Professional Documents
Culture Documents
988672
CE/GE
175-210-188
GY
TECHNOLO
142
TECNICA 140.1
inver ter
TROUBLESHOOTING
AND REPAIR MANUAL
CONTENTS
PAGE
reparation
no
problem !
-2-
25
11
28
26
AUXILIARY
SUPPLY
POWER SUPPLY
LED
27
19
UNDERVOLTAGE
SAFEGUARD
ALARM BLOCK
16
15
18
DUTY CYCLE
MAKER
TRANSFORMER
PILOT
PRIMARY
CURRENT READER
AND LIMITER
14
DRIVER IGBT
SEPARATOR
TRANSFORMER
CURRENT
TRANSFORMER
13
CHOPPER
FILTER
SHUNT AMPLIFIER
20
ALARM LED
CONTROL
17
22
TIG
-LIFT
MMA
WELDING
PROCEDURE
FUNCTION
SELECTOR
21
CURRENT
POTENTIOMETER
ADDER
MAXIMUM
CURRENT
ADJUSTMENT
10
SECONDARY
EMC FILTER
23
INDUCTANCE AND
SHUNT
24
29
FAN
TERTIARY SUPPLY
12
SECONDARY
DIODES
POWER
TRANSFORMER
POWER
TRANSFORMER
THERMOSTAT
PRE-CHARGE
SECONDARY DIODE
THERMOSTAT
RECTIFIER BRIDGE
EMC FILTER
INPUT
OUTPUT
TECHNOLOGY 175-210-188CE/GE
BLOCK DIAGRAM
TECHNOLOGY 175-210-188CE/GE
Block 9
Block 1
EMC Filter
Consisting of: C24, C25, C26, L2.
Prevents noise from the machine from being transmitted along
the main power line and vice versa.
Block 10
Secondary EMC Filter
Consisting of: C21, C22.
Prevents noise from the power source from being transmitted
through the welding cables and vice versa.
Block 2
Rectifier bridge
Consisting of: D31, D32.
Converts the mains alternating voltage into continuous pulsed
voltage.
Block 11
Auxiliary supply
Constisting of: T2, D1, Q2, U5
Takes and stabilizes the voltage coming from block 2 (rectifier
bridge) and makes it suitable to supply correctly: block x
(supply led) block x (transformer separator) and block 3 (precharge).
Block 3
Pre-charge
Consisting of: K1, K2, R40.
Prevents the formation of high transitory currents that could
damage the main power switch, the rectifier bridge and the
electrolytic capacitors.
When the power source is switched on the relay K1 and K2 are
de-energised, capacitors C27, C29, C30, C31 are then
charged by R40 When the capacitors are charged the relay is
energised.
Block 12
Tertiary supply
Constisting of: D11, D57, Q0,D8
Takes and stabilizes the voltage coming from tertiary wiring
block 7 (power transformer) and makes it suitable to supply
correctly block x (fans) and block 3 (pre-charge).
Block 13
Block 4
Separator transformer
Filter
Consisting of: C27, C29, C30, C31.
Converts the pulsed voltage from the rectifier bridge into
continuous voltage.
Block 5
Block 14
Chopper
Consisting of: Q6, Q7, Q8, Q9.
Converts the continuous voltage from the filter into a high
frequency square wave capable of piloting the power
transformer.
Regulates the power according to the required welding
current/voltage.
Driver
Consisting of: Q5, D19, D20, Q10, D25, D26.
Takes the signal from block 13 (flyback power supply) and,
controlled by block 15 (duty cycle maker), makes the signal
suitable for piloting block 5 (chopper).
Block 15
Block 6
Transformer Pilot
Current transformer
Consisting of: T1.
The C.T. is used to measure the current circulating in the power
transformer primary and transmit the information to block 17
(primary current reader and limiter).
Block 16
Block 7
Power transformer
Consisting of: T4.
Adjusts the voltage and current to values required for the
welding procedure. Also forms galvanic separation of the
primary from the secondary (welding circuit from the power
supply line).
Block 17
Block 8
Adder
Consisting of: U1C (control board).
Gathers all the information from block 18 (primary current
reader and limiter), from block 19 (alarms) and from block 21
(current potentiometer), and produces a signal with a suitable
voltage for processing by block 16 (duty cycle maker).
Secondary diodes
Consisting of: D46, D47, D48, D49, D51.
D46, D47, D48 converts the current circulating in the
transformer to a single direction, preventing saturation of the
nucleus.
D49, D51 recirculate the inductance output current (block 9)
when the IGBT's are not conducting, bypassing the power
transformer (block 7).
-3-
TECHNOLOGY 175-210-188CE/GE
Block 18
Block 27
Block 19
Undervoltage safeguard
Consisting of: R7, R9 and part of control board.
If the main supply voltage falls below the minimum allowed
value this safeguard triggers (a tolerance of approx. 15% of
the power supply voltage is allowed: outside this range the
safeguard triggers).
Alarm Block
Consisting of: U1A (control board).
