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COMPANY
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Thines BELGIQUE
BELGIQUE
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info@dynali.com
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______________________________________________________________________
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FLIGHT
MANUAL
MANUEL
DUTILISATION
DYNALI H3 EASYFLYER SPORT
Microlight Helicopter
Hlicoptre
ultra-lger
S/N : ______________________
______________________
Registration : _______________
Immatriculation
: _____________
Ref. DYNH3SPORT
DYNH3SPORT//01/01/T01
01/01/T01
Copyright
by
by Dynali
Dynali Helicopter
Helicopter Company,
Company, Nivelles,
Thines, Belgium
Copyright
Belgium
FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
INTRODUCTION
RECORDING OF REVISIONS
The validity of the present flight manual depends upon the regularity with which it is updated.
The signature of the owner constitutes a guarantee for himself and other users that the
manual is up to date. The composition of the manual is defined by the list of current pages.
Revisions
Incorporated
Date
Date
Responsable
Original edition
August
2014
27/08/14
J. Tonet
Signature
FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
1 GENERAL................................................................................................................................. 7
1.1 DESCRIPTION ..............................................................................................................................7
1.2 TECHNICAL CHARACTERISTICS ...............................................................................................7
1.2.1 MAIN ROTOR ......................................................................................................................................... 7
1.2.2 REAR ROTOR ........................................................................................................................................ 7
1.2.3 MAIN TRANSMISSION ........................................................................................................................... 8
1.2.4 ENGINE .................................................................................................................................................. 8
1.2.5 FUEL ....................................................................................................................................................... 8
1.2.6 ENGINE COOLING AND LUBRICATION ............................................................................................... 8
3 EMERGENCY PROCEDURES............................................................................................... 17
3.1 ENGINE FAILURE GENERAL ..................................................................................................17
3.2 ENGINE FAILURE ABOVE 500FT..............................................................................................17
3.3 ENGINE FAILURE AT LOW ALTITUDE AND LOW SPEED ......................................................17
3.4 GOVERNOR FAILURE ...............................................................................................................18
3.5 FORCED DITCHING WITHOUT ENGINE POWER ....................................................................18
3.6 FORCED LANDING UNDER POWER ........................................................................................18
3.7 REAR TRANSMISSION OR REAR ROTOR FAILURE IN TRANSITION....................................18
3.8 REAR TRANSMISSION OR REAR ROTOR FAILURE IN HOVERING FLIGHT ........................19
3.9 ENGINE FIRE ON START-UP ....................................................................................................19
3.10 ENGINE FIRE IN FLIGHT .........................................................................................................19
3.11 ALARM AND WARNING LIGHTS .............................................................................................19
4.2 STARTUP....................................................................................................................................22
4.3 TAKE OFF...................................................................................................................................23
4.4 CRUISE .......................................................................................................................................23
4.5 APPROACH AND LANDING.......................................................................................................23
4.6 AUTOROTATION........................................................................................................................24
4.7 ENGINE SHUT DOWN PROCEDURE........................................................................................24
4.8 CHECKOUT ................................................................................................................................25
5 PERFORMANCE .................................................................................................................... 26
5.1 GENERAL ...................................................................................................................................26
5.2 ALTITUDE DENSITY DIAGRAMME ...........................................................................................26
5.3 DIAGRAMME : HOVER IN GROUND EFFECT ..........................................................................27
5.4 DIAGRAMME : HOVER OUTSIDE GROUND EFFECT..............................................................28
5.5 DIAGRAMME HEIGHT/ AIRSPEED............................................................................................29
5.6 ENGINE PERFORMANCE DIAGRAMME...................................................................................30
FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
7 SYSTEMS ............................................................................................................................... 35
7.1 GENERAL ...................................................................................................................................35
7.2 AIRFRAME..................................................................................................................................35
7.3 UNDERCARRIAGE .....................................................................................................................35
7.4 MAIN ROTOR .............................................................................................................................35
7.5 REAR (ANTI-TORQUE) ROTOR ................................................................................................36
7.6 TRANSMISSIONS.......................................................................................................................36
7.7 ENGINE.......................................................................................................................................37
7.8 FLIGHT CONTROLS...................................................................................................................37
7.9 ENGINE CLUTCH DRIVE BELTS.........................................................................................38
7.10 FUEL CIRCUIT..........................................................................................................................38
FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
WARNING
This flight manual is designed as an operational guide for the pilot and included all necessary
information required by the regulations.
