Ocean Iomm

ELECTRONICFUELDISPENSERS
OCEANEURO&OCEANTALL
InstallationandUserManual
Document:
ElectronicfueldispensersOCEANEURO&OCEANTALL,InstallationandUserManual
File:
IN024EN_OceanInstructionsRev06a
Revision&Date:
Revision06a,May19th,2016
Pages:
107(includingcoversandappendices)
Created:
Ing.MilanBerka&KarelViktorin(translation)
TATSUNOEUROPEa.s.,Prask2325/68,67801Blansko,CzechRepublic,tel.+420516428411,http://www.tatsunoeurope.com
TATSUNOEUROPEa.s.
Prask2325/6867801Blansko
CzechRepublic
Tel:+420516428411Fax:+420516428410
email:info@tatsunoeurope.com,http://www.tatsunoeurope.com
Copyright
Neitherthismanualnoranyofitspartsmaybecopiedwithouttheconsent
of
TATSUNOEUROPEa.s.
ElectronicfueldispensersOCEANEURO&OCEANTALLInstallationandUserManual
TABLEOFCONTENTS
TABLEOFCONTENTS...........................................................................................................................3
INTRODUCTION...................................................................................................................................6
1.
INTRODUCTORYINFORMATION..................................................................................................7
1.1.
1.2.
2.
STUDYTHEMANUALFIRST...................................................................................................................................8
AUTHORIZEDUSE...............................................................................................................................................8
OCEANLINEDISPENSERS.............................................................................................................9
2.1.
2.2.
DISPENSERDESCRIPTION......................................................................................................................................9
CERTIFICATESANDAPPROVALS............................................................................................................................10
2.2.1.Metrology..............................................................................................................................................................................................10
2.2.2.Safety....................................................................................................................................................................................................10
2.2.3.ElectromagenticCompatibility(EMC)....................................................................................................................................................10
2.3. BASICTECHNICALDATA.....................................................................................................................................11
2.3.1.HydraulicUnitofFuelDispensers..........................................................................................................................................................11
2.3.2.ElectronicCounter.................................................................................................................................................................................11
2.3.3.AmbientConditions...............................................................................................................................................................................11
2.4. DISPENSERMODELIDENTIFICATION.....................................................................................................................12
2.4.1.AdditionalAbbreviationsinDispenserMarking.....................................................................................................................................13
2.4.2.ConventionalMarkingoftheDispenserParts.......................................................................................................................................14
2.5. STANDARDMODELSOFOCEANDISPENSERS........................................................................................................15
2.5.1.OCEANTALLDispensers.........................................................................................................................................................................17
2.5.2.OCEANEURODispensers.......................................................................................................................................................................21
2.6. NAMINGOFTHEBASICELEMENTSOFDISPENSERS..................................................................................................26
2.7.
3.
PRODUCTIONLABELS.........................................................................................................................................27
INSTALLATION............................................................................................................................29
3.1.
3.2.
3.3.
INSTRUCTIONSFORSAFEWORK..........................................................................................................................29
RECEIPT,TRANSPORT,UNPACKING......................................................................................................................29
DISPENSERPLACEMENT.....................................................................................................................................30
3.3.1.Generally...............................................................................................................................................................................................30
3.3.2.SingleSidedDispenserOrientation.......................................................................................................................................................30
3.3.3.DistanceoftheDispenserfromtheTank...............................................................................................................................................30
3.3.4.StationFuelTankType..........................................................................................................................................................................30
3.3.5.DistributionPipes..................................................................................................................................................................................33
3.3.6.DispenserLocationinRelationtoExternalInfluences...........................................................................................................................33
3.3.7.PressureSystem....................................................................................................................................................................................33
3.3.8.SatelliteDispenser.................................................................................................................................................................................34
3.4. MECHANICALATTACHMENTOFTHEDISPENSER......................................................................................................34
3.5.
ELECTRICWIRINGOFTHEDISPENSER....................................................................................................................35
3.5.1.PoweringofElectromotorsofPumpsandVacuumPumps....................................................................................................................35
3.5.2.PowerSupplytotheElectronicCounterandSwitchingElements..........................................................................................................38
3.5.3.Data(Communication)Line...................................................................................................................................................................39
3.5.4.ServiceLines..........................................................................................................................................................................................41
3.5.5.CableCharacteristics.............................................................................................................................................................................41
4.
BASICFUNCTIONSANDSETTINGSOFDISPENSERS......................................................................42
4.1.
PDEXCOUNTER...............................................................................................................................................42
4.1.1.PDERTRemoteControllerDescription...................................................................................................................................................42
4.1.2.DisplayingDataintheSetupMode.......................................................................................................................................................44
4.1.3.OperatorMode......................................................................................................................................................................................44
4.1.4.ManagerMode.....................................................................................................................................................................................45
4.1.5.NonResettableVolumeTotalizers(Code01)........................................................................................................................................46
TATSUNOEUROPEa.s.,www.tatsunoeurope.com
4.1.6.DailyTotalizers(Code02)......................................................................................................................................................................46
4.1.7.UnitPricesofFuelProducts(Code03)...................................................................................................................................................47
4.1.8.CurrentTimeandDate(Code04)..........................................................................................................................................................48
4.1.9.DisplayingtheProgramVersionandCheckSums(Code05).................................................................................................................48
4.1.10.ErrorMessageHistory(Code06).........................................................................................................................................................48
4.1.11.LatestDeliveryHistory(Code07)........................................................................................................................................................49
4.1.12.AccessPasswordtotheManagerMode(Code08).............................................................................................................................50
4.1.13.MaintenanceHistory(Code09)...........................................................................................................................................................50
4.1.14.VaporRecoverySystemTest(Code11)...............................................................................................................................................50
4.1.15.OperatingModeoftheFuelDispenser(Code12)................................................................................................................................50
4.1.16.ErrorStatistics(Code13).....................................................................................................................................................................51
4.1.17.CurrentOperatingTemperature(Code14)..........................................................................................................................................51
4.1.18.ResettingDailyTotalizers(Code15)....................................................................................................................................................51
4.1.19.ManufacturersLockCode(Code16)...................................................................................................................................................52
4.1.20.DisplayBacklightIntensity(Code17)..................................................................................................................................................52
4.1.21.GraphicDisplayTextMessages(Code18)...........................................................................................................................................52
4.1.22.DisplayingtheDisplaySegmentError(Code19).................................................................................................................................53
4.2. TBELTXCOUNTER............................................................................................................................................54
4.2.1.FuelUnitPriceSetting...........................................................................................................................................................................54
4.2.2.ReadingtheElectronicTotalizers..........................................................................................................................................................55
4.2.3.ChangingtheOperatingMode..............................................................................................................................................................55
5.
OPERATION...............................................................................................................................56
5.1.
5.2.
5.3.
INSTRUCTIONSFORSAFEOPERATION...................................................................................................................56
PUTTINGTHEDISPENSERINTOOPERATION............................................................................................................57
OPERATIONOFTHEFUELDISPENSER....................................................................................................................57
5.3.1.DeliveryofFuel......................................................................................................................................................................................57
5.3.2.ElectromechanicalLiterTotalizers.........................................................................................................................................................58
5.3.3.GasolineVaporRecovery.......................................................................................................................................................................59
5.3.4.DispenserOperatingModes..................................................................................................................................................................60
5.3.5.PresettingKeyboard.............................................................................................................................................................................61
5.3.6.TurningFuelDispensersOff...................................................................................................................................................................62
6.
MAINTENANCEANDSERVICE.....................................................................................................63
6.1.
KEYPRINCIPLESFORTHEMAINTENANCEOFDISPENSERS..........................................................................................63
6.1.1.MaintenanceofDispenserCovers.........................................................................................................................................................64
6.2. DISPENSERTROUBLESHOOTING...........................................................................................................................65
6.2.1.DispenserErrorMessages.....................................................................................................................................................................66
SERVICEOFOCEANDISPENSERS........................................................................................................................69
6.3.
6.3.1.WarrantyandClaims............................................................................................................................................................................69
6.3.2.Attachments..........................................................................................................................................................................................69
APPENDIX1FOUNDATIONPLANS...................................................................................................71
APPENDIX1.1.FOUNDATIONPLANSFORDISPENSERSINSUCTIONMODEL............................................................................71
Appendix1.1.1.FoundationPlansofBMP4011.OandBMP4012.ODispensers..............................................................................................71
Appendix1.1.3a.FoundationPlansofBMP4033.OandBMP4036.O(cuttedversion)....................................................................................74
Appendix1.1.5.FoundationPlansofBMP4055.OandBMP40510.ODispensers............................................................................................76
Appendix1.1.6.AttachmentoftheCheckValveandFlexiblePipetoFP1001Pump......................................................................................77
Appendix1.1.7.AttachmentoftheCheckValveandFlexiblePipetoFP1022Pump......................................................................................78
Appendix1.1.8.DrawingofStandardConnecting(Flexible)Pipe....................................................................................................................79
A PPENDIX 1.2. F OUNDATION P LANSFOR D ISPENSERSIN P RESSURE M ODEL W ITHOUT P UMPS .................................80
Appendix1.2.3a.FoundationPlansofBMP4033.OandBMP4036.O(cuttedversion)....................................................................................83
Appendix1.2.5.FoundationPlansofBMP4055.OandBMP40510.ODispensers............................................................................................85
Appendix1.2.6.DetailedConnectionoftheInletPiping.................................................................................................................................86
APPENDIX1.3.FOUNDATIONPLANSOFSPECIALVERSIONSOFDISPENSERS.............................................................................87
Appendix1.3.1.FoundationPlanofSatelliteDispenserBMP4001.OEL/SAT..................................................................................................87
Appendix1.3.2.FoundationPlanofBMP4021.O/UHZV1Dispenser,PressureVersion..............................................................88
APPENDIX2.ELECTRICALWIRING......................................................................................................89
APPENDIX2.1.ELECTRICALWIRINGSCHEMES...................................................................................................................89
Appendix2.1.1.ExampleofElectricalWiringofDispensersinSuctionModel.................................................................................................89
Appendix2.1.2.ExampleofElectricalWiringofDispensersinPressureModel...............................................................................................90
APPENDIX2.2.ELECTRICALDISTRIBUTIONBOXES................................................................................................................91
Appendix2.2.1.WiringofPoweringBoxXP01(SuctionVersion).....................................................................................................................91
Appendix2.2.2.WiringofPoweringBoxXP04(PressureVersion;1Product).................................................................................................92
Appendix2.3.3.WiringofPoweringBoxXP05(PressureVersion;4Products)................................................................................................93
Appendix2.3.7.WiringofDataDistributionBoxXS01....................................................................................................................................97
APPENDIX3.DISPENSERZONESCLASIFICATIONACC.EN136171&EN60079101.........................101
APPENDIX3.1.OCEANEUROZONES...........................................................................................................................101
Appendix3.1.1.OCEANEUROZones,BasicDesign.......................................................................................................................................101
Appendix3.1.2.OCEANEUROZones,DesignVariationWAVE......................................................................................................................102
Appendix3.1.3.OCEANEUROZones,DesignVariationCUBE.......................................................................................................................103
Appendix3.1.4.OCEANEUROZones,DesignVariationFIN...........................................................................................................................104
APPENDIX3.2.OCEANTALLZONES............................................................................................................................105
Appendix3.2.1.OCEANTALLZones,BasicDesign.........................................................................................................................................105
Appendix3.2.2.OCEANTALLZones,DesignVariationCUBE.........................................................................................................................106
Appendix3.2.3.OCEANTALLZones,DesignVariationFIN............................................................................................................................107
INTRODUCTION
ThismanualisforusersofTATSUNOdispensersoftheOCEANEUROandOCEANTALLseriesaswellasfor
designerstudioswhodesignfuelstations.ThecompanyTATSUNOEUROPEa.s.recommendsthoroughstudying
ofthemanualincludingallofitsappendices.Themanualmustbeavailabletothedispenseroperatorsduring
installationandregularmaintenanceofdispensers.
Keepthismanualalongwithitsappendicesoverthewholelifetimeofthedispenser
Makeitavailabletootherownersandusersaswell
Performupdatesofregulations(seewww.tatsunoeurope.com)
Theappendicesproperlyreflectrealityatthetimeofpublishing.Theproducerreservestherighttochange
technicalconditionsoftheequipmentoritsattributeswithoutwrittennotice,duetocontinuousdevelopment
andimprovements.
Allrightsarereserved.Nopartofthismanualmaybereproducedortransmittedwithoutthewrittenconsent
ofthecompanyTATSUNOEUROPEa.s.
Documentrevisions
RevisionNo./Date
Changedescription
Madeby
3.3.2011
Revision01/8.9.2011
Revision02/5.10.2011
Revision03/6.4.2012
Revision04/1.4.2013
Revision05/1.8.2014
Revision06/22.7.2015
Basicversionofthedocument
FTZrequirementsadded
FTZrequirementsadded
ChangeofcabletypestoEUharmonizedH05VV5FandH05VVC4V5K
AddeddispensersinseriesOCEANTALLand variants CUBE,FIN,WAVE
Newconnectionboxes,descriptionofflexiblepipeconnection
Appendix1Foundationplanswasmodified(changedpositionofVRpipings)+added
newfoundationplansofcuttedversionBMP4036(seeAppendix1.1.3aand1.2.3a)
Modifiedtextofarticleonpage32 NECESSITYOFOVERPRESSUREVALVEUSING
Ing.MilanBerka
Ing.MilanBerka
Ing.MilanBerka
Ing.MilanBerka
Ing.MilanBerka
Ing.MilanBerka
Ing.MilanBerka
Revision06a/19.5.2016
Ing.MilanBerka
1. INTRODUCTORYINFORMATION
Symbolsusedinthismanual:
Warning
Explosionhazard
Beware electric
appliance
Nosmoking
Noopenfires
Nomobilephones
Termsusedinthismanualrequiringspecialattention:
CAUTIONTheviolationoftheseconditionsmaycreateconditionsthatleadtoinjuryordeathofpersonsorto
substantialdamagetoproperty.
WARNINGTheviolationoftheseconditionsmayleadtoinjuryofpersonsand/ordamagetothedispenser.
NOTICEThistextinformsaboutlegaland/orstatutoryrequirementsconcerningtheinstallationanduseofthe
dispenser. Violation of these requirements may create a hazardous situation and/or lead to damage of the
dispenser.
NOTE This text informs about installation procedures, techniques and operation methods etc., which are
importantforsecuringproperinstallationandcorrectoperationofthedispenserandwhich,ifviolated,maylead
todamage,failureorbadperformanceofthedispenser.
1.1. STUDYTHEMANUALFIRST
Beforeinstallationoroperationofthedispenser,firststudytherelevantpartsoftheInstallationandUser
Manual.Considerallthehazards,warningsandnotesinthemanual.
TheproducerprovidesthisInstallationandUserManualinordertopresentallthenecessaryinformation
andinstructionsforfullandefficientinstallation,useandmaintenanceofourcombineddispensersofthe
OCEANtypeseries.
Thismanualwascreatedbytheproducerandformsaninseparablepartofthedispenseraccessories.
Theuseofthismanualisdoneatthefullresponsibilityoftheuser;anyoperationsnotdescribedhere
mustbeconsideredforbidden.Anyoperatorwhoperformssuchoperationswilltakeallresponsibilityfor
theresultsofsuchactions.
The manual is organized into individual sections, which have their subsections, so each topic is
independentandalsocorrespondstooperationallogic(learnprepareusemaintain).
Themanualproperlyreflectsthetechnicalsituationatthemomentofsaleofthedispenseranditcannot
be deemed inadequate as a result of any subsequent changes and updates according to the latest
circumstances.
NOTICE Keep this manual and enclosed documents over the whole service life of the appliance for future
reference!
1.2. AUTHORIZEDUSE
The dispensers of the OCEAN series are intended for stationary use for dispensing of gasoline, motor
diesel,biodiesel,lightfueloils,keroseneandethanolgasolinemixtures(max.E85)inspecifiedquantities
fromthestoragetankintomotorvehicles.
ATTENTIONThedispenserisacomplicatedappliancethatcarriesoutanumberdemandingfunctions.Before
commissioning,thetanksandpipesmustthereforebecleanedandthecleanlinessofthefuelmustbeverified
(dirtyfiltersinthedispensercannotbeconsideredasareasonforwarrantyrepairs!).Beforecommissioning,
theelectricalwiringandproperconnectionsmustbereviewedtopreventelectricshockinjuryandtoensure
explosionprotection(thefuelisclassIflammablematerial).
NOTICEAnychangestothedispensermayrevokethevalidityofthedevicecertification.Seethecertification
documentsandthemanufacturersinstructionseverytimewhenconsideringanymodificationoftheelectrical
wiringand/orthewholedevice.
Everyfueldispenseristestedattheproductionplantconcerningitsfunction,safetyandmetrology.Thedelivery
of each fuel dispenser includes certificates which the producer must provide to relevant authorities upon
request.
2. OCEANLINEDISPENSERS
2.1. DISPENSERDESCRIPTION
OCEANdispensersserveforpumpingofliquidfuelsandoil,ethanolandpetrolmixtures(maximumE85)into
vehiclesandforcommercialpurposes.ThedispensersareequippedwithhighqualityJapanesehydraulicsmade
by the TATSUNO Corporation (herein also referred toas TATSUNO) and an efficient and reliable electronic
counter of the Czech company TATSUNO EUROPE. All fuel dispensers can operate in the manual mode
(individually,offline)orintheautomatedmode,remotelycontrolledfromthefuelstationkioskandconnected
tothecashdesk(POS)viaadataline.
Fuel dispensers of the OCEAN EURO series have their enclosure (cover, door, lid etc.) made of a
varnishedsteelsheet,stainlessmetalsheetornonflammablelaminateapprovedforthisusebythestatetesting
authority(StatementofFTZ04ST0083).Thesupportingelementsofthedispenserframeworkaremadeof
varnishedsteelsheetsof0.82.5mmthicknessorofstainlessmetalsheet.ThestandardcoloroftheOCEAN
dispensersiswhite.Everydispenserisequippedwithhydraulics(pumpingmonoblock+pistonmeasurement
transducer) of the Japanese company TATSUNO. It is a worldwideproven type of hydraulics with a high
reliabilityandalongservicelife.Thepumpingmonoblockisequippedwithanintakeandoutputfilter,agasand
vaporseparator,acheckvalve,andarotationpumpcapableofoperationpressureregulation.Thefourpiston
measuringtransducercanberegulatedbyadjustingofasinglepiston.Eachmeasuringtransducerincludesa
highly reliable explosionproof pulse generator. Each fuel dispenser has a highly reliable explosionproof
electroniccounterwithowndiagnosticsanddisplaysshowingthepumpedamountinvariouscurrencyunits,
fuelquantityinlitersandthefuelunitpriceincurrencyunitperliters.Displaysofdispensersfornonpublicsale
showonlythedispensedfuelquantityinliters.Thedispenserhosesaremadeofhighqualitygasolineresistant
rubberwithantistaticprotection.Asastandard,thedispensersaredeliveredwithanautomatedstopnozzle.
ThemainadvantagesoftheOCEANcombineddispensersare:
highperformanceandensuredquality
Highvariabilityalowcostbasicversioncan,throughtheadditionofawiderangeofaccessoriesand
additionalmodules,beturnedintoacomfortabledispenserwithapersonalizeddesign
Easymaintenanceandservicesimpleconstruction
possibilityfortemperaturecompensationofthedispensedmediumtothereferencetemperature15C
(20C)
widetemperaturerangeofoperation(20C/+50C)
possibletemperaturevolumecompensationofthedispensedfueltothereferencetemperatureof
15C(20C)
controlledvaporrecoverywithpossibilityformonitoringitsfunctionalityanddispenserblockingincase
ofmalfunctionofthevacuumpumps(vaporflowsensors)
control of dispensing by proportional electromagnetic valves +24Vss with possible continuous

