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AC-2
AIR CONDITIONING SYSTEM
GENERAL DESCRIPTION
GENERAL DESCRIPTION
NEW AIR CONDITIONING SYSTEM WITH
R134a
Refrigerant R12(CFC12), previously used in automobile air conditioning systems is believed to contribute
towards the depletion the earths ozone layer. The
ozone layer help to protect us against the harmful
ultraviolet rays of the sun.
A newly developed refrigerant, R134a (HFC 134a),
does not the destroy the ozone layer.
AN1-M
AC-3
AIR CONDITIONING SYSTEM
GENERAL DESCRIPTION
If O-rings and/or seals for R12 air conditioning systems are used by mistake in the connections of an R
134a air conditioning system, the O-ring and seals
will foam and swell resulting in leakage of refrigerant.
AC-4
AIR CONDITIONING SYSTEM
GENERAL DESCRIPTION
AC-5
AIR CONDITIONING SYSTEM
GENERAL DESCRIPTION
10 min.
Start
Evacuation
Stop
Evacuation
Airtight
Check
Abnormal indication of
manifold gauges
Refrigerant
Charge
Gas Leak
Check
Refrigerant
Charge
AC-6
AIR CONDITIONING SYSTEM
GENERAL DESCRIPTION
CAUTION:
ELECTRICAL PARTS
Before removing and inspecting the electrical parts,
set the ignition switch to the LOCK position and
disconnect the negative (-) terminal cable from battery.
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the LOCK
position and the negative (-) terminal cable is disconnected from the battery.
AC-7
AIR CONDITIONING SYSTEM
GENERAL DESCRIPTION
AC-8
AIR CONDITIONING SYSTEM
DESCRIPTION
PARTS LOCATION
DESCRIPTION
AC-9
AIR CONDITIONING SYSTEM
WIRING DIAGRAM
USA
DESCRIPTION
AC-10
AIR CONDITIONING SYSTEM
Canada
DESCRIPTION
AC-1 1
AIR CONDITIONING SYSTEM
DAMPERS POSITION
DESCRIPTION
AC-12
AIR CONDITIONING SYSTEM
PREPARATION
PREPARATION
SST (SPECIAL SERVICE TOOLS)
07110-58060 Air Conditioner Service Tool Set
(07117-58070) T-Joint
Discharge (Red)
Suction (Blue)
Utility (Green)
AC-13
AIR CONDITIONING SYSTEM
PREPARATION
RECOMMENDED TOOLS
09082-00050 TOYOTA Electrical Tester Set
LUBRICANT
Item
Capacity
Compressor oil
When replacing receiver
ND-OIL 8
10 cc (2.9 fl.oz.)
40 cc (1.4 fl.oz.)
40 cc (1.4 fl.oz.)
Classification
AC-14
AIR CONDITIONING SYSTEM
AC-15
AIR CONDITIONING SYSTEM
TROUBLESHOOTING
TROUBLESHOOTING
No blower operation
No air temperature control
No compressor operation
Compressor operates immediately
No condenser fan operation
No cool air cones out
Cool air comes out immediately
Cool air comes out only at high
engine rpm
Insufficient cooling
No engine idle up when A/C
switch on
No warm air comes out
AC-47
Condenser fan motor
AC-54
AC-55
AC-54
AC-55
Condenser fan relay No. 2
AC-46
Blower motor
AC-51
Blower resistor
AC-61
Blower speed control switch
AC-52
Heater main relay
AC-64
Inspect A/C control lever adjustment
AC-23
Trouble
Part Name
AC-22
See Page
You will find the troubles easier using the table well shown below. In this table, each number
shows the priority of causes in troubles. Check each part in order. If necessary, replace these
parts.
