
TO BODY
500 BK
REAR LIGHT WIRING ROUTED THRU INTERIOR-TYPICAL
Lights, Rear
41
42
TO CHASSIS
REAR LIGHT
FEED CONNECTION
C610
C
C610
F
C610
E
C610
B
C610
D
232 DG 18
234 RD 16
230 BR 16
236 LG 16
238 YL 18
500 BK 16
500 BK 18
BACK-UP
ALARM
(OPTIONAL)
GROUND
TO FRAME
RAIL
* LICENSE PLATE WIRING CONNECTORS 620 & 621

ARE UTILIZED WHEN REAR LIGHTING IS LOCATED
OUTSIDE THE KICKPLATE AREA (I.E., KIDNEYS
OR SIDE METAL)
- ON FREIGHTLINER CHASSIS IN ORDER TO SPLIT THE

STOP LIGHT CIRCUIT OFF OF THE TURN SIGNAL LIGHTS,
THE STOP LIGHT FEED (RED WIRE #1005) AT THE STEERING
COLUMN HAS BEEN CUT AND TAPED BACK ON THE HARNESS.
THIS SYSTEM IS ALSO UTILIZED TO SEPARATE THE 4-WAY
FLASHERS FROM THE STOP LIGHTS. SEE FIG 1 BELOW.
232 DG 18
500 BK 18
230 BR 18
236 LG 18
234 RD 18
234 RD 18
236 LG 18
230 BR 18
500 BK 18
238 GY 18
C631
D
C631
A
C631
C
C631
B
C631
E
C633
E
C633
B
C633
C
C633
A
C633
D
C632
D
C632
A
C632
C
C632
B
C632
E
C634
E
C634
B
C634
C
C634
A
C634
D
232 GY 18
500 BK 18
230 BR 18
236 LG 18
234 RD 18
234 RD 18
236 LG 18
230 BR 18
500 BK 18
238 GY 18
REAR LIGHT WIRING-SPLIT TAILLIGHTS
C641
A
C641
B
C635
A
C635
B
C635
C
232 GY 18
230 BR 18
LICENSE
PLATE
LIGHT
RIGHT
STOP/TAIL
LIGHT
RIGHT
TURN
LIGHT
RIGHT
BACK-UP
LIGHT
* LICENSE PLATE
LIGHT (OPTIONAL)
* LICENSE PLATE
LIGHT (OPTIONAL)
LEFT
BACK-UP
LIGHT
LEFT
TURN
LIGHT
LEFT
STOP/TAIL
LIGHT
LICENSE
PLATE
LIGHT
Rear Lights (SplitLights) - Diagram 58230417ax Sheet 19
230 BR 18
234 RD 18
500 BK 18
500 BK 18
C623
A
C636
C
C636
B
236 LG 18
500 BK 18
C620
A
C621
A
C638
B
C638
C
C642
B
C642
A
C637
C
C637
B
C637
A
C622
A
230 BR 18
230 BR 18
236 LG 18
500 BK 18
238 GY 18
500 BK 18
230 BR 18
500 BK 18
234 RD 18
230 BR 18
Lights, Rear
Split Taillights
238 YL 16
232 DG 16
230 BR 16
236 LG 16
C413
13
C413
13
232 DG 16
234 RD 16
500 BK 16
230 BR 16
236 LG 16
FROM CAVITY "32"

IN FCCC SQUARE
PASS THROUGH
CONNECTOR
FROM CAVITY "33"

IN FCCC SQUARE
PASS THROUGH
CONNECTOR
FROM CAVITY "31"

IN FCCC SQUARE
PASS THROUGH
CONNECTOR
FROM CAVITY "26"

IN FCCC SQUARE
PASS THROUGH
CONNECTOR
FROM CAVITY "36"

IN FCCC SQUARE
PASS THROUGH
CONNECTOR
C419
1
C419
3
C419
6
C418
3
C418
6
C418
1
C419
5
C418
5
238 YL 16
C620
230 BR 16
LICENSE PLATE LOCATED