regulationofmaximumflowrateQmax.
9
2.2. CERTIFICATESANDAPPROVALS
OCEANEUROcombineddispensersareinconformitywithallEuropeanregulationsrelatedtometrologyand
safety.
2.2.1. METROLOGY
The appliance has been certified by the Czech Metrology Institute in Brno, notified body No. 1383. The
assessmentofapplianceconformityusedtheprocedureB(typetesting)+D(ensuringproductionquality)
according to government decree No. 464/2005 Coll., which sets technical requirements for measuring
apparatusesandimplementsintheCzechRepublicthedirectiveoftheEuropeanParliamentandEuropean
Council No. 2004/22/ES. A new ES type certificate (MID certificate) has been issued for fuel dispensers
(gasoline,diesel,ethanolandtheirmixtures),TCMNo.141/074491.Typetestswerecarriedoutinaccordance
withOIMLR1171,OIMLR118andOIMLD11.
The company TATSUNO EUROPE a. s. received a Certificate of the Quality Management System
No.0119SJC00607from the Czech Metrology Institute and thus met the requirement of qualification for
declarationsofconformityoftype,basedonensuringmeasuringapparatusproductionqualityaccordingto
attachmentNo.2,procedureD(Chapter6)ofthegovernmentdecreeNo.464/2005Coll.Thevalidityofthe
certificateisreviewedbyauditsinoneyearintervals.
2.2.2. SAFETY
ThedispensershavebeencertifiedbytheauthorizedentityNo.210ThePhysicsTechnicalTestingInstitutein
OstravaRadvanice,notifiedbodyNo.1026,fortheuseinareaswithanexplosionhazardaccordingtothe
directive94/9/ES.ThefueldispensersareconfirmedtocomplywiththeEuropeannormontheconstructionof
fuel dispensers no. EN136171. A new ES type certificate (ATEX certificate) for fuel dispensers No.
FTZ14ATEX0065Xhasbeenissued.Allpartsofdispenserslocatedinareaswithanexplosionhazardcomply
withtheEuropeandirectiveATEXno.94/9/ES.
The company TATSUNO EUROPE a. s. has received an Acknowledgement of quality insurance
No.FTZ02ATEXQ030fromthePhysicalTechnicalTestingInstituteinOstravaRadvaniceforfueldispensers
andaccessories.Thevalidityofthiscertificateisreviewedbyauditsonayearlybasis.
2.2.3. ELECTROMAGENTICCOMPATIBILITY(EMC)
ThedispensershavebeentestedbytheCzechMetrologyInstituteinBrno,notifiedbodyNo.1383.The
assessmentofapplianceconformitywascarriedoutaccordingtothedirectiveoftheEuropeanParliament
andEuropeanCouncilNo.2004/108/ESandinaccordancewithOIMLR1171,OIMLR118.
10
2.3. BASICTECHNICALDATA
2.3.1. HYDRAULICUNITOFFUELDISPENSERS
Pumpingoutput:
standard
increased/H
veryhigh/UH
Accuracyclass:
Maximumoperatingpressure:
Electromotorofthepump:
Solenoidvalves:
40L/min(3050L/min)
80L/min(7090L/min)
130L/min(120150L/min),whenusingpistonmeter
150L/min(140170L/min),whenusingLOBEmeter
0.5%
0.18MPa(1.8bar);0.25MPa(2.5bar)for/Hor/UH
threephase,3x400V;0.75kW;1395RPM
+24VDC/max.1A,orpossibly230VAC;50Hz;5W
2.3.2. ELECTRONICCOUNTER
Powersupply:
Output:
Displayingunits(displays): volume
monetarysum
unitprice
230VAC;+10%15%;50Hz5Hz
max.300VA
from0.01to9999.99L
from0.01to9999.99EUR
from0.001to9.999EUR/L
2.3.3. AMBIENTCONDITIONS
Operatingtemperature:
Temperaturerangeofmedium:
Typeofdispensedmedium:
Dispensedmediumdynamicviscosityrange:
Mechanicenvironmentclass:
Electromagneticenvironmentclass:
Relativehumidity:
from20Cto+40Cforstandarddispensermodel
from40Cto+50Cspecialmodelwithheating
from40Cto+50C
gasoline,motordiesel,biodiesel,gasolinexethanolmixture
(max.E85),oils
0.510mPa.s(0.510cp)
M1
E1
from5%to95%,noncondensing
11
2.4. DISPENSERMODELIDENTIFICATION
Thefollowingsectionexplainsthemarking(coding)systemofthecombinedfueldispensersOCEANEURO&
OCEALTALL.
Thebasicformofthecommercialmarkingofthedispenseris:
BMP40ab.Oxy
ydispenserorientationontherefugeislandfromvehiclearrivaldirection:
Ddoublesideddispenser
Rrightsideddispenser
Lleftsideddispenser
xdispenservariantbyhosecolumnheightandhosestoragefashion:
x=E(EURO)dispenservariantw.hosecolumnheight1900mmandhose
retractor
x=T(TALL)dispenservariantw.hosecolumnheight2300mmand
freehanginghoses
OdispensertypelineOCEAN
bnumberofdispensinghosesindispenser
anumberofdelivery/hydraulicunitsindispenser
(numberofproducts,numberofpumps,numberofsuction/pressureinlets)
40dispensertypelineOCEAN
BMPabbreviationforallTATSUNOEUROPEdispensers
Examples:
BMP4022.OELisatwoproduct,twohose,singlesided,leftsideddispenserwithhoseretractorsofthetype
seriesOCEANEURO
BMP4048.OTDisafourproduct,eighthose,doublesideddispenserwithfreehanginghosesofthetype
seriesOCEANTALL
12
2.4.1. ADDITIONALABBREVIATIONSINDISPENSERMARKING
Theremaybeadditionalabbreviationsafterthebasicdispensercode:
Abbreviation
Description
/CUBE,/FIN,/WAVE
Dispenserwithdecorativeelements
/S3
Dispenserinthepressuremodelwithoutsuctionpumps
/VR,/VR2,/VR3,/VR4 Vaporrecoveryofone,two,threeorfourfuelproducts
/H,/H2,/H3,/H4
Higherperformanceofone,two,threeorfourdieselpumps7090l/min
/UH,/UH2
Highpumpingperformanceofoneortwodieselhoses120150l/min
/MAS,/MAS2
The main dispenser (MASTER) has an outlet leading to one or two satellite
dispensers(SLAVE)
/SAT
A satellite dispenser connected to the MASTER dispenser (without its own

