Professional Documents
Culture Documents
Methods of Measurements
Jianzhong Jiao, Ph.D.
OSRAM Opto Semiconductors Inc.
Cameron Miller, Ph.D.
National Institute of Standards and Technology
Outline
Part 1 LED lighting standards update
Introduction
LED lighting standards in practice
New standards development update
Methods of long-term projections
15
15
16
16
Clarification
Lighting products outside of color zone poor color
quality
Lighting products meeting this standard color
consistency
The standard does not reflect users visual preference,
acceptability, and adoptability for white color
ANSI standard is not the same as for the Energy Star
requirements
17
Clarification
There is no pass or
fails criteria for this
document
21
22
Clarification
There is no pass or fails criteria for this document
23
900
71
880
70
860
69
840
68
820
67
800
66
780
65
760
64
740
63
37.1C
24
62.1C
70.0C
37.1C
62.1C
70.0C
25
Scope
This document specifies thermal testing procedures
for power light emitting diodes (power LEDs) and/or
high brightness light emitting diodes (HB LEDs) which
are typically used in the operating regime of the
forward current of 100mA and above and which emit
visible light
This document is applicable for DC driven LEDs only.
26
NEMA SSL-3
High Power LED Binning for General Illumination
NEMA SSL-4
SSL Retrofit Products Suggested Minimum Performance Requirements
NEMA SSL-6
Solid State Lighting for Incandescent Replacement Dimming
NEMA SSL-7A
Phase Cut Dimming for Solid State Lighting: Basic Compatibility
29
NEMA LSD-45
Recommendations for Solid State Lighting Sub-Assembly Interfaces for
Luminaires
NEMA LSD-49
Solid State Lighting for Incandescent Replacement Best Practices for
Dimming
NEMA LSD-51
Solid State Lighting Definitions for Functional and Decorative Applications
NEMA LSD-55
Outdoor Lighting and Human/Animal Factors: An Industry Opinion
30
NEMA LSD-63
Measurement Methods and Performance Variation for Verification Testing of
General Purpose Lamps and Systems
NEMA LSD-68
Remote Phosphor Devices Used in LED Lamps, Engines and Luminaires
31
Outline
Part 1 LED lighting standards update
Introduction
LED lighting standards in practice
New standards development update
Methods of long-term projections
32
Background
Datasheets published by LED manufacturers are not consistent, and LED
characteristics measured or disclosed are not standardized
LED users need to have consistent information from LED makers to make fare
comparison
Purpose
To specify the standardized white light emitting diode (LED) package
datasheet, or data reporting format, as the means of communication between
LED package producers and users. The defined contents and format of the
datasheet shall be followed.
Status
Committee balloting
33
Usage recommendation
34
Assembly
Packaging information
Handling (optional)
Storage (optional)
Order of the content in the datasheet
35
Proposal
Based on the defined normal (fixed and flexible) CCTs and associated
tolerances (quadrangles) in the current version of ANSI C78.377, add 4-step
Macadam ellipse based tolerance
Propose both quadrangles and circles as the tolerances
Will not replace the current 7-step Macadam ellipse equivalent specification in
ANSI C78.377
Status
Ah hoc drafting
36
0.56
4-step quadrangles
0.54
0.54
2700 K
2700 K
3000 K
3500 K
0.52
3000 K
3500 K
0.52
4000 K
v'
4000 K
4500 K
0.50
v'
5000 K
5000 K
4-step
MacAdam
ellipses
(ANSI
C78.376)
5700 K
0.48
4-step
quadrangles
4500 K
0.50
6500 K
0.48
4-step
MacAdam
ellipses
(ANSI C78.376)
5700 K
6500 K
0.46
0.46
Illuminant A
D65
Planckian locus
0.44
0.16
0.18
0.20
0.22
u'
37
0.24
0.26
0.28
0.44
0.16
0.18
0.20
0.22
u'
0.24
0.26
0.28
0.56
2200 K
2500 K
2700 K
0.54
3000 K
3500 K
0.52
4000 K
4500 K
v'
0.50
5000 K
IEC 60081
3, 5, 7-step
MacAdam
ellipses
5700 K
0.486500 K
0.46
D65
Planckian locus
0.44
0.18
0.20
0.22
0.24
u'
38
0.26
0.28
0.30
Background
Lack of consistent test method for LED drivers in the industry
Drivers are contributing to the SSL life and reliability
Scope
This standard describes the procedures to be followed and the precautions to
be taken in measuring performance of LED drivers. Deviations from the
procedures given in this standard are permissible for production or other testing
provided that the methods used give the results in substantial agreement with
the method given herein. In case of doubt, reference shall be made to the
specified methods to establish the validity of the results obtained by any
alternate procedure.