IN KICK PLATE
SHMSL LIGHT
(OPTIONAL)
232 DG 18
234 RD 16
C621
HIGH MOUNT
LICENSE PLATE
500 BK 18
230 BR 16
236 LG 16
238 YL 18
234 RD 16
GROUND
234 RD 16
232 DG 16
234 RD 16
500 BK 16
230 BR 16
C419
2
C418
2
230 BR 16
232 DG 18
500 BK 18
230 BR 18
236 LG 18
234 RD 18
234 RD 18
C638
B
C638
C
500 BK 18
C641
A
C641
B
232 DG 18
Rear Lights (Split Tails)
234 RD 18
500 BK 18
230 BR 18
500 BK 18
RIGHT
STOP/TAIL
LIGHT
RIGHT
TURN
LIGHT
RIGHT
BACK-UP
LIGHT
LEFT
BACK-UP
LIGHT
LEFT
TURN
LIGHT
LEFT
STOP/TAIL
LIGHT
- Diagram 58230417ax Sheet 20
C635
A
C635
B
C635
C
C636
C
C636
B
500 BK 18
236 LG 18
236 LG 18
238 YL 18
C642
B
C642
A
230 BR 18
230 BR 18
C637
C
C637
B
C637
A
500 BK 18
500 BK 18
500 BK 18
236 LG 18
234 RD 18
238 YL 18
* FREIGHTLINER WIRES CUT OUT OF

COWL CONNECTOR AND SPLICED TO
UTILIMASTER WIRING ROUTED TO
THE REAR OF THE UNIT.
- ON FREIGHTLINER CHASSIS IN ORDER TO SPLIT THE STOP LIGHT

CIRCUIT OFF OF THE TURN SIGNAL LIGHTS, THE STOP
LIGHT FEED (RED WIRE #1005) AT THE STEERING
COLUMN HAS BEEN CUT AND TAPED BACK ON THE
CHASSIS HARNESS. THIS SYSTEM ALSO SEPARATES
4-WAY FLASHERS FROM THE STOP LIGHTS.
SEE FIG 1 BELOW.
Split Taillights Routed through Interior
236 LG 16
238 YL 16
GROUND
TO BODY
500 BK 18
REAR LIGHT WIRING ROUTED THROUGH INTERIOR -SPLIT TAILLIGHTS
Lights, Rear
43
CHASSIS
SHMSL
FEED
C511
B
C112
7
C113
7
234 RD 16
44
C410
13
C411
13
234 RD 16
C413
13
SHMSL - Diagram 58231212ax31 Sheet 31
SHMSL
LIGHT
(OPTIONAL)
Supplemental High Mount Stop Light (SHMSL)
CLEARANCE LIGHTS
C412
13
SUPPLEMENTAL HIGH MOUNT STOP LIGHT (SHMSL)
Lights, Rear
GROUND
500 BK 18
C302
7
150 RD 14
280 LB/RD 18
500 BK 18
GROUND
POWER DISTRIBUTION
110 PK/BK 14
280 LB/RD 18
500 BK 18
PRIMARY SWITCH
280 LB/RD 18
C302
8
254 DG 14
110 PK/BK 14
C302
2
C302
3
256 DG/WT 14
C302
1
POWER DISTRIBUTION
POWER DISTRIBUTION
SPOTLIGHT
SWITCH ON
DASH
(AUX. SW #2)
ON/OFF
500 BK 18
C303
7
SECONDARY SWITCH
280 LB/RD 18
C303
8
257 LB 14
150 RD 14
C303
2
C303
3
258 LB/WT 14
C303
1
POWER DISTRIBUTION
SPOTLIGHT
SWITCH ON
DASH
(AUX. SW #3)
C410
9
C410
8
C410
11
C410
12
254 DG 14
256 DG/WT 14
257 LB 14
258 LB/WT 14
C412
9
C412
8
C412
11
C412
12
C413
9/11
254 DG 16
LIGHT
Spot/Strobe Light - Diagram 58231008a Sheet 38


