Gea - Grasso Sp1 XCB - 5b Build 13377

Screw Compressor Package
Grasso SP1 XCB - 5B
Project PIEDRAS NEGRAS

Build number 13377
Product Description
GEA Refrigeration Technologies
GEA Refrigeration Germany GmbH

Holzhauser Strae 165
13509 Berlin
Germany
Phone: +49 (0)30 - 43 592 600
Fax: +49 (0)30 - 43 592 - 778
Product Description | Specification and Main components

Main part
COPYRIGHT
All Rights reserved.
No part of this publication may be copied or published by means of printing, photocopying, microfilm
or otherwise without prior written consent of
herein after called manufacturer. This restriction

also applies to the corresponding drawings and diagrams.
GEA Refrigeration Germany GmbH | PD_1 | Generated 04.08.2014

Main part
TABLE OF CONTENTS
1
2
3
4
5
6
REQUIREMENTS OF WATER QUALITY (NON CORROSIVE WATER)

1.1 Water quality requirements, parameters
OPERATING LIMITS
LUBRICATING OILS FOR SCREW COMPRESSORS
3.1 Lubricating oil selection list
CONDITIONS FOR REFRIGERANT CONNECTIONS
CONDITIONS FOR LUBRICATING OIL CONNECTIONS
MAIN COMPONENTS
5
6
8
12
13
25
26
30

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Main part
Requirements of water quality (non corrosive water)
REQUIREMENTS OF WATER QUALITY (NON CORROSIVE

WATER)
for Refrigerating and Air-Conditioning Systems, overland operation
1.1

Main part
Water quality requirements, parameters
All water bearing components of GEA Refrigeration Germany GmbH give an optimum performance and maximum protection from corrosion, if you meet all recommended limiting values of VDI 3803 issue 2010-02 (Tab.
B3) for non-corrosive water and adequate water conditioning.
Hint!
If you dont meet following rules for limiting values of noncorrosive water GEA Refrigeration
Germany GmbH can not give warranty for water contacted components.
All components are designed for use with non-corrosive water. Water and glycol brine analysis is essential in protecting system components. Analyses prior to start up will prevent corrosion.
Following are shown required limiting values of VDI 3803, for use of carbon steel components in non corrosive
water systems.
Appearance
clear, without sediments
Colour
colourless
Odour
without
pH-level at 20C
7.5 - 9.0
Electrical conductivity
LF
mS/m
< 220
Ca2+, Mg2+
mol/m
< 0.5
General hardness, for stabilization
GH
< 20
Carbonate hardness without hardness stabilizer
KH
<4
Chloride
Cl
g/m
< 150
Sulphur
SO4
g/m
< 325
Active biological components
KBE
per ml
< 10,000
Soil alkali
Thickness factor
EZ
2-4
The use of carbon steel and cast iron required in the most of applications water conditioning with corrosion inhibitors.
The use of stainless steel requires very special monitoring of water in apply to Chloride contents (risk of stress
crack and pitting corrosion).

Main part
Hint!
Recommend for use of plate heat exchangers in refrigerant circuit
< 100 ppm Cl for the use of 1.4301 and maximum 40 C wall temperatures in the plate heat
exchanger
< 200 ppm Cl for the use of 1.4401 and maximal 100 C wall temperature in the plate heat
exchanger
fig.1:
Corrosion resistance in presence of chlorides
log (Chlorid contents mg/kg)
Wall temperature (C)
Hint!
Manufacturer recommendation: Use uncontaminated cooling agents and cooling media, in
particular in chillers and the use of plate heat exchangers.
The media quality needs to be assured through an appropriate filter on the inlet to the heat
exchanger. The mesh for such a filter needs to be 0.9 mm!
Should the chiller need to remain in operation during filter cleaning, double filters need to be
used. Pressure loss through the filter need to be taken into consideration on the building side
when configuring the pump.
GEA Refrigeration Germany GmbH recommends enlisting the services of a reputable water conditioning company.
OPERATING LIMITS

Main part
OPERATING LIMITS
The screw compressors can be operated under the most varied operating conditions within the given limits of
application according to the requirements involved. The limits of application listed below for the screw compressors are based on the operational principle of the screw compressor and thermodynamic ratios and are based
on practical operating conditions and design. The tabulated data apply for single, two-stage and heat pump operation. Depending on the compressor the manufacturer selected, the specific operating conditions limitations may
occur within the parameters in the table.
Hint!
For specific operations the selection and evaluation will takes place in the manufacturer's
compressor selection program "KAB COM" or "GUD".
Caution!
To avoid "zero flow" in the compressor, which can damage the compressor, the minimum
control slide positions in the manufacturer's compressor selection programs "KAB COM" or
"GUD" need to be adhered to.
"Minimal control slide position <value>% accepted start."
If the value entered is "> 0", then a limitation of the control slide path has to be done put in
place in coordination with the manufacturer. The path limitation can be set created mechanically with a stop sleeve or by installing virtual controls (virtual stop sleeve) on the compressor.
28 bar
Maximum permitted pressure
bar g.
max.
or
52 bar
Pressure ratio (p / p0)
min.
>1.5
Pressure difference (p - p0)
bar
min.
>0.8
Suction temperature (compressor inlet)
t0h
min.
> - 60
Discharge temperature (compressor

outlet)
te
max.
<120
p0: Suction pressure

E/G *)
Compr. frame size
M/N *)
C/D
Max. driving power (kW)
Max nominal torque **)
H/L
28 bar
52 bar
150
150
220
60
Hz
180
180
Nm
500
500
50
Hz
28 bar
52 bar
300
300
530
265
360
360
640
700
960
960
1700

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OPERATING LIMITS
E/G *)
Compr. frame size
M/N *)
C/D
H/L
28 bar
52 bar
28 bar
52 bar
Max. allowable speeds

(rpm)
min-1
6000 /
4500 1)
6000 /
4500 1)
6000 /
4500 1)
4500
4500
4500
minimum speed limits
min-1
1000
1000
1000
1000
1000
1000
R/ S/ T
V/ W /Y
Z/ XA
XB/ XC/
XD
XE/ XF
530
530
1250
1250
1800
3000
60
Hz
640
640
1500
1500
2160
3600
Max nominal torque **)
Nm
1700
1700
4000
4000
5750
9500
Max. allowable speeds

(rpm)
min-1
3600
3600
3600
3600
3600
3600
minimum speed limits
min-1
1500
1500
1500
1500
1500
1500
1)
for compressors with integrated oil pump.
Compr. frame size
Max. driving power (kW)
*) In
**)
50
Hz
the size E/G and M/N the compressors have different drive shaft ends.
When running the compressor the maximum torque falls by 25% as opposed to electrical drives.
The nominal maximum driving power is the upper limit determined by the shaft end. For reasons of bearing loads
mentioned maximum driving power will not be achieved by all delivery flow sizes available within a compressor
type. The examination is done in the compressor selection program.
For more information see chapter regarding compressor model designation.
OPERATING LIMITS

Main part
Hint!
All of the following requirements must be observed!
Compressors for a discharge pressure up to 52 bar are equipped with housings made of a
material of higher strength and are fitted with special components.
Minimal overheating at suction side: "Wet" operation to be avoided.
For p = p - po 4 bar an external oil pump to be taken for frame sizes C to N.
For p = p - po 4 bar for compressors in the LT with Vi settings range a functional oil pressure of p oil p0+ 4,5 bar needs to be maintained.
For 8 gas vibration protection is required.
For CO2 usage the use of a completely electrified oil pump for injection and function oil
needs to be checked in all types of compressors depending on the operating conditions; in
types Z to XF a partially electrified oil pump or completely electrified oil pump can be examined for the function oil depending on the operating conditions.
The discharge temperature te must be 10 K above the condensing temperature (te tc + 10 K).
Due to the solubility of refrigerant in the oil following applies:
for Ammonia:
te toil + 5 K;
te toil + 10 K, when using a PAG oil (dissolving of refrigerant in the oil).
For R22, R134a, R404A, R407C, R410A, R507, CO2, natural gas, carbohydrate molecules:
te toil + 10 K, when refrigerant is dissolved in the oil.
To determine the permitted difference between the discharge temperature (te) and oil
intake temperature (toil) the set viscosity and the solubility diagram for the refrigerant-oil
pair from the lubrication supplier need to be adhered to.
If oil viscosity is 7...the 70 cSt needs to provided for the oil solubility. Take into account the
drop in viscosity due to refrigerant dissolved in the oil!
Limits for temperature differences will be considered in compressor selection programs.
The oil temperature at the compressor inlet must be at least 18C, the oil must be preheated
if necessary.
The rate of temperature change at compressor suction side should not exceed 0.1 K/s.
Direction of rotation: view of compressors driving shaft: clockwise.
For individual cases outside the permitted speed coordination needs to made with the manufacturer.
10
Maximum permitted pressure
p0
Suction pressure
Pressure difference (p - p0)
Pressure ratio (p / p0)
t0h
Suction temperature (compressor inlet)

Main part
te
Discharge temperature (compressor outlet)
tc
Condensing temperature
toil
oil inlet temperature into the compressor
OPERATING LIMITS
Notes:
1. During tests of a certain application case, all the conditions specified in the table must be considered and
adhered to.
2. Should the given limits not be adhered to in individual cases, then the manufacturer needs to be contacted.
3. In addition to the operation limits listed the operating conditions relevant to the compressor type need to be
taken into account (e.g. start routine, oil pressure, oil quantity etc.)
4. Depending on the requirements of refrigeration economizer operation proceeds between the 100% and
approx. 70% control slide positions.
5. If R134a is used as a refrigerant with liquefaction temperature of > 60 C the manufacturer needs to be
contacted.
11
12

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3.1
Lubricating oil selection list
Special refrigeration oils must be used for Grasso screw compressors. The selection of the oils depends on the
chemical properties of the oil, the refrigerants, the operating conditions of the plant and the required oil viscosity
during startup and run. After inquiring with the compressor manufacturer, oils other than those listed in the table
may also be used. Further information on listed oils, are given in the data sheets and diagrams of the oil manufacturer. For refrigeration compressors special refrigeration oils have to be used. The selection depends on the
refrigerant, viscosity (at least 7 cSt for oil temperature before entering the compressor), evaporating temperature
(pour point) and requirement made of the oil separation behaviour (flash point, viscosity).
Basis of the lubricating oils and used abbreviations
M
Mineral oil
M*
Mineral oil with special treatment (hydrocracked oil)
AB
Alcylbenzene
PAO
Polyalphaolefin
Polyolester
PAG
Polyalcyl glycol
"X"-"Y" Mixed oil from previous base oils

Table 1: Lubricating oils for R717 (Ammonia)
(recommended especially if minimum oil carry over is important)
Manufacturer
Type of oil
Basis
Viscosity
at
40C in cSt
Flash point Pour point

in C
in C
Remark
NSF
grade 1)
CPI
1009-68
M*
68
226
-40
H2
CPI
1008-68
M*
64.9
240
-39
H2
Klber
Summit
RHT 68
M*
68
240
-39
M*
68
232
-39
M*
58
236
-42
CPI
Klber
Lubrication
Shell
Shell
Refrigeration Oil
H2
Hydrotreated
S2 FR-A68
Petro Canada
Reflo 68A
H2
13

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Table 1: Lubricating oils for R717 (Ammonia)

(recommended especially if minimum oil carry over is important)
Manufacturer
Type of oil
TEXACO
Capella
Premium
Basis
Viscosity
at
40C in cSt

in C
in C
M*-PAO
67
262
-42
M*
68
230
-33
M*
68
230
-36
M-PAO
62
250
-48
M*
60.6
249
-56
Remark
NSF
grade 1)
Mogul
Paramo
Komprimo
ONC 68
TOTAL
Fuchs
Lunaria
NH 68
Reniso
Ultracool 68
NXT
Next Lubricants
NXT-717
1)
Application area in food-processing industrie according to NSF (National Sanitation Foundation, www.nsf.org)
H1: Applicable in all food-processing environments where there is the possibility of incidental food contact.
H2: Applicable in all food-processing environments where there is no possibility of incidental food contact.
14

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Table 2: Lubricating oils for DX Chiller with R717 (Ammonia)

Manufacturer
CPI
Fuchs
Mobil
Type of oil
Basis
Viscosity
at
40C in cSt
CPI
412-100
Reniso
PG 68
Zerice S32

in C
in C
PAG
98
226
-40
PAG
62
230
-35
AB
32
154
-33
Remark
NSF
grade 1)
Please contact
manufacturer
1)
15

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Table 3: Lubricating oils for R717 (Ammonia) and R22

Manufacturer
Type of oil
40C in cSt
Remark
NSF
grade 1)
56
180
-34
for R22
only
28
260
-30
for R717
only
PAO
69
233
-60
for R717
only
PAO
46
268
-51
for R717
only
H1
Zerice S32
AB
32
154
-33
Zerice S68
AB
68
174
-27
PAO
68
266
-45
for R717
only
H1
AB-PAO
64
211
-54
68
200
-42
46
195
-42
AB
68
190
-33
PAO
68
260
-57
for R717
only
H1
46
195
-42
68
200
-39
Aircol
AMX 68
Aircol 2294
CPI

in C
in C
Aircol 299
Castrol
Basis
Viscosity
at
CPI
4600-46F
Gargoyle
Arctic SHC
226E
Gargoyle
MOBIL
Arctic
SHC NH 68
Gargoyle
Arctic 300
Gargoyle
Arctic C
Heavy
Reniso
S68
Reniso
Synth 68
Fuchs
Reniso
KS 46
Reniso
KC 68
16

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Table 3: Lubricating oils for R717 (Ammonia) and R22

Manufacturer
Type of oil
Basis
Viscosity
at
40C in cSt
Shell
Refrigeration Oil

in C
in C
Remark
AB
46
180
-42
AB
68
190
-39
46
226
-36
for R717
only
PAO
44
252
-51
for R717
only
68
175
-34
for R22
only
AB-PAO
62
245
-54
for R717
only
NSF
grade 1)
S4 FR-V 46
Shell
Shell
Refrigeration Oil
S4 FR-V 68
Lunaria
NH 46
TOTAL
Lunaria
SH 46
Lunaria
FR 68
Petro Canada
Reflo
Synthetic
68A
H1
1)
17

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Table 4: Lubricating oils for R134a; R404A; R407C; R410A; R507

Manufacturer
Type of oil
Basis
40C in cSt
Aircol SW
68

in C
in C
68
245
-39
Aircol SW
220
220
250
-27
Solest 68
64
266
-43
125
262
-27
216
271
-27
53
270
-51
80
275
-39
91
288
-39
170
260
-24
220
240
-38
66
230
-42
94
230
-42
68
230
-36
Castrol
CPI
Viscosity
at
Remark
NSF
grade 1)
Solest 120
Solest 220
Reniso
Triton
H2
SE 55
Reniso
Triton
SEZ 80
E
Fuchs
Reniso
Triton
SEZ 100
Reniso
Triton
SE 170
Reniso
PAG 220
PAG
Shell
Refrigeration Oil S4
FR-F 68
Shell
E
Shell
Refrigeration Oil S4
FR-F 100
EAL
MOBIL
18
for R134a
only
Arctic 68

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Table 4: Lubricating oils for R134a; R404A; R407C; R410A; R507

Manufacturer
Type of oil
Basis
Viscosity
at
40C in cSt
EAL
Arctic 100
Planetelf
ACD 100FY
TOTAL

in C
in C
105
250
-30
100
270
-30
150
272
-36
Remark
NSF
grade 1)
E
Planetelf
ACD 150FY
1)
Hint!
When using high-viscosity oils with high refrigerant solubility after initial fill of the plant a sufficient mixture from refrigerant and oil has to be provided before start-up the screw compressor.
19

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Table 5: Lubricating oils for natural gas and hydrocarbon compounds
Castrol
at 40C
Pourpoint
in cSt
in C
in C
68
234
-21
CPI
1515-68
65
224
CPI
1515-100
103
260
62
229
PD 68
CPI
1516-68
CPI
Viscosity
Flash
point
ManufacType of oil
turer
Basis
PAG
CPI
1516-100
92
260
CPI
1516-150
153
260
CPI
4600-68
60
271
CPI
4600-100
106
271
CPI
9001-68
69
241
For high temperature

application and for feed
gas control compressors
for gas turbines
108
260
CPI
1507-68
62
231
CPI
1507-100
89
260
Glygoyle
11
85
226
20
H2
H2
For heavy hydrocarbons,
for hydrocarbon cooling
applications in range of
high pressure/ low temperature
-45
For natural gas and propane
PAG
S3 R68
H2
for feed gas control compressors for gas turbines
CPI
9001-100
Corena
for natural gas compression
-34
PAG
Shell
grade 1)
For propane refrigerant

plants or volatile hydrocarbons, where the danger of
stronger dilution or condensation does not exist
Glygoyle
22
NSF
For heavy hydrocarbons,

where strong dilution or
condensation will occur
PAO
MOBIL
Remark
177
229
68
240
-41
For natural gas

Main part
Table 5: Lubricating oils for natural gas and hydrocarbon compounds
ManufacType of oil
turer
Shell Gas
Compressor Oil
Viscosity
at 40C
Flash
point
Pourpoint
in cSt
in C
in C
PAG
190
262
-30
For natural gas and propane
PAG
142
280
-48
For natural gas, propane

and volatile hydrocarbons
-46
For natural gas, for feed

gas control compressors
for gas turbines and hydrocarbons
Basis
Remark
NSF
grade 1)
S4 PV 190
TOTAL
Klber
Lubrication
DACNIS
LPG 150
2)
Summit
NGSH-100
PAO-E
140
250
1)
2)
Product rebranded fom "TOTAL Primera LPG 150" into "TOTAL DACNIS LPG 150".
21

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Table 6: Lubricating oils for CO2-application

Manufacturer
Type of oil
Basis
40C in cSt
CPI
4624-46F
CPI
4624-68F
Reniso
C 85 E
Reniso
C 130 E
Reniso
C 170 E
*

in C
in C
Remark
NSF Grade 1)
46
H1
68
H1
PAO
CPI
Fuchs
Viscosity
at
E*
278
-42
E*
136
-27
E*
170
-30
complete
miscible
H2
attend to
the miscibility gap
During application of Polyolester: t oil inlet t discharge - 4K
1)
Hint!
When using high-viscosity oils with high refrigerant solubility after initial fill of the plant a sufficient mixture from refrigerant and oil has to be provided before start-up the screw compressor.
22

Main part
Table 7: Use of O-ring elastomer in screw compressors depends on refrigerant and lubricant:
Oil
Refrigerant
M
M*
CR/
HNBR
CR/
HNBR
CR
R134a, R404A, R407C, R410A,

R507, R23
M*-
AB-
AB
PAO
CR/
HNBR
CR
HNBR
CR
CR/
HNBR
CR
CR
CR
HNBR
R290 (propane), R1270 (propylene)
HNBR
HNBR
R744 (Carbon dioxide CO2)
CR
HNBR
CR
R717 (ammonia)
R22
PAO
PAO
PAG
Abbreviations used for the elastomers:

CR Chloroprene (Neoprene caoutchouc)
HNBR Hydrogenated nitrile butadiene caoutchouc
Hint!
If natural gas and hydrocarbon compounds are used as compression medium (Tabelle
5;page 20), O-ring elastomer should be requested from the manufacturer depending on the
operation condition.
Hint!
The pour point describes the cold fluidity of an oil and represents a non-guaranteed guide value
for the minimum evaporating temperature. [The pour point is defined as the temperature at which
the fluidity of an oil decreases to an extent that it does not leave a jar within 5 sec under certain
conditions.]
Compressors are equipped with suitable elastomers at the sealing point, which are selected
dependent on the refrigerant and lubricant. (Table 7; page 23)
When selecting the type of oil, the compatibility of the sealant material used in the compressor for
o-rings (elastomer quality) must be taken into consideration in addition to the refrigerant. (Table
7; page 23)
Not all the listed oil types can be used for an existing compressor. It is absolutely necessary to
assign the oil grade depending on the elastomer used, even if the refrigerant is the same.
Oil grades are not always compatible with each other (cannot be mixed).
Changing from one oil type to another can lead to disruptions in the operation of the compressor
and to leakages at the sealing points. The compressor manufacturer should always be contacted
before changing the oil type.
23

Main part
Caution!
24
The specified range of viscosity of the lubricating oil upstream of the compressor has to
be observed in any case. At the same time, it must be noted that refrigerant/oil combinations are possible in which, dependent on the pressure and temperature in the oil separator of the package, the refrigerant dissolves in the oil. This leads to a reduction of the viscosity of the pure oil and to the formation of foam when the solution equilibrium is altered
due to pressure reduction or temperature increase. In this case, the oil must be cooled by
a minimum temperature difference, which is calculated in the compressor selection programme for the given operating conditions. The compressor may only be operated if the
oil entry temperature is complied with in accordance with the compressor selection programme!
The oil separation behaviour of the types of oil given in the Table can vary greatly (e.g.
influence of oil vapour pressure, oil viscosity, solubility, final compression temperature).

Main part

Filter mesh size
Port
[m]
Remarks
Suction nozzle
Discharge nozzle
Series SH, MC:
100 m
Economiser port
Liquid injection
Port
During pressure equalisation after stopping of the compressor, care should be taken to prevent foreign matter which
are bigger than the mesh size in the suction filter from getting into the compressor together with refrigerant vapour
flowing back from the plant components arranged downstream of the compressor.
The operating range is between control slide positions of
100% and 70% depending on operating conditions. At partload operation, care should be taken to maintain the projected intermediate pressure.
Series LT:
140 m
Refrigerant injection should only be used in conjunction

with inertia-free temperature measurement on the compressor discharge side (Delay time k<10 s). When operating
with refrigerant injection, the regulating valve should be
sized to ensure that no liquid refrigerant enters the oil separator downstream.
Caution!
Liquid (refrigerant or oil) can lead to destruction of the filter at the suction and economizer
connection.
Hint!
Due to the working principle of screw compressors dynamic pressure rates, input speed multiplied by number of lobes of male rotor, exist at compressor connections. The dynamic pressure rates and the static pressures at connections interfere with each other. Pay attention to
the active load when calculating the pipework layout.
25

Main part

Type
Function, purpose
Oil
Volume flow
Oil pressure *)**)
pum
p
Qoil
poil
l/min
min
C, D,
E, G
H, L,
M, N
P, R,
functional oil1)
without
functional oil2)
without
Oil injection
without
functional oil3)
with
bar
max
Oil viscosity
Filter
Filtration
mesh
mm2/s
max
ma
x
min
max
p+3.55)
80
70
154)
p+3.55)
80
70
15
p-2.5
p+3.55)
10
0
70
100
p+0.5
p+4
80
70
15
p-2.5
p+3.55)
10
0
70
140
80
70
15
min
see hints
p+0.55)
page 29
p-4.5
p+0.55)
see hints
toil
p-2,5
page 29
see hints
S, T
Oil injection
without
page 29
Chamber 16) p+0.5... 4.5

Capacity control
with
Chamber 26)p0+7
Chamber 36) p04.5
balancing piston
heat pump
V, W, Y functional oil3)
without
10
20
with
p-1.5
10
0
70
15
p+0.5
p+4
80
70
15
p-2.5
p+3.55)
10
0
70
140
80
70
15
10
0
70
15
see hints
Oil injection
without
page 29
Chamber 16) p+0.5... 4.5

Capacity control
with
Chamber 26) p0+7

Chamber 36) p04.5
balancing piston
Heat pump
26
without
15
25
p-1.5

Main part
Type
Function, purpose
Oil
Volume flow
Oil pressure *)**)
pum
p
Qoil
poil
l/min
min
Z, XA;
XB,
XC,
XD,
functional oil3)
bar
max
with
toil
Oil viscosity
Filter
Filtration
mesh
mm2/s
min
max
ma
x
min
max
p+0.5
p+4
80
70
15
p-2.5
p+3.55)
10
0
70
140
80
70
15
10
0
70
15
see hints
Oil injection
without
page 29
XE, XF
Chamber 16) p+0.5... 4.5
Capacity control
with
Chamber 26) p0+7

Chamber 36) p04.5
balancing piston
Heat pump
without
20
35
p-1.5
Discharge pressure [bar.g]
poil
Oil pressure [bar.g]
p0
Suction pressure [bar.g]
toil
Oil temperature [C]
Qoil
Volume flow rate oil [l/min]
Viscosity [mm/s] = [cSt]
27

Main part
poil
oil pressure at the respective connection point of the compressor
Discharge pressure
1)
functional oil flow
For bearing, shaft seal, balance piston, oil injection and internal oil pump
(for capacity control and Vi setting)
2)
functional oil flow
For bearings, shaft seal, balance piston, oil injection and internal oil pump
(for capacity control and Vi setting)
3)
functional oil flow
4)
oil filter in compressor
5)
Oil pressures when using an external oil pump
6)
Chambers 1,2 and 3 are defined in schematic diagram overleaf
*)
Values may deviate depending on the operating conditions. The requirements in the manufacturer specifications for operating conditions need to be adhered to.
**)
After start-up of the compressor drive motor, a failure of the oil pressure poil is permissible for 10 sec
within the first minute, and afterwards for 6 sec.
For bearings, cam seals, balance pistons, capacity control, Vi setting
Hint!
Due to the screw compressors working principles, dynamic pressure points occur proportionally to the drive speed multiplied by the number of teeth on the male rotor on the connection
with the screw compressor. These dynamic pressure effects occur in concert with the static
pressure on the connections. These loads need to be included when designing the connection
pipes.
28

Main part
Hints for the oil circuit

Hint!
1. "KAB COM" and "GUD" compressor selection programs from the manufacturer shall be used for
selection and testing the screw compressor for the operating conditions. It gives additional information about the oil circuit of the compressor and application limits of the compressors belonging to the series SH and MC with integral oil pump. The compressor selection program explains
what operating conditions will require an external oil pump for the functional oil circuit (external
oil pump required).
2. The oil volume flows needed to safely operate the compressor will be indicated in the compressor selection program based on operating conditions. The oil pump shall be measured so that
the swept volume reaches the value of
Voil pump = K V functional oil.
K= 1.25 for ammonia
K = 1.4 for all other media to be pumped
In the Grasso selection programme the terms
- Functional oil flow
- Total oil flow
are used.
3. LT Series
Hydraulic chambers for capacity control and Vi adjustment:
The hydraulic chamber for capacity control and Vi adjustments shall be supplied via solenoid
valve blocks that are flanged on the compressor housing. The pressures entered in the table
Chapter 5, page 26via the functional oil pressure as well as from the regulating valves integrated in the blocks.
Schematic diagram: hydraulic chambers for capacity control and Vi adjustment.

1, 2 : Hydraulic chambers for capacity control
1, 2, 3 : Hydraulic chambers for combined Vi-partial load adjustment
29
Main Components
31

Main part
MAIN COMPONENTS
990563
oil separator
990336
oil management center
990361
oil filter
Tschan
coupling
990340
oil heater
990333
suction filter
HS Cooler
refrigerant cooled oil cooler
990293
pressure transducer
990294
pressure transducer
990215
resistance thermometer
990308
overflow valve
990320
stop valve
990380
stop valve
990394
check valve
990415
quick acting valve
990423
insert for thermostatic 3-way-valve
990354
level switch
990362
pressure gauge
990373
test point selector switch
990359
solenoid valve
990421
safety pressure limiter
990290
fixator
990262
levelmount elements
GEA Refrigeration Germany GmbH | PD_1 | Generated 17.09 .2014
PRODUCT DESCRIPTION
MAIN PART
Oil separators
1.3
OIL SEPARATOR
The oil separators design is standardised.
The oil separators are used in screw compressor

packages and chillers of Medium and Large series,
single stage and DuoPack designs.
1.1
Construction
Nominal sizes are defined according to the project

and depends on oil separators size as well as used
compressor type.
Function
Changing the fine oil separation cartridges
The oil separator is selected depending on the project conditions, the refrigerant used, the oil brand
used, and the degree of separation required.
Oil separators with diameters of 508 mm ...

1400 mm: The cartridges for oil fine separation are
replaced through the refrigerant outlet port.
Oil separators with oil fine separation cartridges are

used as standard version for all refrigerants.
For this purpose, remove the pipe bend mounted on

the oil separator.
Oil separation
Caution!
The refrigerant-oil mixture is led into the lower part of

the vertical oil separator.
Compensate the pressure and remove

the refrigerant before starting the replacement!
There, the first step of oil separation is performed.

The lower part of the oil separator is also used as an
oil receiver.
Afterwards, follow the Maintenance Instructions for

screw compressor units.
The fine separation of the aerosol-type oil portion

from the refrigerant is carried out in the upper part of
the oil separator by means of coalescing cartridges.
Equipment of Grasso screw compressor packages/ chillers
The oil separated in the fine separation section of

the oil separator is returned to the low-pressure side
via the connection for oil return.
1.2
Oil separator diameter

(in mm)
max. number of oil fine

separation cartridges
508
4 x type I
610
7 x type I
711
9 x type I
813
13 x type I
914
16 x type I
1016
19 x type I
1200
19 x type I
1400
19 x type I
Maintenance
The oil fine separation cartridges should be replaced

at the latest after 20000 hours of operation or after
three years.
An earlier replacement is required if an increased
amount of oil is splashed (oil is recharged at unusually short intervals).
_990563_pd_mp_gbr_1_.doc
16.04.2012
PRODUCT DESCRIPTION
MAIN PART
Oil separators
1.3.1
Oil separator 508, 610, 711, 813, 914
View
fig. 1:
View of oil separators 508, 610, 711, 813, 914
N1
Refrigerant inlet
N2
Refrigerant outlet
N3
Overflow valve/ dafety calve
N4a
Oil outlet to oil cooler
N4b
Oil outlet to OMC-block (oil filter)
N5
Gas pulsation protection
N6
Oil return from from oil fine separation stage to the low pressure side
N7
Oil drain
N8
Oil heater
N9
Sight glass oil fine separation stage
N10
Sight glass oil level in oil receiver
N11
Measuring line/ bypass line SFC - check valve
N12
Pressure transmitter discharge pressure
N13
Level controller MIN
N14
Level controller MAX
N15
Oil temperature oil receiver
N16
Safety pressure limiter
N17
Oil temperature - discharge temperature
N18
Pressure test
N19
Level controller MID
16.04.2012
PRODUCT DESCRIPTION
MAIN PART
Oil separators
Spare parts - for NH3-Standard
Spare part
Grasso Ident
Dimensions
Quantity
Fine oil separation cartridge

(optionally)
362698044 (N)
362698047 (N)
O-Ring refrigerant inlet flange NB 100 (for units of Medium series)
762925137 (N)
125 x 5
O-Ring refrigerant inlet flange NB 150 (for units of Large series)
762925149 (N)
180 x 5
O-Ring refrigerant outlet, oil separator diameter 508
762925159 (N)
230 x 5
O-Ring refrigerant outlet, oil separator diameter 610, 711, 813, 914 762998098 (N)
330 x 5
2, 3
Gasket, refrigerant outlet, when connecting combined stop/check

valve
Nominal flange diameter NB 40
763000048
TG40/ EN1514-1
763000049
TG50/ EN1514-1
763000050
TG65/ EN1514-1
763000051
TG80/ EN1514-1
763000052
TG100/EN1514-1
763000053
TG125/EN1514-1
763000054
TG150/EN1514-1
763000056
TG150/EN1514-1
O-ring, refrigerant outlet with separate check valve
762925121 (N)
60 x 5
762925128 (N)
80 x 5
762925132 (N)
100 x 5
762925134 (N)
110 x 5
762925138 (N)
130 x 5
762925147 (N)
170 x 5
762925148 (N)
190 x 5
762925182 (N)
240 x 5
762925130 (N)
90 x 5
Gasket connection of level controller MAX
438698032
A20 x 24
Gasket for sight glass N9
438698077
A52 x 60
O-ring cover gasket of oil fine separation cartridge
762925132 (N)
100 x 5
Gasket for cartridge fixing
438698023 (N)
A14 x 20
O-Ring integrated check valve, oil separator diameter 508
762925155 (N)
210 x 5
O-Ring refrigerant outlet, oil separator diameter 610, 711, 813, 914 762998097 (N)
310 x 5
O-ring connection overflow valve, safety valve
(N) = HNBR-design possible, dependent on refrigerant and oil

1 Spare parts for oil separators for alternative refrigerants (freons) and for oil separators for chemical engineering on request
2 In compliance with the number of oil fine separation cartridges used (cf. Customer parts list)
3 Standard application, other designs for further refrigerants possible on request
4 Dimensions of O-ring valid only when Grasso connection- and companion flanges are used
6 O-ring for this optional equipment type only
16.04.2012
PRODUCT DESCRIPTION
MAIN PART
Oil separators
1.3.2
Oil separator diameters 1016, 1200 and 1400
View
fig. 2:
View of oil separator, diameters 1016, 1200 and 1400
N1
Refrigerant inlet
N2
Refrigerant outlet
N3
Safety valve/ overflow valve
N4a
Oil outlet to oil cooler
N4b
Oil outlet to OMC-block (oil filter)
N5
Gas pulsation protection
N6
Oil return from from oil fine separation stage to the low pressure side
N7
Oil drain
N8
Oil heater
N9
Sight glass oil fine separation stage
N10a
Sight glass - MIN
N10b
Sight glass - MID
N10c
Sight glass - MAX
N11
Measuring line/ bypass line SFC - check valve
N12
Pressure transmitter discharge pressure
N13
Level controller MIN
N14
Level controller MAX
N15
Oil temperature oil receiver
N16
Safety pressure limiter
N17
Oil temperature - discharge temperature
N18
Pressure test
16.04.2012
PRODUCT DESCRIPTION
MAIN PART
Oil separators
N19
Level controller MID
Spare parts - for NH3-Standard
Spare part
Grasso Ident
Dimensions
Quantity
Fine oil separation cartridge

(optionally)
362698044 (N)
362698047 (N)
O-Ring refrigerant inlet flange NB 150

(for units type P ... XA)
762925149 (N)
180 x 5
O-Ring refrigerant inlet flange NB 200

(for units type XB ... XD)
762925182 (N)
240 x 6
O-Ring refrigerant outlet
762998098 (N)
330 x 5
9, 10
Gasket, refrigerant outlet, when connecting combined stop/check valve
763000054
TG150/EN1514-1
763000056
TG150/EN1514-1
O-ring, refrigerant outlet with separate check valve
11
762925148 (N)
190 x 5
762925182 (N)
240 x 5
762925190 (N)
310 x 8
762925195 (N)
360 x 5
O-ring connection overflow valve, safety valve
762925130
90 x 5
Gasket connection of level controller MAX
762925096
A20 x 24
Gasket for sight glasses N9, N10
438698077
A52 x 60
O-ring cover gasket of oil fine separation cartridge
762925132 (N)
100 x 5
12
Gasket for cartridge fixing
438698023 (N)
A14 x 20
12
O-Ring integrated check valve, oil separator
762998097 (N)
310 x 5
13
8 Spare parts for oil separators for alternative refrigerants (freons) and for oil separators for chemical engineering on request
10 Standard application, other designs for further refrigerants possible on request
11 Dimensions of O-ring valid only when Grasso connection- and companion flanges are used
16.04.2012
Product Description | OMC-Block I, Simplex filter system

Main part
1
1.1
OMC-BLOCK I, SIMPLEX FILTER SYSTEM

View
It is possible that due to special operating conditions

and installations there may be an overlapping as
regards the type selection in the predefined and optimal design and selection.
The OMC-block including the main components to
be connected can be used by external component
factories, which use Grasso screw compressors in
their products. For this, however, a coordination with
GEA Refrigeration Germany GmbH is necessary.
1.3
Safety Instructions
This installation and operation manual is an essential

component of the OMC-block delivery. Always keep
this manual in a readily accessible place near the filter.
fig.1:
1.2
OMC-block, view
Avoid danger to life and limb of the user or third

persons
Ensure the operational safety of the OMC-block
Preclude operation failures and environmental

damages due to wrong handling and mis-use
Features
The OMC-block is a main component of the screw

compressor packages and liquid chillers of GEA
Refrigeration Germany GmbH. With its functionalities, it forms the oil circuit necessary for the respective application. This guarantees a high operational
safety of the components and all the products. The
various connection possibilities and types cover a
broad range of application. The OMC-block is combined with a standardised filter system and oil pump
units and forms the central control and operator unit
in the oil circuit.
The selection of the OMC block version depends on
the following operating conditions:
The German version of this manual is the predominant and binding version. Take care that all persons
being charged with the installation, operation, maintenance and repair of the coupling have read and
understood this manual and that all instructions contained therein are carefully observed in order to:
Type of screw compressor
The relevant instructions and regulations regarding

safety at work and environmental protection have to
be observed while transporting, mounting and dismounting the coupling.
The OMC-block shall be operated, mounted, maintained and repaired by authorized, trained and
instructed personnel only. We do not assume any liability or warranty for any damages resulting from the
use of accessories and parts that are not originally
delivered by GEA Refrigeration Germany GmbH.
1.4
Intended use
Operation with external or internal oil pump
Type of screw compressor unit / liquid chiller unit
The following conditions must be met for the intended use:
Operation as single-stage, two-stage or as DuoPack
The OMC-block must only be operated in normal

industrial atmospheres. Aggressive media may
attack the components, screws and elastic buffer
rings. So the aggressive media represent a risk
for the operational safety of the OMC-block.
The OMC-block shall only be used and operated

within the frame of the conditions as defined in
the performance or delivery contract.
Operation with external oil cooler or refrigerant

injection for oil cooling
maximum oil volume flow
Type of oil
Refrigerant
GEA Refrigeration Germany GmbH | 990336_gbr_2 | Generated 19.02.2014

