You are on page 1of 74

Pavement Lifecycle Assessment Tool for Environmental and Economic

Modified and updated in 2011 by Steve Muench, Jeralee Anderson & Craig Weila
Civil & Environmental Engineering Department
http://www.greenroads.us

Release Date January 24, 2011


When referencing this tool, please be sure to cite appropriately.
PaLATE v2.2 for Greenroads as Modified by the University of Washington (UW) Software and User Guide

USER GUIDE
Use this tool to complete Project Requirement PR-3 Lifecycle Inventory for your Greenroads project.
Note: If you already know how to use this tool, you can proceed to the "Design" Worksheet.

Introduction
Welcome to the modified version of PaLATE, the Pavement Lifecycle Assessment Tool for Environmental an
You are probably using this version because you are interested in using Greenroads to design or build your n
Congratulations! You've just taken a step toward a more informed decision-making process.

This User Guide is intended to walk you through some of the nitty-gritty stuff that makes PaLATE report the
looking for at Greenroads to meet the requirements in PR-3 Lifecycle Inventory. You can use this tool, or any
generates a pavement section lifecycle inventory, but we think this one should be pretty easy for everyone.

Work Sheets
This tool has three types of worksheets: Input, Output and Data. They are listed below by type and color co
(Input: Green, Output: Blue, and Data: Red) You only need to enter data in the "Input" sheets. You will need
sheet. You will not need to touch the other sheets but you will be able to view them if you are curious.
Input
Construction <---- Definitely fill this in
Maintenance <---- Fill this in (lifetime data needed), includes recycling proce
Equipment <---- check for your types of construction equipment or leave alo
Output
Results <---- Print this when done!
Data
References
Limitations
Densities
Equipment Details

What about cost data? UW has removed cost data for purposes of Greenroads Project Requirement PR-3. Se

Page 1 of 74

Getting Started - An Orientation to the Tool


There are three worksheets that require user input in this Workbook, not unlike the ones shown in the figure
called "Construction", "Maintenance" and "Equipment." Each of these input worksheets has instructions at t
Your output file is generated in the worksheet called "Results." This is what you should PDF and submit to G
PR-3. The following worksheets are just to be referenced and should not be modified: References, Equipmen
and Densities. (Thanks in advance.)

Default values are zero for the first three worksheets. You will need to enter any project-specific non-zero va
We have tried to make it clear where you should make entries and where you should not. Cells that should
locked.
Costs
This worksheet has been deleted.
Cost Results
This worksheet has been deleted.
Diagrams
The original diagrams sheet was deleted. The actual diagram now lives on this sheet (below).

Results - PRINT THIS SHEET


Results are given in tables by life-cycle phase and by source. Emissions by type are depicted in bar graphs b
Scroll to the right and down if you want to view more levels of detail.

References
References used in the development of this tool are provided in this worksheet. The original references list w
provided at the bottom of the References sheet. In general, data was taken from the Carnegie Mellon Univer
database for U.S. 2002 NAICS Producer numbers or was taken from the Transportation Energy Data Book Ed
(which contains values that are typically more recent - 2006 and 2007 years were available for most data).
EIOLCA software tool that PaLATE was based on at http://www.eiolca.org. Resources that were used by UW f
improvements and updates are added at the top of the "References" tab.

Data
The original placeholder tab has been deleted. The remaining worksheets in this tool are locked. Please em
stmuench@u.washington.edu if you find any errors or omisions. You can view these sheets but cannot edit
so we can make any appropriate modifications.

Limitations
Limitations of this version of PaLATE are listed in the "Limitations" tab. There may be ways to overcome som
and the list likely does not list all limitations of PaLATE. It should just be used as information to help in evalu
making.

Planning
Period

Paving
Wearing
Courses

Material
Densities
Embankment
and Shoulder
Volumes

A
S
P
H
A

Wearing Course
and Subbase
Depths

Placing
Subbases
Manufacturi
ng and
Processing

Page 2 of 74

Placing
Embankm
ent &
Shoulder

A
S
P
H
A
L
T

Wearing Course
and Subbase
Depths

Placing
Embankm
ent &
Shoulder

Wearing
Course &
Subbase
Widths
Wearing
Course &
Subbase
Lengths

Transportati
on
Throughout
the Supply
Chain
Input
Materials
from Supply
Chain

Transportatio
n of Roadway
Materials to
Site

ROADWAY
DESIGN

MATERIALS
PRODUCTION

CONSTRUCTION

MATERIALS
PRODUCTION

CONSTRUCTION

ROADWAY
DESIGN

C
O
N
C
R
E
T
E

Manufacturi
ng and
Processing

Wearing
Course &
Subbase
Lengths
Wearing
Course &
Subbase
Widths
Wearing Course
and Subbase
Depths
Embankment
and Shoulder
Volumes

Input
Materials
from Supply
Chain
Transportati
on
Throughout
the Supply
Chain
Manufacturi
ng and
Processing

Compacti
on
Excavatio
n

Transportatio
n of Roadway
Materials to
Site
Excavatio
n
Compacti
on
Placing
Embankme
nt &
Shoulder

Material
Densities

Placing
Subbases

Planning
Period

Slipform
Paving
Form
Riding

Page 3 of 74

PaLATE v2.2

r Environmental and Economic Effects


PaLATE originally created in 2003 by
A. Horvath, S. Pacca, E. Masanet, R. Canapa
http://www.ce.berkeley.edu/~horvath/palate.html

ington (UW) Software and User Guide

GUIDE

ntory for your Greenroads project.


o the "Design" Worksheet.

cle Assessment Tool for Environmental and Economic Effects .


using Greenroads to design or build your new roadway project.
decision-making process.

-gritty stuff that makes PaLATE report the information we are


cle Inventory. You can use this tool, or any other tool that
is one should be pretty easy for everyone.

They are listed below by type and color coded appropropriately


er data in the "Input" sheets. You will need to print the "Results"
able to view them if you are curious.
Glossary:
CIR = cold in-place recycling
GWP = global warming potential
HIPR = hot in-place recycling
RAP = reclaimed asphalt pavement
RCM = recycled concrete material

Greenroads Project Requirement PR-3. See PR-2 Lifecycle Cost Analysis.