C411
9
C411
8
C411
11
C411
12

ON/OFF
SPOTLIGHT/STROBE LIGHTS
Lights, Spot, Scene/Flood, or Strobe
45
46
500 BK 18
C302
7
280 LB/RD 18
POWER DISTRIBUTION
500 BK 18
110 PK/BK 14
GROUND
PRIMARY SWITCH
280 LB/RD 18
C302
8
254 DG 14
110 PK/BK 14
C302
2
C302
3
256 DG/WT 14
C302
1
ILLUMINATION POWER
150 RD 14
280 LB/RD 18
500 BK 18
SECONDARY SWITCH
500 BK 18
280 LB/RD 18
GROUND
C303
7
C303
8
257 LB 14
150 RD 14
C303
2
C303
3
258 LB/WT 14
C303
1
POWER DISTRIBUTION
HEATED MIRROR
SWITCH ON
DASH
(AUX. SW #2)
ON/OFF
ILLUMINATION POWER
HEATED MIRROR
SWITCH ON
DASH
(AUX. SW #3)
ON/OFF
C411
9/12
GROUND
254 DG 16
LEFT
HEATED
MIRROR
500 BK 16
254 DG 16
500 BK 16
HEATED MIRRORS

C410
9
C410
8
C410
11
C410
12
254 DG 16
500 BK 16
RIGHT
HEATED
MIRROR
Mirrors, Heated
Heated Mirrors - Diagram 58231008a Sheet 36
NOTE: These wiring diagrams are a generic

sample. Details in these diagrams may differ
from those in your vehicle. Because
Utilimaster manufactures many customized
vehicle bodies, this manual cannot list and
illustrate every possible wiring configuration
for every vehicle. Use this information as a
25A
20A
ACC
30A
IGN
30A
HTR
30A
BAT
30A
MARKER
LAMP
RELAY
WIPER
RELAY
HTR
RELAY
IGN
RELAY

29A4 BR
305B WT
14C+ RD
230 BR
98FA WT
306B RD
279 WT
POWER DISTRIBUTION
C500
C500
C500
C511
C500
C500
C500
280 LB/RD
280 LB/RD
180 PK
180 PK
130 RD
170 RD
150 RD
150 RD
231 BR/WT
700 DB/WT
110 PK/BK
110 PK/BK
120 OR
715 OR WT
ILLUMINATION
BATTERY HOT
IGNITION HOT
Power Dist - Diagram 58231212ax10 Sheet 10
HVAC CONTROL
PANEL
LIGHTED
SWITCHES
BACK UP CAMERA
STEREO
ACCESSORY OUTLET
(CIGARETTE LIGHTER)
CLEARANCE LIGHTS
STEREO
AUXILARY SWITCHES
CLEARANCE LIGHTS
HVAC SYSTEM
AUXILARY SWITCHES
DOOR AJAR SYSTEM
WIPER SYSTEM
HVAC COMPRESSOR
Power Distribution
47
QTR POST
HARNESS
FRONT I.D.
LIGHTS
FRONT
CLEARANCE
LIGHTS
FRONT I.D.
LIGHTS
C413
2
C413
7
C413
13
C413
6
C415
A
C413
8
C413
9
C413
4
C413
5
231 BR/WT 16
231 BR/WT 16
234 RD 16
350 BK/PK 16
220 YL/BK 16
520 BK 16
200 DB 16
257 RD 16
255 OR 16
CAB
LIGHT
DASH
FAN
(OPTION)
TYPICAL ROOF WIRING
200 DB 16
48
520 BK 16
CARGO
LIGHT
CARGO
LIGHT
REAR
CARGO
SWITCH
(STANDARD UNIT)
ON/OFF
Roof Wiring - Diagram 58231008a Sheet 23
REAR
CLEARANCE
LIGHTS
DOOR
AJAR
SWITCH
(OPTION)
REAR I.D.
LIGHTS
SHMSL
LIGHT
(OPTION)
(NORMALY CLOSED)
REAR
CLEARANCE
LIGHTS
Roof Wiring
231 BR/WT 16
234 RD 18
350 BK/PK 18
220 YL/BK 16
220 YL 16
ACCESSORY POWER
BATTERY POWER
C112
2
C110
9
150 RD 14
180 PK 16
C111
9
C113
2
180 PK 16
150 RD 16
C410
15
C410
10
C411
15
C411
10
180 PK/BK 18
150 RD 16
STEREO SYSTEM WIRING

