Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control

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Producto: EXCAVATOR
Modelo: 323D L EXCAVATOR SDC
Configuracin: 323D & 323D L Excavator SDC00001-UP (MACHINE) POWERED BY 3066 Engine
Pruebas y Ajustes
320D, 320D LRR, 321D LCR, 323D, 324D, 325D, 328D LCR, 329D, 330D, 336D and
340D Excavators Tool Control System
Nmero de medio -RENR7389-19
Fecha de publicacin -01/11/2011
Fecha de actualizacin -29/11/2011
i03838479
Solenoid Valve (Proportional Reducing) - Calibrate Negative Flow Control

SMCS - 5479
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This calibration procedure is used in order to record the calibration data from the proportional
solenoid valve for the negative flow control. This calibration should be done at the following
times: replacement of the NFC solenoid valve, replacement of the ECM, flash new software and
adjustments to the horsepower controls on the pump.
Before this procedure is performed, ensure that the following requirements are met:
Verify that the engine speed is properly calibrated. If necessary, see Testing and Adjusting,
"Calibration" for the Machine Electronic Control System.
Verify that the pilot pressure is set to the proper specification that is found in Testing and
Adjusting, "Relief Valve (Pilot) - Test and Adjust" for the machine.
Verify that the main relief valve is set to the proper specification that is found in Testing
and Adjusting, "Relief Valve (Main) - Test and Adjust" for the machine.
Verify that the power shift pressure is properly calibrated. If necessary, see Testing and
Adjusting, "Calibration" for the Machine Electronic Control System.
There are two methods for calibrating the proportional solenoid valve for negative flow control.
One method uses a flow meter and a pressure gauge. This method is more accurate. The other
method uses only a pressure gauge. This method is less accurate. Both methods are described
below.
Note: Calibration of the negative flow control valve with a flow meter is not available for System
1, System 2, System 3 Prime and System 11. Refer to "Calibration with a Pressure Gauge".
Illustration 1
g01154622
Thumb wheel on the right joystick
The device for activation of the work tool is the thumb wheel on the right joystick for System 3,
System 5, System 13, System 14, System 16 and System 17.
Illustration 2
g01243522
Right pedal for the work tool
The device for activation of the work tool is the right pedal for System 1, System 2, System 3
Prime and System 11.
Calibration with a Pressure Gauge and a Flow Meter

Note: When additional safety is needed on machines that are equipped with a swing brake
solenoid, disconnect the swing brake solenoid so that the swing brake remains engaged.
1. Position the machine on level ground and stop the engine.
2. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release" for the machine.
3. Install a 400 L (80 US gal) flow meter in the hydraulic line to the tool.
Note: Table 1 lists the parts which appear in Illustration 3.
Table 1
TOOL CHART FOR FLOW TEST
Item Number
Part Number
Part Description
Quantity
10
4C-9910
Flow Meter
11
6K-6307
O-ring seal
12
8C-9026
Adapter
13
7M-8485
O-ring seal
4C-6482
Nipple
Optional Dust Cap
Coupler
Optional Dust Plug
14
9U-5086
4C-6481
15
9U-5084
16
4C-8767
Coupling
17
5P-1010
Sleeve
18
5P-0201
XT-5 Hose
2
3.5 m (12 ft)
19
8T-4194
Bolt
20
8T-4223
Hard Washer
21
1P-5767
Half Flange
22
9U-7440
Adapter
23
1P-3704
Rectangular Seal
28
6V-4143
Coupler
29
6V-3014
Hose
30
6V-3989
Nipple
31
8T-0861
Pressure Gauge
323D & 323D L Excavator SDC00001-UP (MACHINE) POWERED BY 3066 E... Pgina 10 de 37
Illustration 3
g01223669
(24) Port on supply line for work tool