It also includes additional information provided by the manufacturer.
It cannot be considered in any case as a pilot or flight instruction manual
It is the responsibility of the pilot to ensure the certification and the flight condition of the
machine.
The pilot must imperatively remain within the flight envelope indicated by the instruments and
by the contents of this manual.
Prior to any flight the pilot in command must be aware of all the limits, performances,
procedures and characteristics of the helicopter.
FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
1 GENERAL
1.1 DESCRIPTION
The Dynali H3 EasyFlyer Sport is a microlight two-seater helicopter in a side-by side
configuration. It has a maximum takeoff weight of 450kg, with an empty weight of 280kg. It is
powered by a Rotax 912ULS on which various equipments allow to increase the power from
100 to 110 HP. Its structure is based on a stainless steel frame. The tail structure is made
from aluminium and the tail struts are in carbon. The cabin cell is in carbon and the canopy in
perspex. The fuel tank can hold 60 liters. In the standard version, the Dynali H3 EasyFlyer
Sport is equipped with dual controls, a central exhaust, two cooling fans and an engine
governor.
FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
1.2.4 ENGINE
4 stroke, flat 4 cylinders, with twin carburettors.
H3 EasyFlyer Sport
Carburettors
Injection
Engine
Bore
Max. power output
Cooling system
Rotax 912ULS
Rotax 912ULS-I
3
1350 cm
1350 cm3
100 HP
110 HP
water, oil, air
1.2.5 FUEL
Regular fuel......................................................................................... SP 95 to 100
Occasional fuel ...............................................................................AVGAS 100 LL
Hourly consumption: ...................................................................................... 20 L/h
Total fuel capacity : ........................................................................................... 60 L
Usable fuel capacity:......................................................................................... 60 L
Non usable capacity :.......................................................................................... 0 L
Low level warning light........................................................................................ 7 L
FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
Quantity........................................................................................................ 6L max
Engine oil
Type ................................................motorcycle engine oil with anti-friction additive
Capacity ............................................................................................................ 3,2L
Recommended oils ......................................................motorcycle 20W40 to 5W60
Consumption....................................................................... 0,1 liter/hour maximum
Oil MTG
Type ........................................................................................ hypod SAE 75 to 90
Capacity ........................................................................................................... 0,5 L
Oil RTG
Type ....................................................................................... hypod SAE 75 to 90
Capacity ........................................................................................................ 125 ml
Oil in the free-wheel
Type ......................................................................... Specific oil available on order
Capacity .......................................................................................................... 40 ml
Spark plugs
Type ................................................................................................... NGK BPR8E
Spark electrode distance ................................................................... 0,6 to 0,7 mm
Cylinder compression ratio Rotax 912ULS .......................................................... 11
FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
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DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
2 LIMITS IN USE
2.1 LIMITS IN WEIGHT
Maximum takeoff weight at sea level ............................................................ 450 kg
Standard empty weight ................................................................................. 280 kg
Maximum empty weight ................................................................................ 280 kg
Standard payload.......................................................................................... 170 kg
N.B : Suspended load totally prohibited.
The maximum take-off weight is limited by the national regulations related to ultralight
helicopters and by the engine output.
GENERAL RULE : always keep 1inHg (MAP) power margin in relation to
atmospheric pressure.
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
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EDITION N0
AUGUST 2014
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DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
93
ROTOR
RPM
480
ENGINE
RPM
5100
%
Low RPM under power
Low RPM under power
(ALARM)
Max RPM under power
96
500
5300
100
516
5500
106
540
5800
109
565
6000
Instrument indications :
Tachometer
Rotor
Rotor
[RPM]
Red line
Engine
Tachometer
Engine
[RPM]
480
93
5100
500
96
5300
516
100
5500
530
103
5650
Yellow arc
Green arc
Yellow arc
Yellow arc
540
106
5800
109
6000
Red line
Red arc
565
Red line
Green arc
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
NOISE LEVEL
(EPNDB)
Takeoff
Approach
Overflight
71
73
69
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
2.9 PLACARDS
In view of pilot and passenger:
SOLO PILOT IN LEFT HAND SEAT
HEAVIER OCCUPANT IN LEFT HAND SEAT
N.B : Nonetheless if the pilot in the right hand seat weighs up to 20 kg more than the passenger in the
left hand seat the helicopter remains perfectly controllable.