hydraulics)
/LON,/DART,/LOG
DatalinewiththeinterfaceIFSFLON,DARTorLogitronPUMALAN
/ER4,/TATPL,/ATCL
DatalinewiththeinterfaceKienzleER4,TATSUNOPartyLineorAutotankATCL
/TA2331
Outletofpulses,nozzleandRELEASEsignaltoconnecttoTankautomatTA2331
/ALX
OutletofpulsesandnozzlesignaltoconnecttotheterminalALX(ALX308)
ZV1
Hoseexitfromdispenserside/Deliverynozzlepositionedonsideofdispenser
ZV2
Hoseexitfromdispenserside/Deliverynozzlepositionedonfrontofdispenser
2C
Twosimultaneousdeliveriesinsinglesideddispenser(twodisplays,sameside)
4C
Foursimultaneousdeliveriesindoublesideddispenser(fourdisplays)
C1x
LEDsitenumber,1digit(0to9),xisacolor(red,bwhite,mblue,yellow,z
green)
C2xx
LEDsitenumber,2digits(10through29),xisacolor(red,bwhite,mblue,
yellow,zgreen)
13
2.4.2. CONVENTIONALMARKINGOFTHEDISPENSERPARTS
Fig.1 shows the system of marking of the displays, dispenser nozzles, hoses, pumps, meters, and the
systemoforderingtheproductsinanOCEANEUROfueldispenser.
Nozzle Nozzle Nozzle Nozzle
R4
R3
R2
R1
Display
Rightside(R)
R
MeterR4
MeterR2
MeterR3
MeterR1
Prod.2
Prod.1
Prod.3
Prod.4
MeterL1
MeterL4
MeterL2
MeterL3
Display
Nozzle Nozzle Nozzle Nozzle
Leftside(L)
L
L1
L4
L3
L2
Fig.1SystemofmarkingandorderofproductsinOCEANdispensers
14
2.5. STANDARDMODELSOFOCEANDISPENSERS
AllmodelsoffueldispensersOCEANcanbecategorizedintotwomaingroups,dependingontheheight
ofthebasicmodelandthemethodofhosestorage:
OCEANEUROdispensers;withhoseretractorsandbasicmodelheight1900mm
OCEANTALLdispensers;withfrehanginghosesandbasicmodelheight2300mm
TheindividualmodelsofOCEANdispensersarefurtheraredifferentiatedbythefollowingproperties:
a) methodofpumping
suction;dispensersareequippedwithsuctionpumps
pressure(REMOTE);dispensersdonotincludesuctionpumps,onlyfiltersmarking/S3
b) numberofdispensingpoints
1to4independentdispensingpoints
Note:Adispensingpointmeansthepartofthedispenserswhereacustomercanindependentlypumpfuel.Depending
onthetypeofthedispenser,everydispensingpointisequippedwithonetofivedispensinghoses,wherethecustomer
maychoosethedesiredtypeoffuelproduct,andatleastonedisplay.Itispossibletodispenseonlyonetypeoffuel
productinonedispensingpointatanygivenmoment.OCEANdispensersareequippedwithoneortwodispensingpoints
asastandard.Onspecialrequestfromthecustomer,itispossibletoequipthedispenserswithuptofourdispensing
points(4independentdeliveries,4displays).
c) accesstodispenser
twosideddispensers;accesstodispenserfromtwosides(TWOSIDED)
onesideddispensers;accesstodispenserfromoneside(ONESIDED)
d) numberoffuelproducts
Dependingonthetype,adispensercandispenseonetofivefuelproducts.
e) numberofdispensinghoses
1to10dispensinghoses
Everydispensingpointofadispenserisequippedwithonetofivedispensinghosesfittedwith
dispensingnozzles.Adispensercanhave1to10dispensinghoses/nozzles.
f) dispensingnozzleplacement
nozzleplacedfromthedispenserfront(LANEORIENTEDdispensers)
nozzleplacedfromthedispenserside(ISLANDORIENTEDdispensers)ZV1
g) pumpingperformance
dispenserswithstandardpumpingperformance(40L/min)
dispenserswithheightenedpumpingperformance(/H;80L/min)
dispenserswithhighpumpingperformance(/UH;130170L/min)
Note:Pumpingperformancemeansthemaximumpossibleflowratethroughthedispensingnozzle.Itisgiveninlitersperminute.
OCEANdispensersprovidethreebasicpumpingperformances.Theactualpumpingperformance,however,dependsonthe
actualconditionsatthefuelstationqualityandlengthsofsuctionpiping,suctionheightetc.
15
h) typeofdisplays
dispenserswithdisplaysforpublicpumping(amount/volume/price)
dispenserswithdisplaysforprivatepumping(amountonlyliterdisplay)
Note:Dependingonthedisplayedvalues,itispossibletodividealldisplaysintoliterdisplaysanddisplaysforpublicpumping.
Literdisplayscontainonlyinformationaboutthepumpedvolumeoffuelincentilitersandareusedindispensersspecifiedfor
privatedispensing(i.e.forbusinessinternalfuelstations).Inadditiontothevolumeinformation,displaysforpublicpumpingalso
containthemonetaryamountinEURandtheunitpriceofthefuelproduct.Dependingonthetypeofthedisplayingunit,itis
possibletodividedisplaysintostandardLCDandproportional(graphic)LCD.Proportionaldisplayscan,unlikestandarddisplays,
alsodisplaytextinformationforcustomers,forexampleadvertisementtexts,whenpumpingisnttakingplace.
i)
dispenserdesign
designmodelBASE;basicdispensermodeldesignwithoutdecorativeelements
designmodelWAVE;dispenserwithelementsintheshapeofawavemarking/WAVE
designmodelCUBE;dispenserwithelementsintheshapeofacubemarking/CUBE
designmodelFIN;dispenserwithelementsintheshapeofasail/finmarking/FIN
Examplesofdispensers:
OCEANBMP4022.OER/H
(rightsided,twoproduct,twohosedispenser
OCEANEUROwithhoseretractors,designmodelCUBE,
withpumpingperformance1x40L/min+1x80L/min)
OCEANBMP4048.OER
(twosided,fourproduct,eighthosedispenser
OCEANEUROwithhoseretractors,designmodelWAVE,
withpumpingperformance4x40L/min)
OCEANBMP4021.OTR/UH
(rightsided,singleproduct,singlehosedispenser
OCEANTALLwithfreehanginghosedesignmodelBASE,
withmaximumpumpperformance130L/min)
OCEANBMP4033.OTL
(leftsided,threeproduct,threehosedispenser
OCEANTALLwithfreehanginghosesdesignmodelFIN,
withpumpingperformance2x40L/min+1x80L/min)
16
2.5.1. OCEANTALLDISPENSERS
OCEANTALLare1to5productdispenserswithatotalheightof2300mm,equippedwithfreehanging
hoses.Theyaremadeinbothsuctionandpressurevariants(/S3).
17
Numberofmaindisplays
(i.e.numberofsimultaneous
deliveries)
(numberofhoses)
1
1
1
1
2
2
2
2
2
2
4
4
4
4
3
3
3
3
6
6
6
6
4
4
4
4
8
8
8
8
5
5
5
5
10
10
10
10
1
1
1
1
2
2
1
1
2
2
2
2
4
4
1
1
2
2
2
2
4
4
1
1
2
2
2
2
4
4
1
1
2
2
2
2
4
4
Highperformance(/H)
[L/min]
1
1
1
1
2
2
2
2
2
2
4
4
4
4
3
3
3
3
6
6
6
6
4
4
4
4
8
8
8
8
5
5
5
5
10
10
10
10
Standardperformance
[L/min]
1
1
1
1
1
1
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
Numberofnozzles
L
L
I
I
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
Numberofmeters
1
1
1
1
2
2
1
1
1
1
2
2
2
2
1
1
1
1
2
2
2
2
1
1
1
1
2
2
2
2
1
1
1
1
2
2
2
2
(numberofproducts)
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
Numberofpumps
Nozzleplacement
(Llane,Iisland)
BMP4011.OTL(R)
BMP4011.OTL(R)/S3
BMP4011.OTDZV1
BMP4011.OTD/S3ZV1
BMP4012.OTD
BMP4012.OTD/S3
BMP4022.OTL(R)
BMP4022.OTL(R)/S3
BMP4022.OTL(R)2C
BMP4022.OTL(R)/S32C
BMP4024.OTD
BMP4024.OTD/S3
BMP4024.OTD4C
BMP4024.OTD/S34C
BMP4033.OTL(R)
BMP4033.OTL(R)/S3
BMP4033.OTL(R)2C
BMP4033.OTL(R)/S32C
BMP4036.OTD
BMP4036.OTD/S3
BMP4036.OTD4C
BMP4036.OTD/S34C
BMP4044.OTL(R)
BMP4044.OTL(R)/S3
BMP4044.OTL(R)2C
BMP4044.OTL(R)/S32C
BMP4048.OTD
BMP4048.OTD/S3
BMP4048.OTD4C
BMP4048.OTD/S34C
BMP4055.OTL(R)
BMP4055.OTL(R)/S3
BMP4055.OTL(R)2C
BMP4055.OTL(R)/S32C
BMP40510.OTD
BMP40510.OTD/S3
BMP40510.OTD4C
BMP40510.OTD/S34C
Accesstodispenser
(2doublesided,1singlesided)
Dispensermodel
Pumpingmethod
(Ssuction,Rpressure/remote)
ListofstandardOCEANTALLmodels:
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
BMP4012.OTD
<
BMP4024.OTD
<
BMP4036.OTD
<
BMP4048.OTD
<
BMP40510.OTD
<
Fig.2OverviewofstandardOCEANTALLdispensermodelsinBASEdesignwithoutdecorativeelements
withrecommendedvehiclearrivaldirectiontodispenser(<)
18
BMP4012.OTD/CUBE
<
BMP4024.OTD/CUBE
<
BMP4036.OTD/CUBE
<
BMP4048.OTD/CUBE
<
BMP40510.OTD/CUBE
<
Fig.3OverviewofstandardOCEANTALLdispensermodelsinCUBEdesign
19
BMP4012.OTD/FIN
<
BMP4024.OTD/FIN
<
BMP4036.OTD/FIN
<
BMP4048.OTD/FIN
<
BMP40510.OTD/FIN
<
Fig.4OverviewofstandardOCEANTALLdispensermodelsinFINdesign
20
2.5.2. OCEANEURODISPENSERS
OCEANEUROare1to5productfueldispenserswithtotalheight1900mmintheBASEmodel,equipped
withdispensinghoseretractors.Theyaremadeinthesuctionandpressuremodels(/S3).
21
1
1
1
1
2
2
2
2
2
2
4
4
4
4
3
3
3
3
6
6
6
6
4
4
4
4
8
8
8
8
5
5
5
5
10
10
10
10
(i.e.numberofsimultaneous
deliveries)
Numberofmaindisplays
(numberofhoses)
Numberofnozzles
1
1
1
1
2
2
2
2
2
2
4
4
4
4
3
3
3
3
6
6
6
6
4
4
4
4
8
8
8
8
5
5
5
5
10
10
10
10
1
1
1
1
2
2
1
1
2
2
2
2
4
4
1
1
2
2
2
2
4
4
1
1
2
2
2
2
4
4
1
1
2
2
2
2
4
4
Highperformance(/H)
[L/min]
1
1
1
1
1
1
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
Numberofmeters
Numberofpumps
L
L
I
I
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
(numberofproducts)
Nozzleplacement
(Llane,Iisland)
(2doublesided,1singlesided)
1
1
1
1
2
2
1
1
1
1
2
2
2
2
1
1
1
1
2
2
2
2
1
1
1
1
2
2
2
2
1
1
1
1
2
2
2
2
Standardperformance
[L/min]
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
S
R
Accesstodispenser
Dispensermodel
BMP4011.OEL(R)
BMP4011.OEL(R)/S3
BMP4011.OEDZV1
BMP4011.OED/S3ZV1
BMP4012.OED
BMP4012.OED/S3
BMP4022.OEL(R)
BMP4022.OEL(R)/S3
BMP4022.OEL(R)2C
BMP4022.OEL(R)/S32C
BMP4024.OED
BMP4024.OED/S3
BMP4024.OED4C
BMP4024.OED/S34C
BMP4033.OEL(R)
BMP4033.OEL(R)/S3
BMP4033.OEL(R)2C
BMP4033.OEL(R)/S32C
BMP4036.OED
BMP4036.OED/S3
BMP4036.OED4C
BMP4036.OED/S34C
BMP4044.OEL(R)
BMP4044.OEL(R)/S3
BMP4044.OEL(R)2C
BMP4044.OEL(R)/S32C
BMP4048.OED
BMP4048.OED/S3
BMP4048.OED4C
BMP4048.OED/S34C
BMP4055.OEL(R)
BMP4055.OEL(R)/S3
BMP4055.OEL(R)2C
BMP4055.OEL(R)/S32C
BMP40510.OED
BMP40510.OED/S3
BMP40510.OED4C
BMP40510.OED/S34C
Pumpingmethod
(Ssuction,Rpressure/remote)
ListofstandardOCEANEUROdispensermodels:
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
BMP4012.OED
<
BMP4024.OED
<
BMP4036.OED
<
BMP4048.OED
<
BMP40510.OED
<
Fig.5OverviewofstandardOCEANEUROdispensermodelsinBASEdesignwithoutdecorativeelements
22
BMP4012.OED/CUBE
<
BMP4024.OED/CUBE
<
BMP4036.OED/CUBE
<
BMP4048.OED/CUBE
<
BMP40510.OED /CUBE
<
Fig.6OverviewofstandardOCEANEUROdispensermodelswithCUBEdesign
23
BMP4012.OED /FIN
<
BMP4024.OED /FIN
<
BMP4036.OED /FIN
<
BMP4048.OED /FIN
<
BMP40510.OED /FIN
<
Fig.7OverviewofstandardOCEANEUROdispensermodelswithFINdesign
24
BMP4012.OED/WAVE
<
BMP4024.OED/WAVE
<
BMP4036.OED/WAVE
<
BMP4048.OED/WAVE
<
BMP40510.OED/WAVE
<
Fig.8OverviewofstandardOCEANEUROdispensermodelswithWAVEdesign
25
2.6. NAMINGOFTHEBASICELEMENTSOFDISPENSERS
Fig.9BasicpartsofanOCEANdispenser
Position
1
Device
Pumpmotor
Position
15
Motorpulley
16
Dispensernozzle
31
Hoseretractorcolumn
Pumpingmonoblock
17
Nozzlecover(boot)
32
Hydraulicsroof
Pumppulley
Magnetic sensorofdispensing
nozzleposition(innozzlecover)
33
Roofofcolumns
Airseparatorsensor
19
Distributionbox
34
Rearlid
Connectionelementflex.pipe
20
Cablebushing IP67
35
Rooflid
Outputpipe
21
Vbelt(antistatic)
36
Hosereelholder
Meter
22
Electroniccounter
37
Counterhead
Pulserimpulsegenerator
23
Vaporrecoverypump
38
Mask+displaymaskmetalsheet
10
Solenoidvalve
24
Vaporrecoverymotor
39
Rightdoor
11
Fuelpipe
25
Vaporflowsensor
40
Leftdoor
12
TemperaturesensorPt100
27
Dispenserfoundation
41
Latchlock
13
Dispenserhose
28
Frontcolumn
14
BreakawayCoupling
29
Centralcolumn
(18)
Device
Cylindersightglass
26
Position
30
Device
Internalcolumn
2.7. PRODUCTIONLABELS
EachOCEANdispenserisequippedwithatypelabelandanorientationlabel.Theselabelsaremergedintoone
onsingleproductdispensers.Thetypelabelcontainsalldataaboutthedispenserconcerningitsmetrologyand
safetyaccordingtothestandardWELMEC10.5andthenormEN136171,article7.4.Theorientationlabel
servesmetrologyinspectionforattachmentofofficialmetrologylabelswhichaffirmthatthemeasurement
systemwasreviewed.
Fig.11Typelabel
Fig.10Orientationlabel
Fig.12Placementofproductionlabelsonthedispenser(1type,2orientation)
27
Table1Informationonthedispensertypelabel
TATSUNOEUROPEa.s.
1383
1026
FUELDISPENSER
Type
MIDcertificate
ATEXcertificate
Serialnumber
Liquidtemp.range
Ambienttemp.range
Min/Maxpressure
Accuracy/mech/elmgclass
A,B,C,D,E,F,G,H,I,J
Nameandaddressofthefueldispenserproducer
Thisdispensermarkingmeansthatitwasdesigned,producedandmarkedincompliance
withdirectivesoftheEuropeanCommission.Thedispenserissubjecttocertificationand
typetestingaccordingtoDirective2004/22/ECMID,performedbythenotifiedbodyNo.
1383MIBrno
Thisdispensermarkingmeansthatitwasdesigned,producedandmarkedincompliance
withdirectivesoftheEuropeanCommission.Thedispenserissubjecttocertificationand
typetestingaccordingtoDirective1994/9/ECATEX,performedbythenotifiedbodyNo.
1026FTZOstravaRadvanice
Typeofdevice
Markingofthedispensertype(seechapters2.5.1and2.5.2)
No.ofthemetrologicalEScertificateofthemeasurementappliancetypeapprovalMI
No.oftheECtypecertificate(ATEXcertificate)FTZ
Productionnumberofthedispenser(serialNo./yearofproduction)
Temperature range of the pumped liquid for which the dispenser was designed and
approved
Temperature range of the environment for which the dispenser was designed and
approved
Minimumandmaximumoperatingpressure
Accuracyclass/Mechanicalclass/Electromagneticclass
Typesofmeasuringsystemsmetrologyparameters:
AGasoline;EN228;max.performanceQmax=50L/min;min.deliveryMMQ=2L
BDiesel;EN590;max.performanceQmax=50L/min;min.deliveryMMQ=2L
CDiesel;EN590;max.performanceQmax=80L/min;min.deliveryMMQ=5L
DDiesel;EN590;max.performanceQmax=130L/min;min.deliveryMMQ=10L
EDiesel;EN590;max.performanceQmax=160L/min;min.deliveryMMQ=10L
FEthanol;CEN/TS15293;max.performanceQmax=50L/min;min.deliveryMMQ=2L
GBiodiesel;EN590/EN 14214;max.performance Qmax=50L/min;min.deliveryMMQ=2L
HBiodiesel;EN590/EN 14214;max.performance Qmax=80L/min;min.deliveryMMQ=5L
IBiodiesel;EN590/EN 14214;max.performance Qmax=130L/min;min.deliveryMMQ=10L
JBiodiesel;EN590/EN 14214;max.performance Qmax=160L/min;min.deliveryMMQ=10L
II2GIIAT3
EN136171
Motorpowersupply
Markingofthenonexplosiveelectricapplianceprotectionmethod:
II2equipmentforareaswithexplosionhazardsexceptundergroundmines,probability
ofexplosiveatmosphereformationzone1
Gexplosiveatmosphereformedbygases,vaporsorfog
IIAgroupofgasestheleastdangerous
T3maxtemperatureoftheelectricappliance,whichmightcauseignitionoftheambient
atmosphere(200C)
No.oftheEuropeannorm,accordingtowhichthedispenserwasapproved
Motorpowersupply:3x400/230V;2A;50Hz;0,75kW
28
3. INSTALLATION
3.1. INSTRUCTIONSFORSAFEWORK
CAUTION
Thisappliancemustbeinstalledonlybyqualifiedauthorizedstaffincompliancewithrelevantnorms,
directivesandlocallimitationsandaccordingtothismanual.
Intheimmediatevicinityofthedispenseritisforbiddentosmokeoruseopenfire.
Alwaysfollowtheproceduressetformanipulationwithgasolineanddiesel.
Monitor any leakage in the dispenser. In case of fuel leakage resulting from insufficient tightness,
disconnectthepowersupplyandcontacttheserviceorganization.
Electricinstallationmustbeperformedbyqualifiedexperts.
Makesurethataproperlyworkingfireextinguisherisavailable.
Whenmanipulatingwiththeequipment,useproperprotectionaids.
3.2. RECEIPT,TRANSPORT,UNPACKING
The customer concludes a contract with the producer to organize the dispenser delivery. If the delivery is
ensuredbythecompanyTATSUNOEUROPEa.s.,thecompanywilltransporttheproducttotheagreedlocation.
Theproducerhassufficientexperiencewithmanipulationandtransportation.Ifthedeliveryisensuredbythe
customerinanothermanner,theproducerwillensureprofessionalloading,butwillnotberesponsibleforthe
transport.Ingeneral,thedispensermustbetransportedproperlypackedandalwaysfixedtotheframe.Inthe
transport vehicle the dispenser must be secured against damage (covers, paints), motion and tipping. Any
manipulationandtransportmustbedoneinaverticalposition;thedispensermustnotbeplacedonitscovers.
WARNINGDuringmanipulation,onlyforkliftvehiclesmaybeused.Ifothermanipulationmethodsareused,
TATSUNOEUROPEa.s.doesnotprovidewarrantyforanysustaineddamage!
29
3.3. DISPENSERPLACEMENT
3.3.1. GENERALLY
Theproducerrecommendsplacingthedispensersontherefugeislandsofthefuelstationinsuchawaythat
thedirectionofthevehiclearrivalmatchesthearrowsinFig.1,whichalsoshowsthenumberingofproductsat
thedispenser.
3.3.2. SINGLESIDEDDISPENSERORIENTATION
SinglesideddispensersaremarkedwiththeletterLandR(Lleft,Rright)followingthedispenser
typedesignation(e.g.BMP4022.OELisaleft,singlesided,singleproductdispenserandBMP4022.OERisa
right,singlesided,singleproductdispenser).Thedispenserorientationisdescribedfromthepointofviewof
theincomingvehiclesseeFig.13andFig.14.
Fig.14RightsideddispenserBMP4022.OER
(arrowindicatesrecomendeddirectionofvehiclearrival)
Fig.13LeftsideddispenserBMP4022.OEL
(arrowindicatesrecomendeddirectionofvehiclearrival)
3.3.3. DISTANCEOFTHEDISPENSERFROMTHETANK
The producer recommends that the maximum distance of the dispensers from the fuel tank should be
50metersandthemaximumsuctionheight5.5meters.Otherwise,suctionperformanceofthedispensermay
be hindered, which leads to lowering of the fuel suction pump performance (nominal flow rate) and/or
increasednoiselevels.Alltechnicalrequirementsforthefuelstationmustbegovernedbyaprofessionally
preparedanddulyapprovedfuelstationprojectconsultedwiththedispenserproducer.
The manufacturer recommends that the minimum distance of a singlesided dispenser from the kiosk wall
shouldbe1m.
3.3.4. STATIONFUELTANKTYPE
CombineddispensersOCEANEUROcanbeconnectedtoundergroundfueltanksorabovegroundfueltanks.
Asteelbaseframeisinstalledhorizontallyandcementedtotheshaftthatconnectstothesuctionpipingofthe
storage(underground)tank.Thisbaseframeisnotpartofthedispensersupply.Thedispenserisattachedto
30
thisframe.Thefollowingsupplycablesmustleadtotheshaftunderthedispenserinadditiontothegrounding
conduits:
4wirecableforpoweringthethreephaseelectromotorsoffuel
(aharmonizedcableoftypeH05VV5F4x1,5isrecommended)
3wirecablepoweringtheelectroniccounterandswitchingcircuits
5wireshieldedcablefordataline
(aharmonizedshieldedcableoftypeH05VVC4V5K5x0,5isrecommended)
CAUTION As a supply cable, only a cable that complies with the requirements of the European standard
EN136171:2012maybeused.Amongthebasicattributesofthesecablesistheirresistancetooil,gasolineand
gasolinevapors(accordingtoHD2113S1).
CAUTIONDuetosafetyandenvironmentalprotectionitisnecessarytoinstallaleakagetraytocatchany
leakageoffuel.
Next,thedispenserisconnectedtothesuctionpipeviaaflexiblepipe,whichispartofthedispenserdelivery
alongwithacheckvalve.TheassemblyisdescribedinAppendix1.1.6.andAppendix1.1.7.Foundationplansof
dispensersinthesuctionmodelareinAppendices1.1.1.to1.1.5.oftheInstallationInstructions.
NOTICETheconnectionstothedispensermustbesealedinsuchawaythatnoflammableliquidsortheirvapors
cangetinside.Intheshaftsunderthedispenser,onlycableconnectorsresistanttoflammableliquidsmaybeused.
Cableglandsmayonlybeusedforonecable,unlesstheyareglandsdesignedformorecables.
Fig.15Exampleofconnectionofthedispenserandtheundergroundtank
Legend:1dispenser,2electricsupplycablesanddataline,3sensorofliquidslocatedonthebottomoftheleakagetray,4pipingforvaporrecovery
(recuperation),5suctionfuelpiping,6checkvalve,7strainer(withoutcheckvalve),8undergroundfueltank,12leakageECOtraywithdispenserbase
frame,13connectionelement(flexiblepipe)withflange
31
CAUTIONIfthedispenserisconnectedtoanundergroundtank,itisnecessarytoinsertacheckvalveintothe
suctionpiping,tosecurethatwhenthedispenserisidle,thefuelcolumnisnotbroken,becausethiswouldleadtothe
suctionofairaftercommencingthenextfueldelivery.Anindependentcheckvalvemaynotbeinstalledifthesuction
basketisalreadyequippedwithacheckvalve(seeFig.15).
CAUTIONNECESSITYOFOVERPRESSUREVALVE USING
If the dispenser is connected to aboveground tank, due to safety reasons the suction piping must involve an
overpressure(check)valvetopreventproductleakagefromthetankcausedbygravity.Thevalvesimultaneously
servestofreetheoverpressureinthesuctionpipingbackintothetank.UsevalvetypeOPW199ASV(AntiSiphon
Valve).Thevalvetypeneedstobechosendependingonthedifferencebetweenthemaximumheightofthefuelin
thetankandtheminimumpointofthefuelpipingseeFig.16,heightA.
Atthelowestpointofthepiping,astopandbleedvalveshallbeinstalled,whichshallbeclosedbytheoperator
wheneverthedispenserisidle.Iftherearentsuchvalves,anyleakageinthefuelsystemmaycauseuncontrolledfuel
leakage(seeFig.16).
Fig.16Exampleofconnectionofthedispenserandaabovegroundtank
Legend:1dispenser,4pipingforvaporrecovery(recuperation),5suctionfuelpiping,7strainer(withoutcheckvalve),8aboveground
fueltank,9overpressurecheckvalve(OPW199ASW),10stopandbleedvalve,11returnpipingfromthedispenserseparator,12ECO
leakagecontainerwithdispenserbaseframe,13connectingflexiblepipewithflange
NOTICE Aboveground tanks. The pumping monoblock of fuel dispensers is structurally designed with a
permanentlyopenairseparatorintotheventingchambercreatedbythespaceinthemonoblockbodyandthe
spaceofthemonoblocklid.Inthetopwallofthelid,thereisanopeningcontainingaconnectorDN6forconnecting
airventingpipes.Topreventoverpressureoftheventingchamberofthemonoblockinthedispensersidlestage
incaseofinsufficientairtightnessorblockingofthecheckvalve,andtopreventtheensuingleakageofthemedium
intotheinnerspaceofthedispenserandsubsequentlyintoitssurroundings,itisnecessarytointerconnectthe
outputofthepumpingmonoblockandthestoragetank.Theconnectioncanbemadeusingapipe10x1(DN8)
connectedtothepipeconnectorDN8.ThepipeconnectorisscrewedoverasealintheopeningM12x1,5inthetop
wallofthemonoblocklid.Theoutletofthepipemustbeledintothelidofthestoragetankusingapipecorner
connectorDN8.
32
3.3.5. DISTRIBUTIONPIPES
Thedispensermanufacturerrecommendsinstallingdistributionpipesinthestandardmanner,witheach
dispenserpumphavingaseparatepipetotherespectivefueltank.
NOTEThereisalsotheoptionofabackbonefueldistributionsystem,whereseveraldispensers(pumps)are
connectedtoasinglesupplypipefromthetank.Thedispensermanufacturerdoesnotrecommendthisbackbone
distributiontypeduetotheriskofinstabilityinthefuelsuctionfromthetanks.Ifthedesignershoulddecidetouse
thebackbonedistributiontypeanyway,thedispenserproducerrequiresinsertingdiscvalvesinthesuctionpiping,
tofunctionallyisolateindividualdispensers.DiscvalvessuchasC09DN32areproducedbythecompanyArmatury
Groupa.s.,Kravae.
3.3.6. DISPENSERLOCATIONINRELATIONTOEXTERNALINFLUENCES
CAUTION HazardousareasaredefinedaccordingtoSNEN60079101:2009inthesurroundingsofthefuel
dispenser. Fuel dispenser of the OCEAN EURO series must not be located in explosion hazard areas, i.e. in
hazardousareasdefinedbythenormSNEN60079101:2009.Electroniccountersusedinthesedispensersdo
not have anycover, are located inareas with no riskofexplosion andare separated from other areas with a
partitionoftype1accordingtoSNEN136171:2013.
3.3.7. PRESSURESYSTEM
OCEANdispenserscanbeconnectednotonlytoaclassicalsuctionsystem,wherethefuelissuckedout
ofthefueltankviathepumpslocatedinthedispensers,butitcanalsobeconnectedtoapressuresystem,
wherethefuelispushedinthedispensersdirectlyoutofthetanks,whichhavecentralsubmersible
pumps(suchastheREDJACKETsystem).Theadvantageofthepressuresystemisverylownoiseoperation
ofthedispensers,butthedisadvantageishighdemandforthequalityandsealingofthefuelpiping.In
the pressure system the dispenser has no pumping monoblock. The fuel piping is connected via an
emergencybreakawayvalve,whichisunderthefueldispenserandisfirmlyattachedtoitsbaseframe.
Fromtherethefuelgoestothefilterandisdistributedviametersandcontrolvalvestothedispensing
hosesandnozzles.
CAUTIONAccordingtotheEuropeannormEN136171:2012,OCEANEUROdispensersconnectedtoapressure
systemmusthaveanemergencybreakawayvalve,whichwillshutoffthepressureintakeincasethedispenser
isbrokenoff!Thebreakawaycouplingisnotpartofthestandardequipmentoffueldispensers.Thedispenser
producerrecommendsusingthevalveOPW10BF.Thefuelintaketothedispensersisthroughapipewithacap
nutwithaninternalthreadG1".ThepositionoftheintakepipingisshowninAppendix1,whereyoualsocansee
therecommendedconnectiontothepressurepiping.
CAUTION Itisnecessarytoensurethatthemaximumpressureatthefuelintaketothedispenserdoesnot
exceed0.35MPa.
Thefollowingsupplycablesmustbeledtotheshaftunderthedispenserinadditiontothegrounding
conduits:
33
4wirecableforpoweringthethreephaseelectromotors
(AharmonizedcableoftypeH05VV5F4x1,5isrecommended)
Thiscableisonlynecessaryforfueldispensersthathavethevaporrecoverysysteminstalledthe
cablepowersthevacuumpumpelectromotors
7wirecableforswitchingofpumpslocatedinthetanks
3wirecableforpoweringtheelectroniccounterandswitchingcircuits
5wireshieldedcablefordataline
(aharmonizedshieldedcableoftypeH05VVC4V5K5x0,5)
CAUTIONOnlycablesthatmeettherequirementsoftheEuropeannormEN136171:2012maybeusedasthe
supply cables. Among the basic attributes of these cables is the resistance to oil, petrol and petrol vapors
(accordingHD2113S1).
3.3.8. SATELLITEDISPENSER
AsatellitedispensercanbeattachedtoallOCEANtypefueldispensers.Itisanextradispensingsitea
columnwithadispensinghoseandnozzleplacedontheothersideoftherefugeisland.Asatellitecanbe
usedtorefueltrucks,havingthehosesofthemaindispenserandthesatellitefillbothsidetanksinone
truckatthesametime.Thesatellitedispenserhasnoowncontrolelectronicsorhydraulicsanditisfully
dependentonthemasterdispenser.Animageofasatellite,itslayoutandbaseframecanbefoundin
Appendix1.
3.4. MECHANICALATTACHMENTOFTHEDISPENSER
The dispensers are attached to special base frames with anchoring bolts supplied along with the
dispensers.Thedispensersbaseframeisnotpartofthestandarddispenserequipment,butitcanbe
orderedadditionally.Thebaseframeissetinconcretetotherefugeisland,thenthefrontandrearcovers
ofthedispenserareremoved,thedispenserisplacedonthebaseframeandfixedwithbolts.
CAUTION Due to safety and environmental protection it is necessary to install a leakage tray under the
dispensertoavoidleakageoffuel.
Subsequently,thedispenserisconnectedtothesuctionpipingusingaflexiblepipe(suctionpiece),which
ispartofthedispenserdelivery.Appendix1showsthebaseframesandlayoutsofalldispensertypeswith
markingofthelocationofthesuctionpipingandgasolinevaporrecoverypipesfromthedispensers.The
deliverypipingofvaporrecuperationisconnectedtothepipingwithalidG1".
NOTE TheG1"lidispartofthedispenserdelivery.Therecuperationpipingmustendwithaninternalthread
G1.
34
3.5. ELECTRICWIRINGOFTHEDISPENSER
ElectricwiringoftheOCEANfueldispensersrequiresprotectionagainstcontactvoltage(accordingtothe
normSN332000441ElectrotechnicalregulationsElectricalequipmentPart4:SafetyChapter41:
Protectionagainstelectricalshock,published:August2007,whichcomplieswiththeinternationalnorm
HD 60364441:2007) and also requires that appropriate electrical cables must be connected to each
dispenser.
Itisimperativethatallfueldispensersatthestationbeinterconnectedwithagroundingconduitand
connectedtoagroundingsystem.Forthegroundingconduit,agreenyellowconduitofatleast4mm2
crosssectionoraspecialflatconduitmaybeused.Thegroundingconduitmustbeconnectedtoacentral
groundingclampofthefueldispenserlocatedinitsbase(M10bolt),identifiedwithagroundmark.
ATTENTION All the electrical cables must be resistant to gasoline vapors and must have good insulation
attributes, because they will be under longterm influence of an aggressive, explosive environment. For these
purposes,themanufacturerrecommendsusingharmonizedcablesoftypeH05VV5FandH05VVC4V5K,resistant
togasolinevapors.Examplesofelectricwiringoffueldispensersinsuctionandpressuremodelsareshownin
Appendix2.
NOTEToallowforeasyinstallation(cableendinginadistributionbox)itisrequiredthatallcableterminations
enteringthefueldispenserhavesufficientlengtheachendatleast3mabovetheground.
Concerningtheusedvoltageandfunction,thecablescanbedividedintopowercablesandsignalcables.
Powercables:
poweringofelectromotorsofpumpsandvacuumpumps
poweringofcountersandswitchingelements
Signalcables:
communicationline(dataline)
additionalservicelines(pulseoutputs,motorblocking,tankfuellevelprobesetc.)
NOTEExamplesofelectricalwiringofOCEANdispensersinsuctionandpressuremodels,includingdistribution
boxdescriptions,areshowninAppendix2.
3.5.1. POWERINGOFELECTROMOTORSOFPUMPSANDVACUUMPUMPS
a) Suctionversiondispensers
Whenthedispenserisequippedwithafuelpump(i.e.suctionversiondispensers),thepumpandvacuum
pumpelectromotorpoweringiscarriedoutinalltypesofdispensersbya4corecableH05VV5F4x1,5
(seeTable2),whichleadsfromthemaindistributorinthekiosktoeachfueldispensertoitsdistribution
supplyboxXP01.Inthedistributorthiscableisconnectedtocircuitbreakersandaswitch.Switchingof
35
individualmotorsofpumpsandvacuumpumpsisdonebymeansofcontactorsinsidethefueldispenser.
AllOCEANfueldispensersareequippedwithcontactorsandeachmotorinthedispensersisprotected
withathermalresidualcurrentdevice.Switchingofmotorsofpumpsandvacuumpumpsismadesothat
at any given moment, no more than two motors of pumps and two motors of vacuum pumps are
connectedtothepowersupplycableseeTable3.
Table2Markingofwiresincablespoweringtheelectromotorsofpumpsandvacuumpumps
MarkingofwiresinthecableH05VV5F4x1,5
marking
color
description
L1
black1
phase1
L2
black2
phase2
L3
black3
phase3
PE
greenyellow
protective
NOTICEFortheterminationofthesupplycable3x400Vinthedistributorwerecommendusingaspecialengine
circuitbreaker,typePKZM010,fromthecompanyMoellerKlckner.Thiscircuitbreakerservesasaswitchand
alsocontainsshortcircuitandthermalprotection.Afterinstallationinthedistributorsdoorthiscircuitbreaker
canbecomplementedwithacontrolhead(IP65)withanextendedspindletypeRHPKZO.
NOTE For switching of motors of pumps and vacuum pumps in the dispensers, there are motor contactors
DILEEM10 and DILEM10GI with thermal residual current protection of type ZE2.4 and ZE0.6 from the
companyMoellerKlckner,ormotorcircuitbreakersoftypePKZM00.4fromthesameproducer.Fig.17shows
thereactiontimesoftheusedresidualcurrentdevicesoftypeZE.
Fig.17ReactiontimesofthemotorresidualcurrentdevicesoftheZEtype
36
Electromotorparameters
Table3providesbasicparametersoftwoelectromotortypesusedinOCEANfueldispensers.
Table3Electromotorparameters
Pumpelectromotor
1MA70834BA108N51
asynchronousmotor
230/400V;50Hz
current2.05A
consumption0.75kW
1395RPM
Ia/In=4,8
IP55
T3,tE=16sec
cos=0,75
ExII2GExeIIT3
PTB01ATEX3335X/03
Vacuumpumpelectromotors
BA240TRIIARR
asynchronousmotor
230/400V;50Hz
current1.1A
consumption0.37kW
2840RPM
withinternalthermalprotection
IP54
T3
cos=0,8
ExII2GExdIIBT3Gb
ISSeP08ATEX041X
NOTICEAfterconnectingthepowersupplytotheelectromotor,checktheproperdirectionofitsturning!The
properdirectionismarkedbythearrowonthepumpsbeltseeFig.18.
Fig.18Checkingthedirectionofthepumpmotorrevolutionseethearrow
b)Pressureversiondispensers
Whensubmersiblefuelpumpsarelocatedoutsidethedispenserinthefueltankandarepowereddirectly
bythedistributorinthekiosk(i.e.pressureversiondispensers),theswitchingofthesepumpsiscarried
outfromthedispenserviaa7corecabletypeH05VV5F7x1,0(seeTable4),whichleadsfromthemain
37
distributortothefueldispensertothedistributionsupplyboxXPxxXP04boxfor1product,XP06box
for2products,XP07boxfor3products,XP05boxfor4productsandXP11for5products.Inthedistributor
thiscableisconnectedtotheswitchingcircuitsofthesubmersiblepumps.Theswitchinginthedispenser
iscarriedoutviapowerrelays(max.250V/12A)locatedinthecalculatorcase.
NOTEForswitchingofsubmersiblepumpsofasingleproductOCEANdispenser,itwouldbesufficienttousea
3core cable type H05VV5F3x1,0 would be sufficient, for switching of submersible pumps of a twoproduct
OCEANdispensera4corecabletypeH05VV5F4x1,0,andsoon.However,becauseofpossiblefuturechanges
onthedispenserconfiguration,werecommendusinga7corecabletypeH05VV5F7x1,0.
Ifthedispenserisequippedwithavaporrecoverysystem,i.e.itdispensesotherproductsthanjustdiesel
orbiodiesel,itisnecessarytopowertheelectromotorofthesuctionpumpbya4corecableH05VV5F
4x1,5(seeTable2),whichisledfromthemaindistributorinthekiosktoeachpoweringdispenserinto
thedistributionboxXPxx.Inthedistributorboxthiscableisconnectedtothecurcuitbreakerandswitch.
Inthedispenser,motorswitchingiscarriedoutbyacontactorwithcurrentprotectioninthecountercase.
Table4Markingofwiresincablesswitchingthesubmersiblepumps(pressuresystem)
MarkingofwiresinthecableH05VV5F7x1,0
marking
color
description
SC
black6
sharedconduit
S5
black5
pumpswitchphase5
S4
black4
pumpswitchphase4
S3
black3
pumpswitchphase3
S2
black2
pumpswitchphase2
S1
black1
pumpswitchphase1
PE
greenyellow
protectiveconduit
3.5.2. POWERSUPPLYTOTHEELECTRONICCOUNTERANDSWITCHINGELEMENTS
Foralltypesofdispensers,thecounterandtheswitchingcircuitsarepoweredbya3corepowercable
typeH05VV5F3x1,5(seeTable5),whichleadsfromthemaindistributorinthekiosktothefirstmodule
ofthefueldispenser,initspowersupplydistributionboxXPxx.Fromthedistributionboxthepowerisled
to the dispensers counter case, where it ensures stabilized power supply to the electronic counter,
switchingelementsandanyheatingunits.
Table5Markingofconductorsinthecableofthecounterandswitchingelementspowersupply
MarkingofconductorsinthecableH05VV5F3x1,5
marking
color
description
L
black
phase
N
blue
neutral
PE
greenyellow
protective
Poweringforthecounterisleadfromthedispensertothemaindistributor,whereitisconnectedthrough
acircuitbreaker230V(230V,6A)toabussharedbyallthefueldispensers.Fromtherethepowerforall
dispensersisleadtoastabilizedbackuppowersource,whichcanpowerthedispenserscounterfor35
minutesincaseofapowerblackout.
38
NOTICE To ensure troublefree operation of the fuel dispensers, the producer recommends to backup the
stabilizedpowersupplyforthedispenserswithabackuppowersourceUPS(UninterruptiblePowerSupply).Power
blackouts,stronginterferenceorvoltagedropsduringvoltagepeaksarefrequentphenomenaintheelectricity
grid(especiallyinwinter).AlltheseproblemscanbeeliminatedbytheuseofaproperpowerbackupUPS.There
are essentially two types of power backups suitable to provide backup power for the dispensers: UPS of the
lineinteractive typeand UPS of the online type.Fuel stations connected toa stableelectricity grid (without
voltagedropsandinterference)candowiththelineinteractiveUPStypetostabilizetheirpowersupply.Inother
cases there must be used the online UPS type. Interference, voltage drops or blackouts can cause frequent
blocking of the dispensers, errors in the communication between the computer and the dispensers, computer
errors(dataloss)etc.
3.5.3. DATA(COMMUNICATION)LINE
Thedatalineservestocontrolthefueldispenserandtotransferdatafromthedispenserremotely,when
the dispenser is in the automated mode. The dispenser is controlled with a single purpose console, a
stationcontroller,ordirectlybyacomputerinthefuelstationkiosk.Ifthedispenseroperatesinmanual
modeonly,thisdatalinedoesntneedtobeinstalled.Toinstalladatalineitisnecessarytoleada5core
shieldedcommunicationcableH05VVC4V5K5x0.5(seeTable6)toeachfueldispenser.Thedatacable
mustleadradiallyfromthefuelstationcontrolroom(kiosk,controlpanel)tothefirstmoduleofeachfuel
dispenser,intoitscommunicationdistributionboxXSxx.Fromthecommunicationdistributionbox,the
datalineisleadintotheheadofthedispenserselectronicsandconnectedtoitscounter.
Table6Markingofconduitsinthedataline
MarkingofconductorsinthecableH05VVC4V5K5x0.5
marking
color
description
A
black1
dataA
B
black2
dataB
black3
reserved
black4
reserved
black5
reserved
ST
shielding
shielding
NOTICE Forthecommunicationlinethemanufacturerrecommendsusingatleasta4coreshieldeddataline
withaminimumconductorcrosssectionof0.5mm2.Thecablejacketmustbeselfextinguishingandresistantto
gasolinevapors.Forthesepurposes,themanufacturerrecommendsusingharmonizedcablestypeH05VVC4V5K.
NOTEForthestandarddatalinewithPDEcommunication,a2coreshieldedcableH05VVC4V5K2x0,5would
suffice.However,toaccountforpossiblefuturechangesinthedispenserconfiguration,e.g.thechangeofthe
communicationprotocoltype,signalsfortanklevelsensorsetc.,werecommendusingthemaximumvariant,i.e.
a5coresieldedcableH05VVC4V5K5x0,5.
39
Fig.19Radiallayoutofdatalinesfromdispensers
Asastandard,OCEANdispensersareequippedwithaPDEdataline,whichisanRS485linewiththePDE
communicationprotocol; seeAppendix2.3.7.WiringofDataDistributionBoxXS01.Atthecustomers
requestitispossibletocomplementthedispenserscounterwithadataconverter,whichconvertsthe
PDEdatalinetoalineofadifferenttypeanddifferentcommunicationprotocol,suchasPUMALAN,ER4,
IFSFLON, TATSUNO Party Line etc. This also changes the purpose of conduits in the data line. The
markingsofconductorsinthemostcommondatalinetypesareshowninTable7.
Table7Oznaenvodiprorzntypydatovchlinek
dataline
distribution
box
black1
black2
black3
black4
black5
shielding
MarkingofconductorsinthecableH05VVC4V5K5x0.5forvariouskindsofdatalines
PUMALAN
PDE
EasyCall
PUMALAN
ER4
DART
+probes
ACTL
XS01
XS05
XS05
XS02
XS05
XS01
XS05
A
B
reserved
reserved
reserved
ST
D()
D(+)
0V
reserved
reserved
ST
TX
RX
AM
0V
reserved
ST
TX
RX
GND
LL0
LL1
ST
YA
ZA
YB
ZB
reserved
ST
A
B
reserved
reserved
reserved
ST
Tx+
Tx
Rx+
Rx
reserved
ST
NOTEAlldistributionboxesXPxxandsignalboxesXSxxareofthetypeRK003/6orRK002/6.Theyareinmodels
of Ex II 2G Ex e II T6 Gb and are the recipients of the European type certificates FTZ12ATEX0152 and
FTZ02ATEX0021.Themaximumloadonasingleconnectingclipis2A/550Vwithconduitcrosssection0.5mm2
or12A/550Vwithcrosssection2.5mm2.Theallowedcrosssectionsofconduitsarebetween0.5and2.5mm2.
Thelengthoftheuninsulatedpartoftheconduitismin.9mmandmax.10mm.ThecableglandsM12x1.5,M16x
1.5orM20x1.5areinthemodelIP66/68.Thedescriptionoftheconnectorofthedatadistributionboxdepends
onthetypeofthedataline.Asastandard,adatalinewiththePDEprotocolisused.Adescriptionofallboxescan
befoundinAppendix2.
40
3.5.4. SERVICELINES
Service lines are for special purposes. These lines are not necessary for the own operation of the
dispenser, but are used in situations when selected functions of the dispensers are to be controlled
remotely or when some signals need to be transmitted out of the dispenser. Always consult the
techniciansofTATSUNOEUROPEa.s.whethertheservicelineinstallationisnecessary.Forservicelines
werecommendusingmulticoreshieldedcablestypeH05VVC4V5K(0,5mm2).
3.5.5. CABLECHARACTERISTICS
Fortheinstallation,itisnecessarytousecablesthatareresistanttocommonchemicals,oilsandwhich
havesufficientthermalandmechanicalresistance.TheseareattributesaremetforinstancebyH05VV5F
andH05VVC4V5Kharmonizedcables.ThemaincharacteristicsofcablesarelistedinTable8.
Table8Cablecharacteristics
No.of
cores
DAnom
[mm]
motorpowering
8.210.2
H05VV5F7x1,0
Switchingoftankpumps(inpressuresystem)
9.511.8
H05VV5F3x1,5
Counterpowering
7.49.4
H05VVC4V5K5x0,5
Dataline
10.1
Cabletype
Function
H05VV5F4x1,5
Legend:DAnomcableouterdiameter
NOTICEImpulsesurgescanforminanyconduitasaresultoflightningwithinadistanceuptoseveralkilometers
orduetoindustrialactivities.Thestrengthoftheimpulsesduetoinductionfromlightningisenoughtocompletely
destroyanelectronicapparatus.Consequently,dispenserscontainsurgeprotectionthatleadstheovervoltage
impulse energy to a grounding conductor and thus protects the given electric appliance. The producer of the
dispensers recommends protecting the main distributor (or the secondary distributor), which powers the
dispensers, electronic equipment (computer, cash desk etc.) and data lines with overvoltage protections and
lightning arresters. The producer does not provide any warranty for damage caused due to insufficient
protectionofthecables!
NOTICE Fortroublefreeoperationofthefueldispensersitisnecessarytoseparatesignalcablesfrompower
supplycables.Iftherearepowercablesnearthesignalcables,interferenceandundesirableparasitephenomena
ariseandthismaycauseproblemswiththecontrolofthedispensersorevendestroytheelectronicappliances
installedinthedispensersandinthekiosk.Anycrossingorsharedinstallation(inasinglecluster)ofsignaland
powercablesmustthereforebeavoided.Thiscanbesolvedbyputtingsignalcablesandpowercablesintotheir
own channels (metal pipes). The producer does not provide any warranty for damage caused due by
improperlysolvedcableconnections!
41
4. BASICFUNCTIONSANDSETTINGSOFDISPENSERS
Thesetupoffueldispensersiscarriedoutbymeansofasetofsetupparametersoftheelectroniccounter
thatregulatethefunctionalparametersofthedispenserandwhichcanchangethemodeandbehavior
of the dispenser in various situations. Depending on the type of the installed electronic counter,
parametervaluescanbeviewedandchangedbyaremoteIR(infrared)controller,aservicekeyboardor
bythekeysonapresetkeyboardonthedispenser.
Thesetupmethodofthedispenserdiffersdependingonthecounterintheheadofthedispenser.The
followingchapterdescribesthebasicfunctionsandsetupproceduresforthecountersPDEXandTBELTx.
4.1. PDEXCOUNTER
TheelectroniccounterPDEXforfueldispensersmadebythecompanyTATSUNOEUROPEa.s.issetupby
aremoteIRcontroller.Servicetechniciansauthorizedbythedispenserproducerusetheyellowservice
remotecontrollerPDERT5S,whichallowsfullsetupofallparametersofthedispenser.Managersoffuel
stationsusethewhiteremotecontrollerPDERT5O,whichenables:
readingofnonresettablelitertotalizersofalldispensinghoses
readingandresetofdailyelectronicliterandcurrencytotalizersofallhoses
settingofindividualproductprices(incaseofmanualoperation)
readingandsetupofthedispensersoperatingparameters
Thesetupmodecanbetriggeredinthedispenserbytheabovemethodonlywhilethefueldispenseris
idlei.e.whenfuelpumpinghasbeencompleted,allnozzlesarehungintheirnozzlebootsandallsales
(transactions)havebeencompleted.Therearetwoaccessmodes:
Operatormode,intendedforfuelstationstaffallowsonlyreadingofvaluesfromtheelectronic
totalizers and values of the basic parameters of the dispenser. The values cannot be changed nor
reset.
Managermode,intendedforthefuelstationmanagerallowsnotonlyreadingofvaluesfromthe
dispensers, but also resetting the daily totalizers and setting basic operational parameters of the
dispensers.Accesstothemanagermodeisprotectedbyapassword.
4.1.1. PDERTREMOTECONTROLLERDESCRIPTION
DispenserswithaPDEXcountermustbecontrolledbyanIRremotecontrollertoreadvaluesfromthe
dispensersdisplays(totalizers),tochangethedispensersoperatingmodeortosetvariousparameters
ofthecounter.Thekeyboardoftheremotecontrollerhasthefollowingkeysandlayout(seeFig.20):
42
Fig.20DescriptionofkeysontheremotecontrollerPDERT5O
WhenusingtheIRremotecontroller,thecontrollermustbeapprox.1meterfromthecentreofthefuel
dispenserdisplayseeFig.21.Thesetupmodeistriggeredbythe<R>key(managermode),orbythe
consequentpressingofthekeys<S>and<R>(operatormode).Thevaluestobesetorreadareshownon
the display. During reading of the electronic totalizers, the dispenser parts marking rules described in
Fig.21apply.
Apartfromsettingandreadingofparametervaluesoftheelectroniccounter,itisalsopossibletousethe
remotecontrollerforthefollowingfunctions:
Deliveryamount/volumepreset.The<A1>,<A2>,<L1>,<L2>and<CLEAR>buttonscanbeused
inthesamewayasthepresetbuttonkeyboardforpresettingthedispensedvolume/amounton
thedispenser.
Displayheatingtest.The<ON>buttonenablestenstingthefunctionofthedisplayheating.After
pressingit,thedisplayheating(ifinstalled)isturnedon.Theheatingisautomaticallyturnedoffif
theteperatureishigherthan0C.
Unblockingthedispenserafterdelivery.Ifthedispenserisinthemanualmodewithblocking
aftereachdelivery,itispossibletounblockthedispenserwiththe<0>button.The<C>button
unblocksasinglesideofthedispenser.
Unblockingthedispenserafteranerror.Ifthedispenserisinthemanualmodeandanerroron
the dispenser occurs, it is possible to cancel the error state by pressing the <0> button or by
removingandreplacingthedeliverynozzle.
43
Vaporrecoverysuctionpumptest.Whenthedispenserisidle andallits nozzlesaresecurely