LEFT
SPKR
BK
LEFT
SPKR
BK
C412
15
C412
10
RIGHT
SPKR
RIGHT
SPKR
Stereo Sys - Diagram 58230417axM Sheet 24
DG
DB
STEREO OPT
BK/WT
PK/BK
BK/WT
C413
10
C413
15
GY
WT
STEREO STD
BK
RD
RD
YL
BK
C413
15
C413
10
Stereo System
49
50
ON/OFF
ON/OFF/ON
ON/ON
C304
3
C304
2
C304
1
C303
3
C303
2
C303
1
C302
3
C302
2
C302
1
C301
3
C301
2
C301
1
POWER
DISTRIBUTION
SWITCHS SHOWN ARE FOR VISUAL FUNCTIONAL

REASONS ONLY. THEY ARE NOT NECESSARILY
MATCHED TO THE CONNECTOR # SHOWN.
AUXILIARY
SWITCH 4
(IGNITION
POWER)
AUXILIARY
SWITCH 3
(BATTERY
POWER)
AUXILiARY
SWITCH 2
(IGNITION
POWER)
AUXILiARY
SWITCH 1
(BATTERY
POWER)
ON/OFF
C301
6
110 PK/BK 14
150 RD 14
255 DB 14
110 PK/BK 14
253 DB/WT 14
257 LB 14
150 RD 14
258 LB/WT 14
254 DG 14
110 PK/BK 14
256 DG/WT 14
220 YL 14
150 RD 14
224 YL/WT 14
222 YL/BK 18
SWITCHES
C100
V
C100
U
C100
H
C410
11
C410
12
C100
K
C410
9
C410
8
C410
2
C410
3
C410
1
C411
11
C411
12
C411
9
C411
8
C411
2
C411
3
C411
1
257 LB 14
258 LB/WT 14
254 DG 14
256 DG/WT 14
220 YL 14
224 YL/WT 14
222 YL/BK 18
C412
11
C412
12
C412
9
C412
8
C412
2
C412
3
C412
1
Switches - Diagram 58231212ax12 Sheet 12
TYPICAL SWITCH USAGES:

ON/OFFLIGHTING,HTD MIRRORS,POWER VENTS
ON/ON3-WAY CARGO LIGHT SWITCHING ONLY
ON/OFF/ONAUX. HEATERS,DASH FANS,(2 SPEED LOADS)
WIRE COLOR TO LOAD FUNCTION MAY VARY BASED

ON OPTIONS CHOSEN AND NUMBER OF SWITCHED
OPTIONS CHOSEN.
SPECIAL REQUESTED OPTIONS MAY BE WIRED DIFFERENTLY
THAN SHOWN ON THIS OR OTHER SHEETS.
Switches
500 BK 18
500 BK 18
C302
7
280 LB/RD 18
110 PK/BK 14
POWER DISTRIBUTION
GROUND
500 BK 18
PRIMARY SWITCH
280 LB/RD 18
C302
8
254 DG 14
110 PK/BK 14
C302
2
C302
3
256 DG/WT 14
C302
1
ILLUMINATION POWER
150 RD 14
GROUND
POWER DISTRIBUTION
POWER VENT
SWITCH ON
DASH
(AUX. SW #2)
ON/OFF
500 BK 18
C303
7
SECONDARY SWITCH
280 LB/RD 18
C303
8
257 LB 14
150 RD 14
C303
2
C303
3
258 LB/WT 14
C303
1
280 LB/RD 18
ILLUMINATION POWER
POWER VENT
SWITCH ON
DASH
(AUX. SW #3)
ON/OFF
C411
9
C411
8
C411
11
C411
12
254 DG 14
256 DG/WT 14
257 LB 14
258 LB/WT 14
C412
9
C412
8
C412
11
C412
12
C413
9/11
254 DG 16


