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  • Heat and Material Balances for Ammonia Production Process Streams

    Uploaded by

    Seow Juan Oong
    49 views5 pages
    This document presents material and energy balances for 10 streams in an ammonia production process. It shows the flow rates, compositions, temperatures, and pressures of the streams. The streams consist of gases like N2, H2, CO2, and CO as well as some water and diethylene glycol. Stream 3 is a solid phase containing only ZnO. The remaining streams are vapor or liquid phases that contain various mixtures of the components. Pressure ranges from 25 kPa to 7,051 kPa and temperature ranges from 0°C to 1,353°C among the different streams. Mass flow rates vary widely from 1 kg/h to 1.62×107 kg/h.

    Original Description:

    table

    Original Title

    Fydp Table

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    This document presents material and energy balances for 10 streams in an ammonia production process. It shows the flow rates, compositions, temperatures, and pressures of the streams. The streams consist of gases like N2, H2, CO2, and CO as well as some water and diethylene glycol. Stream 3 is a solid phase containing only ZnO. The remaining streams are vapor or liquid phases that contain various mixtures of the components. Pressure ranges from 25 kPa to 7,051 kPa and temperature ranges from 0°C to 1,353°C among the different streams. Mass flow rates vary widely from 1 kg/h to 1.62×107 kg/h.

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    © All Rights Reserved
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    49 views5 pages

    Heat and Material Balances for Ammonia Production Process Streams

    Uploaded by

    Seow Juan Oong
    This document presents material and energy balances for 10 streams in an ammonia production process. It shows the flow rates, compositions, temperatures, and pressures of the streams. The streams consist of gases like N2, H2, CO2, and CO as well as some water and diethylene glycol. Stream 3 is a solid phase containing only ZnO. The remaining streams are vapor or liquid phases that contain various mixtures of the components. Pressure ranges from 25 kPa to 7,051 kPa and temperature ranges from 0°C to 1,353°C among the different streams. Mass flow rates vary widely from 1 kg/h to 1.62×107 kg/h.

    Copyright:

    © All Rights Reserved
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    of 5

    Stream Number

    Phase
    Component (mass frac.)
    CH4
    C2H6
    C3H8
    N2
    O2
    H2
    CO2
    CO

    1
    Vapour

    2
    Vapour

    3
    Solid

    4
    Vapour

    5
    Vapour

    6
    Vapour

    7
    Vapour

    8
    Vapour

    9
    Vapour

    10
    Vapour

    0.9046
    0.0571
    0.0079
    0.0166
    0.0000
    0.0000
    0.0131
    0.0000

    0.9046
    0.0571
    0.0079
    0.0166
    0.0000
    0.0000
    0.0131
    0.0000

    0.0000
    0.0000
    0.0000
    0.0000
    0.0000
    0.0000
    0.0000
    0.0000

    0.90
    0.06
    0.01
    0.02
    0.00
    0.00
    0.01
    0.00

    0.90
    0.06
    0.01
    0.02
    0.00
    0.00
    0.01
    0.00

    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00

    0.16
    0.01
    0.00
    0.00
    0.00
    0.03
    0.06
    0.08

    0.16
    0.01
    0.00
    0.00
    0.00
    0.03
    0.06
    0.08

    0.00
    0.00
    0.00
    0.77
    0.23
    0.00
    0.00
    0.00

    0.00
    0.00
    0.00
    0.77
    0.23
    0.00
    0.00
    0.00

    H2S

    0.0007

    0.0007

    0.0000

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    NH3

    0.0000

    0.0000

    0.0000

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    H2O

    0.0000

    0.0000

    0.0000

    0.00

    0.00

    1.00

    0.66

    0.66

    0.00

    0.00

    ZnO

    0.0000

    0.0000

    1.0000

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    ZnS

    0.0000

    0.0000

    0.0000

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    DEPG

    0.0000

    0.0000

    0.0000

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    Total

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    25

    391.9

    400

    393.1

    700

    700

    366.6

    900

    25

    630.8

    101.3

    3400

    3400

    3060

    3009

    3000

    2700

    2649

    101.3

    3051

    955.9000

    955.9000

    4.0000

    955.9

    955.9

    2724

    4225

    4225

    1485

    1485

    Mass Flowrate (kg/h)

    1.6100104

    1.6100104

    325.5000

    1.6090104

    1.6090104

    4.9080104

    6.5170104

    6.5170104

    4.2840104

    4.2840104

    Viscosity (Cp)