hung,itispossibletotestthefunctionofthevaporrecoverysuctionpumpbypressingthe<8>
button.Thesuctionpumpisactivatedforthetimedefinedinparameter11.Removinganozzle
stopsthesuctionpumptest.
Fig.21Rangeoftheremotecontrolandmarkingofhosesandproductsofthedispenser
4.1.2. DISPLAYINGDATAINTHESETUPMODE
AlldataintheSetupmodearedisplayedinthefueldispensersdisplay.Whenusingtheremotecontrol,
thedataisshowninthe displayof thesidefrom whichthesetupmodewastriggered.Theindividual
parametersareshowninthedisplayasfollows:
ParameterNo.:
ItemNo.:
AuxiliaryCode:
ParameterValue:
01
2(dispensinghoseorder)
A(dispenserside)
32789013(volumeincentiliters)
4.1.3. OPERATORMODE
The Operator mode is triggered by pointing the IR remote
controlleratthefueldispensersdisplay(atadistanceapprox.
1mfromthedispensersdisplaycentre)andpressingthe<S>
and consequently <R> buttons. All nozzles of the dispenser
must be hanged in the nozzle boots and the sale at the
dispensermustbecompleted(paid)beforetriggering.
000032
Euro
789013
Litres
01A2
Euro/L
ItemNo.
AuxiliaryCode
ParameterNo.
After initializing the Operator mode, the value of the first parameter is displayed. To navigate to the
followingparametersandtheiritems,usethekeys<>>and<+>(seeFig.20).
44
TheOperatormodeallowsdisplaying,butnotchanging,thevaluesofallparametersshowninTable9.
Table9ListofparametersfortheOperatormodesetup
Parameter
01
02
03
04
05
06
07
Description
Nonresettablevolumetotalizers
Dailyvolumeandamounttotalizers(resettable)
Unitpriceofproducts(inmanualmode)
Currenttimeanddate
Programversionandchecksums
Errormessagehistory
Latestdeliverieshistory
Individualparameterswillbedescribedinthefollowingchapter.
The operator mode can be terminated by pushing the <R> button. The mode also gets terminated
automaticallyifnoremotecontrollerbuttonispushedin60seconds.
4.1.4. MANAGERMODE
TheOperatormodeistriggeredbypointingtheIRremotecontrolleratthefueldispensersdisplay(from
adistanceofapprox.1mfromthedispensersdisplaycentre)andpushthebutton<R>.Allnozzlesofthe
dispensermustbehangedintheirnozzlebootsandthesale
at the dispenser must be completed (paid) before starting.
Euro
AftertriggeringtheManagermode,thedisplaywillaskfora4
digitaccesspassword.
Cena
Inordertokeepthepasswordsecret,theinputnumbersare
displayed as dashes only. The factoryset default access
passwordis1111.
-- -- - -- -
Litres
Litr
K/litr
COdE Euro/L
Example:
Pressthekeys<1><1><1><1>and<ENT>.
NOTEIfthevalidpasswordisforgotten,theonlyremedyiscallinganauthorizedservicetechnicianinorderto
setanewpassword.
Afterenteringavalidaccesspassword,the display willshow

