Page

Section-5.2

5.2.4
9

Electrical

10

10

Instrumentation

11

5.2.4.2

(D)
(E)

12

Electrical works
Surveillance

Section-5.5

5.5.2.4

(G)

Weather station

(H)

Measurement of flowing water

(C)

29

Switch room

(D)

Ventilation

(E)

Delivery system

(F)

Data acquisition and fully automatice oper

Logic control
Onward transmission of Data
Alarms
5.5.2.5

5.5.3.4

(B)

32

Mechanical equipment for pumping station

(C)

33

Electrical, Instrumentation and Automation

(E)

34

General Utilities

(A)

38

General stipulations

(B)

41

(D)

43

Coarse and fine screens

(F)

46

Parshall flume

(H)

47

Raw sludge sump and pump house

(J)

48

Chlorine contact tank

(L)

49

Chlorine tonners

(M)

49

Electric panel room

(P)

51/52 Decanting device

(Q)

54/55 Administrative building

(S)

5.5.3.5

56

Cable and pipe trenches

60/61 Data acquisition and Automatic operation

(B)

62

Programmable logic controller

(C)

62

Data recording and transmission SCADA

84/85 Illumination

86

Receptacles (Lighting & small power)

91

List of laboratory equipment

5.5.3.7

(A)

93

94
General mechanical equipement

95
96

Submersible motor sewage pump

for motors above 15KW

100

Diesel generating set

101

Exhaust fan

105

Automatic screen clearing and screening r

106
107
108

Electric motor (for screening)

111
116
118

Air blowers for Oxgenation

Secondary clarifier mechanism
Motors starters and control

118
121
122

Sludge thickener
Sludge dewatering units
Variable speed drive

122
123

Pumps
Horizontal centrifugal pumps

125

Screw and progressive cavity pumps

133

Emergency lamps

133

Exhaust fan

Control panel (Step screen)

5.5.3.8
(A)

135

Laboratory equipment

143
143
144

Electrical system general and particular sp

General
Power supply information

145
Design criteria for Electrical equipment

Protections
33KV switchboard

LV switchboard
Motors

146

Metering
33KV switchboard

LV incomer
LV outgoing
Indicating lamps

Voltage drop
147

Illumination level

Earthing

System description
Electrical system

148

Power transformer

150
152
154
170

Accessories and fittings

171
172
173

HV indoor switchboard
Motors

Soft starters for LV motors

Construction and performance features (So

174

Capacitors and APFC panel

175
176

Capacitor (APFC) control panel for LV appli

176

HV and LV cables

177

HV XLPE Power cables

178

LV Indoor switchboard

179

Circuit breaker

Motors starters and contactors

180
181

182

Bus bars
MCCB
MCB
Contactors and starters

DC equipment

110V battery

184

Battery charger

185
186

110V DC distribution board (DB)

VFD

187

Lighting system

188

Lighting panels
Lighting fixtures and its accessories

190
191

192

Receptacles with switches

Switches
Water coolers
Cabling system installation

194
195
196
197

5.5.3.9
(A)
(F)

198

Cables in trays
Cable pulling
Conduits / Pipes
Junction boxes / marshalling boxes
Fire proof sealing system
Fire stop/seal
Earthing and lightning protection system

201
202
202

Earth electrodes and pit

Conductor size for connections to various e
DG set

202

Instrumentation specifications
General
Submission by contractor
Functional Design Specification

204

206
207
208

(H)

Drawings and schedule

Design requirement for Instrumentation an
Instrument design citeria
Instrumentation system shall be provided

Type of Instrumentation
Online instruments
Ultrasonic flow - open channel
209
210
211
212

213

Electromagnetic flowmeter
Level Measuring system
Ultrasonic level meters
Ultrasonic differntial level
Pressure measuring system

214

Dissolved oxygen measuring system - DO a

215

Total suspended solids measuring system -

216

pH analyzer
Residual chlorine measuring system

(I)
(J)
(K)

217

Indicative BOD analyzer

218
219
220

Laboratory instruments

221

Panel design and construction

Surge protection devices

Cabinets for field instruments
Panel details

Panels - Major
223

Panels - Minor
Panels - Composite

224

Panels - Glass reinforced plastic (GRP)