Page 4 of 74

ok, not unlike the ones shown in the figure below. They are
ese input worksheets has instructions at the top of the page.
s is what you should PDF and submit to Greenroads for review in
ld not be modified: References, Equipment Details, Limitations,

d to enter any project-specific non-zero values that are relevant.


d where you should not. Cells that should not be modified are

lives on this sheet (below).

ssions by type are depicted in bar graphs by life-cycle phase.


ail.

is worksheet. The original references list was retained, and is


was taken from the Carnegie Mellon University EIO-LCA software
m the Transportation Energy Data Book Edition 29 from 2010
2007 years were available for most data). You can see the
ca.org. Resources that were used by UW for Greenroads
es" tab.

ksheets in this tool are locked. Please email


ou can view these sheets but cannot edit them, so please tell us

tab. There may be ways to overcome some of these limitations


ust be used as information to help in evaluations and decision
Full Depth
Reclamati
on
HMA
Overlay
HIR
CIR
Crack
Sealin
g

Page 5 of 74

Crack
Sealin
g
Microsurfaci
ng
Patching
Milling

MAINTENANCE

LANDFILL

MAINTENANCE

LANDFILL

Demolitio
n
Milling
Crack
Sealin
g
Patchin
g
Microsurfaci
ng
Rubblizati
on
HMA
Overlay
Whitetoppi
ng
Full Depth
Reclamati
on

Page 6 of 74

Subbase &
Embankment
HMA Pavements
PCC Pavements
Structures

Material

Density

Materials Transport To (or From)


Site
One-Way Only
Distance (mi)
Mode

Subbase &
Embankment
CY
tons

Unit

tons/CY

RAP
from
recycling
plant/stockpile
to to
site
RCM
from
recycling
plant/stockpile
site

1.85

1.88

Rock

2.00

Gravel

1.35

Sand

1.25

Soil

1.63

Material

Density

###
F
u
###
e
0
###
l
0
###
e
0
###
f
f
Materials Transport To (or From) i
Site
c
One-Way Only
i
Distance (mi)
Mode
e
9
n
###
c
9
###
y
0
###
F
u
(
0
v
###
e
l
0
###
l/
0
k
###
e
m
0
###
f)
f
Materials Transport To (or From) i
Site
c
One-Way Only
i
Distance (mi)
Mode
e
0
n
###
c
0
###
y
0
###
(
0
###
l
0
###
/
0
k
###
m
0
###
)
0
###
0

HMA

Unit

tons/CY

CY

tons

Virgin Aggregate

1.85

84755

156797

Asphalt Bitumen

0.84

8476

7119

Tack Coat

0.84

RAP Transportation

1.85

Recycled Tires/ Crumb Rubber

0.97

Glass Cullet

1.93

Total: Asphalt mix to site

2.05

Material

Density

0
163917

PCC

Unit

tons/CY

CY

tons

Rock

2.00

Gravel

1.35

Sand

1.25

Cement

1.27

Concrete Additives

0.84

Coal Fly Ash

2.20

Coal Bottom Ash

2.00

Blast Furnace Slag

2.15

Foundry Sand

1.49

Glass Cullet

1.93

Water

0.84

Steel Reinforcing Bars

6.62

Total: PCC to site

2.03

Material

Density

Steel

Unit

tons/CY

CY

Tons

Rock

2.00

###
F
u
###
e
l
0
###
e
0
###
f
f
Materials Transport To (or From) i
Site
c
One-Way Only
i
Distance (mi)
Mode
e
0
n
###
c
0
###
y
0
###
(
0
###
l
0
###
/
0
k
###
m
0
###
)
0
###
0

PCC

###

Tons

Sand

1.35

Gravel

1.25

Cement

1.27

Concrete Additives

0.84

Rice Husk Ash

0.39

Silica Fume

0.51

Coal Fly Ash

2.20

Coal Bottom Ash

2.00

###

Blast Furnace Slag

2.15

###

Foundry Sand

1.49

###

Other Cement Substitute

0.51

###

Water

0.84

Steel Reinforcing Bars

6.62

###

Total Structural PCC to Site

2.03

###

Page 7 of 74

HMA Materials

Subbase and
Embankment
Materials

Demoliti
on

Number of Maintenance Events


Material

Density

PCC Materials

Subbase &
Embankment
CY
Tons

Materials Transport To (or


From) Site
One-Way Only
Distance (mi)
Mode Mode #

Unit

Tons/CY

RAP to recycling plant/stockpile

1.85

500

925

###

RCM to recycling plant/stockpile

1.88

###

###

Other Waste Materials

Material

Density

Unit
RAP from recycling plant/stockpile to
siteplant/stockpile to
RCM from recycling

Tons/CY

Subbase &
Embankment
CY
Tons

Materials Transport To (or


From) Site
One-Way Only
Distance (mi)
Mode Mode #

1.85

###

site

1.88

###

Rock

2.00

###

Gravel

1.35

###

Sand

1.25

###

Soil

1.63

###

Material

Density

Unit

Tons/CY

CY

Tons

Virgin Aggregate

1.85

84755.2

156797

###

Bitumen

0.84

8475.52

7119.437

###

Tack Coat

0.84

###

RAP Transportation

1.85

###

Recycled Tires/ Crumb Rubber

0.97

###

Glass Cullet

1.93

###

Total: Asphalt Mix to site

2.05

163917

###

Material

Density

Unit

Tons/CY

CY

Tons

2.00

###

Gravel

1.35

###

Sand

1.25

###

Cement

1.27

###

Concrete Additives

0.84

###

Coal Fly Ash

2.20

###

Coal Bottom Ash

2.00

###

Blast Furnace Slag

2.15

###

Foundry Sand

1.49

###

Glass Cullet

1.93

###

Water

0.84

Steel Reinforcing Bars

6.62

###

Total: PCC to site

2.03

###

Material

Density

Volume

Total

Rock

Wearing
Course
Processes

HMA

PCC

Unit

Tons/CY

CY

Tons

Hot In-Place Recycling (HIPR)

2.05

Cold In-Place Recycling (CIR)

1.83

Rubblization

1.95

Full-depth Reclamation

1.83

Page 8 of 74

Materials Transport To (or


From) Site
One-Way Only
Distance (mi)
Mode Mode #

Materials Transport To (or


From) Site
One-Way Only
Distance (mi)
Mode Mode #

Equipment
The User is provided with a few available equipment types for each process. Choose equipment to match those used as
well as possible or disable equipment type by process by selecting "none" from the pull-down menu. Equipment model
specifications should not be modified on this worksheet. If the User wishes to insert a different model type, select
"User Entry" and insert the relevant data (equipment type, horsepower, productivity, fuel consumption, fuel
type) in the "Equipment Details" worksheet where appropriate. The user must fill out any boxes that are
Gray for equipment they are including.
Productivity

