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Article history:
Received 16 October 2008
Received in revised form 10 January 2009
Accepted 14 January 2009
Available online 23 January 2009
Keywords:
A. Polymermatrix composites (PMCs)
A. Short-bre composites
B. Mechanical properties
B. Thermomechanical properties
B. Environmental-friendly
Biodegradable
Green composites
Soy protein
Plant-based bres
a b s t r a c t
Micro/nano-sized bamboo brils (MBF) and a modied soy protein resin were used to fabricate environmentally friendly composites. With the incorporation of MBF the fracture stress and Youngs modulus of
the soy protein concentrate (SPC) increased signicantly. With the addition of 30 parts of MBF (SPC is 100
parts, based on weight), the fracture stress and Youngs modulus were increased from 20.2 MPa to
59.3 MPa and from 596 MPa to 1816 MPa, respectively. The addition of MBF, however, did not show signicant decrease in the fracture strain of the specimens. As a result, the toughness of the MBF reinforced
SPC increased. The toughness of the SPC based composites containing 30 parts of MBF was 6.0 MPa compared to 2.7 MPa for SPC without MBF. MBF reinforced SPC was then cross-linked using a silane, (3-isocyanatopropyl)triethoxysilane (ITES). Although the fracture strength and Youngs modulus did not show
signicant increase, the modication using ITES showed signicant increase in the fracture toughness.
SPC containing 30 parts of MBF, 10 parts of ITES and 2 parts of glycerol showed fracture stress of
82 MPa, Youngs modulus of around 3.2 GPa and toughness of 4.3 MPa. The environment-friendly, fully
biodegradable green composites, based on MBF and modied SPC resins, have excellent properties and
great potential to replace the traditional petroleum-based materials in many applications.
2009 Elsevier Ltd. All rights reserved.
1. Introduction
Petroleum-based polymers and ber reinforced composites are
widely used in different elds due to their low density and high
mechanical and physical properties. However, most of the resins
and bers made from petroleum are non-degradable and in the
composite form they are non-recyclable. With double digit growth
in the use of these materials in the past few years, their disposal
has become a critical issue. Further, petroleum is a fossil fuel which
is estimated to last for another 5060 years at the current rate of
consumption [1].
Petroleum is not sustainable or renewable resource. In addition,
there are a signicant environmental concerns caused by the use of
non-degradable petroleum-based polymers and composites. As a
result, fully sustainable and biodegradable materials have attracted the attention of many researchers and corporations [1].
Some biodegradable, petroleum-based polymers, such as polyvinyl
alcohol, and some polyesters and polyurethanes, possess excellent
mechanical properties [24]. However, since they are non-renewable petroleum-based resource, more attention is being given to
plant-based polymers and bers that are yearly renewable and
fully sustainable [5,6]. Bamboo, for example, used in this study
grows so fast that it can be harvested three or even four times a
* Corresponding author. Tel.: +1 607 379 3213.
E-mail address: xh29@cornell.edu (X. Huang).
0266-3538/$ - see front matter 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compscitech.2009.01.014
year. Protein, starch, cellulose, etc. have been used to prepare the
biodegradable resins or composites [5,6].
Soy protein has been used to fabricate biodegradable green
plastics and composites due to its low cost and worldwide availability [711]. Soy beans are grown widely around the world and
many different soy protein grades are commercially available. For
example, defatted soy our containing about 50% protein, soy protein concentrate (SPC) with about 70% protein and soy protein isolates (SPI) containing about 90% protein are commonly available
[12]. Based on their ultracentrifugal sedimentation rates, soy
proteins can be sorted into four main categories, 2S, 7S, 11S and
15S [1214]. Out of them, 7S and 11S are the largest and the most
important fractions. Soy protein contains 18 amino acids including
those that contain polar functional groups, such as carboxyl, amine
and hydroxyl groups that are capable of chemically reacting
[1214]. These reactive groups can be utilized for chemical modication to improve the mechanical and physical properties of the
protein and thus improve the properties of the composites made
using them.
