Professional Documents
Culture Documents
By
Dr. Tarek Saad Abdel-Salam
Electrical Technicians
Tradesman Electricians
Electrical Inspectors
Utility Engineers
Transformer Theory
Transformers are used extensively for
AC power transmissions and for various
control and indication circuits. Knowledge
of the basic theory of how these
components operate is necessary to und
erstand the role transformers play in
todays nuclear facilities
6
Mutual Induction
If flux lines from the expanding and
contracting magnetic field of one coil cut
the windings of another nearby coil, a
voltage will be induced in that coil. The
inducing of an EMF in a coil by
magnetic flux lines generated in anoth
er coil is called mutual induction. The
amount of electromotive force (EMF)
that is induced depends on the relative
positions of the two coils.
7
Turns Ratio
Each winding of a transformer contains a
certain number of turns of
wire. The turns ratio is defined as the
ratio of turns of wire in the primary winding
to the number of turns of wire in the
secondary winding
TurnsRatio =
Np
Ns
8
Impedance Ratio
Maximum power is transferred from one circuit
to another through a transformer when the
impedances are equal, or matched. A transformer
winding constructed with a definite turns ratio
can perform an impedance matching function.
The turns ratio will establish the proper
relationship between the primary and secondary
winding impedances.
2
Zp
Np
=
Zs
Ns
Impedance Ratio
10
Efficiency
Power
Efficiency =
Power
Output Ps
=
x100
Input
Pp
11
Theory of Operation
12
Theory of Operation
13
Voltage Ratio
Vp
Vs
Np
Ns
14
Current Ratio
The current
is inversely
windings
in the windings of
proportional to the
a transformer
voltage in the
Vs I p
=
Vp I s
15
Three-Phase Transformer
Connections
Delta Connection
Wye Connection
16
17
Primary
Line
Secondary
Phase
Line
Phase
Volt.
Current
Volt.
Current
Volt. *
Current
Volt.
Current
I/ 3
V/a
aI
V/a
aI/ 3
Y-Y
V/ 3
V/a
aI
V / 3a
aI
Y-
V/ 3
V / 3a
3aI V / 3a
aI
-Y
I/ 3
3V/ a aI/ 3
V/a
aI/ 3
18
Losses:
z
Copper
Loss = I R p + I Rs
2
P
2
S
19
20
Efficiency
Output
Efficiency =
Input
Power Ps
=
x100
Power
Pp
Vs I s pf
Efficiency =
Vs I s pf + Copper
Loss + Core
Loss
x100
21
Transformer Operation
Under No-Load
22
Coil Polarity
23
Transformer Theory
Summary
IL=I
24
25
Transformer Approximated
Equivalent Circuit
26
Voltage Regulation
x100
27
28
Power Transformer
By
Dr. Tarek Saad Abdel-Salam
TRANSFORMER TYPES
Transformers can be constructed so
that they are designed to perform a
specific function. A basic
understanding of the various types of
transformers is necessary to
understand the role transformers play
in todays facilities
TRANSFORMER TYPES
a. Power
b. Control
c. Auto
d. Isolation
e. Instrument current
f. Instrument potential
Power Transformer
Power transformers are generally used in electrical power d
stribution and transmission systems. This class of transformer
has the highest power, or volt-ampere ratings, and the highest
continuous voltage rating. The power rating is normally
determined by the type of cooling methods the transformer
may use. Some commonly-used methods of cooling are by
using oil or some other heat-conducting material. Ampere rating
is increased in a distribution transformer by increasing the size of
the primary and secondary windings; voltage ratings are
increased by increasing the voltage rating of the insulation used
in making the transformer.
Control Transformer
Control transformers are generally used
in electronic circuits that require const
ant voltage or constant current with
a low power or volt-amp rating.
Various filtering devices, such as
capacitors, are used to minimize the v
ariations in the output.
This results in a more constant voltage
or current.
5
Auto Transformer
The auto transformer is generally used in low
power applications where a variable voltage
is required. The auto transformer is a special
type of power transformer. It consists of only
one winding. By tapping or connecting at certain
points along the winding, different voltages can
be obtained
Auto Transformer
Isolation Transformer
Isolation transformers are normally low pow
er transformers used to isolate noise from
or to ground electronic circuits.