Main part
can be directly flange-mounted particularly

Grasso oil pump units - see separate documentation
Warning!
The OMC-block is for use at a maximum operating pressure of 28 bar g.p.
provided.
Any change in the operation conditions or service parameters requires the verification of the
design.
1.5
Storage
On receipt of the goods, immediately check that all

parts are on hand and are as ordered. Eventual shipping damages and/or missing parts have to be reported in writing.
The OMC-block can be stored in a dry place under
roof at normal ambient temperatures for a time
period of 6 months. Storage for a longer period
requires the application of a long-term preservation.
The OMC-Block must not be exposed to any aggressive products, extreme temperatures or humidity. Do
not store the OMC-block along with acids, alkaline
solutions or other caustic chemicals. The place of
storage should be dry and free from dust. The air
humidity should not exceed 65% and condensation
is not permissible
Technical data
1.6
Features of the OMC-block series:
external - particularly Grasso oil pump units see separate documentation or products of other
manufacturers
prepared for mounting a simplex filter system

with standardised oil filter element
easy replacement due to standardised flange

dimension in the block mounting and inspection
cover
low pressure drops in the OMC-block due to optimised ducting for oil distribution
universal overall system when using diverse

refrigerants and oil circuit systems
prepared for the installation of 3-way valve element with different temperature control ranges
see table "Selection range: Inserts for thermostatic 3-way valve"
simplified spare part management world-wide
simplified inventory management
Assurance of a long service interval
easy assembly on base frames due to standardised mounting points
simplified maintenance
prepared for mounting directly flange-mounted

oil pump units or external oil pump units
Fluids:
Lubricating oils with refrigerants NH3, R134a, R404A, R507 (others on request) in accordance with EN
378
Max. operating pressure:
28 bar g.p.
Max. operating temperature:
120
Oil viscosity:
approx. 30 cSt - during operation

max. 500 cSt for a short time during starting of the screw compressor unit/chiller unit
Filter element:
see separate documentation

Standard: Glass fibre filter element, mesh size 25 m
Weight (without filter):
OMC I - 32
60 kg
OMC I - 40
72 kg
OMC I - 50
84 kg
OMC I - 65
136 kg

Main part
Main dimensions L x W x H (in

mm)
Approval:
OMC I - 32
520 x 425 x 435
OMC I - 40
525 x 455 x 435
OMC I - 50
525 x 455 x 505
OMC I - 65
600 x 525 x 600
CE in accordance with DGRL 97/23/EC, Work's acceptance (others on request)

Main part
1.7
Function and design
The OMC-block I series is used in oil circuits with

external oil cooler.
Optionally the OMC-block can be equipped with a 3way valve element (for ensuring a minimum oil temperature when starting the compressor).
1.8
Quality and Standardization
The OMC-blocks for applications with fluids of

groups 1 and 2 are pressurized items in line with the
Pressure Equipment Directive 97/23/EC (DGRL).
They are given CE marks and approval in line with
the requirements according to category I.
Approval by classification companies and according
to non-EU regulations on request.
fig.2:
OMC-block I, construction
The view shows an OMC-block I with directly flange-mounted oil
pump unit and block mounting filter
The OMC-block includes the oil distribution system

of the oil circuit of Grasso screw compressor units
and chiller units. Necessary control and shutoff fittings are integrated in the OMC-block. Connections
for temperature and pressure sensors as well as
service ports are present. Oil pump unit and block
mounted filter are configured separately depending
upon the size of the OMC-block.
1.9
The OMC-block is not a device or component in the

sense of the ATEX product directive 94/9/EC and
therefore does not have a CE mark.
The use in potentially explosive atmospheres in
accordance with directive 94/9/EC (ATEX) is possible only on request.
In the event that the OMC-block is used in potentially
explosive atmospheres, potential compensation must
be ensured.
Numbering and abbreviations
Position numbers of the R+I flow charts and component overviews

Position number
Component
35 + 36
Oil filter housing with fine filter element see separate documentation
65
Stop valve - oil circuit (connection of oil separator)
70
combined stop/ check valve - functional oil
75
Oil pressure relief valve (adjustment of oil pump pressure)
80
Control valve injection oil with integrated check valve function
90
Stop valve - oil drain and oil charging (integrated into the oil filter housing)
110
Pressure transducer - pressure after oil pump unit (functional oil)
125
Resistance thermometer oil temperature
135
Stop valve - venting (integrated into the oil filter housing)

Main part
Position numbers of the R+I flow charts and component overviews

Position number
Component
215 + 216
thermostatic 3-way valve with control element
220
Stop valve - oil circuit (bypass port of the oil cooler)
395
Pressure transducer - pressure after oil filter (injection oil)
415
Stop valve - pressure transducer (pos. 110)
420
Stop valve - pressure transducer (pos. 395)
460
Stop valve - service injection oil
465
Stop valve - service functional oil

Oil pressure control valve
1675
Factory default setting 4 bar - sealed, only for Grasso SPduo with FU-controlled oil
pump unit
Connections of the R+I flow charts and component overviews

Code
Remark
A12 + C12
Functional oil Grasso SP1 and Grasso SP2
AD + CD
Functional oil Grasso SPduo
Oil injection
BB
Bore hole for fixing - 4x M16
B1
Additional oil injection
BOP
Bore hole for fixing flange-mounted oil pump unit
DP
Connection for capacity control Grasso SP2 and/or balancing piston (with oil pump pressure)
DU
Balancing piston (without oil pump pressure)
IC
Oil inlet from oil cooler
IO
Oil inlet from oil separator
Oil drain and oil charging in the oil filter housing (mounting position below)

Main part
Connections of the R+I flow charts and component overviews

Code
Remark
OP1
Oil pressure before oil filter
OP2
Oil pressure after oil filter (injection oil)
OP4
Oil pressure after oil pump unit (functional oil)
OPI
Suction side oil pump unit

(Connection of directly flanged oil pump of OMCI) 1 DN 32 and DN 40 // 2 DN 50 and DN
65
OPO
Discharge side oil pump unit

(Connection of directly flanged oil pump of OMCI) 1 DN 32 and DN 40 // 2 DN 50 and DN
65
OT
Temperature sensor oil temperature
S2
Service injection oil
S4
Service functional oil
TB
Bore hole stop and transportation - M16
U1 + U2
Reference line for oil pressure = final pressure
Venting in the oil filter housing (mounting position above)

Main part
1.10
Ausfhrung OMC-Block: OMC I SP1-2 with oil pump unit and simplex filter system
Application in screw compressor packages of series Grasso SP1 Medium, Grasso SP1 Large and Grasso SP2
nominal width
Grasso Ident
DN 32
352198262 (N)
DN 40
352198263 (N)
DN 50
352198264 (N)
DN 65
352198265 (N)
fig.3:
R+I flow charts OMC I SP1-2 with oil pump unit and simplex filter system
fully opened for Grasso SP2
**
Install reference line when mounting the OMC-block

Main part
1.11
Design of the OMC-Block: OMC I SP1 with oil pump unit integrated into compressor
and simplex filter system
Application in screw compressor packages Grasso SP1 medium

nominal width
Grasso Ident
DN 32
352198260 (N)
DN 40
352198261 (N)
fig.4:
R+I flow chart OMC I SP1 with oil pump unit integrated into compressor and simplex filter system

Main part
1.12
Design of the OMC-Block: OMC I SPduo with oil pump unit and simplex filter system
Application in screw compressor packages of series Grasso SPduo Medium and Grasso SPduo Large
nominal width
Grasso Ident
DN 40
352198274 (N)
DN 50
352198275 (N)
DN 65
352198276 (N)
fig.5:
R+I flow chart OMC I SPduo with oil pump unit and simplex filter system
p = 4 bar, sealed
**
Install reference line when mounting the OMC-block

Main part
1.13
Design of the OMC-Block: OMC I SPduo with oil pump unit integrated into compressor and simplex filter system
Application in screw compressor packages of the series Grasso SPduo medium

nominal width
Grasso Ident
DN 40
352198272 (N)
DN 50
352198273 (N)
fig.6:
10
R+I flow chart OMC I SPduo with oil pump unit and simplex filter system

Main part
1.14
General assembly drawings
fig.7:
OMC-Block I, general assembly drawing 1
fig.8:
fig.9:
fig.10:
fig.11:
fig.12:
11

Main part
1.15
Types
Nominal
guide value
Oil pump integrated into

the compressor
Oil pump
External
Application in
simplex filter
system
Max. oil volume flow

(l/min)
Designation
Grasso Ident (CR)
Grasso Ident (HNBR)
OMCI-32SP1-S
DN 32
Grasso SP1
80
352198260
352198260N
OMCI-40SP1-S
DN 40
Grasso SP1
180
352198261
352198261N
OMCI-40SPD-S
DN 40
Grasso SPduo
180
352198272
352198272N
OMCI-50SPD-S
DN 50
Grasso SPduo
240
352198273
352198273N
OMCI-32SP1-S-P
DN 32
Grasso SP1
80
352198262
352198262N
DN 40
Grasso SP1
Grasso SP2
OMCI-40SP12-S-P
X
180
352198263
352198263N
OMCI-40SPD-S-P
DN 40
Grasso SPduo
180
352198274
352198274N
DN 50
Grasso SP1
Grasso SP2
OMCI-50SP12-S-P
X
240
352198264
352198264N
OMCI-50SPD-S-P
DN 50
Grasso SPduo
240
352198275
352198275N
DN 65
Grasso SP1
Grasso SP2
OMCI-65SP12-S-P
X
340
352198265
352198265N
OMCI-65SPD-S-P
DN 65
Grasso SPduo
340
352198276
352198276N
12

Main part
1.16
Main components and dimensioning of connection port

Hint!
Screwed connections with moulded profiled ring are additionally to be covered with Loctite.
OMC I SP1
OMC I SP1-2
Position number
P+I diagram
Name
Nennweite
OMC-block
OMC I SPduo
OMC I SPduo
Oil pump
External oil
pump
Compressor
integrated
Grasso Ident
Oil pump
External oil
pump
Compressor
integrated
Grasso Ident
Grasso Ident
Oil filter housing
complete with oil
filter element,
35+36
see technical documentation 990361 for overall picture
DN 32
352100411-H20-CR
Oil fine filter element
DN 50
not used
352100411-H20-HNBR
352100413-H20-CR
DN 40
36 1
Grasso Ident
352100413-H20-HNBR
352100415-H20CR
352100415-H20CR
352100415-H20CR
352100415-H20HNBR
352100415-H20HNBR
352100415-H20HNBR
not used
DN 65
DN 32
Oil inlet from oil

cooler
IC + IO
Oil inlet from oil

separator
216 4
DN 50
65 + 220
352100417-H20HNBR
352100417-H20HNBR
Tube connection 42.4x2.6
not used
Block not available

Tube connection
60.3x2.9
Tube connection
76.1x2.9

Block not available
Tube connection
76.1x2.9
Block not available
see data sheet 990423 for an overview of control elements

NB 32 - NB 65
Control elements of type DN 50 for all versions of OMC-block

1x control element for OMC-blocks DN 32 - DN 50
2x control element for OMC-block DN 65
DN 32
352100417-H20CR
DN 40
DN 65
control element
for thermostatic
3-way-valve pos.
215
352100417-H20CR
stop valve oil

cooler oil inlet
DN 40
stop valve - oil

separator oil inlet
DN 50
DN 65
AVR - DN 32
Block not available

AVR - DN 40
AVR - DN 50
AVR - DN 65
AVR - DN 50
Block not available
AVR - DN 65
Block not available
13

Main part
OMC I SP1
OMC I SP1-2
Position number
P+I diagram
Name
Nennweite
OMC-block
External oil
pump
Grasso Ident
Oil pump
Compressor
integrated
OMC I SPduo
OMC I SPduo
External oil
pump
Compressor
Grasso Ident
Grasso Ident
M-90
V-135
NB 32 - NB 65
Connection and
stop valve for
venting
NB 32 - NB 65
Threaded connection M 16x1.5 in the oil filter housing for screw-in threaded
connection or prepared for direct installation of the Grasso service valve
(Grasso Ident 501306623awp63) with G1/2" connection thread (see documentation 990320)
Oil injection
DN 50
DN 65
DN 32
Additional oil
injection
DN 50
DN 65
DN 32
80
Tube connection
48.3x2.6
Tube connection
60.3x2.9
Threaded connection M 16x1.5
AD + CD
14

Functional oil
SPduo
Block not available
Block not available

Block not available
RVAK - DN 25
RVAK - DN 32
DN 50
RVAK - DN 40
DN 65
RVAK - DN 50
Block not available
Block not available
without valve
DN 40
Functional oil
SP1 and SP2
Tube connection
60.3x2.9
DN 40
DN 32
A12 + C12

Block not available
Control valve
Injection oil
Block not available
DN 40
Grasso Ident
Threaded connection M 22x1.5 in the oil filter housing for screw-in threaded
connection or prepared for direct installation of the Grasso service valve
(Grasso Ident 501306625awp63) with G1/2" connection thread (see documentation 990320)
DN 40
B1
integrated
Connection and
stop valve for oil
draining and oil
charging
DN 32
Oil pump
DN 50
Block not available

without valve
Block not available
Block not available
DN 65
DN 32
closed tight
closed tight
Block not available
closed tight
closed tight
Block not available
Block not available
Block not available

Main part
OMC I SP1
OMC I SP1-2
Position number
P+I diagram
Name
Nennweite
OMC-block
External oil
pump
Grasso Ident
Oil pump
Compressor
integrated
OMC I SPduo
OMC I SPduo
External oil
pump
Oil pump
Compressor
Grasso Ident
Grasso Ident
integrated
Grasso Ident
DN 40
DN 50
Block not available
DN 65
Flange AWPstandard with

groove and
spring
Block not available
Tube connection
48.3x2.6
NB 32 - NB 40
70 2
Shutable check
valve
75 2
1675 2
RVA - DN25/32
NB 50 - NB 65
RVA - DN40/50
NB 32 - NB 65
RVD - DN40/50
Block not available
without valve
without valve
OPI + OPO
NB 40 - NB 65
blind flanged
RVD - DN40/50
without valve
NB 32 - NB 40
Connection
adapter flange
component oil
pump (Oil Pump
Documentation)
or flange AWPstandard with Oring gasket tube
connection
48.3x2.6
blind flanged
Connection
adapter flange
component oil
pump (Oil Pump
Documentation)
connection
48.3x2.6
blind flanged
NB 50 - NB 65
Connection
adapter flange
component oil
pump (Oil Pump
Documentation)
connection
60.3x2.9
blind flanged
Connection
adapter flange
component oil
pump (Oil Pump
Documentation)
connection
60.3x2.9
blind flanged
Suction side oil

pump
Discharge side oil
pump
OT-125 3
Oil temperature
connection
NB 32 - NB 65
Threaded connection M 12x1.5 or prepared for direct installation of the

Grasso temperature sensor PT100 / PT1000 (see documentation 990215 /
990216)
DP
Capacity control
connection SP2
NB 32 - NB 65
Threaded connection M 16x1.5 for screw-in threaded connection
DU
Balance piston
connection without a pump
NB 32 - NB 65
Threaded connection M 22x1.5 for screw-in threaded connection
15

Main part
OMC I SP1
OMC I SP1-2
Position number
P+I diagram
Name
Nennweite
OMC-block
External oil
pump
Grasso Ident
Oil pump
Compressor
integrated
OMC I SPduo
OMC I SPduo
External oil
pump
Grasso Ident
Grasso Ident
U1 + U2
Reference line
connection oil
pressure = discharge pressure
OP1 3
Oil pressure
before oil filter
OP2 3
OP4 3
S2 3
S4 3
Oil pressure after

oil filter
Oil pump
Compressor
integrated
Grasso Ident
NB 32 - NB 65

for screw-in
threaded connection
NB 32 - NB 65
Threaded connection G 1/4" for screw-in thereaded connection or prepared

for direct installation of the Grasso service valve (Grasso Ident
501306625awp63) with G1/4" connection thread (see documentation 990320)
for fitting Grasso pressure sensor (see documentation 990293 / 990294) or for
direct installation of the Grasso service valve (double valve pressure sensor +
service port) Grasso Ident 501306661awp63 (see documentation 990320)
NB 32 - NB 65
Threaded connection M 16x1.5 for screw-in threaded connection or prepared

for direct installation of the Grasso service valve (Grasso Ident
501306623awp63) with tube connection 12x1.5 (see separate documentation)
Oil pressure after

oil pump
blind flanged

for screw-in
threaded connection
blind flanged
Service valve
Injection oil
Service valve
Functional oil
- Defined assignment of the size of the oil filter element. The use of larger oil filters on same size OMC-block is
allowed. Standard: Filter material glass fibre , 25 micron. Other filter materials on request.
2
- Component is included in the OMC-block.
- Screw-in part, not included in the scope of delivery of the OMC-block.
- Installation possibility for the 3-way valve element exists in all types of OMC. Use optional, depending on the
application.
16

Main part
1.17
Installation instructions
Installation of connecting fittings and valves

The OMC-block I is fully made from an aluminium
alloy.
Utmost care must be taken when screwing the connection fittings and valves.
It is recommended that all screw-in parts are additionally glued to the threads with a suitable adhesive
- preferably Loctite.
The max. tightening torques defined in the table
must not be exceeded.
Maximum tightening torques for screwing in Csteel in aluminium
Flange or fastening screws
Tightening torque
Valve elements
[Nm]
DN25 - DN32
M60x2
625
DN40 - DN50
M80x3
760
DN65
M100x3
890
Colour-Coding
Mark the main valves on the valve stem using colour
coding methods according to their functionality
(under the protective cap, see photo).
Tightening torque
[Nm]
M8
25
M12
85
M16
210
M20
425
Screwed connections with

moulded profile rings
Tightening torque
[Nm]
fig.13:
Marking of the main valves using colour coding methods
Valve type
Item
Colour
Isolating valve AVR
65, 220
black
combined stop/ check

valve RVA
70
red
G 1/4"
25
M12x1,5
25
M16x1,5
70
M22x1,5
130
1.18
M26x1,5
180
Information on further risks in conformance to pressure appliance directive (97/23/EG)
M33x2
250
Remaining risks which can not be avoided by the

manufacturer arise because of:
M42x2
330
M48x2
500
Control valve with integrated check valve func- 80

tion
Blue
Information on further risks
Unauthorised loosening of the screw bushing

without examination whether spindle until it stops
in the highest position was driven.
Incorrect assembly of threaded joints
17

Main part
18
Dirt in the service medium may cause damage

the stem.
Ignore operating range and manufacturer rules

acc. to this component documentation.
Connecting a manometer at open valve.

Main part
1.19
Spare parts
Spare part positions
fig.14:
OMC-block I, spare parts view 1
fig.15:
fig.16:
fig.17:
19

Main part
Spare part positions
fig.18:
fig.19:
1. Spare part filter element

see item no. 36 in the table "Main components" or in the project related customer part list.
2. Spare part valve element for thermostatic 3-way-valve:
see table "Selection range of valve elements" or item no. 216 in the project related customer part list
Hint!
The OMC-block I of types DN32, DN40 and DN50 is prepared for the installation of a thermostatic 3-way-valve element DN50.
The OMC-block I DN65 is prepared for the installation of 2 thermostatic 3-way-valve elements
DN50.
3. Spare parts overview of gaskets and fastening material
Hint!
When applying HNBR use the corresponding gasket quality!
Gaskets and fastening material
Item
Quantity
Designation
OMC I - SP1-2
OMC I - SP1
OMC I - SPduo
OMC I - SPduo
External oil pump
internal oil pump
External oil pump
internal oil pump
Size / Type / Grasso Ident

DN32/ DN40/ DN50/ DN65
1
O-Ring flange fine filter
O-ring 140x5
CR-type: 762925140 // HNBR-design: 762925140N
20
O-ring flange dirt filter
not used in OMC-block I

Main part
Item
Quantity
Designation
OMC I - SP1-2
OMC I - SP1
OMC I - SPduo
OMC I - SPduo
External oil pump
internal oil pump
External oil pump
internal oil pump
DN32/ DN40 - O-ring 45x3

3+4
1 each
Gasket flange oil cooler inlet

IC / oil separator inlet IO

DN32/ DN40/ DN50 - O-ring 45x3
Gasket - flange oil injection

DN65 - O-ring 75x3
DN32
CR-type: 49400E13.5110A01 - 505698314
HNBR-type: 49400E13.5110C01 - 505698314N
6+8
Valve element stop valve item

no. 65 / stop valve item no.
220
DN40/ DN50
CR-type: 49400E15.5110A01 - 505698315
HNBR-type: 49400E15.5110C01 - 505698315N
DN65
CR-type: 49400E17.5110A01 - 505698316
HNBR-type: 49400E17.5110C01 - 505698316N
DN32 - O-ring 50x3
7+9
1 each
Gasket valve element combined stop/ check valve pos.

220

DN65 - O-ring 95x3
DN32/ DN40/ DN50
CR-type: 49400E13.5110R01 505698317
10
Valve element combined stop/

check valve Pos. 70
HNBR-type: 49400E13.511CR01
505698317N
DN65
not available
CR-type: 49400E15.5110R01 505698318

HNBR-type: 49400E15.511CR01 505698318N
DN32/ DN40/ DN50 - O-ring 50x3
11
Gasket valve element combined stop/ check valve item

no. 70 or blank flange gasket

DN65 - O-ring 75x3
21

Main part
Item
Quantity
Designation
OMC I - SP1-2
OMC I - SP1
OMC I - SPduo
OMC I - SPduo
External oil pump
internal oil pump
External oil pump
internal oil pump
DN32
CR-type:
49400B13.5110D0
1 - 505698319
Valve element oil pressure

reg. valve Pos. 75 (SP1-2)
HNBR-type:
49400B13.511CD0
1 505698319N
DN40/ DN50/
DN65
CR-type:
49404B15.5110D0
1 505698323
not available
HNBR-type:
49404B15.511CD0
1 505698323N
DN32
Spring for valve insert, separately
Type: 562070
505698473
DN40/50/65
Type: 562055
505698474
12
not available
not available
DN32
CR-type:
49400B13.5110D0
1 505698324
Valve element oil pressure
regulating valve Pos. 1675
(SPduo)
1
HNBR-type:
49400B13.511CD0
1 505698324N
Attention: Spare part, default

setting (differential pressure)
4 bar on site. Sealing after
installation necessary.
DN40/ DN50/
DN65
not available
CR-type:
49404B15.5110D0
1 505698325
HNBR-type:
49404B15.511CD0
1 505698325N
DN32
Spring for valve insert, separately
Type: 562070
505698473
DN40/50/65
Type: 562055
505698474
13
22
Gasket valve-element oil

pressure regulating valve item
no. 75 (SP1-2) or item no.
1675 (SPduo) or blank flange
gasket
DN32 - flat sealing ring 56x64x1.5 - AFM30 - 438698207

DN40/ DN50/ DN65 - flat sealing ring 76x84,8x1.5 - AFM30 - 438698208

Main part
Item
Quantity
Designation
OMC I - SP1-2
OMC I - SP1
OMC I - SPduo
OMC I - SPduo
External oil pump
internal oil pump
External oil pump
internal oil pump
DN32/ DN40
CR-type: 49400E13.5110K01
505698321
14
Valve element control valve

item no. 80
HNBR-type: 49400E13.511CK01
505698321N
not available
DN50/ DN65
CR-type: 49400E15.5110K01
505698322
HNBR-type: 49400E15.511CK01
505698322N
15
Gasket valve-element control

valve item no. 80 or blank
flange gasket

16
Valve element thermostatic

3way-valve item no. 215/216
17
Gasket valve element thermostatic 3-way-valve item no.

215/216
DN50, see data sheet 990423

Selection and element dependent on the application and the operating conditions
DN32/ DN40/ DN50/ DN65 - O-ring 95x3
DN32/ DN40 - sealing ring nominal size
22
CR-type: 762998222 // HNBR-design:
762998322
18
Gasket connection functional

oil SP1 and SP2
A12 + C12
DN50 - sealing ring nominal size 33

762998323
not available

762998343
DN32 - not available
19
Gasket connection functional

oil SPduo

762998343
not available

762998349
AD + CD
DN65 - gasket flange - O-ring 45x3

762925068N
Gasket connection
20+26+
31
Oil pressure before oil filter

OP1
Oil pressure after oil pump
OP4
DN32/ DN40/ DN50/ DN65 - gasket ring nominal size 14

CR-type: 762998213 // HNBR-design: 762998313
23

Main part
Item
Quantity
Designation
OMC I - SP1-2
OMC I - SP1
OMC I - SPduo
OMC I - SPduo
External oil pump
internal oil pump
External oil pump
internal oil pump
Sealing ring nominal size 33

21+25+
30+34
34+35+
36+37+
38

1 each
Gasket screw plug

Flat gasket 56 x 64 x 2 AFM30 - 438698209
22
Gasket connection DU

23
Gasket connection additional

oil injection B1

24
Gasket connection oil temperature OT
27
Gasket connection balancing

piston without pump DP
Gasket connection
28+32
Service oil pressure after oil

pump S4
Service oil pressure after oil
pump S2

DN32/ DN40/ DN50 - gasket ring nominal size 33

29
Gasket screw plug

33
Gasket connection reference

line U2
Gasket connection oil pump
directly flange mounted

O-ring 48x3
39
2
24

external flange


Main part
Item
Quantity
Designation
OMC I - SP1-2
OMC I - SP1
OMC I - SPduo
OMC I - SPduo
External oil pump
internal oil pump
External oil pump
internal oil pump

40
41
Gasket connection reference

line U1 on the oil pressure
regulating valve item no. 80
DN32/ DN40/ DN50/ DN65 - gasket ring

nominal size 16
762998316

external flange
not available

25

Main part
26
PRODUCT DESCRIPTION
MAIN PART
Block mounting filter
BLOCK MOUNTING FILTER
1.1
View
media may attack the components, screws and

elastic buffer rings. So the aggressive media
represent a risk for the operational safety of the
block mounting filter.
The block mounting filter shall only be used and

operated within the frame of the conditions as
defined in the performance or delivery contract.
Warning!
The block mounting filter is for
use at a maximum operating pressure of 28 bar g.p. provided.
fig. 1:
1.4
1.2
Any change in the operation conditions or service parameters requires the verification of the
filter design.
Safety Instructions
Storage
This installation and operation manual is an essential component of the filter delivery. Always keep this
manual in a readily accessible place near the filter.

parts are on hand and are as ordered. Eventual
shipping damages and/or missing parts have to be
reported in writing.
The German version of this manual is the predominant and binding version. Take care that all persons
being charged with the installation, operation,
maintenance and repair of the coupling have read
and understood this manual and that all instructions
contained therein are carefully observed in order to:
The block mounting filter can be stored in a dry

place under roof at normal ambient temperatures for
a time period of 12 months. Storage for a longer
period requires the application of a long-term
preservation.

persons
Ensure the operational safety of the block

mounting filter


be observed while transporting, mounting and dismounting the coupling.
The block mounting filter shall be operated, mounted, maintained and repaired by authorized, trained
and instructed personnel only. We do not assume
any liability or warranty for any damages resulting
from the use of accessories and parts that are not
originally delivered by GEA Refrigeration Germany
GmbH.
1.3
Intended use
The block mounting filter must not be exposed to

any aggressive products, extreme temperatures or
humidity. Do not store the block mounting filter along
with acids, alkaline solutions or other caustic chemicals. The place of storage should be dry and free
from dust. The air humidity should not exceed 65%
and condensation is not permissible
1.5
Function and design
The block mounting filter is suitable for being directly

mounted onto OMC block of GEA Refrigeration
Germany GmbH. The block mounting filter is installed in the oil circuit of the screw packages and
chillers. The block mounting filter prevents impurities
entrained in the oil stream from entering the compressor. The streamlined casing, in conjunction with
an optimal filter surface allows low pressure drops.
The flow direction from outside to inside makes the
block mounting filter easy to maintain. The block
mounting filter can be replaced quickly and without
return of dirt.
The following conditions must be met for the intended use:
The block mounting filter must only be operated

in normal industrial atmospheres. Aggressive
28.03.2013
PRODUCT DESCRIPTION
MAIN PART
The clean oil returns to the oil circuit via the connection B. The block mounting filter and all the connection elements are designed so that pressure peaks
as can occur, for example, when large control valves
are opened suddenly, due to the accelerated quantity of oil can be safely absorbed.
This block mounting filter is directly flanged onto the
OMC-block. Before mounting the adapter (4) is
screwed in the OMC block.
Change the filter change after start-up always by the
cover (3) with gasket (5).
Hint!
Mounting adapter
Order number: 352100418
1.6
Features
The block mounting filter has the following characteristics:
fig. 2:
Highly efficient, special filter media, compatible

with refrigeratio machine oils of viscosity grades
VG 46 and VG 6 (oils of higher viscosity grades
on request)
Absorption of the finest particles over a wide

differential pressure range
High dirt absorption capacity due to large specific filter area
Chemically resistant to the media used, in particular to ammonia
Filter elements have a high level of resistance to

collapsing
Block mounting filter, cross section
Oil filter housing
Filter element (delivered separately)
Cover
Mounting adapter
O-ring, gasket
4 pcs. of screw M20 x 80, A2-70, stainless steel
4 pcs. of screw nut M20, A2-70, stainless steel
4 pcs. of screw M20 x 55, A2-70, stainless steel

(not shown, please provide separately)
The block mounting filters consists mainly of the

main components shown in the figure. The flow
which must be filtered, comes through the connection A to the filter element (2) and here is cleaned.
The flow direction is set from the outside to the inside.
(e. g. on cold start up to p = 10 bar)
Mesh size: see Technical Data or on request
Media: refrigerant (gaseous and liquid) acc. to

EN378 and technically known refrigeration oils
(mineral and synthetic)
Calculation according to AD2000 for fluid group

1 and 2 DGRL 97/23/EC
Certificates: CE, CF, others on request
28.03.2013
PRODUCT DESCRIPTION
MAIN PART
1.7
Technical data
Installation
Weight
horizontal to the OMC block

NG
80
180
240
340
kg
20
24.5
31.7
37
Filter casing
GJS 400-18LT
screws
A2-70
Maximum overpressure
bar
1 to 28
Maximum calculation temperature
-10 to +120
Filter element 1
Glass-fibre veil
resistant to refrigerant, in particular to ammonia

absolutely, not cleanable
Filter element, mesh size 20 micron
Wire mesh
nominal size, not cleanable

Wire mesh, mesh size 25 micron and 80 micron
bar
10
Housing material
Allowable pressure difference

across the filter element
1 other types on request
28.03.2013
PRODUCT DESCRIPTION
MAIN PART
1.8
Block mounting filter, preferred types
Block mounting filter, Certification CE and CF

Litres
Filter
VG 46/48
type
l/min
Seal
Approval Type
Grasso Ident
Filter (complete)
Grasso Ident
Filter element
up to 80
CR
CE
352100410CE
352100411H20CR
352100411G25CR
352100411G80CR
080
CF
352100410CF
080-OMC-28bar
HNBR
80 - 180
180
CR
CE
352100410CE
CF
352100410CF
CE
352100412CE
CF
352100412CF
352100411H20N
352100411G25N
352100411G80N
352100413H20CR
352100413G25CR
352100413G80CR
180-OMC-28bar
HNBR
180 - 240 240
CR
CE
352100412CE
CF
352100412CF
CE
352100414CE
CF
352100414CF
352100413H20N
352100413G25N
352100413G80N
352100415H20CR
352100415G25CR
352100415G80CR
240-OMC-28bar
HNBR
240 - 340 340
CR
CE
352100414CE
CF
352100414CF
CE
352100416CE
CF
352100416CF
352100415H20N
352100415G25N
352100415G80N
352100417H20CR
352100417G25CR
352100417G80CR
340-OMC-28bar
HNBR
CE
352100416CE
CF
352100416CF
28.03.2013
352100417H20N
352100417G25N
352100417G80N
PRODUCT DESCRIPTION
MAIN PART
1.9
fig. 3:
Dimensions
Dimensions of the block mounting filter
Dimensions of the filter housing

Type
Content in l
A1
A2 2
080
3.5
314
247
180
5.3
464
397
240
7.4
632
565
340
11.0
925
858
Connections for draining, venting and fixing

C1 - draining
C2 - venting
C3 - fixing
M 22x1,5
M 16x1,5
M 12
Drain valve
Ident: 501306625awp63 (OMC I block)
Ident: 501306621awp63 (OMC II block)
Vent valve
Ident: 501306623awp63 (OMC I block)
Ident: 501306639awp63 (OMC II block)
2 Measurement for removal the filter element
28.03.2013
PRODUCT DESCRIPTION
MAIN PART
Hint!
Improved vent and drain valves of GEA Refrigeration Germany GmbH are available. See table
for order numbers. See data sheet 990320 for more information on the valves.
1.10 Spare parts
Hint!
Use the Grasso Ident overview "Block mounting

filter, preferred types" to order the replacement filter
elements.
When must the filter element be replaced or cleaned?

