Professional Documents
Culture Documents
Hydraulic System
Boeing 767-200/300
Hydraulic System
Training manual
For training purposes only
LEVEL 1
ATA 29
page 1
12 - 04 - 2012
rev : 1
B767/29/101
Hydraulic System
Training manual
This publication was created by Sabena technics training department, Brussels-Belgium, following ATA 104 specifications.
The information in this publication is furnished for informational
and training use only, and is subject to change without notice.
Sabena technics training assumes no responsibility for any
errors or inaccuracies that may appear in this publication.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise,
without the prior written permission of Sabena technics training.
EFFECTIVITY
ALL
page 2
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
EFFECTIVITY
ALL
page 3
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
TABLE OF CONTENTS
1. HYDRAULIC POWER. ............................................................................................................6
2. CONTROL & INDICATION. ..................................................................................................12
3. GROUND SERVICING. .........................................................................................................18
3.1. Reservoir Filling. .................................................................................................................18
3.2. Ground Power Connections. ..............................................................................................20
3.3. Engine Driven Pump S.O.V. ................................................................................................22
3.4. Engine Driven Pump EDP. ...................................................................................................24
3.5. ACMP (Alternating Current Motor Pump). .........................................................................26
4. PTU (PWR. TRANSFER UNIT) = PES (PITCH ENHANCEMENT SYSTEM). ...........................28
4.1. Reserve Brakes & Steering. .................................................................................................32
4.2. Air Driven Pump.................................................................................................................34
4.3. RAM Air Turbine (RAT). ......................................................................................................36
EFFECTIVITY
ALL
page 4
12 - 04 - 2012
rev : 1
B767/29/101
Hydraulic System
Training manual
LIST OF ILLUSTRATIONS
AIR DRIVEN PUMP (ADP) ........................................................................................................ 35
ALTERNATING CURRENT MOTOR PUMP (ACMP) .................................................................... 27
E.D.P. SHUTOFF VALVE LEFT & RIGHT SYSTEM ........................................................................ 23
ENGINE DRIVE PUMP LEFT & RIGHT SYSTEM .......................................................................... 25
FLIGHT COMPARTMENT INDICATIONS & CONTROLS.............................................................. 13
GROUND POWER CONNECTIONS .......................................................................................... 21
HYDRAULIC CONTROL & INDICATION.................................................................................... 15
HYDRAULIC GROUND SERVICING .......................................................................................... 19
HYDRAULIC SYSTEM ............................................................................................................... 7
HYDRAULIC SYSTEM GENERAL ................................................................................................ 9
RAM AIR TURBINE (RAT)......................................................................................................... 37
RESERVE BRAKES & STEERING SYSTEM .................................................................................. 33
STABILIZER PTU SCHEMATIC .................................................................................................. 30
STATUS & MAINTENANCE INDICATIONS ................................................................................ 17
EFFECTIVITY
ALL
page 5
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
1. HYDRAULIC POWER.
General.
Three hydraulic systems are identified by location, and the tubing runs are
color coded :
- LEFT system is RED coded,
- RIGHT system is GREEN coded,
- CENTER system is BLUE coded.
Hi pressure and critical return lines are made from titanium.
Aluminium is used for noncritical return lines.
Stainless steel tubing is used in designated fire zones.
NOTE : To keep the movement of the fluid between the systems to a
minimum, pressurize the R SYST before you pressurize the CENTER
and the LEFT systems.
Also remove the pressure from the center and the left systems before
you remove the pressure from the right systems.