AC-16
AC-60
Magnetic clutch
AC-34
Condenser
AC-42
Receiver
AC-41
Evaporator
AC-44
Expansion valve
AC-48
Compressor
AC-63
AC-53
AC-60
Thermistor
AC-57
A/C amplifier
AC-66
AC-49
TROUBLESHOOTING
A/C switch
AC-17
AIR CONDITIONING SYSTEM
TROUBLESHOOTING
AC-18
AIR CONDITIONING SYSTEM
TROUBLESHOOTING
Symptom seen in
refrigeration system
During operation, pressure on low pressure
side sometimes
becomes a vacuum
and sometimes normal
Probable cause
Moisture entered in refrigeration system
freezes at expansion
valve orifice and temporarily stops cycle, but
normal state is restored
after a time when the ice
melts
Diagnosis
Drier in oversaturated
state
Moisture in refrigeration
system freezes at expansion valve orifice and
blocks circulation of refrigerant
Remedy
(1) Replace receiver/drier
(2) Remove moisture in
cycle through repeatedly evacuating air
(3) Charge new refrigerant
to proper amount
3. INSUFFICIENT REFRIGERANT
Symptom seen in
refrigeration system
Pressure low on both
low and high pressure
sides
Bubbles seen in sight
glass continuously
Insufficient cooling
performance
Probable cause
Gas leakage at some
place in refrigeration
system
Diagnosis
Remedy
Insufficient refrigerant (1) Check for gas leakage with leak detector
in system
and repair if necessary
AC-19
AIR CONDITIONING SYSTEM
TROUBLESHOOTING
Symptom seen in
refrigeration system
Pressure low on both
low and high pressure
sides
Frost on tubes from
receiver to unit
Probable cause
Diagnosis
Receiver clogged
Remedy
Replace receiver
Condition: Does not cool (Cools from time to time in some cases)
Symptom seen in
refrigeration system
Vacuum indicated on
low pressure side, very
low pressure indicated
on high pressure side
Frost or dew seen on
piping before and after
receiver/drier or expansion valve
Probable cause
Diagnosis
Remedy
Refrigerant flow ob Refrigerant does not cir- (1) Check heat sensing
structed by moisture or
tube, expansion valve
culate
dirt in refrigeration sysand EPR
tem
(2) Clean out dirt in expan Refrigerant flow obsion valve by blowing
structed by gas leakage
with air
from expansion valve
If not able to remove
heat sensing tube
dirt, replace expansion
valve
(3) Replace receiver
(4) Evacuate air and
charge new refrigerant
to proper amount.
For gas leakage from
heat sensing tube, replace expansion valve.
AC-20
AIR CONDITIONING SYSTEM
TROUBLESHOOTING
Symptom seen in
refrigeration system
Pressure too high on
both low and high
pressure sides
No air bubbles seen
through the sight glass
even when the engine
rpm is lowered.
Probable cause
Diagnosis
Remedy
NOTE: These gauge indications are shown when the refrigeration system has been opened and the refrigerant charged without vacuum purging.
Symptom seen in
refrigeration system
Probable cause
Diagnosis
Remedy
AC-21
AIR CONDITIONING SYSTEM
TROUBLESHOOTING
Symptom seen in
refrigeration system
Pressure too high on
both low and high
pressure sides
Frost or large amount
of dew on piping on low
pressure side
Probable cause
Trouble in expansion
valve or heat sensing
tube not installed correctly
Diagnosis
Excessive refrigerant in
low pressure piping
Remedy
(1) Check heat sensing
tube installed condition
(2) If (1) is normal, check
expansion valve
Replace if defective
Symptom seen in
refrigeration system
Pressure too high on
low pressure side
Pressure too low on
high pressure side
Probable cause
Internal leak in compressor
Diagnosis
Compression defective
Remedy
Repair or replace compressor
AC-22
AIR CONDITIONING SYSTEM
REFRIGERANT VOLUME
REFRIGERANT VOLUME
REFRIGERANT VOLUME INSPECTION
1. RUN ENGINE AT APPROX. 1,500 RPM
2. SET TEMPERATURE CONTROL AT MAX. COOL
3. SET BLOWER SWITCH AT HI
4. SET AIR INLET CONTROL AT RECIRC
5. TURN A/C SWITCH ON
6. FULLY OPEN DOORS
7. INSPECT AMOUNT OF REFRIGERANT
Observe the sight glass on the liquid tube.