When an alarm is detected the power source output current is
drastically reduced by making direct adjustments to block 16
(duty cycle maker) and directly changing the reference signal
obtained from block 21 (current potentiometer).
Block 28
Block 20
Block 29
Alarm LED
Consisting of: D39.
It is switched on by block 19 (alarms) in the event of:
1) Triggering of thermostatic capsule/thermostat on power
transformer.
Fan
Consisting of: V1, V2.
Powered directly by block 12 (Tertiary supply) and cools the
power components.
Block 21
Current potentiometer
Consisting of: R49.
This is used to set the reference voltage needed to adjust the
output current: when the potentiometer knob is turned the
cursor voltage varies, thus varying the current from the
minimum to the maximum value.
Block 22
Welding procedure function selector
Consisting of: SW1
The switch is used to select the type of welding process:
MMA, TIG-LIFT.
Block 23
Maximum current adjustment
Consisting of: R48, R55.
Used to adjust the maximum cutting current to be supplied by
the power source.
Block 24
Shunt Amplifier
Consisting of: U3A (control board)
Amplifies the signal from block 9 (inductance shunt) and
makes it appropriate for block 17 ( Adder).
Block 25
Power transformer thermostat
Consisting of: ST2.
When the temperature of the power transformer is too high,
the thermostat transmit the information to block 19 (Alarm
Block). It is reset automatically after the alarm condition has
ceased.
Block 26
Secondary diode thermostat
Consisting of: ST1
When the temperature of the secondary diode dissipator
reaches a given temperature the thermostat cuts in, sending
an alarm signal to block 19 (Alarm Block). It is reset
automatically when this alarm condition is no longer present.
-4-
TECHNOLOGY 175-210-188CE/GE
ILLUSTRATIONS
Power board
(21)
CURRENT
POTENTIOMETER
(28)
POWER
SUPPLY
LED
(20)
ALARM
LED
(22)
WELDING
PROCEDURE
FUNCTION
SELECTOR
(10)
SECONDARY
FILTER EMC
(9)
INDUCTANCE
AND SHUNT
CONTROL
BOARD
(8)
SECONDARY
DIODES
(7)
POWER
TRANSFORMER
(11)
AUXILIARY
POWER
SUPPLY
(6)
CURRENT
TRANSFORMER
(15)
TRANSFORMER
PILOT
(2)
PRE-CHARGE
(13)
SEPARATOR
TRANSFORMER
(3)
RECTIFIER
BRIDGE
(5)
CHOPPER
(1)
PRIMARY EMC
FILTRE
(4)
FILTER
-5-
L1
N (L2 )
PE
S1
ON /O F F
-6-
V2
F an
V1
F an
ON LY FOR
GE VER S O
I N
Indu ttance
L1
V2-
V 2+
V1-
V1+
CN9
CN4
CN11
POW E R PCB
SH -
R 38
S hun t
J22
J21
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
J7
OU T -
O U T+
SW
LED
GND
+5V
+17V8
D R+
GND
T A+
TA SH S H+
VO L T VO L T+
PO T _ IN
T AR+
T AR VCH ECK
FAU L T
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
J3
CON T RO L PCB
TECHNOLOGY 175-210-188CE/GE
WIRING DIAGRAMS
Wiring general diagram - TECHNOLOGY 175 - 210 -188 CE/GE
J8
J7
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
F o r i 22 pa s so 2 .5
F o r i_ 12 pa s so 2 .5
NM
. .
CN8
T A+
TA SH S H+
VO L T VO L T+
PO T IN
T A R+
TAR VC H E C K
FAU L T
C A DM
C AD A
C AD 1
C AD 2
SW
LED
D R+
T P 11
CO R R
T P 21
D32
V .T .
D is s p
i atore
H1
D31
V .T .
R 13
NM
. .
R 12
NM
. .
R 55
V .T .
C 35
1u 63V M K T
T P 16
R 56
NM
. .
R 48
47K 20 T 0W 5 10%
M
I AX
C26
4n7 250V K P
T P 18 T P 19 T P 20
+5V
R 49
10K L IN 0W 2 10%
T P8
L2
295uH
C25
4n7 250V K P
T P4 T P5 T P6
R 39
1M 0W 5 5%
+5V +17V 8
CN11
CN9
C24
1u 275V M K P
CN4
T P1 T P2 T P3
C28
NM
. .
T P 17
JP 1
V .T .
+5V
K1
V .T .
K2
V .T .
R 40
47R 8W 5%
470u 450V A ll
NM
. .
NM
. .
R 14
3K 3 5W 10%
T P 22
SGW 30N60
R 57
NM
. .
JP 2
V .T .
SGW 30N60
D 40
1N 4148
T P 23
C27
220n 630V M K P
D39
Ga
i llo 5mm
+17V8
F15246B
VCH ECK
DR+
AC+
AC -
R E LE _K1_A
R E LE _K1_B
R E LE _K2_A
R E LE _K2_B
T P7
C44
100u 25V A ll
C31
V .T .
C30
V .T .
R 50
2K 2 0W 25 5%
C29
V .T .