Plant-based bers are composed of nano- and micro-brils
[15,16]. Since the cellulose molecules in the brils are highly oriented and crystalline, micro-brils have excellent mechanical properties [1719]. Micro-brillated cellulose (MFC) can be obtained by
mechanical shearing of cellulose bers [1719]. The MFC has high
aspect ratio and high tensile properties and has been used for
fabrication of composites with excellent mechanical properties
1010
MC %
The MBF paste was rst dispersed into DD water to form a uniform suspension. The mix ratio of dry MBF: water was 0.01 by
weight. 1 M NaOH was used to adjust the pH of the MBF suspension to 9. SPC powder was separately dispersed into DD water in
a weight ratio of 1:12 to form a suspension using a magnetic stirrer. Predetermined amounts of glycerol were added into the SPC
suspension as a plasticizer. For the specimens prepared to characterize the effect of MBF on the mechanical properties of the reinforced SPC, 15 parts of glycerol was added (SPC is 100 parts in
this study). Earlier study had revealed that 15 parts of glycerol
could provide appropriate processibility and mechanical performance. For convenience, 10%, 20%, 30% and 40% of MBF were added
to study the effect of MBF. MBF water suspension was mixed with
the SPC dispersion in water in varying amounts. The mixture was
mechanically stirred at room temperature until a uniform suspension was obtained. It was further stirred at 75 C for 30 min (this
process is called precuring) and then transferred onto a poly(tetrauoroethylene) coated plate mold to form sheets. Water was
evaporated by keeping the mold in an air-circulating oven at
40 C for 24 h. The dried composite sheets containing MBF were
hot-pressed in Carver Hydraulic hot press, model 3891-4PROA00,
at 120 C under a pressure of 8 MPa for 25 min to obtain the cured
MBF reinforced SPC composite sheets. The sheet thicknesses were
in the range of 0.14 mm.
2. Experimental
2.1. Materials
wc wd
100
wd
1011
1012
glycerol as the plasticizer is shown in Fig. 3a and b. Youngs modulus and fracture stress of the SPC containing 30 parts of MBF increased signicantly to 1816 MPa and 59.3 MPa, respectively,
compared to the Youngs modulus of 596 MPa and fracture stress
of 20.2 MPa for the SPC with no MBF. Cellulose brils have very
high crystallinity and molecular orientation. Microbriliated cellulose has been estimated to have Youngs modulus of about 140 GPa
due to this high crystallinity and orientation of cellulose in the brils [17,18]. Mechanical properties of the MBF used in this study
can also be expected to be high. In addition, high strength bamboo
brils which form a network as shown in Fig. 1 also help the load
redistribution between different brils resulting in higher mechanical properties of the reinforced composites. In addition, strong
hydrogen bonds between bamboo brils and the resin were developed once water was evaporated in the precuring and curing processes, which also contributed to the high mechanical properties of
the reinforced SPC composite sheets through the increased interfacial adhesion. A good interfacial bonding is critical to obtain the
best possible mechanical properties of the modied SPC specimens. Nam and Netravali [26] have reported that the interfacial
shear strength (IFSS) of ramie/SPC can be as high as 23 MPa. Their
IFSS values were obtained using the microbead tests. Lodha and
Netravali [28] also used microbead tests and obtained an IFSS value
of 29.8 MPa for ramie/soy protein isolate (SPI) composites. Lodha
and Netravali [28] fabricated a natural ber reinforced composite
and reported that with 15 mm long ramie bers reinforcing (critical length was around 2.5 mm in this case), SPI composites showed
fracture strength of 33.4 MPa and modulus of 1.65 GPa. Keller [29]
80
2500
Modulus (GPa)
2000
70
Modulus
60
1500
50
Stress
1000
40
500
Stress (MPa)
30
20
10
20
30
40
25
Toughness (MPa)
Toughness
20
5
15
4
3
Frature strain
10
2
5
1
0
10
20
30
40
CH3
CH2
O Si
CH2
N C O
1013
Toughness (MPa)
100/30/15
100/30/10
100/30/5
100/30/2
59.3
65.7
78.3
75.7
13.2
8.5
6.5
4.9
1816
2095
2596
3019
6.0
4.1
3.0
2.1
13.9
13.1
12.6
11.9
negativity of both oxygen and nitrogen next to the isocyanate carbon. Therefore, isocyanates are very reactive with nucleophiles
(e.g. water and amine) even in the absence of catalysts [3133].
It has been reported that isocyanate has a higher reactivity with
amines than with hydroxyl and carboxyl groups at neutral pH
[3133]. As a result, ITES mainly reacts with the amine groups in
soy protein molecules. The scheme of the amine reaction with ITES
is shown in the equation below.
O H
N C O + H2N Protein
N C N Protein
of the resin. However, this was not observed in the study. The possible reason is the relatively low cross-link density in the specimen. The addition of ITES signicantly increased the molecular
weight of soy protein but resulted in slight cross-linking. ITES
was attached onto soy protein fast due to the high reactivity of isocyanate with protein. However, the three hydrolyzed silanol
groups condense to cross-link at a much lower rate. There are a
couple of possible reasons which can lead to the increased fracture
O
NH C NH Protein
strain of the specimen. When the silane reacted with the amine
groups on protein molecules, the number of hydrogen bonds
formed between two protein molecules decreased. Silane molecules separated protein molecules to some degree. Soy protein
molecules can obtain relatively more freedom of motion due to
the incompletely reacted ITES, which can increase the specimen
fracture strain. The exibility of the formed SiAOASi bond can also
contribute to the increased fracture strain. The incorporation of 12
parts of ITES in the SPC containing 2 parts of glycerol and 30 parts
kDa
200
55.4
36.5
21.5
2.5
Fig. 4. SDSPAGE proles of the molecular weight marker (Lane 1), SPC (Lane 2),
SPC with 10 parts of ITES (Lane 3) and SPC with 5 parts of ITES (Lane 4).