Item
Amount of refrigerant
Symptom
Insufficient*
Remedy
(1) Check for gas leakage with gas leak
tester and repair if necessary
(2) Add refrigerant until bubbles disappear
Refer to items 3 and 4
(1) Check for gas leakage with gas leak
tester and repair if necessary
(2) Add refrigerant until bubbles disappear
Too much
When air conditioning is turned off, refrigerant foams and then stays clear
Correct
* Bubbles in the sight glass with ambient temperatures higher can be considered normal if cooling is
sufficient.
AC-23
AIR CONDITIONING SYSTEM
HINT:
New belt refers to a belt which has been used
less than 5 minutes on a running engine.
Used belt refers to a belt which has been used
on a running engine for 5 minutes or more.
After installing the drive belt, check that it fits
properly in the ribbed grooves.
AC-24
AIR CONDITIONING SYSTEM
IDLE-UP SPEED
IDLE-UP SPEED
IDLE UP SPEED INSPECTION
1. WARM UP ENGINE
2. SET VEHICLE IN FOLLOWING CONDITION
Blower switch high position
A/C switch on
Magnetic clutch on
3. INSPECT IDLE UP SPEED
Standard:
950 50 RPM
AC-25
AIR CONDITIONING SYSTEM
REFRIGERANT LINES
REFRIGERANT LINES
LOCATIONS
AC-26
AIR CONDITIONING SYSTEM
REFRIGERANT LINES
ON-VEHICLE INSPECTION
1. INSPECT HOSE AND TUBE CONNECTIONS FOR
LOOSENESS
2. INSPECT HOSES AND TUBES FOR LEAKAGE
Using a gas leak tester, check for leakage of refrigerant.
AC-27
AIR CONDITIONING SYSTEM
COOLING UNIT
COOLING UNIT
COOLING UNIT REMOVAL
1. DISCONNECT NEGATIVE (-) CABLE FROM BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the LOCK
position and the negative (-) terminal cable is disconnected from the battery.
AC-28
AIR CONDITIONING SYSTEM
COOLING UNIT
AC-29
AIR CONDITIONING SYSTEM
COOLING UNIT
2. INSTALL THERMISTOR
3. INSTALL UPPER AND LOWER CASE TO EVAPORATOR
(a) Install the blower resistor to the lower case.
(b) Install the A/C main relay to the upper case.
(c) Install the upper and lower case to the evaporator.
(d) Install the 2 clips and 4 tapping screws.
(e) Connect the connectors of wire harness.
AC-30
AIR CONDITIONING SYSTEM
COOLING UNIT
AC-31
AIR CONDITIONING SYSTEM
BLOWER UNIT
BLOWER UNIT
BLOWER UNIT REMOVAL
1. REMOVE COOLING UNIT
(See page AC-25 )
2. REMOVE BLOWER UNIT
(a) Disconnect the connector from the blower motor.
(b) Disconnect the air inlet damper control cable from the
blower motor.
(e) Remove the nut, 2 screws and the blower unit.
AC-32
AIR CONDITIONING SYSTEM
HEATER UNIT
HEATER UNIT
HEATER UNIT REMOVAL
1. REMOVE SAFETY PAD
See Instrument Panel on BO section.
2. REMOVE COOLING UNIT
(See page AC-25 )
3. DRAIN ENGINE COOLANT FROM RADIATOR
HINT: It is not necessary to drain out all the coolant.
4. DISCONNECT WATER HOSES FROM HEATER RADIATOR PIPES
(a) Grip the claws of the hose clip with pliers and slide the
clip along the hose to a place where it dose not clamp
the hose to the pipe.