The oil filter element is to be replaced
by the user as specified in the maintenance instructions for the total product from GEA Refrigeration Germany
GmbH.
Loss in pressure during operation is
monitored by the internal control
including a preliminary alarm function
for preventative replacement.
The following applies as a guide value
for replacement: The filter element
should be replaced after every 5000
operating hours or once each year.
Table: Grasso Ident gasket (O-ring) of the housing cover and OMC-block mounting flange
Gasket (O-ring) for item 5
Grasso Ident
140 x 5 CR
762925140
140 x 5HNBR
762925140N
1.11 Installation and Maintenance

Filter installation
1. Compare operating overpressure with the specification on the rating plate.
2. Remove plug on the filter inlet and outlet.
Changing the filter element
3. Screw the adapter (4) in the OMC block.
1. Shut off the Screw Package/ Chiller and relieve

the pressure on the filter side.
4. Mount filter housing to the OMC-block with

screws M 20x55 (4 pieces), stainless steel A270.
2. Remove the filter cover by loosening the four

cover screws.
Ensure that installation occurs without mechanical tension. Take the removal height and length
of the filter element into consideration.
3. Remove the filter element by slightly turning the

mounting pin in the filter head.
5. Assemble the filter element (2).
4. Check the O-ring and support ring in the filter

bowl for damage and correct positioning. Replace parts if required.
6. Close the housing (1) with cover (3) by using

gasket (5), screws (6) and screw nuts (7).
5. Replace glass fibre element, clean or replace

wire mesh.
The efficiency of the cleaning depends on the
type of dirt and the level of differential pressure
before replacing the filter element. If, after replacing the filter element, the differential pressure is more than 50% of the value before replacing the filter element, wire mesh must also
be replaced.
6. Check whether the type designation/ Grasso
ident number on the replacement element
matches the type designation/ Grasso Ident
number on the filters rating plate.
7. Place the replaced or cleaned filter element back
on the mounting pin by turning it slightly.
28.03.2013
PRODUCT DESCRIPTION
MAIN PART
8. Reposition the filter cover and tighten the four

cover screws. Ensure that installation occurs
without mechanical tension.
9. Vent the housing of the block mounting filter.
1.12 Quality and Standardization

The block mounting filter for applications with fluids
of groups 1 and 2 are pressurized items in line with
the Pressure Equipment Directive 97/23/EC (DGRL).
They are given CE marks and approval in line with
the requirements according to category II and III.
Use in potentially explosive atmospheres in accordance with directive 94/9/EC (ATEX)

The block mounting filters are not devices or components in the sense of directive 94/9/EC and therefore do not have a CE mark. The design is suitable
for use in group II category 2 in line with DIN 13463.
In the event that the block mounting filters are used
in potentially explosive atmospheres, potential compensation must be ensured.
28.03.2013
BAWL 011-GBR-0
02/2008
Installation and Operation Manual TSCHAN

Torsionally Rigid Coupling
POSIMIN - NZN, NZNmin
TSCHAN GmbH
Telefon: +49(0) 6821 866 0
Zweibrcker Strae 104

Telefax: +49(0) 6821 883 53
D-66538 Neunkirchen-Saar
www.tschan.de
Table of Contents
Chapter
Page
1
2
Safety Instructions ............................................................................................................ 2

Function............................................................................................................................ 3
2.1
Intended Application .................................................................................................. 3
3 Storage ............................................................................................................................. 3
4 Construction ..................................................................................................................... 4
5 Technical Data.................................................................................................................. 6
6 Installation ........................................................................................................................ 7
6.1
Instructions to be observed prior to Installation ......................................................... 7
6.2
Finish Bore ................................................................................................................8
6.3
Mounting of Coupling................................................................................................. 9
7 Coupling Alignment......................................................................................................... 11
7.1
Angular Misalignment Kw ....................................................................................... 11
7.2
Axial MisalignmentKa ............................................................................................. 12
7.3
Radial Misalignment Kr .......................................................................................... 12
8 Operation........................................................................................................................ 13
9 Maintenance ................................................................................................................... 16
9.1
Disk Pack Inspection ............................................................................................... 16
9.2
Replacement of Disk Packs..................................................................................... 16
10 Disposal ......................................................................................................................... 17
11 Manufacturers Declaration ............................................................................................ 18
1 Safety Instructions
This installation and operation manual is an essential component of the coupling
delivery. Always keep this manual in a readily accessible place near the coupling. The German version of this manual is the predominant and binding version.
Take care that all persons being charged with the installation, operation, maintenance and
repair of the coupling have read and understood this manual and that all instructions contained therein are carefully observed in order to:
- avoid danger to life and limb of the user or third persons,
- ensure the operational safety of the coupling,
- preclude operation failures and environmental damages due to wrong handling and misuse.
The relevant instructions and regulations regarding safety at work and environmental protection have to be observed while transporting, mounting and dismounting the coupling.
Make sure that suitable handling and transportation means are at disposal.
The coupling shall be operated, mounted, maintained and repaired by authorized, trained and
instructed personnel only.
In the interest of further development, we reserve the right to carry out modifications serving
the technical progress.
bawl011-gbr-0
POSIMIN -NZN, -NZNmin
-2-
We do not assume any liability or warranty for any damages resulting from the use of accessories and parts that are not originally manufactured by TSCHAN GmbH.
2 Function
The TSCHAN-Coupling POSIMIN is a torsionally rigid steel disk coupling. It compensates
for angular, radial and axial shaft misalignments within defined ranges. The coupling transmits torque without backlash through flexible steel disks loaded in tension.
The spacer can be radially mounted and dismounted without having to move the connected
machines. The distance dimension E between the flange hubs can then be used, for example, to service connected machines.
When the spacer is dismounted, a check of the rotational direction of the drive can
easily be performed.
The coupling is suitable for use in every direction of rotation and installation position. For applications involving other than horizontal position, it may be necessary to support the spacer.
Please consult TSCHAN GmbH, if this has not been considered when selecting the coupling.
2.1
Intended Application
The coupling must only be operated in normal industrial atmospheres. Since aggressive
media may attack the coupling components, screws and elastic buffer rings, they represent a risk for the operational safety of the coupling. Consult TSCHAN GmbH in such
cases.
In order to ensure trouble-free and reliable operation, the coupling has to be sized according to the design specifications, e.g. according to DIN, part 2, (or acc. to catalogue
TSCHAN POSIMIN), with a service factor appropriate for the service conditions.
Except for the production of a finish bore with keyway, no further modifications are allowed to be carried out on the coupling!
The coupling shall only be used and operated within the frame of the conditions as defined in the performance or delivery contract.
Any change in the operation conditions or service parameters requires the verification of
the coupling design.
3 Storage
On receipt of the goods, immediately check that all parts are on hand and are as ordered.
Eventual shipping damages and/or missing parts have to be reported in writing.
The coupling parts can be stored in a dry place under roof at normal ambient temperatures
for a time period of 6 months. Storage for a longer period requires the application of a longterm preservation. (Please consult TSCHAN GmbH in this respect.)
The disk packs are made of stainless spring steel. They must not be exposed to any aggressive products, extreme temperatures or humidity. Do not store the disk packs along with
acids, alkaline solutions or other caustic chemicals. The place of storage should be dry and
free from dust. The air humidity should not exceed 65% and condensation is not permissible.
bawl011-gbr-0
-3-
4 Construction
Fig. 1 Construction POSIMIN
1
2
3
4
5
NZN, NZNmin
N-hub, part 475

Fitted bolt
Spacer
Hexagon nut
Steel disk pack of NZN-design
Important notes:
The spacer, part 3, is delivered with fitted disk packs, part 5, as an easy-to-mount unit.
Balanced assemblies are match marked. For balanced couplings, the fitted bolts and nuts
are weight balanced. These sets must not be mixed with bolt sets of other couplings!
bawl011-gbr-0
-4-
Ring type disk pack

up to size 260
Link type disk pack

as of size 330
NZN-design:
Disk pack with alternate short and long protruding
bushes used to fit the disk pack to the spacer.
NN-design:
Disk pack with short bushes.
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-5-
5 Technical Data
Fig. 2 Construction POSIMIN
Table 1
Size
NZN
NZNmin
NZN, NZNmin
Technical Data:
TCnom
[Nm]
TCpeak
[Nm]
nmax
[rpm]
d1 max
[mm]
80
166
13900
28
110
200
11500
38
10
150
270
10300
45
21
360
650
8100
55
42
500
900
7200
65
66
900
1600
6100
75
105
1400
2500
5700
80
168
2400
4300
5150
85
260
2900
5200
4900
90
330
4400
8000
4300
100
520
5200
9400
4030
110
660
7700
13900
3650
115
840
8300
15000
3450
125
1200
15000
27000
2900
145
1650
18000
32400
2600
170
2500
28000
50400
2250
200
3200
32000
57600
2100
225
bawl011-gbr-0
E Standard
Emin
50
42
60
42
70
42
86
55
106
55
126
65
130
70
140
80
160
85
170
105
190
105
200
120
220
120
250
160
300
160
350
200
400
200
L1
[mm]
D3
[mm]
D4
[mm]
30
39
69
7,8
35
53
83
7,8
40
63
93
7,8
50
77
118
10,7
60
91
133
10,7
70
105
156
11,6
75
112
168
12
12,5
80
118
186
13
13,4
90
128
196
13
13,4
100
139
222
18
22,8
110
154
237
18
22,8
115
158
262
20
24,4
125
174
278
20
24,4
145
197
330
25
32,0
170
232
365
25
32,0
200
269
425
30
38,0
225
304
460
30
38,0
S1
[mm]
S2
[mm]
m
[kg]
1,0
1,0
2,0
1,9
2,9
2,7
5,8
5,6
9,0
8,5
14,0
13,2
17,9
17,1
23,0
22,0
29,0
28,0
41,0
40,0
52,0
50,0
65,0
62,0
80,0
75,0
128,0
120,0
180,0
171,0
288,0
275,0
382,0
365,0
-6-
The torques TCnom and TCpeak are valid for:

Ambient temperatures of 30C up to +150C
Operation within the range of the specified alignment values.
Weights are specified for couplings without bores in the hubs.
For determining the size of the coupling according to DIN 740, part 2, (or to catalogue
POSIMIN) various factors have to be taken into account:
the temperature factor S in case of higher temperatures,
the start-up factor Sz depending on the frequency of starts,
the shock factor SA, SL depending on the service conditions.
For circumferential speeds above 30 m/s, referred to the outer diameter of the coupling, we
recommend balancing the coupling parts.
Spacers, which are longer than the standard E-dimension, should be balanced in each case.
6 Installation
6.1
Instructions to be observed prior to Installation
Danger of injuries!
Disconnect the drive before carrying out any work on the coupling!
Secure the drive against unintentional re-start and rotation!
Incorrectly tightened bolts can cause serious personal injuries and
property damages.
If possible, assemble the coupling outside of the danger zone. Take

care that suitable transportation means are at disposal and that the
transportation ways are free of obstacles.
In compliance with accident prevention regulations, you are
obliged to protect all freely rotating parts by means of permanently
installed guards against unintentional contact and falling down objects.
To avoid sparks, the covers for couplings used should be made of
stainless steel!
As a minimum, the covers have to fulfil the requirements of protection type IP2X.
The covers have to be designed to prevent dust from depositing on
the coupling.
The cover must not contact the coupling or impair the proper function of the coupling.
Make sure that the speeds, torques and ambient temperatures as stated in chapter 5
Technical Data are not exceeded.
The maximum permissible bore diameters must not be exceeded.
Check whether the shaft-hub connections safely transmit the occurring operating torques.
The standard tolerance of TSCHAN for finish bores is fit H7.
Standard keyways comply with DIN 6885, sheet 1.
Check the dimensions and tolerances of shafts, hub bores, keys and keyways.
bawl011-gbr-0
-7-
Set screws as required.
6.2
Finish Bore
The following procedure has to be followed to produce a finish bore in a coupling hub:
Clean and remove all preservatives from the
coupling hubs.
Mount the coupling hub in between the surfaces
marked with and carefully align the hub.
The values for d1max as listed in table 1 are valid
for keyed connections according to DIN 6885/1
and must not be exceeded.
Select the bore fit so that an interference fit such
as H7/m6 results when mating it with the shaft
tolerance.
Axially lock the hub, for example by means of a
setscrew on the back of the hub above the keyway.
Consult TSCHAN GmbH in case of other shaft-hub connections.
The stated maximum bore diameters are valid for keyed connections according to DIN 6885/1 and must not be exceeded.
If these values are exceeded, the coupling can break.
Flying off coupling fragments are a danger to life!
bawl011-gbr-0
-8-
6.3
Mounting of Coupling
Prior to installation, carefully clean

the bores of the coupling hubs and
the shaft ends. The surfaces must
be clean, dry and free of grease.
For larger couplings use suitable
mounting tools and hoisting devices
such as cranes or pulley blocks.
Mount the coupling hubs in the
proper position on the shaft ends
(Fig. 3).
Fig. 3
Note:
To facilitate mounting, the hub can be uniformly heated to 80C to 120C.
Warning!
Always wear heat-resistant gloves to protect yourself against injuries due to hot coupling components!
Mount the hubs in such a manner

that the shaft end is flush with the
inner bore opening (Fig. 4). Projecting shaft ends prevent radial mounting and removal of the spacer. Observe deviant agreements, which
may exist!
When tightening setscrews, secure
them with an adhesive, such as e.g.
Loctite 222, to prevent the screws
from working loose and dropping
out.
Fig. 4
bawl011-gbr-0
-9-
Before mounting the spacer, perform

an initial alignment over the hub
flanges by using an appropriate tool,
e.g. a straightedge. The shaft ends
should be flush with each other.
The hub flanges must be parallel to
each other. Refer to chapter 7 Coupling
Alignment.
Check correct distance dimension E.
See Fig. 5 and chapter 7 Coupling
alignment.
The bearing surfaces of the fastening
elements on the flanges and disk
Fig. 5
packs must be clean, dry and free of
grease.
Place the spacer with the bushed
disk packs between the hubs. (Fig.
6). This has to be done in such a
manner that the fitted bores repose
in the recesses of the mating part.
Install the fitted bolts through the
disk packs into the fitted bores. The
nuts have to rest on the flange (Fig.
6).
Attention: The NZN-min design only
allows to mount the fitted bolts from
the hub side.
Use the fitted bolts
and nuts as they
were delivered, i.e.
Fig. 6
slightly oiled. Do not
clean or additionally lubricate the fastening elements !
Slightly tighten the nuts by hand.
Tighten the nuts progressively one after the other in small increments until the tightening
torque MA stated in table 2 is reached. Secure the fitted bolts against turning!
Align the coupling according to the instructions given in chapter 7 Coupling Alignment.
Table 2
Tightening torques MA of nuts in slightly oiled delivery state:
Size
Fitted bolt
MA [Nm]
10
21
42
66
105
168
260
M6x22
14
M6x22
14
M6x22
14
M8x30
33
M8x30
33
M10x35
66
M12x40
115
M16x46
250
M16x46
250
Size
Fitted bolt
MA [Nm]
330
520
660
840
1200
1650
2500
3200
M20x65
490
M20x65
490
M24x72
840
M24x72
840
M30x92
1700
M30x92
1700
M36x110
2800
M36x110
2800
bawl011-gbr-0
- 10 -
7 Coupling Alignment
Danger of injuries!
Disconnect the drive before carrying out any work on the
coupling.
Note:
Accurate alignment of the coupling prolongs the lifetime of the disk
packs and reduces the risks when operating the coupling.
It is of utmost importance to observe the recommended alignment
values. Exceeding the permissible misalignment values results in
coupling damages and failures!
-
When aligning the cold equipment take into account the expected thermal growth of the
components, so that the permissible misalignment values for the coupling are not exceeded in operation.
Be aware that the coupling under misalignment imposes restoring forces on the adjacent
shafts and bearings. Take into account that the larger the misalignment, the greater the
restoring forces will be.
In special cases with high demand on quiet running or high rotation speeds it is possible
that, in the three displacement levels, an alignment accuracy of 0,1mm is necessary.
If the coupling is mounted in a closed housing / casing so that a subsequent alignment is
not possible anymore, it must be guaranteed that the geometry and fit accuracy of the
contact surfaces in operation aligns the shafts exactly within the mentioned tolerances.
7.1
Angular Misalignment Kw
Measure one complete rotation

(360) on the face of the outer diameter. Determine the largest deviation Kw1 and the smallest deviation Kw2 (Fig. 7). Calculate the angular misalignment:
Kw = Kw1 Kw2.
When aligning, observe the max.
permissible angular misalignment
Kwmax acc. to table 3.
Fig. 7
Table 3
Size
Kwmax
[mm]
Angular Misalignment:
3
10
21
42
66
105
168
260
330
520
660
840
0,12
0,14
0,15
0,2
0,2
0,25
0,3
0,3
0,3
0,35
0,4
0,4
0,45
bawl011-gbr-0
1200 1650 2500 3200

0,6
0,6
0,7
0,8
- 11 -
Axial Misalignment Ka
7.2
Before installing the spacer measure

the actual length dimension E of
the spacer over the bushes of the
disk packs (Fig. 8).
Set the distance between the flange
hubs to a dimension between E and
(E + e) acc. to table 4. Do not exceed the tolerances stated in
table 4.
Fig. 8
Recommended Tolerance Values e for Mounting Dimension E:
Table 4
Size
10
21
42
66
105
168
260
330
520
660
840
1200
1650
2500
3200
e
[mm]
0,1
0,1
0,1
0,1
0,1
0,2
0,2
0,2
0,25
0,25
0,25
0,3
0,35
0,4
0,4
0,5
0,55
ATTENTION!
Make sure not to fall below the dimension E, as otherwise it is not possible to mount
the spacer radially!
If larger axial displacements are to be anticipated during operation, e.g. due to thermal
growth, the coupling can be mounted with axial pre-stretch to account for the expected
growth. This item has to be discussed with TSCHAN GmbH, if it has not been considered
when designing the coupling. In service, the coupling shall run in unconstrained manner with
dimension E.
7.3
Radial Misalignment Kr
Measure one complete rotation
(360). Determine the largest deviation Kr1 and the smallest deviation Kr2
(Fig. 9).
Calculate the radial misalignment Kr
= 0,5 x (Kr1 Kr2). Observe the preceding sign of the measured values.
When aligning, observe the maximum permissible radial misalignment
in dependence of the mounting dimension E Krmax = E/1000 [mm].
For verification purposes, this measurement should also be performed on
the second coupling half.
The alignment must be corrected in
case of any deviations.
bawl011-gbr-0
Fig. 9
- 12 -
8 Operation
When operating the coupling, its specific technical data have to be carefully observed (see
chapter 5 Technical Data). These values must never be exceeded without the prior written
approval by TSCHAN GmbH.
In order to ensure trouble-free and reliable performance of the coupling, the coupling has to
be designed according to the selection specifications, e.g. according to DIN 740, part 2, (or
acc. to catalogue POSIMIN), with a service factor appropriate to the service conditions.
Any change in the service conditions or service parameters always necessitates the verification of the coupling design!
Danger of injuries!
Disconnect the drive before carrying out any work on the coupling!
Improperly tightened screws may cause parts to fly off what leads
to most serious personal injuries and property damages!
Before putting the coupling into operation, check the alignment and
all screwed connections for correct tightening torque and firm fit!
Before starting up the equipment, install all protective guards in
order to avoid unintentional contact with freely moving or rotating
parts.
stainless steel!
The covers have to comply with protection type IP2X as a minimum.
The cover shall be designed to prevent dust from depositing on
the coupling parts.
The cover must not touch the coupling and must not impair the
proper function of the coupling.
While operating the coupling, pay attention to:

Changes in operating noises
Vibrations
Attention!
Disconnect the drive immediately, if any irregularities are observed while operating
the coupling!
Identify the cause for the problem using table 5 Operation Faults and Possible Causes
and correct the fault.
The listed problems are some examples to assist you in troubleshooting.
All the machinery components and operation modes have to be considered for the
determination and correction of faults!
bawl011-gbr-0
- 13 -
Table 5
Trouble
Running
noises/
vibrations
Disk pack
damages
Operation Faults and Possible Causes:

Cause
Risk Warning
Alignment fault Increased restoring
forces on shafts
and bearings of the
connected machines.
Correction
- Disconnect drive
- Remove cause for alignment fault
- Re-align coupling
- Check disk packs for damages such
as cracks, dents or similar damages,
and replace them, if necessary
Damaged disk Disk breakage,
- Disconnect drive
packs
spacer can fly out - Check coupling components for
damages and replace parts, if necessary
- Check alignment
- Verify coupling design
- Replace disk packs
- Verify balance state of plant components and correct it, if necessary
Unbalance
Vibrations, disk
- Disconnect drive
breakage
- Check disk packs for damages, such
as cracks, dents or similar damages,
and replace them, if necessary
Loose screw
Spacer can fly out - Disconnect drive
connections
- Check coupling parts for damages,
replace parts, if necessary
- Verify alignment of coupling
- Tighten nuts with the specified
tightening torque
Alignment faults Increased restoring - Disconnect drive
forces on shafts
- Remove cause for alignment fault
and bearings of the - Re-align coupling
connected ma- Replace disk packs
chines
Overloading
Disk breakage,
- Disconnect drive
due to very high spacer can fly out - Verify coupling design in cooperation
torque
with TSCHAN GmbH
- Replace coupling
- Install larger coupling, if necessary
Contact with
Disk breakage,
- Disconnect drive
aggressive
spacer can fly out - Check coupling parts for damages
products
and replace parts, if necessary
- Replace disk packs
- Verify alignment of coupling
- Prevent contact with aggressive
products
bawl011-gbr-0
- 14 -
Trouble
Cause
Risk Warning
Torsional vibra- Disk breakage,
tions in the
spacer can fly out
drive line
bawl011-gbr-0
Correction
- Disconnect drive
- Analyse and eliminate cause for torsional vibrations
- Check coupling parts for damages
and replace parts, if necessary
- Verify coupling alignment
- 15 -
9 Maintenance
The torsionally rigid disk coupling POSIMIN only requires little maintenance during operation.
On the occasion of routine inspections or maintenance of the equipment, check:
alignment of coupling,
state of disk packs,
firm fit of all fastening elements at the disk packs.
Remove dust deposits from coupling parts and disk packs.
9.1
Disk Pack Inspection

Danger of injuries!
coupling!
Visually inspect the disk packs after 2000 hours, however after 3 months at
latest, after the first start-up. If this first inspection does not reveal any
damages such as cracks or dents on the disks, further inspections may be
conducted at regular intervals of 4000 hours, however, at least once a year,
provided that the operation modes and service conditions of the equipment
are not altered.
If damages of the disk packs are already detected on the occasion of this
first inspection, verify whether the cause for the problem is listed in table 5
Operation faults. It is essential to adapt the inspection intervals to the prevailing operation conditions.
Under special operation conditions it may be necessary to perform inspections and maintenance operations at shorter intervals than stated.
9.2
Replacement of Disk Packs

Danger of injuries!
coupling!
bawl011-gbr-0
- 16 -
Secure the spacer against falling

down.
Remove the fastening elements
from the disk packs.
Radially lift out the spacer along with
the disk packs of the hub flanges.
For larger couplings use appropriate
tools and lifting devices such as
cranes or blocks and tackles (Figure
10).
Carefully remove the damaged disk
packs making sure not to damage
the fitted bores in the flanges.
Check the coupling parts for
damages.
Fig. 10
Install the new disk packs of NZNdesign with the protruding bushes to the spacer. Take care that the bushes do not get
canted, and press the bushes into the flange of the spacer in a simultaneous and uniform
manner.
For further way of proceeding, see chapter 6 Coupling Installation.
Verify the alignment of the coupling according to chapter 7 Coupling Alignment.
Warning!
Before putting the equipment into service, all safety guards must
be installed to prevent unintentional contact with freely rotating
parts.
stainless steel.
The covers have to fulfil the requirements of protection type IP2X
as a minimum.
The covers have to be designed to prevent dust from depositing
on the coupling parts.
The cover must not touch the coupling and impair the proper
operation of the coupling.
We do not assume any responsibility or warranty for any damages resulting from the use of
accessories or spare parts, which have not originally been manufactured by TSCHAN GmbH.
10 Disposal
Disposal of the parts must be arranged in accordance with the regulations and laws of the
country where the equipment is installed.
bawl011-gbr-0
- 17 -
11 Manufacturers Declaration
Compliant with the EC Machinery Directive 98/37/EC Annex II B
We herewith declare that the

torsionally rigid shaft couplings of type
POSIMIN - NZN, NZNmin

described in this operation manual are intended for installation in a machine,
and that it is only allowed to put them into service after it has been determined
that the machine into which these components will be installed, complies with
the regulations of the EC-Directive.
Neunkirchen, 15.02.2008
Norbert Telaar
General Manager
TSCHAN GmbH
Telefon: +49(0) 6821 866 0
Zweibrcker Strae 104

Telefax: +49(0) 6821 883 53
i. V. Volker Carl
Design Manager
D-66538 Neunkirchen-Saar
www.tschan.de
PRODUCT DESCRIPTION
MAIN PART
Flange mounted oil heater PN40
OIL HEATER, FLANGE MOUNTED HEATER
DN 80, DIN EN 1092-1, form C (spring), for use in oil separators diameter > 1016 mm, PN40
1.1
fig. 1:
View
Oil heater (flange mounted oil heater, form C), view
unheated
Heating bundle (1.4571) welded-in
Connection housing IP 54
DN80 PN63 DIN EN 1092-1, form C (spring)
Hint!
The installation must be professionally made according to the intended use with the required
means and tools.
Required gasket material - preferably Teflon strip - must be provided by the customer.
The heater is equipped with an overheating protection to protect against overheating (also in case of low oil level).
1.2
Technical specifications
Flange:
DN80 PN40, EN 1092-1
Flange material:
Steel C22.8
Sealing surface:
Form C, spring EN 1092-1
Enclosure:
IP 54 (DIN 40050 / IEC 529)
Voltage:
depending on demand 110 V - 690 V
Capacity:
depending on demand
Thermal safety:
Class 1 (VDE 0721 T2/9.83 Sect. E)
Temperature controller:
Type 716 RU (20C - 150C) preadjusted (by factory) to 60C
19.04.2012
PRODUCT DESCRIPTION
MAIN PART
Temperature limiter:
Safety temperature limiter Heat Therm, Type 602031/81 (20C - 150C)

fixe adjusted to 150C
Test pressure:
40 bar g.p.
Tubular heating element:
Stainless steel 1.4571, welded into flange plate
Number of tubular heating elements: depending on demand 2- 3 pieces, diameter 8.5 mm

Length of tubular heating elements:
depending on demand 900 1700 mm
Spacer discs:
Diameter 60 mm
Connection housing:
120 x 120 x 105 mm plastic
Cooling section between flange

plate and housing:
80 mm
Green signal lamp:
= Heating
Red signal lamp:
= Failure active
Type plate:
GEA Grasso
Hint!
Controller, limiter as well as signal lamps wired to terminals for directly switching.
The connecting diagram is placed in the cover of heater.
1.3
Application
The heating element serves for heating refrigerating oils that are mixed with ammonia or other alternative refrigerants.
Danger!
Do not use in hazardous areas!
Use
1.4
Installation length (mm)
Oil separator (diameter in mm)
900
1016, 1200
1300
1400, 1600
1700
1800, 2000, 2200
Electrical connection
The electrical connection to the terminals provided must be carried out with cables or leads to VDE 0250 or VDE
0282, cross section for connection according to the current consumption (VDE 0100 Part 523) min. 1.5 mm.
The sealing ring of the lead-in must match the cable diameter.
The feed cables must be protected with fuses.
19.04.2012
PRODUCT DESCRIPTION
MAIN PART
1.4.1
Circuit diagrams
Circuit diagram: 232024:19000

Voltage: > 400 V, 2-phase
fig. 2:
Circuit diagram of oil heating (232024)
H1
Failure (red)
H2
Heating (green)

Voltage: 380 V - 440 V, 2-phase
fig. 3:
H1
Failure (red)
H2
Heating (green)
19.04.2012
PRODUCT DESCRIPTION
MAIN PART

Voltage: 110 V - 240 V, 1-phase, max. 16 A
fig. 4:
H1
Failure (red)
H2
Heating (green)

Voltage: 110 V, 1-phase, max. 20 A
fig. 5:
H1
Failure (red)
H2
Heating (green)
19.04.2012
PRODUCT DESCRIPTION
MAIN PART
1.5
Settings
The oil heater is equipped with one temperature controller and one temperature limiter as well as with function
indicators "Operation / Failure".
The required oil temperature can be adjusted on the adjustment pin of the temperature controller (in the connecting housing).
The operating mode "Heating" is indicated by the green signal lamp.
When the heating is off, the signal lamp does not light up.
In case of a failure (temperature on the heating elements too high) the safety temperature limiter switches the
heating permanently off and the red signal lamp indicating "Failure" lights up.
After cooling down, the limiter can be reset by pressing the red Reset button; the red signal lamp goes out.
In this case the cause of the failure must be determined and eliminated.
1.6
Maintenance, Repair
No particular maintenance work is required for proper operation.

Check the temperature control units for correct functioning annually.
Check the electrical connections for their firm fixing annually.
Hint!
Repairs must only be carried out by the specialized electric staff!
1.7
Ident numbers
Installation
length
Amperage
Circuit diagram
Grasso Ident
2000 W
2200 W
2370 W
2660 W
900 mm
5,26 A
5,50 A
5,71 A
6,04 A
232025:19000
677398826
460 V-2Ph
480 V-2Ph
500 V-2Ph
2020 W
2200 W
2390 W
900 mm
4,4 A
4,6 A
4,8 A
232024:19000
677398827
690 V-2Ph
2200 W
900 mm
3,2 A
232024:19000
677398828
200 V-1Ph
220 V-1Ph
230 V-1Ph
240 V-1Ph
1665 W
2020 W
2200 W
2400 W
900 mm
8,3 A
9,2 A
9,6 A
10,0 A
232026:19000
677398829
220 V-2Ph
2200 W
900 mm
11,0 A
232025:19000
677398841
110 V-1Ph
2200 W
900 mm
20,0 A
232027:19000
677398830
380 V-2Ph
400 V-2Ph
415 V-2Ph
440 V-2Ph
1980 W
2200 W
2370 W
2660 W
1300 mm
5,2 A
5,5 A
5,7 A
6,04 A
232025:19000
677398831
Voltage
Capacity
380 V-2Ph
400 V-2Ph
415 V-2Ph
440 V-2Ph
19.04.2012
PRODUCT DESCRIPTION
MAIN PART
1.8
Voltage
Capacity
Installation
length
Amperage
Circuit diagram
Grasso Ident
460 V-2Ph
480 V-2Ph
500 V-2Ph
2020 W
2200 W
2390 W
1300 mm
4,4 A
4,6 A
4,8 A
232024:19000
677398832
690 V-2Ph
2200 W
1300 mm
3,2 A
232024:19000
677398833
200 V-1Ph
220 V-1Ph
230 V-1Ph
240 V-1Ph
1665 W
2020 W
2200 W
2400 W
1300 mm
8,3 A
9,2 A
9,6 A
10,0 A
232026:19000
677398834
200 V-2Ph
2200 W
1300 mm
11,0 A
232025:19000
677398842
110 V-1Ph
2200 W
1300 mm
20,0 A
232027:19000
677398835
380 V-2Ph
400 V-2Ph
415 V-2Ph
440 V-2Ph
2710 W
3000 W
3230 W
3600 W
1700 mm
7,13 A
7,5 A
7,8 A
8,2 A
232025:19000
677398836
460 V-2Ph
480 V-2Ph
500 V-2Ph
2755 W
3000 W
3255 W
1700 mm
6,0 A
6,25 A
6,5 A
232024:19000
677398837
690 V-2Ph
3000 W
1700 mm
4,3 A
232024:19000
677398838
200 V-1Ph
220 V-1Ph
230 V-1Ph
240 V-1Ph
2270 W
2745 W
3000 W
3270 W
1700 mm
11,3 A
12,5 A
13,0 A
13,6 A
232026:19000
677398839
200 V-2Ph
3000 W
1700 mm
15,0 A
232025:19000
677398843
110 V-1Ph
3000 W
1700 mm
27,3 A
232027:19000
677398840
Spare parts
Spare part
Grasso Ident
Temperature controller 716 RU
677398558
Temperature limiter Heat Therm
677398560
Sealing ring form TG 80, EN 1514-1
763000051
19.04.2012
PRODUCT DESCRIPTION
MAIN PART
SUCTION FILTER COMBINATION SFC
1.1
View
1.4
Safety Instructions
This installation and operation manual is an essential

component of the suction filter combination SFC
delivery. Always keep this manual in a readily
accessible place near the suction filter combination
SFC.
The German version of this manual is the
predominant and binding version. Take care that all
persons being charged with the installation,
operation, maintenance and repair of the coupling
have read and understood this manual and that all
instructions contained therein are carefully observed
in order to:
fig. 1:
1.2

persons
Ensure the operational safety of the suction filter

combination SFC


be observed while transporting, mounting and
dismounting the coupling.
Suction filter combination SFC, view
General Information
The suction filter combination SFC variants described

in this document are only used in applications with
the compressor sizes R, S and T. For other SFC types
see separate documentation.
1.3
The suction filter combination SFC shall be operated,

mounted, maintained and repaired by authorized,
trained and instructed personnel only. We do not
assume any liability or warranty for any damages
resulting from the use of accessories and parts that
are not originally delivered by GEA Grasso GmbH.
Features
The suction filter combination SFC is a main component

of the screw compressor packages and liquid chillers
of GEA Grasso GmbH. This component is designed
and conceptually prepared for use in products with
sizes of series Large (compressor P-XF). The suction
filter combination SFC guarantees a high operational
safety of the components and all the products.
1.5
The following conditions must be met for the

intended use:
The suction filter combination SFC must only be

operated in normal industrial atmospheres.
Aggressive media may attack the components,
screws and elastic buffer rings. So the aggressive
media represent a risk for the operational safety
of the suction filter combination SFC.
The suction filter combination SFC shall only be

used and operated within the frame of the
conditions as defined in the performance or
delivery contract.
The various connection possibilities and types cover a

broad range of application.
The selection of the suction filter combination SFC
version depends on the following operating
conditions:
Screw compressor size

Nominal width on plant side
Refrigerant mass flow according to operating
conditions
Refrigerant
The suction filter combination SFC can be used by

external component factories, which use Grasso
screw compressors in their products. For this,
however, a coordination with GEA Grasso GmbH is
necessary.
Refrigeration / Grasso
Intended use
Warning!
The suction filter combination SFC is
for use at a maximum operating
pressure of 28 bar g.p. provided.
Any change in the operation conditions or

service parameters requires the verification of
the design.
27.07.2010
PRODUCT DESCRIPTION
MAIN PART
1.6
Storage
1.8

parts are on hand and are as ordered. Eventual
shipping damages and/or missing parts have to be
reported in writing.
The construction of the suction filter combination

SFC is a combination of a suction filter and a valve
plate. The valve plate is equipped with a check valve
function and is controlled by the suction filter
element.
The suction filter combination SFC can be stored in a

dry place under roof at normal ambient
temperatures for a time period of 6 months. Storage
for a longer period requires the application of a
long-term preservation.
Hint!
The suction filter combination SFC must not be

exposed to any aggressive products, extreme
temperatures or humidity. Do not store the suction
filter combination SFC along with acids, alkaline
solutions or other caustic chemicals. The place of
storage should be dry and free from dust. The air
humidity should not exceed 65% and condensation is
not permissible.
1.7
Technical data
Media
Operating
temperature
Refrigerant in accordance with

EN 378
e.g. NH3 (ammonia), R134a,
R404a, R507,
others on request
acid refrigeration machine oils
-60 / +120C
Operating pressure,
-1 / 28 bar g.p.
max.
Approval
CE mark in line with the

Pressure Equipment Directive
(DGRL 97/23/EG)
Work's acceptance,
other approvals on request
Housing material
Seals
Standard: CR
Optional: HNBR please note
(N) after Grasso Ident number
Mesh size
140 m
Filling
25 Litres
Weight
115 kg
Function and design
Only the sizes described in this document

have integrated an additional sop valve
function.
The suction filter combination SFC prevents dirt

particles entrained in the intake stream from
entering the screw compressor unit. The flow
through the suction filter element is from the inside
to the outside. It is designed so that monitoring is
not required. The filter element can be cleaned.
The check valve function prevents a pressure
equalisation with the LP side of the plant and
simultaneous prevents a reverse rotation of the
screw compressor.
The additional integrated stop valve function ensures
the suction side isolation of the component for the
maintenance of suction filter.
Design features are:
Check valve function is freely movable, even in

part-load positions of the compressor a pulsation
of the valve plate will be prevented.
Secured closing by defined valve plate control

using hot gas from the high pressure side of
refrigeration plant
Cleaning or replacing the suction filter element is

also possible at closed valve. Use the cover
opening of suction filter combination SFC.
27.07.2010
PRODUCT DESCRIPTION
MAIN PART
fig. 2:
Code
Suction filter combination SFC
Remark
Outlet to the compressor. The sizing is dependent on the connection/ the size of the compressor.
Inlet from the LP side of the plant

The nominal size is dependent on the operating conditions of the compressor components
Venting/ bypass port via valve plate with check valve function - M 16x1,5
Port for local temperature indication on suction side - M 12x1,5
Port for local pressure indication on suction side - G 1/4"
Bypass port via valve plate with check valve function - M 16x1,5
Additional port M 16x1,5 - preferably at oil return Grasso SPduo
Hot gas port for pressurizing the valve plate with check valve function
Port for the outflow of the overflow valve
1.9
Quality and Standardization
1.10
The Suction filter combination SFC for applications

with fluids of groups 1 and 2 are pressurized items in
line with the Pressure Equipment Directive 97/23/EC
(DGRL). They are given CE marks and approval in line
with the requirements according to category I.
The Suction filter combination SFC is not a device or
component in the sense of the ATEX product directive
94/9/EC and therefore does not have a CE mark.
The use in potentially explosive atmospheres in
accordance with directive 94/9/EC (ATEX) is possible
only on request.
In the event that the Suction filter combinations SFC
are used in potentially explosive atmospheres,
potential compensation must be ensured.
Types
Suction filter combination SFC for application in

screw compressor packages with screw compressors
type R, S and T
nominal width
Grasso Ident 1
SFC DN 175/125-CR-CE
638298577
SFC DN 175/125-HNBR-CE
638298577N
SFC DN 175/150-CR-CE
638298578
SFC DN 175/150-HNBR-CE
638298578N
incl. CE mark in line with the Pressure Equipment Directive (DGRL)
27.07.2010
PRODUCT DESCRIPTION
MAIN PART
1.11 Fitting
Caution!
The filter is installed in the pipe taking into account

the direction of flow and allowing sufficient
clearance for removing the filter element.
When carrying out maintenance,

always inspect the sealing ring (Oring) of the cover for mechanical
damage and replace it if necessary.
The direction of flow is indicated by an arrow on the

housing and is arranged as follows:
Flange opposite cover:
inlet
Flange at right-angles to filter cover:
outlet
7. Reassemble all parts with the new or cleaned

filter element following the same procedure in
reverse order.
1.13 Cleaning the filter element
Hint!
The components of the filter are fully
assembled at the factory, so that the filter
only needs to be opened at the end of
the maintenance interval.
1.12 Changing the filter element

The maintenance interval for changing or cleaning
the filter element is specified by the manufacturer of
the refrigeration system.
The metal-gauze element used in the filter can be

cleaned and reused several times before it has to be
changed.
Manual cleaning
Immerse the soiled metal-gauze element in a clean,
grease-dissolving liquid, then blow it through with
compressed air from the outside inwards. Here it is
important to place a cylindrical part possibly
wrapped in corrugated cardboard inside the
element to catch the dirt particles.
The contamination level and mechanical condition of

the filter element must be inspected at least once a
year.
Caution!
Never use wire brushes for cleaning.
Before opening the filter, always make sure the filter

housing is not under pressure.
Caution!
Refrigerant may leak out on opening the
filter. The safety data sheets for the
refrigerants in question must be
consulted and any prescribed protective
measures observed.
Ultrasonic cleaning
Metal gauzes with a mesh size of <= 40 m can only
be cleaned in an ultrasonic bath.
Hint!
To avoid fatigue failures of the metal
gauze, strainer elements should be
replaced with new, original filter
elements after being cleaned 4 5 times.
To remove the element, proceed as follows:

1. Unscrew the cover.
2. Pull out the cover with the filter element.
3. Remove the spring wire clamp.
1.14 Spare parts
4. Twist the element away from the cover to

release the bayonet catch.
Spare part
Grasso Ident
5. Detach the element from the cover.
Spare part kit
638298581
638298581N
6. Allow the element to drain off into a suitable

container.
consisting of the following:

Filter element
O-ring filter element
O-ring cover seal
27.07.2010
HS-Cooler
Intercambiador de calor de alto rendimiento
Manual de instrucciones e instalacin

Serie KS/K/KK/KW estndar/ Serie EXOT 1000
1000-3999 y 77008499
Tipo/Nmero de dibujo:
dibujo
Nmero de pedido:
pedido
Nmero de serie:
Cliente:
Nmero de pedido de cliente:
Proyecto:
HS-Cooler GmbH Wittenburg
Sdring 2
D-19243 Wittenburg
Tel.: +49(0)38852 2336-0
Fax: +49(0)38852 2336-25
E-Mail: production@hs-cooler.de
KS20-FEP-112 L1200
A14-17136
A14-17136A + B
GEA Ref. Germany GmbH
134900
Amtsgericht Schwerin HRB 6456

Sitz der Gesellschaft: Wittenburg
Geschftsfhrung:
Stefan Garbe
E-Mail: sales@hs-cooler.de
Bank: Sparkasse Mecklenburg

Mecklenburg-Schwerin
Konto: 163 000 6498
BLZ:140 520 00
IBAN: DE70140520001630006498
SWIFT: NOLADE21LWL
USt-IdNr.:
IdNr.: DE 812788082
Internet: www.hs
www.hs-cooler.de
NDICE
Pgina
(1)Generalidades
Instalacin/Puesta en funcionamiento
Servicio tcnico
Garanta
Conservacin
Transporte
Regulaciones medioambientales
3
3
3
3
3
3
(2)Construccin
Haz de tubos
Carcasa
Colectores
4
4
4
(3)Funcionamiento
Instalacin
Atornilladuras
Placa de caractersticas
Puesta en funcionamiento
Indicaciones de funcionamiento
Puesta fuera de servicio/Parada del aparato
(4)Mantenimiento
Inspecciones peridicas
Desmontaje
Montaje
Limpieza
4
5
6
6
6
6
7
7
8
9
(5)Problemas/Resolucin de fallos
No se alcanza el rendimiento
Tubos no hermticos
Puntos de laminacin/soldadura no hermticos
Juntas no hermticas
Reparaciones/Piezas de repuesto
9
9
9
9
10
(6)Anexos
11
12
13
(7)Dibujo/Lista de piezas/Hoja de datos
15
Montaje de la chapa deflectora del haz de tubos

Ampliacin del captulo (4) Mantenimiento
La empresa HS-Cooler GmbH Wittenburg declina cualquier responsabilidad por los errores derivados de una utilizacin del producto
contraria a las normas. Nos reservamos el derecho a realizar modificaciones en el presente manual, sin previa notificacin, en caso
de que obtengamos nuevas informaciones aplicables

Serie KS/K/KK/KW estndar/ Serie EXOT 1000-3999 y 7700-8499
Pgina 2
Versin: 01.11.2010
(1) Generalidades
Instalacin/Puesta en funcionamiento
Consulte el manual de instrucciones (incl. dibujos/listas de piezas/hoja de datos) antes de la
instalacin/puesta en servicio del intercambiador de calor.
Servicio tcnico
Para cualquier pregunta relacionada con el servicio tcnico, pngase en contacto con nuestra
empresa, nuestro distribuidor o la parte contratante. Cuando desee pedir alguna pieza de
repuesto, deber especificar siempre la referencia de la mquina y de la pieza. Las listas de
piezas y los dibujos que se adjuntan contienen todos los datos necesarios.
Garanta
Los derechos de garanta se aplicarn conforme a lo especificado en nuestras condiciones
generales relativas al suministro y a los pagos siempre y cuando, de forma individual, no se haya
acordado otra cosa al respecto. Tras la entrega debe comprobarse si la mercanca presenta daos
del transporte. Estos daos deben documentarse claramente en el albarn de entrega. Adems,
hay que informar inmediatamente a HS-Cooler y al transportista.
Para realizar mejoras en piezas defectuosas deber contar siempre con nuestra aprobacin. En
caso de que las circunstancias lo impidiesen, podr prescindirse de esta aprobacin. En este caso
deber avisarnos inmediatamente de ello en cuanto sea posible.
En principio, todas las modificaciones de las condiciones de trabajo debern contar con nuestra
aprobacin por escrito. Si no se respeta este manual de instrucciones y se utilizan piezas de
repuesto no originales, esto puede provocar la prdida de los derechos de garanta.
Conservacin
En condiciones normales, las superficies interiores de los aparatos se conservan durante un
perodo de seis meses. Pasados seis meses deber realizarse una proceso de conservacin.
Tenemos a su disposicin lquido antioxidante y las indicaciones de seguridad pertinentes. El
material de conservacin es compatible con cualquier lubricante mineral. Sin embargo, si fuese
necesario su eliminacin, podr realizarse con los disolventes conocidos (compruebe su
compatibilidad con el material). Los aparatos debern guardarse siempre en habitaciones
cerradas. Deber evitar la formacin de condensacin por oscilaciones en la temperatura.
Transporte
Evite cualquier dao al aparato. Para transportar el aparato sin embalaje con palancas, deber
tener suficientes eslingas de transporte y colocarlas alrededor de la carcasa de la estructura. En
caso de intercambiadores de calor aislados, para la elevacin hay que usar los ojales de elevacin
soldados. Observe el peso sin carga del aparato que est indicado en la placa o en la hoja de
datos vigente.
Regulaciones medioambientales
El montaje y el funcionamiento del intercambiador de calor deben realizarse de acuerdo con las
leyes y disposiciones medioambientales del lugar de instalacin. En la eliminacin del aparato
deben tenerse en cuenta las disposiciones de eliminacin de residuos vigentes, estatales y
regionales.