Fuel
Consumption

Fuel Type

Slipform paver

564 tons/h

19.7 liters/h

diesel

Texture curing machine

0 tons/h

0.0 liters/h

diesel

Paver

1,700 tons/h

31.5 liters/h

diesel

Pneumatic roller

0 tons/h

0.0 liters/h

diesel

Tandem roller

0 tons/h

0.0 liters/h

diesel

CIR recycler

0 tons/h

0.0 liters/h

diesel

Pneumatic roller

0 tons/h

0.0 liters/h

diesel

Tandem roller

0 tons/h

0.0 liters/h

diesel

Asphalt road reclaimer

4,800 tons/h

120.0 liters/h

diesel

Vibratory soil compactor

0 tons/h

0.0 liters/h

diesel

Heating machine

0 tons/h

0.0 liters/h

diesel

Asphalt remixer

0 tons/h

0.0 liters/h

diesel

Pneumatic roller

0 tons/h

0.0 liters/h

diesel

Tandem roller

0 tons/h

0.0 liters/h

diesel

Multi head breaker

0 tons/h

0.0 liters/h

diesel

Vibratory soil compactor

1,832 tons/h

37.5 liters/h

diesel

Milling

Milling machine

0 tons/h

0.0 liters/h

diesel

Concrete
Demolition

Multi head breaker

520 tons/h

76.4 liters/h

diesel

Wheel loader

0 tons/h

0.0 liters/h

diesel

Excavation,
placing and
compaction

Excavator

315 tons/h

34.2 liters/h

diesel

Vibratory soil compactor


Shredder + Granulator +
Classifier + Aspirator
System
Hopper + Conveyor +
Shredder System

395 tons/h

27.5 liters/h

diesel

0 tons/h

0.0 kWh/tons

electric

0 tons/h

0.0 kWh/tons

electric

asphalt mixer

214 tons/h

226.80 MJ/ton

electric

Truck Mixing Time


1.00 min/CY

0.23 liters/CY

diesel

0 CY/hour

0.0 kWh/CY

electric

Activity
Concrete Paving

Asphalt Paving

Cold in Place
Recycling
Full Depth
Reclamation

Hot In Place
Recycling

Rubblization

Tire Recycling
Glass Recycling
HMA Production

Equipment

mixing truck (enter mixing


time)
Concrete Mixing
plant mixer

Structures

Brand/Model

Crane

0.0 hours

0.0 liters/h

diesel

Second Crane

0.0 hours

0.0 liters/h

diesel

Drill/Boring Machine

0.0 hours

0.0 liters/h

diesel

Pile Driver

0.0 hours

0.0 liters/h

diesel

Bridge Paver

0.0 hours

0.0 liters/h

diesel

Concrete Pump Truck

0.0 hours

0.0 liters/h

diesel

Other Structural Equipment

0.0 hours

0.0 liters/h

diesel

Environmental Results

Results are given in tables by road layer and by life-cycle phase. Emissions by type are depicted in bar graphs by life-cycle phase. Scroll down if yo
to view more levels of detail.

GRAND TOTALS

Energy [GJ]
Materials Production
Initial Construction

76,190.3

40,077,384

3,356.6

231,568

117.4

8,099

76,190.3

40,077,384

3,375.6

232,875

117.4

8,099

152,380.5

80,154,769

6,732.2

464,442

234.8

16,197

###

###

Materials Transportation
Equipment
Materials Production

Maintenance

Materials Transportation
Equipment
Materials Production

Total

Materials Transportation
Equipment

Total

Energy [MJ]

CO2-e [kg]

76,190,264

40,077,384

76,190,264

40,077,384

Demolition Waste

Subbase and Embankment

3,356,613

231,568

3,356,613

231,568

Phase

Layer
Subbase and Embankment

Initial Construction
Material Production

Wearing Course
Structures
Total

Initial Construction
Material
Transportation

CO2e [kg] = GWP

Wearing Course
Structures
Total

Life

Lif

Lif
Initial Construction
Equipment

Demolition

Subbase and Embankment

117,389

8,099

117,389

8,099

76,190,264

40,077,384

76,190,264

40,077,384

18,942

1,307

3,356,613

231,568

3,375,555

232,875

Demolition

Subbase and Embankment

Wearing Course

117,389

8,099

Total

117,389

8,099

Wearing Course
Structures
Total

Subbase and Embankment


Maintenance Material
Wearing Course
Production
Total
Demolition Waste
Maintenance Material Subbase and Embankment
Transportation
Wearing Course
Total
Maintenance
Equipment

Initial Construction Materials


CO2-e [kg]

Energy [MJ]
Initial Construction
Materials- Subbase
and Embankment

Rock

Gravel

Sand

Initial Construction
Materials- Subbase
and Embankment
Soil
Total

CO2-e [kg]

Energy [MJ]

Initial Construction
Materials - Wearing
Course - HMA

Virgin Aggregate

24,418,956

1,684,456

Asphalt Bitumen

16,693,164

1,217,362

Tack Coat

Recycled Tires/ Crumb Rubber

Glass Cullet

35,078,143

37,175,567

76,190,264

40,077,384

Asphalt mixing
Total

CO2-e [kg]

Energy [MJ]

Initial Construction
Materials - Wearing
Course - PCC

Rock

Gravel

Sand

0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0

Cement
Concrete Additives
Glass Cullet
Water
Steel Reinforcing Bars
PCC Mixing
Total

CO2-e [kg]

Energy [MJ]
Rock
Sand
Initial Construction
Materials - Structures

0
0

0
0

Gravel
Cement
Initial Construction
Concrete Additives
Materials - Structures
Water
Steel Reinforcing Bars
Structural PCC Mixing
Structural Steel

0
0
0
0
0
0
0
0

Total

0
0
0
0
0
0
0
0

Initial Construction Transport


CO2-e [kg]

Energy [MJ]
RAP to recycling plant/stockpile
Initial Construction RCM to recycling plant/stockpile
Materials Transport Other Waste Materials
Demolition Waste
Structural Demolition

0
0
0
0
0

Total

CO2-e [kg]

Energy [MJ]
RAP from recycling plant/stockpile to site
Initial Construction RCM from recycling plant/stockpile to site
Materials Transport - Rock
Subbase and
Gravel
Embankment
Sand
Soil
Total

Virgin Aggregate
Asphalt Bitumen
Initial Construction Tack Coat
Materials Transport - RAP Transportation
Wearing Course - HMA

0
0
0
0
0

0
0
0
0
0
0
0

0
0
0
0
0
0
0

Energy [MJ]
3,210,824
145,789
0
0

CO2-e [kg]
221,510
10,058
0
0

Initial Construction
Materials Transport Wearing Course - HMA Recycled Tires/ Crumb Rubber
Glass Cullet
Asphalt Mix to site
Total

0
0
0
3,356,613

CO2-e [kg]

Energy [MJ]
Rock
Gravel
Sand
Cement
Concrete Additives
Initial Construction Coal Fly Ash
Materials Transport - Coal Bottom Ash
Wearing Course - PCC Blast Furnace Slag
Foundry Sand
Glass Cullet
Water
Steel Reinforcing Bars
PCC Mix to site