C410
9
C410
8
C410
11
C410
12
POWER VENT
Power Vent - Diagram 58231008a Sheet 35
POWER
VENT
Vent, Powered
51
WIPER POWER
WIPER SWITCH
96 OR
92 VT
91 GY
94 PK
143 YL
52
C111
4
C111
2
C111
5
C111
3
C111
6
C111
8
C110
4
C110
2
C110
5
C110
3
C110
6
C110
8
120 OR 16
890 VT 18
820 DG 16
830 RD 16
840 GY 16
C510
D
C510
B
C510
E
C510
C
C510
F
GROUND
510 BK/WT 16
GROUND
510 BK/WT 16
840 GY 16
830 RD 16
820 DG 16
890 VT 18
120 OR 16
C100
J
C100
G
C100
E
C100
F
C100
B
C100
A
C101
J
C101
G
C101
E
C101
F
C101
B
C101
A
510 BK/WT 16
840 GY 16
830 RD 16
820 DG 16
890 VT 18
120 OR 16
STANDARD WIPERS
500 BK 18
890 VT 18
C206
A
C206
B
BR
YL
C207
D
C208
A
BK
RD
DG
C207
C
C207
B
C207
A
WIPER
MOTOR
Wiper Sys - Diagram 58231008a Sheet 11
WASHER
PUMP
Wiper System
Standard
WIPER POWER
INTERMITTENT
WIPER
SWITCH
120 OR
500 BK 16
890 VT 18
820 DG 16
830 RD 16
840 GY 16
C510
B
C510
E
C510
C
C510
F
GROUND
120 OR 16
C510
D
GROUND
830 RD 16
C111
3
C111
6
C110
3
C110
6
C111
8
820 DG 16
C111
5
C110
5
C110
8
890 VT 18
C111
2
C110
2
510 BK/WT 16
840 GY 16
120 OR 16
C111
4
C110
4
C100
J
C100
G
C100
E
C100
F
C100
B
C100
A
C101
J
C101
G
C101
E
C101
F
C101
B
C101
A
510 BK/WT 16
840 GY 16
830 RD 16
820 DG 16
890 VT 18
120 OR 16
INTERMITTENT WIPERS
GROUND
500 BK 18
890 VT 18
C206
A
C206
B
BR
YL
C207
D
C208
A
BK
RD
DG
C207
C
C207
B
C207
A
WIPER
MOTOR
M
G
Wiper Sys Itm - Diagram 58230417ax Sheet 12
WASHER
PUMP
Wiper System
Intermittent Option
53
More Information
Download Files
Many support documents, including those described here, are downloadable
(as Adobe Acrobat PDF files) from our award-winning web site at
www.utilimaster.com. Click on the Technical Manuals button, to access
the download page. To view the files you must have the Adobe Acrobat
Reader version 4.0 or higher installed on your computer. Acrobat readers are
available free for all leading computer operating systems on the Adobe web
site (www.adobe.com).
Utilimaster Quick Reference Parts Guide

Easily find commonly replaced parts for most Utilimaster vehicles in the
Utilimaster Quick Reference Parts Guide. This illustrated document includes
part numbers for door hardware, electrical components, mirrors, vents, mud
flaps, roll-up door parts, and many other parts. It also includes sealants and
repair kits.
Utilimaster Detailed Parts, Service, and Wiring Manuals

Find parts, routine maintenance procedures, troubleshooting, proper adjustment
methods, vehicle repair, aftermarket upgrades, and much more in the
Aeromaster parts, service, and wiring manuals.
Utilimaster Glossary of Terms