Panel protection

225

Panel isolation

225

Panel terminal blocks

226

Panel internal wiring

228

Panel wiring identification and termination

Panel earthing
Panel heating

229

Panel lighting
Panel ventilation
Panel piping and tubing
Panel labels

230

Panel finish

231

Electrical indicators and integrators

Alarm system
Matrix type alarm annunciators

232

Push buttons and indicator lights

233

Analague signal transmission

analogue process controllers

(L)

SCADA system
General

Sub-system description

236

UPS

239
242

IP camera
Video projection system

243

12C single mode fibre cables

Server panel
PLC
Powerful integrated controller

244

Moduler architecture
Controller packaging
Moduler hardware
Module racks
Power supply
Enclosures

245

Control module
Hardware
Software
Input / Output devices

246

Field termination for IO modules

System communication

Module communication bus

5.6
10

Applicable for peripheral work

External and area lighting

(G)

18

Accessories

(H)

19

Surveillance cameras
In STP and SPS campus

19

In complete nallah strech

19
21
21
23
23
24

Outdoor PTZ cameras

Poles for cameras
29 UIP 55 Outdoor enclosure with needful
Network switch with PoE
Core switch
Video management software

5.6.4.13

29
38
40
41
41
43
44

Central command and control software

Video analytic software
Enterprise management system
Server for video management software
Server for command and control software
Client PC with display for video live monito
48" Video wall with controller for 24 x 7 op

Tender specification

Power supply from JVVNL.

Supply should be taken on independent 33KV feeders from sub-station.
New 33KV single circuit lattice tower from existing sub-station.
33KV outdoor substation.
33KV indoor switchboard with 2-VCB Incomer, 1-VCB Bus-coupler and 2 VCB Outgoing feed
33/3.45KV ONAN transformer with OLTC and RTCC
3.3/0.433KV, ONAN auxiliary transformer
LV VFD
Neutral grounding resistor on 3.3KV side
3.3KV indoor switchboard
3.3KV capacitors
Soft starters for 3.3KV
LV switchboard/distribution board/lighting panel
Battery, battery charger and DCDB
MV and LV cables
LV capacitor and APFC
LPBS
Lighting
cabling
Earthing and lightning
safety equipment
automatic and fail safe

entation

Level measurement
Temperature scanner for motor winding and bearing temperature and pump bearing for ea
Portable temperature measurement for motor & pump
pressure transmitter in clear water pumping main
pressure gauge at discharge of each pump
flow switch and sight flow glass for monitoring flow in each pump
full bore electromagnetic flow meters on pumped sewage. One flow meter at each STP. Ro
Control panel shall be provided at STP control along with battery and battery charger for fl
portable sound level meter
portable vibration meter
PLC based control panel for clear water pumping.
Local PC based SCADA.
Battery & battery charger for I&C system.

whole water front shall be well illuminated along the nallah.

shall have CCTV camera.
software and connectivity with integrated solution for surveillance and security

automatic weather station. Equipmmed with thermohydrograph, etc.

ement of flowing water
cup type current meter - 11nos one in each reach of nallah
digital water level recorder - 11nos one in each reach of nallah

can be located over the sump or seperately. Land is expensive. Switch room will have
Power distribution panel, pump panels and automation/instrumentation panel.
Room to be properly illuminated & ventilated.
illumination inside the pumping station and outside also.
Pump sump with separate ventilation system. Sized to provide 10 air changes per hour.
matching inside temperature to outside, shall be automatic.
positive pressurized. Filtered to remove particulates inside pumping station.

Electrical sluice valves on individual delivery pipe.

Electromagnetic or ultrasonic flow on delivery in the header.
quisition and fully automatice operation of pumps
fully automatic with manual override.
the SPS are linked to any of STP and operational data from each SPS shall be transmitted t
Data acquisition flow meter, Ultrasonic level measurement, TSS analyser, pump operation log, power mete
operation pumps
transmission of Data
log of SPS to be generated in STP SCADA.

low level and high level alarms to be generated in SPS and STP.
ical equipment for pumping station
Electromagnetic flow on common header.
Electricaly operated sluice gate
one DG set of full design load capacity
al, Instrumentation and Automation
Check general specifications.
Utilities
Outdoor lighting
Electric sub-station and distribution of power supply. Street and yard lighting. Fire hydrant
telephone and other modern means of communication for pump house for Main sub-statio
building, store, etc.

stipulations
by pass shall be provided around all flow meters and other in line instruments.
PLC based automatic feedback flow control using inline flow measurement and modulated
actuator.

all gas flow distribution shall be using PLC based automatic feedback flow control using in
modulated flow control valves with electric actuators.

all electrical equipment installed open in the sky shall be located above the high flood leve
and fine screens
Screen shall be Electrically operated with manual override.