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DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
3 EMERGENCY PROCEDURES
3.1 ENGINE FAILURE GENERAL
- EVERY PILOT MUST BE PERFECTLY TRAINED FOR AUTOROTATION.
- A loss of power may be caused by a failure of engine or transmission.
- A change in the noise level, a yawing movement or a loss of revolutions (RPM)
may indicate an engine failure.
- A transmission failure may be indicated by an unusual noise, vibrations or
serious yawing. In all events, autorotation should be initiated.
- When hearing weird noise, shock, alert, lower the collective stick and perform.
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AUGUST 2014
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EDITION N0
AUGUST 2014
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EDITION N0
AUGUST 2014
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
4 NORMAL PRE-FLIGHT
PROCEDURES
EDITION N0
AUGUST 2014
AND
CHECK-OUT
Sweater/jacket or pollution, check that nothing can be sucked into the rotors.
No human or animal presence closer than 20m.
Wind speed and direction.
Obstacles and clearance in departure zones.
4.1.2 AIRFRAME
1. Remove the parking strap from rear facing rotor.
2. Undercarriage : wheels removed or locked.
3. Fuel tank : check level, filler cap closed, selector opened, filters, leaks.
4. Horizontal pitch rod : enough clearance from the landing skids.
5. Exhaust : no cracks
6. Radiator and fans : check for grass or debris and check for leaks.
7. Check for oil, coolant or fuel leaks on and below engine and transmissions.
8. Check drive pulley for signs of wear
9. Check pitot tube facing forward.
10. Check condition of drive belts and check that no foreign objects can obstruct
them.
11. Juboflex : no deformation.
12. Rotor blades : check along full length.
13. Horizontal stabiliser : check no objects left lying there and carefully check
attachments. Check the vertical stabilisers.
14. Rear transmission gearbox : check for leaks and oil level.
15. Rear rotor blades : check appearance.
16. Check the water level in the water expansion tank.
17. Do complete walk around check and observe everything
N.B : If a maintenance operation has been performed, check.
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
4.2 STARTUP
Belts
Doors
Ignition switch
Governor switch
LOW RPM switch
Clutch with
Fuel
Balance
Throttle
Contact
Warnings
Breakers
Pedals
Cyclic plate
Surroundings
Starter
Ignition light
Oil pressure
Rotors
RPM
Engine block
RPM
Warning low RPM
Freewheel
Instruments
Governor
Surroundings
Attached
Closed and latched
ON
ON
ON
OFF
Verified and calculated
Verified and calculated
Full - idle
ON
Alight (charge, press, low RPM)
Pushed in
Check travel
Test movement 3cm
Clear
START at 2200 2500 RPM
Not alight
1,5 bars minimum
Engage clutch after 30 sec
Increase to 300 rotor RPM
Wait for 70C before takeoff
Increase to 5400RPM (100%)
Off
Check de-synchronisation RPM/rotor
Checked
ON (green LED)
Clear
Note : in very cold climatic conditions, the engine should be run up with rotors turning at
100% to heat the reduction and other bearings, before takeoff.
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
None
Check
Stable
Checked
Normal, free and no shimmy
Min 70C
Min 1,5 bar
Normal, free and no shimmy
Control trajectory
Minimum 70km/h before climb
4.4 CRUISE
Collective
Cyclic
Instruments / Alarms
External safety
Altitude
Airspeed
RPM
Adjust
Do not let go
Regular visual check (green)
Permanent vigilance
Min. 500ft
100 to 140km/h
Monitor
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
4.6 AUTOROTATION
This is the most common safety measure that must be taken naturally. It is strongly advised
to learn to perform this operation as often as possible, in order for it to become completely
reflexive.
Autorotation should be practiced from an altitude of 100m o above and an airspeed
de 100km/h :
-
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
4.8 CHECKOUT
Having shut down the engine, watch the time that it takes for the rotor to stop.