0
0
0
0
0
0
0
0
0
0
0
0
0
0

Total

0
0
0
0
0
0
0
0
0
0
0
0
0
0

CO2-e [kg]

Energy [MJ]
Rock
Sand
Gravel
Cement
Concrete Additives
Rice Husk Ash
Silica Fume
Initial Construction Coal Fly Ash
Materials Transport - Coal Bottom Ash
Structures
Blast Furnace Slag
Foundry Sand
Other Cement Substitute

0
0
0
231,568

0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0

Initial Construction
Materials Transport Structures

Water
Steel Reinforcing Bars
Structural PCC Mix to Site
Structural Steel to Site
Total

0
0
0
0

0
0
0
0

Initial Construction Equipment


Initial Construction
Equipment Demolition

Energy [MJ]

CO2-e [kg]

Concrete Demolition (RCM Production)

HMA Milling (RAP Production)

Energy [MJ]

CO2-e [kg]

Energy [MJ]
117,389
0
117,389

CO2-e [kg]
8,099
0
8,099

Energy [MJ]

CO2-e [kg]

Total

Initial Construction
Rock, Gravel, Sand & Soil Placing and
Equipment - Subbase
Compaction
and Embankment
Total

Initial Construction Paving HMA


Equipment - Wearing
Paving PCC
Course

Total

Crane
Second Crane
Drill/Boring Machine
Initial Construction
Pile Driver
Equipment - Structures
Bridge Paver
Concrete Pump Truck
Other Structural Equipment
Total

0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0

ycle phase. Scroll down if you want


GRAND TOTALS

Life Cycle Energy Consumption [GJ]

Processes (Equipment)
Materials Transportation
Materials Production

Life Cycle CO2-e Emissions [kg]

Life Cycle CO2-e Emissions [kg]

Processes (Equipment)
Materials Transportation
Materials Production

Maintenance Materials
Energy [MJ]
Maintenance
Materials- Subbase
and Embankment

CO2-e [kg]

Rock

Gravel

Sand

Maintenance
Materials- Subbase
and Embankment
Soil
Total

Energy [MJ]

Maintenance
Materials - Wearing
Course - HMA

Virgin Aggregate

24,418,956

1,684,456

Asphalt Bitumen

16,693,164

1,217,362

Tack Coat

Recycled Tires/ Crumb Rubber

Glass Cullet

35,078,143

37,175,567

Asphalt mixing
Total

76,190,264 40,077,384

Energy [MJ]

Maintenance
Materials - Wearing
Course - PCC

CO2-e [kg]

CO2-e [kg]

Rock

Gravel

Sand

0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0

Cement
Concrete Additives
Glass Cullet
Water
Steel Reinforcing Bars
PCC Mixing
Total

Maintenance Transport
RAP to recycling plant/stockpile
Maintenance
Materials Transport - RCM to recycling plant/stockpile
Demolition Waste
Other Waste Materials

Energy [MJ] CO2-e [kg]


18,942
1,307
0
0
0
0
Total
18,942
1,307

RAP from
RCM
from recycling
recycling plant/stockpile
plant/stockpile to
to site
site
Maintenance
Materials Transport - Rock
Subbase and
Gravel
Embankment
Sand
Soil
Total

Virgin Aggregate
Bitumen
Tack Coat
Maintenance
Materials Transport - RAP Transportation
Wearing Course - HMA

Energy [MJ] CO2-e [kg]


0
0
0
0
0
0
0
0
0
0
0
0
0
0

Energy [MJ] CO2-e [kg]


3,210,824
221,510
145,789
10,058
0
0
0
0

Maintenance
Materials Transport Wearing Course - HMA Recycled Tires/ Crumb Rubber
Glass Cullet
Asphalt Mix to site
Total

Rock
Gravel
Sand
Cement
Concrete Additives
Coal Fly Ash
Maintenance
Materials Transport - Coal Bottom Ash
Wearing Course - PCC Blast Furnace Slag
Foundry Sand
Glass Cullet
Water
Steel Reinforcing Bars
PCC Mix to site

0
0
0
3,356,613

0
0
0
231,568

Energy [MJ] CO2-e [kg]


0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Total
0
0

Maintenance Equipment
Maintenance
Equipment Demolition

Energy [MJ]

CO2-e [kg]

Concrete Demolition (RCM Production)

HMA Milling (RAP Production)

Energy [MJ]

CO2-e [kg]

Total

Maintenance
Rock, Gravel, Sand & Soil Placing and
Equipment - Subbase
Compaction
and Embankment
Total

Paving HMA
Paving PCC
Maintenance
HIPR
Equipment - Wearing
CIR (Cold Milling)
Course
Full Depth Reclamation
Rubblization

Energy [MJ]
117,389
0
0
0
0
0
Total
117,389

CO2-e [kg]
8,099
0
0
0
0
0
8,099

ocesses (Equipment)

aterials Transportation

aterials Production

ocesses (Equipment)

aterials Transportation

aterials Production

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Mallick, R.B., Bradbury, R.L., Kandhal, P.S., and Kearney, E.J. (2003), Mix Design and Performance of Full Depth Reclamation (FDR) Mixes, Benefici
Recycled Materials in Transportation Applications, November 13-15, 2001, sponsored by the Recycled Materials Resource Center, University of New Ham
Durham, New Hampshire, and the Air & Waste Management Association, published 2003.

Michigan Tech Transportation Institute and Applied Pavement Technology (2002a). Guidelines for Detection, Analysis, and Treatment of Materials-Rela
Concrete Pavement, Volume 1: Final Report, Publication No. FHWA-RD-01-163.

Michigan Tech Transportation Institute and Applied Pavement Technology (2002b). Guidelines for Detection, Analysis, and Treatment of Materials-Rela
Concrete Pavement, Volume 2: Guidelines Description and Use, Publication No. FHWA-RD-01-163.Yew, C. and Friedman, P. (2002), Measuring
Improvement, Public Roads, November/December 2002, pp. 18-22.

Murphy, D. and Emery, J., Evaluation of Modified Cold In-Place Asphalt Recycling, accessed from http://www.msoconstructionusa.com/library.html M
OReilly, D. (2003) Expanded Potential for Expanded Asphalt, Better Roads, March 2003.
Stidger, R.W. (2002) New Practices for Managing Pavement Life, Better Roads, April 2002.
Yew, C. and Friedman, P. (2002), Measuring the Road to Improvement, Public Roads, November/December 2002, pp. 18-22.

Zimmerman, K.A. (1997) Guidelines for Using Economic Factors and Maintenance Costs in Life-Cycle Cost Analysis. Study SD96-08. SDDOT Applied
Technology, Inc. Urbana, IL.