Since a transformer cannot pass DC
voltage from primary to secondary, any DC
voltage (such as noise) cannot be passed, and
the transformer acts to isolate this noise.
Instrument Potential
Transformer
The instrument potential transformer (PT)
steps down voltage of a circuit to a low
value that can be effectively and safely
used for operation of instruments such as
voltmeters, watt meters, and relays used
for various protective purposes.
Summary
Power transformers are generally
used in power distribution and
transmission systems.
Control transformers are generally used in
circuits that require constant voltage or
constant current with a low power or voltamp rating.
11
Summary
Auto transformers are generally used in low
power applications where a variable voltage is
required.
Isolation transformers are normally low power
transformers used to isolate noise from or to
ground electronic circuits.
Instrument potential and instrument current
transformers are used for operation
of instruments such as ammeters, voltmeters,
watt meters, and relays used for various
protective purposes.
12
13
17
19
Conditions of operation
The transformers are meant to operate in power
transport networks at the ambient temperatures
of max. + 40C and min. - 35C.
The altitude of the installation site is max. 1000
m above the sea level.
At the customer's request, the transformers may
be manufactured to operate in tropical
environment with ambient temp. 45-55C and
protected by encapsulation for polluted areas.
20
Construction features
The magnetic circuit is made of carlyte insulated,
grain oriented, cold rolled silicous steel sheet
with low specific losses
The windings are made of paper insulated
copper wire.
They are helical type or flat coils on the LV side
and continuous in the flat coils on the HV side.
The tank is bell or cover type, made of welded
steel plate, stiffened with ribs.
21
Voltage
(kV)
Uk
(%)
Po
Pk
(kW) (kW)
Connection
group
Wdg.
Material
Overall
Weight
(kg)
Overall
Dimensions
(LxWxH)(mm)
12
33/11
10.5
65
Dyn5
Cu
33400
5340x3825x3890
15/20
132/15/3.3
9/19/8
21
100
Ynyn0d
Cu
56700
6415x4150x4430
16
110/22
11
18
94
YND11
Al
34800
5980x3084x4278
25
110/22
17
24
139
YNd11
Al
50200
6480x3715x4755
25
154/6.3
11
25
110
YNyn0
Cu
62800
7634x4730x4820
25
110/22
11
21
143
YNd11
Al
42400
3970x3215x4175
25
116/6.3
14
25
143
YNd11
Cu
40300
5866x3890x4476
25
154/34.5
10
24
115
YNyn0
Cu
62500
7505x4630x5635
25
110/22
11
21
143
Ynd11
Al
29650
5490x3774x4660
17.5/35
66/11
15.5
18.5 36/145
YNd11
Cu
54000
6150x4450x4435
40
110/22
1212
31
165
YNd11
Cu
59250
6305x4066x4520
40
110/6.6
18.5
34
220
YNd11
Al
62300
7380x3525x5045
50
150/15.75
21
42
190
Dyn1
Cu
110500
7375x5620x6220
63
110/22
12
55
265
YNd11
Al
80800
7070x5165x6170
150/10.5
12
55
300
Ynd11
Al
88150
7715x4105x6010
110/6.3/6.3 1.114-13
65
110
Dyn1yn1
Cu
121500
8250x3725x6470
63
6.3/31.5/31.5
63
110/38.5
13
45
260
YNd11
Cu
76000
6515x4350x5210
16
110/6.6
11
18
94
YNd11
Al
34800
5900x3084x4278
15/20
66/11
10
16
90
Dyn11
Cu
33000
4550x4630x4519
15/20
66/6.6
10
16
90
Dyn11
Cu
33000
4550x4630x4510
25
110/6.3
11
21
143
YNd11
Al
43030
5940x3772x4660
25
66/11/6.3
11
22
140
YNyn0d1
Cu
55800
6770x4230x4600
25/30
150/15/6.6
10
28
160
YNyn0d1
Cu
76000
7850x4650x5900
30/50
115/22
16.66
26
200
YNd11
Cu
79000
7000x5000x5330
40/50 161.25/6.6-6,6
10
33
159
YNy2y2
Cu
103000
7350x4600x6100
>19
25
161
YNyn0
Cu
105000
7875x5060x5900
40/50
150/21
22
1. HV bushings
2. HV neutral bushing
3. LV bushings
4. Oil conservator
13. Wheels
14. Fans
8. Dehydrating breather
9. Radiator
23
24
Conditions of operation
The transformers are destined to operate in
electric power carrying networks at the ambient
temperatures of max. + 40 C and min. - 40 C.