Ultrasonic flow transmitter in parshall flume.

dge sump and pump house
pumps at basement and panel and ground level.
e contact tank
Electricaly operated sluice gate
e tonners
Chlorine scrubber to neutralize chlorine leak
panel room
Electric panel room
ng device

decanter mechanism with local control box with manual operation selection and function b

trative building
Copy, email, fax, print, scan multipurpose machine - 1No.
2 desktop with required operating software
two UPS of size as directed by employer
Internet connection
split A.C. of 2tons each - 6Nos.
Power back-up
nd pipe trenches
Cable trenches are required.

quisition and Automatic operation of STP & SPS

Check this for Instrumentation requirement.

mmable logic controller

general
cording and transmission SCADA
Data collected from STP & SPS to be transmitted to Central control station

lux level table

Fluorescent luminaries for internal lighting.
HPSV or Metal Halide to be used for indoor application, wherever suitable.
Exhaust fan in Panel rooms, pump rooms, chemical rooms, stores, toilets and at least 20 a
Lighting fixure details.
cles (Lighting & small power)
General specifications.
aboratory equipment

All motors shall have running indication.

Flow measurement at all dosing lines and air lines
Main control room housing PLC/SCADA shall be at first floor. Air conditioned, false ceiling.
All sludge withdrawl valves of primary clarifier, thickener and digester with limit switch an
mechanical equipement
Flow measuring
Level measuring for well and tank
DG set for power backup
Fire fighting system
ventilation inside the pump and control room
sible motor sewage pump
ors above 15KW
Winding temperature - 3 sets of PT 100 type temp. thermostats
Bearing - Drive end and Non-drive end PT 100 temp. sensor
Moisture sensor
Monitoring seal leakage chamber
enerating set
AMF panel, Acoustic enclosures, sound up to 75db

Cast alluminum alloy blades

aerofoil section
10sqmm mesh bird screen, cowl shall be 14 gauge
12 complete changes per hour
tic screen clearing and screening removal
With necessary controls and sensors
motor (for screening)
Motors shall be premium efficiency in accordance with IE3. Motors shall be at least 125% o
panel (Step screen)
details of control panel
ers for Oxgenation
ary clarifier mechanism
starters and control
Slip ring to be used. Motor shall be rated 25% above BKW duty.
thickener
dewatering units
speed drive
VFD shall be provided.

tal centrifugal pumps

Premium efficiency motors as per IE3.
nd progressive cavity pumps
Automatic variable stroke frequency arrangement wherever remote application with PLC is
ncy lamps
Lamps with autonomy of 5hours service. DC 6V and shall be recargeable from any 5A plug
Locations of emergency lamp.
3 to 10 air changes per hour.

Locations of exhaust fans.

ory equipment
To be considered for Load calculation
al system general and particular specifications

33KV system, Master control center?,

upply information
33KV system
110VDC system
criteria for Electrical equipment
Load factor
Power factor as per manufacturers catalogue
Efficiency of motor as per IE3 as per IS12615

witchboard
IDMT over current and earth fault for incomer
IDMT and instantaneous over current and earth fault protection for outgoing transformer f
Over current, short circuit and earth fault protection on ACBs/MCCBs

Thermal overload in all three phases to to trip with Single phase preventer.
Alternatively, microprocessor based relays shall also be used.
For 90KW and above Thermal, locked rotor, short circuit, negative sequence, under voltag
each motor.

witchboard
Incomer - Multifunction meter containing Ammeter, voltmeter, kw meter, frequency meter
meter, kva meter
Out going - Ammeter with selector switch

Ammeter with selector switch, Voltmeter with selector switch, kw meter, power factor met

Ammeter with selector switch

ng lamps
Check tender
All electrical equipment to be rated for 50degree C.