(b) Disconnect the water hoses.
5. REMOVE PIPE GROMMETS
6. REMOVE A/C CONTROL ASSEMBLY
(See page AC-64 )
7. REMOVE HEATER TO REGISTER CENTER DUCT
Remove the 3 screws and the duct.
AC-33
AIR CONDITIONING SYSTEM
HEATER UNIT
AC-34
AIR CONDITIONING SYSTEM
COMPRESSOR
COMPRESSOR
ON-VEHICLE INSPECTION
Magnetic Clutch:
INSPECT MAGNETIC CLUTCH FOR FOLLOWING
(a) Inspect the pressure plate and the rotor for signs of
oil.
(b) Check the clutch bearings for noise and grease leakage.
(c) Connect the positive (+) lead from the battery to the
terminal on the magnetic clutch connector and the
negative (-) lead to the body ground.
(d) Check that the magnetic clutch is energized.
If the magnetic clutch is not energized, replace the
magnetic clutch.
Compressor:
1. INSTALL MANIFOLD GAUGE SET
2. RUN ENGINE AT APPROX. 2,000 RPM
3. INSPECT COMPRESSOR FOR FOLLOWING
(a) High pressure gauge reading is not lower and low
pressure gauge reading is not higher than normal.
(b) Check that the metallic sound.
(c) Check that the leakage from shaft seal.
AC-35
AIR CONDITIONING SYSTEM
COMPRESSOR
COMPRESSOR REMOVAL
AC-36
AIR CONDITIONING SYSTEM
COMPRESSOR
8. REMOVE COMPRESSOR
(a) Loosen the compressor drive belt.
(b) Remove the compressor mounting bolts and the compressor.
AC-37
AIR CONDITIONING SYSTEM
COMPRESSOR
(c) Using SST and the socket, remove the pressure plate.
SST 07112-76060, 07112-66040
2. REMOVE ROTOR
(a) Using SST, remove the snap ring.
SST 07114-84020
(b) Using a plastic hammer, tap the rotor off the shaft.
NOTICE: Be careful not to damage the pulley when tapping on the rotor.
3. REMOVE STATOR
(a) Using a screwdriver and disconnect the stator lead
wires from the compressor housing.
AC-38
AIR CONDITIONING SYSTEM
COMPRESSOR
AC-39
AIR CONDITIONING SYSTEM
COMPRESSOR
2. INSTALL ROTOR
(a) Install the rotor on the compressor shaft.
(b) Using SST, install a new snap ring.
SST 07114-84020
(b) Using SST and torque wrench, install the shaft nut.
SST 07112-76060
Torque: 14 N-m (140 kgf-cm, 10 ft-lbf)
AC-40
AIR CONDITIONING SYSTEM
COMPRESSOR
COMPRESSOR INSTALLATION
1. INSTALL COMPRESSOR WITH 4 MOUNTING
BOLTS
Torque: 25 N-m (250 kgf-cm, 18 ft-lbf)
AC-41
AIR CONDITIONING SYSTEM
RECEIVER
RECEIVER
ON-VEHICLE INSPECTION
INSPECT SIGHT GLASS, FUSIBLE PLUG AND FITTINGS FOR LEAKAGE
Use a gas leak tester. Repair as necessary.
RECEIVER REMOVAL
1. RECOVER REFRIGERANT FROM REFRIGERATION
SYSTEM
2. DISCONNECT (-) NEGATIVE CABLE FROM BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the LOCK position
and the negative (-) terminal cable is disconnected from the battery.
RECEIVER INSTALLATION
1. INSTALL RECEIVER IN RECEIVER HOLDER
HINT: Do not remove the blind plugs until ready for
connection.
2. CONNECT 2 LIQUID TUBES TO RECEIVER
Torque the bolt.