thevalueofthefirstparameter01.Itisthenpossibletoscroll
throughtheparametersusingthe<>>keyorbyenteringthe
searchparameternumberandconfirmingwiththekey<ENT>
todirectlymovetothedesiredparameter.
Themanagermodeallowsdisplayingandchangingthevalueof
parameterslistedinTable10.
45
002348
Euro
435698
Litres
01A1
Euro/L
Table10ListofparametersintheManagermode
Parameter
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
Description
Nonresettablevolumetotalizers
Dailyvolumeandamounttotalizers(resettable)
Unitpriceofproducts(inmanualmode)
Currenttimeanddate
Programversionandchecksums
Errormessagehistory
Latestdeliverieshistory
Managermodeaccesspassword
Maintenancehistory
unused
Vaporrecoverysuctionpumptest
Fueldispensercontrolmode
Errorstatistics
Currentoperatingtemperature
Resetofthedailytotalizers
Manufacturerschecknumber
Displaybacklightintensity
Textmessages
Displaysegmenterror
The Manager mode can be terminated by pushing the <R> button. The mode also gets terminated
automaticallywhennoremotecontrollerbuttonispushedover60seconds.
4.1.5. NONRESETTABLEVOLUMETOTALIZERS(CODE01)
Electronictotalizersforalldispensinghoses(nozzles)arestoredintheelectroniccountermemory.These
totalizersarenotresettableandtheystoredataaboutthetotalvolumedrawnbytheindividualhoses.
Table11P01parametervaluesdescription
Parameter
011A
012A
015A
011B
012B
015B
Description
Fuelvolumedrawnbyhose1onsideAincentiliters(x0.01L)
Fuelvolumedrawnbyhose1onsideBincentiliters(x0.01L)
NOTEThenumberoftotalizersshowninparameterP01dependsonthedispenserconfiguration.Thesystemof
hoseandproductmarkinginthedispenserisdefinedinFig.21.
4.1.6. DAILYTOTALIZERS(CODE02)
Theelectronicdailytotalizersforalldispensinghoses(nozzles)arestoredinthememoryoftheelectronic
counter.ThesetotalizerscanberesetatanytimeusingtheP15parameter(seedescriptionbelow).They
showthetotalvolumeandtotalamountofmoneydrawnbytheindividualhosessincetheirlatestreset.
46
Table12P02parametervaluedescription
Parameter
02L1(A)
02C1(A)
02L5(A)
02C5(A)
02L1(B)
02C1(B)
02L5(B)
02C5(B)
Description
Amountdrawnbyhose1onsideAinthecurrencyunit
Amountdrawnbyhose5onsideAinthecurrencyunit
Amountdrawnbyhose1onsideBinthecurrencyunit
Amountdrawnbyhose5onsideBinthecurrencyunit
NOTEThenumberofdailytotalizersshowninparameterP02dependsonthedispenserconfiguration.Thesystem
ofhoseandproductsmarkinginthedispenserisdefinedinFig.21.
4.1.7. UNITPRICESOFFUELPRODUCTS(CODE03)
Thisfunctionenablesdisplayingandsettingofthecurrentunitprice(i.e.thepriceofoneliteroffuel)for
allfuelproducts.Thesefuelunitpricesaresetonthedisplayafterthenozzleisliftedandthedisplayis
reset,incasethedispenserworksinmanualmode.
Setupiscarriedoutbypushingthe<Ent>key,enteringthepriceinthePPPPformatandconfirmingwith
the<Ent>keyagain.Adecimalpointisnotused.Forinstance,theprice1.03Euro/Lwillbewrittenas
0103,etc.
Table13P03parametervaluedescription
Parameter
031
032
033
034
035
Description
Unitpriceoffuelproduct1
Defaultsetting
0,000EUR/L
0,000EUR/L
0,000EUR/L
0,000EUR/L
0,000EUR/L
NOTEThenumberoffuelproductslistedinparameter03dependsonthedispenserconfiguration.Thesystemof
fuelproductmarkingisdescribedinFig.21.Whentheunitpricesettingischanged,itwilltakeeffectonlyafter
thesubsequentliftingofthenozzle.
NOTICEThevaluessetintheP03parameterarevalidonlyinthedispensersmanualmode.Ifthefueldispenser
isconnectedtothestationscentralcontrolsystem,thefuelunitpriceissetdirectlybythecontrolsystempriorto
everyfueldelivery.TheP03parametervalueisnotfunctionalinthiscase.
NOTICEThefueldispenserdoesnotallowdispensingforzerovalueoftheunitprice.Insuchacase,afterlifting
thedispensingnozzle,thedisplayofthedispenserwillshowtheerrormessageE30andwillnotstartpumping.
47
4.1.8. CURRENTTIMEANDDATE(CODE04)
This function allows displaying and setting the current time
and date. The first line of the display shows the time in the
formatHHMMSS(hours,minutes,seconds),thesecondline
shows the date in the format DDMMYY (date, month,
year)intheexample:15:35:11,24.12.2011.Settingismade
by pressing the <Ent> key, entering the time/date in the
properformatandconfirmingbypushing<Ent>again.
153511
153511
Euro
Cena
241211
241211
Litres
Litr
04
04 11
Euro/L
K/litr
Table14DescriptionandsettingoftheP04parametervalue
Parameter Description
041
SettingthedateformatDDMMYY(e.g.241211=24.12.2011)
042
SettingthetimeformatHHMMSS(e.g.153511=15:35:11)
Defaultsetting
1.1.2001
0:00:00
NOTEThetimeanddateisdisplayedinthegraphicproportionaldisplayanditisusedintheparametersP06and
P07torecordthetimeoferrorsandtimeoffuelpumpingcompletion.
NOTICE48hoursafteraninterruptionofpowersupplytothefueldispenser,theinternalclockisreset.Thetime
anddatevalueswillchangetothedefaultsettingandmustbesettothecurrentdateagain!
4.1.9. DISPLAYINGTHEPROGRAMVERSIONANDCHECKSUMS(CODE05)
Thisfunctionshowsthedispensercounterprogramversionnumberandvariouschecksums.Thesevalues
serveforinspectingmetrologyauthoritiesandauthorizedservicetechnicians.
Table15P05parametervaluesdescription
Parameter
051
052
053
054
055
056
Description
Programversion+edition(e.g.1.03+7)
ChecksumW&M(20260)
Checksumoftheprogram(e.g.52359)
ChecksumofthememoryofparametersP20P99(e.g.34567)
Checksumoftheapplianceforthermalcompensation(e.g.47644)
Timeanddateofprogramcreation(e.g.19.07.2011,07:56:17)
4.1.10. ERRORMESSAGEHISTORY(CODE06)
Thisfunctionservestoshowthehistoryofthelasttenerrormessagesformalfunctionsofthefueldispenser.
TheerrormessagetablecanbefoundinChapter6.2.1.
Euro
41
06A0
ENT
Litres
Euro/L
ENT
48
153511
Euro
241211
Litres
06A0
Euro/L
AfteropeningtheparameterP06,thedisplaywillshowthecodeofthelasterrormessageonsideAofthe
dispenser(e.g.41E41hose1Apulsererror,seeErrormessagetableinChapter6.2.1.).Afterpushingthe<ENT>
keytimeanddateoferroroccurrenceisdisplayed.Afterpushingthe<+>key,thedisplayshowsthecodeofthe
lasterrormessageofsideBofthedispenser.SeemoreinTable16.
Table16P06errormessageshistory
Parameter
06A0
06B0
06A9
06B9
Description
CodeofthelasterrorofthedispenseronsideA
CodeofthelasterrorofthedispenseronsideB
CodeofthetenthmostrecenterrorofthedispenseronsideA
CodeofthetenthmostrecenterrorofthedispenseronsideB
NOTEIftherearetwoerrorsofthesametypeanderrorcodeimmediatelyafteroneanother,onlythelastone
willbestoredinthecountermemory.
4.1.11. LATESTDELIVERYHISTORY(CODE07)
Thisfunctionservestoshowthehistoryofthelast10fueldeliveries(transactions)oneachsideofthedispenser.
Thisparameterhasthefollowingdatalayoutonthedisplay:
16.0
10.00
07A0
Euro
ENT
Litres
Euro/L
153511
Euro
241211
Litres
ENT
07A0
Euro/L
AfteropeningtheparameterP07,thedisplaywillshowthecodeofthelatestfueldeliveryonsideAofthedispenser(example:16EUR/10L).
The price per liter alternates in the display with the parameter number. After pushing the <ENT> key the time and date of fuel delivery
completionisdisplayed.Afterpushingthe<+>key,thedisplayshowsthecodeofthelasterrormessageofsideBofthedispenser.Seemore
in
Table17.
Table17P07lastfueldeliverieshistory
Parameter
07A0
07B0
07A9
07B9
Description
LastfueldeliveryonsideAofthedispenser
LastfueldeliveryonsideBofthedispenser
TenthmostrecentfueldeliveryonsideAofthedispenser
TenthmostrecentfueldeliveryonsideBofthedispenser
NOTEIfthememorybankforfueldeliverieshistoryisempty,i.e.thereisnodatastoredinthememory,the
displaywillonlyshow.
49
4.1.12. ACCESSPASSWORDTOTHEMANAGERMODE(CODE08)
Thisfunctionallowsdisplayingand/orchangingtheaccesspasswordtotheManagermode.
Thedefaultaccesspasswordsetfromthefactoryis1111.
4.1.13. MAINTENANCEHISTORY(CODE09)
Thisfunctionallowsdisplayingthecodesofthelatest10serviceremotecontrollersusedtosetparametersof
thecounter.
4.1.14. VAPORRECOVERYSYSTEMTEST(CODE11)
Thisfunctionallowssettingofthedurationofthevaporrecoverysystemtestinseconds.Thetestcanbeinitiated
bypressingthe<8>buttonontheremotecontrollerifalldeliverynozzlesonthedispenserarehungintheir
nozzleboots.Removinganozzleterminatesthetest.
Table18DescriptionandsettingofP11parametervalues
Parameter
11=0
11=1,2,,999
Description
Vaporrecoverysystemtestisnonfunctional
Testdurationafterpressing<8>button,inseconds
Thestandardfactorysettingoftheparameteris120.
4.1.15. OPERATINGMODEOFTHEFUELDISPENSER(CODE12)
Thisfunctiondefinesthetypeoftheoperatingmodeofthedispenser.
Table19OperatingmodeofthedispenserP12
12=0
Automatedmodewithremotecontrol
12=3
Manualmode
Theparametercanhaveavalueofeither0or3:
IftheparameterP12valueis0,thedispenseroperatesinapurelyautomaticmode,i.e.isconnectedto
thecontrolcomputerviaadataline.Thedispenserisfullycontrolledbyaremotecontrolunit(counter,
controlpanel,etc.)releaseofthedispenserforfuelpumping,blockingofthedispenser,settingthe
fuel price and the maximum amount/volume for each pumping etc. Shortly after interruption of
communicationbetweenthecomputerandthedispenser,thedisplaywillshowtheerrormessageE18.
Oncethecommunicationisrestored,theE18errormessagedisappears.
IftheparameterP12valueis3,thedispenseroperatesinapurelymanualmode.Thedispenserisfully
independentnotremotelycontrolled.Thedatalineisblocked.Theunitpriceofthefueliscontrolled
bytheP03parameter.Unlessaspecialmanualmodewithblockingafterfueldrawingoramodewith
theRELEASEsignalcontrollingisset,thefuelpumpingstartsimmediatelyafterthenozzleisliftedand
thedisplayreset.
50
4.1.16. ERRORSTATISTICS(CODE13)
Thisfunctiondisplaysthestatisticsabouttheerrorsthatoccurredonthedispensersinceitsinitializationor
counterreset.Thisparameterhasadifferentdatalayoutinthedisplay:
Thefirstlineofthedisplayshowsthedispensererrorcode
01 through59, the second line shows the frequency of the
error occurrence since the dispenser was commissioned or
sincearesetofthestatisticsmadebyaservicetechnician.
E r r 01
Scrolling through error statistics is possible via the keys

<+>and<>. A table showing error messages can be found
inChapter6.2.1.
0
13
Euro
Litres
Euro/L
4.1.17. CURRENTOPERATINGTEMPERATURE(CODE14)
Thisfunctionshowsthecurrenttemperaturemeasuredbythethermalsensorlocatedintheprocessorboard
ofthecounter,orthecurrenttemperaturesofthethermalsensorsPt100locatedinthedispensershydraulics,
ifinstalled.
Thisparameterhasthefollowingdatalayoutonthedisplay:
The first line of the display shows the temperature on the
counters processor board in tenths of degrees Celsius
(26.8C). The second line shows the temperature of the fuel
productNo.1inthedispensershydraulicsystemintenthsof
degreesCelsius(14.6C).
26 8 Euro
14 6 Litres
14 1 Euro/L
Scroll through the fuel products is carried out by using the