Performance Concrete and Perpetual Pavements

Archilla, A.R. and Madanat, S. (2001), A Statistical Model of Pavement rutting in Asphalt Concrete Mixes, Transportation Research Board, 80th Annua
Bushmeyer, B. (2002a), The Quest for Long-Life Asphalt Pavement, Better Roads, February 2002, pp 30-37.
Bushmeyer, B., (2002b), What Road Professionals can expect from 2002, Better Roads, pp. 18-22, January 2002.
Dynapac and the Texas Department of Transportation (2002), Texas Goes Perpetual on I-35, Better Roads, November 2002
Huddleston, J., Buncher, M., Newcomb, D., Perpetual Pavement, A Concept Paper, www.asphaltalliance.com, visited April 2003.

Komoriya, K., Yoshida, T., Nitta, H. (2002), "WA-DA-CHI-WA-RE" Surface Longitudinal Cracks on Asphalt Concrete Pavement, Transportation Researc
Annual Meeting.
Newcomb, D. (2002a) Perpetual Pavements: A Synthesis, Asphalt Pavement Alliance, www.asphaltalliance.com, visited April 2003.
Newcomb, D. (2002b), Perpetual Pavements: A Synthesis, Asphalt Pavement Alliance, 2002, AP-101.
Newcomb, D., (2002c), Perpetual Pavements: A synthesis, Asphalt Pavement Alliance.

Soon, S.C., Drescher, A., Stolarski, H.K., (2002), Tire-induced surface stresses in flexible pavements, Transportation Research Board, 82nd Annual Mee
Stidger, R. (2001), Performance Holds Todays Focus, Better Roads, July 2001.

Tighe, S., Haas, R., and Ponniah, J. (2003), Life-Cycle Cost Analysis of Mitigating Pavement Rehabilitation Reflection Cracking, Transportation Resea
82nd Annual Meeting.

Turgeon, C. (2002), Minnesotas High Performance Concrete Pavements, Transportation Research Board, 82nd Annual Meeting.

Recycled Aggregates and Crushed Cement Concrete as Construction Aggregates

Ahmed, Imtiaz. "Use of Waste Materials in Highway Construction." Joint Highway Research Project of Indiana Department of Transportation and Federa
Administration, Report No. FHWA/IN/JHRP-91/3, Indianapolis, Indiana, January, 1991.
American Road & Transportation Builders Association (2003a) ARTBA Transportation Numbers, Better Roads, March 2003.
American Road & Transportation Builders Association (2003b) ARTBA Transportation Numbers, Better Roads, April 2003.

Bakoss, S.L., Ravindrarajah, R.S. (February 1999), Recycled construction and demolition materials for use in roadworks and other local government acti
University of Technology, Sydney.
Banasiak, David. (1996) States Plane Off Excess in RAP Specs. Roads and Bridges, Vol. 34, No. 10, October, 1996.
Banthia, N. and Chan, C. (June 2000) Use of Recycled Aggregate in plain and fiber-reinforced shotcrete, Concrete International
Brown, D. (1999) RAP turns in Good Performance, Saves Money. Hot Mix Asphalt Technology. p.24-25.

Butalia, T.S. and Wolfe, W.E. (2003), Utilization of Coal Combustion Products in Ohio for Construction and Repair of Highways, Beneficial Use of Rec
Materials in Transportation Applications, November 13-15, 2001, sponsored by the Recycled Materials Resource Center, University of New Hampshire, D
Hampshire, and the Air & Waste Management Association, published 2003.

Button, J.W., Little, D.N., Estakhri, C.K. (1994) Synthesis of Highway Practice 193. Hot in Place Recycling of Asphalt Concrete. National Coopera
Research Program. National Academy Press.
Chesner, W.H., Collins, R. J., MacKay, M.H. (2001a) Reclaimed Concrete Material, Recycled Materials Resource Center, Publication FHWA-RO-97-14

Chesner, W.H., Collins, R. J., MacKay, M.H. (2001b) Evaluation Guidance: Environmental Issues, Recycled Materials Resource Center, Publication F
148
Chesner, W.H., Collins, R. J., MacKay, M.H. (2001c) Reclaimed Asphalt Pavement, Recycled Materials Resource Center, Publication FHWA-RO-97-14

Collins, R.J. and S.K. Ciesielski, "Recycling and Use of Waste Materials and By-Products in Highway Construction." National Cooperative Highway Res
Program, Synthesis of Highway Practice 199, Transportation Research Board, Washington, DC, 1994.
Construction & Demolition, 2000, California Integrated Waste Management Board, Available online at URL http://www.ciwmb.ca.gov/ConDemo/]

Cuttell, G.D., Snyder, M.B., Vandenbossche, J.M, and Wade, M.J. (1997) Performance of Rigid Pavements Containing Recycled Concrete Aggregates, U
Department of Transportation, Federal Highway Administration, Publication No. FHWA-RD-96-164, March 1997.

De Bock, L. (2003) Hot In-Plant Recycling of Processed Asphalt Pavement, Beneficial Use of Recycled Materials in Transportation Applications, Nove
2001, sponsored by the Recycled Materials Resource Center, University of New Hampshire, Durham, New Hampshire, and the Air & Waste Management
published 2003.

Dumitru, I. And Walter, P. (2003) The Use of Recycled Construction Materials in the Manufacture of Road Building Materials, Beneficial Use of Recycl
in Transportation Applications, November 13-15, 2001, sponsored by the Recycled Materials Resource Center, University of New Hampshire, Durham, N
Hampshire, and the Air & Waste Management Association, published 2003.

Engineering and Environmental Aspects of Recycling Materials for Highway Construction, Federal Highway Administration and U.S. Environmental Prot
Agency, Report No. FHWA-RD-93-008, Washington, DC, May 1993.

Eskola, P. and Mroueh, U. (2003) Life-Cycle Inventory Analysis Program for Road ConstructionDevelopment and Experiences of Use Beneficial Use
Materials in Transportation Applications, November 13-15, 2001, sponsored by the Recycled Materials Resource Center, University of New Hampshire, D
Hampshire, and the Air & Waste Management Association, published 2003.

Grubl, P.,Nealen, A., Schmidt, N. Concrete made from recycled aggregate; experience from the building project Waldspirale, http://www.b-i-m.de/pu

Hanks, A. J., Magni, E. R. (1989). The Use of Recovered Bituminous and Concrete Materials in Granular Base and Earth, Ontario Ministry of Transpo
MI-137, Downsview, Ontario, 1989.
Helping the Environment (2000) World Highways/Routes du Monde. November/December 2000. p. 59-62
http://www.epa.gov/ttn/emc/asphalt/ea-report.pdf
Jay, M.L. (2000) RAP An Environmental Success Story. Hot Mix Asphalt Technology. March/April p.39-40.

