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CONTROLLED DOCUMENT
Title: STANDARD: ERECTION, INSPECTION,

MAINTENANCE AND PRESERVATION OF EQUIPMENT
Controlled Ref No: W1000SM3218383
Revision: 1
Name
Prepared by:
Date
G Ralls
8/1/09
Approved by: M Hamblin
13/1/09
Custodian:
28/1/09
Godfrey Howard
Concurrence (Agreement that must be obtained if an item is prepared external to, but impacts, a department or division. If
concurrence is required, it must be noted within the body of the item).
1.
2.
3.
Woodside Management System Sub-processes MUST obtain concurrence endorsement from BopCom. The date of the BopCom
meeting where endorsement is granted should be indicated below.
BopCom Endorsement
Meeting date when endorsement granted:
REVISION HISTORY
Revision
Description
Date
Prepared by
Approved by
New pan WEL doc number superseding

L0000SM143497
03/2007
D Gomes
M Hackett
Revised to allow use on external website
01/2009
G Ralls
M Hamblin
INFORMATION SECURITY
CONFIDENTIALITY CLASSIFICATION
REVIEW STATUS
(Check one box only)
PREPARED
Unclassified
Review on/by
(03/2012)
By WEL
(Shared without Restrictions)
Restricted
Review Not Required
For WEL
(Freely Shared within Woodside and

Associated Companies)
Under PO/Contract No:
Confidential
(Shared With Selected Personnel)
Most Confidential
(Strict Need-to-Know Basis)
This document is protected by copyright. No part of this document may be reproduced, adapted, transmitted, or stored in any form by
any process (electronic or otherwise) without the specific written consent of Woodside. All rights are reserved.
Revision: 1
Native file DRIMS No: 3218383
Uncontrolled when printed. Refer to electronic version for most up to date information.
Page 1 of 32
OPERATIONS / PROJECTS USE ONLY

Operating Facility:
Key TAG Nos:
DOCUMENT DISTRIBUTION
Full Name / External Organisation Name (if applicable)
Copy No.
(Show Username (WOPID) to differentiate between persons with identical

names).
00
WEL Document Control
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TW Doc Control
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CAJV Doc Control
03
Gilbert Habets(10063)
04
Peter Nalepa(3019)
05
Mike Hamblin(3227)
06
Pluto Eng Coordinator(2404)
07
Sunrise Eng Manager(7521)
08
Browse Eng Coordinator(4350)
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LNG Project Development Eng Manager(8927)
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Clive Saxton(3606)
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Tony Glesson TW ENG Manager
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Iain Denholm CAJV Eng Manager
Hard Copy
Electronic
Notification
Revision: 1
Page 2 of 32
Title: STANDARD: ERECTION, INSPECTION, MAINTENANCE AND PRESERVATION OF EQUIPMENT
PREFACE
Woodside Energy Ltd. (WEL) has developed a suite of Engineering and Technical Standards
and Guidelines. It is intended that these reflect the most suitable engineering practices for
use on all new WEL facilities as well as the modification of existing facilities. The application
of the Standards is mandatory. The application of Guidelines is to support the
implementation of the Standards, and are considered best practice, but are not mandatory.
The Standards are based on the experience acquired by WEL personnel and contractors
during WELs involvement with the design, construction, operation and maintenance of WEL
processing units and facilities. Where appropriate, the Standards are based on or make
reference to national and international standards and codes of practice.
The objective of this publication is to ensure the overall integrity of engineering design and to
achieve maximum technical and economic benefits through the standardisation of
engineering and technical practices.
The use by WEL contractors or manufacturers/suppliers of the Engineering and Technical
Standards contained in this publication does not relieve them of any responsibility
whatsoever for the quality of design, materials and workmanship that they have been
engaged to provide.
Where the standards to be used for a certain application are not provided for in this
publication, WEL expects that the standards that are used will achieve the same level of
integrity as reflected in this publication. If WEL contractors or manufacturers/suppliers have
any doubt as to the relevant standard to use, then they must consult WEL, however they will
remain responsible at all times for the use of the most appropriate standard. Specific
requirements may be added as an addendum to these Standards and Guidelines for various
projects. Project specific requirements must not depart from the requirements of the
Engineering and Technical Standards contained in this publication. Where changes or
additions to these Standards are required, they must be raised as a deviation and presented
to the WEL Technical Authority for consideration.
WEL grants the right to use these Standards and Guidelines to WELs consultants,
contractors and suppliers who are contractually authorised to do so and to any tier of
contractor to its consultants, contractors and suppliers who are contractually required to
comply with them.
DISCLAIMER
WEL and its joint venture partners disclaim any liability of whatsoever nature for any damage
(including injury or death) suffered by any company or person whomsoever as a result of or
in connection with the use, application or implementation of any standard, combination of
standards or any part thereof contained in this publication.
Revision: 1
Page 3 of 32
TABLE OF CONTENTS
1. INTRODUCTION ................................................................................ 5
1.1
1.2
1.3
1.4
1.5
SCOPE ........................................................................................................ 5
REGULATORY CONSIDERATIONS........................................................... 5
DEFINITIONS .............................................................................................. 5
ABBREVIATIONS ....................................................................................... 5
APPLICATION............................................................................................. 6
2. ERECTION, INSPECTION AND MAINTENANCE REQUIREMENTS

FOR ALL ITEMS OF EQUIPMENT.................................................... 6
2.1
2.2
2.3
2.4
GENERAL ................................................................................................... 6
FINAL CLOSURE ...................................................................................... 11
PRESERVATION OF EQUIPMENT........................................................... 12
ACCEPTANCE OF EQUIPMENT .............................................................. 12
3. HEAT EXCHANGERS...................................................................... 12
3.1 ERECTION ................................................................................................ 12
3.2 TESTING ................................................................................................... 14
4. VESSELS ......................................................................................... 14
4.1 ERECTION ................................................................................................ 14
4.2 TESTING ................................................................................................... 15
5. ROTATING EQUIPMENT................................................................. 15
5.1
5.2
5.3
5.4
GENERAL REQUIREMENTS FOR ROTATING EQUIPMENT ................. 15

CENTRIFUGAL PUMP AND MOTOR INSTALLATION............................ 22
VERTICAL MOUNTED PUMPS, SUBMERSIBLE PUMPS....................... 22
RECIPROCATING COMPRESSORS........................................................ 23
6. APPENDICES .................................................................................. 26
6.1 EXHIBIT 1 - PREVENTATIVE MAINTENANCE OF ROTATING
EQUIPMENT INITIAL PRESERVATION ................................................... 27
6.2 EXHIBIT 2 - PREVENTATIVE MAINTENANCE OF ROTATING
EQUIPMENT WEEKLY PRESERVATION ................................................ 28
6.3 EXHIBIT 3 - PREVENTATIVE MAINTENANCE OF AIR FIN COOLER
INITIAL PRESERVATION ......................................................................... 29
6.4 EXHIBIT 4 - PREVENTATIVE MAINTENANCE OF AIR FIN COOLER
WEEKLY PRESERVATION ...................................................................... 30
6.5 EXHIBIT 5 - PREVENTATIVE MAINTENANCE OF MOTORS INITIAL
PRESERVATION....................................................................................... 31
6.6 EXHIBIT 6 - PREVENTATIVE MAINTENANCE OF MOTORS WEEKLY
PRESERVATION....................................................................................... 32
Revision: 1
Page 4 of 32
1.
INTRODUCTION
1.1
SCOPE
This standard supersedes the requirements of L0000SM143497.
1.2
REGULATORY CONSIDERATIONS
If international and/or regional regulations exist in which some of the
requirements may be more stringent than in this Standard an assessment shall
be made to determine which of the requirements are the more stringent and
which combination of requirements will be acceptable as regards safety,
environmental, economic and legal aspects. In all cases the Contractor shall
inform the WEL Technical Authority
1.3
DEFINITIONS
The definitions below shall apply:
1.4
The Contractor is the party that carries out all or part of the design,
engineering, procurement, construction, commissioning or management of a
project, or operation or maintenance of a facility. The Principal may
undertake all or part of the duties of the contractor.
The Manufacturer/Supplier is the party that manufactures or supplies

equipment and services to perform the duties specified by the Contractor.
The Principal is the party that initiates the project and ultimately pays for its
design and construction. The Principal will generally specify the technical
requirements. The Principal may also include an agent or consultant
authorised to act for, and on behalf of, the Principal.
The words shall / must / will indicate a mandatory requirement.
The word should indicates a recommended course of action.
The words may / can indicate one acceptable course of action.
WEL Technical Authority (TA) in this document refers to the Mechanical