470u 450V A ll
680u 400V A ll
470u 400V A ll
ON
O FF
O FF
JP 1
MMA
TG
I
R E LP
T P 24
T P 10
+17V8 T P 9
S P+
SP -
T P 38
T P 37
R 46
1R 0W 25 5%
R 47
1R 0W 25 5%
H2
Q6
V .T .
F15246C
R E LP
S P+
SP -
Q8
V .T .
Q9
V .T .
D is s p
i atore
H3
Q7
V .T .
O FF
ON
ON
JP 2
D is s p
i atore
T P 40
R 43
1R 0W 25 5%
T P 39
R 42
1R 0W 25 5%
D41
1N4148
SW 1
1B 11
E M E T _H
SGW 30N60
G A T E _H
EM E T _ L
K1 , K 2
GA T E _ L
T A+
D31 , D32
R 55
C34
10n 630V K P
R 45
20R 13W 5%
C33
10n 630V K P
R 44
20R 13W 5%
T R A FO _P P
T R A FO _PN
D36
NM
. .
D34
NM
. .
33K 0W 25 5%
10K 0W 25 5%
27K 0W 25 5%
TA -
SH -
S H+
C28
VO L T -
G
I B T Q6 ,Q7 ,
Q8 ,Q9
T E RM C
I O
-7-
VO L T +
MOD E L
D38
M U R 1560
D35
R U R P 860
D37
M U R 1560
D33
R U R P 860
TECHNOLOGY 175-210-188CE/GE
D R+
SP -
S P+
AC -
AC+
C 41
33u 25V A ll
C11
100u 63V A ll
D57
B Y V27-200
D11
B Y V27-200
R 26
1K 0W 25 5%
R 25
220R 0W 25 5%
C 15
1u 63V M K T
D 16
B Y V 27 -200
D 15
10V 0W 4 5%
Q4
IR FD 110
T3
T I 117303
+17V 8
C38
1u 63V M K T
C37
1n 100V X7R
D43
Verde 5mm
R 51
3K 3 0W 5 5%
T P 34
C9
1u 63V M K T
D10
B Y V27-200
D 14
10V 0W 4 5%
C10
1u 63V M K T
C36
T P 29
1n 100V X7R
T2
230 /18 4VA
D1
W 02G
T P 25
C39
1u 63V M K T
C1
470u 50V A ll
R1
470R 2W 5%
C2
10u 25V A ll
C 17
1u 63V M K T
D 17
B Y V 27 -200
120R 0W 25 5%
R 27
D 25
B Y V 27 -200
C 16
1u 63V M K T
D 18
B Y V 27 -200
120R 0W 25 5%
R 28
D 19
B Y V 27 -200
C3
470u 25V A ll
R 34
470R 0W 25 5%
D 26
B Y V 27 -200
R 29
470R 0W 25 5%
R 32
1K 0W 25 5%
C 18
NM
. .
Q 10
BC 327
R 33
10R 0W 25 5%
D 53
NM
. .
R 30
1K 0W 25 5%
C 19
NM
. .
Q5
BC 327
10R 0w25 5%
C43
47u 25V A ll
T P 28
R9
12K 0W 25 5%
R 31
10V 0W 4 5%
D7
C40
33u 25V A ll
R 58
22R 0W 5 5%
D 52
NM
. .
D8
15V 0W 4 2%
H4
Q0
T IP 122
D 20
B Y V 27 -200
R8
3K 3 0W 5 5%
D3
18V 1W 5%
H4
Q2
T IP 50
T P 26
IN
U5
-V1
V1
12Vdc
D24
18V 0W 4 5%
D23
18V 0W 4 5%
D22
18V 0W 4 5%
T P 33
T P 31
T P 32
T P 30
VCH ECK
-V2
+V2
C6
10u 25V A ll
T P 27 +5V
D21
18V 0W 4 5%
+V1
LM 78L05
3
OU T
D4
1N4148
GND
2
D2
1N4004
+17V8
EM E T _L
GA T E _L
EM E T _H
GA T E _H
V2
12Vdc
C42
33u 25V A ll
D56
NM
. .
D6
1N4148
10V 0W 4 5%
D55
R 59
10K 0W 25 5%
+17V8
1
3
C14
NM
. .
2
3
2
-83
20V
C8
100N 63V M K T
2
no so d
l er
Q1
M P S A13
D54
1N4148
1
no so d
l er
R E LE _K2_B
R E LE _K2_A
R E LP
R E LE _K1_B
R E LE _K1_A
TECHNOLOGY 175-210-188CE/GE
T R A FO _P N
J9
T1
1 /200 25A
F ILO T A
T R A FO _P P
J10
T4
T ras fo_1 /2
S T2
110 C
J6
J5
T P 12 T P 13
T P 15 T P 14
C 32
1n5 630V K P
R 41
10R 5W 5%
T A+
TA -
SP -
S P+
3
D 27
NM
. .
D 48
V .T .
D47
V .T .
H4
D46
V .T .
D44
NM
. .
