Professional Documents
Culture Documents
By
Tarun R. Naik
Director, Center for By-Products Utilization
Viral M. Patel
Research Associate, Center for By-Products Utilization
and
Larry E. Brand
Former Graduate Student
___________________________________________________________
* Paper submitted for presentation and publication for the Research
in Progress Seminar at the ACI, National Convention, Washington, D.C.,
March 15-19, 1992.
ABSTRACT
The other two mixes included both fly ash and silica fume to
obtain 11,000 psi (77 MPa) and 12,000 psi (85 MPa) compressive strength
at 28 days.
**
***
of
of
mm x 300 mm) cylinders were also cast for measuring splitting tensile
strength for each mix at various ages.
Furthermore, forty-six 4 x
8 in. (100 mm x 200 mm) cylinders were cast and tested for compressive
strength for each mix for various ages up to one year.
Testing work
obtained from beams made with the three mixes were also tested for
chloride permeability using the AASHTO T-227 test method.
Test
Reinforcement
INTRODUCTION
Until recently
However,
in
concrete
making
materials
and
cost
effective
More recently,
(42 MPa) was selected as the lower limit by the ACI 318-89 Building
Code, it is not intended to imply that there is a drastic change in
material properties, its behavior, or production techniques, that
that take place above 6000 psi (42 MPa) represent a gradual process
which starts with the "normal-strength" concretes and continues into
high-strength concretes.
SCOPE
Also,
adequate
changes
in
various
building
code
industry (2).
Tests completed on
beams cast with the same mixes and were tested for compressive strength
to be compared with the cylinder test results.
compared with the available ACI 318-89 Code equations for calculating
these properties based upon the concrete compressive strength.
These
three concretes were also tested to determine the rapid chloride ion
permeability at one year age.
28-day
age.
The
production
concrete
was
proportioned
in
Production of high-strength
concrete
equipment
using
conventional
batching
and
techniques
ash from the Pleasant Prairie Power Plant in Wisconsin was used in
this study.
The concrete tested was not air entrained because the structural
elements were for indoor use.
1.
air content of all the three concretes were also measured in accordance
with applicable ASTM standards.
Table 1.
with ASTM and then sprayed with a curing compound ("confilm") to the
exposed surface which minimizes evaporation of the mix water from
the concrete surface.
bags and
after 24 hours and stored in the lime-saturated water tank until the
time of test.
One cylinder of each size and from each mix was used
Compressive Strength
the following test ages: 1, 3, 7, 14, 28, 56, 91, 182, and 365 days,
to determine the compressive strength of the three concrete mixes.
Three 6 x 12-in cylinders were tested at each test age for compressive
strength up to 28-day age.
for 2,3,4 and 5 years.
The
The strength of
and better bond between the aggregate and the mortar matrix surrounding
it.
Also
the
higher
compressive
strength
of
the
aggregates
10
Tensile Strength
Splitting tensile
Fig. 8 shows that the ACI Eqn. 11.2.1.1 underpredicts the tensile
strength of the 10,000 psi (70 MPa) and higher strength concrete.
This is believed to be due to a denser matrix, as well as improved
aggregate mortar bond resulting in better tensile strength for
11
The tested
specimens showed that more than 95% of the aggregates failed in tension
indicating excellent aggregate mortar interface bond.
Very few
It can be observed from Fig. 8 the ACI Eq. overpredicts the tensile
strength of concrete at strength lower than 6000 psi (42 MPa).
The
(10).
Modulus of Elasticity
12
While
for all other tests, a high strength sulfur capping compound was used.
This capping compound was recommended by the manufacturer for
concrete with compressive strengths of 6000 psi to 16000 psi (40 to
115 MPa).
Test specimens were air dried on the top and bottom surfaces
for capping.
The strains
The
Ec = 33 w1.5 (f'c)
13
It is apparent
Concrete cores of 4" (100 mm) nominal diameter were cored using
a diamond tipped drill bit from beams cast from these three concrete
mixes.
The
accordance with the ASTM Test C-42 and C-39. The length-to-diameter
(l/d) ratios for the cores were maintained at two.