to be limited to 2.5% at rated equipment current rating

tion level
Pump house - 250, office - 400, switchboard - 250, other indoor areas - 150, outdoor plant
CFL/LED type of luminaries shall be used for office/all indoor areas except pump house. De
office areas.
HPSV or HPMV luminaries shall be used for pump house
Street/area light shall be LED type and controlled by time switch/photocell for automatic s
emergency lighting shall be provided for safe evacuation of the people in case of fire or bl
power fails

20% allowance shall be considered for corrosion

earthing grid resistance shall be One ohm
description
al system
Contractor has to get verified the available system voltage from RVPNL/JVVNL.
Transformer shall be On Load Tap Changer
100% redundant transformer
33KV indoor switchboard shall consist of 2 incomer, 1 bus coupler and VTs on bothe the bu
LV capacitor bank with control panel of APFC to be proposed across each LV bus section
ransformer
2Nos, Outdoor, 33/0.433, ONAN, 170KV peak, 3.5KV rms, tap +/-10% with 1.5% steps,
ries and fittings
On Load Tap Changer with handle
or switchboard

All motors shall comply with IEC 60072/IS325

DOL upto 3.7kw, Star-Delta upto 75kw, above 75kw Soft-starter
space heater for 30kw and above
Power cable 3C x Aluminum, XLPE, Armoured
space heater shall be suitable for 230V, single phase, 50Hz AC supply.
Tests
rters for LV motors
the soft starter shall comply with the requirement of IEC 60034, 60947 and IS325
ction and performance features (Soft starters)
Soft starters shall be switched or electronic type.
SS Panel shall be indoor, metal clad with separate metal enclosed for a) control, metering and CT for differential protection if specified
b) shorting (bypass) arrangement
c) busbars
d) power cable termination
e) push buttons with lamps
ors and APFC panel
IEC 60871 and IS5553
Control supply 110VDC
Minimum 8 steps
each unit shall operate at 135% of rated KVAR including factors of overvoltage, harmonic

HRC fuse protection

or (APFC) control panel for LV application
Harmonic filter (inbuilt with APFC panel) shall be provided to restrict total harmonic distort
LV cables
shall comply with IEC60183
E Power cables
Laying depth in ground 1000mm for HV cables and 750mm for LV cables.
or switchboard

datasheet

closing coil/Tripping coil voltage/spring charging motor 110VDC

Auxiliary supply 110VDC
starters and contactors
Coil voltgae 230VAC/110VDC
Utilization category AC-3

ors and starters

operating coil 230VAC
All contactors shall be provided with single phasing preventer
shall comply with IEC60896
110V nickel cadmium battery (minimum capacity 200AH)
2Nos. Float cum boost chargers 110V battery
DC distribution board
The battery shall be rated on 5 hour basis for specified ambient temp.
the battery shall have max recharge time of 8 hours.
the batteries shall be sized for a backup of 24hours.
25% margin to be considered.

float cum boost type SCR connected in full wave bridge circuit.
harmonics in charger output shall not exceed 5%.
C distribution board (DB)

Each drive must have a soft starting feature and a bypasss arrangement for DOL starting
All drives shall be suitable for data connectivity with PLC/SCADA system and shall have su
protocol.
150% overload capacity for 60seconds
Total harmonic distortion shall comply with the provisions of IEEE519.
datasheet

Emergency lighting shall be dervied from 110VDC DB. Locations pump house, switch boar
10% of the total normal lighting shall be emergency type.

fixtures and its accessories

Street light lighting fixtures for plant for the approach road shall be weather proof suitable
off type.
30% of total lighting shall be on panels.
cles with switches

system installation

s / Pipes
boxes / marshalling boxes
of sealing system

g and lightning protection system

Measurement of electrical soil resistivity (during dry season)
ectrodes and pit
or size for connections to various equipments (table)

standby power backup for 100% load. DG set upt to 1000KVA to supplied with acoustic en

entation specifications

sion by contractor
nal Design Specification
Details
gs and schedule
requirement for Instrumentation and Control system
ent design citeria
entation system shall be provided to monitor the following parameters
Online DO
Ultrasonic level
Ultrasonic differntial level
Ultrasonic open channel flow
Pressure transmitter
Online TSS
Online Residual chlorine measuring system
Indicative BOD analyzer
Electromagnetic flowmeter
Instrumentation
nstruments
nic flow - open channel
suitable for installation in H2S atmosphere
Datasheet
magnetic flowmeter
Datasheet
easuring system
nic level meters
Datasheet
nic differntial level
Datasheet
e measuring system
Datasheet
ed oxygen measuring system - DO analyzer