1014
Table 2
Effect of ITES on the mechanical properties and moisture content of the MBF reinforced SPC composites.
SPC/MBF/glycerol/ITES (by weight)
Toughness (MPa)
100/30/2/0
100/30/2/2
100/30/2/5
100/30/2/7
100/30/2/10
100/30/2/12
75.7
75.7
73.6
75.5
81.6
80.0
4.9
5.9
6.1
6.8
7.0
7.3
3019
3218
3271
3020
3184
3221
2.1
3.3
3.5
3.9
4.3
4.6
11.9
12.0
11.6
11.4
11.0
11.0
100
SPC+30 parts of MBF
Weight (%)
90
80
70
SPC
MBF
60
SPC+20 parts of MBF
50
40
30
25
125
225
325
425
Temperature (C)
Fig. 5. TGA thermograms of MBF, SPC and MBF reinforced SPC.
Modulus (MPa)
8000
7000
6000
5000
1 - SPC
2 - SPC+20 parts of MBF
3 - SPC+30 parts of MBF
4 - SPC+40 parts of MBF
4000
1
3000
2000
1000
0
0
50
100
150
200
250
Temperature (C )
b12000
Modulus (MPa)
10000 3
2
8000 1
6000
4000
2000
20
50
80
110
140
Temperature (C)
Fig. 6. Storage moduli of (a) SPC containing 15 parts of glycerol and varying
amounts of MBF and (b) SPC containing 2 parts of glycerol, 30 parts of MBF and
varying amounts of ITES as a function of temperature.
of the Youngs modulus, the storage modulus of the specimen increased signicantly with the addition of the MBF (Fig. 6a). Once
40 parts of MBF was added, the storage modulus of the SPC specimen at room temperature increased from about 3 GPa to 7 GPa.
The storage modulus did not decrease signicantly until the temperature reached to about 140 C. This is most likely due to the
thermally stable cellulose bril network structure of the MBF in
the SPC resin. For the MBF reinforced specimens, the storage moduli at around 150 C were still comparable to the storage modulus
for the unmodied SPC at room temperature. Therefore, the MBF
reinforced SPC composites have the potential for application in
environments with moderately high temperatures. The effect of
ITES on the storage modulus of the 30 parts of MBF reinforced
SPC composites are shown in Fig. 6b. The modication (slight
cross-linking) by ITES increased the storage modulus of the modied SPC specimens slightly at a temperature below 140 C. This can
be explained by the cross-linking of soy protein molecules as discussed earlier for the tensile properties. However, similar to the
tensile Youngs modulus, the increase in storage modulus was
small. At a temperature above 70 C, ITES did not show any inuence on the storage modulus of the modied MBF reinforced SPC
specimens.
4. Conclusions
Micro/nano-sized bamboo bril (MBF) reinforced SPC resin
composites were prepared. The composites showed transversely
isotropic properties due to the random distribution of the brils
in 2-D. Addition of the MBF signicantly increased the fracture
stress and Youngs modulus of the reinforced SPC specimens. With
the incorporation of 30 parts of MBF, the SPC with 15 parts of glycerol showed fracture stress of 59.3 MPa and Youngs modulus of
1816 MPa compared to the fracture stress of 20.2 MPa and Youngs
modulus of 596 MPa obtained for SPC containing no MBF. The
toughness of the specimen also increased signicantly from
2.7 MPa for SPC with 15 parts of glycerol to 6.0 MPa after reinforcing with 30 parts of MBF. By adding 10 parts of ITES, the toughness
and fracture strain of the SPC with 2 parts of glycerol increased
from 2.1 MPa to 4.3 MPa and from 4.9% to 7.0%, respectively.
However, incorporation of up to 12 parts of ITES did not show signicant increase in the Youngs modulus and fracture stress.
Acknowledgements
The authors would like to take this opportunity to thank Cornell
Center for Materials Research and College of Human Ecology at
Cornell for test facilities and Professor Toru Fujii of Doshisha
University, Kyoto, Japan, for providing the MBF. The authors would
also like to thank the College of Human Ecology at Cornell University for partially funding this research.
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