TA. to deviate from these standards is delegated to the custodian(s)
indicated on the document details page of this document.
ABBREVIATIONS
WEL
Woodside Energy Ltd.
TA
Technical Authority
Revision: 1
Page 5 of 32
1.5
APPLICATION
This standard describes the minimum requirements for loading, unloading,
transportation, erection, installation, maintenance, testing and pre-startup
preparation of mechanical equipment including but not limited to:a) Electric motor driven pumps, compressors, and auxiliary equipment.
b) Pressure vessels, including associated internals.
c) Heat exchangers
d) Other special mechanical equipment.
2.
ERECTION, INSPECTION AND MAINTENANCE

REQUIREMENTS FOR ALL ITEMS OF EQUIPMENT
2.1
GENERAL
2.1.1
For all references concerning material codes, fabrication/assembly codes and

installation/inspection and maintenance requirements Contractor shall refer to
the drawings, data sheets, or Vendors manuals for each specific item of
equipment.
2.1.2
Equipment and tools for transport, lifting and the assembly of equipment shall be
of adequate design, the correct type and of suitable size/capacity to perform the
work professionally and safely.
2.1.3
All items of equipment shall be loaded, transported and off-loaded in accordance

with equipment Vendors or Companys instructions and safe working practices.
Slings for lifting the equipment shall only be attached at points indicated by
Manufacturer.
Equipment shall only be lifted at the lifting lugs and lifting trunnions provided for
this purpose.
Spreader beams shall be used for lifting in accordance with Manufacturers
instructions.
Revision: 1
Page 6 of 32
2.1.4
Prior approval from Company shall be obtained before any item of equipment is
erected, grouted, opened, rotated or operated.
2.1.5
At Companys option a Vendors Service Engineer may be present on site for

part or all of erection period. When this occurs the erection/installation/assembly
work shall be executed under the direction of Vendors Service Engineer and the
Company.
2.1.6
Whenever possible protective packing shall not be removed from items of

equipment before erection.
2.1.7
Protective covers on equipment nozzles shall be removed and denso tape

(grease impregnated cloth) positioned over the raised face section and the cover
refixed to the flange until the erection/assembly has reached the stage that the
piping or instrumentation can be connected to the respective nozzles. The
Contractor shall inspect equipment nozzles and sign off if no damage is
apparent. If damage is apparent the Company shall be called in to witness and
assess damage. Additionally, any water or debris found shall be noted and
witnessed by the Company.
Protective covers or dust blinds of approved design shall be provided and
installed to seal or isolate the flanged instrument or piping connection to protect
the equipment from the ingress of water and/or foreign matter from external
piping connected to the equipment.
Re-purging of nitrogen may be required to some equipment after piping
connections have been completed.
The Company will determine which
equipment is to be re-purged by the Contractor.
Dust blinds shall be manufactured from 1 mm thick aluminium sheet, to the same
diameter as the raised face portion of the flange with a tail to identify location and
for ease of removal of the blind.
2.1.8
The dimensions of the equipment shall be checked against the applicable

drawings and data sheets.
The checks shall include the elevation and orientation of the connections for
attachments of miscellaneous equipment, instrumentation, platforms, piping and
associated piping supports.
Company shall be informed of any discrepancies prior to erecting the equipment.
2.1.9
The dimensions, lines and levels of the equipment foundations and anchor bolt
positions and projections shall be checked against the applicable civil or
steelwork drawings and equipment drawings or data sheets before erection
commences. Company shall be informed of any discrepancies prior to erecting
the equipment.
2.1.10
Levelling
a) Levelling plates shall be made, machined, set and grouted.
Revision: 1
Page 7 of 32
Packers shall be made and machined where required.

A maximum of three packers shall be used per pack.
The material for the packers shall be compatible with the baseplate material of
the equipment. Stainless steel packers shall be used for stainless steel base
plates. Aluminium packers shall be used for aluminium base plates. Carbon
steel packers shall be used for carbon steel base plates. Plastic packers shall
not be used.
For rotating equipment only carbon steel packers shall be used between
foundation and skid.
Dimensions, locations of levelling plates and packers shall be in accordance
with Vendors or Companys instructions.
Packers are to be positioned on either side of anchor bolts and midway if the
bolt centres are over 1 metre apart.
b) Manufacturers levelling instructions shall be adhered to at all times.
c) Rotating equipment will be installed and levelled within a tolerance of 0.05
mm/m or in accordance with Manufacturers requirements, whichever is the
more stringent. Level shall be checked with calibrated engineers spirit level
(1 division = 0.02 mm/m).
d) Levelling spindles, if provided by the Manufacturer, shall be used for levelling
base plates instead of vertical jack screws. Levelling spindles should be
removed or loosened after grouting. Removal of levelling spindles after
grouting is mandatory with reciprocating machinery or any other installation
where impact, pounding action or appreciable vibration is to be expected in
normal operation.
2.1.11
Before the erection of equipment commences the foundations shall be prepared

in accordance with this standard and to Vendors requirements. The foundations
shall be free from oil and foreign matter. The entire grouting surface shall be
scabbled before the erection of equipment.
Areas of concrete foundations for rotating equipment which are not grouted shall
be protected with a suitable oil resistant coating to prevent oil contamination of
the concrete.
2.1.12
Anchor Bolts
Before the equipment is placed on the respective foundations a detailed
inspection/check shall be conducted to ensure that all anchor bolts are vertical,
that the threads are not damaged and the nuts run free on the threads, and that
the anchor bolts are complete with the specified number of nuts and washers. If
damaged the Company must be informed for rectification procedures.
The dimensions of the washers and the number of nuts shall be in accordance
with Companys standard drawings for foundation bolts and anchor bolts with
sleeves.
Revision: 1
Page 8 of 32
2.1.13
Foundations Fitted with Sleeve Type Anchor Bolts

a) Before the equipment is placed on the foundation the sleeves and anchor
bolts shall be checked and cleaned.
b) The pockets shall be free from dirt, rubbish, water, oil and grease.
pockets shall be blown clean with compressed air.
The
c) Sleeved bolts are installed with a metal plug to centralise bolts during pouring
of concrete. This shall be removed after pour and before final grouting of
equipment.
d) Before grouting the equipment base frame or base plates the sleeve pockets
shall be filled with non metal base and flowable non shrink grout, to within 50
mm of pocket top (masterflow 870A).
e) Company shall direct the usage of epoxy grout (Araldite K80) and to which
equipment it shall be applied.
2.1.14
Before erection of the equipment commences prior approval shall be obtained in