EFFECTIVITY
ALL
page 6
12 - 04 - 2012
rev : 1
B767/29/101
Hydraulic System
Training manual
SYSTEM
CENTER
LEFT
- RED
RIGHT
- BLUE
- GREEN
- (2) ACMPs
- (1) EDP
- (1) ACMP
EMERGENCY
COLOR CODE
LOCATION
SYSTEM FLUID
CAPACITY
- R. ENGINE STRUT
- 17 GALLONS
- 40 GALLONS
- 20 GALLONS
NOTE :
- THE EDP DELIVERS 37 GPM AT TAKE-OFF POWER
- ALL EDPs ARE INTERCHANGEABLE, WITH THE ADP
- ALL ACMPs ARE IDENTICAL AND INTERCHANGEABLE, THE PUMP DELIVERS 11 GPM
HYDRAULIC SYSTEM
EFFECTIVITY
ALL
page 7
12 - 04 - 2012
rev : 1
B767/29/101
Hydraulic System
Training manual
Reservoirs.
Each reservoir is pressurized by air from the pneumatic system.
All reservoirs can be filled from one GND SERVICING SYSTEM located in the
right aft wing to body fairing.
Heat exchangers in the fuel tanks cool the pump case drain fluid before it
returns to the reservoirs.
Left & right system.
The EDP runs continuously when the ENG. is running.
An EDP depressurization valve (solenoid), controlled by the ENG. pump switch,
stops the fluid flow from the pump.
The ACMP can be run in the :
- ON mode : The pump runs continuously,
- AUTO mode : The pump will start automatically for an EDP low press
( 1900 psi).
NOTE : The right ACMP runs continuously in AUTO mode, aircraft on GND
and the flaps in take off position (to assure brake pressure in case of
RTO).
The left ACMP is inhibited on GND during starting of either engine to
reduce electrical loads on the APU generator.
A PTU (in STAB. compartment) provides reserve left system hydraulic power to
operate the stabilizer trim if failure of the left and center systems occurs.
EFFECTIVITY
ALL
Center System.
Two ACMPs run continuously when the ELEC pump switches are ON.
The ADP can run in the :
- ON mode : the pump runs continuously (powered by ENGINE BLEED
AIR).
- AUTO mode : starts automatically when the system demand exceeds
the output of the two ACMPs.
The RAT is stowed in the right wing/body fairing and deploys (by an electric
motor) :
- AUTOMATICALLY when in FLT, airspeed greated then 80 knots, the
ENGINE SPEED (N2) drops below 50 % in both engines.
- MANUALLY, anytime, controlled by a switch on the P5 panel.
Control and Indication.
The indicating system monitors fluid :
- Pressure,
- Temperature,
- Quantity.
Amber caution and advisory lights on the hydraulic system control panel.
Messages on the EICAS system. On the P5 control panel each system is
arranged in a vertical row. Each system row contains ,primary and secondary
pump control switches and warning lights (amber).
Primary pump switches are press-to-active type and contain ON lights and
LOW PRESS lights. The secondary pumps (which are the demand pumps) are
controlled by three positions rotary switches.
page 8
12 - 04 - 2012
rev : 1
EFFECTIVITY
ALL
Training manual
page 9
12 - 04 - 2012
rev : 1
B767/29/101
Hydraulic System
EFFECTIVITY
ALL
Training manual
T
S
H
C
I
G
I
N
R
H
Y
C
P
E
O
T
C A
N
E
B
A
S
page 10
12 - 04 - 2012
rev : 1
B767/29/101
Hydraulic System
Training manual
B767/29/101
Hydraulic System
Distribution.
- Primary FLT CTL actuators and A/P servos are powered by all three
hydraulic systems. Note that the middle RUDDER actuator is supplied
throughout the rudder ratio changer.
- The spoilers are single powered, but uses power from all three systems.
- Most of the FLT CONT are supplied through normal open ISO valves.
These are maintenance valves and only closed on GND for maintenance
purposes. Six valves are installed, three WING and three TAIL shut off
valves. Each valve is, electrically controlled by a push button on P61.
- The stabilizer is powered by the right/center system and PTU provides a
third source in case of a failure of the left and center systems. The PTU
is automatically controlled.
- FLAPS/ SLATS are single powered by the center system. FLAPS/SLATS
have an electrical backup system.
- The LDG system is single powered by the center system. The brakes are
normally powered by the right system and in case of low pressure there
will be an automatic switch over to the center system.