Torque: 5.4 N-m (55 kgf-cm, 48 in.-lbf)
AC-42
AIR CONDITIONING SYSTEM
CONDENSER
CONDENSER
ON-VEHICLE INSPECTION
1. INSPECT CONDENSER FINS FOR BLOCKAGE OR
DAMAGE
If the fins are clogged, wash them with water and dry
with compressed air.
NOTICE: Be careful not to damage the fins.
CONDENSER REMOVAL
1. RECOVER REFRIGERANT FROM REFRIGERATION
SYSTEM
2. DISCONNECT NEGATIVE (-) CABLE FROM BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the LOCK
position and the negative (-) terminal cable is disconnected from the battery.
AC-43
AIR CONDITIONING SYSTEM
CONDENSER
CONDENSER INSTALLATION
1. INSTALL CONDENSER
Install the condenser with the 2 condenser brackets
and the 2 mounting bolts.
AC-44
AIR CONDITIONING SYSTEM
CONDENSER
EVAPORATOR INSPECTION
1. CHECK EVAPORATOR FINS FOR BLOCKAGE
If the fins are clogged, clean them with compressed
air.
NOTICE: Never use water to clean the evaporator.
AC-45
AIR CONDITIONING SYSTEM
HEATER RADIATOR
HEATER RADIATOR
HEATER RADIATOR REMOVAL
1. REMOVE HEATER UNIT
(See page AC-32 )
2. REMOVE HEATER RADIATOR
(a) Remove the 2 screws and the 2 plates.
(b) Pull the heater radiator out.
AC-46
AIR CONDITIONING SYSTEM
BLOWER MOTOR
BLOWER MOTOR
MOTOR REMOVAL
1. DISCONNECT NEGATIVE (-) CABLE FROM BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the LOCK
position and the negative (-) terminal cable is disconnected from the battery.
MOTOR INSPECTION
INSPECT BLOWER MOTOR OPERATION
Connect the positive (+) lead from the battery to
terminal 1 and the negative (-) lead to terminal 2,
then check that the motor operation is smooth.
MOTOR INSTALLATION
1. INSTALL BLOWER MOTOR
(a) Install the blower motor with the 3 screws.
(b) Connect the connector to blower motor.
2. INSTALL A/C AMPLIFIER
Install A/C amplifier with the 3 screws.
3. CONNECT NEGATIVE (-) CABLE TO BATTERY
AC-47
AIR CONDITIONING SYSTEM
CONDENSER FAN
CONDENSER FAN
ON-VEHICLE INSPECTION
INSPECT CONDENSER FAN MOTOR
(a) Using the wire harness, apply battery positive voltage
to the connector.
(b) Confirm smooth rotation of the motor within the specified current flow.
Standard current:
9.5 1.5 A
AC-48
AIR CONDITIONING SYSTEM
EXPANSION VALVE
EXPANSION VALVE
ON-VEHICLE INSPECTION
1. CHECK QUANTITY OF GAS DURING REFRIGERATION CYCLE
2. INSTALL MANIFOLD GAUGE SET
3. RUN ENGINE
Run the engine at 2,000 RPM for at least 5 minutes.
Then check that the high pressure reading is 1,275 1,471 kPa (13 - 15 kgf/cm2, 185 - 213 psi).
4. CHECK EXPANSION VALVE
If the expansion valve is faulty, the low pressure
reading will drop to 0 kPa (0 kgf/cm2, 0 psi), otherwise
it is OK.
HINT: When the low pressure drops to 0 kPa (0 kgf/
cm2, 0 psi), feel the receivers IN and OUT sides for no
temperature difference.
AC-49
AIR CONDITIONING SYSTEM
VSV INSPECTION
1. DISCONNECT VACUUM HOSES AND CONNECTOR
FROM VSV
AC-50
AIR CONDITIONING SYSTEM
AC-51
AIR CONDITIONING SYSTEM
BLOWER RESISTOR
BLOWER RESISTOR
BLOWER RESISTOR REMOVAL
1. DISCONNECT NEGATIVE (-) CABLE FROM BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the LOCK
position and the negative (-) terminal cable is disconnected from the battery.