Pgina 3
Versin: 01.11.2010
(2) Construccin
Haz de tubos
El haz de tubos se compone de dos placas de tubos opuestas con tres ranuras cada una. En la
placa de tubos, los tubos de refrigeracin estn mandrilados o soldados. Entre las placas de la
parte exterior del tubo la superficie se ampla en forma de lminas unidas con los tubos en unin
continua. Sobre toda la longitud lateral de este conjunto de lminas se encuentran ranuras que
sirven para alojar las bandas de obturacin. En este conjunto de lminas puede instalarse diversas
chapas deflectoras. En las chapas deflectoras hay una ranura fresada que sirve para alojar uno o
dos anillos por lminas (segn el ancho de la ranura). Cada junta trica interna de las ranuras de
las placas de tubos cierra hermticamente la carcasa cuando el aparato est montado. Las
ranuras externas sirven para obturar los colectores. De esta forma, se impide que los lquidos se
mezclen en caso de que se daen las juntas facilitando as la localizacin de la fuga. En la ranura
central de la placa de tubos se encajan planchas que sujetan la placa de tubos cuando el aparato
est montado y permiten una dilatacin por calor de la placa colocada enfrente. La fijacin debe
estar situada en el lateral de las tomas para los aparatos de dos conductos. En todo caso, este
lado se marca en la fbrica con una F en la brida de la carcasa en la zona del apoyo M1 o M2.
Cuando el aparato est en funcionamiento, la sujecin debe estar colocada en este lado.
Carcasa
La carcasa es la parte que alberga el haz de tubos y forma el compartimento de presin exterior.
Se compone de piezas terminales o anillos con brida, soldados con el tubo envolvente mediante
una soldadura redonda. Las piezas terminales pueden colocarse de tal modo que las tomas de
aceite se encuentren en un lado o bien giradas 180 de frente. El tubo de revestimiento es un tubo
de precisin con tolerancias pequeas. Est prohibido realizar modificaciones en la carcasa.
A la entrada de las piezas terminales o los anillos con brida, la ranura interna de las placas de
tubos se encuentra obturada mediante juntas tricas. Trate esta zona con especial cuidado a fin
de mantener el efecto de la obturacin.
Colectores
Dependiendo del modelo, los colectores se componen de diversos materiales (vase lista de
piezas). Constituyen, junto al haz de tubos, el compartimento de presin del refrigerante y estn
fijados en la carcasa mediante cuatro tornillos. En un lado del aparato, se colocan chapas entre el
colector y la carcasa para sujetar la placa de tubos. En el otro lado, se encuentran discos que
conforman un espacio de separacin.
En el modelo de un solo conducto se colocan dos colectores idnticos uno frente al otro. En la
versin de dos conductos, se encuentra en un lado del aparato un colector con dos tomas y en el
otro lado una tapa de inversin. Para obturar las dos cmaras del colector en la parte de la
conexin se introduce un separador de plstico en la placa de tubos. El separador sirve para
obturar el espacio entre la placa de tubos y el colector con el aparato montado, y reparte as el
lquido de los tubos a travs del aparato.
En los colectores resistentes al agua salada pueden instalarse nodos sacrificiales.
(3) Funcionamiento
Instalacin
Retire las tapas protectoras de las tomas. Si falta la tapa en una conexin, deber
comprobar que sta no se haya introducido en la conexin y que no haya cuerpos
extraos en el aparato.

Pgina 4
Versin: 01.11.2010
No puede haber cuerpos extraos en las entradas de las tomas.

Conecte los tubos sin tensin, para garantizar que el funcionamiento del aparato no se
pueda ver afectado por altas tensiones mecnicas o trmicas no permitidas.
Antes de integrar el intercambiador de calor en el sistema hay que asegurarse de que las
superficies de obturacin y las juntas estn libres de suciedad, araazos o daos.
Los conductos que se conectan mediante rosca slo pueden enroscarse hasta una
profundidad de rosca mxima usable.
Todos los circuitos deben estar construidos de tal forma que no pueda penetrar la
suciedad en ellos. Se recomienda la instalacin de colectores de suciedad y los filtros
correspondientes.
Los conductos deben estar colocados correctamente para que no se pueda crear ningn
colchn neumtico.
El montaje puede realizarse en vertical u horizontal.
Todas las atornilladuras deben ser fcilmente accesibles, para lo cual es importante que
haya espacio suficiente. En especial, deber observarse que haya espacio suficiente para
estirar el haz de tubos. Para conocer el espacio que se necesita tener para estirar el haz
de tubos, consulte el dibujo.
La conexin de los conductos y el sentido de la corriente puede consultarse en el dibujo y
la hoja de datos adjuntos.
Antes de la puesta en funcionamiento, deber vaciar completamente el aire del aparato.
Durante la fijacin del intercambiador de calor hay que tener en cuenta una posible
expansin longitudinal del aparato por calentamiento.
No podr realizar ninguna soldadura ni ninguna otra modificacin en el aparato.
En caso de sistemas exigentes con el grado de limpieza, antes de la puesta en servicio
del intercambiador de calor hay que enjuagar bien el aparato pasando por alto el
consumidor.
Los obturadores de reduccin slo pueden colocarse en la salida del intercambiador de
calor.
Los intercambiadores de calor son recipientes a presin diseados y construidos para
condiciones de diseo y funcionamiento especiales. La presin y la temperatura
mxima/mnima indicadas en la placa de caractersticas no deben superarse nunca. Todo
el sistema est bajo la responsabilidad del constructora de la instalacin/explotador y debe
disponer de los sistemas de seguridad y control necesarios para conservar estos
parmetros de servicio. Aqu se incluyen, entre otros, vlvulas de seguridad, recipientes
de expansin, limitadores de temperatura de seguridad, ventilaciones, evacuaciones, etc.
Hay que respetar las prescripciones especiales del pas de emplazamiento.
Los intercambiadores de calor o los sistemas unidos con este sistema conductor de
electricidad deben estar conectados con un cable de cobre (seccin de 16mm) con la
lnea de toma de tierra. Hay que fijarse que las zonas de conexin de la cinta de conexin
estn libres de colores u otros materiales elctricamente aislantes.
Al trabajar con vapor hay que procurar que no se formen serpentines de vapor por la
formacin de condensacin. En concreto, solo deben utilizarse vlvulas reguladoras
adecuadas. La derivacin de condensacin debe producirse a travs de trampas de vapor
adecuadas.
Atornilladuras
Para garantizar el funcionamiento seguro y la duracin de los elementos de conexin, las
atornilladuras deben apretarse solamente con del par de fuerzas y mediante la cruz. El par de
fuerzas debe aumentarse gradualmente hasta el valor mximo. En la tabla que se muestra a
continuacin podr ver los niveles de par de apriete de los tornillos utilizados. Los valores
indicados pueden verse afectados por diversos factores que pueden aumentarlos o disminuirlos.
Las roscas de los tornillos deben lubricarse con un lubricante adecuado.

Pgina 5
Versin: 01.11.2010
Conexin entre carcasa/obturacin/cierre
Conexin de la brida de unin
Tipo
Tornillo/
Resistencia
Par de apriete
[Nm]
Tornillo/
Resistencia
Material de la
rosca
Par de apriete
[Nm]
K10
M8 / 8.8
12
M8 / 5.6
GG25/Aluminio
10
KK12/KA12
M10 / 8.8
23
M10 / 5.6
GG25/Aluminio
20
K12/KS12/KK12/KW12
K20/KS20/KK20/KW20
K25/KS25/KW25
K35
M12 / 5.6
40
M10 / 5.6 / 8.8
Acero
23
M12 / 8.8
86
M12 / 5.6 / 8.8
Acero
40
M16 / 5.6
100
GG25/Aluminio
30
M16 / 8.8
210
Bronce
30
M20 / 5.6
190
GG25/Aluminio
75
M20 / 8.8
410
M24 / 5.6
330
M24 / 8.8
710
M12 / 5.6
M16 / 5.6
M24 / 5.6
Bronce
75
Acero
100
Acero
300
Placa de caractersticas
La placa de caractersticas se encuentra en el lateral del aparato y est totalmente unida a l. La
placa de caractersticas no debe quitarse.
Puesta en funcionamiento
Llene el aparato con el lquido previsto por ambos lados y compruebe la estanqueidad de todo el
sistema. Primero debe crearse la corriente del lquido fro. Luego se crea lentamente la corriente
del lquido caliente. Ambos circuitos del intercambiador de calor deben purgarse. Despus de
alcanzar los parmetros de servicio (presin y temperatura), el aparato debe purgarse de nuevo y
debe realizarse un control de posibles fugas. Deben respetarse los caudales de la hoja de datos
puesto que, de lo contrario, existe un riesgo elevado de corrosin/erosin del intercambiador de
calor. No podr ponerse en marcha el aparato sin que est circulando el lquido fro. Hay que
evitar las oscilaciones bruscas de temperatura, as como los golpes de presin. Antes de aadir un
aditivo (inhibidor) a uno de los lquidos, compruebe siempre la resistencia en relacin a los
materiales del intercambiador de calor (segn la lista de piezas).
Para instalaciones refrigeradas por agua:
Si el ajuste de la circulacin se realiza mediante una regulacin, recomendamos que se regule el
aceite, especialmente cuando el sistema tenga que funcionar con agua salada y agua dulce.
La regulacin de la corriente de agua de refrigeracin ha de acordarse con nuestra fbrica, dada la
importancia de factores como el material del tubo y la calidad del refrigerante.
La utilizacin de aditivos de agua de refrigeracin debe acordarse siempre con nuestra fbrica.
Indicaciones de funcionamiento
Mientras el aparato est en funcionamiento, deber observarse, utilizando las medidas
apropiadas, que se mantienen los parmetros indicados previstos. Si los aparatos de reserva
cuentan con una guarnicin de conmutacin, deber observar que la conmutacin se produce de
forma peridica (cada 2 o 3 das) o que, durante un tiempo, el aparato se carga diariamente con
toda la cantidad de agua. La lnea de compensacin entre ambos aparatos debe mantenerse
siempre abierta durante el funcionamiento, con tal de proteger el aparato desmantelado de la
sobrepresin. La lnea de compensacin debera cerrarse nicamente al desmontar un ventilador
para que no salga ningn lquido al exterior.
Puesta fuera de servicio/Parada del aparato

Si se detiene el funcionamiento del aparato durante un corto perodo de tiempo (hasta cuatro
das), podr estar lleno. Si el intercambiador de calor no se utiliza durante un perodo prolongado
de tiempo (ms de 4 das), es necesario vaciarlo por completo y secarlo con aire comprimido

Pgina 6
Versin: 01.11.2010
caliente. Si el aparato ha funcionado con un lquido corrosivo, esta medida (vaciar y secar) ya
debe realizarse incluso con un tiempo de parada de un da. Adems, despus del vaciado hay que
enjuagar el aparato con agua clara.
En caso de peligro de heladas, hay que evitar que los lquidos se congelen adoptando las medidas
necesarias.
(4) Mantenimiento
Inspecciones peridicas
Por regla general, los aparatos de la empresa HS-Cooler son seguros y requieren poco
mantenimiento. Sin embargo, es necesario realizar inspecciones peridicas a fin de conseguir un
funcionamiento duradero y seguro. En general, predominan las inspecciones en la parte del tubo.
La parte del revestimiento tiende menos a ensuciarse, por lo que ha de ser el operario el que
decida cundo ha de tener lugar la inspeccin.
Al funcionar con agua salada hay que instalar nodos sacrificiales en los colectores. En la
fase inicial, los nodos deben comprobarse cada 3 meses. Si los nodos se agotan,
debern ser reemplazados por otros. En caso de que se registre un consumo
excesivamente rpido de los nodos, deber revisarse la calidad del agua y la diferencia
de potenciales del sistema. Inspeccin de la parte del revestimiento del intercambiador de
calor cada 6 meses.
La parte del tubo del aparato deber limpiarse por lo menos una vez al ao. Evite el
ensuciamiento excesivo de los tubos. Debern acortarse los perodos de las inspecciones
cuando los barcos estn trabajando en el puerto o en aguas sucias durante un largo
perodo de tiempo, y si el operario lo considera oportuno.
El aparato deber estar sometido a revisiones visuales externas en perodos de tiempo
cortos para determinar la existencia de fugas u otros problemas. La obturacin de junta
trica permite clasificar con exactitud las fugas y determinar el trabajo que su eliminacin
puede significar.
Desmontaje
Atencin: Anexo B: Consulte la ampliacin del captulo (4) Mantenimiento

/Desmontaje/Desmontaje sin estirar el haz de tubos
Para desmontar el aparato, proceda de la siguiente manera:

Bloquee todos los conductos.
Ambos medios deben enfriarse hasta la temperatura ambiente.
Vace el aparato por el lado del tubo y, si resulta necesario desmontar el haz, hgalo
tambin por la parte del revestimiento.
Retire los conductos por la parte del tubo.
Retire los colectores / la tapa. Para ello, deber aflojar los 4 tornillos que unen la carcasa y
el colector. Entre el colector y la tapa se encuentran 4 chapas de fijacin o placas de
apoyo. Al montar el aparato, stas debern montarse de nuevo en el mismo sitio. Para
ello, observe la marca de la brida de la carcasa.
Si desea desmontar el aparato sin estirar el haz de tubos deber desmontar en primer
lugar el colector / tapa sin chapas de fijacin para asegurar el haz de tubos y evitar que se
mueva, antes de retirar las chapas de fijacin. Para ello, podr utilizar un conjunto nuevo
de chapas de fijacin u otros dispositivos auxiliares similares.
Desmontaje sin estirar el haz de tubos

Pgina 7
Versin: 01.11.2010
Retire las juntas tricas de la ranura exterior de las placas de tubos y fije el haz de tubos
contra la carcasa con cuatro tornillos y las cuatro chapas de fijacin en la ranura central de
la placa. Ahora podr revisar y limpiar de forma mecnica el lateral del tubo. La parte del
revestimiento puede quedar sin presin.
Desmontaje estirando el haz de tubos
Retire las juntas tricas de la ranura exterior de las placas de tubos. En una de estas
placas se indica la posicin del montaje en relacin a la carcasa. En el borde de la placa y
en la brida colindante de la carcasa se ha colocado la mitad de una cruz. Compruebe esta
seal. Ha de desplazar el haz de tubos (en caso necesario, ayudndose de una
herramienta auxiliar) hasta que la junta trica de la ranura interna sea visible. Retire la
junta trica de la ranura interior. Extraiga el haz de tubos tirando de l en el sentido
contrario. Deber retirar con cuidado el haz de tubos de la carcasa, sin que el conjunto de
lminas resulte daado. Si es posible, cuelgue el haz de tubos utilizando eslingas de
transporte de gran superficie. No dae las ranuras de alojamiento de las juntas tricas.
Al desmontar aparatos colocados verticalmente siempre hay que garantizar mediante las
medidas adecuadas que el haz de tubos no caiga hacia abajo tras soltar las chapas de
fijacin. Se recomienda preparar un juego adicional de chapas de fijacin y empezar el
desmontaje en el lado donde no hay ninguna chapa de fijacin. Primero debe fijarse all el
haz. Despus de desmontar el segundo colector, puede procederse a estirar el haz de
forma controlada. Al proceder al montaje, slo se permite utilizar una chapa de fijacin que
deber colocarse en la parte de la marca.
Montaje
El montaje sigue la secuencia inversa al desmontaje. Adems deben tenerse en cuenta los
siguientes puntos:
En principio hay que utilizar juntas nuevas y limpiar las superficies de obturacin.
Observe la marca para montar el haz de tubos de la forma correcta (marca "X").
Observe la marca para montar las chapas de fijacin de la forma correcta (marca "F").
Si en el lateral del haz de tubos hay bandas obturadoras, slo deben cambiarse en caso
de que estn daadas. Al introducir el haz de tubos observe que las bandas obturadoras
no se descolocan ni se comban. Antes de proceder al montaje del haz de tubos, las
bandas obturadoras deberan engrasarse. Para ello puede utilizarse el lquido de
funcionamiento. Las bandas obturadoras deberan tener efecto sobre toda la longitud del
haz de tubos.
Compruebe los posibles daos en los anillos de lminas en la ranura de la chapa
deflectora. Al montar las chapas deflectoras hay que presionar los anillos de lminas por
toda la extensin para que el haz pueda empujarse en el revestimiento. Como ayuda de
montaje puede usarse una tira de chapa (disponible a travs de HS-Cooler) o un medio
similar. El montaje del haz en el revestimiento se explica de nuevo en el anexo A de este
manual de instrucciones.
Lubrifique las juntas tricas con aceite adecuado para juntas tricas.
Al introducir la placa absorbente de tubos en las superficies de obturacin, asegrese de
que no corta las juntas tricas. Los colectores / tapas deben colocarse paralelos a las
placas de tubos y deslizarse de forma uniforme sobre la junta trica, observe tambin al
realizar esta operacin, que la junta no se corta.
En los aparatos de dos entradas, deber colocarse en el lado del colector una brida
separadora de plstico en la placa de tubos. Tambin en este lado se instalarn
posteriormente las chapas de fijacin.
Al montar los colectores de dos entradas asegrese de que el separador est
correctamente montado.
Si los tornillos y tuercas vuelven a utilizarse, antes deben comprobarse ante cualquier
posible dao.
A continuacin prosiga tal y como se describe en el punto Funcionamiento.

Pgina 8
Versin: 01.11.2010
Limpieza
Las pequeas impurezas de la parte de los tubos pueden limpiarse de forma mecnica. Para ello,
desmonte el aparato tal y como se describe en el captulo Desmontaje sin estirar el haz de tubos
y limpie y aclare la parte interior de cada tubo con un cepillo de nylon (no utilice cepillos de metal).
Si se encuentran depsitos muy agarrados e impurezas grandes no las elimine con violencia en
ningn caso. En caso de depsitos muy agarrados hay que limpiar el haz de tubos mediante
procedimientos qumicos. Esto puede realizarse lavando el haz de tubos con el aparato montado o
mediante inmersin con el aparato desmontado. Este tipo de limpieza slo puede ser llevada a
cabo por personal especializado. Utilice slo disolventes adecuados. Para su seleccin puede
consultar la lista de piezas del intercambiador de calor. Observe los materiales de la brida
separadora de plstico y las juntas tricas con el aparato montado.
Si en la referencia del tipo (ejemplo: KS12-BCN-821C L1000) hay una C en el lugar 11 se trata de
un haz de tubos revestido. Para protegerlos contra la corrosin, la parte interior de los tubos del
haz est provista de un revestimiento cermico. No dae ni destruya este revestimiento al
desmontar el haz ni al realizar trabajos de limpieza. Utilice solamente cepillos de limpieza de nylon
o productos de limpieza autorizados. En caso de duda, dirjase a nuestro departamento de
atencin al cliente.
(5) Problemas/Resolucin de fallos
No se alcanza el rendimiento
Compruebe que todas las temperaturas y las corrientes de material concuerdan con los
datos del proyecto (consulte la hoja de datos).
Hay cuerpos extraos en el conducto o en el aparato que provoquen taponamientos?
El haz de tubos est montado correctamente? Compruebe la marca "X".
La brida de plstico est montada de la forma correcta en el colector de dos entradas?
La chapa de fijacin est colocada en este lado?
Todos los compartimentos de presin estn sin presin?
La parte de los tubos o del revestimiento estn excesivamente sucias (depsitos
gruesos)?
Ms del 10% de los tubos son ciegos?
Tubos no hermticos
Si tiene la sospecha de que en los tubos hay una fuga, proceda tal y como se indica en
Desmontaje sin estirar el haz de tubos. La parte del revestimiento puede quedar sin presin.
Despus de limpiar las placas de tubos podr determinar en qu tubo est la fuga cuando salga el
lquido. El tubo no hermtico debe cerrarse por ambos lados. HS-Cooler GmbH ofrece juegos de
reparacin para ello. Pueden cerrarse como mximo el 10% de los tubos sin que se produzca una
reduccin considerable en el rendimiento. No podr desmontarse el tubo defectuoso.
Puntos de laminacin/soldadura no hermticos

Si al revisar los tubos no hermticos determina que hay algn punto de laminacin que presenta
una fuga, podr laminarlo con una herramienta especial. Si existe un punto de soldadura de los
tubos que no es hermtico, entonces puede soldarse de nuevo. Sin embargo, slo personal
instruido puede llevar a cabo este trabajo. Dado que la existencia de este tipo de faltas no es
frecuente, se recomienda que se lleve a cabo una revisin del haz completo en nuestra fbrica.
Junta trica no hermtica

Pgina 9
Versin: 01.11.2010
Si entre el colector / tapa y la carcasa se determina la existencia de una fuga, esto significar que
una junta trica de la placa de tubos est defectuosa. Podr determinarse cul es la ranura de la
placa que presenta el fallo dependiendo del tipo de lquido soltado. Si se detecta un fallo en la
parte de los tubos, proceda tal y como se indica en Desmontaje sin estirar el haz de tubos. Si se
detecta un fallo en la parte del revestimiento, proceda tal y como se indica en el punto
Desmontaje estirando el haz de tubos. Naturalmente, en este caso no debe retirarse
completamente el haz de tubos de la carcasa. Monte la junta trica tal y como se describe en el
punto Montaje.
Reparaciones/Piezas de repuesto
Las reparaciones slo podrn ser llevadas a cabo por tcnicos instruidos. Se recomienda, sin
embargo, que se realicen a travs de nuestro taller. Las piezas de repuesto pueden pedirse en
nuestra empresa directamente indicando el nmero del dibujo. Dirjase para ello a nuestra fbrica
central o a nuestra oficina de ventas.

Pgina 10
Versin: 01.11.2010
(6)Anexos

Pgina 11
Versin: 01.11.2010
- Ergnzung zu Kapitel Wartung/Demontage/Demontage ohne Herausziehen des

Rohrbndels. Bei Zusammenbau mssen die Fixierplatten wieder an der richtigen
Seite des Wrmetauschers eingebaut werden - siehe dazu die Bedieungsanleitung!
- Addition to chapter Maintenance/Dismounting/Dismounting without
remove the test bundle. During assembly the fixing plates have to be
assembled to the correct side of the heat exchanger see the instruction manual!
- En complment du chapitre maintenance/dmontage/dmontage sans
tirer vers lextrieur le faisceau tubulaire . Lors de lassemblage les dalles de
fixation doivent tre encastres dans le ct exact de lchangeur de chaleur - voir cet
effet linstruction dexploitation.
- Complemento al captulo Mantenimiento/Desmontaje/Desmontaje sin
extraer el haz de tubos. Al realizar el montaje, las placas fijadoras se han
de volver a colocar en el lado correcto del intercambiador de calor - ver para ello las
instrucciones de servicio.
- Completamento del capitolo Manutenzione/Smontaggio/Smontaggio senza
estrazione del fascio tubolare. Nella fase di assemblaggio, le piastre di fissaggio
devono essere rimontate sul corretto lato dello scambiatore di calore vedi a questo
proposito le istruzioni per luso!
- Suplemento do captulo Manuteno/Desmontagem/Desmontagem sem
extraco do feixe de tubos. No momento da montagem, as placas de fixao
devero ser outra vez aplicadas no lado correcto do permutador trmico -- consulte o
manual de instrues!
- Aanvulling bij het hoofdstuk

Onderhoud/demontage/
demontage zonder uittrekken van
de buizenbundel. Bij de montage
moeten de fixeerplaten opnieuw aan de
correcte zijde van de warmtewisselaar
worden ingebouwd zie ook de
gebruiksaanwijzing!
- Komplettering av kapitel
Sktsel/demontage/
demontage utan att dra ut rrpaketet.
Vid sammansttningen mste
fixerplattorna ter monteras p rtt sida
av vrmevxlaren - se bruksanvisningen
om detta!
- Supplement til kapittel
Vedlikehold/demontering/
demontering uten uttrekking av
rrbunt. Ved sammensetting m
posisjoneringsplatene monteres p
korrekt side av varmeveksleren - se
bruksveiledningen!
- Tydennys lukuun Huolto/
Purkaminen/purkaminen ilman
putkinipun ulosvetmist. Koottaessa
on kiinnityslevyt asennettava taas
oikein lmmnvaihtimen sivulle katso
kyttohje!
-
//

-

!
- Uzupenienie do rozdziau
Konserwacja/Demonta/
Demonta bez wycigania wizki rurowej.
Przy montau, pyty ustalajce musz zosta
znowu wbudowane po waciwej stronie
wymiennika ciepa patrz: Instrukcja obsugi!
- Dodatek k poglavju
- Vzdrevanje/Demontaa/
demontaa brez izvleka snopa cevi. Pri
sestavi je potrebno fiksirne ploice spet
vgraditi nazaj na pravilni strani toplotnega
izmenjevalnika glejte k temu navodila
za upravljanje!
- Dodatok ku kapitole
drba/demont/demont
bez vyahovania zvzku trubiek.
Pri monti je potrebn fixan dosky
znovu namontova na sprvnu stranu
vmennka tepla pozri v tejto svislosti
nvod na obsluhu!
B
1.
2.
Stand: 15.11.2010
3.
4.
5.
6.
7.
8.
9.
10.
Stand: 15.11.2010
(7)Dibujo/Lista de piezas/Hoja de datos

Pgina 15
Versin: 01.11.2010
Pos.
Quantity
Unit
Description
Part/Standard Number
pc.
Shell
pc.
Tube bundle
pc.
Bonnet 3" SAE
KL20-F-021
S235JRG
AD-W1 (3.1)
pc.
Fixation plate
KL20-0-108
Steel galv.
pc.
Clamp bracket
KL20-0-109
Steel
pc.
Hex bolt
ISO 4017 - M16 x 40 - 8.8
Steel galv.
pc.
Hex nut
ISO 4032 - M16 - 8
Steel galv.
pc.
Washer
DIN 125 - A 17
Steel galv.
GS20
Remark
- 2
RL20 - E P - 1 1 2
pc.
H bolt
b lt
Hex
ISO 4014 - M16 x 130 - 8

8.8
8
Steel galv.
AD-W7 (stamped)
verification required for
yield stress at 100C
10
pc.
Hex nut
ISO 4032 - M16 - 8
Steel galv.
AD-W7 (stamped)
11
20
pc.
Washer
DIN 125 - A 17
Steel galv.
12
pc
pc.
Type plate
Aluminium
DRAW
DATE
NAME
02.12.99
Garbe
CHECK 02.12.99 Graulich
Parts list
NORM
Steel + 1/8"
3.5.01
Garbe
SYM
REVISION
DATE
NAME
K S 2 0 - FEP - 1 1 2
FILE: Parts list KS20.xls
Sheet
1 of 1
Pos.
Quantity
Unit
Description
pc.
Tubesheet
178
pc.
Tube LR = L + 68mm
7.5mm x 0.5mm
1.4404
AD-W2 (3.1)
L/1.1
pc.
Fin 1.1
KL20-0-104
Aluminium
pc.
O-Ring
KL-1522
Neoprene
pc.
S li strip
Sealing
ti
L x 13 x 3
N
Neoprene
pc.
Baffle
KL20-0-106
Aluminium
pc.
Sealing bonnet
KL20-0-117
PE 1000
DRAW
Part/Standard Number
KL20 - E - 062
DATE
NAME
04.11.99
Garbe
CHECK 04.11.99 Graulich
Remark
1.4301
AD-W2 (3.1)
Parts list
NORM
R L 2 0 - EP - 1 1 2
SYM
REVISION
DATE
NAME
FILE: Parts List RL20-E#-###.xls
Sheet
1 of 1
HS-Cooler GmbH
Suedring 2
D-19243 Wittenburg
Tel. +49 (0) 388 52 23 36 0
Fax. +49 (0) 388 52 23 36 25
email: sales@hs-cooler.de
Cliente
GEA Refrigeration Berlin
Fecha
02.05.2014
Proyecto
Piedras Negras 2 - 179,6kW
Oferta
B14-24528-02
Tipo
KS 20 - F E P - 1 1 2 - L1200
Nivel de presion
Pieza lateral
Fluido
Generalidades
ISO VG 68 + NH3
Lateral de tuberia
R 717
Capacidad calorifica
kW
Temperatura de entrada
80
32
Temperatura de salida
50
32
Corriente de masa
kg/s
0,16
Caudal
m/h
12,5
Perdida de presion
Superficie de
transmission
bar
0,17
0,01
38,46
4,7
Temperatura max.
100
100
Presion max.
bar
30
30
Fouling
179,6
mK/kW
21,4
mm
219,1
Numero de deflectores
Numero de tubos
178
Diametro de los tubos
mm
8,0 x 0,5
Largo de los tubos
mm
1200
kg
146
Capacidad de reserva
Diametro de caja
Vias
Peso(v)
Contenido
dm
23,6
13,3
Material
Tubos
1.4404
Placas de tubos
1.4301
Laminas
Aluminio
Deflector
Aluminio
Anillos en'O'
NEOPRENE
Tapas
Ferro
Pieza lateral
Ferro
Conexiones
Notas
HS Cooler Calculator F 3.2
---
DN80
SAE3"
HS-Cooler GmbH
Suedring 2
D-19243 Wittenburg
Tel. +49 (0) 388 52 23 36 0
Fax. +49 (0) 388 52 23 36 25
email: sales@hs-cooler.de
Cliente
GEA Refrigeration Berlin
Fecha
02.05.2014
Proyecto
Piedras Negras 2 - 212,3kW
Oferta
B14-24528-03
Tipo
KS 20 - F E P - 1 1 2 - L1200
Nivel de presion
Pieza lateral
Fluido
Generalidades
ISO VG 68 + NH3
Lateral de tuberia
R 717
Capacidad calorifica
kW
Temperatura de entrada
80
32
Temperatura de salida
50
32
Corriente de masa
kg/s
0,19
Caudal
m/h
14,7
Perdida de presion
Superficie de
transmission
bar
0,2
0,01
38,46
4,7
Temperatura max.
100
100
Presion max.
bar
30
30
Fouling
212,3
mK/kW
16,4
mm
219,1
Numero de deflectores
Numero de tubos
178
Diametro de los tubos
mm
8,0 x 0,5
Largo de los tubos
mm
1200
kg
146
Capacidad de reserva
Diametro de caja
Vias
Peso(v)
Contenido
dm
23,6
13,3
Material
Tubos
1.4404
Placas de tubos
1.4301
Laminas
Aluminio
Deflector
Aluminio
Anillos en'O'
NEOPRENE
Tapas
Ferro
Pieza lateral
Ferro
Conexiones
Notas
HS Cooler Calculator F 3.2
---
DN80
SAE3"
PRODUCT DESCRIPTION
MAIN PART
PRESSURE TRANSMITTER AKS 33
1.1
Advantages
View
Disigned to meet A/C and refrigeration demands

without compromising control accuracy concerning:
1. Tough environment
Vibration
Shock during operation and transport
Humidity and ice formation
Temperature variations
Corrosive media like ammonia gases and

salt mist
2. Convenient performance
fig. 1:
Pressure transmitter AKS 33 ... GEA Grasso, Dimensions
4 to 20 mA signal
0.3 % typical accuracy
0.2 % typical linearity
3. Perfect system integrity
Compact design
Mx. working pressure see table
Temperature compensation for suction line
G 1/4 ", threaded
Enclosure: IP 65 with plug
4. Application
fig. 2:
1.2
Pressure transmitter AKS 33 ... GEA Grasso, view
Pressure transmitter AKS 33
AKS 33 is a series of absolute transmitters with 4 20 mA standard signal, developed to meet demands
in A/C and refrigeration.
AKS 33 utilizes the proved piezoresistive measuring
principle, which has been used for decades in pressure transmitters.
The pressure difference is a sealed gauge. This
means that atmospheric pressure variations have no
influence on regulating accuracy. A must in accurate
low pressure regulation.
All materials in contact with the refrigerant ans materials for the housing are AISI 316L stainless steel.
No soft gaskets, all environmental sealings are
made through laser weldings only.
1.3
Suction pressure control
Compressor capacity control
Evaporator pressure detection
Oil pressure control
Technical data
Electrical specifications
Nominal output
signal
Supply voltage
10 ... 30 V DC, polarity protected
Voltage dependency
< 0.05 % FS/ 10 V
Current limitation
28 mA (typ.)
Max. load [RL]
[RL] = (Supply voltage -10 V)