- In the center system, the ACMP1 is normal supplied by a stand pipe in
the center reservoir, and throughout two (2) ISO valves. These valves
consist of a supply and a pressure shut off valve. They provide a reserve
system to power the brakes and nose wheel steering if C system
pressure is lost (in FLT and C SYST. LOW QTY) or when RESERVE BKS
& STRG is selected. When the system is activated, fluid is supplied to
ACMP1 from the bottom of the reservoir.
Than the pressure from ACMP1 is routed only to the NOSE GEAR
(steering) and alternate BRAKES.
EFFECTIVITY
ALL
page 11
12 - 04 - 2012
rev : 1
B767/29/101
Hydraulic System
Training manual
Advisory Messages.
L HYD QTY
C HYD QTY
R HYD QTY
C HYD 1 OVHT
C HYD 2 OVHT
C HYD PRIM 1
C HYD PRIM 2
RAT UNLOCKED
EFFECTIVITY
ALL
page 12
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
page 13
12 - 04 - 2012
rev : 1
B767/29/101
Hydraulic System
Training manual
Hydraulic Panel.
System Pressure (SYS PRESS) Lights.
Illuminated (amber) - system pressure is low.
EFFECTIVITY
ALL
page 14
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
page 15
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
EFFECTIVITY
ALL
page 16
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
EFFECTIVITY
ALL
page 17
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
3. GROUND SERVICING.
3.1. Reservoir Filling.
The reservoir service station is located in the right-hand aft body fairing area
immediately aft of the RH wheel well.
NOTE : To attain a proper fluid level in the reservoirs, the reservoirs must be
serviced with :
- All landing gears down,
- Gear doors closed,
- Steering and flight controls neutral.
When servicing right system the brake accumulator pressure gage must read
at least 2500 psi.
The hydraulic quantity gauge is calibrated in percent of full increments
(110 % 1.1) with a green band between .80 and 1.1 indications.
Two sight glasses are installed on each reservoir.
The lower REFILL sight glass gives indication to replenish reservoir.
The upper OVERFILL sight glass gives indication to drain reservoir to FULL level.
A pressure-fill port, service filter and a hand pump with handle and suction
hose are also located in the reservoir service station.
EFFECTIVITY
ALL
page 18
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
page 19
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
EFFECTIVITY
ALL
page 20
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
page 21
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
EFFECTIVITY
ALL
page 22
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
EFFECTIVITY
ALL
page 23
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
EFFECTIVITY
ALL
page 24
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
page 25
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
EFFECTIVITY
ALL
page 26
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
page 27
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
The PES uses the R SYST hydraulic pressure to pressurize an isolated portion of
the L SYST.
The bypass valve is spring loaded closed and opens only if the return pressure
is more than spring force.
When the L HYD. SYST. is operating correctly, fluid coming from the STAB.
TRIM MODULE flows through the return compensation.
When the compensator is full, the press increases until it opens the bypass
valve.
PTU Operation.
The L. ISO will close if :
- In FLT and,
- The L SYST PRESS below 1.275 psi. or,
- The L SYST QTY below 0.48.
The R. ISO will open if :
- In FLT and a stabilizer manual TRIM SIGN.
- A C SYST PRESS below 1.275 psi. and
- A close sign to the L. ISO valve.
EFFECTIVITY
ALL
page 28
12 - 04 - 2012
rev : 1
Training manual
PTU Operation.
System Description.
The power transfer unit is commanded ON automatically to provide hydraulic
power to drive the stabilizer in the event both left and center hydraulic
systems fail.
System Control.
Operation of the PTU is controlled automatically.
When the airplane is in the flight mode and the reservoir quantity in the left
system is below 0.48 or the left EDP and left ACMP pressures are low, the left
system isolation valve is commanded closed to isolate the fluid retained by the
return compensator.
The valve remains closed until 20 seconds after one of the conditions closing
the left system isolation valve is removed.