Terminal
Condition
Constant
AC-52
AIR CONDITIONING SYSTEM
RELAY INSPECTION
INSPECT HEATER MAIN RELAY
Continuity
Condition
Constant
Apply B + between
terminals 1 and 3.
Tester connection to
terminal number
Specified value
1-3
2-4
Continuity
4-5
Continuity
RELAY INSTALLATION
1. CONNECT HEATER MAIN RELAY TO A/C RELAY
BLOCK
2. INSTALL INSTRUMENT LOWER FINISH PANEL
3. CONNECT NEGATIVE (-) CABLE TO BATTERY
AC-53
AIR CONDITIONING SYSTEM
RELAY INSPECTION
INSPECT MAGNETIC CLUTCH RELAY
Continuity
Condition
Tester connection to
terminal number
Specified value
Constant
1-3
Continuity
Apply B+ between
terminals 1 and 3.
2-4
Continuity
RELAY INSTALLATION
1. INSTALL MAGNETIC CLUTCH RELAY
Connect the relay to the connector and install it to the
cooling unit with the screw.
2. INSTALL INSTRUMENT LOWER FINISH PANEL
3. CONNECT NEGATIVE (-) CABLE TO BATTERY
AC-54
AIR CONDITIONING SYSTEM
RELAYS INSPECTION
1. INSPECT CONDENSER FAN RELAY NO. 2
Check the relay the same way as for the heater main
relay.
2. INSPECT CONDENSER FAN RELAY NO. 3
Check the relay the same way as for the magnetic
clutch relay.
RELAYS INSTALLATION
1. CONNECT CONDENSER FAN RELAY NO. 2 AND
NO. 3 TO RELAY BLOCK NO. 2
2. CONNECT NEGATIVE (-) CABLE TO BATTERY
AC-55
AIR CONDITIONING SYSTEM
RELAYS INSPECTION
1. INSPECT CONDENSER FAN RELAY NO.2
Continuity
Condition
Tester connection to
terminal number
Specified value
Constant
1-2
3-4
Continuity
Apply B + between
terminals 1 and 2.
3-5
Continuity
Tester connection to
terminal number
Constant
1-2
Apply B+ between
terminals 1 and 2.
3-5
Specified value
Continuity
Continuity
AC-56
AIR CONDITIONING SYSTEM
RELAYS INSTALLATION
1. CONNECT CONDENSER FAN RELAY NO. 2 AND
NO. 3 TO RELAY BLOCK NO.5
2. CONNECT NEGATIVE (-) CABLE TO BATTERY
AC-57
AIR CONDITIONING SYSTEM
THERMISTOR
THERMISTOR
THERMISTOR REMOVAL AND
INSTALLATION
See item of cooling unit.
THERMISTOR INSPECTION
INSPECT THERMISTOR RESISTANCE
(a) Measure the resistance between terminals at 25C
(77F).
Resistance:
1,500 at 25C (77F)
AC-58
AIR CONDITIONING SYSTEM
SENSOR REMOVAL
1. REMOVE COMPRESSOR
(See page AC-35 )
2. REMOVE REVOLUTION DETECTING SENSOR
(a) Remove the bolt.
(b) Remove the revolution detecting sensor.
SENSOR INSTALLATION
1. INSTALL REVOLUTION DETECTING SENSOR
Using a torque wrench, tighten the bolt.
Torque: 11 N .m (110 kgf-cm, 8 ft-lbf)
2. INSTALL COMPRESSOR
(See page AC-40 )
AC-59
AIR CONDITIONING SYSTEM
REFRIGERANT TEMPERATURE
SWITCH
SWITCH REMOVAL AND INSTALLATION
See Discharge Valve Removal or Installation on page
AC-35 or 40.
