Manual Operations for Processing Metals

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@ Metals processing works

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: Working By Cutting@@bi@na

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Metal removal
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.1 .Chisel cutting ......

.2 .Filing ......
.3.Sawing .....
.4 .Shaping Planning & Slotting .....
.5 .Turning ......
.6 .Drilling & Boring ....

 .7 .Milling .....
.8 .Grinding .....

.9 .Broaching ....
.10 .Gear Cutting ....
.11 .Surface Finishing ....
: Operations of working by cutting@@bi@na@pb

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The Manual Operations

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10 = Clearance angle

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20 = Rake angle

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Filing Operations


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Linear reciprocating
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355 - 100

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Coarse

10 4.5

355 - 100

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Bastard

16 5.3

355 - 100

Second Cut ........

25 10

355 - 100

250 - 100

Very Smooth ..........

50 25

250 - 100

Dead Smooth ........

71 46

...............

Smooth

35.5 - 14

: Teeth cutting angles@@b@a@ba

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Hand scraping

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@ Z Uses of scrapers@@ba@ana

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@ Z Cutting of manually screw thread@ a@a@

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) Fastening Screw Thread (

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Cutting of internal manually screw thread

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@ Zbr
10mm

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d = D 1.3 p
= D 1.3 * 1.5

= 10 1.3 * 1.5
= 10 1.95 = 8.05mm

= 8.05 + 0.1 = 8.15mm

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Cutting of the external screw thread manually

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Oil cooling during cutting the manual screw thread

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Angles cutting of with threading dies and taps

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@Cutting angles of manual saw blade teeth

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