/ 0,02 A []
AKS 33 has a 4 to 20 mA output and is available

with DIN elbow connector.
4 ... 20 mA
PRODUCT DESCRIPTION
MAIN PART
Operating conditions
Thermal sensitivity
Temperature
limits
- 40 C to 85 C
The AKS 33 is calibrated to limit ambient temperature influence on the regulating accuracy.
Compensated
temperature
range
LP: - 30 C 40 C
HP: 0 C 80 C
Pressure transmitters to be used at low temperature

conditions, e.g. in suction lines, are calibrated at
30C to +40C. In this way control accuracy is optimized in a temperature range of 30C to +40C.
Transport temperature range
- 50 C to 85 C
Enclosure (plug
design)
IP 65, EN 60529
Insulation
> 100 M, at 100 V DC
CE mark
Interference emission / interference immunity acc. to DIN 610006, Declaration of conformity

fig. 3:
Two-wire, 4 ... 20 mA
Mechanical characteristics
Elbow connector Pg9 DIN EN

175301-803 (DIN 43650) Type of
construction A, colour: grey
Wetted parts,
material
EN 10088-1, 1.4404 (AISI316L)
Casing
EN 10088-1, 1.4404 (AISI316L)
Weight
0.2 kg
Media
HFC, CFC, HCFC, ammonia
Mechanical
connection
G 1/4A with max. 25 Nm

Moulded profiled ring DIN 386914-CR: Grasso Ident 762998214
Moulded profiled ring DIN 386914-HNBR: Grasso Ident
762998314
1.4
Pressure transmitter AKS 3000, electrical connection
Supply "+"
Supply "-"
not used
connected to transmitter housing
Maximum operating pressure /overload range

0 ... + 7 bar (a) min. 25 bar g.p.
0 ...+13 bar (a) min. 40 bar g.p.
Pressure ranges, Ident numbers
Designation
Pressure range
Grasso Ident
Pressure transmitter AKS 33 GEA Grasso 7
0 ... 7 bar abs.
632198021D
0 ... 13 bar abs.
632198034D
PRODUCT DESCRIPTION
MAIN PART
1.1
Advantages
View
Disigned to meet A/C and refrigeration demands

without compromising control accuracy concerning:
1. Tough environment
Vibration
Shock during operation and transport
Humidity and ice formation
Temperature variations
Corrosive media like ammonia gases and

salt mist
2. Convenient performance
fig. 1:
Pressure transmitter AKS 3000 ... GEA Grasso, Dimensions
4 to 20 mA signal
1 % typical accuracy
0.5 % typical linearity
3. Perfect system integrity
Compact design
Mx. working pressure see table
Temperature compensation for suction line
G 1/4 ", threaded
Enclosure: IP 65 with plug
4. Application
fig. 2:
1.2
Pressure transmitter AKS 3000 ... GEA Grasso, view
Pressure transmitter AKS 3000
1.3
AKS 3000 is a series of absolute transmitters with 4

- 20 mA standard signal, developed to meet demands in A/C and refrigeration.
AKS 3000 utilizes the proved piezoresistive measuring principle, which has been used for decades in
pressure transmitters.
The pressure difference is a sealed gauge. This
means that atmospheric pressure variations have no
influence on regulating accuracy. A must in accurate
low pressure regulation.
All materials in contact with the refrigerant and materials for the housing are AISI 316L stainless steel.
No soft gaskets, all environmental sealings are
made through laser weldings only.
AKS 3000 has a 4 to 20 mA output and is available
with DIN elbow connector.
High pressure control
Compressor capacity control
Evaporator pressure detection
Oil pressure control
Technical data
Electrical specifications
Nominal output
signal
4 ... 20 mA
Supply voltage
10 ... 30 V DC, polarity protected
Voltage dependency
< 0.2 % FS/ 10 V
Current limitation
28 mA (typ.)
Max. load [RL]
[RL] = (Supply voltage -10 V) /

0,02 A []
PRODUCT DESCRIPTION
MAIN PART
Thermal sensitivity
Operating conditions
The AKS 3000 is calibrated to limit ambient temperature influence on the regulating accuracy.
Temperature
limits
- 40 C to 80 C
Compensated
temperature
range
LP: - 30 C 40 C // HP: 0 C
80 C
Pressure transmitters to be used at low temperature

conditions, e.g. in suction lines, are calibrated at 10C to +20C. In this way control accuracy is optimized in a temperature range of 0C to +80C.
Transport temperature range
- 50 C to 85 C
Enclosure (plug
design)
IP 65, EN 60529
Insulation
> 100 M, at 100 V DC
CE mark
Interference emission / interference immunity acc. to DIN 610006, Declaration of conformity

fig. 3:
Mechanical characteristics
Electrical
connection
Elbow connector Pg9 DIN EN

175301-803 (DIN 43650) Type of
construction A, colour: grey
Wetted parts,
EN 10088-1, 1.4404 (AISI316L)
material
Casing
EN 10088-1, 1.4404 (AISI316L)
Weight
0.2 kg
Media
HFC, CFC, HCFC, ammonia
Mechanical
connection
G 1/4A with max. 25 Nm

Moulded profiled ring DIN 3869-14CR: Grasso Ident 762998214
Moulded profiled ring DIN 3869-14HNBR: Grasso Ident 762998314
1.4
Pressure transmitter AKS 3000, electrical connection
Two-wire, 4 ... 20 mA
Supply "+"
Supply "-"
not used
connected to transmitter housing
Maximum operating pressure /overload range

0 ...+21 bar (a) min. 40 bar g.p.
0 ...+25 bar (a) min. 40 bar g.p.
0 ...+35 bar (a) min. 40 bar g.p.
0 ...+41 bar (a) min. 60 bar g.p.
0 ...+51 bar (a) min. 60 bar g.p.
0 ...+61 bar (a) min. 80 bar g.p.
Pressure ranges, Ident numbers
Designation
Pressure range
Grasso Ident
0 ... 21 bar abs.
632198022D
0 ... 25 bar abs.
632198125D
0 ... 35 bar abs.
632198035D
0 ... 41 bar abs.
632198042D
0 ... 51 bar abs.
632198150D
0 ... 61 bar abs.
632198160D
PRODUCT DESCRIPTION
MAIN PART
Compact resistance thermometer Pt100, class A, 4-20 mA
1.1
General Information
Compact screw-in resistance thermometers GEA Grasso-406 Pt100A - 4 20 mA with replaceable measuring unit
are used for measuring the temperature of the media in compressors, pressure vessels and pipelines for all refrigerants acc. EN 378-1, lubricating oils, water and brine.
By means of an electronic evaluation unit the temperature sensors convert the temperature of the media at the
measuring points into 4 ... 20 mA output signals.
The thermometers are screwed into the measuring points without an additional immersion tube.
Danger!
Do not remove the complete screw-in resistance thermometer (casing with well inclusive of
the measuring unit) when the compressor or the vessel or the pipeline are pressurised.
In case it is not possible to shut off the respective part of the system and to release pressure
you may remove the measuring unit by unscrewing the plug head and the union nut with the
plug base plate and the associated O-ring seal and replace them. (spare part see table of
Ident numbers)
Measuring units with the associated well may be replaced separately without pressure release and dismantling of the casing.
The GEA Grasso-406 screw-in resistance thermometers do not require any adjustments.
The high-quality sensor technology guaranties that the accuracy of the factory setting is maintained irrespective of
the operating conditions.
1.2
fig. 1:
View
Screw-in resistance thermometer GEA Grasso-406 Pt100A, 4-20 mA, view
26.06.2012
PRODUCT DESCRIPTION
MAIN PART
fig. 2:
1.3
Screw-in resistance thermometer GEA Grasso-406 Pt100A, 4-20 mA, cross section
Specifications - compact screw-in resistance thermometer Pt100
Performance
error of measurement
0.5C
especially calibrated for Pos. (2040) only: 0.15C
Electrical
Supply voltage
10 ... 35 V DC polarity reversal protection, overvoltage and short circuit

protection
standard output signal
4 ... 20 mA, two-wire connection
interference emission / interference

immunity
EN 50082 - (IEC 801)
Physical
connecting head / connector
DIN- bent connector GSP/GDM (black)
temperature sensor / circuit
Pt100 class A DIN EN 60751 / 2-wire circuit
integrated transducer / output signal 406-transducer at plug base plate with coupler socket / 4 20 mA
casing type / well type
(diameter, material)
22 mm / 1.4571
6 mm / 1.4571
screw-in gudgeon, thread
M12 x 1,5 DIN 3852-E
fitting length L in mm
30, 60, 90, 120 mm
26.06.2012
PRODUCT DESCRIPTION
MAIN PART
seal
enclosed refrigerant and lubricating oil resistant seal - ring sealing section
DIN 3869-12
media resistance
all refrigerants acc. EN 378-1, lubricating oils, water and brine
operating pressure range
0 ... 63 bar a
application temperature range
-60C ... +140C
mounting position / mounting torque
any / max. 25 Nm
weight [g], length 30 / 60 / 90 / 120

[mm]
112 g / 116 g / 120 g / 124 g
Protection type
IP 65 acc. to DIN 40 050
CE mark
1.4
Specifications - analogue transducer type 406 for Pt100A
The type 406 is an analogue transducer for Pt100 class A measuring resistors according to DIN En 60751. It converts the temperature related resistance of the sensor very precisely in linear relation with the temperature into a
standard electrical signal of 4 20 mA.
The transducer is fixed on a GSP-DIN plug base plate.
input / sensor connection
1x Pt100A 2-wire circuit
output
4 20 mA current loop
current limit
23 mA.
measured current
0.8 1 mA (depends upon sensor resistance)
loop voltage
10 35 V DC, polarity reversal protection
permissible residual ripple
< 10%
sensor fracture
> 20 mA
sensor short circuit
< 4 mA
temperature range balance
- 60C + 140C measuring range
humidity
< 95% relative humidity
electrical connections
poles 1 (+) and 2 (-) loop
EMV emission
EN 6100063:2001
EMV interference immunity
EN 6100063:2001
26.06.2012
PRODUCT DESCRIPTION
MAIN PART
pin assignment, sensor setting

The controllers are set at the factory for the temperature range of 200K /from to/ -60C ... +140C and protected against unintentional readjustment.
fig. 3:
pin assignment with plug base plate without encasement
fig. 4:
electronic unit - external pin assignment
Input circuit of the sensor

The transducer is operated with a two-wire circuit.
The resistance of the conductors has very little (virtually no) influence on the measuring result since these conductors are extremely short and have equal lengths, they consist both of the same material and have the same
cross-section.
Output circuit of the sensor
The current loop establishes a series circuit of the transducer and the display/evaluation elements.
In this circuit the transducer limits the current in correspondence with the input signal. The transducer itself consumes maximum 4 mA.
Protection
The analogue transducer is completely enclosed in a casting compound for improving its protection against moisture and oil and its vibration resistance. It is screwed into the casing with an O-ring seal.
26.06.2012
PRODUCT DESCRIPTION
MAIN PART
1.5
Fitting lengths, standard Ident numbers
Compact screw-in resistance thermometer GEA Grasso - 406, Pt100A

Installation
length L
(mm)
Weight m
(g)
Resistance thermometer
Pt100A - 4 ... 20 mA, M12x1,5
Measuring unit (spare part)

Pt100A - 4 ... 20 mA
30
112
630498243E
630498117E
60
116
630498246E
630498118E
90
120
630498249E
630498119E
120
124
630498252E
630498120E
150
128
630498245E
630498128E
180
132
630498258E
630498132E
Ring sealing section

Mechanical connection ring section
Ident number
DIN 3869 - 12 - CR
762998212
DIN 3869 - 12 - HNBR
762998312
Fitting position of ring section

M12x1,5 with max 25 Nm
fig. 5:
correct fitting position of ring section (detail X)
26.06.2012
PRODUCT DESCRIPTION
MAIN PART
Safety group - block (A)
System A - design: 1x overflow valve (22 bar g.p.) NB 15 - 65 +

2x safety valve (23 bar g.p.) NB 15 - 40 with 1x change-over valve NB 15 - 40
fig. 1:
Safety group - block, design type with 1x overflow valve, 2x safety valve and 1x change-over valve
Safety valve
Overflow valve
Change-over valve
nominal width
Safety valve
nominal width
Overflow valve
nominal width
Change-over valve
Gaskets material
Grasso Ident
15
15
15
CR
501398650
15
15
15
HNBR
501398650N
15
20
15
CR
501398651
15
20
15
HNBR
501398651N
15
25
15
CR
501398652
15
25
15
HNBR
501398652N
15
32
15
CR
501398653
15
32
15
HNBR
501398653N
15
40
15
CR
501398654
15
40
15
HNBR
501398654N
15
50
15
CR
501398655
15
50
15
HNBR
501398655N
15
65
15
CR
501398656
15
65
15
HNBR
501398656N
20
15
20
CR
501398657
17.04.2012
PRODUCT DESCRIPTION
MAIN PART
nominal width
Safety valve
nominal width
Overflow valve
nominal width
Change-over valve
Gaskets material
Grasso Ident
20
15
20
HNBR
501398657N
20
20
20
CR
501398658
20
20
20
HNBR
501398658N
20
25
20
CR
501398659
20
25
20
HNBR
501398659N
20
32
20
CR
501398660
20
32
20
HNBR
501398660N
20
40
20
CR
501398661
20
40
20
HNBR
501398661N
20
50
20
CR
501398662
20
50
20
HNBR
501398662N
20
65
20
CR
501398663
20
65
20
HNBR
501398663N
25
15
25
CR
501398664
25
15
25
HNBR
501398664N
25
20
25
CR
501398665
25
20
25
HNBR
501398665N
25
25
25
CR
501398666
25
25
25
HNBR
501398666N
25
32
25
CR
501398667
25
32
25
HNBR
501398667N
25
40
25
CR
501398668
25
40
25
HNBR
501398668N
25
50
25
CR
501398669
25
50
25
HNBR
501398669N
25
65
25
CR
501398670
25
65
25
HNBR
501398670N
32
15
32
CR
501398760
32
15
32
HNBR
501398760N
32
20
32
CR
501398761
32
20
32
HNBR
501398761N
32
25
32
CR
501398762
17.04.2012
PRODUCT DESCRIPTION
MAIN PART
nominal width
Safety valve
nominal width
Overflow valve
nominal width
Change-over valve
Gaskets material
Grasso Ident
32
25
32
HNBR
501398762N
32
32
32
CR
501398763
32
32
32
HNBR
501398763N
32
40
32
CR
501398764
32
40
32
HNBR
501398764N
32
50
32
CR
501398765
32
50
32
HNBR
501398765N
32
65
32
CR
501398766
32
65
32
HNBR
501398766N
40
15
40
CR
501398767
40
15
40
HNBR
501398767N
40
20
40
CR
501398768
40
20
40
HNBR
501398768N
40
25
40
CR
501398769
40
25
40
HNBR
501398769N
40
32
40
CR
501398770
40
32
40
HNBR
501398770N
40
40
40
CR
501398771
40
40
40
HNBR
501398771N
40
50
40
CR
501398772
40
50
40
HNBR
501398772N
40
65
40
CR
501398773
40
65
40
HNBR
501398773N
NB 15 - 65
PN 25 (PN 40 on request)
compact assembly, prepared for the installation on the standard GEA Refrigeration Germany GmbH oil
separator
standard safety valves with change-over valve for oil separators protection
set value of safety valves = see P+I diagram and parameter list
Overflow valve, backpressure-independent, bypass from discharge- to suction side

set value of overflow valve = see P+I diagram and parameter list
additional safety valve protection due to bursting discs (optional)
easy mounting
flanges according to DIN/ ANSI or on request
17.04.2012
PRODUCT DESCRIPTION
MAIN PART
Service Valves
1.3
SERVICE VALVES WITH RISING STEM
Specification
HRS types, metallic-back seal
1.1
Safety Instructions
Hint!
Valves that have been damaged during transport or storage must not be
installed.
No axial forces, bending or torsional

moments should act upon the valves.
Valves must not be used as fixing

points for pipes.
In the case of gase welding or brazing, the flame may not reach the
valve.
Cap
Screw bushing
Any kind of soiling has to be kept

away from the inside of the valve.
Stem
The valves may not be detached

before the pipe has been depressurized, sucked off.
fig. 1:
Service valve, straight form
Information on further risks in conformance to

pressure appliance directive (97/23/EG)
Remaining risks which can not be avoided by the
Unauthorised loosening of the screw bushing

without examination whether spindle until it
stops in the highest position was driven
Incorrect assembly of threaded joints
fig. 2:
Dirt in the service medium may cause damage

the stem
Cap
Screw bushing
Ignore of operating range and manufacturer

rules acc. to this operating instruction
Stem
Service valve, angle type (on request only)
Remaining risks of "double valves" which can not be

avoided by the manufacturer arise because of:
The specification of the valves complies with EN

12284 of the casing:
1.2
Connecting system components at open valve
E = angle type // D = straight form
Application
Service valves are suitable for being employed in the

refrigerant cycles for refrigerating plants.
Valve type HRS E (D)
Connection inlet/outlet
Manufacturer
Flow direction
17.04.2012
PRODUCT DESCRIPTION
MAIN PART
Service Valves
1.4
fig. 3:
Double valves
Double valve M16x1,5
Cap
Screw bushing
Stem
Blind plug
fig. 4:
Double valve R 1/4"
Cap
Screw bushing
Stem
Blind plug
17.04.2012
PRODUCT DESCRIPTION
MAIN PART
Service Valves
Caution!
The system components may only be connected or replaced after venting and closing the
valve, especially for double valves (see fig. 4, valves with double-system connections) and with
control through one spindle. For venting the screw SW10 (see figure) is used.
The specification of the double valves complies with EN 12284 of the casing:
Type valve
Connection inlet/outlet
Manufacturer
Flow direction
1.5
Technical characteristics
Media of operation:
Refrigerants acc. to EN 378 part 1, e.g. ammonia, R22, R134a, propane,

butane, CO2 and mixtures with refrigerating oil, neutral, gaseous and liquid
media cold brine basing on glycol
Temperature limits:
-60C to +150C
Permissible ambient temperature:
- 50C to +50C
Pressure stage:
63 bar
Housing material:
Selection of material acc. to EN 12284, AD-W 10

C22.8 // 1.0460 (steel)
X6CrNiMoTi17.12 2 // 1.4571 (stainless steel) or any equivalent
Mounting position:
individual
Leakage to the outside:
<5 g/a (refrigerant per year)
Table acc. to AD 2000

PS
DN
TS (MWT) [C]
-60*
-60**
-10
+50
+150
63
8-15
PS (MWP) [bar]
47,25
63
63
63
63
** kind of straining I // * kind of straining II (acc. to AD 2000 W10, EN 12284)
1.6
Functional description
Hint!
Service valves are operated by a handwheel or by

ratchet. They are shut off clockwise in viewing direction towards the operating element and are opened
counter-clockwise. The valves are shut-off devices
and may only be operated in "shut-off" or "open"
position. When opening the valve, the stem has to
be moved to the limit stop into the top position (completely open). The valves are equipped with a back
sealing. When the valve is completely open, is it
possible to replace the screw bushing with the
sealing.
The screw bush is taped with left-hand

thread.
In case of extrem high temperatures
the valve has to be handled with protective gloves (danger of burning!).
17.04.2012
PRODUCT DESCRIPTION
MAIN PART
Service Valves
1.7
installation
1.8
Before installing the valves, the pipelines and the

components have to be cleaned.
Maintenance
Service valves are maintenance-free. Replacement

of stem sealing is possible.
The deviation from the squareness and parallelism

of the pipe connection may be not higher than 1.
Valves that have been damaged during transport or
storage are not allowed to installed. After the protective caps (at the connection ends) have been removed the valves can be welded on or installed in
any desired directions. For recommended flow direction see the stamp arrow at the valve housing. During the weld on procedure the valve stem has to be
in the central position. After the installation has been
performed, check whether the handwheel runs
smoothly within its entire lift range. The thread of the
cap must not be painted and has to be greased.
Replacing the stem sealing (during operation of

the system):
1. Screw off the cap. across flat dimension = 22
2. Move the stem by means of the uppermost position.
3. Unscrew the screw bushing the right. across
flat dimension = 14
Hint!
Pay attention to any leaking refrigerant remaining. The screw
bushing should be kept loosely in
the cover until the pressure has
equalized totally. Only then
should it be unscrewed completly.
For disassembling the valve sufficient space has to

be provided on the side of the cover.
4. Clean the stem.

5. Lubricate the screw bushing with lowtemperature grease (e.g. RENAX UNITEMP 2)
or any other appropriate lubricant and tighten
clockwise.
6. For leakage test move the stem into central position and coat the area screw bushing/stem with
afoam.
Stem turning moment = 15 Nm
17.04.2012
PRODUCT DESCRIPTION
MAIN PART
Service Valves
1.9
Transport and storage
1.10 Spare parts
Transport
A spare parts order includes the Screw bush with the

corresponding seals.
The valves have to be transported shockproofed.
The replacement order must contain:
Storage
The storage must be carried out in dry rooms. It is
important that the plugs of the connecting pieces are
not damaged. Pollution of any kind must be kept
away from the inside of the fitting. The steel version
of the valves is galvanized to protect against corrosion.
Quantity
Designation according to illustration (valve type,

see valve housing)
Stock number: Grasso Ident 501306658
Year of construction of the fitting
Example for ordering: 3 pieces, screw bushing HRS

025, Grasso Ident 501306658, year of construction:
06/2009
1.11 Connection combinations - Grasso Ident

HRS 26 - technical progress, 2010, used in the products of the GEA Grasso GmbH
HRS 25 - use on request
HRS 25 / HRS 25 - stainless steel version on request
Stop valves
Outlet
Accessories 1
Designation
Grasso Ident
M16x1,5 conical
M18x1,5 RA12
1+2
HRS E AC/A84
DN8 PS63
501299036awp63
M18x1,5 RA12
M18x1,5 RA12
1+2
HRS E A84/A84
DN8 PS63
501306611awp63
Inlet
Accessories 1
M26x1,5 RA18
1+2
M26x1,5 RA18
1+2
HRS E AS4/AS4
DN8 PS63
501306613awp63
M30x2 RA22
1+2
M30x1,5 RA22
1+2
HRS E AT4/AT4
DN8 PS63
501306614awp63
AE 18x3
1+2
G 1/2" RA12
1+2
HRS E E4/AN4
DN8 PS63
501306620awp63
AE 18x3
G 1/2" RA12
HRS E E4/AN2
DN8 PS63
501306621awp63
M16x1,5 conical
G 1/2" RA12
1+2
HRS E AC/AN4
DN8 PS63
501306622awp63
M16x1,5 conical
G 1/2" RA12
HRS E AC/AN2
DN8 PS63
501306623awp63
M22x1,5 conical
G 1/2" RA12
1+2
HRS E AD/AN4
DN8 PS63
501306624awp63
M22x1,5 conical
G 1/2" RA12
HRS E AD/AN2
DN8 PS63
501306625awp63
AE 18x3
G 3/4" RA18
1+2
HRS E E4/AP4
DN10 PS63
501306626awp63
AE 18x3
G 3/4" RA18
HRS E E4/AP2
DN10 PS63
501306627awp63
M22x1,5 conical
G 3/4" RA18
1+2
HRS E AD/AP4
DN8 PS63
501306628awp63
17.04.2012
PRODUCT DESCRIPTION
MAIN PART
Service Valves
Outlet
Accessories 1
Designation
Grasso Ident
M22x1,5 conical
G 3/4" RA18
HRS E AD/AP2
DN8 PS63
501306629awp63
R 1/4" conical
G 1/4" inside
HRS E AG/AH
DN8 PS63
501306630awp63
R 1/4" conical
G 3/8" inside
HRS E AG/AM
DN8 PS63
501306631awp63
R 1/4" conical
G 1/2" RA12
1+2
HRS E AG/AN4
DN8 PS63
501306632awp63
R 1/2" conical
G 1/2" RA12
1+2
HRS E AX/AN4
DN8 PS63
501306633awp63
R 1/2" conical
G 1/2" RA12
HRS E AX/AN2
DN8 PS63
501306634awp63
HRS E A84/AN2
DN8 PS63
501306637awp63
Inlet
Accessories 1
M18x1,5 RA12
1+2
G 1/2" RA12
G 1/2" RA12
1+2
M16x1,5 conical
HRS E AN4/AC
DN8 PS63
501306638awp63
G 1/2" RA12
M16x1,5 conical
HRS E AN2/AC
DN8 PS63
501306639awp63
M16x1,5 conical
G 1/4" inside
HRS E AC/AH
DN8 PS63
501306640awp63
M16x1,5 conical
G 3/8" inside
HRS E AC/AM
DN8 PS63
501306641awp63
Designation
Grasso Ident
Explanation: 1 = pipe nut // 2 = welding taper bush // 3 = blind nut
Double valves
Inlet
Accessories
Outlet
Accessories
M16x1,5 conical
2x G 1/2" RA12
E2460F07C5ANN022
501306660awp63
R 1/4" conical
1x G 1/4" inside
1x M18x1,5 RA12
02B60F07G5AH8022
501306661awp63
R 1/4" conical
1x R 3/8" inside
M18x1,5 RA12
02B60F07G5AM8022
501306662awp63
17.04.2012
AVR_26300 08.08.2012
APS 06.30 10.1
Betriebsvorschrift
Armaturen fr die Kltetechnik
Operating Instructions
Valves for refrigeration
Absperrventile mit steigender Spindel
Shut off Valves with rising stem
AVR Typenvertreter:
AVR types example:
mit elastischer PTFE-Ring Abdichtung an der Spindel
with PTFE-ring seal on the stem
263, 264, 26G Deckel geflanscht
263, 264, 26G cover flanged
263 1, 264 1, 26G A Deckel geflanscht und
263 1, 264 1, 26G A cover flanged and
verlngert
extension
Inhaltsverzeichnis
Seite
Contents
Page
1. bersicht der Bauarten
1. Survey of Types
2. Technische Kennwerte
2. Technical Characteristics
3. Sicherheitshinweise
3. Safety Instructions
4. Anwendung
4. Application
5. Funktionsbeschreibung
5. Functional Description
6. Einbau
6. Installation
7. Wartung
7. Maintenance
8. Transport und Lagerung
8. Transport, Storage
9. Garantie
9. Warranty
10. Ersatzteile
10. Spare parts
11. Kennzeichnung
10
11. Specification
10
12. Hinweis auf Restgefahren
10
12. Information on risks
10
990380
GEA AWP GmbH

1 / 10
Armaturenstr. 2
17291 Prenzlau, Germany
Tel.: +49 3984 8559-0 Fax: +49 3984 8559-18
www.gea.com e-mail: info.awpvalves@gea.com
AVR_26300 08.08.2012
APS 06.30 10.1
Typ / type
1. Survey of types
DN25 - 250
263 00, 264 00, 26G 00

263 10, 264 10, 26G A0
Spindel
stem cmpl
Flachdichtring K
flat sealing-ring K
Gewindestift
headless pin
DN 80 - 200
Handrad
handwheel
Kappe
cap
Flachdichtring S
flat sealing-ring S
DN 10 - 32
Sitzdichtung S verschraubt
seat sealing-ring S screwed
DN 40 - 150
Sitzdichtung S eingepresst
seat sealing-ring S pressed
Abstreifring
scraper
Flachdichtring R
flat sealing ring R
Schraubbuchse
screw bushing
Flachdichtung SB
flat sealing-ring
Typ / type
DN300 400
mit Ventiltellerentlastung / with balancing valve disc
263 00, 264 00

PTFE-Ring
PTFE-ring seal
DN 200 - 400
Sitzdichtung S verschraubt
Seat sealing-ring S screwed
O-Ringe B
o-ring seals B
O-Ringe A
o-ring seals A
Kappe
cap
Handrad
handwheel
Flachdichtring S
flat sealing-ring S
Spindel kpl.
Stem cmpl.
Flachdichtring R
flat sealing-ring R
Flachdichtring K
flat sealing-ring K
990380
GEA AWP GmbH

2 / 10
Armaturenstr. 2
Tel.: +49 3984 8559-0 Fax: +49 3984 8559-18
AVR_26300 08.08.2012
APS 06.30 10.1
2. Technical characteristics
Gehusewerkstoff
Auswahl nach DIN EN12284, AD-2000 Reihe W
St: P235GH, S235JR, S355J2
TT: P215NL, P255QL, P355NL1, G20Mn5QT
NIRO: X5CrNi18-10 , GXCrNiMoNb19-11-2
oder gleichwertige
body material selection of material according to

German DIN EN12284, AD-2000 Reihe W,
St: P235GH, S235JR, S355J2
TT: P215NL, P255QL, P355NL1, G20Mn5QT
NIRO: X5CrNi18-10, GXCrNiMoNb19-11-2
or any equivalent
bei Verwendung von Schrauben der

Festigkeitsklasse 8.8
by using screws 8.8
PN
TB (MWT) [C]
-60*
-40*
-25*
-10
+50
+150
25
40
63
PS (MWP) [bar]
5
8
12,6
12,5
20
31,5
18,7
30
47,2
25
40
63
25
40
63
25
40
63***
-10
+50
+150
25
40
63
25
40
63
bei Verwendung von Schrauben der

Festigkeitsklasse A2-70
by using screws A2-70
PN
TB (MWT) [C]
-60*
-60**
25
40
63
PS (MWP) [bar]
18,7
30
47,2
25
40
63
*** G20Mn5QT =43bar/ GXCrNiMoNb19-11-2 =50bar

** Beanspruchungsfall I (TT, Niro)
* Beanspruchungsfall II ( nach AD2000-W10,
EN 12284) (ST)
Zulssiger Umgebungstemperaturbereich (C)

-50 bis +50
25
40
63***
*** G20Mn5QT =43bar/ GXCrNiMoNb19-11-2 =50bar

** kind of straining I (TT, Niro)
* kind of straining II ( after AD2000-W10,
EN 12284) (ST)
permissi ble ambient temperature range (C)

-50 to +50
Betriebsmedien
working media
Kltemittel EN 378 Teil 1, z.B.NH3, R22, R134a, Blends

und Gemische mit Kltemaschinenl, neutrale, gasfrmige
und flssige Medien Khlsole auf Glycol-Basis,
cold brine basing on glycol refrigerant EN 378 p. 1 and

mixtures with refrigerator oil, neutral, gaseous and liquid
media, cold brine basing on glycol
flow factor (m3/h)
Durchflusswert KVS
Typ / DN
25
263/26G
12,7
264
13,8
32
40
50
65
80
100 125 150
200
250
300
18,6
30,0
42,0
66,5
109,0
151,0
245,0
22,2
37,0
53,5
80,0
159,0
231,0
373,0
350
400
352,0
526,0
800,0
960,0
1340,0
1930,0
464,0
1049,0
1180,0
1416,0
2120,0
3140,0
Einbauanlage beliebig, Durchflurichtung sollte eingehalten

werden
mounting position in any desired position, the flow direction

should be observed
Leckage nach auen,

Sitz (g/a) <5 Kltemittel im Jahr
leakage outward,
seat (g/a) <5 refrigerant per year
GEA AWP GmbH
990380
3 / 10
Armaturenstr. 2
Tel.: +49 3984 8559-0 Fax: +49 3984 8559-18
AVR_26300 08.08.2012
APS 06.30 10.1
3. Safety instructions
! Ventile mit Transport- oder Lagerschden drfen nicht

eingebaut werden.
! Ventile:
mssen frei von Achskrften, Biege- und

Torsionsmomenten sein
drfen nicht als Fixpunkte von Rohrleitungen

dienen.
! Bei Autogenschweiung oder Hartltung darf die Flamme
das Ventil nicht berhren.
! Verunreinigungen jeglicher Art mssen vom Innenraum
der Ventile ferngehalten werden.
! Schlieen oder ffnen der Ventile mit einer Handradgabel
oder sonstiger hebelarmverlngernder Gegenstnde ist
unzulssig, da dies zur Beschdigung der Sitzdichtung
fhren kann.
! Demontage bzw. Ausbau der Ventile nur bei druckloser,
abgesaugter und ausreichendbelfteter Rohrleitung.
! Valves that have been damaged during transport or

storage must not be installed.
! Valves:
no axial forces, bending or torsional moments

should act upon the valves.
must not be used as fixing points for pipes

! In the case of gase welding or brazing, the flame may not
reach the valve.
! Any kind of soiling has to be kept away from the inside of
the valve.
! It is not allowed to open or close the valves by means of a
hand wheel wrench or any other devices for extending the
lever arm, as this may damage the seat sealing.
! The valves may not be disassembled or detached before
the pipe has been depressurized, sucked off and
adequately ventilated.
4. Anwendung
4. Application
AWP-Absperrventile sind geeignet fr den Einsatz in

Kltemittelkreislufen fr Industrie-Klteanlagen.
AWP-Shut off valves are suitable for being employed in

the refrigerant cycles for industrial refrigerating plants.
5. Functional description
AWP-Absperrventile sind durch ein Handrad zu bettigen.

Die Ventile werden mit Blickrichtung auf das Handrad
rechtsdrehend geschlossen und linksdrehend geffnet. Die
Ventile sind Absperrarmaturen und drfen nur in "Auf"-oder
"Zu"-Stellung gefahren werden. Beim ffnen des Ventils ist
die Spindel bis zum Anschlag in die oberste Stellung zu
fahren (voll geffnet). Die Ventile sind mit einer
Rckdichtung ausgerstet (Flachdichtring R).
Bei voll geffnetem Ventil ist der gefahrlose Austausch
der Dichtelemente (O-Ringe A, B, PTFE-Ringe) an der
Spindel, durch Herausschrauben der Schraubbuchse
mglich.
Bei extremen Temperaturen ist das Ventil mit Schutzhandschuhen zu bedienen.
Die Bettigung des Absperrventils gegen eine eingeschlossene Flssigkeit ist zu vermeiden, da es durch die
Bewegung der Spindel zur Volumennderung kommt. Dies
bedingt
eine
unzulssige
Druckzunahme
im
abgeschlossenen Rohrabschnitt. Das Schlieen der
Absperrventile in Flssigkeitsleitungen hat in Reihenfolge
zu einem Behlter mit Gasvolumen zu erfolgen.
AWP-Shut off valves are actuated by a hand wheel. They

are shut off clockwise in viewing direction towards the
operating element and are opened counterclockwise. The
valves are shut-off devices and may only be operated in
"shut-off" or "open" position. When opening the valve, the
stem has to be moved to the limit stop into the uppermost
position (completely open). The valves are equipped with a
back sealing (flat sealing ring R).
When the valve is completely open, it is possible to replace the sealing elements (O-rings, A, B, PTFE-ring) at
the stem safety by unscrewing bushing.
In case the flow medium reaches extreme temperatures,
the valve must be handled with protective gloves, -danger
of burning-.
Actuating the valve against a liquid in a closed section
should be avoid, as the motion of the stem sauses a change in volume within the valve body. This, in turn, causes an
inadmissible increase of pressure in the closed pipe
section. Valves in pipes for liquids have to be shut off in
direction towards a vessel containing gas.
! DN 300 bis 400 mit Ventiltellerentlastung!
! DN 300 to 400 with balancing valve disk!
6. Einbau
6. Installation
Vor Einbau der Ventile sind Rohrleitungen und Anlagenteile

zu subern.
-bitte beachtenDie Abweichung von der Parallelitt bzw. Rechtwinkligkeit
der Anschweienden bzw. Flanschdichtflchen darf 1 nicht
berschreiten. Anschluflansche mssen achsengleich
sein. Ventile mit Transport-und Lagerschden drfen nicht
eingebaut werden. Nach dem Entfernen der Rohrstopfen
knnen die Ventile in beliebiger Lage eingeschweit bzw.
montiert werden. Die Durchflurichtung (siehe Pfeil auf
Kennzeichenschild) sollte eingehalten werden. Eine
entgegengesetzte Durchflurichtung ist bis DN250
zulssig, die Leistungsangaben gelten dann nicht.
Before installing the valves, the pipelines and the components have to be cleaned.
-please noticeThe deviation from the parallelism or squareness of the
welding ends or, as the case may be, the sealing surfaces
of the flanges must not exceed 1. The connecting f langes
have to be coaxial. Valves that have been damaged during
transport or storage must not be installed. After the
protective caps have been removed, the valves can be
welded on, or installed in any position.
An opposite flow direction is permitted up to DN 250, the
performance figures do not apply then.
990380
GEA AWP GmbH

4 / 10
Armaturenstr. 2
Tel.: +49 3984 8559-0 Fax: +49 3984 8559-18
AVR_26300 08.08.2012
Ab DN300 sollte die Durchflurichtung

folgende Differenzdrcke eingehalten werden.
DN
300
350
400
4,5
3,5
p(bar)
APS 06.30 10.1
ber
DN300 should flow from the

following differential pressures are maintained.
Bei Anwendung moderner Schweiverfahren (z.B.