<+>and<>keys.
Table20CurrentoperatingtemperatureP14
Parameter
141
142
143
144
145
Description
AmbienttemperaturearoundthecountersprocessorandtemperatureoffuelproductNo.1
NOTEThenumberoffuelproductslistedinparameterP14dependsonindividualfueldispensersconfigurations.
ThemarkingsystemoffuelhosesandproductsisdescribedinFig.21.
4.1.18. RESETTINGDAILYTOTALIZERS(CODE15)
Thisfunctionservesforresettingalldailytotalizersofdispensinghoses/nozzles.
51
Aftersettingthevalueoftheparameterto1andconfirmingit(<ENT>+<1>+<ENT>),allelectronictotalizers
thatarepartofparameterP02areresettozero.
4.1.19. MANUFACTURERSLOCKCODE(CODE16)
Thisfunctionallowsdisplayinga6digitcodeandenteringthemanufacturerslockcode,ifthedispenserislocked
orifitisstartedinatrialperiod.
Thisparameterhasthefollowinglayoutofdatainthedisplay:
The first line of the display shows a numeric code
(Manufacturers Lock Code) necessary for unlocking the
dispenserremotely.Thesecondlineshowsthenumberofdays
intrialoperation,afterwhichthedispenserwillbelocked.
Ifthefirstlineisemptyandthereis0onthesecondline,the
dispenserisinstandardoperatingmode.
674359
9
16
Euro
Litres
Euro/L
4.1.20. DISPLAYBACKLIGHTINTENSITY(CODE17)
ThisfunctionallowsadjustingtheintensityoftheLEDbacklightofthegraphicproportionaldisplayPDEDCU.This
parameterdoesnotworkwithothertypesofdisplays.
Table21DisplaybacklightintensityP17
Parameter
17=0
17=1100
Description
Displaybacklightintensitynotregulated
PWMvalueofthedisplaybacklightintensity
Thestandarddefaultsettingoftheparameteris70.
4.1.21. GRAPHICDISPLAYTEXTMESSAGES(CODE18)
IfthedispenserhasthegraphicproportionaldisplayPDECPU,thisfunctionallowsadjustingthedurationoftext
messagesthatappearonthescreen.Textmessagescanbeclassifiedintwogroups:
displaydescriptions
advertisingmessages
Theparametersreservedforthedescriptionofthedisplaycanhavevaluesof0or1.Whenthevalueis0,the
messageisnotshownonthedisplay.Whentheparametervalueis1,themessageisshown.
Theparametersreservedforadvertisingtextscanhavethevalues0,1,2through9.Whentheparametervalue
is0,theadvertisingmessageisnotshownonthedisplay,whenthevalueis1,2,3through9,theadvertising
messageremainsonthescreenfor1,2,3through9seconds(accordingtotheparametervalue).Theadvertising
messagesareshownonthedisplayintheorder1,2,3through9,butonlyduringthetimewhenthedispenser
isidle,afterthelastdeliveryhasbeenpaid.Theadvertisingmessagedisappearsassoonasthedispensingnozzle
isliftedanddeliverystarts.
ThelistofusedparametersandtheirmeaningcanbeseeninTable22.
52
Table22GraphicdisplaytextmessagesP18
Parameter
186
187
188
1811
1812
1813
1814
1815
1816
1817
1818
1819
1820
1821
Description
Descriptionoftheamountdisplay(e.g.Euro)
Descriptionofthevolumedisplay(e.g.Litres)
Descriptionoftheunitpricedisplay(e.g.Euro/L)
AdvertisingmessageNo.1
Descriptionincaseofamountpreselection(e.g.Eu)
Descriptionincaseofvolumepreselection(e.g.L)
Defaultsetting
0nezobrazovat
0nezobrazovat
0nezobrazovat
0nezobrazovat
0nezobrazovat
0nezobrazovat
0nezobrazovat
0nezobrazovat
0nezobrazovat
0nezobrazovat
0nezobrazovat
0nezobrazovat
0nezobrazovat
0nezobrazovat
NOTEParameter18isfunctionalonlyforthegraphicproportionaldisplayPDEDCU.Fortheothertypesofdisplays
itdoesnotwork.
4.1.22. DISPLAYINGTHEDISPLAYSEGMENTERROR(CODE19)
Thisfunctionallowsswitchingon/offthedisplayingofadisplaysegmenterror(Er1)bytheprocessor.
Table23DisplayingadisplaysegmenterrorP19
19=0
ThedisplaysegmenterrorE1willnotbeshown
19=1
ThedisplaysegmenterrorE1willbeshown
Thedefaultsettingoftheparametervalueis1.
53
4.2. TBELTXCOUNTER
The electronic counter TBELTx for fuel dispensers produced, made by the company
TATSUNOEUROPEa.s.,issetupbymeansofa4keykeyboard,orbyapresetkeyboard,ifitisinstalled
onthedispenser.Thisallowsthefollowing:
setupofunitpricesoffuelproducts(inmanualoperation)
readingofnonresettableelectroniclitertotalizersofalldispensinghoses
dispenseroperatingmodechange
4.2.1. FUELUNITPRICESETTING
Ifthedispenserisinmanualmode,thespentamountcalculationusesunitpricesoftheproductsstoredinthe
countermemory,whereeachpumpismatchedtoasinglefuelunitprice.Anychangeintheunitpriceoffuel
onthecountersdisplaycomesintoeffectonlyafterthedispensingnozzleislifted.Thefactorysettingiszerofor
all fuel products. A nonzero price must be set, otherwise the error message E30 zero price will be
displayedandthefueldeliverywillnotstart.
Ifthedispenserisintheautomatedmode,thecalculationofthedrawnamountusestheproductunitprices,
whicharesentbythestationscontrolcomputer,whenreleasingeveryfueldrawing.Thepricesstoredinthe
P03parameterofthecountersmemoryarenotfunctionalinthiscase.
Fuelpricesettingprocedure(manualmode):
Thefuelunitpricecanbechangedonlyinthetimebetweenswitchingthecounterspoweronandthefirstfuel
deliveryfromthedispenser.
Nozzlenumber
1. Switchthecounterpoweroffandon
again.
2. Press and hold button 2 along with
1
button4overatleast3seconds.
2
3. The middle line will display the
numberofthenozzle(product)being
3
adjusted,thebottomlinewilldisplay
theunitprice.Thepriceissetdigitby
4
digit. The currently adjusted digit is
blinking.
4. Button 1 changes the value of the
blinkingdigit.
5. Button2movesfromonedigittoanother.
6. Button3allowschangingthenozzlenumberforwhichthepriceisadjusted.
7. Pricesetupisterminatedbypushingthebutton4.
P r i cE
11 40
54
/L
Setdigitblinks
4.2.2. READINGTHEELECTRONICTOTALIZERS
TheTBELTxcounterisequippedwithelectronicvolumetotalizersforeachdispensingnozzle/hose.Thevalueof
thesetotalizerscanbefoundusingthepresetkeyboardorbyacommandsentviathecommunicationline.The
totalizerscanberesettozerobymeansoftheP18configurationparameter.Thetotalizerscanbezeroedonly
iftheSW11switchisintheOFFposition.
Electronictotalizersreadingprocedure:
1. Thevalueof themeters canbeshownon thecountersdisplay, onlyifallnozzlesarein their
nozzlebootsandoncethelastfueldeliveryhasbeenpaid.
totalizervalue
134438.56l
2. Pressandholdthe3and4buttonssimultaneouslyoveratleast3seconds.
3. The bottom display line will display the
1
nozzle number. The top and bottom lines
showthetotalizervalues(thetoplineshows
2
higherdigits).
4. The1(+)and2()buttonsallowchanging
3
thenozzlenumber.
5. Totalizer reading is terminated by
4
pushingthe4(Cancel)button.
13
4438.56
tot1
/L
Nozzlenumber
4.2.3. CHANGINGTHEOPERATINGMODE
Thefueldispenseroperatingmodemustbechangedwhenthedispenserneedstobedisconnectedfrom
thecontrolsystem(e.g.incaseofcontrolsystemmalfunctions),whenthedispensersmustbeoperated
manually,orviceversawhenthedispenserwasoperatinginthemanualmodeandneedstobeconnected
totheremotecontrolsystem.
Operatingmodechangeprocedure:
value
1. Switchthecounterpoweroffandon
again.
1
2. Duringthecountertest(countdownto
zero)pushandholdthe1and4buttons
2
simultaneouslyuntiltheletterP
startsblinkingonthebottomline.This
3
signalsinitializationofthesetupmode.
3. Afterfinishingthecountertest,the
4
P00parameternumberwillappearon
thebottomline.
number
4. Themiddlelinedisplaysthecurrent
valueofthisparameter.
5. Theparameterisopenedforeditingbythe3(Enter)key.
6. Afteropeningtheparameter,itsvaluestartsblinking.
7. Theparametervaluecanbechangedbykeys1and2tothevalue0automatedmode,orto1
manualmode.
8. Thenewparametervaluecanbestoredbypushingthe3(Enter)key.
9. Theparametersettingmodeisterminatedbyholdingthekey4foratleast2seconds(Cancel).
SEtUP
P00
55
/L
5. OPERATION
5.1. INSTRUCTIONSFORSAFEOPERATION
A fuel dispenser is a piece of complicated equipment that must perform many demanding functions.
Consequently,beforecommissioning,cleaningoftanksandpipesmustbecarriedoutandthecleanlinessofthe
fuel must be verified. Before commissioning the dispenser, the electric wiring and connections must be
reviewedtoavoidelectricshockandtoavoidtheriskofexplosion.
Nosmoking
Noopenfire
Useofcellphonesprohibited
Fig.22Recommendedplacementoftheinfolabel
Fig.23InfolabelLiquidfuels
CAUTION
Smokingandopenfiresareprohibitedintheimmediatevicinityofthedispenser.
Nosmokinginsidecars.
Theuseofcellphonesisprohibitedintheimmediatevicinityofthedispenser.
Dispensingintoavehiclewiththeenginerunningisprohibited.
WARNINGDispensersarehygienicallysafeforthecustomerandfortheoperator.Duringnormalmaintenanceand
duringfueldeliveryitisappropriatetoprotectthehandsforexamplewithglovesmadeofecologicalfoil.Incaseofskin
contamination, wash the affected area with soap and water immediately. In case of eye contamination etc., seek
medicalattention.Avoidinhalationofvaporsduringdispensing.
56
5.2. PUTTINGTHEDISPENSERINTOOPERATION
Fueldispensersareswitchedonandoffatthemaindistributionboxofthefuelstation,wherethepowertothe
dispensersleads.Eachfueldispenserhastwopowersupplypointsfromthemaindistributionbox:
Powersupplyofthefuelandvacuumpumpelectromotors(3x400V)
Powersupplyoftheelectroniccounterandswitchingcircuits(230Vstabilized)
Bothofthesesupplypointsareprotectedwithadequatecircuitbreakersthatswitchthedispensersoffandon.
RECOMMENDATION Turningthedispenseronshouldbecarriedoutasfollows:
1)
Turnonthebackuppowersource(UPS)locatedinthekiosk(agreenlightwillcomeupontheUPS).
2)
Turnonthe230Vcircuitbreakerforstabilizedpowersupplytotheelectroniccounterofthefueldispenser(an
automatictestofalldisplaysegmentswillbecarriedoutandthedispensersdisplayshowthevaluesofthe
lastdelivery).
3)
Turnonthe3x400Vcircuitbreakersoffuelandvacuumpumpmotors.
Thefueldispenserisnowreadytostartdispensing.
5.3. OPERATIONOFTHEFUELDISPENSER
NOTICETheoperationofthefuelstationfallsundertheresponsibilityofitsoperator,whomustmonitortheprogress
ofdispensing.Ifacustomerataselfservicedispenserviolatestherequiredprocedures,theoperatormustinformthe
customeraboutthepropermanipulationrules.Theoperatormustalsomarkthefuelstationcautionzoneswithwarning
symbols(nosmoking,noopenfire,directionofarrivaltothedispenseretc.).Theremustbeopenlyaccessiblefuelstation
operationrulesondisplayforthecustomer,shouldheorsheneedanyinfoaboutthebasicrequirements.
Theactivationofthedispenseriscarriedoutbytakingthedeliverynozzleoutofthenozzleboot,whichalso
automatically triggers a reset of the data on the electronic counter. After that, the pump electromotor is
activatedanddispensingcancommence.Thedeliveryspeediscontrolledbythedeliverynozzle.Thedeliveryis
terminatedbyclosingthenozzle(releasingthecontrollever)anditssubsequenthanginginthenozzleboot,
whichalsoswitchesoffthepumpelectromotor.Thedispensedvolumeisshoweduntilthenexttimethenozzle
istakenout,oruntilpaymentiscarriedout.
5.3.1. DELIVERYOFFUEL
Theliquidmeasuredbythemeterisledtothedispensinghoseanddispensingnozzleattachedtoitsend.For
selfservicefuelstationstherearestopnozzleswithasafetyshutoff.
Acontrollevelallowsregulatingtheflowrateuptoacompletestop.Inthebasicversionthedispensingnozzle
isdeliveredwithaleverarrest.Atthecustomersrequestitispossibletosupplyadispensingnozzlewithoutthe
arrest.Inthiscasethelevermustbepressedconstantlyduringdispensing.Whentheleverisreleasedorwhen
57
thedispensingstopnozzlefallsoutofthecarfueltankopening,theflowoffuelstops.Thestopfunctionalso
activateswhenthecartankisfullwhenthesensoropeninginthenozzleisfilledwithfuel;theflowwillstop
evenwhenthecontrolleverispressed.Thesafetyfunctionalsohelpsagainstimproperhandlingofthenozzle,
i.e.whentheoutflowextensionispointedmorethan15degreesoffthehorizontallevel,theflowstopseven
whentheleverispressed.Aftertheapplicationofthestopfunctionandsafetyfunction,thecontrollevermust
bereleasedtoautomaticallyreverttoitsdefaultposition.
Table24Positionsofthedispensingnozzleduringdispensing
Properpositionofthedispensingnozzleduringdispensing
The dispensing nozzle is in an almost horizontal position; the ball does not
preventtheflowofairandthefuelflows.
Improperpositionofthedispensingnozzle
Thedispensingnozzleisdivertedfromthehorizontalposition,theballstopsthe
flowofairandthefuelstopsflowing.
Sincetheorificesoffueltanksofvariouscarsdiffer,youmustfindtheoptimum
positionforthedispensingnozzlewhenthefuelstillflows.Thefuelflowmaybe
turnedoffalsowhenthefuelstreamflowingoutofthenozzlehitsthewallofthe
carfueltankorifice.Inthatcaseyouneedtofindadifferentposition.
5.3.2. ELECTROMECHANICALLITERTOTALIZERS
Upon request, OCEAN dispensers can be equipped with electromechanical totalizers to monitor the total
consumedfuelineachdispensinghose.Themetersareonthedisplayofthefueldispenser.Foreachdispensing
hose or nozzle there is one sevendigit electromechanical totalizer that states the quantity of whole liters
pumpedthroughthegivenhose.Formultiproductdispenserstheelectromechanicaltotalizersarelistedonthe
displayfromtopdownorfromlefttorightandarenumberedwiththehosenumbers.Variantsofthelayoutof
theelectromechanicalmetersonthefueldispenserdisplaymasksareshowninFig.24.
0000123
EUR
13,20
TOTAL
EUR
0056437
0086465
000786
0065427
13,20
TOTAL
13,20
EUR
TOTAL
0074597
INFRA
2
0056329
INFRA
INFRA
10,00
VOLUME
10,00
VOLUME
10,00
VOLUME
EUR
1,320
PRICE 1L
EUR
1,320
PRICE 1L
EUR
1,320
PRICE 1L
0232400
0234598
0023975
0023562
0093645
Fig.24VariantsshowingthelocationoftheelectromechanicaltotalizersandIRreceiversonthedisplay
58
NOTEOndisplayAtheelectromechanicalmetersaremarkedwithnumbers1,2,3,4correspondingtohoses1A,2A,3Aand
4A.OndisplayBtheelectromechanicalmetersarealsomarkedwithnumbers1,2,3,4correspondingtohoses1B,2B,3B
and4B.ThesystemofmarkingthehosesandfuelproductsisdescribedinFig.21.
5.3.3. GASOLINEVAPORRECOVERY
Uponthecustomersrequest,combinedOCEANdispenserscanbeequippedwithavaporrecoverysystem,
whereavacuumpumpsucksthevaporsoffuelsexceptdieseloilandbiodieseloutofthedispensingnozzles
outletbacktothefueltank.
In case of vapor recovery in a singleproduct dispenser, the vacuum pump is powered directly by the
electromotorofthedispenserspump.Incaseofmultiproductdispensers,eachsideofthedispenserhasits
ownvacuumpumppoweredbyanelectromotor.
Thequantityofrecoveredvaporsisregulatedaccordingto
thefuelflowrate.Thismeansthatiffuelisnotbeingpumped
intothetank,thevaporrecoveryfunctionisoff.
The correct function of the vapor recovery system is
monitoredbyavaporflowmeterVRS1.M,whichisinstalled
at the outlet of each exhaust vacuum pump. The flow of
vaporsthroughthesystemissignaledeitherbyagreendiode
litonthedisplaypanelorbylitdisplaysegmentsonthefirst
symboloftheunitpricedisplay.
Aslongasthevaporrecoverymechanismissetproperly,the
signalingoftheexhaustactivityisactivatedwheneverfuelis
beingdispensedandwhenthevaporsgothroughtheexhaust
pipes,i.e.thevaporflowsensorVRS1.Misactive.Apartofthe
hydraulic module of the OCEAN dispenser with the
electromotor, two exhaust vacuum pumps and VRS1.M
sensorsisshowninFig.25.
Figure26VaporrecoverywithvaporflowsensorVRS1.M
Fig.25VaporrecoverywithvaporflowsensorVRS1.M
Fuelstationoperationconditions(Directive355/2002Coll.Attachment12)
Allfueldispensersmusthaveaclearlabelinformingthecustomersabouttheneedtofullyinsertthedispensing
nozzleintothefillingorificeofthemotorvehiclepetroltank.
Fig.27ExampleofaninfolabelaboutvaporrecoveryaccordingtoDirective355/2002Coll.
59
Fuelstationoperationconditions(Directive355/2002Coll.Attachment12)
Thefunctionalityofthevaporrecoverysysteminfueldispensersischeckedbytheoperatorofthefuelstation
inregularintervals,atleastonceeveryshift.Indispenserswithopticalsignalingofthevacuumpump
functionality,theoperatorchecksthefunctionalityofthesignallightduringdispensing.
NOTICE If suspicion arises that the vapor recovery system isnt working or that its signaling is broken, the
operator must immediately inform the service organization and an inspection must be carried out and any
malfunctionsrepaired.
5.3.4. DISPENSEROPERATINGMODES
Thefueldispenserhastwobasicoperationmodes:
1) manualmode
2) automatic(remote)mode
TheManualmodeisamodewhenthedispenserworksindependently,separately,withoutremotecontrol.
Deliveryprocess:Thecustomercomestothedispenserandtakesthedispensingnozzleofthedesiredproduct.
Thedisplayresets(ca1.5seconds)andthepumpengineswitchesonnowthedispenserisreadytostart
dispensing.Afterrefuelingthevehiclestank,thecustomerputsthenozzlebackandpaysforthefueltothe
operator.Thedispenserisreadyforthenextcustomerimmediately.Becauseinthemanualmodethedispenser
isnotcontrolledinanyway,thefuelunitpricemustbesetmanuallyatthedispenser(seechapters4.1.7and
4.2.1.4.1.7a4.2.1.Thequantityofpumpedlitersperworkshiftismeasuredasthedifferencebetweenthe
electronic(orelectromechanical)totalizersstatusatthebeginningandattheendoftheshift.
TheAutomaticmodeisamodewhenthedispenserisremotelycontrolled(viaPCprogram,controlconsole,
stationcontrolleretc.).TheAutomaticmodeallowsremoteregulationofpumpingfromthefuelstationkiosk.
Thekioskcontainsacontroldevicethatisusedbytheoperatortoreleasepumpingatadispenserandafterthe
endofthepumpingcollectsinformationaboutthequantityoftheconsumedfuelanditsprice.
Deliveryprocess:Thecustomercomestothedispenserandtakesoutthedispensingnozzleofthedesired
product. The dispenser asks the control center in the kiosk for a release. The control centre sends to the
dispensertheunitpriceoffuel,themaximumamount/volumefordeliveryandallowsdispensing.Thedisplayis
reset(approx.2secondsafterthenozzleislifted)andthepumpenginestarts.Afterfillingthevehiclestank,the
customerputsthenozzlebackandgoesintothekiosktopaythepriceandreceivesataxdocument(receipt)for
thepayment.Thedispenserisimmediatelyreadyforthenextcustomer.Becauseintheautomatedmodethe
dispenserisremotelycontrolled,thefuelunitpricedoesnotneedtobesetmanually.Theproperunitpriceis
automaticallysetbythecontrollingcomputerforalldispensersofthestation.
NOTEThedisplayresetonlyhappensafterthedeliveryisauthorizedbythecontrolcenter.Thetimefromliftingthenozzle
to the display reset and pump startup can differ significantly depending on the used control system and fuel station
configuration;itcanrangefrom2to5seconds.
Switchingfromautomatedmodetomanualmode.Bydefault,dispensersareinstalledandsetaccordingtothe
expectedmodeusedattheindividualfuelstation,i.e.ifthefuelstationhasacontrolsystem,thedispensersare
60
setintheautomaticmode;ifthefuelstationdoesnothaveacontrolsystem,dispensersaresetinthemanual
mode.
Incaseitisnecessarytoswitchthedispensersfromtheautomaticmodetothemanualmodee.g.duetoa
malfunctionofthecontrolsystemproceedasfollows:
CounterPDEX.UsingtheIRcontroller,changetheP12parametervaluefrom0to3andsettheunitprices
inparameterP03,seechapter4.1.15.
CounterTBELTx.Usingthe4keykeyboard,changetheP00parametervaluefrom0to1andsettheunit
prices,seechapter4.2.3.
NOTICESwitchingfromtheautomatedmodetothemanualmodemustalwaysbeconsultedwithaservicetechnician
inadvance!Inthemanualmode,deliveryhistorydataarenotbackeduponlythe10mostrecentdeliveriesaresaved.
5.3.5. PRESETTINGKEYBOARD
OCEANdispenserscanbeequippedwithapresetkeyboard,whichallowsthecustomertopresetthedesired
amountorquantityoffuelrightatthedispenser.Beforestartingthedelivery,thecustomercansetthevolume
offueloramountofmoneytobedispensed.
Thepresetvaluecanbecancelledbypushingthe<Zru>(i.e.Cancel)buttonbeforethedeliverystarts.Thenit
ispossibletochooseadifferentpresetvalueordispensefuelnormallywithoutapreset.
NOTEIf the preset keyboard is used, the dispensers must be equipped with slowdown valves that ensure safe
slowdownofthefuelflowrateinadvancebeforereachingthepresettargetvalue.
a)ExampleofpresetinCzechcrowns
Thecustomercomestothedispenserandwantstospend250CZKonfuel.
Onthepresetkeyboardthecustomerusesthekeystoenterthevalue250(bypushingthe<100CZK>key
twiceandthe<10CZK>keyfivetimes).
Thecustomerchoosesthedesiredproduct,takesthenozzleoffthedispenserandinsertsitintothevehicles
fueltank.
Thedispenserpumpsfuelworthexactlythepresetamountandthenstopsautomatically.
Thecustomerputsthenozzlebackinthedispenserandgoestopay.
b)Exampleofpresetinliters
Thecustomercomestothedispenserandwantstoget20litersoffuel.
Onthepresetkeyboardthecustomerenters20(bypushingthebutton<10liters>twice).
Thecustomerchoosesthedesiredproduct,takesthenozzleoffthedispenserandinsertsitintothevehicles
fueltank.
Thedispenserpumpsfuelinthepresetvolumeandthenstopsautomatically.
*c)Exampleofpumpingintoafulltankwithadditionalpumpingtoaroundedamount
Thecustomercomestothedispenserandwantstogetafulltankoffuel.
Thecustomerchoosesthedesiredproduct,takesthedispensingnozzleandinsertsitinthevehiclesfuel
tank.
61
Whenthetankisalmostfull,thecustomertakesthenozzleoutandonthepresetkeyboardpushesthekey
withthefinancialamounttowhosemultiplethecustomerwantstoround(<10CZK>).
Thecustomertriggersthenozzleandletsthedispenserfinishdispensingtoaroundedmonetaryamount
(e.g.320.0CZKor400.0CZK)
*d)Exampleofpumpingintoafulltankwithadditionalpumpingtoaroundedvolume
Thecustomercomestothedispenserandwantstogetafulltankoffuel.
Thecustomerchoosesthedesiredproduct,takesthedispensingnozzleandinsertsitinthevehiclesfuel
tank.
Whenthetankisalmostfull,thecustomertakesthenozzleoutandonthepresetkeyboardpushesthekey
withthevolumetowhosemultiplethecustomerwantstoround(e.g.<1L>).
Thecustomerrestartsthenozzleandletsthedispenserpumpmorefueltoreachtheroundedvolume(e.g.
25.00Lor128.00L).
Thecustomerputsthenozzlebacktothedispenserandgoestopay.
NOTEExamplesc)andd)areonlypossibleinOCEANdispenserswiththeelectroniccounterPDEXandanactivatedpre
setkeyboardfunctionduringfuelpumping.
5.3.6. TURNINGFUELDISPENSERSOFF
RECOMMENDATIONWhenturningadispenseroff,theproducerrecommendsproceedingasfollows:
Turnoffthe3x400Vcircuitbreakersofthepumpandvacuumpumpmotorpowersupply.
Turnoffthe230Vcircuitbreakersofthestabilizedpowersupplytothedispenserselectroniccounter.
TurnofftheUPSbackuppowersourcelocatedinthekioskusingtheswitchonitsrearpanel(thegreenlightonthe
UPSwillgoout).
62
6. MAINTENANCEANDSERVICE
6.1. KEYPRINCIPLESFORTHEMAINTENANCEOFDISPENSERS
Keepallfunctionalunitsofthedispensercleansothatanymalfunctioncaneasilybeseenandrepaired.
Checkregularlyallconnectionstomonitoranyleakage.Tightentheconnectionsorchangethesealing
ifnecessary.
ChecktheproperstrainontheVbeltandadjustitifnecessaryusingtheenginestiltingconsole.
Checkthescrewsconnectingtheelectromotortotheconsole.Tightenifnecessary.
Regularlycheckthedispensingnozzlecondition.Incaseofadefect,decideonarepairorreplacement
accordingtoitsseverityandtype.
Regularlychecktheconditionofdispensinghoses.Incaseofmechanicaldamageofthedispensinghose
coating,ensureitsimmediatereplacement.
Checkthefunctionoflocksandmechanismsforhangingthedispensingnozzle.
Maintainoutercleanlinessofthedispenser,takespecialcaretocleantheglassofthecounter.
Regularlyuseasludgepumptoremovesludge,waterandotherimpuritiesfromthefuelstationsfuel
storagetanks.
CAUTION Before performing any maintenance on the mechanical, hydraulic or electrical elements, the
powersupplymustalwaysbeturnedoffanditisnecessarytoensurethatthepowerdoesnotgetrestarted!
CAUTIONDONOTREMOVETHECOVERSOFTHEDISPENSERWHILEITISINOPERATION!
Fig.28Dispenserwithoutcover,sideB
Fig.29Dispenserwithoutcover,sideA
CAUTIONTHEBELTBETWEENTHEENGINEANDTHEPUMP(ORVACUUMPUMP)ISANTISTATICANDMAY
NOTBEREPLACEDWITHADIFFERENTTYPE!
63
CAUTIONDONOTOPENTHEDISTRIBUTIONBOXCOVERIFTHEDISPENSERISUNDERPOWER!
Fig.30Distributionboxcover
6.1.1. MAINTENANCEOFDISPENSERCOVERS
Thecoversofthedispenser(thebodywork)madeoflaminate,varnishedsteelorstainlesssteelrequireregular
maintenance.Specialattentionmustbepaidtothemduringthewinterseason,whenchlorideaerosolsfrom
roadsprinklingsaltscanpermanentlydamagethebodyworkvarnishifitisnottreatedproperly.Coversmade
ofstainlesssteelcanundergointercrystallinecorrosion.Regularmaintenanceofbodyworkelementsisdone
withwaterorasolutionofdetergentandwithnormallyavailableautomotivecosmetics.
64
6.2. DISPENSERTROUBLESHOOTING
Incaseofanyproblemswiththefueldispenser,firststudyWhattodowhen(seeTable25),whichcontains
frequentlyaskedquestionsofdispenserusersconcerningproblemsoccurringatfuelstations.
Incaseofdispensermalfunction,theelectroniccountercontrollingthedispenserwillshowanerrormessagein
theformofanumericalcode.TheerrorcodesfortheindividualcountertypesarelistedinChapter6.2.1.
Table25Whattodowhen
Thedispenserisunresponsivetoliftinganozzlefromitsholderandthedisplayfailstoshowanerrormessage.
Thiscanmeanthatthedispenseriswithoutelectricpower,thedispensingnozzlesareimproperlyhungorthedispenseris
blockedbythecontrolsystem..
Checktheproperhangingofallnozzles.
Checkifthefueldeliveryatthedispenserhasbeenpaidatthecashdesk.
IfthedispenserisinManualmode,tryunblockingitwiththeremoteIRcontroller(pressthe<0>key).
Turnthedispensercounterpoweroffandon.
Checkthepowersupplytothedispenserafterswitchingthepoweron,thedisplaymustundergoatestsequence.
Checkthepositionofthesinglephase230Vpowercircuitbreakerofthedispenseratthemaindistributorofthe
station.
Ifthedispenserisconnectedtoacontrollingcomputer,theblockingofthedispensermaybecausedbythecontrol
system,whichfailstoreleasethedispensertoallowdeliveryorblocksthedispenser.Turnthepowerofthedispenser
offandonandchangeitsmodefromAutomatictoManualmodeseeChapter4.1.15or4.2.3.Ifthedispenser
operatesintheManualmode,theproblemislikelytobeinthecontrollingcomputer.
Afterliftingthedispensingnozzle,thedisplayisresetbutthepumpfailstostartup.
Thismeanstheelectromotorofthedispenserhasnotstarted.Thiscanbeduetoacircuitbreakerintheelectromotorspower
supply,whichislocatedonthemaindistributor,beingturnedoff.Alternately,theprotectionoftheelectromotorinsidethe
dispensermaybedisconnected.
Inthemaindistributionboxofthestation,checkthepositionofthecircuitbreakerofthethreephasepowersupply
tothedispensermotor.
Thedispensersdisplayshowstheerrorcode"E18".
Thisisanerrormessageofthedispenserthatinformsaboutlossofcommunicationbetweenthedispenserandthecontrol
unit(computer,stationcontroller,controlconsoleetc.).
Checktheproperfunctionofthecontrolunit(turnonthecomputer,turnonthedataconverteretc.).
Checktheconnectionofthedatacable.
Atthebeginningofdelivery,thedispensingnozzleisliftedbutdoesntstartpumpingimmediately(e.g.duetoopeningthe
vehiclesfueltank).Afteramomentthedispenserspumpturnsoff.ThedisplayshowsthemessageSTOP.
Thismessagemeansthatfueldeliverywasterminatedduetoaninterruptionlongerthan60seconds.Hangthenozzleback
andstartanewdelivery.
Deliveryisinterruptedforsometime(e.g.tochangecanisters);afteramomentthepumpturnsoff.Thedisplaysshowthe
messageSTOP.
Thismessagemeansthatfueldrawingwasterminatedduetoaninterruptionlongerthan60seconds.Hangthenozzleback
andstartanewdelivery.
Afterliftingthedispensingnozzle,thedispensersdisplayshowstheerrormessage"E30".
Thiserrorcodemeansthattheunitpriceofthefueliszero.
IfthedispenserisoperatingintheManualmodewithnoremotecontrol,thentheunitpriceissetincorrectly.Set
thefuelsunitpriceseeChapters4.1.7and4.2.1.
Ifthedispenseroperatesinaremotecontrolledmode,checkthesettingofindividualfuelunitpricesinthecontrol
unitofthestation(computer,controller).Beforeeverydelivery,thefuelunitpriceisautomaticallytransmittedto
thedispenser.
65
6.2.1. DISPENSERERRORMESSAGES
AftereacherrorinadispenserwithaPDEXorTBELTXcounter,fueldeliveryissuspendedandthedisplayshows
anerror(E+errorcode).Basedonthemessagetype,eitherthewholedispensergetsblocked(fatalerror)or
onlyonepartwheretheerroroccurredisblocked.
Importanterrormessagesarerecordedinthecountersmemory,wheretheycanberecalledusingtheP06
(Errorhistory)andP13(Errorstatistics)parameters.
Table26TypesoferrormessagesofPDEXandTBELTXcounters
Messagetype
Mannerofdispenserblocking
Methodofdispenserunblocking
LOCK
Blocksapartofthedispenser.
(operationalblocking)
Themessagedisappearsfromthedisplayafterhangingthe
dispensingnozzleback
ALERT
(warning)
Blocks only the part of the dispenser where the error