(25) Port on return line for work tool
(26) Pump pressure tap
(27) Pump pressure tap
(34) Load valve for flow meter
(35) Main pump
(40) Flow meter inlet
(41) Outlet of the flow meter
Illustration 4
g01134699
Flow meter
(32) Test hose from the supply line for work tool
(33) Test hose to the return line for the work tool
(34) Load valve for flow meter
(40) Flow meter inlet
(41) Outlet of the flow meter
(42) Pressure gauge for the flow meter
a. Connect one end of the test hose (32) to the supply line for the work tool (24) .
Connect the other end of the test hose (32) to the inlet port on the flow meter (40) .
Refer to Illustration 4.
b. Connect one end of the second test hose (33) to the return line for the work tool.
Connect the other end of the test hose (33) to the outlet port on the flow meter. Refer
to Illustration 4.
Illustration 5
g01537754
Pump Compartment 320D, 323D, 324D, 325D, 328D and 329D

(26) Pressure tap (idler pump pressure)
(27) Pressure tap (drive pump pressure)
(37) Pressure tap (power shift pressure)
Illustration 6
g01240895
Pump Compartment 330D and 336D

(26) Pressure tap (idler pump pressure)
(27) Pressure tap (drive pump pressure)
(37) Pressure tap (power shift pressure)
4. Install a 40000 kPa (5800 psi) pressure gauge (31) on pressure tap (27) .
5. Place the backup switch in the AUTO position.
6. Start the engine.
7. Move the engine speed dial to position 10.
8. Increase the oil temperature to 50 C (122 F).
Two Pump Calibration

Use Illustration 7 in order to navigate the monitor.
Illustration 7
g01197980
(1) Up key
(2) Right key
(3) Home key
(4) Main menu
(5) Left key
(6) Down key

(7) Cancel key
(8) OK key
1. Be sure to select a work tool that provides two pump flow. Refer to Testing and Adjusting,
"Work Tool - Select" for the Tool Control System.
2. In order to access the "CALIBRATION" menu, you must first enter the "SERVICE" mode
on the monitor.
3. Enter the service mode. Refer to Testing and Adjusting, "Service Mode - Enter" for the Tool
Control System.
Illustration 8
g01199794
Typical example of the "SERVICE" menu for the monitor
4. From the "SERVICE" menu, use the up key (1) or the down key (6) in order to move the
highlighted line.
5. When the "CALIBRATIONS" menu option is highlighted, press the OK key (8) .
Illustration 9
g01223994
Typical example of the "CALIBRATIONS" screen
6. After the OK key is pressed the "CALIBRATIONS" screen will appear. From the
"CALIBRATIONS" menu, highlight "FLOW LIMIT VALVE".
7. When the "FLOW LIMIT VALVE" option is highlighted, press the OK key (8) .
Illustration 10
g01223996
8. After the OK key is pressed the "FLOW LIMIT VALVE" menu will appear. From this
menu, the following options are available:
"FLOW LIMIT PRES"
"2PUMP FLOW LIMIT"
"1PUMP FLOW LIMIT"
9. From the "FLOW LIMIT VALVE" menu, highlight the "2PUMP FLOW LIMIT" option.
When "2PUMP FLOW LIMIT" option is highlighted, press the OK key (8) .
Illustration 11
g01200825
"CALIBRATION TITLE" screen