WIG, CO2) werden die Ventile zum Einschweien nicht
demontiert. Das Handrad ist in Mittelstellung zu bringen.
Die Befestigungsschrauben und Muttern sind ber
Kreuz und gleichmig anzuziehen.
Nach dem Einbau ist die Leichtgngigkeit des Handrades im
kompletten Hubbereich zu berprfen. Das Deckelgewinde
zum Aufschrauben der Kappe hat farbfrei zu bleiben und ist
zu fetten (z.B. mit RENAX UNITEMP 2).
- bitte beachtenZur Demontage des Einsatzes ist gengend Platz auf
der Deckelseite vorzusehen.
DN 25
32
40
50
65
80
With modern welding processes (s u c h as TIG, CO2shielded metal-arc), the valves are not disassembled for
welding.
The fastening bolts and nuts have to be tightened crosswise
and evenly. After the installation has been performed, check
whether the hand wheel runs smoothly within its entire lift
range.
The thread of the cover for unscrewing the cap must not be
painted and has to be greased (e.g. with RENAX UNITEMP
2).
-please noticeFor disassembling the valve sufficient space has to be
provided on the side of the cover.
100 125 150 200 250 300 350
400
mm 115 115 130 130 145 170 170 240 270 425 600 800 1200 1200
7. Wartung
7. Maintenance
AWP-Absperrventile arbeiten wartungsfrei. Treten Mngel

im Funktionsverhalten auf, ist eine Reparatur mglich.
Whrend der Garantiezeit drfen Reparaturen nur durch
AWP bzw. mit dessen Einverstndnis durchgeschultes
Instandhaltungspersonal des Betreibers der Anlage
vorgenommen werden.
AWP-Shut off valves are maintenance-free. In case any

defects in the functional performance of the valves occur,
they can be repaired. During the term of warranty, repairs
may only be carried out by the AWP or -with his consent by
specially-trained maintenance personal working for the
plant operator.
Sicherheitshinweise beachten
Safety instructions please notice
Auswechseln der Spindelabdichtung
Replacing the stem sealing
(bei Betrieb der Anlage)
(During operation of the system)
1.
1.
Kappe abschrauben
DN
SW
25 - 32 40 - 65 80 - 100 125 - 150

24
32
41
Screw off the cap
200 400
50
60
2.
Spindel mittels Handrad bis zum Anschlag in die

oberste Stellung fahren.
2.
Move the stem by means of the uppermost

position.
3.
Schraubbuchse links herum herausschrauben.
3.
Screw off the screw bushing counter-clockwise.
Auf eventuell austretendes restliches Kltemittel

achten. Bis zum vlligen Druckausgleich
Schraubbuchse lose im Deckel belassen.
Erst danach vllig herausschrauben
DN
25 - 32
40 - 65
SW
22
27
80 100 125 - 150

32
46
The screw bushing should be kept loosely in

the cover until the pressure has equalized totally.
Only then should it be unscrewed completely.
200 400
55
4.
O-Ringe A, B, PTFE-Ring und Abstreifring

entfernen und durch neue ersetzen.
Flachdichtring SB aus dem Einbauraum im
Deckel entfernen.
4.
Remove the o-ring seals A, B, PTFE-ring and the

scraper and replace them by new ones. Remove
flat sealing ring SB from the seal housing in the
cover.
5.
Spindel subern.
5.
Clean the stem.
6.
Neuen Flachdichtring SB in Deckel einlegen.

Schraubbuchse mit Kltefett (RENAXUNITEMP2)
bzw. gleichwertiges einfetten und handfest
anziehen.
6.
Insert a new flat sealing-ring SB into the cover.

Lubricate the screw bushing with low-temperature
grease (RENAXUNITEMP 2) or any other appropriate lubricant and fasten it finger tight.
7.
Zur Dichtheitskontrolle ist die Spindel in Mittelstellung zubringen und der Deckelbereich mit
Schaummitteln einzupinseln.
7.
For leakage test move the stem into central

position and coat the cover area with a foaming
agent.
990380
GEA AWP GmbH

5 / 10
Armaturenstr. 2
Tel.: +49 3984 8559-0 Fax: +49 3984 8559-18
AVR_26300 08.08.2012
APS 06.30 10.1
Auswechseln Flachdichtring S und R bzw.

Spindel kpl.
1.
Replacing the flat sealing ring S and R, or

stem cmpl.
Ventil bis Anschlag ffnen. Deckelschrauben

ISO 4762 und EN 24014 lsen.
1.
Open the valve up to the limit stop. Loosen the

cover screws ISO 4762 and EN 24014.
!
!
Auf eventuell austretendes restliches Kltemittel achten.

Bis zum vlligen Druckausgleich Deckelschrauben lose im
Gehuse belassen. Erst danach vllig herausschrauben.
Schrauben
screws
DN 25
32
40
50
65
80
100 125 150 200 250 300 350 400
10
12
16
16
16
16
18
24
24
24
ISO 4762
SW 6
20
20
24
30
36
46
EN 24014
2.
Deckelschrauben herausschrauben und Deckel

einschlielich
Innenteile
am
Handrad
herausziehen.
3.
Handrad von der Spindel abschrauben und die

Spindel nach Entfernen des Gewindestiftes
(DN80 bis 200) aus dem Deckel herausdrehen.
4.
Flachdichtring R herausnehmen und ersetzen.
5.
DN 25 bis 32:
Ventiltellerschrauben abschrauben und Flachdichtring S herausnehmen.
DN 40 bis 150:
Durch geeignete Verfahren
(Feilen, Sgen) Entfernen der Sicken am
Ventilteller, so dass die Scheibe und der
Flachdichtring S abgenommen werden knnen.
DN 200 bis 400:
Ventiltellerschrauben abschrauben und Flachdichtring S herausnehmen.
Schrauben
screws
EN 24014
3.
Screw the handwheel from the stem and turn the

stem out of the cover after having removed the
headless pin (only DN 80 to 200).
4.
Remove the flat sealing ring R and replace it.
5.
DN 25 to 32:
Unscrew valve-disc plate and draw out the flat
sealing-ring S.
DN 40 to 150:
Remove crimps from the valve plate by means of
suitable methods (such as filling, sawing) so that
the washer and the flat sealing ring S can be
taken off.
DN 200 to 400:
Unscrew valve-disc plate and draw out the flat
sealing-ring S.
200-400
M
SW
6x20
10
Einlegen des neuen Flachdichtringes S,

Sicherung durch Scheibe und Eindrcken der
Sicken durch geeignete Verfahren (z.B.
Handhebelpresse), bzw. Ventil
100
30
Unscrew cover screws and draw out the cover

including internal parts by means of the
handwheel.
DN
Vor der Montage sind alle Einzelteile der Ventile zu

reinigen, die Spindel und der Deckel einzufetten.
Anschlieend wird noch ein Flachdichtring K eingelegt, der
Deckel aufgesetzt und mit den Schrauben gleichmig und
ber Kreuz angezogen.
30
2.
6.
6.
The cover screws should be kept loosely in the body until

the pressure has equalized totally. Only then should it be
unscrewed completely.
Insert a new flat sealing ring S, secure it by

means of the washer and reproduce the crimps
by means of appropriate methods, e.g. hand lever
press, or valveplate screws tightening.
Before mounting, clean all component parts of the valves;

grease stem and the cover.
Afterwards another flat sealing ring is inserted, the cover is
put back in its place and is tightened by means of the
screws evenly and crosswise.
DN
25
32
40
50
65
80
8x25
8x25
8x25
8x25
8x25
10x30 12x35 16x45 16x45 16x45 20x60 20x60 24x65
125
ISO 4762
SW
150
200
250
300
350
400
30x80
EN 24014
25
25
25
25
16
18
24
24
24
30
30
36
46
425
730
1450
Anziehdrehmoment / tightening moment [Nm] (8.8)

25
49
85
210
990380
210
210
425
GEA AWP GmbH

6 / 10
Armaturenstr. 2
Tel.: +49 3984 8559-0 Fax: +49 3984 8559-18
AVR_26300 08.08.2012
APS 06.30 10.1
AWP-Absperrventile werden stogeschtzt, mit Folie

abgedeckt transportiert. Die Lagerung hat in trockenen
Rumen zu erfolgen. Es ist auf den unversehrten
Verschluss der Anschlussstutzen zu achten.
Verschmutzungen jeglicher Art mssen vom Innenraum
ferngehalten werden. Die auenliegenden Flchen der
Armaturen sind mit einem Korrosionsschutzanstrich fr
trockene Lagerung bei Raumtemperatur versehen, der
mindestens 1 Jahr wirksam ist. Der Korrosionsschutzanstrich BISPHENOL-A-Epoxidharz ist ein guter
Haftvermittler fr Deckanstrichstoffe auf 1- und 2Komponenten-Basis.
During transport, AWP-Shut off valves are protected

against shocks and covered with plastic sheeting. They
should be stored in dry rooms. Care has to be taken that
the plugs of the connecting pieces are not damaged. Any
kind of soiling has to be kept away from the inside of the
fitting. The external surfaces of the valves are provided with
a layer of anticorrosive paint for dry storing at room
temperature, which remains effective for at least 1 year.
The anticorrosive paint which BISPHENOL-A-Epoxidharz
is a good bonding agent for one or two-pot finishing coating
paints.
9. Garantie
Die Garantieleistung fr Erzeugnisse ist entsprechend den
vertraglichen Bestimmungen im Liefervertrag festgelegt.
10. Ersatzteile
Ersatzteile entsprechend Bild Seite 2:
Ersatzteilbestellung: (muss enthalten)
Anzahl
Bezeichnung entsprechen Bilder fr Typ
Bestell-Nummer
Nennweite der Armatur
Baujahr der Armatur
9. Warranty
The warranty services for our products have been defined
incompliance with the regulations stipulated the contract of
delivery.
10. Spare parts

Spare parts according to the illustration sheet page 2:
Ordering Spare parts: (an order must contain):
quantity
designation according to illustration sheet page 2
stock number
nominal diameter of the fitting
year of construction of the fitting
Example for ordering

3 pieces, stem cmpl. AVR, 263 00
263 00E13.5060001,
DN32, 05/2010
Bestellbeispiel:
3 Stck, Spindel kpl. AVR, 263 00
263 00E13.5060001,
DN32, 05/2010
990380
GEA AWP GmbH

7 / 10
Armaturenstr. 2
Tel.: +49 3984 8559-0 Fax: +49 3984 8559-18
AVR_26300 08.08.2012
APS 06.30 10.1

Handrad / handwheel
Kappe / cap
DN
Bestellnummer
stock number
Abmessung
dimension
DN
Bestellnummer
stock number
Abmessung
dimension
25
32
40
50
65
80
100
125
150
200
250
300
350
400
163 00E13.5 280 00 3

163 00E13.5 280 00 3
163 00E15.5 280 00 3
163 00E15.5 280 00 3
163 00E15.5 280 00 3
163 00E18.5 280 00 3
163 00E18.5 280 00 3
163 01.20.5 280 00 3
163 01.21.5 280 00 3
163 01.23.5 280 00 3
163 01.23.5 280 00 3
163 01.23.5 280 00 3
163 01.23.5 280 00 3
163 01.23.5 280 00 3
120 x 11/14
120 x 11/14
140 x 12/16
140 x 12/16
140 x 12/16
180 x 14/22
180 x 14/22
300 x 22/26
400 x 22/26
600 x 28/46
600 x 28/46
600 x 28/46
600 x 28/46
600 x 28/46
25
32
40
50
65
80
100
125
150
200
250
300
350
400
164 02.13.3 180 00 3

164 02.13.3 180 00 3
164 02.15.3 180 00 3
164 02.15.3 180 00 3
164 02.15.3 180 00 3
164 02.19.3 180 00 3
164 02.19.3 180 00 3
164 02.21.3 180 00 3
164 02.21.3 180 00 3
164 02.23.3 180 00 3
164 02.23.3 180 00 3
164 02.23.3 180 00 3
164 02.23.3 180 00 3
164 02.23.3 180 00 3
M36
M36
M52
M52
M52
M60
M60
M76
M76
M80
M80
M80
M80
M80
Flachdichtring K / flat sealing ring K AFM30
x 2,0
x 2,0
x 3,0
x 3,0
x 3,0
x 3,0
x 3,0
x 3,0
x 3,0
x 3,0
x 3,0
x 3,0
x 3,0
x 3,0
Flachdichtring S / flat sealing ring S PTFE
DN
Bestellnummer
stock number
Abmessung
dimension
DN
Bestellnummer
stock number
Abmessung
dimension
25
32
40
50
65
80
100
125
150
200
250
300
350
400
163 01.13.4 146 00 3

163 01.13.4 146 00 3
163 01.15.4 146 00 3
163 01.15.4 146 00 3
163 01.17.4 146 00 3
163 01.18.4 146 00 3
163 01.19.4 146 00 3
163 01.20.4 146 00 3
163 01.21.4 146 00 3
163 01.23.4 146 00 3
163 01.24.4 146 00 3
263 01.25.4 146 00 3
263 01.26.4 146 00 3
263 00B27.4 146 00 3
43 x 49,0 x 1,5
43 x 49,0 x 1,5
62 x 68,8 x 1,5
62 x 68,8 x 1,5
76 x 84,8 x 1,5
94 x 105 x 1,5
115 x 129 x 1,5
140 x 159 x 1,5
170 x 188,5 x 2,0
240 x 259 x 2,0
296 x 320 x 2,0
338 x 366 x 2,0
370 x 400 x 2,0
440 x 478 x 2,0
25
32
40
50
65
80
100
125
150
200
250
300
350
400
163 01.13.2 144 00 3

163 01.13.2 144 00 3
163 01.15.2 144 00 3
163 01.15.2 144 00 3
163 01.17.2 144 00 3
163 01.18.2 144 00 3
163 01.19.2 144 00 3
163 01.20.2 144 00 3
163 01.21.2 144 00 3
163 01.23.2 144 00 3
164 02.24.2 144 00 3
263 02.25.2 144 00 3
263 02.26.2 144 00 3
263 00B27.2 144 00 3
20,2 x 33,8
20,2 x 33,8
32,2 x 47,8
32,2 x 57,8
55,2 x 71,0
68,0 x 89,0
86 x 109
112 x 134
130 x 163
185 x 218
230 x 275
289 x 322
322 x 355
361 x 398
Flachdichtring SB / flat sealing ring SB AFM30
Flachdichtring R / flat sealing ring R PTFE
DN
Bestellnummer
stock number
Abmessung
dimension
DN
Bestellnummer
stock number
Abmessung
dimension
25
32
40
50
65
80
100
125
150
200
250
300
350
400
363 02.13.4 143 00 3

363 02.13.4 143 00 3
164 02.15.4 143 00 3
164 02.15.4 143 00 3
164 02.15.4 143 00 3
164 02.18.4 143 00 3
164 02.18.4 143 00 3
164 02.21.4 143 00 3
164 02.21.4 143 00 3
164 02.23.4 143 00 3
164 02.23.4 143 00 3
164 02.23.4 143 00 3
164 02.23.4 143 00 3
164 02.23.4 143 00 3
25
32
40
50
65
80
100
125
150
200
250
300
350
400
164 02.10.2 145 00 3

164 02.10.2 145 00 3
264 00.17.2 145 00 3
264 00.17.2 145 00 3
264 00.17.2 145 00 3
164 02.18.2 145 00 3
164 02.18.2 145 00 3
164 02.21.2 145 00 3
164 02.21.2 145 00 3
164 02.23.2 145 00 3
164 02.23.2 145 00 3
164 02.23.2 145 00 3
164 02.23.2 145 00 3
164 02.23.2 145 00 3
14
14
16
16
16
20
20
28
28
35
35
35
35
35
x 25,5 x 2,0
x 25,5 x 2,0
x 26,9 x 2,0
x 26,9 x 2,0
x 26,9 x 2,0
x 32,9 x 2,0
x 32,9 x 2,0
x 45,9 x 2,0
x 45,9 x 2,0
x 54,9 x 2,0
x 54,9 x 2,0
x 54,9 x 2,0
x 54,9 x 2,0
x 54,9 x 2,0
x 3,0
x 3,0
x 4,0
x 4,0
x 4,0
x 5,0
x 5,0
x 6,0
x 6,0
x 6,0
x 6,0
x 6,0
x 6,0
x 8,0
990380
16
16
20
20
20
26
26
36
36
45
45
45
45
45
x 21,6 x 2,0
x 21,6 x 2,0
x 33,9 x 2,0
x 33,9 x 2,0
x 33,9 x 2,0
x 40,0 x 3,0
x 40,0 x 3,0
x 52,0 x 3,0
x 52,0 x 3,0
x 70,0 x 3,0
x 70,0 x 3,0
x 70,0 x 3,0
x 70,0 x 3,0
x 70,0 x 3,0
GEA AWP GmbH

8 / 10
Armaturenstr. 2
Tel.: +49 3984 8559-0 Fax: +49 3984 8559-18
AVR_26300 08.08.2012
APS 06.30 10.1

Schraubbuchse kpl. / screw bushing cmpl.
Spindel kpl. / stem cmpl.
Spindel kpl. / stem cmpl.
DN
Typ / type: 263 00, 264 00
Typ / type: 263 10, 264 10
25
32
40
50
65
80
100
125
150
200
250
300
350
400
Bestellnummer / stock number
163 00E13.8 142 001

163 00E13.8 142 001
163 00E15.8 142 001
163 00E15.8 142 001
163 00E15.8 142 001
163 00E18.8 142 001
163 00E18.8 142 001
163 00E21.8 142 001
163 00E21.8 142 001
163 00E23.8 142 001
163 00E23.8 142 001
163 00E23.8 142 001
163 00E23.8 142 001
163 00E23.8 142 001
O-Ring A / o-ring seal A

DN
Bestellnummer
stock number
25
32
40
50
65
80
100
125
150
200
250
300
350
400
73 75 91
73 75 91
73 75 59
73 75 59
73 75 59
73 75 25
73 75 25
73 75 96
73 75 96
73 75 97
73 75 97
73 75 97
73 75 97
73 75 97
263 00E13.5 060 00 1

263 00E13.5 060 00 1
263 00E15.5 060 00 1
263 00E15.5 060 00 1
263 00E17.5 060 00 1
263 00E18.5 060 00 1
263 00E19.5 060 00 1
263 00E20.5 060 00 1
263 00E21.5 060 00 1
263 00E23.5 060 00 1
263 00B24.5 060 00 1
263 02.25.5 060 00 1
263 02.26.5 060 00 1
263 00B27.5 060 00 1
CR75
O-Ring B / o-ring seal B

Abmessung
dimension
14
14
16
16
16
20
20
28
28
35
35
35
35
35
x3
x3
x3
x3
x3
x3
x3
x5
x5
x5
x5
x5
x5
x5
DN
Bestellnummer
stock number
25
32
40
50
65
80
100
125
150
200
250
300
350
400
73 75 22
73 75 22
73 75 01
73 75 01
73 75 01
73 75 03
73 75 03
73 75 16
73 75 16
73 75 27
73 75 27
73 75 27
73 75 27
73 75 27
PTFE-Ring / PTFE-ring seal

DN
Bestellnummer
stock number
25
32
40
50
65
80
100
125
150
200
250
300
350
400
72 84 00
72 84 00
72 84 01
72 84 01
72 84 01
72 84 02
72 84 02
72 84 03
72 84 03
72 84 04
72 84 04
72 84 04
72 84 04
72 84 04
263 10E13.5 060 00 1

263 10E13.5 060 00 1
263 10E15.5 060 00 1
263 10E15.5 060 00 1
263 10E17.5 060 00 1
263 10E18.5 060 00 1
263 10E19.5 060 00 1
263 10E20.5 060 00 1
263 10E21.5 060 00 1
263 10E23.5 060 00 1
-
Abmessung
dimension
Abstreifring / scraper
Abmessung
dimension
14 x 19
14 x 19
16 x 21
16 x 21
16 x 21
20 x 25
20 x 25
28 x 28
28 x 28
35 x 36,8
35 x 36,8
35 x 36,8
35 x 36,8
35 x 36,8
/3,9
/3,9
/3,9
/3,9
/3,9
/3,9
/3,9
/5,9
/5,9
/6,0
/6,0
/6,0
/6,0
/6,0
CR75
22 x 2
22 x 2
22 x 3
22 x 3
22 x 3
28 x 3
28 x 3
40 x 3
40 x 3
50 x 3
50 x 3
50 x 3
50 x 3
50 x 3
NBR85
DN
Bestellnummer
stock number
Abmessung
dimension
25
32
40
50
65
80
100
125
150
200
250
300
350
400
73 98 55
73 98 55
73 98 38
73 98 38
73 98 38
73 98 41
73 98 41
73 98 54
73 98 54
73 75 37
73 75 37
73 75 37
73 75 37
73 75 37
14 x 20 x 5
14 x 20 x 5
16 x 22 x 5
16 x 22 x 5
16 x 22 x 5
20 x 28 x 7
20 x 28 x 7
28 x 36 x 7
28 x 36 x 7
35 x 43 x 7
35 x 43 x 7
35 x 43 x 7
35 x 43 x 7
35 x 43 x 7
990380
GEA AWP GmbH

9 / 10
Armaturenstr. 2
Tel.: +49 3984 8559-0 Fax: +49 3984 8559-18
AVR_26300 08.08.2012
APS 06.30 10.1
11. Kennzeichnung
11. Specification
Die Kennzeichnung der AWP-Absperrventile erfolgt

entsprechend EN12284.
The specification of the AWP-shut off valves complies with

German Standard EN12284
Kennzeichenschild auf Gehuse
PS
[bar]
- maximal zulssiger Betriebsberdruck

permissible working pressure
DN
[mm]
- Nennweite
nominal diameter
EN 12284
Specification label of the casing
- Kltemittelarmaturen, Sicherheitstechnische Festlegungen,

Prfung, Kennzeichnung
European Standard: refirigerant valves; requirements, testing,
marking
12. Hinweis auf Restgefahren entsprechend

der Druckgerterichtlinie (97/23/EG)
12. Information on risks in conformance to

pressure appliance directive
Vom Hersteller nicht zu vermeidende Restgefahren

bestehen durch:
Remaining risks which cannot be avoided by the

Unbefugtes Lsen des Deckels whrend des

Betriebes bzw. Lsen der Schraubbuchse ohne
Aktivierung der Rckdichtung
Unauthorized loosening of the cover during

operation or removing of the screw bushing
without activation of the back sealing
Unsachgeme Montage von

Flanschverbindungen (Eingangs- und
Ausgangsflansch, Deckel)
Incorrect assembly oft he flange connections

(inlet and outlet flange, lid)
Verschmutzungen im Betriebsmedium bzw.

Unsachgemer Umgang mit Einbauteilen
knnen zu Beschdigungen an der Sitzdichtung
fhren
Dirt in the service medium or inappropriate

handling of the internal fittings may cause
damage to the seat seal
Ignore of the operating range and manufacturer

Nichtbeachtung der Einsatzgrenzen und

Herstellervorschriften entsprechend dieser
Betriebsvorschrift
990380
GEA AWP GmbH

10 / 10
Armaturenstr. 2
Tel.: +49 3984 8559-0 Fax: +49 3984 8559-18
RVZ_313 10.03.2014
APS 06.30 07.1
Betriebsvorschrift
Rckschlagventile in Klemmbauweise
Check Valves clamp construction
RVZ Typenvertreter:
RVZ types example:
313 91, 313 93, 313 95
313 91, 313 93, 313 95
ohne integrierte Dmpfung
without integrated damping
313 92, 313 94, 313 96
313 92, 313 94, 313 96
mit integrierter Dmpfung
with integrated damping
315 92, 315 94, 315 96
315 92, 315 94, 315 96
mit integrierter Dmpfung (ber-Kopf-Einbau)
with integrated damping (overhead installation)
316 92, 316 94, 316 96
316 92, 316 94, 316 96
mit integrierter Dmpfung und Linearkugellager
with integrated damping and linear ball bearing
319 92, 319 94, 319 96
319 92, 319 94, 319 96
mit integrierter Dmpfung und Linearkugellager

(ber-Kopf-Einbau)
with integrated damping and linear ball bearing

(overhead installation)
IRV
IRV
312 92
312 92
fr Einbau im labscheider
for installation in oil separator
Inhaltsverzeichnis
Seite
Contents
Page
1. Survey of Types
3. Safety Instructions
4. Anwendung
4. Application
6. Einbau
6. Installation
7. Wartung
7. Maintenance
9. Garantie
9. Warranty
10. Ersatzteile
10. Spare parts
11. Kennzeichnung
11. Specification
990394
GEA AWP GmbH

1/9
Armaturenstr. 2
Tel.: +49 3984 8559-0 Fax: +49 3984 8559-18
RVZ_313 10.03.2014
APS 06.30 07.1
1.
bersicht der Bauarten / Survey of types
313 91, 313 93, 313 95

ohne integrierte Dmpfung/without integrated damping
313 92, 313 94, 313 96

mit integrierter Dmpfung / with integrated damping
315 92, 315 94, 315 96

mit integrierter Dmpfung (ber-Kopf-Einbau)/with integratet damping (overhead installation)
316 92, 316 94, 316 96

mit integrierter Dmpfung und Linearkugellager/with integrated damping and linear ball bearing
319 92, 319 94, 319 96

mit integrierter Dmpfung und Linearkugellager/with integrated damping, linear ball bearing (overhead instllation)
31292 fr Einbau im labscheider/for installation in oil separator
DN 40 - 150
Ventilteller
valve plate
Druckfeder
pressure spring
Fhrungsbuchse
guide bush
Sicherungsring
locking ring
O-Ring
o-ring seal
Typ / type:
313 91
313 93
313 95
ohne Dmpfung
without damping
312,313,315,316,319 (92)
313,315,316,319 (94)
313,315,316,319 (96)
mit integrierter Dmpfung
with integrated damping
und Linearkugellager
and linear spindle bearing
DN 200 - 350
Ventilteller
valve plate
Sicherungsring
locking ring
Fhrungsbuchse
guide bush
O-Ring
o-ring seal
Druckfeder
pressure spring
GEA AWP GmbH
990394
2/9
Armaturenstr. 2
Tel.: +49 3984 8559-0 Fax: +49 3984 8559-18
RVZ_313 10.03.2014
APS 06.30 07.1
Gehusewerkstoff
St: P235GH, S235JR, S355J2
TT: P215NL, P255QL, P355NL1
NIRO: X5CrNi18-10
oder gleichwertige

St: P235GH, S235JR, S355J2
NIRO: X5CrNi18-10
or any equivalent
PN
DN
TB (MWT) [C]
-60*
-60**
-10
+50
+150
25
40
63
40-350
40-350
40-150
PS (MWP) [bar]
25
40
63
18,7
30
47,2
25
40
63
25
40
63
25
40
63
* Beanspruchungsfall I (TT, Niro)

** Beanspruchungsfall II (ST)
* kind of straining I (TT, Niro)

** kind of straining II (ST)

-50 bis +50

-50 to +50
Betriebsmedien
working media


media, cold brine basing on glycol.
Durchflusswert KVS (m3/h)

DN
flow factor (m3/h)
40
50
65
80
100 125 150
38,0
62,5
93,0
135,0 180,0 310,0 480,0
200
250
300
350
680,0
980,0
1370
2030
Einbauanlage
mounting position
Typ / type: 313 91, 313 93, 313 95

ohne Dmpfung
Typ / type: 313 91, 313 93, 313 95

without damping
nur waagerecht [+/-15]
only horizontal [+/-15]
Typ / type: 312(313,316) 92, 313(316) 94, 313(316) 96

mit Dmpfung
Typ / type: 312(313,316) 92, 313(316) 94, 313(316) 96

with damping
senkrecht [+/-15] mit Strmung von unten nach oben und

waagerecht
vertical [+/-15] with upward flow direction and ho rizontal
Typ / type: 315(319) 92, 315(319) 94, 315(319) 96

mit Dmpfung
Typ / type: 315(319) 92, 315(319) 94, 315(319) 96

with damping
senkrecht [+/-15] mit Strmung von oben nach unten und

waagerecht
vertical [+/-15] with downward flow direction and horizontal
ffnungsdruck [bar]
opening pressure [bar]
waagerecht
0,02 bis 0,04 (voll geffnet
0,1 bis 0,15)
vertical
0,025 (completely open 0,20)
senkrecht
0,025 (voll geffnet 0,20)
Leckage nach auen,
Sitz <15g Kltemittel im Jahr bei p=10 bar ber
Ventilteller
horizontal
0,02 to 0,04 (completely open
0,1 to 0,15)
leakage outward,
seat <15g refrigerant per year p=10 bar above the valve
plate
990394
GEA AWP GmbH

3/9
Armaturenstr. 2
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RVZ_313 10.03.2014
APS 06.30 07.1
3. Safety instructions
! Ventile mit Transport- oder Lagerschden drfen nicht

eingebaut werden.
! Ventile:


dienen.
! Bei Autogenschweiung oder Hartltung darf die Flamme
das Ventil nicht berhren.
! Verunreinigungen jeglicher Art mssen vom Innenraum
der Ventile ferngehalten werden.
! Demontage bzw. Ausbau der Ventile nur bei druckloser,
abgesaugter und ausreichendbelfteter Rohrleitung.
! Valves that have been damaged during transport or

storage must not be installed.
! Valves:

should act upon the valves.

! In the case of gase welding or brazing, the flame may not
reach the valve.
! Any kind of soiling has to be kept away from the inside of
the valve.
! The valves may not be disassembled or detached before
4. Anwendung
4. Application
AWP-Rckschlagventile sind geeignet fr den Einsatz in

Kltemittelkreislufen fr Industrie-Klteanlagen.
Sie werden druck- und saugseitig der Verdichter eingesetzt
bzw. in Rohrleitungen in denen nur eine Strmungsrichtung
zugelassen ist.
AWP-check valves in clamp construction are suitable for

being employed in the refrigerant cycles for industrial
refrigerating plants.
They are installed on the pressure or on the suction side of
compressors, or in pipes, for which only one direction of
flow is permitted.
AWP-Rckschlagventile sind selbstttig arbeitende

Sperrorgane.
Sie werden durch den Druck des Betriebsmediums unter
dem Ventilteller geffnet (siehe auch Seite 3).
Bei Stillstand bzw. Umkehr der Strmung schliet das
Rckschlagventil selbstttig, untersttzt durch die
Federkraft bzw. durch das Eigengewicht des Ventiltellers.
AWP-check valves are automatically working locking units.

They are opened by virtue of the pressure the working
medium exerts upon the valve plate.
As soon as the flow is interrupted or the flow direction is
reversed, the valve locks automatically. The locking function
is supported by the elastic force of the spring or by the
valve plate's own weight.
Typ 313 91, 313 93, 313 95 besonders fr waagerechten

Einbau geeignet, da ohne Dmpfung. Bei senkrechtem
Einbau mit Strmung von unten nach oben und geringem
Leistungsbedarf <40%, kann dieser Typ zum Schwingen
neigen.
Type 313 91, 313 93, 313 95 is specially suited for

horizontal mounting, because it is not equipped with a
damping device. In the case of vertical installation with
upward flow direction and low power requirement < 40%
this type tends to vibrate.
Typ 312(313,316)92, 313(316) 94, 313(316) 96 besonders

fr senkrechten Einbau mit Strmung von unten nach
oben geeignet. Durch das Vorhandensein einer
Dmpfungseinrichtung ist dieser Typ besonders fr stark
schwankenden Leistungsbedarf geeignet. Selbst geringste
Strmungsgeschwindigkeiten bringen den Ventilteller nicht
zum Schwingen.
Type 312(313,316)92, 313(316)94, 313(316)96 is

specially suited for vertical mounting with upward flow
direction. By virtue of a damping device, this type is
especially suitable if the power requirement varies greatly.
Even the lowest flow speed does not cause the valve plate
to vibrate.
Typ 315(319) 92, 315(319) 94, 315(319) 96 besonders fr

senkrechten Einbau mit Strmung von oben nach unten
geeignet.
Die Dichtheit des Abschlusses hngt entscheidend vom
Differenzdruck ber dem Ventilteller ab.
Die Abdichtung am Ventilsitz erfolgt durch einen
Flachdichtring aus Teflon.
Um ein einwandfreies Funktionsverhalten zu gewhrleisten
ist darauf zu achten, dass die tatschliche minimale
Durchfluleistung (z.B. bei Teillast) nie kleiner wird als 20%
der maximalen, nennweitenbezogenen Ventilleistung
bezogen auf einen Druckverlust von 0,1 bar.
Type 315(319) 92, 315(319) 94, 315(319) 96 is specially

suited for vertical mounting with downward flow
direction.
The tightness of the sealing depends mainly on the
differential pressure above the valve plate.
The valve seat is sealed by a flat sealing ring, made of
Teflon.
To assure an impeccable valve function the real minimum
flow (e.g. at part load) should not go below 20% of
maximum valve capacity at 0,1 bar pressure drop.
GEA AWP GmbH
990394
4/9
Armaturenstr. 2
Tel.: +49 3984 8559-0 Fax: +49 3984 8559-18
RVZ_313 10.03.2014
APS 06.30 07.1
6. Einbau
6. Installation
DN 40-150
DN200-350
Zubehrteile
Accessories
Sechskantmuttern
hexagon nut
Vorschweiflansche
welding neck flange
O-Ringe
o-ring seals
O-Ringe
o-ring seals
Sechskantschrauben
hexagon head cap screw
Sechskantschrauben
hexagon head cap screw

zu subern. Das Ausblasen der Rohrleitungen nach Einbau
der Ventile kann zur Beschdigung des TeflonFlachdichtringes am Ventilteller fhren und ist unzulssig.
Before installing the valves, the pipes and the system parts
have to be cleaned. It is not allowed to blow through the
pipes after having installed the valves, as it can harm the
flat sealing ring made of Teflon at the valve plate.
-bitte beachtenAls Klemmflansche werden Vorschweiflansche nach DIN

EN 1092-1 in den Druckstufen PN25, PN40, PN63 und
Flansche nach ASME B16.5 300lbs, 600lbs verwendet.
Die Abweichung von der Parallelitt bzw. Rechtwinkligkeit
der Flanschdichtflchen darf 1 nicht berschreite n.
Anschluflansche mssen achsengleich sein.
Ventile mit Transport- und Lagerschden drfen nicht
eingebaut werden.
Nach dem Entfernen der Rohrstopfen / Folie knnen die
Ventile montiert werden.
Die Durchflurichtung (siehe Pfeil auf Kennzeichenschild) ist einzuhalten.
-please noticeWelding neck flanges according DIN EN 1092-1, in the

compression phases PN25, PN40, PN63 and flange to
ASME B16.5 300lbs, 600lbs are used as clamping flange.
The deviation from the parallelism or squareness of the
sealing surfaces of the flanges must not exceed 1.
The connecting flanges have to be coaxial.
-bitte beachtenDie Sechskantschrauben und Muttern sind ber Kreuz und

gleichmig anzuziehen.
-please noticeThe hexagon head cap screws and nuts have to be

tightened crosswise and evenly.
Um ein Herausfallen der O-Ringe aus den Nuten whrend

der Montage der Rckschlagventile zu vermeiden, sind
diese mit Kltefett in die Nuten einzulegen.
The O-ring seals should be inserted into the grooves

together with low-temperature grease in order to prevent
them from falling out of the grooves during the assembly of
the check valves.
Valves that have been damaged during transport or storage

must not be installed.
After the protective caps / sheeting have been removed, the
valves can be installed.
The flow direction (see arrow on the specification label)
has to be observed.
GEA AWP GmbH
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APS 06.30 07.1
7. Wartung
7. Maintenance
AWP-Rckschlagventile arbeiten wartungsfrei.

Treten Mngel im Funktionsverhalten auf ist eine Reparatur
mglich.
Whrend der Garantiezeit drfen Reparaturen nur durch
den Hersteller bzw. mit dessen Einverstndnis durch
geschultes Instandhaltungspersonal des Betreibers der
Anlage vorgenommen werden.
Demontage bzw. Ausbau der Ventile nur bei druckloser,
abgesaugter und ausreichend belfteter Rohrleitung.
AWP-check valves are maintenance-free.