The message disappears from the display as soon as the
occurred.The messagecodeis recordedinthehistory
causeoftheerrorisrepaired.
andstatistics.
NFAT
(nonfatalerror)
Themessagedisappearsfromthedisplayafterhangingthe
Blocks only the part of the dispenser where the error
dispensing nozzle back. It is possible to unblock the
occurred.The messagecodeis recordedinthehistory
dispenser and cancel the error by means of a remote
andstatistics.
controller,orviathedataline.
FATAL
(fatalerror)
Blocks the whole dispenser and the message code is Thecauseoftheerrormustberepaired.Thepowersupply

recordedinthehistoryandstatistics.
tothedispenserscountermustbeturnedoffandon.
Table27ErrormessagecodesindispenserswithPDEXorTBELTXcounter
Message
code
Message
Causeoftheerrormessage
type
Errormessageremovalmethod
OFF
FATAL
Supplypoweroutage.
Thepowersupplytothedispenserscountermustbe
Supplypoweroutagelongerthanapprox.35periods,t>
turnedoffforapprox.10secondsandturnedbackon.
100ms.
STOP
LOCK
Maximumtimeforpumpingsuspensionexceeded.
E1
NFAT
DisplayerrormalfunctioningLCDdisplaysegmentoran Turnthepowersupplytothedispenseroffandon.
errorofanelectromechanicaldisplayreel.
Iftheerrorpersists,contactauthorizedservice.
E2
FATAL
Display error the real quantity of displays is different Turnthepowersupplytothedispenseroffandon.

fromthequantitysetintheP31parameter.
E3
NFAT
Vaporrecoverysystemerror.
VaporflowsensorerroronsideA.
Turnthepowersupplytothedispenseroffandon.
E4
NFAT
VaporflowsensorerroronsideB.
E5
ALERT
Displayerrorerrorincommunicationwiththedisplayor Turnthepowersupplytothedispenseroffandon.
withanelectromechanicaltotalizer.
66
Themessagedisappearsafterhangingthedispensing
nozzlebackinitsholder.
Message
code
Message
type
E6
NFAT
Errorofanelectromechanicaltotalizer.
E10
NFAT
Errorofthethermalsensor.
E11
NFAT
Invalidvalueoffueldensity.
E12
FATAL
Errorofthethermalcompensationdevice.
ThePDEINPunitisdisconnectedoritschecksumiswrong. Iftheerrorpersists,contactauthorizedservice.
E13
FATAL
Program error error of the metrology or program Turnthepowersupplytothedispenseroffandon.

checksum.
E16
ALERT
Credituniterror.
Errorinthecommunicationbetweenthecounterandthe
PDECREcreditunit.
E17
NFAT
Datalineerror.
Errorintheserialcommunicationline,wrong
communicationdata.Thecontrolcomputerfailstosend
<ACK>confirmationintime.
E18
ALERT
E20
NFAT
E21
NFAT
IncorrectpositionoftheswitchesSW11&SW14
E22
FATAL
Datainitialization.
Faulty data in the RAM and EEPROM memory invalid Calltheauthorizedservicecompany.
checksum.
E25
FATAL
Errorofelectronictotalizers.
Electronictotalizersarewrong.Thechecksumiswrong.
Calltheauthorizedservicecompany.
E26
ALERT
TheTOTALSTOPkeyispressed.
Themessagedisappearsoncethebuttonisunblocked.
E27
FATAL
Themanufacturerhasblockedthefueldispenser.
Inparameter16entertheauthorizationcode.
Iftheerrorpersists,calltheauthorizedservice.
E29
NFAT
Wrongpassword.
Enterthecorrectmanagerpassword.
Awrongpasswordwasusedtoenterthemanagermode. Iftheerrorpersists,calltheauthorizedservice.
E30
LOCK
Thefuelunitpriceiszero.
Setthefuelunitpriceatthecashdesk(P12=0),orin
parameterP3(P12=3).
E31
NFAT
Pulsererrorerrorinchannelofpulser#1(1A).
Liftandreplacethenozzleseveraltimes.
Turnthedispenserpoweroffandon.
Checkthatnotwodispensershavethesameaddress.
Checkthemechanicalconnectionofthedataline.
Checkthefunctionandsettingofthedataconverter.
Usethemonitortocheckthecommunicationprogress.
Controllingcomputernotconnectedorthe
Datalineerror.
communicationcableisnotconnectedproperly.Check
Error in the serial communication line, loss of thesettingofparameterP76.Checkthedataconverter
function.
communication.
Usethemonitortocheckthecommunicationprogress.
Lossofpowersupplyduringdelivery.
Thelatestfueldrawingwasterminatedunexpectedlydue Checkthepowersupplyofthedispenserandpossible
toapoweroutageorduetoaprocessorresetcausedby interference(inpowersupply).
interference.
67
Calltheauthorizedservicecompany.
Message
code
Message
type
E32
NFAT
E33
NFAT
E34
NFAT
E35
NFAT
Pulsererrorerrorinchannelofpulser#5(1B/5A).
E36
NFAT
E37
NFAT
E38
NFAT
Pulsererrorerrorinchannelofpulser#8(4B).
E41
NFAT
Pulsererrorerrorinconnectionofpulser#1(1A).
E42
NFAT
E43
NFAT
E44
NFAT
E45
NFAT
Pulsererrorerrorinconnectionofpulser#5(1B/5A).
E46
NFAT
E47
NFAT
E48
NFAT
Pulsererrorerrorinconnectionofpulser#8(4B).
E51
NFAT
E52
NFAT
E54
ALERT
E55
NFAT
Pumpfilledwithair.
Theaerationsensorofthepumpisactive.
Pumpfilledwithair.
Themaximumquantityoftestsofseparationexceeded.
Theeffectivenessofthevaporrecoverysystemisbeyond
theallowedscope.
Ifthefaultisnotcorrectedwithin72hours,thedispenser
isblocked(seetheerrormessageE55).
68
Liftandreplacethenozzleseveraltimes.
Turnthedispenserpoweroffandon.
Checkthefuellevelinthestoragetankandcheckforany
leakageofthesupplyfuelpipe.
Checkthefuellevelinthestoragetankandcheckforany
leakageofthesupplyfuelpipe.
Correctthefaultofthevaporrecoverysystem.
Calltheauthorizedservice.
Correctthefaultofthevaporrecoverysystem.Unblock
theVAPORIXsystemusingaserviceadaptor.
Calltheauthorizedservice.
6.3. SERVICEOFOCEANDISPENSERS
Serviceiscarriedoutinaccordancewiththefuelstationsrulesofoperation.
Beforecommencingservice,thedispensermustbeputoutofoperation,fittedwithaclearly
visibleOUTOFORDERsign,andtheaccessroadmustbemarkedwithaNOENTRYsign.
Theserviceddispensermustbedisconnectedfromthepowersource(turnoffthemainswitch).
Thevalvesonthesupplypipemustbefullyclosed.
Duringservice,passageofvehiclesintheareaof5maroundthedispensermustbeprevented.
Afireextinguishermustbeavailableatalltimes.
Servicemayonlybecarriedoutbyauthorizedpersonneloftheservicecompany.
TheserviceofTATSUNOEUROPEa.s.dispensersisensuredby:
SPEEDCZECHSERVICE,s.r.o.
Prask2325/68
67801Blansko,CzechRepublic
info@speedcz.com,www.speedcz.com
HOTLINE:+420602562277
6.3.1. WARRANTYANDCLAIMS
Thestandardcontractualwarrantyisprovidedforthesuppliedequipmentforaperiodof2yearsor1
million liters of delivered fuel. This warranty does not cover consumables. When filing a claim, the
followinginformationhastobeprovided:
Serialnumberandnameseethetypelabel
Exactdescriptionofthefaultandthecircumstancesunderwhichitformed
Aclaimisinvalidifthesealingisbrokenortherewasanyunauthorizedmanipulationwiththedevice.Defects
anddeficiencieswhichariseasaresultofincorrectorunauthorizedusingormaintenanceareoutsidethescope
of the warranty (i.e. problems that arise because of the presence of water and impurities in the tank and
hydraulicsystem).Duringoperation,itisnecessarytoregularlycheckforthepresenceofwaterandimpurities,
andcleanthesystemsifnecessary.
6.3.2. ATTACHMENTS
InstallationandUserManual
CertificateoftheQualityandCompletenessoftheProduct
ESDeclarationofConformity
BaseCertificate
BaseCertificatesofallmetersinstalledinthedispenser
IRcontrollerforoperationandsetupofthecalculator
(uponrequestfordispensersequippedwiththePDEXcounter)
Baseframe(uponrequest)
69
POZNMKY:
70
ElectronicfueldispensersOCEANEURO&OCEANTALL,Appendix1FoundationPlans
APPENDIX1FOUNDATIONPLANS
APPENDIX1.1.FOUNDATIONPLANSFORDISPENSERSINSUCTIONMODEL
APPENDIX1.1.1.FOUNDATIONPLANSOFBMP4011.OANDBMP4012.ODISPENSERS
TheplanisvalidformodelsOCEANEUROandOCEANTALLinthesuctionmodelaswellastheirvariants:
BMP4011.OEL(R)
BMP4011.OEL(R)/H
BMP4012.OED
BMP4012.OED/H
BMP4011.OTL(R)
BMP4011.OTL(R)/H
BMP4012.OTD
BMP4012.OTD/H
Pos. Description
Pos.
Description
OvalflangePN6DN32(G1")accordingtoSNEN131365
Outletofelectricalcablesfordispenserpowering
SuctionpipingTR44.5x2.5
Outputofelectricalcablesfordatatransmission
Leakcatchertray
2xfastenerforuseinconcrete12
VaporrecoverypipingTR32x2.5terminatedbyaninternal
threadG1"(notequippedindispensersmadefordispensing
diesel)
Thissurfacemustbeonthesamelevelasthefoundationplan!
Anchoringholes
Recommendedarrivaldirectionofvehiclestothedispenser
71
BMP4022.OEL
BMP4022.OEL/H
BMP4024.OED
BMP4021.OEL/UH
BMP4022.OED/UH/H
BMP4022.OER/H/UH
BMP4022.OTL
BMP4022.OTL/H
BMP4024.OTD
BMP4021.OTL/UH
BMP4022.OTD/UH/H
BMP4022.OTR/H/UH
Pos. Description
Pos.
Description
Leakcatchertray
threadG1"(notindispensersfordispensingdiesel)
Anchoringholes
72
Orderoffuelproducts
BMP4033.OEL(R)
BMP4033.OEL(R)/H
BMP4036.OED
BMP4036.OED/H
BMP4033.OTL(R)
BMP4033.OTL(R)/H
BMP4036.OTD
BMP4036.OTD/H
Pos. Description
Pos.
7
Description
Leakcatchertray
Anchoringholes
73
Orderoffuelproducts
APPENDIX1.1.3A.FOUNDATIONPLANSOFBMP4033.OANDBMP4036.O(CUTTEDVERSION)
TheplanisvalidforcuttedversionsofmodelsOCEANEUROandOCEANTALLinthesuctionmodelaswellastheirvariants:
BMP4033.OEL(R)
BMP4033.OEL(R)/H
BMP4036.OED
BMP4036.OED/H
BMP4033.OTL(R)
BMP4033.OTL(R)/H
BMP4036.OTD
BMP4036.OTD/H
Pos. Description
Pos.
7
Description
Leakcatchertray
Anchoringholes
74
Orderoffuelproducts
BMP4044.OEL(R)
BMP4044.OEL(R)/H
BMP4048.OED
BMP4048.OED/H
BMP4044.OTL(R)
BMP4044.OTL(R)/H
BMP4048.OTD
BMP4048.OTD/H
Pos. Description
Pos.
7
Description
Leakcatchertray
Anchoringholes
75
Orderoffuelproducts
BMP4055.OEL(R)
BMP4055.OEL(R)/H
BMP40510.OED
BMP40510.OED/H
BMP4055.OTL(R)
BMP4055.OTL(R)/H
BMP40510.OTD
BMP40510.OTD/H
Pos. Description
Pos.
Description
Leakcatchertray
Anchoringholes
Orderoffuelproducts
76
APPENDIX1.1.6.ATTACHMENTOFTHECHECKVALVEANDFLEXIBLEPIPETOFP1001PUMP
Pos. Description
Pos.
Description
PumpingmonoblockTATSUNOFP1001
Flatcorksealoftheovalflange
Flatcorksealofthemonoblock(2pcs)
BoltM8x35(DIN912)+springwasherM83pcs
CheckvalveTATSUNOFV1037A#002
BoltM12x50(DIN933)+springwasherM12(DIN127)2pcs
Flexiblepipeofstandardlength270mmterminatedbyrotary
flangeT90
77
APPENDIX1.1.7.ATTACHMENTOFTHECHECKVALVEANDFLEXIBLEPIPETOFP1022PUMP
Pos. Description
Pos.
Description
PumpingmonoblockTATSUNOFP1001
Flatcorksealoftheovalflange
Flatcorksealofthemonoblock(2pcs)
BoltM8x35(DIN912)+springwasherM83pcs
CheckvalveTATSUNOFV1037A#002
BoltM12x50(DIN933)+springwasherM12(DIN127)2pcs
Flexiblepipeofstandardlength270mmterminatedbyrotary
flangeT90
78
APPENDIX1.1.8.DRAWINGOFSTANDARDCONNECTING(FLEXIBLE)PIPE
Pos. Description
Pos.
Description
OvalflangeT90forconnectiontothesuctionpiping
Flangeforconnectiontotheinletofthepumpingmonoblockand
checkvalve
Flexiblepipe
79
APPENDIX1.2.FOUNDATIONPLANSFORDISPENSERSINPRESSUREMODELWITHOUTPUMPS
TheplanisvalidformodelsOCEANEUROandOCEANTALLinthepressuremodel(/S3)aswellastheirvariants:
BMP4011.OEL(R)
BMP4011.OEL(R)/H
BMP4012.OED
BMP4012.OED/H
BMP4011.OTL(R)
BMP4011.OTL(R)/H
BMP4012.OTD
BMP4012.OTD/H
Pos. Description
Pos.
Description
Inletpipingwithadjustableheightterminatedbyaballvalve
and a reducer from G1" to G1 " (detail in Appendix 1.2.6.
DetailedConnectionoftheInletPiping)
Axisofinletpressurepiping
Leakcatchertray
VaporrecoverypipingterminatedbyaninternalthreadG1"
(notequippedindispensersmadefordispensingdiesel)
10
BreakawayvalveOPW10BFfirmlyconnectedtothefoundation
(notpartofstandarddispenserequipment)
Anchoringholes
80
BMP4022.OEL(R)
BMP4022.OEL(R)/H
BMP4024.OED
BMP4024.OED/H
BMP4021.OEL(R)/UH
BMP4022.OED/UH/H
BMP4022.OEL(R)/UH/H
BMP4022.OTL(R)
BMP4022.OTL(R)/H
BMP4024.OTD
BMP4024.OTD/H
BMP4021.OTL(R)/UH
BMP4022.OTD/UH/H
BMP4022.OTL(R)/UH/H
Pos. Description
Pos.
Description
Leakcatchertray
10
Anchoringholes
81
Orderoffuelproducts
BMP4033.OEL(R)
BMP4033.OEL(R)/H
BMP4036.OED
BMP4036.OED/H
BMP4033.OTL(R)
BMP4033.OTL(R)/H
BMP4036.OTD
BMP4036.OTD/H
Pos. Description
Pos.
Description
Leakcatchertray
10
Anchoringholes
82
Orderoffuelproducts
APPENDIX1.2.3A.FOUNDATIONPLANSOFBMP4033.OANDBMP4036.O(CUTTEDVERSION)
TheplanisvalidforcuttedvariantsofmodelsOCEANEUROandOCEANTALLinthepressuremodel(/S3)aswellastheirvariants:
BMP4033.OEL(R)
BMP4033.OEL(R)/H
BMP4036.OED
BMP4036.OED/H
BMP4033.OTL(R)
BMP4033.OTL(R)/H
BMP4036.OTD
BMP4036.OTD/H
Pos. Description
Pos.
Description
Leakcatchertray
10
Anchoringholes
83
Orderoffuelproducts
BMP4044.OEL(R)
BMP4044.OEL(R)/H
BMP4048.OED
BMP4048.OED/H
BMP4044.OTL(R)
BMP4044.OTL(R)/H
BMP4048.OTD
BMP4048.OTD/H
Pos. Description
Pos.
Description
Leakcatchertray
10
Anchoringholes
84
Orderoffuelproducts
BMP4055.OEL(R)
BMP4055.OEL(R)/H
BMP40510.OED
BMP40510.OED/H
BMP4055.OTL(R)
BMP4055.OTL(R)/H
BMP40510.OTD
BMP40510.OTD/H
Pos. Description
Pos.
Description
Leakcatchertray
10
Anchoringholes
Orderoffuelproducts
85
APPENDIX1.2.6.DETAILEDCONNECTIONOFTHEINLETPIPING
Pos. Description
Pos.
Description
Inletfilter
Ballshutoffvalve
Flange
ReducerfromG1"toG1"
Swivelnutwithsealingring
Foundationframe
Connectingpipeenablingadjustmentoftheheightsettingof
theinletpipingintherangeof25mmto45mm
86
APPENDIX1.3.FOUNDATIONPLANSOFSPECIALVERSIONSOFDISPENSERS
APPENDIX1.3.1.FOUNDATIONPLANOFSATELLITEDISPENSERBMP4001.OEL/SAT
Theplanisvalidformodel:
BMP4001.OEL/SAT
Pos.
Description
Pos. Description
1
InletpressurepipingTR44.5x2.5
Outletofelectricalcablesfordispenserpowering(min.2m)
Leakcatchertray
87
Anchoringholes
APPENDIX1.3.2.FOUNDATIONPLANOFBMP4021.O/UHZV1DISPENSER,PRESSUREVERSION
BMP4011.OEL(R)/UHZV1
BMP4011.OED/UHZV1
BMP4011.OTL(R)/UHZV1
BMP4011.OTD/UHZV1
Pos. Description
Pos.
Description
Leakcatchertray
Anchoringholes
10
OutletpipingforsatellitedispenserTR44.5x2.5
88
APPENDIX2.ELECTRICALWIRING
APPENDIX2.1.ELECTRICALWIRINGSCHEMES
APPENDIX2.1.1.EXAMPLEOFELECTRICALWIRINGOFDISPENSERSINSUCTIONMODEL
Pos.
1
2
3
4
5
6
7
Description
OCEANTALL&OCEANEUROdispenserinsuctionmodel
Motorcircuitbreakerwithshortcircuitandthermaltrigger
CurrentcircuitbreakerforcounterpoweringIn=6A
BackuppowersourceUPSwithpoweringstabilization
CurrentcircuitbreakeroftheUPS
Workplaceofthestaff(kiosk)
Fuelstationtechnologymaindistributionbox
Pos.
8
9
10
11
12
13
14
89
Description
Dataconverter(RS485/RS232)orcontroller
Controllingdevice(PC,paymentterminal,POS,console,)
CableforcounterpoweringH05VV5F3x1,5
CableformotorpoweringH05VV5F4x1,5
CommunicationlineH05VVC4V5K5x0,5
PoweringdistributionboxXP10
CommunicationdistributionboxXS01(RS485withPDEprotocol)
ElectronicfueldispensersOCEANEURO&OCEANTALL,Appendix3ExZones
APPENDIX2.1.2.EXAMPLEOFELECTRICALWIRINGOFDISPENSERSINPRESSUREMODEL
Pos.
1
2
3
4
5
6
7
8
Description
OCEANTALL&OCEANEUROdispenserinpressuremodel
Motorcircuitbreakerwithshortcircuitandthermaltrigger
CurrentcircuitbreakerforcounterpoweringIn=6A
BackuppowersourceUPSwithpoweringstabilization
CurrentcircuitbreakeroftheUPS
Workplaceofthestaff(kiosk)
Fuelstationtechnologymaindistributionbox
Dataconverter(RS485/RS232)orcontroller
Pos.
9
10
11
12
13
90
Description
Controllingdevice(PC,paymentterminal,POS,console,)
CableforcounterpoweringH05VV5F3x1,5
CableforsuctionpumpmotorpoweringH05VV5F4x1,5
CableforfuelpumpswitchingH05VV5F7x1,0
CommunicationlineH05VVC4V5K5x0,5
14
Powering distribution box XP04 (1 product), XP06 (2 products),