SWITCH INSPECTION
INSPECT REFRIGERANT TEMPERATURE SWITCH
Check refrigerant temperature switch operation.
Oil Temperature
Specified Value
120C (248F)
Continuity
180C (356F)
No continuity
AC-60
AIR CONDITIONING SYSTEM
SWITCHES REMOVAL
1. RECOVER REFRIGERANT FROM REFRIGERATION
SYSTEM
2. DISCONNECT NEGATIVE (-) CABLE FROM BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the LOCK
position and the negative (-) terminal cable is disconnected from the battery.
SWITCHES INSTALLATION
1. INSTALL TRIPLE PRESSURE SWITCH TO LIQUID
TUBE
Tighten the triple pressure switch then connect the
connector to it.
Torque: 10 N-m (100 kgf-cm, 7 ft-lbf)
AC-61
AIR CONDITIONING SYSTEM
SWITCH INSPECTION
INSPECT BLOWER SPEED CONTROL SWITCH
Continuity
Terminal
Illumination
Switch position
OFF
AC-62
AIR CONDITIONING SYSTEM
SWITCH INSTALLATION
1. INSTALL BLOWER SPEED CONTROL SWITCH
(a) Connect the connector to the blower speed control
switch.
(b) Install the illumination light to the A/C control assembly.
(c) Install the blower speed control switch to the A/C
control assembly.
2. INSTALL AUDIO AND ASH TRAY
3. INSTALL A/C CONTROL PANEL
4. CONNECT NEGATIVE (-) CABLE TO BATTERY
AC-63
AIR CONDITIONING SYSTEM
SWITCH INSPECTION
INSPECT A/C SWITCH
Continuity
Condition
Tester connection to
terminal number
Specified value
No continuity
A/C Switch ON
4-5
4-6
Continuity
Illumination circuit
1-3
Continuity
SWITCH INSTALLATION
1. INSTALL A/C SWITCH
Push in the A/C switch to the A/C control assembly.
2. CONNECT NEGATIVE (-) CABLE TO BATTERY
AC-64
AIR CONDITIONING SYSTEM
AC-65
AIR CONDITIONING SYSTEM
AC-66
AIR CONDITIONING SYSTEM
AMPLIFIER INSPECTION
INSPECT A/C AMPLIFIER CONNECTOR ON WIRE
HARNESS SIDE
Test conditions:
Ignition switch ON
Temperature control lever to MAX COOL
Blower switch ON
w/o Power Steering
Tester connection to
terminal number
Condition
1 - Ground
Approx. 10 to 14 V
1 - Ground
No voltage
7 - Ground
Blower switch ON
7 - Ground
No voltage
8 - Ground
A/C switch ON
8 - Ground
No voltage
Tester connection to
terminal number
Condition
2- 13
Constant
9-13
Constant
Approx. 240
Tester connection to
terminal number
5 -7
12 - Ground
Condition
Constant
Continuity
Constant
Continuity
w/ Power Steering
Tester connection to
terminal number
Condition
1 - Ground
Approx. 10 to 14 V
1 - Ground
No voltage
7 - Ground
Blower switch ON
7 - Ground
No voltage
8 - Ground
A/C switch ON
8 - Ground
No voltage
AC-67
AIR CONDITIONING SYSTEM
Tester connection to
terminal number
2 - 12
Condition
Constant
Tester connection to
terminal number
Condition
5-7
Constant
Continuity
12 - Ground
Constant
Continuity
AC-68
AIR CONDITIONING SYSTEM
SERVICE SPECIFICATIONS
SERVICE SPECIFICATIONS
SERVICE DATA
700 50 g (24.69 1.76 oz.)
160 25 lbf
Used belt
100 20 lbf
Idle-up speed
1,450 50 RPM
TORQUE SPECIFICATIONS
Part tightened
N-m
kgf-cm
100
100
250
ft-lbf
5.5
48 in.-lbf
5.5
48 in.-lbf
140
330