In case any defects in the functional performance of the
valves occur, they can be repaired.
During the term of warranty, repairs may only be carried out
by the manufacturer or - with his consent - by speciallytrained maintenance personnel working for the plant
operator.
The valves may not be disassembled or detached before
Demontage
For disassembly
Nach dem Lsen der Sechskantschrauben sind so viele

Schrauben zu entfernen, bis sich das Ventil aus den
Klemmflanschen herausdrehen lt.
First release the hexagon head cap screws. Then remove

as many screws as are necessary for being able to turn the
valve out of the clamping flanges.
ben die Klemmflansche einen zu hohen Druck auf das

Rckschlagventil aus, sind diese mit einer geeigneten
Vorrichtung auseinander zu drcken.
In case the clamping flanges exert too much pressure on

the check valve, loosen the flanges using a suitable device.
Sicherungsring nach DIN 472 mit geeigneter MontageZange DIN 5256 ZGJ entfernen.
Vorsichtig Fhrungsbuchse zusammen mit der Druckfeder
und dem Ventilteller aus dem Gehuse herausnehmen.
Remove the locking ring according DIN 472 by means of

suitable pliers DIN 5256 ZGJ.
Remove the guide bush carefully together with the pressure
spring and the valve plate from the body.
Montage
Assembly
Vor der Montage sind alle beschdigten Teile entsprechend

Ersatzteilbersicht (siehe Pkt.10) auszuwechseln. Alle
Einzelteile sind zu reinigen. Fhrungsflchen leicht mit
kltebestndigem l (z.B. ANTICORIT 5F ) einlen.
Druckfeder auf Fhrungsbuchse stecken und Ventilteller
vorsichtig in die Fhrungsbuchse einfhren.
Before performing the assembly, exchange all damaged

parts according to 10. "Spare parts". Clean all components.
Please wet the surfaces of guidance surface with an oil,
which is resistant against low temperature
(e.g. ANTICORIT).
Place the pressure spring onto the guide bush carefully.
Vormontierte Einheit, bestehend aus:
Ventilteller
Druckfeder
Fhrungsbuchse
vorsichtig in das Gehuse einfhren und mit Sicherungsring
DIN 472 gegen ein Herausfallen sichern.
Insert this pre-assembled unit, which consists of:
valve plate
pressure spring
the guide bush

into the body carefully and secure it against falling out with
a locking ring DIN 472.
Einbau in die Rohrleitung siehe 6. Einbau.
For installation into the pipes see 6. Installation.
AWP- Rckschlagventile werden stogeschtzt, mit Folie

abgedeckt transportiert. Die Lagerung hat in trockenen
Rumen zu erfolgen. Es ist auf den unversehrten
Verschluss
der
Anschlussstutzen
zu
achten.
ferngehalten werden.
Die auenliegenden Flchen der Armaturen sind mit einem
Korrosionsschutzanstrich fr trockene Lagerung bei
Raumtemperatur versehen, der mindestens 1 Jahr wirksam
ist.
Der Korrosionsschutzanstrich BISPHENOL-A-Epoxidharz
ist ein guter Haftvermittler fr Deckanstrichstoffe auf 1- und
2- Komponenten-Basis.
During transport, AWP check valves are protected against

shocks and covered with plastic sheeting.
They should be stored in dry rooms. Care has to be taken
that the plugs of the connecting pieces are not damaged.
Any kind of soiling has to be kept away from the inside of
the fitting.
The external surfaces of the valves are provided with a layer of anticorrosive paint for dry storing at room temperature,
which remains effective for at least 1 year.
The anticorrosive paint which BISPHENOL-A-Epoxidharz
is a good bonding agent for one or two-pot finishing coating
paints.
GEA AWP GmbH

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RVZ_313 10.03.2014
APS 06.30 07.1
9. Garantie
9. Warranty


delivery.
10. Ersatzteile
10. Spare parts
Ersatzteile entsprechend Bild Seite 2

Zubehrteile siehe Bild Seite 5
Spare parts according to the illustration sheet page 2

For accessories see picture page 4

Anzahl
Bestell-Nummer
Baujahr der Armatur

quantity
stock number
Bestellbeispiel:
4 Stck, O-Ring, RVZ, 313 91
73 75 40,
DN150, 05/2007

4 pieces, o-ring, RVZ, 313 91
73 75 40 ,
DN150, 05/2007
Ventilteller / valve plate

Bestellnummer /
stocking number
Typ 313/315
313 91(92)K14.5 125 001
313 91(92)K15.5 125 001
313 91(92)K17.5 125 001
313 91(92)K18.5 125 001
313 91(92)K19.5 125 001
313 91(92)K20.5 125 001
313 91(92)K21.5 125 001
313 91(92)E23.5 125 001
313 91(92)E24.5 125 001
313 91(92)E25.5 125 001
313 91(92)E26.5 125 001
DN
40
50
65
80
100
125
150
200
250
300
350
Druckfeder / pressure spring

Bestellnummer /
stocking number
Typ 316/319
------------------------316 91(92)K19.5 125 001
316 91(92)K20.5 125 001
316 91(92)K21.5 125 001
316 91(92)E23.5 125 001
316 91(92)E24.5 125 001
316 91(92)E25.5 125 001
316 91(92)E26.5 125 001
Fhrungsbuchse / Guide bush
DN
40
50
65
80
100
125
150
200
250
300
350
Bestellnummer /
stocking number
Typ 313/315
307 91(92).14.5 521 01 2
307 91(92).15.5 521 01 2
307 91(92).17.5 521 02 2
307 91(92).18.5 521 00 2
307 91(92).19.5 521 44 2
307 91(92).20.5 521 00 2
313 91(92)K21.5 521 00 2
307 91(92).23.5 520 02 1
307 91(92)B24.5 520 00 1
313 91(92)E25.5 520 00 1
307 91(92)B26.5 520 08 1
Bestellnummer /
stocking number
Typ 313
56 20 56
56 20 56
327 02.13.8 233 00 3
139 11.13.8 233 00 3
139 11.14.8 233 00 3
307 91.21.8 233 01 3
307 91.21.8 233 02 3
307 91.23.8 233 00 3
307 91.24.8 233 00 3
307 91.25.8 233 00 3
56 20 33
Bestellnummer /
stocking number
Typ 316
------------------------309 91E19.8 233 00 3
295 00E17.8 233 00 3
295 00E17.8 233 00 3
309 91E23.8 233 00 3
309 92E24.8 233 00 3
309 92E25.8 233 00 3
309 91E26.8 233 00 3
Ventileinsatz kpl. / valve

Insert cmpl.
Bestellnummer /
stocking number
Typ 316/319
------------------------316 92K19.5 521 00 1
316 92K20.5 521 00 1
316 92K21.5 521 00 1
316 92E23.5 521 00 1
316 92E24.5 521 00 1
316 92E25.5 520 00 1
316 92E26.5 520 00 1
Bestellnummer /
stocking number
Typ 313
313 91(92)K14.5 110 00 1
313 91(92)K15.5 110 001
313 91(92)K17.5 110 001
313 91(92)K18.5 110 001
313 91(92)K19.5 110 001
313 91(92)K20.5 110 001
313 91(92)K21.5 110 001
313 91(92)E23.5 110 001
313 91(92)E24.5 110 001
313 91(92)E25.5 110 001
313 91(92)E26.5 110 001
Bestellnummer /
stocking number
Typ 316
------------------------316 92K19.5 110 001
316 92K20.5 110 001
316 92K21.5 110 001
316 92E23.5 110 001
316 92E24.5 110 001
316 92E25.5 110 001
316 92E26.5 110 001
GEA AWP GmbH
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RVZ_313 10.03.2014
APS 06.30 07.1
Zubehrteile
Accessoires
Fr Ausfhrung mit Flanschen nach DIN EN 1092-1 Typ 11

B1 / C22.8 und Rundringabdichtung
For execution with flanges according to DIN EN

1092-1 type 11 B1/C.22.8 and round ring sealing
DN 40-150 = PN 40
DN
40
50
65
80
100
125
150
200
250
300
350
DN 200-350 = PN 25
Vorschweiflansche /
Welding neck flanges
Sechskantschrauben /
hexagon head cap screws
Bestellnummer /
stocking number
263 50.14.5 031 10 4
263 50.15.5 031 10 4
263 50.17.5 031 10 4
263 50.18.5 031 10 4
263 50.19.5 031 10 4
263 50.20.5 031 10 4
263 50.21.5 031 10 4
263 50.23.5 031 10 4
263 50.24.5 031 10 4
263 50.25.5 031 10 4
263 50.26.5 031 10 4
Anzahl
Number
4
4
8
8
8
8
8
24
24
32
32
Flansch / flange
EN 1092-1
Typ 11
PN25
PN40
PN63
ASME B16,5
300 lbs
600 lbs
Sechskantmuttern /
hexagon nut
Abmessung
dimension
M16 x 130
M16 x 150
M16 x 150
M16 x 180
M20 x 200
M24 x 210
M24 x 220
M24 x 60
M27 x 60
M27 x 60
M30 x 65
Anzahl
Number
4
4
8
8
8
8
8
-----
Dichtflchenbezeichnung
Sealing surface designation
Form B1
Form C
Schrauben-/ Muttern-Gewinde
Screw-/ nuts-thread
Metrisch
Metric
RF
Metrisch / Zoll
Metric / zoll
990394
Abmessung
dimension
M16
M16
M16
M16
M20
M24
M24
-----
GEA AWP GmbH

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APS 06.30 07.1
11. Kennzeichnung
11. Specification
Die Kennzeichnung der AWP-Absperrventile erfolgt

The specification of the AWP-shut off valves complies with

German Standard EN12284
PS
[bar]

DN
[mm]
- Nennweite
nominal diameter
EN 12284

marking



bestehen durch:

Unsachgeme Montage von Flanschverbindungen

fhren

Betriebsvorschrift
Incorrect assembly oft he flange connections


GEA AWP GmbH

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Armaturenstr. 2
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SSO 08.08.2012
APS 06.30 20
Betriebsvorschrift
Schnellschluventil
Quick - closing valve
SSO Typenvertreter:
SSO types example:
460 62
460 62
460 64
Anschweiende am Eingang
Gewinde am Ausgang
Flansch am Eingang
Gewinde am Ausgang
Inhaltsverzeichnis
Seite
460 64
Inlet: welding ends

Oulet: threaded ends
Inlet: flanges
Outlet: threaded ends
Contents
Page
1. Survey of Types
3. Anwendung
3. Application
5. Einbau
5. Installation
6. Wartung
6. Maintenance
8. Garantie
8. Warranty
9. Ersatzteile
9. Spare parts
10. Kennzeichnung
10. Specification
GEA AWP GmbH
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SSO 08.08.2012
APS 06.30 20
Typ / type
460 62 Eckform
1. Survey of types
DN10 - 250
Anschweiende am Eingang
Gewinde am Ausgang
Flansch am Eingang
Gewinde am Ausgang
460 64 Eckform
angle type
Inlet: welding ends

Inlet: flanges
Gehuse
body
Hebel
lever
O-Ring S x
o-ring seal S
Stift
pin
Dichtkolben
sealing piston
Deckel
cover
Sprengring
snap ring
O-Ring SP x
o-ring seal SP
Dichtring x
sealing ring
Druckfeder
pressure spring
Ersatzteile spare parts
O-Ring D x
o-ring seal D
Spindel
stem
Gehusewerkstoff
St: P235GH, S355J2
NIRO: X5CrNi18-10
oder gleichwertige

St: P235GH, S355J2
NIRO: X5CrNi18-10
or any equivalent
PN
DN
TB (MWT) [C]
-35*
25
40
15
15
PS (MWP) [bar]
PS (MWP) [bar]
** Beanspruchungsfall I (TT, Niro)

* Beanspruchungsfall II ( nach AD2000-W10,
EN 12284) (ST)
18,7
30
-35**
25
40
-10
+50
+130
25
40
25
40
25
40
** kind of straining I (TT, Niro)

* kind of straining II ( after AD2000-W10,
EN 12284) (ST)
990415
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SSO 08.08.2012
APS 06.30 20

-50 bis +50

-50 to +50
Betriebsmedien
working media


media, cold brine basing on glycol
ffnungsdruck > 25 bar
opening pressure > 25 bar
Einbauanlage beliebig, Durchflurichtung sollte eingehalten

werden
mounting position in any desired position, the flow direction

should be observed
Leckage nach auen,

Sitz (g/a) <5 Kltemittel im Jahr
leakage outward,
seat (g/a) <5 refrigerant per year
3. Anwendung
3. Application
AWP-Schnellschluventile sind geeignet fr den Einbau

in
lablaleitungen
und
besonders
gefhrdeten
Anlagenteilen z.B.: Fllstandsanzeiger, Schauglser,
flexible Leitungen u.a.
AWP quick-closing valves are suitable for being

employed in oil drain pipeline (oil drain valve) and in system
parts which are especially exposed to danger, such as:
level indicators, viewing glasses, flexible pipes and the like
! Hinweis ! DIN 8975 Teil 6 Pkt. 5.5

In der lablaleitung ist vor dem Schnellschluventil ein
Absperrventil (AVR oder AVB) mit waagerecht angeordneter Spindel einzubauen.
! please notice ! DIN 8975 part 6, section 5.5

A shut off valve (AVR or AVB) with a horizontally disposed
stem has to be mounted in front of the quick-closing valve.
4. Functional description
AWP-Schnellschluventile werden durch Ziehen am

Hebel Pos.2 zum ffnen gebracht. Der unter dem
Dichtkolben Pos.10 anstehende Anlagendruck untersttzt
den ffnungsvorgang.
Die Druckfeder ist so dimensioniert, dass der Dichtkolben
bei einem anstehenden Anlagendruck > 20 bar selbstttig
ffnet.
Durch Loslassen des Hebels Pos.2 schliet der Dichtkolben
Pos.10 selbststndig.
Die Abdichtung am Ventilsitz erfolgt mit einem O-Ring S
Pos.11 aus Chloropren.
AWP quick-closing valves are opened by pulling the lever

pos.2. The system pressure acting upon the sealing piston
pos.10 supports the opening.
The pressure spring is dimensioned in a way that the
sealing piston opens automatically if the system pressure
raises > 20 bar.
If the lever pos.2 is released, the sealing piston pos.10
closes automatically.
5. Einbau
5. Installation

zu subern.
-bitte beachtenDie Abweichung von der Parallelitt bzw. Rechtwinkligkeit
der Anschweienden bzw. Flanschdichtflchen darf 1 nicht
berschreiten. Anschluflansche mssen achsengleich
sein. Ventile mit Transport-und Lagerschden drfen nicht
eingebaut werden. Nach dem Entfernen der Rohrstopfen
montiert werden. Nach dem Entfernen der Rohrstopfen
montiert werden. Die Durchflurichtung (siehe Pfeil auf
Kennzeichenschild) ist einzuhalten.
Before installing the valves, the pipelines and the components have to be cleaned.
-please noticeThe deviation from the parallelism or squareness of the
welding ends or, as the case may be, the sealing surfaces
of the flanges must not exceed 1. The connecting f langes
have to be coaxial. Valves that have been damaged during
transport or storage must not be installed. After the
protective caps have been removed, the valves can be
welded on, or installed in horizontal or vertical position, in
the latter case with the cover pointing downwards.
The flow direction ( see arrow on specification label ) should
be observed.
The sealing at the valve seat is affected by a chloroprene

O-ring S pos.11.
990415
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SSO 08.08.2012
APS 06.30 20
-bitte beachtenAWP-Schnellschluventile


dienen
bei Autogenschweiung oder Hartltung darf die

Flamme das Ventil nicht berhren
Bei Anwendung moderner Schweiverfahren (z.B. WIG,
CO2) werden die Schnellschluventile zum Einschweien
nicht demontiert.
-please noticeAWP quick-closing valves:

should act upon the valves
in the case of gas welding or brazing, the flame

may not reach the valve.
-bitte beachtenZur Demontage der Innenteile ist gengend Platz auf der
Deckelseite vorzusehen: > 40 mm.
-please noticeFor disassembling the inner parts has to be provided on the

side of the cover: > 40 mm.
6. Wartung
6. Maintenance
AWP-Schnellschluventile arbeiten wartungsfrei. Treten

Mngel im Funktionsverhalten auf, ist eine Reparatur
mglich.
Demontage bzw. Ausbau der Ventile nur bei druckloser,
abgesaugter und ausreichend belfteter Rohrleitung.
AWP quick-closing valves are maintenance-free. In case

any defects occur in the functional performance of the
valves, they can be repaired.
The valves may not be disassembled or detached
before the pipe has been depressurized, sucked off and
With modern welding processes (such as TIG, CO2 shielded metal-arc), the quick-closing valves are not
disassembled for welding.
! Demontage !
Stift Pos.1 4 mm herausschlagen und Hebel
Pos.2 abnehmen.
Deckel Pos.3 vorsichtig entgegen dem Uhrzeigersinn mit einem Maulschlssel [SW 30 mm] herausschrauben
! Deckel Pos.3 steht geringfgig durch die Druckfeder

unter Spannung !
! The cover pos.3 is under slight pressure due to the

pressure spring !
Spindel Pos.6 zusammen mit Druckfeder Pos.7

und Dichtkolben Pos.10 aus dem Gehuse herausnehmen.
alle O-Ringe entfernen
! Montage !
Teile vorsichtig subern, keine scharfen
Gegenstnde verwenden.
O-Ring Bereiche mit etwas Kltefett z.B.:
RENAX UNITEMP 2 bestreichen und neue
O-Ringe entsprechend Bild 1 montieren.
O-Ring / o-ring
SP Pos.4
D Pos.5
S Pos.11
! Disassembly !
Knock out the pin pos.1 4 mm and remove
lever pos.2
Screw out the cover pos.3 counterclockwise by
means of a spanner [with across 30mm] carefully.
Abmessung / Dimension
8x2
26 x 3
12 x 3
Gehuseinnenraum, Dichtkolben Pos.10 und

Spindel Pos.5 im Bereich der O-Ringe SP Pos.4
leicht einfetten mit z.B.: RENAX UNITEMP 2
Spindel Pos.6 zusammen mit Druckfeder Pos.7
und Dichtkolben Pos.10 in das Gehuse
einfhren
Deckel Pos.3 vorsichtig ber die Spindel Pos.6
schieben und unter leichtem Druck mit einer
Drehung im Uhrzeigersinn in das
Gehuse
Pos.12 eindrehen.
Deckel SW 30 mit ca. 100 Nm anziehen
Hebel Pos.2 so auf der Spindel Pos.6 platzieren,
dass der Stift Pos.1 eingeschlagen werden kann.
abschlieend Funktionskontrolle
990415
Remove stem pos.6 together with pressure spring

pos.7 and sealing piston pos.10 from the body.
Remove all O-rings.
! Assembly !
Clean the parts carefully, do not use any sharp
objects.
Grease the surfaces around the O-rings with a
little low-temperature grease, e.g. RENAX
UNITEMP 2 and mount new O-rings according to
figure 1.
Stck / piece
2
1
1
Grease the interior of the body, the sealing piston
pos.10 and the stem pos.5 around the O-rings SP
pos.4 slightly with e.g. RENAX UNITEMP 2.
Insert stem pos.6 together with pressure spring
pos.7 and sealing piston pos.10 into the body.
Install the cover pos.3 by pushing it over the stem
pos.6 and screw it into the body pos.12 by
exerting slight pressure and performing one turn
in clockwise direction.
Tighten the cover width across 30 with approx.
100 Nm
Place the lever pos.2 on the stem pos.6 in a way
that the pin pos.1 can be driven into the lever
final step: operational check
GEA AWP GmbH
4/6
Armaturenstr. 2
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SSO 08.08.2012
APS 06.30 20
AWP-Schnellschluventile
werden
stound
feuchtigkeitsgeschtzt transportiert. Die Lagerung hat in
trockenen Rumen zu erfolgen. Es ist auf den unversehrten
Verschluss
der
Anschlussstutzen
zu
achten.
ferngehalten werden. Die auenliegenden Flchen der
Armaturen sind mit einem Korrosionsschutzanstrich fr
trockene Lagerung bei Raumtemperatur versehen, der
mindestens 1 Jahr wirksam ist.
Der Korrosionsschutzanstrich auf Basis Epoxidharzester
in Verbindung mit Zinkphosphat ist ein guter
Haftvermittler fr Deckanstrichstoffe auf 1- und 2Komponenten-Basis.
During transport, AWP quick-closing valves are protected

against shocks and moisture. The fittings should be stored
in dry rooms. Care has to be taken that the plugs of the
connecting pieces are not damaged. Any kind of soiling has
to be kept away from the inside of the fitting. The external
surfaces of the valves are provided with a layer of
anticorrosive paint for dry storing at room temperature,
which remains effective for at least 1 year.
8. Garantie
8. Warranty


delivery.
9. Ersatzteile
9. Spare parts
Ersatzteile entsprechend Bild Seite 2:

Anzahl
Bestell-Nummer
Baujahr der Armatur
Spare parts according to the illustration sheet page 2:

quantity
stock number
The anticorrosive paint which is based on esterified epoxy

resin in combination with zinc phosphate is a good
bonding agent for one or two-pot Finishing coating paints.
Bestellbeispiel:
3 Stck, O-Ring D, SSO
73 75 71,
DN15, 06/2005

3 pieces, O-rings D, SSO
73 75 71
DN15, 06/2005
Ersatzteile:
Pos.
4
5
11
8
spare parts:
Bezeichnung
marking
o-ring SP
o-ring D
o-ring S
Dichtring
sealing ring
Bestellnummer
stock number
73 75 23
73 75 71
73 75 75
73 74 88
Abmessung
dimension
8x2
26 x 3
12 x 3
13 x 18
990415
Werkstoff
material
CR 75
CR 75
CR 85
Alu
Stck je Ventil
piece per valve
2
1
1
1
GEA AWP GmbH

5/6
Armaturenstr. 2
Tel.: +49 3984 8559-0 Fax: +49 3984 8559-18
SSO 08.08.2012
APS 06.30 20
10. Kennzeichnung
10. Specification
Die Kennzeichnung der AWP-Schnellschlussventile erfolgt

The specification of the AWP quick-closing valves complies

with German Standard EN12284
PS
[bar]

DN
[mm]
- Nennweite
nominal diameter
EN 12284

marking



bestehen durch:

Unbefugtes Lsen des Deckels whrend des

Betriebes bzw. Lsen der Schraubbuchse ohne
Aktivierung der Rckdichtung
Unauthorized loosening of the cover during

operation or removing of the screw bushing
without activation of the back sealing
Unsachgeme Montage von

Flanschverbindungen (Eingangs- und
Ausgangsflansch, Deckel)
Incorrect assembly of the flange connections

(inlet and outlet flange, lid)

fhren



Betriebsvorschrift
990415
GEA AWP GmbH

6/6
Armaturenstr. 2
Tel.: +49 3984 8559-0 Fax: +49 3984 8559-18
Product Description | Temperature controller

Main part
TEMPERATURE CONTROLLER
1.1
View and the principle "mixing operation"
The un-cooled oil volume flow from the oil separator

(1) is mixed with the cooled oil volume flow from the
oil cooler (2). So a specified oil volume flow temperature towards the compressor (4) is guaranteed.
Additional during the screw compressor package
start-up is guaranteed, that first un-cooled oil (from
the warm oil side) is reaching the compressor.
As a result, the oil filter is relieved (low pressure
drop) and ensures an adequate supply of oil.
The elements for thermostatic 3-way-valves operate
without maintenance. An exchange can be done only
against a new component, see article number in the
table below.
Hint!
The selection of the valve insert is
dependent on the used refrigerant.
Basically, ammonia (NH3) and all other
known refrigerant (freons) are differentiated.
fig.1:
Principle "mixing operation"
un-cooled oil from oil separator
cooled oil from oil cooler
measuring cell (dependent on temperature according to

the defined control range)
to the compressor
1.2
The types of oil (mineral or synthetic)

have no influence on the selection of
the temperature range.
The size of the valve insert must be
matching to the size of OMC-block as
well as to the size of 3-way-valve casing (see customer parts list).
Function
The element for thermostatic 3-way-valves is provided for the use in screw compressor packages and
chillers of the GEA Refrigeration Germany GmbH.
The element is generally installed
in the OMC-block (oil management center)

or
in the 3-way-valve casing.
The valve insert selection occurs by GEA Refrigeration Germany GmbH and depends on the specified
operating conditions.
The element for thermostatic 3-way-valves operates
without auxiliary power and fulfils the function of a
mixing valve.
The function is independent from operating pressure.
Based on the selected temperature range (Section 1.3, page 2), the oil temperature is automatically controlled after screw compressor has started.
GEA Refrigeration Germany GmbH | 990423_1 | Generated 13.02.2014

Main part
1.3
Specifications
Selection range for refrigerant ammonia

Diameter nominal
DN32/ DN40
DN50
Specification
Control range
mean temperature
Grasso Ident
5435P085
26 - 34C
085F / 29C
637699197
5435P095
30 - 40C
095F / 35C
637699167
5435P100
33 - 42C
100F / 37C
637699166
5435P110
38 - 47C
110F / 43C
637699168
5435P120
45 - 55C
120F / 48C
637699170
5435P130
49 - 60C
130F / 54C
637699171
5435P140
55 - 66C
140F / 60C
637699173
5435P150
60 - 71C
150F / 65C
637699175
1096P100
34 - 42C
100F / 38C
637699156
1096P105
35 - 45C
105F / 41C
637699157
1096P110
38 - 47C
110F / 43C
637699158
1096P115
40 - 50C
115F / 46C
637699159
1096P120
43 - 54C
120F / 49C
637699160
1096P130
51 - 60C
130F / 54C
637699161
1096P135
54 - 63C
135F / 57C
637699162
1096P140
57 - 66C
140F / 60C
637699163
1096P145
60 - 69C
145F / 63C
637699164
1096P150
63 - 72C
150F / 66C
637699165
Specification
Control range
mean temperature
Grasso Ident
5435X076
20 - 29C
076F / 24C
637699169
5435X085
26 - 34C
085F / 29C
637699196
Selection range for freons

Diameter nominal
DN32/ DN40

Main part
Selection range for freons

Diameter nominal
DN50
Specification
Control range
mean temperature
Grasso Ident
5435X095
30 - 40C
095F / 35C
637699186
5435X100
33 - 42C
100F / 37C
637699187
5435X110
38 - 47C
110F / 43C
637699188
5435X120
45 - 55C
120F / 48C
637699190
5435X130
49 - 60C
130F / 54C
637699191
5435X140
55 - 66C
140F / 60C
637699193
5435X150
60 - 71C
150F / 65C
637699195
1096X090
27 - 35C
090F / 32C
637699198
1096X100
34 - 42C
100F / 38C
637699176
1096X105
35 - 45C
105F / 41C
637699177
1096X110
38 - 47C
110F / 43C
637699178
1096X115
40 - 50C
115F / 46C
637699179
1096X120
43 - 54C
120F / 49C
637699180
1096X130
51 - 60C
130F / 54C
637699181
1096X135
54 - 63C
135F / 57C
637699182
1096X140
57 - 66C
140F / 60C
637699183
1096X145
60 - 69C
145F / 63C
637699184
1096X150
63 - 72C
150F / 66C
637699185

Main part
PRODUCT DESCRIPTION
MAIN PART
Leven monitor MIN / MAX
optical level scanning as well as an electronic,

removable evaluation unit.
INT279 LN - Level monitor MIN

INT279 LX - Level monitor MAX
INT279 LN - Level monitor MIN

The relay trips 3 seconds after connecting the supply
voltage. If a level too low is detected the relay
switches off after a delay, the red LED lights. If the
level reaches the good range, the relay picks up
again after a delay, the red LED goes out. The own
monitoring system of the optics integrated into the
INT279 LN ensures increased operational reliability.
An installation check monitors the proper assembly.
If there is a fault, the relay switches off after a delay,
the red LED flashes.
INT279 LX - Level monitor MAX
fig. 1:
The relay trips 3 seconds after connecting the supply

voltage. If a level too high is detected the relay
switches off after a delay, the red LED lights. If the
level falls under the limit, the relay picks up again
after a delay, the red LED goes out. The own
monitoring system of the optics integrated into the
INT279 LX ensures increased operational reliability.
An installation check monitors the proper assembly.
If there is a fault, the relay switches off after a delay,
the red LED flashes.
View
1.2
Installation Instructions
The proper sealing at the change-over point depends

on the application case and needs to be ensured by
the user.
fig. 2:
Wiring diagram
Hint!
The unit must be connected by trained
electrical personnel. All valid European
and national standards for connecting
electrical equipment must be observed.
Mounting
1. The mounting for the electronics (especially the
glass) needs to be checked for cleanliness.
fig. 3:
Evaluation unit
Screw cap
Cable
1.1
2. Insert the evaluation unit in the screw-in unit

and screw tight by hand with the pipe nut. Make
sure that the cable outlet points down.
Dimensions (in mm)
Torque about 10Nm

3. The electrical connection needs to be carried out
according to the wiring diagram.
4. After refilling the vessel, check the seal.
Application
The optical monitoring unit is used for contactless

monitoring of the liquid level. This is accomplished by
a screw-in unit installed at the measuring point for
06.04.2011
PRODUCT DESCRIPTION
MAIN PART
1.3
Technical data
1.4
Screw-in units
Hint!
The sensor for level monitoring must be
in operation with a 315mA fuse
protected against a maximum current
consumption. Fuse kit (one kit per
sensor), consisting of fuse 315mA,
terminal and cable, can be ordered from
Grasso.
Supply voltage:
AC/ DC, 50Hz/ 60Hz,

24V 10%, 3VA
Permitted ambient
temperature:
-30C ... +60C
Max. medium temperature:
+120C
Delays:
Level monitoring when applying the supply voltage after
Relay on (level good)
Relay off (level too low)
Relay off (level too high)
Relay off (Alarm)
3s 1s
5s 2s, LED off
5s 2s, LED on
5s 2s, LED on
5s 2s, LED flashes
Relay:
240V AC AgNi90/10
Max. 240V AC 2,5A

C300
Min. > 24V AC/DC >
20 mA
fig. 4:
Screw-in units for level monitoring
fig. 5:
Dimensions (in mm), M20 x 1,5mm, short
Mechanical service life:
approx. 105 switching

cycles
Protection class acc. to EN

60529:
IP54 in built-in status
Connecting cable:
5 x 0,75m LiY-CY,
colour coded, L = 10m
Housing material:
PA66/ PA6, glass-fibrereinforced
Mounting:
Pipe nut
Weight:
approx. 1100g
Check base:
EN 61000-6-2
EN 61000-6-3
EN 61010-1
Seal
Application
Together with the corresponding evaluation unit,
the screw-in unit is used for non-contact detection of
fill limits and has been designed for installation in
vessels and/ or in compressors. The screw-in unit is
suitable for ammonia applications.
Installation
The proper sealing at the change-over point depends
on the application case and needs to be ensured by
the user.
The maximum torque of the screw-in unit is about
75Nm and has to be ensured by a ring spanner or a
socket key.
The glass cone must not ne damaged. The mounting
for the electronics (especially the glass) needs to be
checked for cleanliness. After refilling the vessel or
compressor, check the seal of the screw-in unit.
Exclusively the following described swrew-in units

may be used.
06.04.2011
PRODUCT DESCRIPTION
MAIN PART
Technical data
Permitted ambient
temperature:
-30C ... +60C
Max. ambient temperature at the glass cone:
+120C
Housing material:
Steel nickel-plated,
suitable for ammonia
Connenction thread:
M20 x 1,5mm
Width across flat:
24
Weight:
approx. 45g
Version 63bar according Pressure Equipment

Directive (97/23/EC)
max. perating pressure PS
-10C ... +120C
63bar
-60C ... -10C
48bar
Min. bursting pressure
1.5
315bar
Grasso Ident
INT279LN
Level monitor MIN
634198173
INT279LX
Level monitor MAX
634198174
Screw-in unit
634198175
Flat sealing ring

A20 x 24 x 1,5, DIN 7603
(for mounting the screwin unit)
438698032
Fuse kit (fuse 315mA,

terminal, cable)
591098897
06.04.2011
K.H.W
Bourdon Tube Pressure Gauges for
Refrigerators, case with Bayonet-lock NS 100 und 160
Application
Pressure ranges
Range of application
Accuracy
Design
Movement
Dial
Pointer
Window
Damping liquid
For refrigeration compressors, both for suction and pressure applications, with liquid filling
for measuring points subject to vibrations and
high dynamic pressure loads, no formation of
condensation
According to the used cooling agent
For static pressure 100%, for dynamic
pressure 90% of full scale
Cl. 1.0 according to DIN 16005 / EN 837-1
DIN 16064 / EN 837-1
Brass (for organic cooling agents)
Stainless steel (for inorganic cooling agents
NH3)
White pressure scale, black
temperature scale, coloured
graduations DIN 16112, 16125
Aluminium, black DIN 16099
Normal glass;
polycarbonate for gauges fitted with
auxiliary units with adjusting device,
only with organic cooling agents
System design DR:
without liquid
DRO: Glycerine 86%
System design DR:
IP 54 (EN 60529 / IEC 529)
DRC/DRO: IP 65 (EN 60529 / IEC 529)
Protection
Selection Chart
for NH3
180 (see photo above)
DRC
/ /
Suction side
Range
Pressure side
Range
Order number
DRO
11
Order number
DR
with liquid
filling
100 / 2 1 1 . 1
Order number
D R
without liquid
filling
standard
Cooling agent
Ordering example:
System
design
Pressure side
Range
R 11
+ 1.5 bar
1 + 3 bar
110 301
+ 40 C 130 30 + 60 C
R 12
+ 9 bar
1 + 15 bar
1 + 24 bar
180 601
+ 40 C 270 60 + 60 C 350 60 + 80 C
+ 5 bar
1 + 15 bar
R 12 B1 160 301
+ 50 C 280 30 + 95 C
1 +12.5 bar
100
NS 160
160
Case
R 13 B1 200
Stainl st. 1.4301, bright drawn
Stainl st. 1.4301, bright drawn
Struct. shape Direct mounting, without flange
Connection
R 21
140
R 22
210
R 113
120
Panel mounting A
Not available with electrical contact
R 114
150
Wall mounting, 3 brackets
R 123
400
Panel mounting B 1)
radial
eccentric back
Indicator
Standard
Meas. elem.
for organic cooling agents

Cu-alloy
R 134 A 420
R 402 A 530
1
R 404 A 460
11
2)
for inorganic cooling agents (NH3)

Stainless steel 1.4571
Range
33
R 500
240
R 502
220
R 22
R 12
500
R 22
R 12
R 502
600
R134 A 640
R 404 A
Special designs and auxiliary units

Note:
1)
2)
DRC/DRO 100/8 2
Design and specifications subject to change without notice

K.H.W Druckmesstechnik 70794 Filderstadt
120 15 C
1 +12.5 bar
overpr.safe 2 fold
80 + 10 C
1 + 5 bar
40 + 55 C
1 +12.5 bar
60 + 30 C
1 + 1.5 bar
30 + 75 C
1 + 5 bar
40 + 55 C
1 + 1.5 bar
30 + 55 C
1 + 9 bar
60 + 39 C
1 +12.5 bar
100 + 23 C
1 +12.5 bar
50 + 28 C
1 +12.5 bar
40 + 40 C
1 +12.5 bar
60 + 30 C
1 + 9 bar
overpr.safe 2fold
60 + 20 C
60 + 40 C
1 + 9 bar
overpr.safe 2fold
60 + 20 C
60 + 40 C
60 + 15 C
1 +12.5 bar
60 + 50 C
50 + 28 C
1 +12.5 bar
100 + 5 C
1 + 24 bar
1 + 40 bar
80 + 25 C
310
80 + 40 C
+12.5 bar
250 101
+ 100 C
+ 24 bar
1 + 40 bar
320 601
+ 60 C 370 30 + 80 C
+ 5 bar
170 301
+ 110 C
+12.5 bar
1 + 24 bar
260 101
+ 95 C 380 10 + 130 C
+ 3 bar
410 301
+ 70 C
+ 24 bar
1 + 40 bar
440 601
+ 77 C 450 40 + 100 C
1 + 24 bar
540 100
+ 50 C
+ 24 bar
470 501
+ 50 C
+ 24 bar
340 401
+ 70 C
+ 24 bar
1 + 40 bar
330 601
+ 55 C 390 40 + 80 C
1 + 24 bar
1 + 15 bar
520 60 + 60 C
510 60 + 40 C
40 + 83 C
1 + 24 bar
60 + 60 C
1 + 15 bar
620 60 + 60 C
610 60 + 40 C
40 +
60 +
1+
650 60 +
50 +
1+
r.m. at
300
60 +
NH3
230
(R 717)
60 + 30 C
other cooling agents on request
83 C
55 C
24 bar
77 C
50 C
24 bar
16 bar
50 C
60 + 60 C
60 + 35 C
For electrical contacts see Section D3.1
Nominal size NS 100
1 + 24 bar
190 overpr.safe. 2 fold 290 overpr.safe 1.6 fold 360
For special designs see D1.901
R 13
D1.155 E / 6.02
K.H.W
Bourdon Tube Pressure Gauges for
Refrigerators, case with Bayonet-lock NS 100 and 160
Structural shape/
connection location
Dimensions
11
Direct Mounting
(without flange)
13
G1/4 or G 1/2
cooling agent NH3 (R 717)
Panle Mounting A
Panel cutout
NS + 4
21
23
Panel Mounting B
3 fixation elements
Panel cutout
NS + 2
41
31
Wall Mounting
Panel
3 fixation brackets
8.5
100
101
160
Notes:
161
a1
15
15
a2
30
50
49
49
b
with electrical contact
electro-mech.
inductive
1
2
3
1
2
3
fold fold fold fold fold fold
085
104
853)
104
093
124
085
104
85
4)
093
124
d1
116
178
d2
132
196
d4
4.8
5.8
d5
4.8
5.8
h1
h2
h3
h4
Thread
NS
Standard
Measurement Chart
71
7/16 20
24
87
UNF
11
22
G1/4
23
105
7/16 20
56 5)
UNF
118
33
G1/2
DR
DRO
0.6
0,1
22
G1/2
1)
Weight
appr. kg 2)
11
22
17
22
17
1)
G1/2 with connection piece G1/4 x G1/2 S 22 as a special design (Order code 0004)
2)
System design DR (without contact)
3)
For separate circuits 93 mm
4)
Switching functions 12 and 21 104 mm; switching functions 11 and 22 124 mm
5)
Incl. gauge connection piece DIN 8916
Design and specifications subject to change without notice

K.H.W Druckmesstechnik 70794 Filderstadt
D1.155 E / 6.02
Druckmesstechnik
+ Zubehr
for mechanical Pressure and Differential Pressure Measuring Instruments with

/ without electric contacts / analogue signal output
Bourdon Tube Pressure
Gauge

Gauge with electric
contacts

Gauge with analogue
signal output
DR, DRO, DRC,

Diaphragm Pressure
Gauge
DRCE
Diaphragm Pressure
Gauge with electric
contacts
Figure
currently not available
DRCG
DPC
Differential Pressure
Gauge with capsule
element
DPCE
Gauge with bourdon tube
DK
Gauge with diaphragm
DKD
DRD
DMD
Capsule Element
Pressure Gauge
All Pressure and Differential Pressure Gauge are according the effective
Pressure Equipment Directive PED 97/23/EG
Karl -Heinz Weinzierl
Justus-Liebig-Strae 14
70794 Filderstadt/Plattenhardt
Telefon: 0711 / 9970999-0

Telefax: 0711 / 9970999-15
e-Mail: kweinzierl@kh-we.de
Kreissparkasse Esslingen
1
BLZ: 611 500 20
Konto: 7 500 747
Steuer Nr.: 97 148/62218
Druckmesstechnik
+ Zubehr
Safety instructions
This manual is prior to installation, commissioning and maintenance of the
equipment to read in full. Failure may lead to serious injury and / or property
damage.
K.H.W assumes no liability for property damage or personal injury, direct or
indirect or consequential damages resulting such as loss of production, based
on ignoring the instructions given in this document are due.
Only qualified personnel should work on these pressure / differential pressure
gauges.
Operating principle
The tube used here, capsule and diaphragm springs are widespread and have proven themselves due
to their robustness for many decades. The measuring element deforms under pressure in the elastic
range.
The here used tube, capsule and diaphragm springs are widespread and have proven themselves due
to their robustness for many decades. The measuring element deforms under pressure in the elastic
range.
With the aid of the movement, the mechanical deflection of the pressurized measuring element is
converted into a rotational movement. The applied pointer follows this rotation angle of 270 degrees.
This also applies for pressure gauges with electric contact/s. Here a contact arm is supplied through
the pointer over a driving pin and carried toward or away of a solid contact swing (NO / NC).
When the pressure gauge with analogue output signal by means of a built-pressure cell, the pressure
recorded directly by use of an amplifier and converted into a 4 ... 20mA signal. The measuring range
of the mechanical pressure gauge is identical to that of the integrated electrical pressure transducer.
Technical data
- These are provided in the respective data sheets.