writing from Company confirming that the foundations have obtained sufficient
strength and that the erection of the equipment may commence.
2.1.15
An erection proposal shall be prepared for all heavy and/or difficult lifting and
transport operations.
The proposal shall include but not be limited to a rigging study, the details and
ratings of equipment proposed for lifting and transportation, ratings of lifting and
rigging components, an erection procedure and a list of personnel involved and
their individual function/responsibility. The erection proposal and procedure,
supported by detailed technical data, drawings and calculations shall be
submitted to Company for approval not less than 14 days prior to the
commencement of the unloading, lifting and transport operation.
2.1.16
Equipment shall be set, aligned, levelled and grouted in accordance with the
relevant drawings, data sheets or Vendors manuals.
Levels, setting and alignment shall be re-checked after the grouting is
completed.
2.1.17
Prior to placing the grout, checks shall be made to ensure the equipment is set at
the correct level and plumb and aligned. For rotating equipment the shaft
alignment shall be within the tolerances specified in this standard or the
Manufacturers installation and maintenance manuals, whichever is the more
stringent.
Only after the requirements of this standard and Manufacturers requirements
are fully complied with in every detail shall Company be invited to inspect the
installation.
Approval to proceed with grouting shall be given after Company has inspected
and accepted the installation.
Revision: 1
Page 9 of 32
2.1.18
Company shall specify the type of grout, the brand name, method and extent of
application.
Non shrink grout or Epoxy grout shall be used for all rotating and static
equipment (i.e. columns vessels), unless otherwise directed by the Company.
For steel structures a sand-cement grout may be used.
2.1.19
Minor base plates and piping supports bolted direct to the concrete paving shall
have packers installed to provide a 25 mm minimum and not more than 30 mm
gap for grouting. All grout will taper away at 45 from base plate to foundation or
concrete paving.
2.1.20
Cavities in base plates of rotating equipment and base plate mounted package
units shall be filled solid with grout. Company shall specify the grout system to
be utilised. Holes may have to be drilled in the top of the base plate to facilitate
the placing of the grout and to vent the cavities. After grouting, the base plates
shall be checked for any voids. Voids shall be filled using the epoxy pressure
grouting techniques before final alignment activities commence.
2.1.21
Equipment stored on the site, under construction or completed pending handing

over shall be protected against the ingress of dirt, water, weather and/or damage
from construction activities in the area.
2.1.22
All equipment skids, base plates, skirts, slide plates, saddles or other contact
surfaces shall be clean and free from burrs, damage, debris or mill scale. A joint
inspection with Company on receipt of equipment is required to determine the
condition of contact surfaces.
The areas in contact with cementitious grout shall be free from oil and grease.
The areas in contact with epoxy grout shall be free of paint, and roughened by
sand/grit blasting in cases where no special vendor preparation has been done
to underside of skid.
2.1.23
Piping connected to equipment shall be supported as per design to prevent

undue stresses on the equipment. The supports shall be installed prior to bolting
or connecting the piping to the equipment.
2.1.24
Each stage or erection and maintenance shall be inspected by Company or

Companys representative (i.e. Vendors Service Engineer).
Before proceeding with the next stage of erection Contractor shall notify
Company that the erection/maintenance has reached the stage for inspection
and arrange for access of Companys inspectors and shall provide and install
tools, equipment and facilities to carry out all checks and inspection as
necessary to comply with the drawings, data sheets, Vendor manuals, and good
engineering practices.
2.1.25
No welding, tack welding, stud welding or flame cutting is allowed on vessels,

exchangers or rotating equipment or the internals, components, attachments
forming part of vessels, exchangers or rotating equipment. Approval shall be
obtained from the Company for any welding that must be carried out on a skid
Revision: 1
Page 10 of 32
unit. The earthing clamp positioned at the point of weld shall be considered in
such case.
2.1.26
No drilling, grinding or mechanical cutting is allowed on vessels, exchangers or

rotating equipment or the internals, components, attachments forming part of
vessels, exchangers or rotating equipment.
2.1.27
Prior approvals shall be obtained from Company in writing before any welding,
cutting, drilling or grinding is undertaken in whatever method or form.
2.1.28
Equipment shall be kept in a clean and tidy condition at all times. Rubbish,
redundant and scrap materials or unused construction equipment/materials shall
be removed daily and the equipment preserved and maintained in a safe
condition. Internal areas of vessels and exchangers shall be cleaned and swept
dust free with a broom or vacuum cleaner.
2.1.29
Manholes shall be kept closed and temporarily secured with a few bolts at all
times when the work or inspection inside the vessels is complete or temporarily
suspended. This is to prevent the ingress of rubbish or foreign matter and to
stop unauthorised entry.
2.1.30
Vendors Service Engineer shall be signatory to quality assurance

documentation for the equipment erected/assembled under the direction of the
Vendors Service Engineer.
The completed quality assurance documentation shall be submitted to Company
for approval.
2.1.31
Accurate and precise records shall be maintained of all preventative

maintenance carried out on each item of equipment by the Contractor.
2.1.32
Contractor shall maintain and monitor on a weekly basis any equipment

delivered to the jobsite under purge. Any equipment which loses purge shall be
brought to the attention of the Company. Date of release of purge shall be noted
and recorded on QA forms.
2.2
FINAL CLOSURE
Authorisation for the final closure is required for all vessels, exchangers, ducts,
etc. and shall be given by Company after Companys construction and precommissioning disciplines have completed the inspection and the Final Closing
Authorisation Form has been signed by all parties.
Revision: 1
Page 11 of 32
2.3
PRESERVATION OF EQUIPMENT
2.3.1
Contractor shall develop and perform a preventative maintenance program, for

each item of equipment, whether rotating or stationary incorporating all activities
and submit to Company for approval. Contractor shall prepare the equipment
preservation plan including weekly log sheet in accordance with the
Manufacturers storage and preservation specifications, and as recommended by
Vendors Service Engineer at site along with normal engineering practice.
2.3.2
Refer to attached Exhibits F-1 to F-6 for preservation item check lists.
2.4
ACCEPTANCE OF EQUIPMENT
Final inspection and checks shall be performed by Company prior to acceptance
of equipment.
3.
HEAT EXCHANGERS
3.1
ERECTION
3.1.1
Prior to the erection of the equipment on to the foundation the levelling

plates/packers shall be installed and grouted where applicable, sliding plates
placed and located.
3.1.2
Exchangers shall be rigged and erected, together with all auxiliary items to the
correct elevations, centre lines and orientations. Contractor shall also check
major piping connections. After final alignment anchor bolts shall be tightened in
accordance with specifications and drawings.
3.1.3
Air cooled heat exchanger components shall be received from Manufacturers