Get in the habit of placing your hand on the main and rear transmissions and checking the
thermal label (tell-a-temp) on them.
If the fuel level is low, lower the tail to check the LOW FUEL level sensor.
WARNING :
-
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
5 PERFORMANCE
5.1 GENERAL
Performance data given in this chapter result from measurements made in standard
atmosphere and at maximum takeoff weight.
WARNING : Always keep at least 1 inHG (MAP) in relation to atmospheric pressure.
Reminder : flight is authorised with atmospheric temperatures between 10C and +35C
(For conditions outside this range please consult Dynali
Reminder : the maximum altitude in cruise is 10 000ft
Warning : information regarding performance indicated in this chapter was obtained under
optimal flight conditions, Performance shown under other conditions may vary substantially
from this.
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DYNALI H3 EASYFLYER SPORT
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AUGUST 2014
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
Weight (kg)
280
-136
-38080
Passenger
Mpax
606
Mpax x 606
Useable fuel
(0.7 kg/l)
Mfuel
-170
Mfuel x 170
The solo pilot must weigh at least 50 kg. Below this weight the rear balance limit is exceeded.
Below this weight, ballast must be added to maintain an equivalent of 50 kg minimum on the
passenger seat..
The maximum weight of the solo pilot is 125kg.
THE SOLO PILOT MUST IMPERATIVELY TAKE THE LEFT HAND SEAT !
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
OWNER
NAME
DYNA
REGISTRATION
ADDRESS
PLACE OF WEIGHING
EMPTY WEIGHT
The empty weight is the weight of a Dynali H3 Sport helicopter
empty but including the basic on-board equipment,
- full engine oil
- coolant liquid
kg
POSITION EMPTY CG % DATUM*
at .. mm in front of wheel axles
= ......... mm rear of axis of rotor mast
mm
NOTES
The empty CG measured at mm aft of the mast axis, i.e., forward of**, aligned
with**, aft of** the standard CG of the H3 Sport (located at 136 mm behind the mast
axis)
* *delete where not applicable
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
SOLO PILOT
Maximum weight of solo pilot without ballast in right hand seat : 125 kg
125kg on the left corresponds to the limit of travel of the cyclic acceptable on the right to
maintain the manoeuverability. Above 125 kg in the left hand seat, add ballast in the right
hand seat corresponding to the weight of the pilot relative to 125 kg
TWO PEOPLE ON BOARD
The condition for balancing the aircraft to compensate for the thrust of the tail rotor is 13 kg
more on the left hand seat (**) so that the rotor mast is vertical in hover. However the aircraft
remains maneuverable, although listing. See Chapter 6, 6.3
(**) This explains the obligation for the solo pilot to take the left hand seat.
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
7 SYSTEMS
7.1 GENERAL
The purpose of this chapter is to introduce the pilot who has not assembled his Dynali H3
EasyFlyer Sport to the various systems forming part of this helicopter. Further information
can be found in the assembly manual. We advise all pilots to read through this in order to
better understand the design and mechanics of the Dynali H3 EasyFlyer Sport.
7.2 AIRFRAME
The Dynali H3 EasyFlyer Sport is a two seater single engine helicopter with a single main
rotor of mainly metal construction and equipped with landing skids. The basic protective
structure of the airframe is in welded tubular stainless steel tubes to provide maximum
passive safety for the crew.
The tail of the Dynali H3 EasyFlyer Sport is made of aluminium and carbon tubing. Carbon
external fairing in carbon is included but has no structural role. The fire partition is built of
carbon fibre.
7.3 UNDERCARRIAGE
The undercarriage is made of aluminium and stainless steel tubing. It is of shock absorbing
design with two legs designed for progressive deformation on each side (passive safety).
The two black balls located in the front are necessary to avoid vibration. They also provide
protection in the case of landing on uneven surfaces such a ploughed fields. The two central
tubes of the skids (that bond left and right side) can bend in a curve, giving some flexibility to
the undercarriage. Deformation of the central tubes can not exceed 17mm.
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
causing shimmy in the cyclic pitch control. They should be replaced as soon as the shymmi
can be strongly felt.