The altitude of the installation site is max 1000 m
above the sea level.
At the user's request, transformers being able to
operate at tropical temperatures can be
manufactured.
25
Construction features
The magnetic circuit is made of carlyte insulated,
grain oriented, cold rolled silicous steel sheet
with low specific losses.
The transformers windings are made of paper
insulated copper wire and their type is: helical or
continuous in flat coils on the HV side and
continuous in flat coils on the LV side.
The tank is bell or cover type, made of steel
plate, welded construction, stiffened by ribs.
26
Rating Voltage Uk
Po
Pk
Overall Weight Overall Dimensions
Connection group Bob.
(MVA)
(kV)
(%) (kW) (kW)
(kg)
(LxWxH)(mm)
2.55
66/11.5
4.1
21
Dyn11
Cu
22325
4800x2800x4265
66/11.5
7.25
28.8
Dyn11
Cu
27200
4780x2970x4470
6.3 132/34.5
8.6
32
YnZn11
Cu
33300
5600x2875x4765
7.5
33/1
7.5
6.3
41
Ynd11
Cu
22900
5115x3810x3410
10
110/22
11
16
68
Ynd11
Al
32390
5505x3120x3470
10/13 132/11.5
12
10
73
Dyn1
Cu
34900
5410x5010x4600
27
1. HV bushings
2. HV neutral bushing
3. LV bushings
4. Oil conservator
13. Wheels
14. Fans
8. Dehydrating breather
9. Radiator
28
29
Construction features
The magnetic circuit is made of carlyte insulated,
grain oriented, cold rolled silicous steel sheet
The windings are manufactured of glass-fiber
and enamel insulated cooper wire, impregnated
in electro-insulating varnish.
The winding types used are: cylindrical or helical
on the LV side and layered or continuous, in flat
coils on the HV side.
The voltage control on the HV side is achieved
at a terminal plate, by means of ringlets (bars).
31
Construction features
The HV and LV connections are manufactured of glass
fiber strip insulated copper buses.
The outlets are taken out on the transformer small side
or top, on the HV side through bushings and on the LV
one through buses.
Function of the customer's request and with the
manufacturer's agreement, the outlets may be located
otherwise too: by performing the required changes of the
overall dimensions.
The protection housing is made of steel sheet placed on
a metal frame. At the top it is provided with louvers
enabling air free flow.
The transformer may be lifted by means of lugs provided
on its structure.
32
Voltage
(kV)
Uk
Po
Pk
Overall Weight Overall Dimensions
Connection group
(%) (kW) (kW)
(kg)
(LxWxH)(mm)
10 0.38/0.048
0.11
0.25
Dy11
140
700x300x440
25 0.38/0.052
0.17
0.4
Yyn0
240
850x355x530
40 0.38/0.122
0.24
0.68
Yy0
300
805x350x570
60
0.5/0.23
0.4
Yy0
450
950x510x780
100
10/0.4
3.5
0.86
1.05
Yy0
1045
1925x840x1060
160
6/0.47
0.55
2.8
Yyn0
746
1240x440x960
200
6.3/0.4
0.95
2.5
Yyn0
1085
1280x620x1258
250
20/0.4
1.3
3.2
Dyn5
1670
1640x676x1500
315
6/0.47
1.4
2.4
Yyn0
2125
2340x780x1725
400
6.3/0.4
1.5
3.8
Dyn5
1885
2200x1000x1350
630
6.3/0.66
1.75
Dy05
2600
2155x1030x1670
630
20/0.4
2.3
7.2
Dyn5
2485
1840x800x1620
750
13.8/0.4
1.9
6.5
Dyn11
3120
1750x850x1880
800
6/0.427
2.1
Dd6
2846
1630x790x1643
900
6/0.66
6.5
2.2
6.8
Dy11
3300
2150x800x1355
1000
6/0.4
2.5
8.5
Dyn5
3370
2200x1050x1840
1000
10/0.4
2.7
8.5
Dyn5
3640
2300x1100x1950
1600
6.3/0.4
11
Dyn-5
5655
2660x1050x2360
33
1. LV buses
7. Grounding terminal
2. HV bushing
8. Undercarriage
3. Lifting lug
4. Name plate
10. Shutter
Conditions of operation
Temperate environment in properly
ventilated closed room:
the max. ambient temperature +40C; the
min. ambient temperature -15C;
the max. altitude 1000m.