storage area, or pre-assembly yard, transported and offloaded at the point of
erection. Tube bundle support structure, plenum, platforms, fan, fan drive
assembly and guards shall be pre--assembled to the maximum extent before
lifting onto the structure.
The pre-assembled assembly shall be lifted on top of the elevated pipe rack
structure, set on packers to the correct elevation, centre line and orientation and
bolted down.
Platforms, gratings, ladders guards and other miscellaneous components shall
be installed to complete the installation.
Pre-assembly and erection shall be carried out in accordance with the details in
the drawings, data sheets and Vendors manuals.
3.1.4
To protect the tube expansion in the tube plates of air cooled heat exchangers
the tube bundles shall be stored and lifted level and horizontal. Bundles shall
only be lifted at the points indicated by Manufacturer. Contractor shall verify the
Revision: 1
Page 12 of 32
levelness and all diagonal measurements etc. before lifting to ensure the frame
has not been twisted.
3.1.5
During erection, exposed fins of air cooled tube bundles shall be covered with
plywood boards to protect fins from damage by workers walking on top of the
bundles. Any damage to the tube fins shall be made good by combing, by the
Contractor.
3.1.6
Shipping stops shall be removed from the air cooled heat exchanger bundles as
soon as the bundles are installed and located in the structure. No piping shall be
connected to nozzles until the exchanger is firmly anchored to the steel structure.
3.1.7
Air cooler fans and drivers shall be installed, aligned, have blades set at the
correct angle, all bolts tightened to correct torque and correct air gaps set
between blade tips and cowling/plenum, as per following criteria:1)
Final alignment shall not exceed the following values: 0.05 mm T.I.R. for direct drive fan.
0.5 mm/m pulley to pulley in case of belt drive.
2)
Fan blade setting criteria shall be as follows: 0.5 degree blade angle tolerance from Vendor design blade angle
setting.
Vendor design minimum tip clearance value. The tip clearance shall be
measured at one position on the cowling with all blades passing for
measurement. The longest blades will then be used to determine the
narrowest air gap in at least 8 locations around the cowling
circumference. Adjustments shall be carried out if the clearance is out
of tolerance.
3)
Fan pulley belts are to be tensioned as per Manufacturers standards.
4)
Records of all final readings of above shall be maintained by the Contractor

and counter-signed by the Company.
3.1.8
Equipment shafts shall be rotated at least once a week. To ensure that all
rotating elements are rotated a record shall be kept. Refer to attached Exhibits
F-3 and F-4 for preservation item check lists.
3.1.9
Grease Nipples shall be installed in locations nominated by the Company.
Revision: 1
Page 13 of 32
3.2
TESTING
3.2.1
Shell and tube exchangers shall be delivered tested and complete with shell
heads bolted in position. Retesting shall only be carried out on the specific
instructions of Company. Test rings, if supplied should be coated with a
protective grease and kept in storage until hand over to Company.
3.2.2
Exchangers shall not be included in piping tests without the written authorisation
of Company. Test blinds shall be installed at flanged connections to isolate
equipment from the piping tests.
3.2.3
Post erection testing of air cooled heat exchangers shall be required. Company
shall specify procedures and which exchangers shall be hydrotested and which
shall be pneumatically tested.
4.
VESSELS
4.1
ERECTION
4.1.1
Prior to the erection of the equipment onto the foundation, the levelling
plates/packers shall be installed and grouted, sliding plates placed and located.
4.1.2
Vessels shall be rigged and erected, together with all auxiliary items, set on
packers to the correct elevations, centre lines and orientations.
After final alignment anchor bolts shall be tightened in accordance with
specifications and drawings. Contractor shall check all main piping connections.
All flanges shall be protected from rust and damage by placing denso tape over
the raised face portion and held in position with a temporary blind.
4.1.3
Company shall be notified when the required orientation of equipment cannot be

achieved within the tolerances of the baseplate and anchor bolts. No piping shall
be connected to nozzles until the unit is securely bolted to its foundation.
4.1.4
Platforms, grating, ladders, guards and other miscellaneous components shall be

installed to complete the installation.
4.1.5
Preassembly and erection shall be carried out in accordance with the details in
the drawings, data sheets and Vendors manuals.
Revision: 1
Page 14 of 32
4.2
TESTING
4.2.1
Vessels delivered to site shall have been hydrostatically tested at the

Manufacturers shop and shall not be included in piping tests without the written
authorisation of Company. Test blinds with appropriate gaskets shall be installed
at flanged connections to isolate equipment from piping tests.
4.2.2
Vessels shall be supplied with the internals already fitted, the internals shall be
inspected on site for transport damage and completeness against the applicable
drawings, data sheets and specification. Internals shall again be inspected in the
equipment after placement on foundation in final position. The Contractor shall
inspect and adjust if necessary the internals to correct level, alignment and
clearances in accordance with these documents.
5.
ROTATING EQUIPMENT
5.1
GENERAL REQUIREMENTS FOR ROTATING EQUIPMENT

These requirements shall apply to rotating equipment and applicable equipment
included within mechanical packages such as loading arms.
5.1.1
Deficiency and Damage to Equipment

a) Company shall be advised immediately in writing of any deficiency or damage
found during the shipment, erection and/or checking of the equipment and
associated auxiliary systems.
b) Approval from Company shall be obtained prior to undertaking any repair,
adjustment or correction to the equipment in whatever form.
c) For equipment erected under the direction of Vendors Service Engineer, both
Company and Vendors Service Engineers approval shall be obtained.
5.1.2
Erection Equipment and Tools

a) Contractor shall provide and maintain all tools required for the assembly of the
equipment.
The tools shall be of the correct type and range for the work to be performed
professionally and safely (i.e. ring spanners, torque wrenches, coupling
alignment jigs, inclinometers, taper gauges, dial indicators, micrometers, etc.).
Sufficient tools shall be present to guarantee efficiency throughout the erection
and inspection of equipment.
b) Instruments for the alignment and levelling of this equipment shall be
calibrated in metric units. Dial gauges, micrometres, feeler gauges and
magnetic clamps shall be of high quality. The instruments shall be in a good
condition and shall be properly maintained throughout the job.
c) Metric incremented stainless steel shim stock shall be obtained and used by
the Contractor for the purpose of alignment.
Revision: 1
Page 15 of 32
d) A set of rigging gear shall be reserved and used only for the assembly and
inspection of rotating equipment i.e. set of clean nylon slings, lifting eyes,
shackles, chain blocks (2 to 4 tonne capacity), hydraulic jacks. The lifting
gear will be required for the removal of bearing caps, installation and
inspection of piston rods, rotating assemblies etc.
e) Special tools supplied with the equipment shall be properly stored and
maintained and replaced at the Contractors expense if misplaced.
The tools shall only be used for the service for which they are intended and shall
be returned to Companys warehouse immediately after completion of the
assembly of the equipment.
5.1.3
Foundations
a) Foundations shall be free of oil, grease and dirt and shall be prepared by
scabbling the surface and installing the levelling plates prior to placing the
skid or base plate. Packers shall be placed on each side of the anchor bolts
and midway if the anchor bolts are over 1 metre apart. The skids/base plates
shall be levelled using composite packers.
b) Anchor bolts for all rotating equipment shall be fitted with locknuts tightened in
accordance with Vendors instructions.
5.1.4
Shaft/Coupling Alignment
a) Shaft alignment check shall be made for supplied rotating equipment including
pumps, compressors, fans, pullies, gear units and drivers.
Shaft alignment check shall also be made for all auxiliary equipment installed
on skids or package type units, i.e. lubricating oil pumps, hydraulic power
pack pumps, cooling water pumps etc.
A range of shaft alignments shall also be conducted throughout the erection of
the equipment to ensure that shaft alignment is not disturbed when the
various piping and/or equipment components are installed.
Final misalignment shall not exceed the Manufacturers tolerances or the
following tolerances whichever are the more stringent:-
Equipment Condition
All speeds and coupling
spacer lengths up to 250
mm.
All speeds and coupling
spacer lengths above 250
mm.
Radial (Parallel)
Misalignment
Axial (Angular)
Misalignment
0.05 mm T.I.R.*
0.05 mm**
0.02 mm T.I.R.*
per 100 mm of spacer
length
0.05 mm**
Revision: 1
Page 16 of 32
Speeds lower than 1500

rpm and low power (less
than 10 kW) with
elastomeric flexible
couplings.
*
**
0.10 mm T.I.R.*
0.05 mm**
T.I.R. = Total Indicator Reading