Kelly, T.D., 1998, The substitution of crushed cement concrete for construction aggregates: U.S. Geological Survey Circular 1177, 15 p. Available only
http://greenwood.cr.usgs.gov/pub/circulars/c1177/
Maldonado, A. et al, PIARC C7-C8-C14. 1999, Aggregates And Sustainable Development, Friday 8 October 1999 (Afternoon), Introductory Report
Masood, A., Ahmad, T., Arif, M., Mahdi, F. Waste Management strategies for concrete, published online 22 June 2001
Muller, C., Aachen University of Technology, Germany, Requirements on concrete for future recycling, http://www.b-i-m.de/public/ibac/mueller.htm, (6

Nash, P.T. and Senadheera, S. (2003), A Summary of Findings for Eight Nonhazardous Recycled Materials (NRMs) Applied to Roadway Construction in
Beneficial Use of Recycled Materials in Transportation Applications, November 13-15, 2001, sponsored by the Recycled Materials Resource Center, Univ
Hampshire, Durham, New Hampshire, and the Air & Waste Management Association, published 2003.
National Cooperative Highway Research Program 4-21, State Engineering Survey: Waste and Recycled Materials in the Transportation Industry, March 19

Olson, R.C., Garrity, J.A., Ruiz, M., and Krivit, D.F. (2003), Minnesotas Experience in Implementing the Use of Recycled Materials, Beneficial Use of
Materials in Transportation Applications, November 13-15, 2001, sponsored by the Recycled Materials Resource Center, University of New Hampshire, D
Hampshire, and the Air & Waste Management Association, published 2003.
Pavement Recycling Executive Summary and Report, Federal Highway Administration, Report No. FHWA-SA-95-060, Washington, DC, 1995.

Pihl, K.A., Milvang-Jensen, O. (2003), The Motivating Factors and Sustainment of a Well-Functioning Recycling Industry for Road and Nonroad Byprod
Denmark, Beneficial Use of Recycled Materials in Transportation Applications, November 13-15, 2001, sponsored by the Recycled Materials Resource C
University of New Hampshire, Durham, New Hampshire, and the Air & Waste Management Association, published 2003.

"Report to Congress. A Study of the Use of Recycled Paving Material." Federal Highway Administration and U.s. Environmental Protection Agency, Rep
FHWA-RD-93-147, Washington, DC, June, 1993.
Stidger, R.W. (2002), Road Works, Better Roads, June 2002.

Taha, R., A.M.ASCE, Al-Harthy, A., Al-Shamsi, K., and Al-Zubeidi, M. (2002) Cement stabilization of reclaimed asphalt pavement aggregate for road ba
subbases, Journal of materials in civil engineering (May-June 2002)

"Use of Waste Materials in Highway Construction." American Association of State Highway and Transportation Officials, Subcommittee on Construction
DC, August, 1994.

U.S. EPA (2000) Hot Mix Asphalt Plants - Emission Assessment Report (EPA 454/R-00-019). Final report dated December 2000. Report body. Posting da
USGS (2000), USGS: Recycled AggregatesProfitable Resource Conservation USGS Fact Sheet FS-181-99, February 2000.
Warren, J. (1998) Using RAP in Superpave Floridas Experience. Hot Mix Asphalt Technology. p.17-19.

Wilburn, D.R., and Goonan, T.G., 1998, Aggregates from natural and recycled sources: U.S. Geological Survey circular 1176, 36 p. Available only online
Wolfe, M. (1998), 1997 Report on Ohio Mineral Industries, Ohio Department of Natural Resources, Division of Geological Survey. Columbus, OH, 199
Won, M.C. (1999) Used of crushed concrete as aggregate for pavement concrete, Annual Meeting of the Transportation Research Board

Wrner, T., Lcherer, L, and Westiner, E. (2003) Investigations on the Behavior of Recycling Materials in Unbounded Sub-bases under Long-Term Traffi
Beneficial Use of Recycled Materials in Transportation Applications, November 13-15, 2001, sponsored by the Recycled Materials Resource Center, Univ
Hampshire, Durham, New Hampshire, and the Air & Waste Management Association, published 2003.

Yrjanson, William A., "Recycling of Portland Cement Concrete Pavements," National Cooperative Highway Research Program, Synthesis of Highway Pra
154,Transportation Research Board, Washington, D.C., December, 1989.

Tire Recycling Technology

"Scrap Tire Processing Equipment", Wendt Corporation, http://www.wendtcorp.com/tires.asp, accessed July 24, 2003.

Shaded cells may be edited for project specific equipment.


Be sure to select "User Entry" on the Equipment tab
Type

Equipment Selection

Air Compressor

none
140 hp compressor
User Entry

Dozer with ripper

none
285 hp bulldozer with ripper
User Entry

Excavator

none
130 hp excavator
User Entry

Generator

none
240 hp generator
330 hp generator
400 hp generator
User Entry

Heating Machine

none
50 hp heater LPG & diesel
User Entry

Milling Machine

none
400 hp milling machine (52" width)
400 hp milling machine (60" width)
400 hp milling machine (75" width)
533 hp milling machine
875 hp milling machine
User Entry

Cold in Place Recycler

none
800 hp CIR machine
User Entry

Mixer Truck

200
250
300
350

none
hp Mixer Truck
hp Mixer Truck
hp Mixer Truck
hp Mixer Truck
User Entry

Multi Head Breaker

none
350 hp breaker
User Entry

Asphalt Paver

none
125 hp asphalt roller
200 hp asphalt roller
User Entry

Pneumatic Roller

none
100 hp pneumatic roller
User Entry

Asphalt Remixer

none
300 hp asphalt remixer
User Entry

Asphalt Road Reclaimer

none
670 hp asphalt reclaimer
User Entry

Concrete Slipform Paver

none
100 hp concrete slipform paver
175 hp concrete slipform paver
250 hp concrete slipform paver
User Entry

Tandem Roller

none
110 hp tandem roller
125 hp tandem roller
User Entry

Texture Concrete Curing Machine

none
70 hp curing machine
User Entry

Vibratory Soil Compactor

none
150 hp vibratory soil compactor
User Entry

Wheel loader

none
160 hp wheel loader
135 hp wheel loader
User Entry

Motor Grader

none
125 hp motor grader
165 hp motor grader
User Entry
none

Tire Recycling (Crumb Rubber)

630 hp tire recycler

User Entry
Glass Recycling

none
10 hp electric glass pulverizer
User Entry
User Entry

PCC Plant Mixer

none
50 hp electric mobile plant
200 hp electric plant
User Entry

Crane

none
360 hp road crane
515 hp road crane
220hp crawler crane
300hp crawler crane
User Entry

Second Crane

none
360 hp road crane
515 hp road crane
220hp crawler crane
300hp crawler crane
User Entry