The ball joints of the blade rods have a little play ; they should be greased with traditional
grease. The seven bolts and the two blade screws are set in position on a template.
Dismounting them may cause misalignment.
7.6 TRANSMISSIONS
A drive pulley is bolted directly onto the transmission shaft at the exit to the engine.
Four V-belts transfer the movement to the receiving pulley which houses one freewheel. The
shaft transmits the movement forward to the main rotor via the main transmission and to the
rear rotor via a flector joint and then the rear transmission. The belts occasionally slap. This
makes a metallic sound but is not damaging. The carbon fairing amplifies all mechanical
noises.
The long shaft which drives the rear rotor is supported by seven intermediate bearings in the
tail tube.
The main transmission gearbox (MTG) contains conic gearing with spiral teeth providing a
single stage of reduction with splash lubrication. The large upper bearing in the main
transmission gearbox may leak a little. This is not a problem as all precautions have been
taken : sponge clean and watch the oil level. No intervention is required as long as the lip of
the bearing flange fills up clearly.
The conical spiral gearing of the main transmission gearbox is a part that wears out rapidly.
The gearbox should be emptied regularly to filter the oil or renew it and also the caliper of the
iron fillings on the magnetic plug should be surveyed.
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
Every 250h, the main transmission gearbox should be opened in order to inspect/replace the
conical gear and the bearings. The method to control the level can be found in chapter 303 of
this assembly manual.
The rear transmission gearbox (RTG) also has a pair of conic gears with spiral teeth and
splash lubrication. The entry and exit shafts are of stainless steel. It does not present any
problem of wear.
7.7 ENGINE
H3 EasyFlyer Sport
Carburettors
Injection
Engine
Bore
Max. power output
Cooling system
Rotax 912ULS
Rotax 912ULS-I
1350 cm3
1350 cm3
100 HP
110 HP
water, oil, air
Note : Rotax are one of the best engines in the world. However, Rotax does not guarantee its
engines when thse are used in rotary wing aircraft.
Precaution : some brands of fuel generate engine knock and then destruction of the pistons
in a very short time.
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FLIGHT MANUAL
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The pedals act on the pitch variator lever of the rear rotor through two teleflex cables.
Note : The teleflex cables do not bear any particular stress. A system of counter rotating
pinions neutralises the pushing effort on the pedals.
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FLIGHT MANUAL
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AUGUST 2014
Airworthiness Certificate
Registration Certificate
Radio operation certificate (if the helicopter has a radio)
Insurance Certificate
Weight sheet
Checklists
Flight manual
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FLIGHT MANUAL
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EDITION N0
AUGUST 2014
8.3 MAINTENANCE
All maintenance work must be noted in the appropriate log book which must contain, at the
least, the following information :
-
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
Owner :
Name
First name
Address
Telephone
Maintenance calendar:
Machine hours
Comments
25
50
75
100
125
150
175
200
225
250
275
300
325
350
375
400
425
450
etc.
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AUGUST 2014
10 HOURS SERVICE
The following service procedure must be performed after every 10 hours flight
!"#$%&'()&
&
CANOPY
Check the hinges, the pitot tube the canopy and the wool thread
&
CABIN SHELL
Check the rear attachments and the sealing tape
&
ROTOR
Check the rotor blades, the blade tips, check absence of leaks at
&
CYCLIC PLATE
DOUBLE SCISSORS
ENGINE
RADIATOR
FUEL TANK
MAIN TRANSMISSION
TRANSMISSION SHAFT
TAIL STABILISER
TAIL ROTOR
SURROUND
REAR ROTOR
TRANSMISSION
GEARBOX
the blade roots, the free swing over of the blades and the swing
over stop on the nylon ring
Test the free movement of the pitch rods
Test ball joints
Check the bellows
Test the free movement of the control rods
Check for cracks on the drive collar
Check that the ball joint extensions are not bent
Check absence of leaks under engine
Check the 3 springs on the carburettors (fuel, choke, attachment)
Check attachment of air vent tube
Check attachment of air filters
Check for leaks in drain dishes
Check for cracks in drain dishes
Check the 2 x 4 exhaust springs
Check no cracks on exhaust
Check no leaks on panels
Check attachment lugs collars and rivets
Check for leaks in water and oil hoses
Check that bottom of tank is dry
Check that taps are not open
Check that there is no water in the filters
Check that there are no oil leaks
Check the thermal tabs
Check the bearings
Check that there is no play
Check that there is no leak of grease
Check the three blocking collars (pulley and support bearings)
Check the rubber sleeve
Check the state of the drive belts
Check the wear of the pulleys
Check the state of the flector
Check the attachment of the tail tube
Check the attachment plates
Check attachment ball-joints for the support struts
Check attachments for the teleflexes
Check the upper strut attachments
Check attachment collars
Check support struts
Check stabiliser
Check attachment lugs
Check for cracks in collar
Check thermal tag
Check oil level
Check for oil leaks
Check the six lugs of the variator and the lock-wire
Check state of teleflex
Manually check the travel of the mechanism
Check for cracks and chipping
Check
Check level in the expansion tank
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
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AUGUST 2014
SCHEDULED MAINTENANCE
0 = Inspection
1 = Replacement
Warning : those service life hours are estimated service life.