(L) Lower limit
(U) Upper limit
(C) Current value
(S) "STEP No:"
10. After the OK key is pressed, the "CALIBRATION TITLE" screen will appear. Refer to
Illustration 11. The "CALIBRATION TITLE" screen allows the upper limitation and the
lower limitation to be set.
Note: The title of the calibration and the name of the step will change in accordance to the
procedure that is being performed. "CALIBRATION TITLE" and "STEP NAME" are used
in this document as an example.
Note: In the "CALIBRATION TITLE" screen, "STEP No" is displayed in blue. The
"OPERATIONAL GUIDANCE" will be displayed in green.
11. The following procedure describes calibration of the monitor.
a. Perform the "2PUMP FLOW -MAX" calibration first.
b. Press the device for activation 3 times and release the device for activation 3
times.
c. Press and hold the device for activation to the OPERATING position during
calibration. Press the OK key (8) .
Note: Pressing the device for activation three times ensures that an accurate reading
will result.
d. Adjust the setting of the load valve of the flow meter (34) and observe pressure gauge
(42) . Adjust the setting until the "INDICATED PRESSURE" from Table 2 is
achieved.
Pump pressure is affected by the flow and the open rate of the load valve on the flow
meter (34) . The load valve on the flow meter (34) must be adjusted when a change of
calibration is made. When you adjust the calibration value and the open rate of the
load valve on the flow meter (34) , always return the tool to the neutral position and
repeat the calibration.
If the flow is not within the proper specifications, the machine must be adjusted.
Proceed to Steps 11.e through 11.j.
e. Release the device for activation. DO NOT change the setting of the load valve on
the flow meter.
f. Press the right key (2) in order to increase the value or press the left key (5) in order
to decrease the value.
g. Press and release the device for activation 3 times.
h. Press and hold the device for activation.
i. If the "INDICATED PRESSURE", that is found in Table 2, is out of the proper range,
adjust the load valve on the flow meter (34) until the pressure gauge (42) indicates the
value in Table 2.
j. Refer to Table 2 and observe the flow meter in order to verify that the flow rate is
within the proper specification.
k. Tune the flow to the "TARGET VALUE" that is located in Table 2.
l. Repeat Step 11.e through Step 11.k until the flow rate in Step 11.k is obtained with no
adjustment of the monitor or the load valve for several repetitions.
Note: Hold the device for activation in the "OPERATION" position for a few seconds
in order to allow the hydraulic system to stabilize before repeating the Steps.
m. When the reading is within the proper range, continue to hold the device for
activation in the OPERATION position and press the OK key (8) in order to set the
value.
Note: If OK key (8) is not pressed, the calibration will not be saved.
Table 2
ITEM FOR
CALIBRATION
Use
information
TARGET
DISPLAY that pertains to
MEASURING
VALUE
the calibration
POINT
that is being
performed.
MAX FLOW
"SYSTEM 3,
13, 14, 16,
17, 18"
Use the
320D,
highlighted
321D
information
CR,
2 PUMP
for
323D,
FLOW
calibration
324D
with a
pressure
gauge and a
flow meter.
INDICATED
PRESSURE
MIN FLOW
INDICATED
PRESSURE
"SYSTEM 3,
13, 14, 16,
17, 18"
Use the
325D, highlighted
328D information
2 PUMP
CR, for
FLOW
329D calibration
with a
pressure
gauge and a
flow meter.
MAX FLOW
INDICATED
PRESSURE
MIN FLOW
200 2
L/min
(52.8 .5
US gpm)
FLOW
METER
16000
PRESSURE
kPa (2321 (42)
psi)
120 2
L/min
(31.7
0.5 US
gpm)
FLOW
METER
16000
PRESSURE
kPa (2321 (42)
psi)
220 2
L/min (58
.5 US
gpm)
FLOW
METER
16000
PRESSURE
kPa (2321 (42)
psi)
140 2
L/min (37
0.5 US
gpm)
FLOW
METER
INDICATED
PRESSURE
MAX FLOW
"SYSTEM 3,
13, 14, 16,
17, 18"
Use the
highlighted
330D, information
2 PUMP
336D for
FLOW
calibration
with a
pressure
gauge and a
flow meter.
INDICATED
PRESSURE
MIN FLOW
INDICATED
PRESSURE
16000
PRESSURE
kPa (2321 (42)
psi)
300 2
L/min
(79.3 .5
US gpm)
FLOW
METER
16000
PRESSURE
kPa (2321 (42)
psi)
200 2
L/min
(52.8
0.5 US
gpm)
FLOW
METER
16000
PRESSURE
kPa (2321 (42)
psi)
12. When the calibration for "MAX" flow is completed, calibrate "MIN" flow. Repeat Steps
11.b through 11.m for the "MIN" flow.
The "2PUMP FLOW" calibration is now complete. It is possible for an error to occur when you
are calibrating. Table 3 gives some of the errors that may occur.
Table 3
Error
Description of Event
$0001
ECM Fault
$0002
Active Diagnostic Present
$0003
Another Calibration is Active
$0004
Calibration Active by Another ECM
$0005
Loss of Calibration Interlock
$0006
Calibration Aborted by Tool/Monitor
$0007
Requested Display Not Supported
$0008
Unavailable Display
$0009
Calibration Aborted by ECM
$000A
Calibration Failure
$000B
Calibration Not Supported
$0100
Out-of-Range Low - Incr/Decr Parameter
$0101
Out-of-Range High - Incr/Decr Parameter
$0102
Invalid Action/Key Stroke Command
$0103
Calibration Value Out-of-Range
$0104
Calibration Range Too Small
$0105
Calibration Range Too Large
$0106
Calibration Value Not Saved
$1000
See Service Manual
$1010
Engine Stopped (No Engine RPM)
$1011
Engine Running (Engine RPM Present)
$1012
Engine RPM Incorrect
$1013
Engine High Idle RPM Too Fast
$1014
Engine Low Idle RPM Too Slow
$1015
Abnormal Engine RPM Signal
$1016
Speed Sensor Circuit Is Open
$1017
Service Brake Pedal Pressed
$1018
Parking Brake Not Engaged
$1019
Parking Brake Engaged
$101A
Implement is Swinging/Travelling
$101B
Machine Speed Not Zero
Calibration with a Pressure Gauge

