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Forgingoperations
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Forgingoperations:
1:Drawing:

Thisistheoperationinwhichmetalgetselongatedwithareductioninthe
cross sedation area. For this, a force is to be applied in a direction
perpendiaulanttothelengthaxis.

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2:Upsetting:

Thisisappliedtoincreasethecrossseationalareaofthestockattheexpanseof
thelength.Toachievethelengthofupsettingforceisappliedinadirection
paralleltothelengthaxis,Forexampleformingofabolthead.

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3:Fullering:

It a similar to material crosssection is decreased and length increased. To do


thisthebottomfulleriskeptinangleholewiththeheatedstockoverthefuller
.thetopfulleristhenkeptabovethestockandthenwiththesledgehammer,and
theforceisappliedonthetopfuller.

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DiesAndItsTypes(1)
Differenceb/wHotRollingandColdRolling
(1)
DirectorForwardExtrusion(1)
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4:Edging:

It is a process in which the metal piece is displaced to the desired shape by


strikingbetweentwodiesedgingisfrequentlyasprimarydropforgingoperation.

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ForgingOperations(1)
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MethodsofCurringOperation(1)
methodsofcutting(1)
Mouldingsandpropertiesanditstypes(1)

5:Bending:

Bending is very common forging operation. It is an operation to give a turn to


metalrodorplate.Thisisrequiredforthosewhichhavebendsshapes.

MunfacturingProcesses(1)
Nomenclatureofsinglepointcuttingtool(1)
Patternitstypesanditsallowances(1)
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Reamersanditstypes(1)
Rolling(1)
SafetyPrecautionsandMeasurements(1)
SandCastingProcesses(1)

6:Punching:

It is a process of producing holes in motel plate is placed over the hollow


cylindricaldie.Bypressingthepunchovertheplatetheholeismade.

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7:Forged
2010(48)
welding:
November(34)
Itisaprocessofjoiningtwometalpiecestoincreasethelength.Bythepressing
or hammering then when they are at for ging temperature.Itis performed in
forgingshopandhenceiscalledforgedwelding.

8:Cutting:
Itisaprocessinwhichametalrodorplatecutoutintotwopieces,withthehelp
ofchiselandhammer,whenthemetalisinredhotcondition.

9:Flatingandsettingdown:

Fulleringleavesacorrugatedsurfaceonthejob.Evenafterajobisforgedinto
shapewithahammer,themarksofthehammerremainsontheuppersurfaceof
the job. To remove hammer marks and corrugation and in order to obtain a
smoothsurfaceonthejob,aflatterorsethammerisused.

October(14)
Indirectextrusion
DirectextrusionorForwardextrusion
extrusionprocesses
Forgingdefects
Forgingoperations
Forginganditstypes
Typesofrollingmills
Coldworkingprocesses
HotandColdworkingprocesses
Rolling
DifferencebetweenHotandCold
Workingprocesses
ShellMoulding
SandCastingprocesses

10:Swaging:
Swaging is done to reduce and finish work for desire size and shape, usually
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Swaging is done to reduce and finish work for desire size and shape, usually
either round or hexagonal. For small jobs top and bottom swage pair is
employed,whereasforlargeworkswageblockcanbeused.

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Forgingoperations

Forgingoperations:
1:Drawing:
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manufacturingprocesses
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Thisistheoperationinwhich
metalgetselongatedwitha
reductioninthecrosssedation
area.Forthis,aforceistobe
appliedinadirection
perpendiaulanttothelengthaxis.

OlderPost

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2:Upsetting:
Thisisappliedtoincreasethecross
seationalareaofthestockatthe
expanseofthelength.Toachievethe
lengthofupsettingforceisappliedin
adirectionparalleltothelengthaxis,
Forexampleformingofabolthead.

3:Fullering:
Itasimilartomaterialcrosssectionis
decreasedandlengthincreased.Todo
thisthebottomfulleriskeptinangle
holewiththeheatedstockoverthe
fuller.thetopfulleristhenkeptabove
thestockandthenwiththesledge
hammer,andtheforceisappliedon
thetopfuller.

http://engineeringhut.blogspot.in/2010/10/forgingoperations.html

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mechanicalengineering:Forgingoperations

4:Edging:
Itisaprocessinwhichthemetalpiece
isdisplacedtothedesiredshapeby
strikingbetweentwodiesedgingis
frequentlyasprimarydropforging
operation.

5:Bending:
Bendingisverycommonforging
operation.Itisanoperationtogivea
turntometalrodorplate.Thisis
requiredforthosewhichhavebends
shapes.

6:Punching:
Itisaprocessofproducingholesin
motelplateisplacedoverthehollow
cylindricaldie.Bypressingthepunch
overtheplatetheholeismade.

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mechanicalengineering:Forgingoperations

7:Forged
welding:
Itisaprocessofjoiningtwometal
piecestoincreasethelength.Bythe
pressingorhammeringthenwhen
theyareatforgingtemperature.Itis
performedinforgingshopandhence
iscalledforgedwelding.

8:Cutting:
Itisaprocessinwhichametalrodor
platecutoutintotwopieces,withthe
helpofchiselandhammer,whenthe
metalisinredhotcondition.

9:Flatingandsettingdown:
Fulleringleavesacorrugatedsurface
onthejob.Evenafterajobisforged
intoshapewithahammer,themarks
ofthehammerremainsontheupper
surfaceofthejob.Toremovehammer
marksandcorrugationandinorderto
obtainasmoothsurfaceonthejob,a
flatterorsethammerisused.

10:Swaging:
Swagingisdonetoreduceandfinish
workfordesiresizeandshape,usually
eitherroundorhexagonal.Forsmall
jobstopandbottomswagepairis
employed,whereasforlargework
swageblockcanbeused.

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CATEGORY
Anglesofsinglepointcuttingtool(1)
ApplicationsofJigsAndFixtures(1)
Arcweldingandprocesses(1)
Bendingdiesanditsmethods(1)
Broach(1)
Castingdefects(1)
ColdWorkingprocess(1)
DesignPrinciplesCommontoJigsand
Fixtures(1)
DiesAndItsTypes(1)
Differenceb/wHotRollingandColdRolling
(1)
DirectorForwardExtrusion(1)
Drillanditsparts(1)
DrillingJigs(1)
ElectricResistancewelding(1)
ElementsOfJigsAndFixtures(1)
ExtrusionProcesses(1)
Forginganditstypes(1)
ForgingDefects(1)
ForgingOperations(1)
GrindingFixtures(1)
HotandColdWorkingProcesses(1)
IndirectorBackwardExtrusion(1)
JigsandFixtures(1)
LatheorTurningFixtures(1)
MethodsofCurringOperation(1)
methodsofcutting(1)
Mouldingsandpropertiesanditstypes(1)
MunfacturingProcesses(1)
Nomenclatureofsinglepointcuttingtool(1)
Patternitstypesanditsallowances(1)
PressWorking(2)
Pressworkingoperations(1)
PressworkingTerminology(1)
Principleelementsofmetalmachining(1)
Reamersanditstypes(1)
Rolling(1)
SafetyPrecautionsandMeasurements(1)
SandCastingProcesses(1)
SheetMetalCuttingandFormingoperations
(1)
ShellMoulding(1)
SpecialCastingProcesses(1)

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mechanicalengineering:Forgingoperations
terminologyofDies(1)
TypesofChips(1)
TypesofDrillingJigs(1)
TypesOfFixtures(1)
TypesofRollingMills(1)
WeldingandItsClassification(1)

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