D47 = S T T H 6003CW
D47 = N M
. .
D46 = S T T H 6003CW
D48 = S T T H 6003CW
D47 = N M
. .
D47
D46 , D48
D46 = S T T H 6003CW
D48 = S T T H 6003CW
MOD E L
1
2
1
2
1
-92
2
D49
S T T H 6003CW
D29
NM
. .
J1
IN /OU T
J2
IN /OU T
S T1
80C
D50
NM
. .
H5
R E LP
2
D51
S T T H 6003CW
L1
11uH
D30
NM
. .
R 38
180A = 210mV
C22
10n 300V M K P
so d
l er
JP 4
C21
10n 300V M K P
Q3
BC337
T P 36
R 60
1K 0W 25 5%
T P 35
R 37
100K 0W 25 5%
C20
100n 63V M K T
R 11
10K 0W 25 5%
R 35
1K5 0W 25 5%
J22
Foro
SH -
S H+
OU T -
TO1
T erm inale_OU T
Foro
OU T+
J21
VO L T+
VO L T -
T E RM C
I O
TECHNOLOGY 175-210-188CE/GE
TECHNOLOGY 175-210-188CE/GE
Wiring diagram power board
+5V
2
D36
B AV70
11
10
T P9
T es t_Po in t
17V8
R 34
470K 0805 1%
D R+
T A+
TA SH S H+
14
13 EN1
2
7
R 16
4K7 0805 1%
U 4A
CD4066BC
C12
100n 50V X7R
0 ..10 V
SET
U 3B
LM 324D
R 59
4K7 0805 5%
R 17
4K7 0805 1%
17V8
T AR+
T AR -
Q7
BC807
FAU L T
R 53
39K 0805 1%
T P1
T es t_P o in t
R 10
13K 0805 1%
70354-301
R 23
2K0 0805 1%
T P2
T es t_P o in t
R 87
3K0 0805 1%
13
C7
10n 50V X7R
11
SW
T P5
T es t_P o in t
3
+5V
14
D38
BA S 40-06
U 1D
MC 33074D
R 88
2K0 0805 1%
C40
100n 50V X7R
12
A L LARM
U 1A
MC33074D
2
VO L T+
CADM
CAD A
CAD 1
CAD 2
SW
LED
1K 0805 5%
T P4
T es t_P o in t
11
PO T -IN
VCH ECK
R 27
1K 0805 5%
+5V
C16
J3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
C10
100n 50V X7R
2
D22
BA S 40-04
U 7D
40106
R 29
10K 0805 5%
17V8
4
U 4B
CD4066BC
+5V
C13
100n 50V X7R
U 7E
40106
1
+5V
T P8
T es t_Po in t
3
D28
B A S 40-04
5 EN1
3
R 33
4K 7 0805 1%
+5V
C22
220n 50V X7R
C20
100n 50V X7R
U 7A
40106
11
14
R 57
10K 0805 5%
R 55
1K 0805 5%
+5V
CO R TO
S T AR T
T P7
T es t_P o in t
U 7F
40106
R 49
100K 0805 5%
6 EN1
9
R 38
VR E F
4K7 0805 1%
12 EN1
10
R 36
2
D 29
B A S 40 -04
4K 7 0805 1%
R 35
470K 0805 1%
C15
100n 50V X7R
U 3C
LM 324D
OVE R S E T
0 ..2 ,5 V
R 39
4K7 0805 1%
R 60
4K7 0805 5%
Q5
BC817
R 50
4K7 0805 1%
VR E F
Q1
BC817
R 81
39R 1206 1%
R 79
39R 1206 1%
R 80
39R 1206 1%
R 82
39R 1206 1%
R 18
820R 0805 1%
VR E F
C11
100n 50V X7R
7K5 0805 1%
7
11
D11
B AV99
R 19
2
3
R 15
0R 0805
D12
24V 0W 4 5%
R 84
200R 0805 1%
C14
100p 50V X7R
TA -
R 46
4K 7 0805 5%
Q4
BC807
R5
10K 0805 5%
R 64
100K 0805 5%
D42
7
5
R 12
3K 3 0805 5%
1
6
R 21
NM
.
C8
10n 50V X7R
C9
C42
100n 50V X7R 2n2 50V COG
R 42
10K 0805 5%
11
R ID D U T
R T /C T
VR E F
COM P
OU T
GND
4
8
U2
UC3845AD1
17V8
R 45
1K 0805 5%
V FB
IS EN
VCC
T P 13
R 83
680R 0805 1% T es t_Po in t
D R+
R 62
1K 0805 5%
C26
560p 50V COG
L L4148
U 1B
MC33074D
R 61
6K8 0805 5%
17V8
17V8
R 63
27K 0805 5%
S T AR T
U 5B
LM 339
R 14
1K 0805 5%
17V8
C17
100n 50V X7R
C6
10n 50V X7R
C4
10n 50V X 7R
VR E F
R 40
13K 0805 1%
SH -
R 25
C 24
100n 50V X 7R
R 26
10K 0805 5%
C2
1n 50V X7R
R7
1K 0805 5%
C3
10n 50V X7R
T A R+
12
CO R TO
CC
D3
L L 4148
3
2
+5V
Q2
MM B F170
D2
5V 6 0W 4 5%
R 52
82K 0805 5%
R 44
2K7 0805 5%
T P 15
T es t_P o in t
U 5A
LM 339
2K 2 0805 1%
Q6
BC 817
R 41
3K 3 0805 1%
SW
T AR -
R3
22K 0805 5%
C5
NM
.