XP07(3products),XP05(4products),XP11(5products).
15
CommunicationdistributionboxXS01(RS485withPDEprotocol)
APPENDIX2.2.ELECTRICALDISTRIBUTIONBOXES
APPENDIX2.2.1.WIRINGOFPOWERINGBOXXP01(SUCTIONVERSION)
Output
6
Poweringcablefordispenserelectroniccounter
Type:
H05VV5F3x1.5
Wiring: XP04<>stationdistributionbox
phase
black
phase
black
neutralconduit
blue
neutralconduit
blue
protectiveconduit
greenyellow
protectiveconduit
greenyellow
PEloopM4
Poweringcableforpumpandvacuumpumpmotors
Type:
H05VV5F4x1.5
Wiring: XP04>dispensercounterbox
Type:
H05VV5F4x1.5
L3
phase3
black3
phase3
black3
L2
phase2
black2
phase2
black2
L1
phase1
black1
phase1
black1
protectiveconduit
greenyellow
protectiveconduit
greenyellow
PEloopM4
Input
Type:
H05VV5F3x1.5
91
APPENDIX2.2.2.WIRINGOFPOWERINGBOXXP04(PRESSUREVERSION;1PRODUCT)
Output
6
Type:
H05VV5F3x1.5
Type:
H05VV5F3x1.5
phase
black
phase
black
neutralconduit
blue
neutralconduit
blue
protectiveconduit
greenyellow
protectiveconduit
greenyellow
PEloopM4
Type:
H05VV5F4x1.5
Type:
H05VV5F4x1.5
L3
phase3
black3
phase3
black3
L2
phase2
black2
phase2
black2
L1
phase1
black1
phase1
black1
protectiveconduit
greenyellow
protectiveconduit
greenyellow
PE
Poweringcableforfuelpumpswitching
Type:
H05VV5F3x1.5
Wiring: XP04<>dispensercounterbox
Cableforfuel pumpswitching
Type:
H05VV5F3x1.5
SC
sharedconduit
black2
sharedconduit
black2
S1
switchedphaseofpump1
black1
switchedphase(LPG/WSE)
black1
PE loop
M4
protectiveconduit
greenyellow
PEloopM4
Input
protectiveconduit
greenyellow
92
APPENDIX2.3.3.WIRINGOFPOWERINGBOXXP05(PRESSUREVERSION;4PRODUCTS)
Output
6
Input
Type:
H05VV5F3x1.5
black
11
Type:
H05VV5F3x1.5
phase
neutralconduit
blue
10
neutralconduit
blue
protectiveconduit
greenyellow
protectiveconduit
greenyellow
PEloopM4
Poweringcableforvacuumpumpmotors
Type:
H05VV5F4x1.5
phase
black
Type:
H05VV5F4x1.5
L3
phase3
black3
phase3
black3
L2
phase2
black2
phase2
black2
L1
phase1
black1
phase1
black1
protectiveconduit
greenyellow
protectiveconduit
PE
Cableforswitchingoffuelpumps
Type:
H05VV5F7x1.0
greenyellow
Type:
H05VV5F7x1.0
SC
sharedconduit
black5
sharedconduit
black5
S4
switchedphase4
black4
switchedphase4
black4
S3
switchedphase3
black3
switchedphase3
black3
S2
switchedphase2
black2
switchedphase2
black2
S1
switchedphase1
black1
switchedphase1
black1
PEloop
M4
protectiveconduit
greenyellow
PEloopM4
protectiveconduit
greenyellow
93
Output
6
L
N
PEloopM4
5
L3
Input
Type:
H05VV5F3x1.5
phase
black
neutralconduit
blue
protectiveconduit
greenyellow
Poweringcableforsuctionpumpmotors
Type:
H05VV5F4x1.5
phase3
black3
Type:
H05VV5F3x1.5
phase
black
neutralconduit
blue
protectiveconduit
greenyellow
Poweringcableforsuctionpumpmotors
Type:
H05VV5F4x1.5
phase3
black3
L2
phase2
black2
phase2
black2
L1
phase1
black1
phase1
black1
protectiveconduit
greenyellow
protectiveconduit
greenyellow
PE
Type:
H05VV5F4x1.5
sharedconduit
black3
Type:
H05VV5F7x1.0(recommended)
sharedconduit
black3
S2
switchedphase2(LPG/WSE) black2
S1
switchedphase1
switchedphase1
black1
PEloop
M4
protectiveconduit
greenyellow
SC
PEloopM4
protectiveconduit
black1
greenyellow
94
Output
6
L
N
PEloopM4
5
L3
Input
Type:
H05VV5F3x1.5
phase
black
10
Type:
H05VV5F3x1.5
phase
black
neutralconduit
blue
neutralconduit
blue
protectiveconduit
greenyellow
protectiveconduit
greenyellow
Type:
H05VV5F4x1.5
phase3
black3
Type:
H05VV5F4x1.5
phase3
black3
L2
phase2
black2
phase2
black2
L1
phase1
black1
phase1
black1
protectiveconduit
greenyellow
protectiveconduit
PE
4
SC
Type:
H05VV5F5x1.5
sharedconduit
black4
greenyellow
Type:
H05VV5F7x1.0(recommended)
sharedconduit
black4
S3
S2
switchedphase2
black2
switchedphase2
black2
S1
switchedphase1
black1
switchedphase1
black1
PEloop
M4
protectiveconduit
greenyellow
PEloopM4
protectiveconduit
greenyellow
95
Output
6
Input
Poweringcableforelectroniccounter
Type:
H05VV5F3x1.5
black
12
Poweringcableforelectroniccounterandheating
Type:
H05VV5F3x1.5
phase
neutralconduit
blue
11
neutralconduit
blue
protectiveconduit
greenyellow
10
protectiveconduit
greenyellow
PEokoM4
Type:
H05VV5F4x1.5
phase3
black3
phase
black
Type:
H05VV5F4x1.5
phase3
black3
L2
phase2
black2
phase2
black2
L1
phase1
black1
phase1
black1
protectiveconduit
greenyellow
protectiveconduit
greenyellow
L3
PE
4
SC
PowercableforswitchingfuelandLPG/WSEpumps
Type:
H05VV5F7x1.0
sharedconduit
black6
CableforswitchingoffuelandLPG/WSEpumps
Type:
H05VV5F7x1.0
sharedconduit
black6
S5
black5
black5
S4
black4
black4
S3
black3
black3
S2
black2
black2
S1
black1
black1
PEloop
M4
protectiveconduit
greenyellow
PEloopM4
protectiveconduit
greenyellow
96
APPENDIX2.3.7.WIRINGOFDATADISTRIBUTIONBOXXS01
Output
3
SH
Input
Communicationcablefordataline(PDEline)
Type:
H05VVC4V5K2x0.5
Wiring: XS01<>dispensercounterbox
shielding
SH
1&2
signalB
signalA
Communicationcablefordataline
Type:
H05VVC4V5K2x0.5(recommended)
Wiring: XS01<>kioskservicepoint
shielding
shielding(sh)
black2
signalB
black2(bk2)
black1
signalA
black1(bk1)
NOTE The distribution box XS01 is used for data communication RS485 with the protocols PDE
(TATSUNOEUROPE)orDART(DresserWayne).
97
Output
3
Input
Communicationcablefordataline(PDEline)
Type: H05VVC4V5K5x0.5
1&2
Communicationcablefordataline
Type:
Wiring: XS02<>kioskservicepoint
SH
shielding
shielding
shielding
shielding
LL
lowlevelsignal
black5
lowlevelsignal
black5
LL+
lowlevelsignal+
black4
lowlevelsignal+
black4
GND
signalground
black3
signalground
black3
signalRX
black2
signalRX
black2
signalTX
black1
signalTX
black1
NOTEThedistributionboxXS02isusedfordatacommunicaitonthroughacurrentloopwiththeprotocolsPUMA
LAN(GILBARCO/LOGITRON)andconnectedprobesforcontrollingtheminimumleveloffuelinthetank.
98
Output
3
Input
Communcationcablefordataline(PDE line)
Type:
H05VVC4V5K4x0.5
1&2
Sdlovackabelprodatovoulinku
Type:
Wiring:
XS05<>kioskservicepoint
SH
shielding
shielding
shielding
shielding
reserved
black4
reserved
black4
GND
signalgrounding
black3
signalgrounding
black3
signalB
black2
signalB
black2
signalA
black1
signalA
black1
NOTE The distribution box XS05 is multifunctional. With various descriptions, it can be used for data
communication through a current loop with the protocol ER4 (HECTRONIC/KIENZLE) or PUMA LAN
(GILBARCO/LOGITRON), or alternately for data communication RS485 with the protocol EASY CALL
(BETACONTROL)orACTL(AUTOTANK).Inallcases,onlytheterminalclipmarkingvaries.
NOTEAlldistributionboxesRK003/6andRK002/6areinthemodelExII2GExeIIT6Gbandhavebeenissued
withEuropeanTypeCertificatesFTZ12ATEX0152andFTZ02ATEX0021.Themaximumloadofoneconnecting
pinis2A/550Vwithconduitcrosssection0.5mm2or12A/550Vwithcrosssection2.5mm2.Theallowedcross
sectionsofconduitsarebetween0.5and2.5mm2.Thelengthoftheuninsulatedpartoftheconduitismin.9mm
andmax.10mm.CableglandsM12x1.5,M16x1.5orM20x1.5areinthemodelIP66/68.Thedescriptionof
theconnectorinthedatadistributionboxdependsonthetypeofthedataline.AdatalinewiththePDEprotocol
isusedasastandard.
99
APPENDIX3.DISPENSERZONESCLASIFICATIONACC.EN136171&EN60079101
APPENDIX3.1.OCEANEUROZONES
APPENDIX3.1.1.OCEANEUROZONES,BASICDESIGN
Pos. Popis/Description
Pos.
Popis/Description
Vertiklnpepkatyp1(detail)
Verticalvapourbarriertype1(accordingEN136171)
Prostorbeznebezpevbuchu(IP54)
Nonhazardousarea(IP54)
NevbunkabelovvvodkaExeII(IP67)
CablebushingExeII(IP67)
101
APPENDIX3.1.2.OCEANEUROZONES,DESIGNVARIATIONWAVE
Pos.
Popis/Description
102
APPENDIX3.1.3.OCEANEUROZONES,DESIGNVARIATIONCUBE
Pos.
Popis/Description
103
APPENDIX3.1.4.OCEANEUROZONES,DESIGNVARIATIONFIN
Pos.
Popis/Description
104
APPENDIX3.2.OCEANTALLZONES
APPENDIX3.2.1.OCEANTALLZONES,BASICDESIGN
Pos.
Popis/Description
105
APPENDIX3.2.2.OCEANTALLZONES,DESIGNVARIATIONCUBE
Pos.
Popis/Description
106
APPENDIX3.2.3.OCEANTALLZONES,DESIGNVARIATIONFIN
Pos.
Popis/Description
107

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ELECTRONICFUELDISPENSERS

control of dispensing by proportional electromagnetic valves +24Vss with possible continuous

A satellite dispenser connected to the MASTER dispenser (without its own

Nozzle Nozzle Nozzle Nozzle

Vaporrecoverysuctionpumptest.Whenthedispenserisidle andallits nozzlesaresecurely

Afterenteringavalidaccesspassword,the display willshow

Scrolling through error statistics is possible via the keys

Scroll through the fuel products is carried out by using the

Blocks only the part of the dispenser where the error

Blocks the whole dispenser and the message code is Thecauseoftheerrormustberepaired.Thepowersupply

Display error the real quantity of displays is different Turnthepowersupplytothedispenseroffandon.

Program error error of the metrology or program Turnthepowersupplytothedispenseroffandon.

Powering distribution box XP04 (1 product), XP06 (2 products),

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