25h
50h
100h
1year
250h
2 years
500h
4 years
1000h
10 years
2000h
GENERAL SUPPLIES
000
RUBBER HOSES
301
301000
TUBULAR H3 CHASSIS
WHOLE UNDERCARRIAGE
302
302010
ENGINE MOUNT
303
0 or 1
0 or 1
250h : Remove entry cover for MTG with the bevel gear to
inspect the teeth and the bottom needle bearing. Check
the play of the bearings and the state of wear of the crown
teeth. If gears/bearings worn, replace gears and bearings.
ACCESSORIES, PROBES AND TUBES
217300
THERMAL TAG
203170
1
0
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304
MAN TRANSMISSION
304060
DRIVE PULLEY
EDITION N0
AUGUST 2014
FREE WHEEL
BSEALING RING
304310
BRASS RING
1
0
304366
1
0
304450
BELTS
BEARING STOPPER
M8 KEY SCREW
LONG ARTICULATION
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DYNALI H3 EASYFLYER SPORT
305
305012
305030
EDITION N0
AUGUST 2014
1
0
SLEEVE SCREW
305040
SLEEVE COVER
1
0
205080
1
1
50h : Swing over the rotor and check the stop against the
stop ring. Check that the ball joints are free.
306
CYCLIC PLATE
306010
GUIDE FORK
306070
WELDED FORK M8
1
0
CYCLIC PLATE
306180
306185
306300
306240
206295
206296
LATERAL SOCKET
206294
FRICTION DAMPER
206353
1
1
1
1
1
1
1
0
45
FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
307
307010
PAIR OF BLADES
EDITION N0
AUGUST 2014
BLADE
207200
307300
1
1
1
207320
SEALING RING
1
1
0
307100
BLADE GRIP
FLANGES
307470
FLANGE
207500
1
0
308
308150
HINGE M1
208170
208160
208120
208100
208122
208130
208133
000107
000106
208132
208040
208050
208130
208105
1
1
1
0
1
1
1
1
1
1
1
0
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
309
EDITION N0
AUGUST 2014
209020
209025
209040
FRICTION RINGS
1
1
0
NYLON RING
309070
309190
309200
THROTTLE AXLE
309345
209350
209350
SPACER
TRIMS AND BUNGEES
309
COLLECTIVE BUNGEE
310
1
0
310
THROTTLE
310100
THROTTLE CLAMP
310120
310010
210122
50h : Check that the cable can not slip out of the thimble
210132
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
311
PEDALS - TELEFLEX
211010
EDITION N0
AUGUST 2014
311050
311060
RUDDER PEDALS
1
1
0
312
302000
ENGINEROTAX 912ULS
1
0
25h : Open the throttle, the two axes of the butterfly valves
are identically horizontal
CARBURATTORS
THROTTLE SPRINGS
CYLINDER COMPRESSIONS
312060
312301
O-RING D12
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
49
FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
312310
EDITION N0
AUGUST 2014
FANS
312401
212400
312410
FAN PANEL
1
1
1
313
1
0
213210
213211
213212
213
213
213
CONTACT 250V
213207
213
213
213
000105
000111
313360
ROTAX LECTRICALEQUIPMENT
CONDENSER 22,000 MF
ROTAX REGULATOR
3137
3137
3137
3137
3137
3137
3137
3137
3137
1
1
50
FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
3137
3137
3137
3137
ASSORTMENT OF TERMINALS
314
FUEL 912ULS
314030
CARURETTOR CUP
314040
314510
1
1
0
314550
314330
314331
ADJUSTMENT WASHER
314560
315
TAIL TUBE
315400
TAIL TUBE
315204
1
0
316
REAR TRANSMISSION
216020
JUBOFLEX
316040
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
317
EDITION N0
AUGUST 2014
0
THERMAL TAG
318
218010
218030
ROTATING VARIATOR
SMOOTH RING PCM
218020