SH -
+5V
R 20
4K 7 0805 1%
17V 8
R4
47K 0805 1%
T P 11
T es t_P o in t
U 1C
MC33074D
BAV99
D40
1
R 11
1K 0805 5%
C25
100n 50V X7R
D 43
B A S 40 -04
1
A L LARM
SET
D39
L L4148
10
R2
4K 7 0805 5%
11
U 3A
LM 324D
C 41
100p 50V X 7R
T P 12
T es t_Po in t
11
R8
4K 7 0805 1%
R 86
NM
. .
T P 10
T es t_P o in t
4
3
C1
1n 50V X 7R
U 5C
LM 339
Q3
MM B F170
C19
22u 25V A ll
R 22
4K 7 0805 1%
FAU L T
- 10 -
D26
L L4148
T P 16
T es t_P o in t
R 43
33K 0805 5%
VR E F 10
C18
22u 25V A ll
U 5D
LM 339
13
11
3
R 28
4K 7 0805 5%
S H+
R 47
47K 0805 5%
17V8
R9
100K 0805 1%
R1
1K 0805 5%
R 48
1K 0805 5%
R ID DU T
VO L T+
R 13
8K 2 0805 1%
14
12
R 65
9K 1 0805 1%
12
D4
G L41G
VR E F
R6
3K 3 0805 5%
T P 14
T es t_P o in t
12
17V8
OVE R S E T
CC
17V8
R 54
47R 0805 5%
T P3
T es t_P o in t
10
R 32
3K3 0805 1%
D23
BA S 40-04
C21
100n 50V X7R
U 3D
LM 324D
11
4K 7 0805 1%
R 24
1K 0805 5%
D25
BA S 40-05
R 51
14
13
U 4D
CD4066BC
+5V
T A+
12
U 4C
CD4066BC
+5V
C 23
220n 50V X 7R
R 37
1K 0805 5%
U 7C
40106
R 31
4K7 0805 1%
12
13
11
D 37
B A V 70
11
U 7B
40106
R 58
1K 0805 5%
R 56
10K 0805 5%
T P6
T es t_P o in t
+5V
TECHNOLOGY 175-210-188CE/GE
REPAIR GUIDE
EQUIPMENT REQUIRED
ESSENTIAL INSTRUMENTS
1
2
3
4
USEFUL INSTRUMENTS
5 Unsoldering station
6 Miscellaneous tools
(*)The instruments with codes can be supplied by Telwin. The sale price is available on request.
- 11 -
TECHNOLOGY 175-210-188CE/GE
TROUBLESHOOTING AND REMEDIES
1.0 Disassembling the machine
Every operation should be carried out in complete safety with the
power supply cable disconnected from the mains outlet and
should only by done by expert or skilled electrical-mechanical
personnel.
- remove the current adjustment knob on the front panel of the
machine (fig. 1);
- undo the 4 screws attaching the handle to the top cover (fig. 1).
- undo the 8 screws fastening the back and front plastic panels; 4
for the cap (fig. 1).
- undo the 2 screws attaching the top cover to the base: 1 screw
on each side (fig. 1).
- undo the 2 screws fastening the top cover to the metal structure.
- slide out the top cover upwards
After completing the repairs, proceed in the reverse order to reassemble the cover and do not forget to insert the toothed washer
on the ground screw.
WARNING:
BEFORE PROCEEDING WITH REPAIRS TO
THE MACHINE READ THE INSTRUCTION
MANUAL CAREFULLY.
WARNING:
EXTRAORDINARY MAINTENANCE SHOULD
BE CARRIED OUT ONLY AND EXCLUSIVELY
BY EXPERT OR SKILLED ELECTRICALMECHANICAL PERSONNEL.
WARNING:
ANY CHECKS CARRIED OUT INSIDE THE
MACHINE WHEN IT IS POWERED MAY CAUSE
SERIOUS ELECTRIC SHOCK DUE TO DIRECT
CONTACT WITH LIVE PARTS.
TECHNOLOGY 175-210-188CE/GE
-
FIGURA A
SETTINGS:
- PROBE x10;
- 5V/Div;
- 5sec/Div.
VERIFY THAT:
- FREQUENCY IS
52KHz 10%;
- AMPLITUD IS 22V
10%.
TECHNOLOGY 175-210-188CE/GE
This is the reference code for requesting a replacement: Telwin
may supply boards that are compatible but with different
codes.