    1.130010-2

    2.124010-2

    2.125010-2

    2.804010-2

    3.677010-2

    2.037010-2

    3.190010-2

    1.883010-2

    4.427010-2

    Density (kg/m3)

    0.6900

    10.3100

    5.6100

    9.2610

    6.2170

    6.7500

    7.9430

    4.1810

    1.1800

    11.6100

    Mol Vapar Fraction

    1.0000

    1.0000

    0.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    Temperature (oC)
    Pressure (kPA)
    Stream Properties
    Molar Flowrate (kmol/h)

    DWR TITLE: HEAT AND MATERIAL BALANCES


    NO.

    DATE

    31/7/2016

    DESCRIPTION

    GROUP 1: AMMONIA PRODUCTION

    PREPARED

    CHECKED

    APPROVED

    1)

    NG ZHI CHIEN

    OONG SEOW TENG

    LU INN LEON

    2)

    ONG YUE

    DWR. NO

    PLANT

    SIZE

    REV

    SHEET NO
    1

    SEONG

    Stream Number
    Phase
    Component (mass frac.)
    CH4

    11
    Vapour

    12
    Vapour

    13
    Vapour

    14
    Vapour

    15
    Vapour

    16
    Vapour

    17
    Vapour

    18
    Vapour

    19
    Vapour

    20
    Liquid

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    C2H6
    C3H8
    N2
    O2
    H2
    CO2
    CO

    0.00
    0.00
    0.77
    0.23
    0.00
    0.00
    0.00

    0.00
    0.00
    0.31
    0.00
    0.05
    0.13
    0.17

    0.00
    0.00
    0.31
    0.00
    0.05
    0.13
    0.17

    0.00
    0.00
    0.31
    0.00
    0.05
    0.12
    0.17

    0.00
    0.00
    0.31
    0.00
    0.05
    0.21
    0.12

    0.00
    0.00
    0.31
    0.00
    0.05
    0.21
    0.12

    0.00
    0.00
    0.31
    0.00
    0.06
    0.40
    0.00

    0.00
    0.00
    0.31
    0.00
    0.06
    0.40
    0.00

    0.00
    0.00
    0.31
    0.00
    0.06
    0.40
    0.00

    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00

    H2S

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    NH3

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    H2O

    0.00

    0.34

    0.34

    0.34

    0.31

    0.31

    0.23

    0.23

    0.23

    0.00

    ZnO

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    ZnS

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    DEPG

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    1.00

    Total

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    Temperature (oC)

    900

    922.90

    1353

    400

    431

    300

    374.7

    373

    175

    Pressure (kPA)

    3000

    2379

    7051

    7000

    6300

    6199

    5574

    3500

    3449

    3449

    1485

    6808

    6808

    6808

    6808

    6808

    6808

    6808

    6808

    5.8940104

    Mass Flowrate (kg/h)

    4.2840104

    1.0800105

    1.0800105

    1.0800105

    1.0800105

    1.0800105

    1.0800105

    1.0800105

    1.0800105

    1.6220107

    Viscosity (Cp)

    5.574010-2

    3.495010-2

    4.594010-2

    2.220010-2

    2.279010-2

    1.972010-2

    2.128010-2

    2.115010-2

    1.633010-2

    12.96

    Density (kg/m3)

    8.8130

    4.7830

    8.2000

    19.8200

    17.0000

    20.7600

    16.3500

    10.3100

    14.8800

    1040

    Mol Vapar Fraction

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    0.0000

    Stream Properties
    Molar Flowrate (kmol/h)

    DWR TITLE: HEAT AND MATERIAL BALANCES


    NO.

    DATE

    31/7/2016

    DESCRIPTION

    GROUP 1: AMMONIA PRODUCTION

    PREPARED

    CHECKED

    APPROVED

    1)
    2)