IP00 or IP22 protection degree (with
housing for protection).
35
Rating Voltage Uk
Po
Pk
Connection group
(kVA)
(kV)
(%) (kW) (kW)
Overall Weight
(kg)
Overall Dimensions
(LxWxH)(mm)
30
60/0.38
6.5
1.4
Dy11
1936
1960x800x1150
430
10/0.42
6.5
1.5
Dy11
2060
2270x1000x2000
550
6/0.44
6.5
1.5
Dy11
2135
1960x760x1270
630
6/0.44
5.5
1.75
5.5
Dy11
2490
1590x840x1490
720
6/0.36
6.5
2.05
Dd0
2950
2100x1000x1625
720
10/0.42
6.5
1.95
Dy11
2925
2280x1010x1565
900
6/0.825
6.5
2.2
6.6
Dy11
3360
2220x750x1480
900
6/0.43
6.5
2.2
6.6
Dy11
3490
2220x750x1480
38
1. LV buses
6. Lifting lugs
2. HV bushing
7. Grounding terminal
3. HV protection box
8. Undercarriage
9. Removable cover
5. Housing
40
Conditions of operation
in explosive atmosphere, in the coal mines
and other industrial departments
max. ambient temperature +40 C; min.
ambient temperature -15 C
air relative humidity 95 3%; max. altitude
1000m
protection degree of the housing and
terminal boxes IP-54
41
42
Construction parameters
The LV compartment affords achieving electrical
diagram of the LV wiring within the explosionproof housing and has the following components:
Construction parameters
Construction parameters
The fire dump housing is made of steel sheet,
having different thickness for the 3 chambers.
The LV and HV compartment housings are
provided with doors ensuring safety, as per
STAS 6877/2. The housing of transformer
proper is provided with tubes for heat
exchange/dissipation. Outside, the housing is
provided with: 4 wheels-undercarriage with
375 mm diameter, having the gauge required
by the customer, limit facility on the length,
lifting lugs.
45
Rating Voltage Uk
Po
Pk
Connection group
(kVA)
(kV)
(%) (kW) (kW)
Overall Weight
(kg)
Overall Dimensions
(LxWxH)(mm)
250
6/0.4
3.5
1.3
2.3
Yy0
3925
2970x930x1595
400
6/0.4
1.5
3.1
Yy0
4376
2970x930x1595
400
6/0.69
1.5
3.2
Yy0
4250
2970x930x1600
500
6/0.69
2.75
2.6
Yy0
4857
3125x930x1325
46
. LV buses
7. Grounding terminal
2. HV bushing
8. Undercarriage
3. Lifting lug
9. Temperature microrelay
4. Name plate
10. Shutter
47
Conditions of operation
Furnace capacity
0.5
1.1
6.3
12
20
Transformer
rating
KVA
250
400
630
1000
1600
2800
5000
6000
6000
6000
6000
6000
6000
6000
10000
10000
10000
10000
10000
10000
10000
20000
20000
20000
20000
20000
20000
20000
550-125
550-125
550-125
550-125
550-125
1000-222
2500-500
Steps number
10
10
10
10
10
10
10
Connection
group vectors
Dyn5
Dyn5
Dyn5
Dyn5
Dyn5
Dyn5
Dyn5
800
900
1750
2500
3000
4500
6500
850
1100
1950
6800
7600
8000
12000
21000
26000
38000
Primary voltage
Secondary
voltage
No load losses
Copper losses
No load current
2.1
1.9
1.8
1.6
1.6
1.4
1.2
Impedance
voltage
Overall weight
Kg
2580
2750
3650
5200
6250
9350
15500
2600
2900
4200
5300
9450
17000
930
960
1250
1600
2850
4100
1000
1410
1700
Oil Weight
7200
8500
1850
5000
48
1. Oil conservator
9. Name plate
4. Buchholz relay
12. Undercarriage
5. Tap changer
6. Silicagel breather
14. HV bushing
15. LV bushing
8. Lifting lug
49
Power Transformer
By
Dr. Tarek Saad Abdel-Salam
1
PROTECTION OF TRANSFORMERS
Application considerations
Application considerations
PROTECTION OF TRANSFORMERS
11
Causes of Failure
Causes of Failure
Causes of Failure
14
Causes of Failure
16
17
Preservation systems
19
20
21
22
23