Datasheet
spended solids measuring system - TSS analyser
Datasheet

Datasheet
l chlorine measuring system
Datasheet
ve BOD analyzer
Datasheet
ory instruments
List of laboratory instruments
rotection devices
s for field instruments

Details
esign and construction
Details
Details

Details
Composite
Details
Glass reinforced plastic (GRP)
Details
otection
Details

Details
rminal blocks
Details
ternal wiring
Details
iring identification and termination
Details
Details
Details

Details
entilation
Details
ping and tubing
Details

Details

Details
al indicators and integrators
Details

Details
ype alarm annunciators
Details
ttons and indicator lights
Details
e signal transmission
Details
e process controllers
Details

Details
Redundant communication through fibre cable (read)
tem description

10KVA UPS for control room hardware

3KVA UPS for remote location
Locations??
rojection system
67"
gle mode fibre cables
19" 42U rack

l integrated controller
It shall have an integrated redundant interface for the IO modules as well as redundant int
Should be able to communicate to its redundant pair directly preferably on a passive back
architecture
er packaging
hardware

Redundant power supply

Indoor IP44, Outdoor IP65

Output devices

Each module shall have its own microprocessor to execute its input/output function
max 8 channels for analog and 16 channels for digital
rmination for IO modules
communication

the communication system shall provide redundant, high speed, secure controller informa

Communication between individual modules shall be via redundant, local, independent bu

communication bus

ble for peripheral work

l and area lighting

MCB, relay, etc.

ance cameras
nd SPS campus
Cameras at Security guard room, digester and gas holder areas.
lete nallah strech
188 cameras are required at appropriate locations
PTZ cameras
r cameras
55 Outdoor enclosure with needful cooling for outdoor + indoor installation
k switch with PoE

anagement software

command and control software

nalytic software
se management system
or video management software
or command and control software
C with display for video live monitoring
eo wall with controller for 24 x 7 operation

Remark

If 33KV single circuit is considered how 2-Incomer and 1-bus coupler is applicable.
As no HT motors are envisaged, 33/3.45KV transformer is not required.
Now 33/0.433KV transformer will be required
Not
Not
Not
Not

applicable
applicable
applicable
applicable

as
as
as
as

33/3.45KV transformer is not required

33/3.45KV transformer is not required
33/3.45KV transformer is not required
3.3KV HT Motors are not required

For HT panel? And Emergency lighting?

Is this applicable for all pumps?

Why battery for flow meter

Why battery for I&C system. Why 2 different batteries?

Not in SFC scope. Only pumping and STP in SFC scope.

TPL to confirm locations of cameras.
Not in SFC scope. Only pumping and STP in SFC scope.

Not in SFC scope. Only pumping and STP in SFC scope.

Not in SFC scope. Only pumping and STP in SFC scope.

within the area

Check point 5.5.2.4 Delivery system - Electromagnetic or Ultrasonic?

Modern means of communication?

flow meter by pass

Clarify

2Nos. UPS?

Power back-up

at 5.5.2.4 "Ventilation" 10 air changes per hour is indicated

How?
Mechanical or transmitter?

at 5.5.2.4 "Ventilation" 10 air changes per hour is indicated and 20 in 5.5.3.5

Check possibility of using multi-function meter

CFL to be used in office. LED for street lights.

HPSV shall be used to avoid starting problem.
LED for street lights.

to be discussed with TPL

to be discussed with TPL

detuned capacitors will be required due to presence of harmonics

Shall we consider voltage increase across capacitor due to detuned filters?
Shall we consider tranformer impedance?
tie breaker scheme for current sumation of APFC

to be discussed with TPL

to be discussed with TPL

to be discussed with TPL

to be discussed with TPL

to be discussed with TPL

to be discussed with TPL

Not required. TPL to confirm.

Not required. TPL to confirm.

Not required. TPL to confirm.
Check requirement
Check requirement
What to be displayed on screen?

Not required. TPL to confirm.

DCS module specifications

DCS module specifications

TPL to confirm

TPL to confirm.

TPL to confirm.

TPL to confirm. Seems to be specification for city surveillance system.

TPL to confirm.