Note: There are two methods for calibrating the proportional solenoid valve for negative flow
control. One method, which uses a flow meter and a pressure gauge, is more accurate. The method
that is listed below uses only a pressure gauge. This method for calibrating the proportional
solenoid valve is less accurate. This method should be used only when a flow meter is not
available.
Note: When additional safety is needed on machines that are equipped with a swing brake
solenoid, disconnect the swing brake solenoid so that the swing brake remains engaged.
1. Be sure to select a work tool that provides two pump flow. Refer to Testing and Adjusting,
"Work Tool - Select" for the Tool Control System.
2. Position the machine on level ground and stop the engine.

3. Before the adjustment procedure begins, lower the work tool to the ground.
4. Close the stop valves that are mounted on each side of the stick in order to prevent oil flow
to the work tool during this procedure.
5. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release" for the machine.
Illustration 12
g01947613
320D, 323D, 324D, 325D and 329D pump compartment (top view)
(38) Pressure tap for the proportional solenoid valve for negative flow control (idler pump)
(39) Pressure tap for the proportional solenoid valve for negative flow control (drive pump)
Illustration 13
g01946568
321D CR and 328D CR pump compartment (top view)

Illustration 14
g01947614
330D and 336D pump compartment (top view)

6. Attach a 4900 kPa (750 psi) pressure gauge to the pressure tap for the proportional solenoid
valve for negative flow control (38) .
Illustration 15
g01135136
(A) Auto switch
7. Place the backup switch in the AUTO position. When AEC is active, the lamp above the
auto switch will illuminate. Refer to Illustration 15.
8. Start the engine.
9. Move the engine speed dial to position 10.
10. Raise the oil temperature to 50 5C (122 F).
11. Verify that the pilot pressure is set to the specifications that are in Testing and Adjusting,
"Relief Valve (Pilot) - Test and Adjust" for the machine.
12. Ensure that a "TOOL#" is selected.
13. Enter the "SERVICE" mode on the monitor. Use the following procedure to access the
"SERVICE" mode.
Illustration 16
g01197980
Buttons for controlling the monitor