Status
Committee balloting
39
Open
Circuit
i
maximum
stable
current
minimum
stable
current
Manufacturer
minimum rate
Short circuit
current
Manufacturer
maximu rate
maximum
stable
voltage
Manufacturer
minimum rate
Manufacturer
maximu rate
Short circuit
current
minimum
stable
voltage
Open
Circuit
v
LED driver stable operational range
Measurements
LED driver input: voltage, current, power, power factor, THD%, inrush current
LED (Lamp Load) output: RMS (AC+DC) voltage (& current), maximum peak
and minimum peak voltage (or current), output voltage (or current) ripple,
power, driver efficiency, Tc point temperature, starting time, run-up time
40
Background
Industry is establishing LED component and SSL system level lumen
maintenance tests and LED reliability test standard, yet driver reliability is
addressed yet
Scope
This standard provides tests and requirements for LED driver hardware and
driver software to ensure reliability of the device. The scope includes LED
drivers that operate from supply sources up to 600V and 60 Hz and DC
applications.
Status
Ah hoc drafting
41
Proposed tests
Electrical stress
Temperature stress
Vibration stress
Humidity stress
Requirements
42
Benefit
Reduce test burden and redundancy.
43
Benefit
Clarification and
consistency
45
Purpose
To provide the method for measurement of lumen and color maintenance of
LED lamps, light engines, and LED luminaires. To describe the procedures to
obtain uniform and reproducible lumen and color maintenance measurements
under standard operating conditions
It does not cover LED luminaires without a light source. It does not cover the
determination of the performance rating of products, in which individual
variations among the products should be considered
Status
Committee balloting
46
Background
LED lighting industry desires to have shorter than 6000 hours test for lamps
and luminaires
Current Energy Star and other specifications allow 3000 hours test results to be
used for prequalification
Purpose
To develop a LED lamp and luminaire level counterpart to TM-21 using the new
LM-80 and LM-84 testing data for projecting long-term lumen maintenance.
Status
Committee balloting
47
Scope
This document provides recommendations for projecting catastrophic failure
rate of LED packages. The rated life value is intended to incorporate both
lumen maintenance life and catastrophic failures. This document applies to all
LED packages that are tested per IES LM-80.
Status
Committee balloting
48
Scope
This document provides the method for measurement of luminous flux and
color maintenance of remote phosphor devices. The method describes the
procedures to be followed and the precautions to be observed in obtaining
uniform and reproducible luminous flux and color maintenance measurements
under standard operating conditions.
This document does not cover the determination of the performance rating of
products, in which individual variations among the products should be
considered. This approved method does not provide guidance or make any
recommendation regarding predictive estimations or extrapolation for luminous
flux or chromaticity maintenance determined from actual photometric
measurements.
Status
Committee balloting
49
Test procedure
Control irradiance incident to the remote phosphor (rather than LED driving
current as in LM-80)
Control surface temperature of the remote phosphor (rather than the LED case
temperature as in LM-80)
Measurements
Measure the photometry of the phosphor device with LED pump source
Calculate phosphor conversion efficacy over the time
50
Scope
This document provides recommendations for LED package robustness tests.
These tests are under the over-stress tests conditions. The test methods are
provided in the JEDEC standards listed in the Normative Reference Section.
Definitions of failure, failure criteria, and LED package specific test conditions
are provided.
Status
Working group drafting
51
52
Scope
To provide recommendations for standard ray-file format for the LED packages
and other light sources that contains information used as interface with ray
tracing or other optical design and simulation software in lighting applications
Status
To be published
53
54
57
Outline
Part 1 LED lighting standards update
Introduction
LED lighting standards in practice
New standards development update
Methods of long-term projections
61
Methods of Projections
Whats the Purpose of TM-21
A calculation tool
To provide users with lumen maintenance life (e.g., L70) projection with data
collected from LM-80 testing
To predict estimated lumen output values at a given time duration
To interpolate lumen maintenance behaviors for in-situ temperature status
(different from testing temperature)
It is not a specification
It does not provide performance requirements
It does not give the criteria if a product is good or bad
62
Methods of Projections
LED Lumen Changes Over Time
Degradation mechanism, phases, and causes
Chip (die) degradation for initial and long-term caused by: temperature, driving
current
Package (LED structure) degradation caused by: temperature, short
wavelength photon radiation
Converter (phosphor) degradation caused by: temperature, driving current,
humidity
63
Methods of Projections
Development of TM-21
Challenges to make long-term projection with short-term testing data
Studied several possible (9) models that express potential LED physical lumen
decay behaviors using over 40 sets of LM-80 data collected
Study shows many LEDs exhibit some rapid changes over the first 1,000 or
more hours
Statistics of model-fitting using only 6,000 hours of LM-80 data was not
conclusive enough to find a suitable model to represent lumen output
degradation
LED lumen depreciation
trends often change
after 6,000 hours in
one way or another
64
Methods of Projections
Development of TM-21 (cont.)