    OONG SEOW TENG

    LU INN LEON

    NG ZHI CHIEN
    ONG YUE

    DWR. NO

    PLANT

    SIZE

    REV

    SHEET NO
    2

    SEONG

    Stream Number
    Phase

    21
    Vapour

    22
    Liquid

    23
    Mixture

    24
    Liquid

    Liquid

    Vapour

    0.0000
    0.0000
    0.0000

    0.0000
    0.0000
    0.0000

    25
    Liquid

    26
    Liquid

    27
    Liquid

    28
    Liquid

    29
    Vapour

    30
    Vapour

    Component (mass
    frac.)
    CH4
    C2H6
    C3H8

    0.00
    0.00
    0.00

    0.00
    0.00
    0.00

    0.00
    0.00
    0.00

    0.00
    0.00
    0.00

    0.00
    0.00
    0.00

    0.00
    0.00
    0.00

    0.00
    0.00
    0.00

    0.00
    0.00
    0.00

    0.00
    0.00
    0.00

    N2
    O2
    H2
    CO2
    CO

    0.82
    0.00
    0.18
    0.00
    0.00

    0.00
    0.00
    0.00
    0.00
    0.00

    1.9610-4
    0.0000
    2.810-5
    1.56810-4
    0.0000

    0.0698
    0.0000
    9.972010-3
    0.5584
    0.0000

    0.00
    0.00
    0.00
    0.00
    0.00

    0.00
    0.00
    0.00
    0.00
    0.00

    0.00
    0.00
    0.00
    0.00
    0.00

    0.00
    0.00
    0.00
    0.00
    0.00

    0.00
    0.00
    0.00
    0.00
    0.00

    0.82
    0.00
    0.18
    0.00
    0.00

    0.82
    0.00
    0.18
    0.00
    0.00

    H2S

    0.00

    0.00

    0.0000

    0.0000

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    NH3

    0.00

    0.00

    0.0000

    0.0000

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    H2O

    0.00

    0.00

    9.2410-4

    0.3291

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    ZnO

    0.00

    0.00

    0.0000

    0.0000

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    ZnS

    0.00

    0.00

    0.0000

    0.0000

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    0.00

    DEPG

    0.00

    1.00

    1.1210-4

    0.0399

    1.00

    1.00

    1.00

    1.00

    1.00

    0.00

    0.00

    Total

    1.0000

    1.0000

    0.0028

    0.9972

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    Temperature (oC)

    5.079

    29.43

    85.45

    85.45

    271.1

    11.47

    95.53

    300

    Pressure (kPA)
    Stream Properties

    1440

    1440

    100

    100

    100

    49.34

    49.34

    49.34

    3500

    3051

    2950

    Molar Flowrate

    4007

    6.1740104

    2808

    2808

    5.8940104

    5.8940104

    5.8940104

    5.8940104

    4007

    4007

    (kmol/h)
    Mass Flowrate

    3.3950104

    1.6300107

    7.6850104

    7.6850104

    1.6220107

    1.6220107

    275.2

    1.6220107

    1.6220107

    3.3950104

    3.3950104

    (kg/h)
    Viscosity (Cp)

    9.960010-3

    6.6130

    0.2431

    12.92

    12.92

    12.92

    9.7950

    1.267010-2

    1.856010-2

    Density (kg/m3)

    5.2580

    1021

    0.9252

    0.9252

    816.3

    1036

    1036

    1036

    1032

    8.3530

    5.2000

    Mol Vapar Fraction

    1.0000

    0.0000

    0.0028

    0.9972

    0.0000

    0.0000

    0.0000

    0.0000

    0.0000

    1.0000

    1.0000

    NO.
    1
    Stream Number
    Phase

    DATE
    31/7/2016
    31
    Vapour

    DWR TITLE: HEAT AND MATERIAL BALANCES


    DESCRIPTION PREPARED
    CHECKED
    1)
    2)

    32
    Vapour

    NG ZHI CHIEN
    ONG YUE SEONG

    33
    Vapour

    APPROVED

    OONG SEOW TENG

    34
    Vapour

    DWR. NO

    GROUP 1: AMMONIA PRODUCTION


    PLANT
    SIZE
    REV

    LU INN LEON

    35
    Mixture
    Liquid

    Vapour

    SHEET NO
    3

    36
    Vapour

    37
    Vapour

    38
    Vapour

    16a
    Vapour

    30a
    Vapour

    Component (mass
    frac.)
    CH4
    C2H6
    C3H8
    N2
    O2
    H2
    CO2
    CO

    0.00
    0.00
    0.00
    0.77
    0.00
    0.17
    0.00
    0.00

    0.00
    0.00
    0.00
    0.54
    0.00
    0.12
    0.00
    0.00

    0.00
    0.00
    0.00
    0.54
    0.00
    0.12
    0.00
    0.00

    0.00
    0.00
    0.00
    0.54
    0.00
    0.12
    0.00
    0.00

    0.0000
    0.0000
    0.0000
    0.0906
    0.0201
    0.0000
    0.0000
    0.0000