Based on a diameter of 150 mm
b) Method of alignment shall be one of the following methods: the reverse periphery method whereby a graphical plot of shaft position
shall be made.
the three dial method using 2 axial gauges and 1 radial dial gauge with
both shafts turned simultaneously.
Reading shall be demonstrated to be repeatable. Dial bracket sag shall be
taken into account and shall not be more than 0.05 mm which should be
checked i.e. on a lathe.
Alignment checks include: A preliminary check to ensure that alignment is possible with regard to
shim limitations, bolt and bolthole positions, etc. before grouting of base.
An alignment check with bearing bracket support loose (overhung pumps)
and without piping connected to the equipment after grouting.
A soft foot measurement on each driver holding down bolt must be
measured at no greater than 0.04 mm when the dial indicator is in the
vertical position on the driven coupling hub.
Final alignment check. For this check the coupling mounted dial indicators
should be on the equipment before and during the tightening of the piping
and bearing brackets, to highlight the cause of any distortion. The final
reading shall be taken with all process piping and auxiliary piping
connected with proper gaskets in place, all pipe supports in their respective
final positions and spring supports with cold setting stoppers intact if
insulation has not bee installed and removed if installed. Company will
arbitrate in the decision.
With piping connected, the relative movement of shaft centrelines shall not
exceed 0.025 mm (= 0.05 mm T.I.R.) over and above the measured misalignment with pipes disconnected.
Hot/cold alignment checks shall be agreed with Company on a case to case
basis, taking into account the operating temperature and/or the
Manufacturers recommendations. For the final hot/cold alignment, the
tolerances for misalignment as per 5.1.4.a. shall apply.
Final alignment data shall be recorded, filed and handed over to Company.
Revision: 1
Page 17 of 32
c) Temporary wedges of packings used during erection and initial alignment

shall be removed prior to the final alignment check.
d) For spacer type couplings the distance between shaft ends and/or hubs and
the axial float shall be measured and recorded.
e) For belt driven equipment the alignment of the pulley wheels and/or belt
tensioner or jockey wheel shall be checked and adjusted if necessary. The
alignment shall be in accordance with Manufacturers installation instructions
and/or the Companys instructions (refer to paragraph 3.1.7.).
f) Piping shall be aligned to the equipment as follows:All piping/flanges shall be in a free standing position with no stress transmitted
to the pump/compressor/fan nozzles.
All flanges of Class 300 and higher ratings shall be parallel to within 0.15 mm
over the flange raised face diameter.
All flanges with lower rating shall be parallel to within 0.2 mm over the flange
diameter.
All flange studs/bolts shall be allowed to enter holes unhindered and free from
any obstruction.
If the stresses in the piping are affecting the alignment, the piping shall be
stress relieved and/or the spring support arrangement adjusted, or the
offending flange cut and rewelded. The Company will arbitrate in this decision.
5.1.5
Electric Motor End Float and Rotor Gap Clearances

a) In the case of electric motors which have the axial shaft movement located
outside the electric motor housing and are coupled to the driven unit through a
limited end float shaft coupling, the following shall apply.
The axial alignment of the rotating assembly must ensure that the electric
motor rotor runs at or about its magnetic centre. The axial alignment shall be
set within the limit of the coupling end float thereby minimising the
transmission of axial thrust of the rotor to the driver or driven unit system.
Reference shall be made to the Vendors documents for correct end float
measurements.
b) Electric motors or generators of single bearing rotor shaft design coupled to
the driver or driven unit through a solid coupling.
The axial alignment of the rotating assembly must ensure that the rotor runs
at its magnetic centre, thereby minimising the transmission of axial thrust to
the driver or driven unit system.
c) The radial gap between rotor and stator of electric motors (i.e. single bearing
shaft design) shall be set in accordance with installation instructions of the
electric motor manufacturer.
Revision: 1
Page 18 of 32
5.1.6
Lubrication System
The type, grade and volume of lubricants for flushing and initial filling of the
lubricating systems shall be specified by Company unless otherwise
specifically stated.
All lubricants shall be made available by Company.
Contractor shall clean the equipment, fill the system, flush the system, drain
and collect the flushing oil and fill the system with the final lubricating oil.
Flushing shall be in accordance with the Vendors procedures.
The oil levels in the equipment shall be continuously checked and topped-up if
necessary, during the course of the construction.
a) Splash oil ring or grease lubrication: Lubricating oil reservoirs for bearing housing shall be inspected for
cleanliness and leaks.
Lubricating or oiler rings, lubricators, breathing valves shall be inspected
for correct installation and/or damage.
Oil level in reservoirs shall be checked and verified with Manufacturers
operation/maintenance instructions.
Bearing caps of grease lubricated bearings shall be removed and the
grease examined. If deterioration of the grease is suspected the bearing
shall be cleaned and packed with new grease.
b) Pressurised lubricating oil systems and hydraulic oil systems: Lubricating piping, coolers, filters, heaters, reservoirs, crankcases and air
cooled heat exchanger header boxes shall be inspected for cleanliness
and leaks prior to filling the systems with oil.
All field fabricated pipes are to be air blown clean prior to commencement
of flushing activities and inspected by the Company.
Systems shall be checked against the drawings to verify the correct
installation of restriction orifices, filters, vents, control/recording/alarm
instrumentation, safety and safety relief devices.
All temporary piping, hoses, flanges, valves, connections and fittings to
complete a satisfactory flush shall be supplied by the Contractor.
Lubricating oil and hydraulic systems shall be flushed in accordance with
Manufacturers commissioning and operating manuals.
For lubricating oil and hydraulic systems, the systems shall be
demonstrated to be clean by installing 120 mesh filters upstream of each
bearing and circulating oil for at least 12 hours at a temperature of
approximately 70C. Company shall inspect each filter after this procedure
Revision: 1
Page 19 of 32
to verify system cleanliness. After completion of this flushing/cleaning

operation, the oil system shall be drained, tanks and filter housings cleaned
by Contractor and inspected by Company and a fresh charge of oil
supplied.
For major equipment (i.e. compressors and loading arms) the lubricating oil
and hydraulic systems shall be assembled and flushed under the direction
of Vendors Service Engineer and Company.
c) Forced feed systems (Lubrication and Hydraulic): Oil reservoir shall be inspected for cleanliness and filled with correct grade
of lubricating oil or grease.
Piping systems shall be inspected for cleanliness and leaks. The systems
shall be bled and checks made at each supply point for supply of oil or
grease.
5.1.7
Bearings
a) Equipment may be shipped with temporary or shipping bearings installed.
Electric motors may be fitted with locking devices to lock the rotor for
shipping.
Shipping bearings and locking devices shall not be removed until the
assembly of the equipment has reached the stage of preparation for the initial
shaft alignment.
b) Shipping bearings shall not be removed and replaced by the permanent or
service bearings unless a lubricating system can be established and
maintained to preserve the bearings. Prior approval shall be obtained from
Company for the removal of shipping bearings or locking devices.
c) Bearing housings shall be checked for cleanliness and to ensure that
lubricating or oiler rings are correctly installed and have adequate free
movement. The Company must be informed of any irregularities and
corrective action approved.
d) Bearings shall be inspected for ingress of dirt, water and corrosion. Ball and
roller bearings shall be checked for transport and/or vibration damage causing
brinelling of the bearing surfaces.
5.1.8
Shaft Seals
a) The installation of the mechanical seals and associated piping shall be
checked against the relevant pump manufacturers and mechanical seal
manufacturers drawings for the correct installation of the piping, restriction
orifices, cooling and cyclone separators.
b) Piston rod packings shall be inspected, cleaned and reinstated in accordance
with Manufacturers installation and maintenance manuals prior to initial run of
the equipment.
Revision: 1
Page 20 of 32
5.1.9
Preservation and Protection Against Ingress of Dust/Dirt