More challenges
Natural noise in real data can
falsely indicate decay trends
with the limited 6,000 hours
test duration that the test data
at longer than 6,000 hours
shows is not real.
65
Methods of Projections
Sample Size
Sample size recommendation
20 samples to project 6 times of test duration
10 to19 samples to project 5.5 times test duration
66
Methods of Projections
Use of LM-80 Test Data
Luminous flux data collection
LM-80 test of 6,000 hours data
Additional measurements after the initial 1,000 hours at intervals smaller than
1,000 hours are encouraged.
Additional
measurements
beyond 6,000
hours are
encouraged
Longer duration
of test data will
provide the basis
for more accurate
lumen
maintenance
projections
67
Methods of Projections
Projection Procedure
Normalization & average
Normalize all collected data to a value of 1 (100%) at 0 hours
Average the normalized measured data of all samples
Curve-fit
Perform an exponential least squares fit
i(t) = B0 exp( it )
B
ln100
p
Lp =
68
Methods of Projections
Projection Procedure (cont.)
Adjustment of results
Luminous flux values must not be projected beyond 6 times of the test duration
When calculated L70 > 0 and 6 times of the test duration, reported L70 is the
calculated L70
When calculated L70 > 0 and 6 times of the test duration, reported L70, is
limited to 6 times of the total test duration
When calculated L70 < 0, the reported L70, will be 6 times of the test duration,
and equal to the normalized lumen output at the last measurement point
Notation
Use projected lumen maintenance percentage and number of hours test data
as: Lp(Dk)
Example: L70(6k) > 36,000 hours: 6,000 hours data is used to make projection
of L70 hours
69
Methods of Projections
Data Interpolation for In-Situ Temperature
Step 1
Obtain 1 and 2 for two temperatures Ts,1 and Ts,2 which were calculated in the
curve-fits, calculate the ratio:
Step 2
Ea ln 1 ln 2
=
1
1
kB
Ts,2 Ts,1
Ea
A = 1 exp
k BTs ,1
Obtain decay rate for in-situ temperature case
Ea
i = A exp
k BTs ,i
70
Methods of Projections
Projection for In-Situ Temperature
Step 3
Calculate B0:
B0 =
B1 B2
Step 4
Using the above result of B0, calculate lumen maintenance life for Lp for in-situ
case temperature Ts,i as:
B
ln100 0
p
Lp =
i
Step 5
Calculate the in-situ luminous flux output at time i(t) for Ts,i as:
i(t) = B0 exp( i t )
71
Methods of Projections
Limitations of Using Arrhenius Equations in In-Situ Temperature
Projection
Decay rate
Decay rates in both high and lower temperature projection cases 1 and 2
must be positive, no projection for lumen increase over time
72
Methods of Projections
Example
Projection using
LM-80 6,000 hour
data at 55 oC
Projection using
LM-80 6,000 hour
data at 85 oC
73
Methods of Projections
Example (cont.)
Limit for extrapolation
In-situ temperature is within 2 LM-80 tested temperatures
100%
90%
80%
55 oC
85 oC
70 oC
70%
0
74
10,000
55 oC data
85 oC data
20,000
30,000
Time [h]
40,000
50,000
60,000
Methods of Projections
Example (cont.)