Sealed tank
Positive-pressure inert gas
Gas-oil seal
Conservator tank
24
Sealed tank
26
Gas-oil seal
27
Conservator tank
Liquid-level gauge
Pressure-vacuum gauge
Pressure-vacuum bleeder valve
Pressure-relief device
29
Liquid-level gauge
30
Pressure-vacuum gauge
Pressure-vacuum bleeder valve
31
Pressure-relief device
32
Gas-accumulator relay
34
Gas-detector relay
35
36
38
39
40
41
42
43
45
Thermal relays
46
47
Forced-air cooling
48
49
50
Nonlinear loads
Nonlinear loads
52
Nonlinear loads
53
Nonlinear loads
54
55
Overload protection
57
58
59
61
62
65
66
67
68
69
70
71
Surge arresters
73
Surge capacitors
74
Ferroresonance
75
Ferroresonance
Ferroresonance
77
Conclusion
Power Transformer
By
Dr. Tarek Saad Abdel-Salam
Definitions
acceptable
conditions:
Definitions
electrical station:
building, rooms, or
designated space that
houses the electrical
equipment in an
installation.
Definitions
electrical
equipment:
Definitions
emergency action:
Definitions
examination:
Definitions
failure (or
breakdown):
Definitions
inspection:
Maintenance action
comprising a careful
scrutiny of an item
carried out without
significant dismantling
and using all the
senses as required to
detect anything that
causes the item to fail
to meet an acceptable
condition.
8
Definitions
item:
Any part of
equipment, including
a composite, which
can be individually
considered.
Definitions
maintenance:
A combination of any
actions carried out to
retain an item in, or
restore it to, an
acceptable condition.
10
Definitions
electrical preventive
maintenance:
A system of planned
inspection, testing,
cleaning, drying,
monitoring, adjusting,
corrective modification,
and minor repair of
electric equipment to
minimize or forestall
future equipment
operating problems or
failures.
11
Definitions
nonroutine
maintenance:
Unplanned
maintenance that is
not the result of a
breakdown.
12
Definitions
post-fault
maintenance:
Maintenance
necessary on
switchgear after a
specified number of
fault clearance
operations.
13
Definitions
preventive
maintenance:
Maintenance carried
out with the objective
of preventing
breakdown. It may
include routine or
nonroutine
maintenance.
14
Definitions
repair or corrective
maintenance:
Maintenance
necessary to restore
to an acceptable
condition an item that
has ceased to meet
an acceptable
condition.
15
Definitions
routine
maintenance:
Maintenance
organized and carried
out in accordance
with a predetermined
policy or plan to
prevent breakdown or
reduce the likelihood
that an item will fail to
meet an acceptable
condition.
16
Definitions
operational check:
17
Definitions
test:
A measurement
carried out to
determine the
condition of an item.
18
Definitions
diagnostic testing:
A technique involving
the establishing of
comparative data for
monitoring and
checking the
condition of
equipment.
19
Definitions
overhaul:
Maintenance of an
item including
examination and
replacement or
rebuilding as
required.
20
Definitions
major overhaul:
An overhaul that
includes major
dismantling and/or
replacement of items
to complete the
maintenance.
21
Definitions
minor overhaul or
servicing:
An overhaul that is
limited to lubrication
and/or replacement of
consumables.
22
23
26
35
36
38
Infrared inspection
40
41
43
44
45
46
47
48
49
52