218040
1
1
1
0
218190
STOP TAB
218220
STOP BEARING
1
1
MUSHROOM BUSHING
218240
106
218250
218320
218350
1
0
LOCK WIRE
218400
TELEFLEX SLEEVES
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
218430
EDITION N0
AUGUST 2014
319
TAIL PLANE
HORIZONTAL STABILISER
219030
HORIZONTAL STABILISER
219085
319055
319060
319315
1
1
0
320
320450
LOCKING LATCHES
MISCELLENEOUS
320800
ATTACHMENT BUCKLE
SEAT
220
0
0
SPECIFIC SERVICING
at 2 h :
RANDOM SERVICING
MTG : MTG, The upper horizontal bearing ejects its grease in the
first hours to be replaced by MTG oil
.
! It is only necessary to sponge the residue in the first
days .
RR : Pedals stiff in flight the stop bearings of the 4 blades are
dry or dirty.
! Clean with petrol and grease the bearings, only the
balls.
It is necessary to remove the rear rotor with its hub and the
nylon variator, see manual.
RR : Stiff points in the pedals in flight or in hovering = check the
wear on the 6 guide bushings 218350.
Surface worn flat on the bushings, maximum authorised
2 mm.
! Replace the bushings
APPENDIX
53
FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
ADDITIONAL ADVICE
- Keep up your speed and never remain hanging on your engine, it may fail.
- Never fly in a helicopter which is not adjusted for autorotation.
- To keep in training, descend as often as possible in autorotation, stopping short of the
ground.
- Always watch your MAP. This instrument will tell you the reserve power available ; before
initiating any manuver, check that you have at least 1" inHg MAP in reserve.
- Do not continue with a landing if the LOW RPM warning is alight.
- Check that the engine runs smoothly at idle.
- The throttle sandow cord must be kept in good condition.
WARNING :
SOLO PILOT LEFT HAND SEAT.
MANOEUVRES CLOSE TO GROUND AND TAKEOFFS AND LANDINGS SHOULD BE
PERFORMED WITH THE GOVERNOR SET AT 5800 TO PROVIDE MORE POWER.
IF YOU HAVE, IN CLIMB OR ON FINAL, EXCEEDED THE AVAILABLE POWER, THE
ROTOR WILL LOSE RPM. THE WORST REACTION IS TO FURTHER RAISE THE
COLLECTIVE, WHICH WILL EVEN FURTHER REDUCE THE RPM. THE CORRECT
REACTION IS TO LOWER THE COLLECTIVE AND OPEN THE THROTTLE TO THE
LIMIT. THEN ALLOW THE HELICOPTER TO LOSE A LITTLE MORE HEIGHT WHILE
AWAITING FOR THE RPM TO INCREASE.
2
SPECIAL PRECAUTIONS
Take the time to get to know your H3 ; carrying a passenger increases the difficulty of
managing the power. 30 hours of solo flight is recommended for beginners and 5 hours for
experienced pilots before carrying a passenger.
Beware of any stiffening in the controls ; cyclic plate, freezing or hardening of the grease
on the mast. Rapid complete blockage can occur in these cases. In the pedals, the grease
hardens in the stop bearings of the rear rotor blades. Never force the controls but fix the
problem.
Manuvering on the ground ; at the rear rotor, do not force the blades as doing so may
mis-align them. Do not use force on the rear rotor surround. The manoeuvering wheels
should only be used on hard and smooth ground. The machine should not be moved by
pushing on the canopy or the tail stabiliser.