Warning: before inserting a new board check it carefully for
damage that may have occurred in transit. When we supply a
board it has already been tested and so if the fault is still
present after it has been replaced correctly, check the other
machine components. Unless specifically required by the
procedure, never alter the board trimmers.
gate, also of Q8. The earth connections are both made to the
emitter of Q8.
E) Make sure the waveform displayed on the oscilloscope
resembles fig. B.
FIGURA B
SETTINGS:
- PROBE CH1 x100;
- 100 V/Div;
- PROBE CH2 x10;
- 10V/Div;
- 5sec/Div.
TIME TOLLERANCES
20%.
VERIFY THAT:
- AMPLITUDE ON CH1
IS 320V 10%;
- POSITIVE
AMPLITUDE ON CH2
IS +19V 10%;
- NEGATIVE
AMPLITUDE ON CH2
IS -2V 10%.
F) Repeat this test also for Q6, Q7, Q9 (for Q6 and Q7 use the
differential probe).
N.B. if the signal is not present there could be a fault in the
IGBT driver circuit (fig. 3) or in the control board (fig. 2A, in this
case we recommend replacing the board).
G) Set the two-channel oscilloscope ready. Connect the probe
CH1 (x100) on the collector of Q8 and the mass on the sender
of the same Q8 probe CH2 (x10) on the pin 9 of strip J11. The
masses are to be connected together on the sender of Q1.
Connect the probe CH2 on the pin 5 of J7 and the mass on pin
6 of the same J7. N.B. In case you wish to measure the two
wave shapes together as indicated in the figure it is necessary
to use the differential probe (1/20).
H) Make sure the waveform displayed on the oscilloscope
resembles fig. C and that the output voltage over OUT+ and
OUT - is equal to +100Vdc10%.
FIGURA C
SETTINGS:
- PROBE CH1 x100
- 100V/Div;
- P R O B E C H 2
DIFFERENTIAL
PROBE (1/20);
- 100mV/Div;
- 5sec/Div.
TIME TOLLERANCES
20%.
VERIFY THAT:
- AMPLITUDE ON CH1
IS 320V 10%;
- P O S I T I V E
AMPLITUDE ON CH2
50mV 10%.
- N E G A T I V E
AMPLITUDE ON CH2
-150mV 10%
TECHNOLOGY 175-210-188CE/GE
-
solder the terminals taking care not to let the solder run
along them;
on the welding side cut away the protruding part of the
rheofores and check they are not shorted (between the
gate and emitter in particular).
FIGURA D
SETTINGS:
- PROBE CH1 x100
- 100V/Div;
- PROBE CH2 differential
probe (1/20)
- 100mV/Div.
- 5 sec/Div.
TIME TOLLERANCES 20%.
VERIFY THAT:
- AMPLITUDE ON CH1 IS
320V 10%.
- AMPLITUDE ON Ch2 IS
60mV 10%.
1 2 3 4 5 6
1 0 0 0 0 0
Switch number
Position number
TECHNOLOGY 175-210-188CE/GE
FIGURA E
SETTINGS:
- PROBE CH1 x100
- 100V/Div;
- PROBE CH2 differential
probe (1/20);
- 100mV/Div;
- 5 sec/Div.
FIGURA G
SETTINGS:
- PROBE CH1 x100
- 100V/Div;
- PROBE CH2 differential
probe (1/20);
- 200mV/Div;
- 5sec/Div.
TIME TOLLERANCES
20%.
VERIFY THAT:
- AMPLITUDE ON CH1 IS
320V 10%.
- AMPLITUDE ON CH2 IS
120mV 10%.
TIME TOLLERANCES
20%.
VERIFY THAT:
- AMPLITUDE ON CH1 IS
320V 10%;
- AMPLITUDE ON CH2 IS
200mV 10%.
1 2 3 4 5 6
2 2 2 1 1 1
Switch number
Position number
1 2 3 4 5 6
3 3 3 3 3 2
Switch number
Position number
FIGURA F
SETTINGS:
- PROBE CH1 x100
- 100V/Div;
- P R O B E C H 2
differential probe
(1/20)
- 200mV/Div;
- 5sec/Div.
FIGURA H
SETTINGS:
- PROBE CH1 x100
- 100V/Div;
- PROBE CH2 differential
probe (1/20);
- 200mV/Div;
- 5V/Div;
- 5sec/Div.
TIME TOLLERANCES
20%.
VERIFY THAT:
- AMPLITUDE ON CH1
IS 320V 10%;
- LAMPLITUDE ON
CH2 IS 180mV
10%.
1 2 3 4 5 6
3 3 3 3 2 2
TIME TOLLERANCES
20%.
VERIFY THAT:
- AMPLITUDE ON CH1 IS
320V 10%;
- AMPLITUDE ON CH2 IS
220mV 10%.
Switch number
Position number
1 2 3 4 5 6
3 3 3 2 2 2
Switch number
Position number
TECHNOLOGY 175-210-188CE/GE
-
FIGURA H
SETTINGS:
- PROBE CH1 x100
- 50V/Div;
- PROBE CH2 x100;
- 50V/Div;
- 5sec/Div.