Drill/Boring Machine

none
230 hp excavator mounted drill
600 hp foundation drill rig
User Entry

Pile Driver

none
225 hp vibratory pile driver (must select crane)
595 hp vibratory pile driver (must select crane)
Diesel impact hammer (1.2 metric ton ram)
Diesel impact hammer (5 metric ton ram)
Diesel impact hammer (18 metric ton ram)
User Entry

Bridge Paver

none
Bridge paver with 2-20hp gas engines
Bridge paver with 2-23 hp gas engines
User Entry

Concrete Pump Truck

none
350 hp pump truck
425 hp pump truck
User Entry

none
180kW electric vibroreplacement (must select crane)
Other Structural Equipment
230kW electric vibroreplacement (must select crane)
User Entry

none
Uncontrolled Batch-mix
HMA Production

Fabric Filter-Controlled Batch-mix


Uncontrolled Drum-mix
Fabric Filter-controlled Drum-mix

HMA Production

User Entry

ipment.

Based on Brand / Model

Horsepow Productivit
er
y
Fuel Consumption

none
Sullair 425
other

0
140 hp
1 hp

0
0
1 tons/h

0
36.5 l/h
1.0 l/h

none
Caterpillar D8N
other

0
285 hp
1 hp

0
250 tons/h
1 tons/h

0
71.3 l/h
1.0 l/h

none
John Deere 690E
other

0
131 hp
1 hp

0
315 tons/h
1 tons/h

0
34.2 l/h
1.0 l/h

none
Detroit Diesel 671
Detroit Diesel series 40
Caterpillar 3406C TA (300eKW)
other

0
238 hp
330 hp
400 hp
1 hp

0
0
0
0
1

0
36.3 l/h
3.9 l/h
86.7 l/h
1.0 l/h

none
Wirtgen HM4500
other

0
49 hp
1 hp

0
256 tons/h
1 tons/h

0
9.1 l/h
1.0 l/h

none
Wirtgen W1900/52
Wirtgen W1900/60
Wirtgen W1900/75
Wirtgen W2000
Wirtgen W2200
other

0
400 hp
400 hp
400 hp
533 hp
875 hp
1 hp

0
250 tons/h
300 tons/h
400 tons/h
500 tons/h
1,100 tons/h
1 tons/h

0
87.3 l/h
87.3 l/h
87.3 l/h
116.3 l/h
156.2 l/h
1.0 l/h

none
Wirtgen 2200 CR
other

0
800 hp
1 hp

0
1,713 tons/h
1 tons/h

0
150.0 l/h
1.0 l/h

0
200 hp
250 hp
300 hp
350 hp
1 hp

200
250
300
350

none
hp Mixer
hp Mixer
hp Mixer
hp Mixer
other

Truck
Truck
Truck
Truck

input on equipment tab

none
Badger MHB Breaker
other

0
350 hp
1 hp

0
520 tons/h
1 tons/h

0
76.4 l/h
1.0 l/h

none
Dynapac F25C
Dynapac F30C
other

0
126 hp
196 hp
1 hp

0
1,700 tons/h
2,400 tons/h
1 tons/h

0
31.5 l/h
49.0 l/h
1.0 l/h

none
Dynapac CP221
other

0
100 hp
1 hp

0
686 tons/h
1 tons/h

0
25.0 l/h
1.0 l/h

none
Wirtgen 4500
other

0
295 hp
1 hp

0
208 tons/h
1 tons/h

0
55.0 l/h
1.0 l/h

none
Wirtgen WR 2500 S
other

0
670 hp
1 hp

0
4800 tons/h
1 tons/h

0
120.0 l/h
1.0 l/h

none
Wirtgen SP250
Wirtgen SP500
Wirtgen SP850
other

0
106 hp
178 hp
250 hp
1 hp

0
564 tons/h
1,150 tons/h
2,385 tons/h
1 tons/h

0
19.7 l/h
32.5 l/h
48.4 l/h
1.0 l/h

none
Ingersol rand DD90HF
Ingersol rand DD110
other

0
110 hp
125 hp
1 hp

0
395 tons/h
285 tons/h
1 tons/h

0
27.5 l/h
32.6 l/h
1.0 l/h

none
Gomaco T/C 400
other

0
70 hp
1 hp

0
187 tons/h
1 tons/h

0
20.1 l/h
1.0 l/h

none
Dynapac CA 262D
other

0
150 hp
1 hp

0
1,832 tons/h
1 tons/h

0
37.5 l/h
1.0 l/h

none
John Deere 644E
John Deere 624E
other

0
160 hp
135 hp
1 hp

0
490 tons/h
360 tons/h
1 tons/h

0
40.0 l/h
35.2 l/h
1.0 l/h

none
Caterpillar 120H
Caterpillar 140H NA
Other

0
125 hp
165 hp
1 hp

0
300 tons/h
300 tons/h
1 tons/h

0
31.4 l/h
41.3 l/h
1.0 l/h

none
Wendt Super Chopper SC-1412t
Wendt Heavy Rasper HR-162t
Wendt Fine Granulator FG-952
Wendt Classifier PC-15t
Wendt Fine Granulator FG-952
Wendt Aspirator UP-1750
Total
other

0
200 hp
226 hp
100 hp
2 hp
100 hp
2 hp
630 hp
1 hp

9.00
4.50
3.00
3.00
3.00
3.00
3.00
1.00

none
Andela GP-05 Pulverizer
other

0
10 hp
1 hp

0
tons/h
tons/h
tons/h
tons/h
tons/h
tons/h
tons/h
tons/h

0
1.00 tons/h
1.00 tons/h

0
16.57 kWh/ton
37.45 kWh/ton
24.86 kWh/ton
0.50 kWh/ton
24.86 kWh/ton
0.50 kWh/ton
104.73 kWh/ton
1.00 kWh/h
0
7.46 kWh/ton
1.00 kWh/ton