Lumen maintenance
projection values
With 6,000 hours data
With in-situ temperature
interpolation
75
Methods of Projections
Whats the Purpose of TM-28
A calculation tool
To provide users with lumen maintenance life (e.g., L70) projection with data
collected from LM-80 and LM-84 testing
To predict estimated lumen output values at a given time duration
To interpolate lumen maintenance behaviors for in-situ temperature status
(different from testing temperature)
It is not a specification
It does not provide performance requirements
It does not give the criteria if a product is good or bad
Benefit
This tool can be used for 3000 hours LM-84 data, which is a shorter test
duration needed
76
Methods of Projections
General Approach
Method 1: Direct extrapolation of LM-84 data
If at least 6000 hours of LM-84 data are available, use a TM-21 like projection
based on the data.
The LM-84 data may be interpolated between ambient temperatures in a TM-21
like manner (i.e. using the Arrhenius equation), as long as the LM-84 data
represent the same product under the same driving conditions at each ambient
temperature.
77
Methods of Projections
Projection Procedure for Method 2
Normalization & average
Normalize all collected data to a value of 1 (100%) at 0 hours
Average the normalized measured data of all samples
value
Data before 1,000 hour reading shall not be used
Methods of Projections
Projection Procedure for Method 2 (cont.)
Calculation of value
If =0, the LM-84 data are showing the same luminous flux decay rate as the
selected LM-80 data.
If <0, the LM-84 data are showing a slower luminous flux decay rate. In this
case, set to 0 and use b as obtained above for the next section.
If >0, the LM-84 data are showing a faster luminous flux decay rate. In this
case, the latter data need to be corrected for projection
B
ln
b
0.7
L70 =
+ a
79
Methods of Projections
Projection Method 2 Sample Size
Sample size vs. multiplier
For any given sample size of at least, luminous flux values shall not be
projected beyond x times the total test duration (in hours) of LM-84 data
available. The values of x for different sample sizes are listed:
Sample Size
5
6
7
8
9
10
11
12
13 14
15
80
Multiplication Factor x
1.5
2
2.5
3
3.5
4
4.5
5
5.5
6
Methods of Projections
Example
Data
6,000 hours LM-80 data at Ts temperature of 45 C, 350 mA drive current
4,500 hours LM-84 data at Ts temperature of 36.5 C, 165 mA nominal drive
current.
110%
Sample size
100%
10 samples
tested per
LM-84.
90%
80%
70%
LM-84 Data
LM-80 Data
Projection
60%
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
9500
10000
10500
11000
11500
12000
12500
13000
13500
14000
14500
15000
15500
16000
16500
17000
17500
18000
50%
Time (hours)
81
Methods of Projections
Whats Purpose of TM-26
Background
LED rated life has not been defined
Lumen maintenance life (e.g., L70) does not include LED catastrophic failures,
and it is based on small sample size (e.g., 20) LM-80 test
LED users (luminaire makers, specifiers, etc.) need to know LED component
level reliability
82
Methods of Projections
Whats Purpose of TM-26 (cont.)
It recommends methods of projections
LED manufacturers can provide projection information to LED users
It is not a specification
It does not provide performance requirements
It does not give the criteria if a product is good or bad
Benefit
Information provided by LED manufacturers can be used in the LED lighting
design and qualification process
83
Methods of Projections
IES TM-26 Recommended Methods
Define LED rated life
Time duration in hours when Lp is reached (based upon TM-21). In addition,
the accumulated catastrophic failures (in % or ppm) in the same time duration
when Lp in reached (hours).
84
Methods of Projections
IES TM-26 Recommended Method 1
Results of failure rate in table format
For defined time period such as Lp, the LEDs failure rate (FIT) can be reported
with numerical results with pfailures per billion operational hours (ppb) values in
a table format. For each corresponding ppb value, the reference current shall
be specified.
FIT (ppb) for reference current vs. junction temperature
IF, DC maximum
IF, DC nominal 2
IF, DC nominal 1
IF, DC minimum
-10 oC
100
40
20
10
25 oC
200
100
40
20
55 oC
400
200
80
40
85 oC
800
400
200
100
Tj,max oC
1000
800
600
400
85 oC
800
Ts,max oC
1000
85
-10 oC
100
25 oC
200
55 oC
400
Methods of Projections
IES TM-26 Recommended Method 2
Use empirical data model
FIT with acceleration factors
Temperature acceleration factor
Current acceleration factor
Ea
T = exp
kB
1 1
T1 T2
I
I max
I
= ref I T
0.5
0.6
0.7
0.8
0.9
1.1
1.3
1.8
FIT =
TJ 1 TJ 2
86
Ea
t f = A exp
kB
2 (2r + 2)
C
B +
TJ
2T
S1
109
About Instructors
153
Dr. J. Jiao
Dr. C. Miller