TIME TOLLERANCES
20%.
VERIFY THAT:
- MAX REVERSE
AMPLIDUTE ON CH1
AND CH2 DOES NOT
EXCEED A 250V.
- 17 -
TECHNOLOGY 175-210-188CE/GE
ILLUSTRATIONS
FIG. 1
SCREWS FASTENING
HANDLE
SCREWS FASTENING
HANDLE
CURRENT REGULATION
POTENTIOMETER
POWER
SUPPLY LED
SCREWS
FASTENING
BACK PANEL
ALARM LED
WELDING
PROCEDURE
FUNCTION
SELECTOR
DINSE SOCKET
SCREWS FASTENING
TOP COVER
SCREWS
FASTENING
FRONT PANEL
FIG. 2A
POWER SUPPLY
INTERRUPTOR
FIG. 2B
FILTER
CAPACITORS DIODES BRIDGE
DISSIPATOR
NUTS
FASTENING
METALLIC
STRUCTURE
CONTROL
BOARD
FAN WIRE
BUMP
CONTACTS
THERMOSTAT
ST1 (J1,J2)
NUTS
RHEOFORES
FASTENING
Q6, Q7
METALLIC
STRUCTURE
BUMP
CONTACTS FAN
V1,V2
Q6, Q7
DISSIPATOR
SCREWS
FASTENING
Q8, Q9
DISSIPATOR
SCREWS
FASTENING
FAN
BOTTOM
IGBT
DISSIPATORS
POWER
TRANSFORMER
DIODES
SECONDARY
DISSIPATORS
SECONDARY
DISSIPATOR
SCREWS
FASTENING
INDUCTANCE
FIG. 3
D31, D32
FIG. 4
R14
K1, K2
R40
R41
V1, V2
U5
IGBT
Q6, Q7
D7,R9 Q2 R48 J7
PRIMARY
DIODE
D37
R49
C29
C31
D43
C30
D39
Sw1
C32
R44
R45
Q4
St2
PRIMARY
DIODE
D38
R38
- 18 -
IGBT
Q8, Q9
RHEOFORES
Q8, Q9
NUTS FASTENING
METALLIC STRUCTURE
SECONDARY DIODES
D46,D47,D48,D49,D51
TECHNOLOGY 175-210-188CE/GE
ELENCO PEZZI DI RICAMBIO - LISTE PIECES DETACHEES
SPARE PARTS LIST - ERSATZTEILLISTE - PIEZAS DE REPUESTO
TECHNOLOGY 175-210
23
1
12
22
13
25
21
24
15 11
17
26
10
27
28
16 18
20
14
19
Per richiedere i pezzi di ricambio senza codice precisare: codice del modello; il numero di matricola; numero di riferimento del particolare sull'elenco ricambi.
Pour avoir les pieces detachees, dont manque la reference, il faudra preciser: modele, logo et tension de I'appareil; denomination de la piece; numero de matricule.
When requesting spare parts without any reference, pls specify: model-brand and voltage of machine; list reference number of the item; registration number.
Wenn Sie einen Ersatzteil, der ohne Artikel Nummer ist, benoetigen, bestimmen Sie bitte Folgendes: Modell-zeichen und Spannung des Geraetes; Teilliste Nuemmer;
- 19 -
TECHNOLOGY 175-210-188CE/GE
REF.
1
2
3
4
5
6
7
8
9
Potenziometro
Potentiometre
Potentiometer
Potentiometer
Potenciometro
Resistenza
Resistance
Resistor
Wiederstand
Resistencia
Condensatore
Condensateur
Capacitor
Kondensator
Capacitor
Diodo
Diode
Diode
Diode
Diodo
Raddrizzatore
Redresseur
Rectifier
Gleichrichter
Rectificador
Resistenza
Resistance
Resistance
Widerstand
Resistencia
Scheda Controllo
Carte Controle
Control Board
Steuerungskarte
Tarjeta Control
Bjt Tip50
Bjt Tip50
Bjt Tip50
Bjt Tip50
Bjt Tip50
Bjt Tip122
Bjt Tip122
Bjt Tip122
Bjt Tip122
Bjt Tip122
REF.
10
11
12
13
14
15
16
17
18
Rele'
Relais
Relais
Relais
Relais
Interruttore
Interrupteur
Switch
Schalter
Interruptor
Manopola Potenziometro
Poignee Pour Potentiometre
Knob For Potentiometer
Potentiometergriff
Malja Por Resist.electr.variable
Deviatore
Gareur
Switch
Schalter
Interruptor
Termostato
Thermostat
Thermostat
Thermostat
Termostato
Cavo Alim.
Cable Alim.
Mains Cable
Netzkabel
Cable Alim.
Ventilatore
Ventilateur
Fan
Ventilator
Ventilador
Induttanza Filtro
Inductance Filter
Filter Inductance
Filter Drossel
Induccion Filtro
Trasformatore Ausiliario
Transformateur Auxiliaire
Auxiliary Transformer
Hilfstransformator
Transformador Auxiliar
REF.