If you are not familiar with some of the terminology used in this manual, you
can find many Utilimaster and industry associated terms and definitions in the
Utilimaster Glossary of TermsBody Information Guide.
Contact Utilimaster
Browse our site for more information about Utilimaster and its products
or contact Utilimaster Customer Service by using one of the following
methods:
Call 800-237-7806 (or 574-862-3219).
Fax to 574-862-7637.
Email to CustSvc@Utilimaster.com.
Mail to the following address:
Utilimaster
Attn: Customer Service Department
65528 State Road 19
P.O. Box 585
Wakarusa, IN 46573-0585
NOTE: When phoning Utilimaster, be aware that
U.S.A.
our 219 telephone area code changed to 574 in
January 2002. The 800 numbers were unaffected.
54
Index
Electrical parts 54
Email 54
F
A
A/C. See HVAC
Accessory outlet 23
Address
National Highway Traffic Safety Administration 10
Transport Canada 10
U.S. Department of Transportation 10
Utilimaster
Customer Service 54
Publications department 3
Air conditioning. See HVAC
Alarm, back-up 40, 42
Auxiliary heater. See Heater
B
Back-up. See Alarm and Light
Back-up camera 24
Battery
Access 12
Disconnecting 12
Blower. See Heater
Body serial number 9
C
Camera, back-up 24
Cautions 11
Chassis, Freightliner 7, 8
CHMSL (Center High Mount Stop
Light). See Light: Supplemental High
Mount Stop Light
Cigarette lighter. See Accessory outlet
Circuit number identification 14
Codes 13
Color codes 13, 14
Connectors 17, 18, 19, 20, 21, 22
D
Door ajar system 25
Fan, dash 26, 48

Federal Certification Label 9
Finding information 10
Flood light 45
G
Glossary of terms 54
Grounding system 27
H
Harness layout 15, 16
Heated mirrors 46
Heater. See also HVAC
Auxiliary 28
System (no A/C) 29
HVAC 30. See also Heater
HVAC panel lights 39
L
Light
Back-up 40, 41, 42, 43
Cab 48
Cargo 31, 32, 33, 34, 48
Center High Mount Stop Light
(CHMSL). See Light: Supplemental
High Mount Stop Light
Clearance 35, 48
Daytime running (DRL) 38
Dome 31
Flood 45
Forward 35
Front 37, 38
Head light 36, 37, 38
HVAC panel 39
License plate 40, 41, 42, 43
Master three-way switch 31, 32, 33, 34
Rear 40, 41, 42, 43
Roof 48
Scene 45
Side marker 36, 37, 38
55
Notes 11
Numbers
Body serial number 9
Engineering drawings 10
Index 10
Model 8
Phone 10, 54
Section 10
Sheet 10
VIN 9
Work order 9
Scene light 45
Sections 10
Serial number 9
SHMSL (Supplemental High Mount Stop
Light 44, 48
Spotlight 45
Stereo system 49
Strobe light 45
Supplemental High Mount Stop Light
(SHMSL) 44, 48
Switches 50
A/C 30
Auxiliary 50
Auxiliary heater 28
Blower 29, 30
Cargo 31, 32, 33, 34
Dash 26
Heated mirror 46
Hi/Lo (A/C) 30
Power vent 51
Spotlight 45
Strobe 45
Thermo (A/C) 30
Symbols 13
Outlet. See Accessory outlet
Utilimaster body parts manuals 54