High-strength
numbers: B-N., where "B" is the beam # cored, and "N" is the number
of core. Three cores were tested from each beam. A correction factor
14
Table 7 which is arrived at from the ACI 318-89 and Ref. 12.
This
corrected strength test value was used to compute the nominal cylinder
compressive strength based upon the core compressive strength.
It can be observed from the tests that the core strengths are
lower than the cylinder strengths at an equivalent age, Tables 2,
3, 4, and 6.
Thus as the
Permeability Rating
Negligible
Charge, Coulombs
Less than 100 Coulombs
Very Low
Low
15
Moderate
High
The Mix 1
The Mix 2
and 3 showed an average total charge of 263 Coulombs and 260 Coulombs,
respectively.
total charge passed for Mix 1, 2 and 3 at the age of one year is shown
in Figure 10.
CONCLUSIONS
to
achieve
high
workability.
However,
superplasticizer.
16
17
of concretes with fly ash only and concretes with both fly ash and
silica fume were almost the same.
with increasing age.
The test results of indicated that all the mixes had almost the
same chloride ion permeability.
18
both fly ash and silica fume have nearly the same chloride ion
permeability.
LIST OF REFERENCES
High-Strength
Concrete,"
PCI
Journal,
V.
25,
No.
4,
(3)Naik, T.R., and Ramme, B.W., "Effects of High-Lime Fly Ash Content
on Water Demand, Time of Set, and Compressive Strength of
Concrete",
ACI
Materials
Journal,
Vol.
87,
No.
6,
19
(5)Naik, T.R., and Ramme, Bruce W., "High Early Strength Fly Ash
Concrete for Precast/Prestressed Products", PCI Journal, Nov.
Dec. 1990, pp.
Involved
20
21
REP-125
22
TABLE 1:
CONCRETE SUPPLIER:
Mix Number
10,000
11,000
12,000
700
700
100
100
70
100
Slurry, gallons
12.7
18.2
Water, lbs./cu.yd.
303
240
274
0.29
.30
1,200
1,280
1,250
SSD, lbs./cu.yd.
1,650
1,700
1,700
Slump, inches
7-1/4
10-1/2
Air Content, %
0.3
1.1
0.3
68
68
69
69
68
152
152
154
Admixture, oz/cu.yd.
28.5
20.8
21
Plasticizing Admixture,
198
210
240
oz./cu.yd.
S.I. Units:
1
1
1
1
23
Test
Age
Days
1
1
1
3
3
3
7
7
7
14
14
14
28
28
28
35
35
35
56
56
56
91
91
91
180
180
180
365
365
365
Actual Average
Actual
3519
3527
3343
5095
5573
5175
8280
7643
8917
8638
7245
8280
10191
8280
10151
9633
9514
9514
8837
10788
10800
12900
13850
9160
11940
12540
11150
14010
13820
12420
3731
3855
3183
6667
2263 X
6596
7463
6438
7746
8277
7728
9249
10350
10085
10209
----------------
3460
5280
8280
8050
9550
9550
10140
11970
11880
13420
Actual
Average
Average
3590
6630
7220
8420
10210
---
384
406
371
424
539
565
508
548
486
592
570
574
752
730
699
699
690
743
606
920
774
390
510
510
560
730
710
770
--
--
--
--
--
--
--
--
--
X Discarded
S.I. Units:
24
25
TABLE 3:
Test
Age
Days
Actual
Average
3384
3503
3702
6369
6449
5892
7484
7803
8121
9713
9475
11057
10350
10948
9953
11505
11226
12102
10828
11544
11146
11540
10788
11186
12938
14530
13933
14013
13455
13535
3530
6240
7800
10090
10420
11610
11170
11180
13700
13670
4494
4565
4547
5697
6016
7502
8563
8581
8139
10227
11058
10952
10580
10828
10757
--__
-------------
4590
6900
8430
10750
10720
---
354
358
385
367
429
376
557
584
601
690
659
760
836
849
915
924
902
937
841
1040
707
370
390