19
20
21
22
23
24
25
26
27
Induttanza
Inductance
Inductance
Drossel
Induccion
Trasformatore Potenza
Transformateur Puissance
Power Transformer
Leistungstransformator
Transformador De Potencia
Frontale
Partie Frontal
Front Panel
Geraetefront
Frontal
Retro
Partie Arriere
Back Panel
Rueckseite
Trasera
Manico
Poignee
Handle
Handgriff
Manija
Presa Dinse
Prise Dix
Dinse Socket
Dinse Steckdose
Enchufe Dinse
Kit Mantello
Kit Capot
Cover Kit
Deckel Kit
Kit Panel De Cobertura
Kit Fondo
Kit Chassis
Bottom Kit
Bodenteil Kit
Kit Fondo
Kit Igbt + Diodo
Kit Igbt + Diode
Kit Igbt + Diode
Kit Igbt + Diode
Kit Igbt + Diodo
REF.
28
REF.
TECHNOLOGY 175-210-188CE/GE
ELENCO PEZZI DI RICAMBIO - LISTE PIECES DETACHEES
SPARE PARTS LIST - ERSATZTEILLISTE - PIEZAS DE REPUESTO
TECHNOLOGY 188CE/GE
23
1
12
22
13
25
21
24
15 11
17
26
10
27
28
16 18
20
14
29
19
Per richiedere i pezzi di ricambio senza codice precisare: codice del modello; il numero di matricola; numero di riferimento del particolare sull'elenco ricambi.
Pour avoir les pieces detachees, dont manque la reference, il faudra preciser: modele, logo et tension de I'appareil; denomination de la piece; numero de matricule.
When requesting spare parts without any reference, pls specify: model-brand and voltage of machine; list reference number of the item; registration number.
Wenn Sie einen Ersatzteil, der ohne Artikel Nummer ist, benoetigen, bestimmen Sie bitte Folgendes: Modell-zeichen und Spannung des Geraetes; Teilliste Nuemmer; Registriernummer.
- 21 -
TECHNOLOGY 175-210-188CE/GE
REF.
1
2
3
4
5
6
7
8
9
Potenziometro
Potentiometre
Potentiometer
Potentiometer
Potenciometro
Resistenza
Resistance
Resistor
Wiederstand
Resistencia
Condensatore
Condensateur
Capacitor
Kondensator
Capacitor
Diodo
Diode
Diode
Diode
Diodo
Raddrizzatore
Redresseur
Rectifier
Gleichrichter
Rectificador
Resistenza
Resistance
Resistance
Widerstand
Resistencia
Scheda Controllo
Carte Controle
Control Board
Steuerungskarte
Tarjeta Control
Bjt Tip50
Bjt Tip50
Bjt Tip50
Bjt Tip50
Bjt Tip50
Bjt Tip122
Bjt Tip122
Bjt Tip122
Bjt Tip122
Bjt Tip122
REF.
10
11
12
13
14
15
16
17
18
Rele'
Relais
Relais
Relais
Relais
Interruttore
Interrupteur
Switch
Schalter
Interruptor
Manopola Potenziometro
Poignee Pour Potentiometre
Knob For Potentiometer
Potentiometergriff
Malja Por Resist.electr.variable
Deviatore
Gareur
Switch
Schalter
Interruptor
Termostato
Thermostat
Thermostat
Thermostat
Termostato
Cavo Alim.
Cable Alim.
Mains Cable
Netzkabel
Cable Alim.
Ventilatore
Ventilateur
Fan
Ventilator
Ventilador
Induttanza Filtro
Inductance Filter
Filter Inductance
Filter Drossel
Induccion Filtro
Trasformatore Ausiliario
Transformateur Auxiliaire
Auxiliary Transformer
Hilfstransformator
Transformador Auxiliar
REF.
19
20
21
22
23
24
25
26
27
Induttanza
Inductance
Inductance
Drossel
Induccion
Trasformatore Potenza
Transformateur Puissance
Power Transformer
Leistungstransformator
Transformador De Potencia
Frontale
Partie Frontal
Front Panel
Geraetefront
Frontal
Retro
Partie Arriere
Back Panel
Rueckseite
Trasera
Manico
Poignee
Handle
Handgriff
Manija
Presa Dinse
Prise Dix
Dinse Socket
Dinse Steckdose
Enchufe Dinse
Kit Mantello
Kit Capot
Cover Kit
Deckel Kit
Kit Panel De Cobertura
Kit Fondo
Kit Chassis
Bottom Kit
Bodenteil Kit
Kit Fondo
Kit Igbt + Diodo
Kit Igbt + Diode
Kit Igbt + Diode
Kit Igbt + Diode
Kit Igbt + Diodo
REF.
28
29
REF.
TECHNOLOGY 175-210-188CE/GE
Dirty grade
Dirty inside the machine
Description:
Kind of failure
Rectifier bridge
Electrolytic capacitors
Component ref.
Relais
In-rush limiter resistance
IGBT
Snubber
Secondary diodes
Potentiometer
Others
- 23 -
no