a) All open connections, flanged instrument connections, vents, drains etc. shall
be sealed or covered at all times. Sealing shall be by aluminium plate
properly secured by bolting. No covers or protective seals shall be removed
unless prior approval is obtained from Company.
b) Where process piping is to be bolted on to rotating equipment the equipment
shall be protected from ingress of dirt from the piping by a thin blind between
the equipment and piping flange.
To maintain flange to flange dimensions the thickness of the blind shall be
equal to the gasket thickness (i.e. blind made of aluminium sheet material).
Blinds shall not be removed unless prior approval is obtained from Company.
c) The equipment shall be preserved internally and externally in accordance with
this standard and Manufacturers requirements as given in Manufacturers
installation and maintenance manuals and as recommended by Vendors
Service Engineer.
d) For installed equipment, shaft shall be rotated at least once per week. To
ensure that all rotating equipment shafts are rotated, a record shall be kept.
Refer to attached Exhibits F-1 and F-2 for preservation item check lists.
5.1.10
Electric Motor Drivers

Megger testing of windings shall be carried out on receipt of motors and a
regular testing program established (eg. every three months). This activity shall
be organised by the Contractor.
At the completion of alignment etc. perform the bearing pedestal insulation
resistance tests.
Where applicable, Contractor shall connect space heaters in motors for
preservation requirements.
Rotation check and an electrical no load test run shall be conducted for electric
motor drivers prior to the installation of the shaft coupling between the electric
motor and the driven equipment. Refer to attached Exhibits F-5 and F-6 for
preservation item check lists.
5.1.11
Piping
Process piping and utility piping connected to the equipment shall be checked to
ensure:a) Cooling water supply and return have been connected correctly.
b) Piping is flushed and cleaned before being connected to the equipment. All
mill scale removed either by sandblasting or chemical cleaning. Company will
arbitrate requirement.
Revision: 1
Page 21 of 32
c) Strainers are installed in the suction lines and that strainers have been
checked for the correct mesh, cleanliness and fitting to ensure correct
operation. Mesh dimensions and opening size will be determined by the
Manufacturer and the Company.
d) Temporary blinds are removed prior to the initial test run.
5.1.12
In conjunction with the electrical and instrument disciplines the safety shutdown
devices shall be checked and proven, relief valves in lube oil systems shall be
set in accordance with Manufacturers specification prior to the initial run of the
equipment or any auxiliary system of the equipment (eg. lubricating oil system).
5.2
CENTRIFUGAL PUMP AND MOTOR INSTALLATION
5.2.1
Centrifugal horizontal pumps will, unless otherwise stated, arrive on site with
drivers mounted on the base plates and the initial pump to driver alignment
complete. These pumps shall be placed on the concrete foundations which have
been previously scabbled, and located on embedded anchor bolts. These bolts
will be sleeve type and some movement is possible to correct small inaccuracies
in bolt position. Steel packers shall be placed under the base plate using one
packer on each side of each holding down bolt. The base plate shall then be
levelled using composite packers on top of the existing packer. A preliminary
alignment check of the couplings shall be done before grouting. Grouting of the
base plate shall be carried out as per this standard.
5.2.2
When the grout has cured the anchor bolts shall be finally tightened to the
required tension and the pump to driver alignment rechecked prior to pipe
erection. Any readjustment shall be made by shimming the driver only.
Full faced packers of stainless steel shall be used when setting up drivers for
alignment to their respective driven units. The total number of packers used in
achieving levels shall be kept to a minimum. In all cases a minimum ship pack
thickness of 3 mm is required to allow for subsequent adjustment to the motor
driver without machining either the motor or bed plate pads.
Final alignment shall be carried out subsequent to piping hydrostatic testing and
prior to pre-commissioning, at which time the piping must be stress free and
supports correctly set at cold position.
All piping shall be checked against Vendors drawings.
5.2.3
If the driver is delivered separately from the base plate and pump, the pump and
base plate shall be set up as described in Section 5.2.2. The installation of the
electric motor on the base plate and the initial alignment shall be carried out
before grouting.
5.3
VERTICAL MOUNTED PUMPS, SUBMERSIBLE PUMPS
5.3.1
For vertical pumps, the foundations will be either steel or concrete. Where
pumps are mounted on steel sections, anchor bolt holes will be provided in the
Revision: 1
Page 22 of 32
steelwork. Place pump on steelwork and, where necessary, use composite

packers until pump hangs vertically. If packers are required between pump feet
and steelwork they shall be cut to the shape of the pump feet and drilled through
at bolt holes. Finally bolt pump into position and check alignment of motor to
pump coupling before tightening bolts to the required tension, recheck alignment
after tightening bolts, install second nut to holding down bolts.
5.3.2
In the case of vertical pumps mounted on concrete foundations, holding down

bolts will be the embedded type. Locate pump on anchor bolts, place packers on
each side of each holding down bolt. Level pump to hang vertically using
composite packers placed on top of existing packers. Refer to packer material in
Section 2.1.10.
5.3.3
Grout pump feet to the depth of the packers/underside of base plate and when
grout has cured, tighten anchor bolts to the required tension. Check alignment of
motor to pump coupling.
5.3.4
When the motor driver is delivered separate from the pump, the pump shall be
installed and aligned in accordance with the above procedure.
The motor driver shall be installed after the pump installation has been
completed. For pumps installed on concrete foundations requiring grouting the
motor shall be installed after the grout has cured.
5.4
RECIPROCATING COMPRESSORS
5.4.1
The installation/erection is subject to a degree of pre-assembly at the

Manufacturers works prior to delivery to site. Examples of the various modes of
pre-assembly of the equipment are illustrated in Paragraph 5.4.2. under items (a)
through (d).
The equipment shall be erected/installed in accordance with the general
requirements specified in this standard for rotating equipment in accordance with
Manufacturers requirements as specified in the instruction manual. The
program sequence of erection shall be agreed between Contractor, Vendors
Service Engineer and Company.
Subject to the degree of preassembly the site erection/installation shall include
but not be limited to the minimum requirements as specified below for the
various modes of preassembly.
5.4.2
All rotating equipment has been fully assembled at Manufacturers works for
running and performance testing.
After completion of the running/performance test at Manufacturers works the
equipment is dismantled into sub-assemblies to facilitate transport/shipping to
the worksite. The various modes of subassembly in which the equipment is
expected to be shipped to the worksite are illustrated hereunder.
a) Completely knocked down in small parts.
Revision: 1
Page 23 of 32
b) Knocked down in major components.

c) Fully assembled. Main equipment mounted on skid and auxiliary equipment
mounted on separate skids.
d) Fully assembled. Main equipment and auxiliaries mounted on same skid.
5.4.3
Equipment completely knocked down in small parts.