If the center hydraulic pressure is low at the time that a manual electric
trim command is signaled by either the captains or the first officers control
wheel stabilizer trim control switches, the right system PTU shutoff valve is
commanded to open.
Hydraulic flow to the PTU motor starts the operation of the pump.
The PTU shutoff valve is commanded to close immediately when the stabilizer
electric trim command is removed or the center hydraulic system pressure is
restored.
EFFECTIVITY
ALL
B767/29/101
Hydraulic System
page 29
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
page 30
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
EFFECTIVITY
ALL
page 31
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
With the reserve brakes and steering switch in the off position, both pressure
and supply isolation valves will operate to the closed and alternate positions
respectively when center system fluid reaches LOW quantity level and the
airplane is in the air.
The pump (C-1) then must be activated by pressing the reserve brakes and
steering switch.
A white ISLN light on the P-61 right side panel will illuminate when either
isolation valve is not in the open position.
While the reserve brakes and steering is selected on, center system pressure
will still be transmitted to the EICAS computers.
However the system low pressure switch (S-35) is isolated from pressure
causing the center system low pressure light to illuminate.
Reset/disable Switch.
A toggle switch on the P-61 panel to reset the automatic isolation system or to
disable the auto function while performing ground maintenance.
Operation.
Actuation of the reserve brakes & steering switch turns on C system N 1
ACMP unit, if off, and illuminates an ON in the switch.
Electric power is first supplied to drive the pressure isolation valve to the closed
position.
When fully closed, the pressure isolation valve directs power to drive the
supply isolation valve to the alternate position.
An amber VALVE light in the lower half of the reserve brakes and steering
switch will illuminate to indicate a disagreement between the commanded
position and the position of either valve.
If the disagreement exists for six seconds an EICAS advisory message RSV
BRAKE VAL will be annunciate.
EFFECTIVITY
ALL
page 32
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
RESERVE BRAKES
& STEERING
SYSTEM
EFFECTIVITY
ALL
page 33
12 - 04 - 2012
rev : 1
B767/29/101
Hydraulic System
Training manual
Pump :
- Is the secondary pump in the center system,
- 37 gpm, 2.850 psi at 5700 rpm,
- Pump turbine speed is reduced during low flow demand,
- The pump shuts off when turbine speed decreases to 2500 RPM,
- The case drain line of the pump is cooled through a heat exchanger.
EFFECTIVITY
ALL
page 34
12 - 04 - 2012
rev : 1
B767/29/101
Hydraulic System
Training manual
EFFECTIVITY
ALL
page 35
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
For a complete retraction of the RAT, the blade must be centered and the
locking pin in place.
UP/DN limit switches shutoff power at full DN or full UP travel limits.
An override limit switch is used during manual DN selection.
The tachometer provides visual indication of the operating status of the RAT
during GND TEST :
- GREEN light is ON : turbine speed is at normal governed speed.
- RED light is ON : turbine overspeed.
- NO light is, ON :
turbine speed is below the normal governed speed.
- LAMP TEST :
depressing the switch, with the RAT operating, both
indicate lights should illuminate.
ON GND. the RAT can be retracted, with the retract select switch in the R.
wheel well. Prior to retracting, the propeller blades must be aligned
(index marks).
The compartment door is mechanically connected to the RAT annunciator.
The check out module is used to check the RAT operation on GND. In the
back-drive position, the pump acts as a motor driving the turbine.
An amber UNLKD light indicates that the RAT is not in STOWED position.
A teleflex cable unlocks the turbine blade, opens blade lock and centered
switch when the RAT is extended.
A 15 limit switch permits partial retraction of RAT so that blade can be locked
and centered.
The RAT will retract the first 15 trough the strut angle notch.
A 13 limit switch operates in parallel with the 15 switch, in the RAT retract
circuit.
EFFECTIVITY
ALL
page 36
12 - 04 - 2012
rev : 1
Training manual
B767/29/101
Hydraulic System
page 37
12 - 04 - 2012
rev : 1