none
Liebherr EasyMix 1.0 Mobile Plant
CON-E-CO Lo Pro 427
other

0
50 hp
200 hp
1 hp

0
49.00 CY/h
300.00 CY/h
1.00 tons/h

0
0.76 kWh/CY
0.50 kWh/CY
1.00 kWh/ton

none
Terex TC60
Terex T780
Terex TCC40
Terex HC230
other

0
360 hp
515 hp
220 hp
300 hp
1 hp

0
34.7 l/h
56.3 l/h
20.0 l/h
34.7 l/h
1.0 l/h

none
Terex TC60
Terex T780
Terex TCC40
Terex HC230
other

0
360 hp
515 hp
220 hp
300 hp
1 hp

none
Soilmec R-518 on Cat 330B
Anderson Drilling "Big Stan"
other

0
236 hp
600 hp
1 hp

none
ICE 14C
ICE 50B
APE D12-42
APE D50-42
APE D180-42
other

0
225 hp
595 hp

1 hp

1.00 tons/h

none
Bidwell 3600
Bidwell 4800
other

0
40 hp
46 hp
1 hp

1.00 tons/h

0
9.4 l/h
10.6 l/h
1.0 l/h

none
Schwing 32XG on Mack 688s
Schwing S61SX on Mack 688s
other

0
350 hp
427 hp
1 hp

0
143.0 CY/h
165.0 CY/h
1.0 CY/h

0
21.2 l/h
31.0 l/h
1.0 l/h

none
ICE V180 with generator
ICE V230 with generator
other

0
241 hp
308 hp
1 hp

1.0 CY/h

0
25.7 l/h
33.3 l/h
1.0 l/h

Productivity

energy

CO2

none

Uncontrolled Batch-mix

214 tons/h

227 MJ/ton

16.798 kg/ton

Fabric Filter-Controlled Batch-mix

214 tons/h

227 MJ/ton

16.798 kg/ton

Uncontrolled Drum-mix

272 tons/h

202 MJ/ton

14.982 kg/ton

Fabric Filter-controlled Drum-mix

272 tons/h

202 MJ/ton

14.982 kg/ton

1.00 tons/h
0

1.00 tons/h
0

1.00 tons/h

0
34.7 l/h
56.3 l/h
20.0 l/h
34.7 l/h
1.0 l/h
0
20.1 l/h
58.1 l/h
1.0 l/h
0
20.1 l/h
58.1 l/h
4.4 l/h
15.7 l/h
53.0 l/h
1.0 l/h

other

1 tons/h

1 MJ/ton

1.000 kg/ton

Fuel Type
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel

diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
electric
electric
electric
electric
electric
electric
electric
electric
electric
electric

electric
electric
electric
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel
gasoline
gasoline
diesel
diesel
diesel
diesel
diesel
diesel
diesel
diesel

Limitations
This version of PaLATE has been revised by the University of Washington, but still has limitations to its use.

This model primarily uses EIOLCA, but has a few pieces that calculate energy and emissions directly as a process based LCA. Transportation and eq
emissions are two prime examples of this. Currently the transportation data is taken from the Transportation Energy Data Book of 2007. This data
on economic data, but rather energy usage by the distance traveled and weight of loading. Furthermore, there are only 3 modes listed for available
PaLATE, in reality there are many more that could be used by breaking down transportation further (type of truck, rail, or barge for example). Read
concrete production also used a process based LCI.

The equipment data used in this model uses the productivity, fuel usage and engine capacity to calculate the amount of diesel fuel used during co
The productivities and engine use can vary substantially during a construction project which could cause large variances in the actual emissions ex
during construction. The equipment data can be modified by the user, the equipment details sheet must be modified to account for these changes
allow the user to enter more accurate productivity and engine use data for their project.

Many of the conversions on this spreadsheet use typical densities of common construction materials to calculate the weight of each material transp
Densities can vary based on the materials used in a given project. This will provide some error, but no more error than any typical design project w
assume.
PaLATE has been modified to only account for energy and CO2. It does not account for any of the human health impacts that can be calculated in a
It also does not cover the vast majority of other greenhouse gasses that the typical LCA would calculate.
Truck and rail CO2 emissions are calculated based on European average emissions from an OECD study

note: mass units are in short tons


Suggested
Density Range
or Value [tons/
(yd3)]
Material
Asphalt mix
2.05
Ready-mix
concrete
2.03
Virgin Aggregate
1.85
Bitumen
0.84
Cement
1.27
Concrete Additives
0.84
Tack coat
0.84
RAP
1.62-1.89
RCM
1.68-2.10

Actual Density [tons/


(yd3)]
2.05
2.03
1.85
0.84
1.27
0.84
0.84
1.85
1.88

Coal Fly Ash

0.45-2.36

2.20

Coal Bottom Ash

0.61-2.27

2.00

Blast Furnace Slag

0.95-2.10

2.15

1.49
0.39
.42-.59

1.49
0.39
0.51

0.97

0.97

Glass Cullet
Water
Steel Reinforcing
Bars
Structural Steel

1.65-2.12
0.84

1.93
0.84

6.62
6.52-6.82

6.62
6.62

Rock
Gravel
Sand
Soil

1.85-2.53
1.35
1.25
0.51-1.81

2.00
1.35
1.25
1.63

Suggested
Density Range
or Value [tons/
(yd^3)]
2.05
1.83
2.05
2.05

Actual Density [tons/


(yd^3)]
2.05
1.83
2.05
2.05

Foundry Sand
Rice Husk Ash
Silica Fume
Recycled Tires/
Crumb Rubber

Processes
HIPR
CIR
Patching
Microsurfacing

Crack Sealing
Whitetopping
Rubblization
Full-depth
Reclamation

0.84
2.03
1.9-2.03

0.84
2.03
1.95

1.83

1.83

Specific
Material
Tons / Cubic Yard
Gravity
Andesite
2.5 - 2.8
2.11 - 2.36
Basalt/Traprock
2.8 - 3.0
2.36 - 2.53
Coal - Anthracite
1.3
1.08
Coal - Bituminous
1.1 - 1.4
0.92 - 1.18
Copper Ore
2
1.89
Diabase
2.6 - 3.0
2.19 - 2.53
Diorite
2.8 - 3.0
2.36 - 2.53
Dolomite
2.8 - 2.9
2.36 - 2.44
Earth (dry)
1.6 - 1.8
1.35 - 1.52
Earth (wet)
2
1.6875
Gabbro
2.56
Gneiss
2.6 - 2.9
2.19 - 2.44
Granite
2.6 - 2.7
2.19 - 2.28
Gypsum
2.3 - 2.8
1.94 - 2.36
Iron Ore
4.5 - 5.3
3.79 - 4.47
Lead Ore (Galena)
7.5
6.21
Limestone
2.3 - 2.7
1.94 - 2.28
Marble
2.4 - 2.7
2.02 - 2.28
Mica, schist
2.5 - 2.9
2.09 - 2.43
Quartzite
2.6 - 2.8
2.19 - 2.36
Rhyolite
2.4 - 2.6
2.02 - 2.19
Rock Salt
2.5 - 2.6
2.11 - 2.19
Sandstone
2.2 - 2.8
1.85 - 2.36
Shale
2.4 - 2.8
2.02 - 2.36
Slate
2.7 - 2.8
2.28 - 2.36
Talc
2.6 - 2.8
2.19 - 2.36
Density (in lb/cu ft.) = SG X 62.4
Density (SI units) = SG X Density of water
(1.0 g/cc or 1000 kg/cubic metre)

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