The equipment requires assembly from the base onwards. All parts shall be
unpacked, cleaned, identified and stored under cover in a lockup store.
The base plate or base frame shall be placed on the prepared foundation and
levelled. Main bearings shall then be installed and fitted, the crank shaft or
rotating element installed and the equipment built up piece by piece.
The erection and testing of the equipment shall be under the direction of the
Vendors Service Engineer and Company.
5.4.4
Equipment knocked down in major components.

The components to be unpacked and cleaned. Small parts shall be identified
and stored under cover in a lockup store.
The base frame shall be placed on the foundation and levelled. The various
subassemblies shall then be installed.
The interconnecting piping and lubricating oil and cooling water piping shall be
fabricated, installed, tested and cleaned.
The erection shall be carried out in accordance with the Manufacturers
installation instructions and the requirements of this standard.
Crankshaft deflection shall be checked before and after grouting.
The erection and testing of the equipment shall be under the direction of the
Vendors Service Engineer and Company.
5.4.5
Skid mounted equipment fully assembled with auxiliary equipment mounted on

separate skids.
The skids shall be unpacked and the equipment cleaned. The parts shipped
loose shall be identified and stored under cover in a lockup store.
The skids shall be placed on the prepared concrete foundations. Alignment
check, grouting and all necessary mechanical erection work shall be carried out
in accordance with this standard and the Manufacturers installation manual.
Interconnecting piping between the main equipment and the auxiliary skids shall
be fabricated, installed, tested and cleaned.
Revision: 1
Page 24 of 32
Miscellaneous equipment not limited to coupling guards, operating platforms,

acoustic enclosures, vents, drains shall be installed in accordance with the
relevant drawings.
5.4.6
Skid mounted equipment fully assembled with main and auxiliary equipment on
the same skid.
The skid shall be unpacked and the equipment cleaned. The parts shipped
loose shall be identified and stored under cover in a lockup store.
The skid shall be placed on the prepared foundations. Alignment check, grouting
and all necessary mechanical erection work shall be carried out in accordance
with this standard and the Manufacturers installation manual.
Miscellaneous equipment not limited to coupling guards, operating platforms,
acoustic enclosures, vents, drains shall be installed in accordance with the
relevant drawings.
Revision: 1
Page 25 of 32
6.
APPENDICES
This document is protected by copyright. No part of this document may be reproduced, adapted, transmitted, or stored in any form by any process (electronic or otherwise)
without the specific written consent of Woodside. All rights are reserved.
Revision: 1
Page 26 of 32
6.1
EXHIBIT 1 - PREVENTATIVE MAINTENANCE OF ROTATING EQUIPMENT INITIAL PRESERVATION

E X H IB IT N o.: F-1
PR E V E N T A T IV E M A IN T E N A N C E O F R O T A T IN G E Q U IPM E N T
IN IT IA L PR E S E R V A T IO N
SU B C O N T R A C T N o.:
IT E M N o .:
SIG N A T U R E A N D D A T E
P R E S E R V A T IO N IT E M S
SU B C O N T R A C T O R
1
A ttached is a copy of m anufacturer's recom m ended R ust P revention P rocedure w hich shall be follow ed unless noted otherw ise.
D ism antle all vulnerable accessories such as Trico O ilers, Local Instrum ent gauges, M ethanol P ot level gauges, C oupling
S pacer etc. and coat exposed m etal surfaces w ith S hell E nsis 30 O il, label, record and store in secure w eatherproof enclosure.
Leave the shipping blinds intact except on com m encem ent of piping, all flanges including m ain suction and discharge flange
shall be fitted w ith 1 to 3 m m alum inium spades (D ust B lind).
M etal plugs or caps shall be fitted to screw ed openings. O ther openings including M otor Junction box shall be sealed i.e.
D enso tape.
E nsure that all tank level gauges and any other special instrum ents (Transm itters etc.) are w ell covered and protected in its
place.
A ll exposed m etal surfaces including Shaft, C oupling H ub, P ulley shall be sprayed w ith E nsis 30. S eal P um p/m otor shaft w ith
D enso tape at bearing.
G rease type bearings shall be grease filled.
O il filled bearings housing shall be filled w ith light oil or sprayed internally.
Lube/seal oil reservoirs and tanks shall be filled w ith light oil or sprayed internally.
10
G ear boxes/crank cases shall be filled w ith oil or sprayed internally.
11
P rotect flange faces w ith D enso tape.
12
G eneral inspection of equipm ent/accessories for dam age and painting inspection.
13
R efer to additional requirem ents if any, per A ttachm ent 1.
M A IN C O N T R A C T O R
R E M A R K S:IT E M S T O B E C H E C K E D A N D
IM P L E M E N T E D W H E R E IN D IC A T E D T H U S
Revision: 1
Page 27 of 32
6.2
EXHIBIT
HIBIT 2 - PREVENTATIVE MAINTENANCE OF ROTATING EQUIPMENT WEEKLY PRESERVATION
E X H IB IT N o .:
P R E V E N T A T IV E M A IN T E N A N C E O F R O T A T IN G E Q U IP M E N T
W E E K L Y P R E S E R V A T IO N
F -2
S U B C O N T R A C T N o .:
ITEMS TO BE CHECKED AND
IMPLEMENTED WHERE INDICATED THUS
Manufacturer's Recommendations followed
Anchor bolts/shims covered with grease
Flange face protection with Denso tape and dust blinds in place
Check for water at drain points
All exposed machined surfaces protected
Space heater electrically connect & check its operation
Oil levels/oil spray bearing HSG/gear casing/crank casing/tanks
Rotate all shafts/pulley/lubricator (2X turns) once a week
All openings sealed including Meter Junction box
General inspection weather protection/painting
IT E M N o .:
S IG N A T U R E
REM ARKS
DATE
SU B C O N TR AC TO R
Revision: 1
Page 28 of 32
6.3
EXHIBIT
HIBIT 3 - PREVENTATIVE MAINTENANCE OF AIR FIN COOLER INITIAL PRESERVATION
EXHIBIT No.: F-3
PREVENTATIVE M AINTENANCE OF AIR FIN COOLER

INITIAL PRESERVATION
SUBCONTRACT No.:
ITEM No.:
PRESERVATION ITEM S
SIGNATURE AND DATE

SUBCONTRACTOR
Wherever possible, seal motor shaft with "Denso" tape. For equipment mounted motors with difficult shaft access, spray
exposed shaft with Shell Ensis 30 (M V, HV).
For air fin cooler mounted motors, check for presence of water on top bearing area (M V).
For air fin cooler mounted motors fitted with "porous drain plugs", ensure passage of possible water out of the motor i.e. do not
cover/seal of the fan air intake (M V).
Seal off all cable gland entry holes to terminal boxes (M V, HV).
Check terminal box(es) covers are bolted down and provide a proper seal, particularly after "megger testing of windings (M V,
HV).
M egger test motor windings intially and at 3 monthly intervals there after. M ore frequent testing if readings are progressively
lower, indicating moisture in the windings (M V, HV ).
For protection against dust and weather treat motors as follows:a. HV motors and large skid mounted motors, cover complete motor with waterproof cover.
b. HV motors, cover and seal-off fan cowl air intake opening (excluding item 3 above).
Connect anti-condensation heater to 240V AC power supply (HV ).
Rotate shaft 2 turns initially and once weekly thereafter (M V, HV ).
10
Lubricate bearings in accordance with manufacturer's instructions, or in the absence of them. At 6 monthly intervals (M V , HV).
M AIN CONTRACTOR
REM ARKS:ITEM S TO BE CHECKED AND