Utilimaster body serial number 9
Utilimaster Customer Service 54
Utilimaster Glossary of Terms 54
Utilimaster Quick Reference Parts Guide 54
Spot 45
Stop 40, 41, 42, 43
Strobe 45
Supplemental High Mount Stop
(SHMSL) 44, 48
Tail 40, 41, 42, 43
Turn signal 36, 37, 38, 40, 41, 42
M
Mirrors, heated 46
Model numbers 8
N
P
Panel, HVAC Control 39
Parts guide and manuals 54
Phone numbers
NHTSA 10
Transport Canada 10
Utilimaster Customer Service 54
Power distribution 47
V
VACS 7
Vent, powered 51
VIN 9
Revision control 3
Roof wiring 48
Warnings 11
Web site 3, 54
Wiper system
Intermittent 53
Standard 52
Work order number 9
S
Safety
Considerations 11
Defects, reporting 10
56
Notes
57
58
59
Body
Manual
Utilimaster Bod
y W iring Man
ual
Later
Aeromaster
Frreightliner Chassis
2001 and La
ter Aer
omaster on F
Par
artt Number
Number:: 03102353-WY01EN
Utilimaster Cor
por
ation, 65906 Sta
te R
oad 19, P
.O
x 585, Wakar
usa, Indiana, 465730585, USA
Corpor
pora
State
Road
P.O
.O.. Bo
Box
akarusa,
60

01 - Freightliner 2002 Fedex

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Body

2001 and Later

Read First: Top Tips on Using This Online Manual

Find parts or procedures with the Find tool

2001 and Later Aeromaster on Freightliner ChassisBody Wiring Manual

Part Number: 03102353-WY01EN

2001 and Later Aeromaster on Freightliner ChassisBody Wiring Manual

Revision Control ......................................................................................................................... 3

VIN, Body Serial Number, and Work Order Numbers ................................................................ 9

Safety ConsiderationsNotes, Cautions, and Warnings ......................................................... 11

Symbol Codes and Identification .............................................................................................. 13

Wiring Diagrams ....................................................................................................................... 23

2001 and Later Aeromaster on Freightliner ChassisBody Wiring Manual

Grounding System ........................................................................................................................... 27

Light, Cab Dome .............................................................................................................................. 31

Lights, Forward ................................................................................................................................ 35

Lights, HVAC Control Panel ............................................................................................................. 39

Lights, Spot, Scene/Flood, or Strobe ............................................................................................... 45

2001 and Later Aeromaster on Freightliner ChassisBody Wiring Manual

More Information ...................................................................................................................... 54

2001 and Later Aeromaster on Freightliner ChassisBody Wiring Manual

All information, specifications,

This manual covers only those components

NOTE: These wiring diagrams

Wiring Manual Chart

Manual Part Number

2001 and Later

2001 and Later Aeromaster on Freightliner ChassisBody Wiring Manual

What Model Do I Have?

Freightliner Chassis Model

Your vehicle can be referenced by either the

Utilimaster builds bodies on Freightliner chassis

Utilimaster Body Model Numbers

The fifth and sixth digits in the VIN number

VIN Positions 5 and 6 Model, GVWR

Utilimaster Body Model

14,001 to 16,000 Class 4

9,001 to 10,000 Class H

14,001 to 16,000 Class 4

16,001 to 19,500 Class 5

19,500 to 26,000 Class 6

26,001 to 33,000 Class 7

16,001 to 19,500 Class 5

10,001 to 14,000 Class 3

10,001 to 14,000 Class 3

VIN Positions 7 and 8 Engine, Brakes

Air over Hyd

Air over Hyd

Air over Hyd

2001 and Later Aeromaster on Freightliner ChassisBody Wiring Manual

VIN, Body Serial Number, and Work Order Numbers

The 15-digit Utilimaster Body (or Unit) Serial

A 7-digit (including a leading W) Work Order

2001 and Later Aeromaster on Freightliner ChassisBody Wiring Manual

NOTE: If you are using the Adobe

Reporting Safety Defects

If you believe that your vehicle has a defect that

If you believe that your Canadian-registered

If NHTSA receives similar complaints, it may

To contact Transport Canada, call 800-333-0510 (or

To contact NHTSA, you may either call the Auto

2001 and Later Aeromaster on Freightliner ChassisBody Wiring Manual

Safety ConsiderationsNotes, Cautions, and Warnings