(1) Up key
(2) Right key
(3) Home key
(4) Main menu key
(5) Left key
(6) Down key
(7) Cancel key
(8) OK key
a. From the default screen, press the main menu key (4) .
b. From the "MAIN MENU" screen, use the right key (2) to scroll through the menu
options.
c. When the "SERVICE" option is highlighted, press the OK key (8) .
d. When "PASSWORD" screen appears, use the right key (2) and the left key (5) in
order to scroll through the characters. When the desired character is highlighted, press
the OK key (8) . Enter the password for service FFF2 in order to continue to the
"SERVICE" screen.
e. After the password has been entered the "SERVICE" screen should appear. Refer to
Illustration 17.
Illustration 17
g01199794
Typical example of the "SERVICE" menu for the monitor
14. From the "SERVICE" menu, use the up key (1) or the down key (6) in order to move the
highlighted line.
15. When the "CALIBRATIONS" menu option is highlighted, press the OK key (8) .
Illustration 18
g01223994
16. When the "FLOW LIMIT VALVE" option is highlighted, press the OK key (8) .
Illustration 19
g01224194
17. After the OK key is pressed the "FLOW LIMIT VALVE" menu will appear. From this
menu, the following options are available:
"FLOW LIMIT PRES"
"2PUMP FLOW LIMIT"
"1PUMP FLOW LIMIT"
Refer to Illustration 19.
18. From the "FLOW LIMIT VALVE" menu, highlight the "FLOW LIMIT PRES" option.
When "FLOW LIMIT PRES" option is highlighted, press the OK key (8) .
Illustration 20
g01200825
"CALIBRATION TITLE" screen

(L) Lower limit
(U) Upper limit
(C) Current value
(S) "STEP No:"
19. After the OK key is pressed, the "CALIBRATION TITLE" screen allows the upper
limitation and the lower limitation to be set. Refer to Illustration 20.
Note: The title of the calibration and the name of the step will change in accordance to the
procedure that is being performed. "CALIBRATION TITLE" and "STEP NAME" are used
in this document as an example.
Note: In the "CALIBRATION TITLE" screen, "STEP No" is displayed in blue. The
"OPERATION GUIDANCE" will be displayed in green. Perform the following operation
for each "STEP No".
Illustration 21
g01224203
Illustration 21 displays the current value of pump 1 and pump 2.
Illustration 22
g01224206
20. Operate the joystick to the STICK IN position. When the stick is in the STICK IN position,
the hydraulic cylinder that controls the stick will be fully extended. Press the OK key (8) .
Illustration 23
g01224207
21. After the OK key is pressed, resume operation of the joystick to the STICK IN position.
Hold the stick in the STICK IN position during the calibration.
Illustration 24
g01224218
22. While the stick is in the STICK IN position, activate the work tool. Observe the pressure on
the gauge.
23. Use the left key (5) or the right key (2) to adjust the current level. Tune the machine to the
"LOW PRESSURE" value that is located under "TARGET VALUE" that is found in table
2.
24. When the desired value is achieved, press the OK key (8) . The monitor will automatically
begin the steps that are necessary to calibrate the "MAX" flow.
Illustration 25
g01224223
25. Move the joystick to the STICK IN position. When the stick is in the STICK IN position,
the hydraulic cylinder which controls the stick will be fully extended. Press the OK key (8) .
26. After the OK key is pressed, resume operation of the joystick to the STICK IN position.
Hold the stick in the STICK IN position during the calibration.
Illustration 26
g01224225
27. While the stick is in the STICK IN position, activate the work tool. Observe the pressure on
the gauge.
28. Use the left key (5) or the right key (2) to adjust the current level. Tune the pressure to the
"HIGH PRESSURE" value that is located under "TARGET VALUE" that is found in Table
2.
Illustration 27
g01224227
29. When the desired value is achieved, press the OK key (8) . After the OK key is pressed, the
monitor will automatically display the "SUCCEEDED" screen.
30. After completion of the calibration, press the cancel key (7) in order to exit the program.
31. It is possible for an error to occur during the calibration of the monitor. In case an error
occurs, a screen with active errors will appear. If an screen of errors should appear, the
calibration will fail and any set values that were achieved will be lost. Recalibrate the
monitor. Refer to Table 4 for examples of possible errors.
Table 4
Error
Description of Event
$0001
ECM Fault
$0002
Active Diagnostic Present
$0003
Another Calibration is Active
$0004
Calibration Active by Another ECM
$0005
Loss of Calibration Interlock
$0006
Calibration Aborted by Tool/Monitor
$0007
Requested Display Not Supported
$0008
Unavailable Display
$0009
Calibration Aborted by ECM
$000A
Calibration Failure
$000B
Calibration Not Supported
$0100
Out-of-Range Low - Incr/Decr Parameter
$0101
Out-of-Range High - Incr/Decr Parameter
$0102
Invalid Action/Key Stroke Command
$0103
Calibration Value Out-of-Range
$0104
Calibration Range Too Small
$0105
Calibration Range Too Large
$0106
Calibration Value Not Saved
$1000
See Service Manual
$1010
Engine Stopped (No Engine RPM)
$1011
Engine Running (Engine RPM Present)
$1012
Engine RPM Incorrect
$1013
Engine High Idle RPM Too Fast
$1014
Engine Low Idle RPM Too Slow
$1015
Abnormal Engine RPM Signal
$1016
Speed Sensor Circuit Is Open
$1017
Service Brake Pedal Pressed
$1018
Parking Brake Not Engaged
$1019
Parking Brake Engaged
$101A
Implement is Swinging/Travelling
$101B
Machine Speed Not Zero
Copyright 1993 - 2013 Caterpillar Inc.
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Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control