IM PLEM ENTED W HERE INDICATED THUS
HV = HIGH VOLTAGE M OTORS

M V - M EDIUM VOLTAGE M OTORS
Revision: 1
Page 29 of 32
6.4
EXHIBIT 4 - PREVENTATIVE MAINTENANCE OF AIR FIN COOLER WEEKLY PRESERVATION

EX HIBIT No.: F-4
PREVENTATIVE M AINTENANCE O F AIR FIN CO O LER

W EEKLY PRESERVATIO N
SUBCONTRACT No.:

Manufacturer's recommendations followed
Grease lines filled/oil level in gear box
Rotate motor/fan/pulley 2 turns once a week
Fan hub and coupling treatment with Ensis 30
Variable pitch/blade angle setting mechanism protection and

check for free movement
Nitrogen pressure (KPA) inject N2 if required
Machined surfaces protected with Ensis
All openings sealed including tube bundles
General inspection/tube fins weather protection/painting
ITEM No.:
SIGNATURE
REM ARKS
DATE
SUBCONTRACTOR
Revision: 1
Page 30 of 32
M AIN CONTRACTOR
6.5
EXHIBIT
HIBIT 5 - PREVENTATIVE MAINTENANCE OF MOTORS INITIAL PRESERVATION
E X H IB IT N o.: F-5
PR E V E N T A T IV E M A IN T E N A N C E O F M O T O R S
IN IT IA L PR E SE R V A T IO N
SU B C O N T R A C T N o.:
IT E M N o.:
PR E SE R V A T IO N IT E M S
SIG N A T U R E A N D D A T E
SU B C O N T R A C T O R
W herever possible, seal m otor shaft with "D enso" tape. For equipm ent m ounted motors w ith difficult shaft access, spray
exposed shaft w ith Shell E nsis 30 (M V , H V ).
For air fin cooler mounted m otors, check for presence of w ater on top bearing area (M V ).
For air fin cooler mounted m otors fitted with "porous drain plugs", ensure passage of possible w ater out of the motor i.e. do not
cover/seal of the fan air intake (M V ).
Seal off all cable gland entry holes to terminal boxes (M V , H V ).
C heck term inal box(es) covers are bolted down and provide a proper seal, particularly after "m egger testing of windings (M V ,
H V ).
M egger test m otor windings initially and at 3 monthly intervals there after. M ore frequent testing if readings are progressively
lower, indicating m oisture in the windings (M V , H V ).
For protection against dust and w eather treat m otors as follows:a. H V m otors and large skid mounted m otors, cover com plete m otor w ith w aterproof cover.
b. H V m otors, cover and seal-off fan cow l air intake opening (excluding item 3 above).
C onnect anti-condensation heater to 240V A C pow er supply (H V ).
R otate shaft 2 turns initially and once w eekly thereafter (M V , H V ).
10
Lubricate bearings in accordance w ith m anufacturer's instructions, or in the absence of them . A t 6 m onthly intervals (M V , H V ).
R E M A R K S:IT E M S T O B E C H E C K E D A N D
IM P LE M E N T E D W H E R E IN D IC A T E D T H U S
H V = H IG H V O LT A G E M O T O R S
M V - M E D IU M V O LT A G E M O T O R S
Revision: 1
Page 31 of 32
6.6
EXHIBIT 6 - PREVENTATIVE MAINTENANCE OF MOTORS WEEKLY PRESERVATION

E X H IB IT N o.: F -6
PR E V E N T A T IV E M A IN T E N A N C E O F M O T O R S
W E E K L Y PR E S E R V A T IO N
S U B C O N TR A C T N o .:
Bearing lubrication (Refer item description)
Rotate shaft 2 turns once a week
Anti-condensation heater check operation
Protective cover inspection
Megger test windings (refer item description)
Term box(es) covers and seals check
Seal entry holes term. box check
Porous plug inspection (refer item description) AFC
Top bearing area inspection AFC
Shaft tape protection check
ITE M N o.:
S IG N A TU R E
REM ARKS
D A TE
SU B C O N TR A C TO R
Revision: 1
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M A IN C O N TR A C TO R

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Docslide - Us - Standard Erection Inspection Maintenance and Preservation of Equipment PDF

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Copyright:

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CONTROLLED DOCUMENT

Title: STANDARD: ERECTION, INSPECTION,

Controlled Ref No: W1000SM3218383

Approved by: M Hamblin

Meeting date when endorsement granted:

New pan WEL doc number superseding

Revised to allow use on external website

(Check one box only)

(Shared without Restrictions)

Review Not Required

(Freely Shared within Woodside and

Under PO/Contract No:

Native file DRIMS No: 3218383

OPERATIONS / PROJECTS USE ONLY

(Show Username (WOPID) to differentiate between persons with identical

WEL Document Control

CAJV Doc Control

Pluto Eng Coordinator(2404)

Sunrise Eng Manager(7521)

Browse Eng Coordinator(4350)

LNG Project Development Eng Manager(8927)

Tony Glesson TW ENG Manager

Iain Denholm CAJV Eng Manager

Native file DRIMS No: 3218383

Title: STANDARD: ERECTION, INSPECTION, MAINTENANCE AND PRESERVATION OF EQUIPMENT

Native file DRIMS No: 3218383

Title: STANDARD: ERECTION, INSPECTION, MAINTENANCE AND PRESERVATION OF EQUIPMENT

2. ERECTION, INSPECTION AND MAINTENANCE REQUIREMENTS

GENERAL REQUIREMENTS FOR ROTATING EQUIPMENT ................. 15

Native file DRIMS No: 3218383

Title: STANDARD: ERECTION, INSPECTION, MAINTENANCE AND PRESERVATION OF EQUIPMENT

The Manufacturer/Supplier is the party that manufactures or supplies

The words shall / must / will indicate a mandatory requirement.

The word should indicates a recommended course of action.

The words may / can indicate one acceptable course of action.

WEL Technical Authority (TA) in this document refers to the Mechanical

Woodside Energy Ltd.

Native file DRIMS No: 3218383

Title: STANDARD: ERECTION, INSPECTION, MAINTENANCE AND PRESERVATION OF EQUIPMENT

ERECTION, INSPECTION AND MAINTENANCE

For all references concerning material codes, fabrication/assembly codes and

All items of equipment shall be loaded, transported and off-loaded in accordance

Native file DRIMS No: 3218383

Title: STANDARD: ERECTION, INSPECTION, MAINTENANCE AND PRESERVATION OF EQUIPMENT

At Companys option a Vendors Service Engineer may be present on site for

Whenever possible protective packing shall not be removed from items of

Protective covers on equipment nozzles shall be removed and denso tape

The dimensions of the equipment shall be checked against the applicable

Native file DRIMS No: 3218383

Title: STANDARD: ERECTION, INSPECTION, MAINTENANCE AND PRESERVATION OF EQUIPMENT

Packers shall be made and machined where required.

Before the erection of equipment commences the foundations shall be prepared

Native file DRIMS No: 3218383

Title: STANDARD: ERECTION, INSPECTION, MAINTENANCE AND PRESERVATION OF EQUIPMENT

Foundations Fitted with Sleeve Type Anchor Bolts

Before erection of the equipment commences prior approval shall be obtained in

Native file DRIMS No: 3218383

Title: STANDARD: ERECTION, INSPECTION, MAINTENANCE AND PRESERVATION OF EQUIPMENT

Equipment stored on the site, under construction or completed pending handing

Piping connected to equipment shall be supported as per design to prevent

Each stage or erection and maintenance shall be inspected by Company or

No welding, tack welding, stud welding or flame cutting is allowed on vessels,

Native file DRIMS No: 3218383