If not available: online at www.kh-we.de
- The electrical wiring diagrams are on the respective pressure gauge fixed.
Installation instructions / installation conditions on place
During installation and commissioning, the instructions of the European Standard EN 837-1/3
to note.
The pressure and differential pressure gauges are affixed vibration free and in a good readable
position. Between the pressure gauge and the pressurized line, at least one shutoff valve must
be installed, which allows a zero point check and the replacement of the device while the plant
is in operation.
Installation
It is basically to check whether the pressure gauges meet the standards EN 837-1/3 and are
designed for the intended application.
-
Installation in the normal case with the lower pressure connection; nominal 90 vertically.
For wall mounting a distance of at least 20mm from the wall must be kept out.

Telefon: 0711 / 9970999-0

Telefax: 0711 / 9970999-15
2
BLZ: 611 500 20
Konto: 7 500 747
Steuer Nr.: 97 148/62218
Druckmesstechnik
+ Zubehr
-
The pressure gauge is to avoid overheating, be protected from direct heat radiation (sunlight)
Is the pressure gauge filled with damping fluid, so before using the breathing hole of the plug
should be exposed.
For boilers or other critical applications, the shut-off valves have a test flange so that the
pressure gauge can be checked without removing any time.
Oscillation discharge
Oscillating or vibrating equipment a decoupling shall be made from the measuring instrument:
-
Fixing of the pressure gauge at a not swinging carrier or solid wall.
Installation of a flexible tube (capillary) from the measuring point to the pressure gauge.
The rates of standard EN 837 1/3 or values identified in the data sheet for vibration and
vibration exposure may not be exceeded.
Measuring location and piping
The pressure collection shall be provide through a piece of pipe with a minimum bore of 6mm and so
designed and arranged so that there is no possibility by the flow of the fluid to cause a wrong
measurement.
In addition the piping should be in a position to compensate for possible expansion, vibration and
thermal effects.
The installation of pressure measuring devices should preferably be to the general technical rules for
pressure gauges, for example, EN 837-2, section "Selection and installation recommendations for
pressure gauges.
Commissioning
-
The pressure PB: depending on the model, PB = 75 or 100%, is on the dial indicated by an
upside-down triangle mark. This maximum load should not be exceeded in continuous service.
Operating temperature: -20 ... +60 C, should not be exceeded. If one is in excess of
operating temperature (device temperature) appropriate precautions should be taken.
Protection and security class of the pressure gauge must have been established according the
application and the given directives.
The counterpart to the process connection has to be a perfect fit. For the sealing of the
process connection gaskets or lenses used. To attach the device to the viewer correctly a
clamping sleeve connection or a connection with union nut is provided.
Housing design, this should be suitable for the installation at a distance and readability.
Compatibility is connected to the liquid in contact to the wetted materials.
Check the material indicated on the dial. If not specified, the fluid coming into contact with the
parts made of copper alloy.
Check whether the device is designed for the prevailing environmental conditions, vibration,
pulsation, mechanical shock and surrounding atmosphere.

Telefon: 0711 / 9970999-0

Telefax: 0711 / 9970999-15
3
BLZ: 611 500 20
Konto: 7 500 747
Steuer Nr.: 97 148/62218
Druckmesstechnik
+ Zubehr
-
With damping fluid filled devices is to ensure that the liquid takes up more than 75% of the
housing diameter.
With damping fluid-filled devices, the air vent for pressure ranges below 10 bar is kept free.
Electrical connection: pressure gauge with analogue signal output

The electrical connection of the remote signal output is realized by L-plug connector on the left side of
the pressure gauges.
The assignment of electric connection according to the label on the pressure gauge, as shown in the
illustration below, is as follows:
L-plug connctor
external
electric values
L-plug connector
electric values
K.H.W D-70794 Filderstandt

external
L-plug connector electric values
external L-plug connector electric values
K.H.W D-70794 Filderstadt
Telefon: 0711 / 9970999-0

Telefax: 0711 / 9970999-15
4
BLZ: 611 500 20
Konto: 7 500 747
Steuer Nr.: 97 148/62218
Druckmesstechnik
+ Zubehr
Electrical Connection: Gauge with contact device
Teminal assignment of the L-plug connector
1 x NO (contact closes with increasing pressure)
1 x NC (contact opens with increasing pressure)
1 x NC/NO (contact changes from close ot open with

increasing pressure)
2 x NO
1 x NO and 1 x NC
2 x NC
Telefon: 0711 / 9970999-0

Telefax: 0711 / 9970999-15
5
BLZ: 611 500 20
Konto: 7 500 747
Steuer Nr.: 97 148/62218
Druckmesstechnik
+ Zubehr
Separators and Overload Protection
Is known to occur with aggressive, hot, highly viscous, highly contaminated or crystallizing fluids
should then depending upon the prevailing requirement of the use of separators in the form of
membrane, tube or tongue diaphragm seals.
The pressure of fluid is transferred through a separation membrane with a pressure transmission fluid
on the sensing / measuring element of mechanical/electronic pressure or differential pressure
measuring instruments. Thus, a good protection is guaranteed, including a temperature decoupling.
If the process side to expect rapid changes in pressure or pressure surges, the use of throttling
sections: capillary tubes or throttle devices for the protection of the pressure or differential pressure
measuring devices is necessary.
Hazardous fluids
Such as: oxygen, acetylene, flammable or toxic fluids, refrigerants, etc. There are special rules that
must be considered at user side.
Use in hazardous areas
Pressure gauges with limit-switch suitable for connection to intrinsically safe circuits for use in
hazardous zones 1, 2, 21 and 22 according to Directive 94/9/EC are equipped with intrinsically
safe (inductive) Contact kits and in accordance with ATEX approval II 2G / D, EEx ia / ib IIC
marked T4/T5/T6.
Mechanical pressure gauges without electrical equipment, but generally with

laminated safety glass fitted are marked with CE II2GDc - IM2c for use in hazardous
areas according to Directive 94/9/EC and EN 13463-1. (Self-confirmation)
Note for dismantling
-
Verify before removal, that no more pressure on the pressure measuring instrument is
present. As a precaution, the pressure measuring instrument release slowly.
Make sure that the temperature of the housing of the pressure gauge does not
causes burns etc.
Medium contained in the pressure may be hazardous to ones health or environment.
Review of the zero point

-
The review of the Zero Point and if possible, the adjustment shall be made at zero pressure
and in the installation position of the pressure gauge.
For differential pressure gauges the static pressure should be supplied, the impulse lines are
to close and the equalizing valve is to open.
If an adjustment pointer is present, the bayonet ring has to be removed and the zero point
corrected by adjusting the pointer position.
At Pressure-measuring instruments is a correction of the zero point at present not yet possible
on site and must be made in the factory.

Telefon: 0711 / 9970999-0

Telefax: 0711 / 9970999-15
6
BLZ: 611 500 20
Konto: 7 500 747
Steuer Nr.: 97 148/62218
Druckmesstechnik
+ Zubehr
Maintenance- free
The devices are generally maintenance-free when properly used.
-
It is recommended that the accuracy of pressure gauges through regular inspections is to

ensure.
All pressure gauges can be assumed that abnormal conditions were exposed, such as fire,
inappropriate measurement materials, shocks, vibration, etc. may, in order to avoid
damages, no further usage should be allowed.
Disposal
The disposal of the devices or device components and packaging materials must be made in
accordance with the relevant country-specific waste treatment and disposal requirements.
Disturbances and possible measures for mechanical pressure / differential

pressure gauges
Disturbances
No indication
Display changes slowly at
larger pressure changes
Consistant indication on
pressure changes
Display does not match to the
pressure
Possible cause
No pressure input
Check access channel. If
diaphragm seal attached:
- diaphragm could be damaged
- loss of pressure
transmission-fluid
Access channel or throttle
device closed
Pressure instrument defect
Measures
Check supplied pressure
Check pressure supply channel
Pressure measurement system
to dismount and repair / replace
by new instrument.
Check and clean if necessary
Disassembling, testing, repair /
new acquisition
Disturbances and possible measures to pressure gauge with electric contacts

or analog signal output
Disturbances
No output signal
Possible cause
Line break / no power supply
Contacts / instrument
connected incorrectly
No pressure supply
Electronics defective possibly
due to incorrect voltage /
overvoltage
See continuation on the following page

Telefon: 0711 / 9970999-0

Telefax: 0711 / 9970999-15
Measures
Check power supply and
restore
Check electrical connections,
connect properly
Check supply channel
Send pressure gauge to the
manufacturer for repair
7
BLZ: 611 500 20
Konto: 7 500 747
Steuer Nr.: 97 148/62218
Druckmesstechnik
+ Zubehr
Disturbances
When pressure changes no
switch function or changing
output signal is noticed
Electrical output signal or
switching function sporadic or
insufficient
Possible cause
No pressure input
Supply voltage connected
incorrectly
Contact or electronic measuring
device defect
Supply voltage too low
Line resistance or load too high
Device or zero point not well
adjusted
Measures
Check supply channel
Check electrical connectins and
connect properly
Send pressure gauge to the
Correction of the supply voltage
to the designated value
Maximum allowable transfer
resistance or load to note
Zero point correction at place if
possible. If not return to
Storage
Before storing of used devices they must be cleaned carefully (process fluid / device
itself) to avoid possible health damage. This is particularly necessary if the fluid is
toxic, corrosive, radioactive, carcinogen, etc.
Storing of new equipment it should be considered:
-
Keep pressure / differential pressure gauge in the original packaging
Observe the storage temperature according the given information in the data sheet
The proximity to very cold or hot places should be avoided
Vibrations, shocks should be avoided by including dropping
Moisture, corrosive gases and vapores, dust should be excluded
No flammable or explosive atmosphere locations
Maintenance
The pressure and differential pressure transmitters are maintenance free. In accordance with the
standard treatment and professional service is guaranteed for a long lifetime.
For cleaning of pressure and differential pressure gauges to a damp cleaning rag may be used
penetrated with soapy water. In hazardous areas no dry cleaning rags are allowed due to a possible
static charge of the equipment.
Maintenance, inspection, re-calibration or repair can be made only by the

manufacturers themselves or by local availability of a trained staff equipped with
appropriate tools!ail pipe

Telefon: 0711 / 9970999-0

Telefax: 0711 / 9970999-15
8
BLZ: 611 500 20
Konto: 7 500 747
Steuer Nr.: 97 148/62218
Germany - 17291 Prenzlau, Gewerbegebiet Ost, Strae A1

http://www.AWPvalves.com e-mail; info@AWPvalves.com
Telefon +49 (0) 3984/ 8559 - 0

Telefax +49 (0) 3984/ 8559 -18
Messstellenumschalter
Klte Klima Armaturen GmbH
measuring point switch
MSU
PN 40
Kompakte Bauweise
compact design
mehrere Messstellen variabel auf ein Manometer schaltbar
several measuring points variable switchtable at one manometer
Einsparung von Manometern und Absperrventilen
saving of manometer and shut off valves
vereinfachte Montage
simplification of assembly
15.0-15.2.cdr
MSU_dt_e02 14.05.01
990373
15.0

Telefon +49 (0) 3984/ 8559 - 0

Telefax +49 (0) 3984/ 8559 -18
MSU
1
2
3
4
5
6
7
8
9
10
11
12
13
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
15.1
Teil / part
Kappe
Handrad
Abstreifring
O-Ring A
O-Ring B
elast.PTFE-Ring
Flachdichtring SB
Spindel kpl.
Deckel
cap
handwheel
scraper
O - ring seal A
O - ring seal B
elastic PTFE - ring
flat sealing ring SB
stem cmpl.
cover
Flachdichtring R
O-Ring D
Flachdichtring S
Gehuse
flat sealing ring R

O - ring seal D
flat sealing ring S
body
990373
Material
3.2341
Stahlblech
NBR-85
CR-70
CR-70
1.4571 / PTFE
AFM - asbestfrei
1.4305
1.0038 / 1.0488
1.4305
PTFE
HNBR-70
PTFE
St 52 - 3
15.0-15.2.cdr
MSU 14.05.01

Telefon +49 (0) 3984/ 8559 - 0

Telefax +49 (0) 3984/ 8559 -18
MSU
"!'
m2
l2
l1
l4
l3
Einbaulngen / lengths in mm :
h h1 l1 l2 l3 l4 A
157
65 120 40
50
28
13
B
8
18
18
d1
d2
m1 m2 m3 m4
M12x1.5 M12x1.5 54
34
15
Varianten / variants :
Messstellenumschalter fr eine Messstelle, zwei oder drei Messstellen / weitere Messstellen auf Anfrage
measuring point switch for one measuring point, two or three measuring points /
further measuring points upon request
15.0-15.2.cdr
MSU 439 00 14.05.01
990373
15.2
EVM-NC
EVM (NC)
EVM (NC)
AC-TMP
032R9528
032R9528
Instruction
Type EVM NC/NO
EVM-NO
EVM (NO)
EVM (NO)
RI.3X.J1.02
Danfoss 01/2001
MAKING MODERN LIVING POSSIBLE
Data sheet
Pressure Control, Differential Pressure Control

and Temperature Control, type RT-E
The RT-E series consist of pressure
and differential pressure switches as well as
temperature switches. The units are designed
for industrial refrigeration and general
industrial application in explosive zones acc.
to 94/9/EC, Atex directive, explosive zone 1,
for surface equipment, category 2.
It includes usage in refrigeration systems
with ammonia, hydrocarbons and other
applications where presence of flammable
gases, vapours and mists are likely to occur.
RT-E pressure and temperature switches
for use in explosive zones incorporate SPDT
changeover switch where contact position
depends on pressure or temperature value
of the system.
Features
yy Designed for use in explosive zone 1
yy Metallised front cover without window
yy Versions with enclosure IP66
yy Gold plated contacts 1)
yy Stainless steel frame
Approvals
GOST certificate covers temperature controls only.

The certificate for pressure controls is not required
CE marked, according to EN 60947-4/-5
China Compulsory Certificate, CCC
Ex II 2G Ex ia IIC T6 Gb
GOST
CE marked acc. to PED 97/23/EC category IV,

safety equipment: RTE6AEW, RTE6AEB, RTE6AES.
DKRCC.PD.CB0.B8.02 / 520H6848
1)
990421
Data sheet
Technical data
Pressure Control, Differential Pressure and Temperature Control, type RT-E

Enclosure*
IP66 or IP54 (version with external manual reset)
Ambient temperature
-20 65 C
Cable entry
2 x Pg 13.5 Cable diameter: 6 14 mm
Contact material
Gold plated AgCdO
Contact load
Must be used with reliable means of limiting voltage

and current to prevent sparks between contact surfaces.
This could be zener diodes or EX barriers.
Contact system
Single-pole changeovers switch (SPDT)
* IP degree can only be obtained on enclosure without

fractures / damages. RT-E must be protected against
unintended impacts.
Ordering
Pressure controls for R717 1), HCFC, HFC and HC refrigerants.
Type
Regulating
range
Differential
p
Max.
working
pressure PS
[bar]
[bar]
[bar]
Code no.
Connection
Reset
G 3/8 A
+ welded nipple
6.5/10 mm
G 3/8 A
RT 112E
0.1 1.1
0.07 0.16
Auto
017-518566
RT 113E
0.0 0.3
0.01 0.05
0.4
Auto
017-519566
RT 1AE
-0.8 5.0
0.5 1.6
22
Auto
017-500966
1 10
0.3 1.3
22
Auto
017-520166
RT 5E
4 17
1.2 4
22
Auto
017-525266
RT 6AEW
5 25
34 2)
Auto
017-513866
2)
Man. (Max.)
017-513466
Man. (Max.)
017-502166
Auto
017-529866
Pressure
connection
Code no.
G 3/8 A
+weldednipple
6.5/10 mm
017D003666
RT 116E
RT 6AEB
10 28
1.5
34
RT 6AES
10 28
1.5
34 2)
RT 117E
10 30
14
42
Only types with letter A are suitable for R717

2)
Max. working pressure acc. to PED is limited to 28 bar
1)
Differential pressure controls for R717, HCFC, HFC and HC refrigerants.

Type
Regulating
range
Differential
p
Operating
range for
LP bellows
Max.
working
pressure PS
[bar]
[bar]
[bar]
[bar]
RT 260AE
0.5 4
0.3
-1 18
22
RT 262AE
0.1 1.5
0.1
-1 9
11
017D003066
Temperature controls
Type
Regulating
range
[C]
Differential p
at lowest
at highest
range setting range setting
[C]
Max. sensor
temperatur
[C]
Type of
charge
Capillary
tube
length
Code no.
[m]
[C]
RT 14E
-5 30
28
2 10
150
Adsorption
017-509866
RT 101E
25 90
2.4 10
3.5 20
300
Adsorption
017-512666
RT 107E
70 150
6 25
1.8 8
215
Partial
017-515366
RT 123E
150 250
6.5 30
1.8 9
300
Partial
017-521666
Sensor pockets of RT-E temperature controls

RT 14E, RT 107E, RT 123E, RT 101E
Brass: 017-437066
DKRCC.PD.CB0.B8.02 / 520H6848
18/8 stainless steel: 017-436966
Data sheet
Safety requirements
RT-E pressure, differential pressure

and temperature controls comply
with the requirements for explosive
atmosphere (947/23/EC), acc. to ATEX, zone 1.
Only apparatus designed, constructed and
released by Danfoss must be used for application
concerned. Danfoss can accept no responsibility
in case of alterations made on the switches or
the use of them against the Danfoss instructions.
Original Danfoss spare parts approved for use in
explosive atmosphere can only be used.
Intrinsic safety
protection method
The application covers systems that must be

located within the EU or EFTA and comply with
the existing EU legislation, such as Pressure
Equipment Directive (PED) (97/23/EC),
the directive concerning potential explosive
atmosphere (ATEX) (94/9/EC), and other related
EU standards. The system where RT-E is mounted
must always comply with local directives,
legislation or any other regulation applying in
the area of installation. The Danfoss products
comply with the requirements of ATEX directive,
but Danfoss takes no responsibility for the
classification of explosive zone.
The RT-E pressure control placed in explosive

zone must always be wired through reliable
zener barrier, placed outside ex-zone, to ensure
insufficient energy supply to cause the ignition
of surrounding atmosphere by an electrical spark
or the heating of components of circuitry.
Cables and cable entries approved for the

application must be used and can not be in
contact with sharp edges. Cables must be
connected with adequate stress relief that way
that pulling forces can not be carried throug
the cable to the terminal.
The equipment to be used for electrical load

limiting must always be approved for use
in the zone concerned.
Note:
A particular system can be classified in different
zones, for different parts of the system.
EX - zone
Electrical data for intrinsically

safe specification
(for all RTE types):
Non EX - zone
Signal
Zener barrier
Installation
and maintenance
Only authorised persons, who are certified in

installing and maintaining the systems may do
the installation, maintenance and change of the
switch.
In the event of strong pulsation in the system,
bellows must be protected against fatigue failure
by use of damping coil.
DKRCC.PD.CB0.B8.02 / 520H6848
Ui: 29 V
Ii: 0.5 A
Pi: 1 W
Ci: 0.5 nF
Ii: 0.2 H
The cycle frequency of the RT-E switch must be

kept as low as possible. The vibration level must
be kept as low as possible.
Any overload of the RT-E switch must be
prevented. Overloaded or damaged apparatus
must be exchanged.
Data sheet
Design and function
Pressure control, type RT
Pressure controls
RT-E controls are similar to non-explosive version
of RT. Main design changes include stainless steel
frame and metalised front cover to keep surface
resistance below 1 Gohm.
By turning setting knob (5) the main spring (12)
can be set to balance the pressure in the bellows.
A rise in pressure compresses the bellows and
moves the main spindle (15) upwards until spring
and bellows pressure are in equilibrium.
The main spindle (15) is fitted with the guide
bush (17) and differential pressure setting nut
that together transfer the main spindle
movement to the switch (16).
RTE6AEW/B/S has double fail-safe bellows: outer
and regulating (inner bellows).
Differential pressure control, type RT
.FW
Differential pressure controls
Temperature control, type RT
An RT-E differential pressure control contains

single-pole changeover switch that makes or
breaks depending on pressure differential
between two counteracting bellows elements
(LP and HP). The bellows (4) and (24) are
respectively connected to lower pressure port
and higher pressure port. The main spring (12)
can be set for different differential pressure by
the setting disc (5). If the differential pressure
between higher and lower pressure falls, the
spindle (15) moves downwards and via the upper
guide bush (17) actuates the switch contact arm
(18). The reverse action occurs if the differential
pressure rises.
Temperature controls
The thermostatic element consists of sensor (29),
capillary tube (28) and bellows element (23).
Charge in the element reacts to temperature
variations and increases the pressure in the
bellows when temperature rises. By turning the
setting knob (5) the main spring (12) can be set to
balance the pressure in the element. A rise in
temperature of the sensor compresses the
bellows and moves the main spindle (15)
upwards until spring force and element pressure
are in equilibrium. Such movement is transferred
to the switch (16) and causes its on or off action.
DKRCC.PD.CB0.B8.02 / 520H6848
Data sheet
Settings
The range is set by using setting knob (5).

Tools must be used to set switches fitted with
seal cap. To read the range scale front cover must
be removed. On the units with adjustable
differential, differential disc (19) must be set after
removing front cover. For proper adjustment
differential roller must be used. Detailed
information can be found in RT data sheets,
non-explosive version.
19
Dimensions [mm]
RT-E housing (pressure and temperature controls)
RT-E (pressure and differential pressure controls)
RT 1AE
Danfoss A/S (AC-MCI /jmn), 2012-11
RT 6AE
DKRCC.PD.CB0.B8.02 / 520H6848
RT 260AE
RT 262AE
PRODUCT DESCRIPTION
MAIN PART
BW-Erection mounts, MS Series
ERECTION MOUNTS
1.1
Design, Function, Specifications
The BW-Erection mount MS Series is used for the vertical and horizontal alignment and fixing between driving
motor and screw compressor.
The BW-Erection mount MS Series consists of a baseplate with two fixing angles (90 staggered) and clamping
screws for horizontal alignment, one bearing screw-element including the welded adjusting and clamping screw
for vertical alignment and one ball spacer ring.
fig. 1:
BW-Erection mount MS Series, components and

dimensions
Pressure screw
Adjusting and clamping screw
spherical washer
Ball spacer ring type "p"
Motor stand
fig. 2:
Placement of the Ecection mounts, view from above
Dimensions
of symmetrical and asymmetrical designs
M
MS
12
16
20
70
12
16
20
68
56
15
II
110
16
20
24
75
58
20
II
150
16
20
24
75
58
20
III
210
24
30
36
80
60
25
III-S
220
24/ 30
36
42
95
80
30
01.03.2012
PRODUCT DESCRIPTION
MAIN PART
Technical data
Type MS ...
Vertical adjusting
screw
perm. max. adjustement torque

[Nm]
perm. max. load

[KN]
perm. max. tightening torque [Nm]
M 12
40
55
I/II
M 16
100
20
140
I/II
M 20
150
30
270
II
M 24
200
40
450
III
M 24
300
40
450
III
M 30
400
50
900
III
M 36
450
60
1600
III-S
M 42
450
60
1600
Type MS ...
Horizontal pressure screw
perm. max. torque [Nm]
M 10
25
II
M 12
35
III
M 16
60
Alignment
1. Pull out the pressure screw until the motor can be placed easy.
2. Put the driving motor down at the BW-Erection mount.
3. Align the motor neutral in the vertical plane (without tightened hexagonal bolt of clamping screw).
4. Lock the clamping screw with the below hexagonal bolt back to the mounting frame.
5. Align the motor with the horizontal clamping screws.
6. Tight the motor with the upper hexagonal bolt of clamping screw.
7. Check the result of alignment.
01.03.2012
PRODUCT DESCRIPTION
MAIN PART
1.2
fig. 3:
Fixators, Design: symmetrical
Fixators, Design: symmetrical
Grasso Ident
Type
eo
eu
573598121
MSI
12
40
45
20
30
573598122
MSI
12
40
45
30
30
573598123
MSI
12
40
45
35
30
573598124
MSI
16
40
45
30
30
573598125
MSI
16
40
45
35
30
573598126
MSI
20
40
45
30
30
573598127
MSI
20
40
45
35
30
573598131
MSII
16
60
45
35
30
573598132
MSII
16
60
45
40
30
573598133
MSII
16
60
45
45
30
573598134
MSII
20
60
45
40
30
573598135
MSII
20
60
45
45
30
573598136
MSII
24
60
45
40
30
573598137
MSII
24
60
45
45
30
573598138
MSII
24
60
45
50
30
573598139
MSII
16
80
45
40
30
573598140
MSII
16
80
45
45
30
573598141
MSII
16
80
45
50
30
573598142
MSII
20
80
45
40
30
573598143
MSII
20
80
45
45
30
573598144
MSII
20
80
45
50
30
573598145
MSII
24
80
45
45
30
573598146
MSII
24
80
45
50
30
573598147
MSII
24
80
45
55
30
573598148
MSII
24
80
45
50
30
573598149
MSII
24
80
45
55
30
01.03.2012
PRODUCT DESCRIPTION
MAIN PART
Grasso Ident
Type
eo
eu
573598150
MSII
24
80
45
60
30
573598151
MSII
20
60
45
40
30
573598152
MSII
20
60
45
40
30
573598153
MSII
12
60
45
30
30
573598154
MSII
24
80
45
30
30
573598156
MSII
24
80
45
70
30
573598161
MSIII
24
110
55
50
30
573598162
MSIII
24
110
55
55
30
573598163
MSIII
30
110
55
50
30
573598164
MSIII
30
110
55
55
30
573598165
MSIII
30
110
55
60
30
573598166
MSIII
36
110
55
55
30
573598167
MSIII
36
110
55
60
30
573598169
MSIII
24
110
55
70
30
573598172
MSIII
20
110
55
55
30
573598173
MSIII
30
110
55
20
30
573598200
MSIII
30
110
55
40
30
573598239
MSIII
36
110
55
50
40
573598240
MSIII
36
110
55
40
30
573598247
MSII
20
60
45
35
30
573598248
MSII
24
60
45
35
30
573598251
MSIII
24
130
65
65
30
01.03.2012
PRODUCT DESCRIPTION
MAIN PART
1.3
fig. 4:
Fixators, Design: asymmetrical
Fixators, Design: asymmetrical
Grasso Ident
Type
eo
eu
573598170
MSIII
20
150
110
55
55
30
573598171
MSIII
20
110
150
55
55
30
573598178
MSIII
24
110
180
55
40
30
573598179
MSIII
24
180
110
55
40
30
573598180
MSIII
24
110
150
55
55
30
573598181
MSIII
24
150
110
55
55
30
573598182
MSIII
24
110
150
55
60
30
573598183
MSIII
24
150
110
55
60
30
573598184
MSIII
30
110
150
55
55
30
573598185
MSIII
30
150
110
55
55
30
573598186
MSIII
30
110
150
55
60
30
573598187
MSIII
30
150
110
55
60
30
573598188
MSIII
36
110
150
55
55
30
573598189
MSIII
36
150
110
55
55
30
573598190
MSIII
36
110
150
55
60
30
573598191
MSIII
36
150
110
55
60
30
573598225
MSIII
30
110
150
55
40
30
573598226
MSIII
30
150
110
55
40
30
573598227
MSIII
24
110
150
55
50
30
573598228
MSIII
24
150
110
55
50
30
573598235
MSIII
36
110
150
55
40
30
573598236
MSIII
36
150
110
55
40
30
573598241
MSIII
36
110
150
55
45
30
573598242
MSIII
36
150
110
55
45
30
573598243
MSIII
24
110
150
55
30
30
573598244
MSIII
24
150
110
55
30
30
01.03.2012
PRODUCT DESCRIPTION
MAIN PART
1.4
fig. 5:
Fixators, Design: asymmetrical (S)
Fixators, Design: asymmetrical (S)
Grasso Ident
Type
eo
eu
573598192
MSIII-S
42
180
130
65
85
30
573598193
MSIII-S
42
130
180
65
85
30
573598194
MSIII-S
30
180
130
65
60
30
573598195
MSIII-S
30
130
180
65
60
30
573598196
MSIII-S
42
200
150
65
70
30
573598197
MSIII-S
42
150
200
65
70
30
573598198
MSIII-S
30
180
130
65
50
30
573598199
MSIII-S
30
130
180
65
50
30
573598201
MSIII-S
36
180
130
65
70
30
573598202
MSIII-S
36
130
180
65
70
30
573598203
MSIII-S
36
180
130
65
50
30
573598204
MSIII-S
36
130
180
65
50
30
573598205
MSIII-S
36
230
130
65
50
30
573598206
MSIII-S
36
130
230
65
50
30
573598207
MSIII-S
30
180
130
65
60
30
573598208
MSIII-S
30
130
180
65
60
30
573598209
MSIII-S
30
200
150
65
50
30
573598210
MSIII-S
30
150
200
65
50
30
573598211
MSIII-S
30
300
150
65
50
30
573598212
MSIII-S
30
150
300
65
50
30
573598213
MSIII-S
24
200
120
65
30
30
573598214
MSIII-S
24
120
200
65
30
30
573598215
MSIII-S
24
200
150
65
30
30
573598216
MSIII-S
24
150
200
65
30
30
573598217
MSIII-S
36
300
150
65
50
30
01.03.2012
PRODUCT DESCRIPTION
MAIN PART
Grasso Ident
Type
eo
eu
573598218
MSIII-S
36
150
300
65
50
30
573598219
MSIII-S
36
360
150
65
50
30
573598220
MSIII-S
36
150
360
65
50
30
573598221
MSIII-S
24
300
150
65
50
30
573598222
MSIII-S
24
150
300
65
50
30
573598223
MSIII-S
24
230
130
65
50
30
573598224
MSIII-S
24
130
230
65
50
30
573598229
MSIII-S
30
200
120
65
35
30
573598230
MSIII-S
30
120
200
65
35
30
573598231
MSIII-S
30
230
130
65
50
30
573598232
MSIII-S
30
130
230
65
50
30
573598233
MSIII-S
36
360
150
65
70
30
573598234
MSIII-S
36
150
360
65
70
30
573598237
MSIII-S
42
180
130
65
50
30
573598238
MSIII-S
42
130
180
65
50
30
573598245
MSIII-S
30
360
150
65
50
30
573598246
MSIII-S
30
150
360
65
50
30
573598249
MSIII-S
42
300
150
65
50
30
573598250
MSIII-S
42
150
300
65
50
30
01.03.2012
Product Description | Level Mount Elements, LM Type

Main part
LEVEL MOUNT ELEMENTS, LM TYPE
for anti-vibration Installation
1.1
Standard design
fig.1:
Level Mount Elements, LM Type, Standard design
Spacer bush
Bolt head
Characteristics
Type LM
1-11
3-11
3-25
3-33
Diameter
D1)
80
Height
H1)
25
Thread size
G1)
M10
M12
Screw length
L1)
80
90
Max. mounting foot thickness
1)
43
44
Levelling height
Ni1)
15
20
Weight
(kg)
0,4
1,1
Load per element
(kg)
480
650
900
1200
763398043
763398044
763398045
763398046
763398047
763398050
763398035
763398051
Grasso Ident
Hexagonal bolt head
Grasso Ident
Square-cut bolt head
120
37
32

Main part
1)
all dimension values listed in mm
1.2
Special design bottom plate BA Type
fig.2:
Level Mount Elements, LM Type, Special design bottom plate (BA)
Characteristics
Type LM
3-11 BA
3-25 BA
Length
B1)
158
158
Width
A1)
90
90
Thickness
T1)
10
10
Distance between hole

centres
b1)
140
140
Bore hole
d1)
13
13
Weight
(kg)
Load per element
(kg)
650
900
763398049
763398048
Grasso Ident
1)
all dimension values listed in mm
Features
1.3
Design
Elastomer-metal-connection
Compact design
Integrated levelling system
Characteristics

Main part
Aktive and passive arrangements
Anti-vibration mounting, impulse absorption
Structure-borne noise insulation
Installation without holding point on foundation
Broadband loading range
Natural frequency (stat.)12 Hz 20 Hz
Fine thread
Options
Parts out of galvanized metal
Parts out of stainless stell
Elastomer as special quality
Levelling
Levelling range max. 5 - 30 mm
Materials
Elastomer piece in CR-quality with high angular flexibility, resistant to ageing and oil
Outer cap out of St W 23 or GG
Yellow enamelled metal surface
Forged clamping plate
Screw M10/ M12 acc. DIN 933, quality 8.8 zinc-coated

Caution!
The combination of level mount elements and U-type profile is equipped 1 wedge-disc for
each element!
Hint!
For Package frames with bore holes diameter 20 mm:
Install the delivered spacer bushes between frame section and screw bolt!
Type LM
1-11
3-11
Thread size
M10
M12
4-disc (wedge disc)

acc. DIN 434
11
13
Grasso Ident
542711002
542711003
Spacer bush
B0742270
B0742240
3-25
3-33

Main part
1.4
Installation instruction
Caution!
Pay attention to assembly!
fig.3:
Level Mount Element, LM Type, Installation instruction
Screw
Nut
Washer
Key washer
Turn!
Level
Counter!

Gea - Grasso Sp1 XCB - 5b Build 13377

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Gea - Grasso Sp1 XCB - 5b Build 13377

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Screw Compressor Package

Grasso SP1 XCB - 5B

Project PIEDRAS NEGRAS

GEA Refrigeration Technologies

GEA Refrigeration Germany GmbH

Product Description | Specification and Main components

GEA Refrigeration Germany GmbH

herein after called manufacturer. This restriction

GEA Refrigeration Germany GmbH | PD_1 | Generated 04.08.2014

Product Description | Specification and Main components

REQUIREMENTS OF WATER QUALITY (NON CORROSIVE WATER)

GEA Refrigeration Germany GmbH | PD_1 | Generated 04.08.2014

Product Description | Specification and Main components

GEA Refrigeration Germany GmbH | PD_1 | Generated 04.08.2014

Product Description | Specification and Main components

Requirements of water quality (non corrosive water)

REQUIREMENTS OF WATER QUALITY (NON CORROSIVE

for Refrigerating and Air-Conditioning Systems, overland operation

GEA Refrigeration Germany GmbH | PD_1 | Generated 04.08.2014

Requirements of water quality (non corrosive water)

Product Description | Specification and Main components

Water quality requirements, parameters

clear, without sediments

General hardness, for stabilization

Carbonate hardness without hardness stabilizer

Active biological components

GEA Refrigeration Germany GmbH | PD_1 | Generated 04.08.2014

Product Description | Specification and Main components

Requirements of water quality (non corrosive water)

Corrosion resistance in presence of chlorides

log (Chlorid contents mg/kg)

Wall temperature (C)

GEA Refrigeration Germany GmbH | PD_1 | Generated 04.08.2014

Product Description | Specification and Main components

Pressure ratio (p / p0)

Pressure difference (p - p0)

Suction temperature (compressor inlet)

Discharge temperature (compressor

p0: Suction pressure

Compr. frame size

Max. driving power (kW)

Max nominal torque **)

GEA Refrigeration Germany GmbH | PD_1 | Generated 04.08.2014

Product Description | Specification and Main components

Compr. frame size

Max. allowable speeds

minimum speed limits

Max nominal torque **)

Max. allowable speeds

minimum speed limits

for compressors with integrated oil pump.

Compr. frame size

Max. driving power (kW)

GEA Refrigeration Germany GmbH | PD_1 | Generated 04.08.2014

Product Description | Specification and Main components

te toil + 10 K, when using a PAG oil (dissolving of refrigerant in the oil).

te toil + 10 K, when refrigerant is dissolved in the oil.

Maximum permitted pressure

Pressure difference (p - p0)

Pressure ratio (p / p0)

Suction temperature (compressor inlet)

GEA Refrigeration Germany GmbH | PD_1 | Generated 04.08.2014

Product Description | Specification and Main components