Parking ; restrain the rotor blades which flap in the wind. The shocks leave traces of impacts
on the balls in the bearings.
Transporting the helicopter on a trailer ; without main rotor blades or support the rearward
blade. Possibly, on a short trip, let the blades hang and prevent flapping by using straps left
fairly loose.
Flight in hard weather condition : heavy rain may damage main rotor blades.
54
FLIGHT MANUAL
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EDITION N0
AUGUST 2014
MECHANICAL NOISE
All mechanical noises are propagated and amplified by the carbon fiber parts. The
cabin wall acts as a resonating membrane. Carbon also grinds on the tubes of the
frame. It is in the cabin that noise is amplified.
NB : an insulated carbon fiber reduces noise but causes additional weight.
The origin of the transmission noise is erroneous. The sound seems to come from
each of the elements that we listen. The noise coming from the belts, at startup, is
inevitable because ribbed belts are noisier than smooth ones, but they are more
powerful. The pilot has to get used to the sounds of his H3 but must remain
constantly attentive to other noises he could hear.
In the engine, the Rotax gear : the damping system of instant torque claw is very
noisy. It is a noise like "bumping" or "scrap".
The rear rotor siren sound comes from the 4 blades but also the gear of the RTG that
resonates in the rear propeller shaft, and the tail pipe. At intermediate regimes, or
when the rotors are not driven, the belts are flapping, causing a mechanical noise
flappement. That noise appears at deceleration.
A "tic-tic" or a grunt comes from the 15 drive wheels on the base of the mast. The
mast is never perfectly aligned and the rollers operate a mini longitudinal
displacement. This sound always accompanies a blade in the same position.
The "roar" in the tail pipe comes from the pinions of the RTG. When the tail rotor
turns slowly, rear blades, one after the other, falls in its roots, causing a knock.
The main rotor blades, when they are about to stop, can let a metallic noise like
"dwing jump be heard.
4
VIBRATION
Horizontal vibration
Vertical vibration
Shimmy (or vibration in the cyclic)
55
FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
WARRANTY CONDITIONS
1.
The Dynali warranty covers the design of its helicopters as a whole as well as all parts designed
by Dynali and manufactured by Dynali or sub-contracted by Dynali. Warranty conditions applying
to the engines, equipment, instruments and battery are those of the suppliers concerned, insofar
as these warranties exceed those cited in the general conditions of sale of Dynali in terms of
duration of the warranty. Where this is not the case the general warranty of Dynali applies, this
being of 24 months from the date of delivery ex-works Dynalii or 200 hours in operation,
whichever of these events should occur first. Assembly of the helicopters is only covered by
warranty when the helicopter has been assembled by Dynali SPRL.
2.
Dynali SPRL guarantees all products against defective assembly, or manufacture as follows :
a. Products are guaranteed for a period of 24 months from date of delivery or 200 hours
in operation, whichever event occurs first, in terms of both parts and labour.
b. Under the terms of the warranty, Dynali may choose to replace or repair any part
found to be defective at no charge for the owner;
c.
The warranty does not apply to parts subject to normal wear (drive belts, filters, spark
plugs, oil, etc.).
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FLIGHT MANUAL
DYNALI H3 EASYFLYER SPORT
EDITION N0
AUGUST 2014
It is understood that some adjustments may be necessary during the first hours in flight following
the entry to service. These adjustments are normal and are not covered by warranty. .
4.
Service lives of parts are indicated but, subject to the loads applied during use, some parts may
wear more rapidly than foreseen. If a part, subject to wear, is observed to wear more rapidly than
the service life indicated, it will be replaced and invoiced at a price pro-rata of the expected
lifetime (e.g. a part with an indicated service life of 200 hours, which is worn after 80 hours will be
invoiced at a price representing 80/200ths of its standard sale price).
5.
Technical evolution and improvements in products sold by Dynali SPRL are not covered by
warranty for previously sold products.
6.
If a defect can not be remedied, or if the buyer can not reasonably accept the remedies proposed
by Dynali, the buyer may demand a voiding of the contract of sale or re-negotiation of the sale
price.
7.
57