..

2546
(Copyright 2003)

Routine Test

Induction Motor Testing

Routine Test

2003
Large Drives
4000
(
BTS
)
IEC,
VDE, DIN
85OC -55OC
Commissioning

1600 kW 4200

ICE

6000

30 kV

(Simulate)
(Conveyor)

5 MW 4200
13.8 50 Hz 60 Hz
Web site
http://www.siemens.com/ad-picture/529 http://www.siemens.de/largedrives

1
3300
900 10 900
3300 V 12 pulse rectifier, Voltage source 3 Level systems

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 IEC
ISO
(Type Test) (Heat run
test)

IEC 34-1
IEC 34-2 . 866-2532 .
867-2532 IEC 3
(Routine test) (Type test) (Special
type test)
A (Routine test)
(Squirrel Cage Induction motor,
SCI) (Wound rotor or Slipring rotor)

(Routine test)
A1. (Resistance of stator winding)

SCI
Slip ring
9

A2. (Resistance of Rotor winding)

A3. (Insulation resistance test of the stator)

9
9

A4. (Insulation resistance test of the rotor)

9
9

A5. (No-Load test)

A6. (Short circuit or Lock Rotor test)

A7. (Phase sequence and direction)

A8. (Stator winding voltage test)

A9. (Rotor winding voltage test)

A10. (Vibration test, ISO 3945 ,VDI 2056 )

A11.
(Functional check of the
accessories)
A12. (Locked-rotor standstill voltage)

9
9

B (Type test)
, ,



(Type test)

SCI
Slip ring

B1.
(Heat run test)

B2. (Checking the shaft voltages)

B3.
(Plotting the no-load characteristic and measuring the iron and friction losses)
B4. (Lock rotor)
(Plotting the short-circuit characteristic and measuring the short-circuit losses)
B5.
(Plotting the load characteristic)

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B6. (Test or Calculating the efficiency)

B7.
For
B8.
For

Eex e: Measuring the

Eex p: Measuring the

:
tE time
:
pressure distribution

C. (Special type test)

(Special Type test)

SCI

Slipring

C1. Loss-tangent ( loss factor )

C2. (Noise measurement)

C3. (Measuring the cooling air flow)

C4. cradle dynamometer

C5.
(Determine the moment of inertia using deceleration)
C6. (Over speed test)

C7. ( wet test ) NEMA MG1-20.49.1

C8. (Checking the starting torque)

A1, A2. (Resistance of stator winding)

3% 20O C

R20 =

R20
Rmeasured
K
Tmeasured

Rmeasured * ( K + 20)
K + Tmeasured

() 20O C
() tmeasured
( 234.5 ; 225)
(O C)

U1-U2, V1-V2, W1-W2

Rphase = 1/2 * Rphase-to-phase Y Star
Rphase = 3/2 * Rphase-to-phase Delta

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A3, A4. (Insulation resistance test)

IEC

(Routine test)

1000 V 20OC

Un < 2kV
Un > 2kV

(Space Heaters)

10 M
100 M
500 M
1 M
100 M
1 M (100 V test voltage)

A5. (No-Load test)

(Air gap are checked)


30

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A6. (Short circuit or Lock Rotor test)

Short circuit test

A7. (Phase sequence and direction)

L1, L2, L3 U V W

L1, L2, L3 U V W

clockwise rotation
L1, L2, L3 W V U

Anti-Clockwise

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A8, A9. (Stator and Rotor winding voltage test)

RTD PT100

(Vrms)
2 * Un + 1000 V,
1500 Vrms

1 kW 10000 kW

2 * Un + 1000 V

> 10000 kW

2 * URotor + 1000 V
4 * URotor + 1000 V

URotor

1
660 220 kW
1 5

(Insulation breakdown)
3300
2*3300 + 10000 = 7600 60
A10. (Vibration Test)


(Horizontal) (Vertical) 1-6
IEC 34-14 (Peak velocity) /
(mm/s) Vrms= 2.8 mm/s
600-3600 IEC 34-14

Vibration
Severity
Grade of
quality

Speed range

N (Normal)
R (Reduced)

Maximum vibration in Vrms mm/s

(deviation +10%)
at motor shaft high (mm.)
56-132

132-225

225-400

600 - 3600

1.8

2.8

3.5

600 - 1800

0.71

1.12

1.8

> 1800 - 3600

1.12

1.8

2.8

600 - 1800

0.45

0.71

1.12

> 1800 - 3600

0.71

1.12

1.8

S (Special)

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A11. (Functional check of the accessories)

1500
A3 (Insulation resistance test)
(Bearing)


A12. (Checking the locked-rotor standstill voltage)

20 228 ..2546 146-152

2003 Tinamics Co., Ltd. All rights reserved.

All copyrights are the property of their respective owners.

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