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Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control

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323D & 323D L Excavator SDC00001-UP (MACHINE) POWERED BY 3066 Eng...

Fecha de publicacin -01/11/2011

Fecha de actualizacin -29/11/2011

Solenoid Valve (Proportional Reducing) - Calibrate Negative Flow Control

Thumb wheel on the right joystick

Right pedal for the work tool

Calibration with a Pressure Gauge and a Flow Meter

Optional Dust Cap

Optional Dust Plug

(24) Port on supply line for work tool

Pump Compartment 320D, 323D, 324D, 325D, 328D and 329D

Pump Compartment 330D and 336D

Two Pump Calibration

(6) Down key

Typical example of the "SERVICE" menu for the monitor

Typical example of the "CALIBRATIONS" screen

"CALIBRATION TITLE" screen

Active Diagnostic Present

Another Calibration is Active

Calibration Active by Another ECM

Loss of Calibration Interlock

Calibration Aborted by Tool/Monitor

Requested Display Not Supported

Calibration Aborted by ECM

Calibration Not Supported

Out-of-Range Low - Incr/Decr Parameter

Out-of-Range High - Incr/Decr Parameter

Invalid Action/Key Stroke Command

Calibration Value Out-of-Range

Calibration Range Too Small

Calibration Range Too Large

Calibration Value Not Saved

See Service Manual

Engine Stopped (No Engine RPM)

Engine Running (Engine RPM Present)

Engine RPM Incorrect

Engine High Idle RPM Too Fast

Engine Low Idle RPM Too Slow

Abnormal Engine RPM Signal

Speed Sensor Circuit Is Open

Service Brake Pedal Pressed

Parking Brake Not Engaged

Parking Brake Engaged

Machine Speed Not Zero

Calibration with a Pressure Gauge

2. Position the machine on level ground and stop the engine.

321D CR and 328D CR pump compartment (top view)

330D and 336D pump compartment (top view)

(A) Auto switch

Buttons for controlling the monitor

Typical example of the "SERVICE" menu for the monitor

"CALIBRATION TITLE" screen

Illustration 21 displays the current value of pump 1 and pump 2.

Active Diagnostic Present

Another Calibration is Active

Calibration Active by Another ECM

Loss of Calibration Interlock

Calibration Aborted by Tool/Monitor

Requested Display Not Supported

Calibration Aborted by ECM

Calibration Not Supported

Out-of-Range Low - Incr/Decr Parameter

Out-of-Range High - Incr/Decr Parameter

Invalid Action/Key Stroke Command