580
700
870
920
870
--
--
--
--
--
--
--
--
--
S.I. Units:
1 psi = 0.0069 MPa
26
TABLE 4:
Test
Age
Days
Actual
Average
2707
3185
3225
6430
6691
6487
8957
8599
9236
9912
10390
10549
12579
13137
12341
10987
12877
12141
11624
13375
10828
13176
14928
16082
-14800
14980
14700
14970
14850
3040
6540
8930
10280
12690
12035
11950
14730
14890
14880
3397
3450
3397
6522
6547
6729
7785
8528
7254
10386
10156
10315
--12452
----------------
3410
6600
7860
10290
12450
---
252
261
274
417
439
393
517
531
548
707
743
738
831
818
796
805
774
929
751
778
840
260
410
530
730
820
836
790
--
--
--
--
--
--
--
--
--
S.I. Units:
1 psi = 0.006895 MPa
27
TABLE 5:
Age,
Average E, psi*
Average E, psi*
Average E, psi*
Days
f'c = 10,000 psi
f'c = 11,000 psi
f'c = 12,000 psi
3,750,000
3,700,000
3,650,000
4,050,000
4,100,000
3,950,000
4,850,000
5,150,000
5,000,000
14
5,400,000
5,750,000
5,650,000
28
5,450,000
6,000,000
6,150,000
35
5,700,000
6,050,000
6,100,000
56
5,750,000
6,000,000
5,800,000
S.I. Units
1 psi = 0.006895 MPa
1 in. = 2.54 cms
*
28
Age
Days
160
160
160
160
160
160
122
122
122
122
122
122
167
167
167
167
167
167
130
130
130
174
174
174
174
174
174
137
137
137
160
160
160
160
160
160
130
130
130
130
130
130
130
130
130
130
130
130
l/d
ratio**
1.99
1.98
2.02
2.05
2.05
2.05
1.98
1.97
1.98
2.01
1.95
1.93
2.06
2.06
2.05
2.05
2.04
2.04
2.06
2.04
2.06
2.04
2.02
2.02
2.02
2.01
2.03
2.02
2.02
2.03
2.02
2.05
2.04
2.12
2.01
1.99
2.06
2.03
2.06
2,06
ERR
2.03
2.04
2.05
2.05
2.06
2.06
2.08
Core Compressive
Strength (psi)
7,172
7,590
7,620
8,892
8,092
7,452
8,770
7,560
8,490
7,010
6,600
9,300
11,292
8,786
10,615
8,777
9,011
10,724
8,721
8,915
11,476
8,917
8,858
8,708
8,042
9,202
8,258
9,062
10,741
12,289
14,093
14,276
11,010
9,476
9,666
7,494
8,759
8,772
11,994
8,280
ERR
11,565
11,672
8,593
11,154
10,580
6,900
9,190
***
Correction
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.7
0.7
0.7
0.7
0.7
0.7
0.65
0.65
0.65
0.7
0.7
0.7
0.7
0.7
0.7
0.65
0.65
0.65
0.7
0.7
0.7
0.7
0.7
0.7
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
29
Average
(psi)
9,950
10,860
11,030
10,180
14,620
13,130
14,930
12,610
12,140
16,460
18,750
12,680
15,140
15,270
15,990
13,680
* All cores were drilled in a direction perpendicular to the direction of casting the concrete structural beam element.
** Length measured after capping of the cores.
*** See Table 7 - Correction for determining equivalent cylinder ("design") strength. l/d correction was not required per ASTM C-42.
S.I. Units
1 psi = 0.006895 MPa
1 in. = 2.54 cms
30
TABLE 7:
Core
Correction Factor
Strength, psi
3,000
0.95
4,000
0.90
6,000
0.85
8,000
0.80
10,000
0.75
12,000
0.70
15,000
0.65
31
TABLE 8:
Mix
Number
Beam Core
Number
16
23
Test Slice
Location
Maximum Current
During Test
(Amperes)
Actual Total
Charge Passed
(Coulombs)
Top
Upper
Lower
Bottom
0.012
0.014
0.011
0.012
253
302
238
242
Top
Upper
Lower
Bottom*
0.012
0.013
0.012
--
238
300
252
--
Top
Upper
Lower
Bottom
0.009
0.014
0.015
0.014
177
294
283
284
**
Average Total
Charge Passed
(Coulombs)
AASHTO Chloride
Permeability
Designation**
259
Very Low
263
Very Low
260
Very Low
Charge, Coulombs
REP-125
32