    0.0000
    0.0000
    0.0000
    0.4515
    0.0999
    0.0000
    0.0000
    0.0000

    0.00
    0.00
    0.00
    0.75
    0.00
    0.17
    0.00
    0.00

    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00

    0.00
    0.00
    0.00
    0.75
    0.00
    0.17
    0.00
    0.00

    0.00
    0.00
    0.00
    0.31
    0.00
    0.05
    0.21
    0.12

    0.00
    0.00
    0.00
    0.82
    0.00
    0.18
    0.00
    0.00

    H2S

    0.00

    0.00

    0.00

    0.00

    0.0000

    0.0000

    0.00

    0.00

    0.00

    0.00

    0.00

    NH3
    H2O

    0.06
    0.00

    0.34
    0.00

    0.34
    0.00

    0.34
    0.00

    0.0569
    0.0000

    0.2826
    0.0000

    0.08
    0.00

    1.00
    0.00

    0.08
    0.00

    0.00
    0.31

    0.00
    0.00

    ZnO

    0.00

    0.00

    0.00

    0.00

    0.0000

    0.0000

    0.00

    0.00

    0.00

    0.00

    0.00

    ZnS

    0.00

    0.00

    0.00

    0.00

    0.0000

    0.0000

    0.00

    0.00

    0.00

    0.00

    0.00

    DEPG

    0.00

    0.00

    0.00

    0.00

    0.0000

    0.0000

    0.00

    0.00

    0.00

    0.00

    0.00

    Total

    1.0000

    1.0000

    1.0000

    1.0000

    0.1676

    0.8324

    1.0000

    1.0000

    1.0000

    1.0000

    1.0000

    Temperature (oC)

    305.7

    621.2

    874.2

    876.2

    -33

    -33

    -33

    -33

    308

    327.6

    150.4

    Pressure (kPA)
    Stream Properties

    2848

    10000

    9000

    3000

    2899

    2899

    2899

    2899

    2848

    6250

    3000

    Molar Flowrate

    1.3920104

    1.3920104

    1.1930104

    1.1930104

    1.1930104

    1.1930104

    9927

    1999

    9927

    6808

    4007

    (kmol/h)
    Mass Flowrate

    1.2080105

    1.2080105

    1.2080105

    1.2080105

    1.2080105

    1.2080105

    8.6740104

    3.4020104

    8.6740104

    1.0800105

    3.3950104

    (kg/h)
    Viscosity (Cp)

    1.848010-2

    2.557010-2

    3.145010-2

    3.1400010-2

    8.935010-3

    0.2440

    1.843010-2

    2.037010-2

    1.431010-2

    Density (kg/m3)

    5.091

    11.4200

    9.4030

    3.1620

    17.57

    17.57

    12.71

    672.9

    5.11

    19.91

    7.1510

    0.4409

    0.5591

    1.0000

    1.0000
    1.0000
    1.0000
    GROUP 1: AMMONIA PRODUCTION
    PLANT
    SIZE
    REV

    1.0000

    NO.

    1.0000
    1.0000
    1.0000
    1.0000
    DWR TITLE: HEAT AND MATERIAL BALANCES
    DATE
    DESCRIPTION PREPARED

    31/7/2016

    Mol Vapar Fraction

    Stream Number
    Phase

    35a
    Vapour

    Component (mass
    frac.)
    CH4
    C2H6
    C3H8
    N2
    O2
    H2
    CO2
    CO

    0.00
    0.00
    0.00
    0.54
    0.00
    0.12
    0.00
    0.00

    H2S

    0.00

    NH3
    H2O

    0.34
    0.00

    ZnO

    0.00

    ZnS

    0.00

    1)
    2)

    NG ZHI CHIEN
    ONG YUE SEONG

    CHECKED

    APPROVE
    D

    OONG SEOW TENG

    LU INN LEON

    DWR. NO

    SHEET NO
    4

    DEPG

    0.00

    Total

    1.0000

    Temperature (oC)

    644.4

    Pressure (kPA)
    Stream Properties

    2949

    Molar Flowrate

    1.1930104

    (kmol/h)
    Mass Flowrate

    1.2080105

    (kg/h)
    Viscosity (Cp)

    2.618010-2

    Density (kg/m3)

    3.892

    Mol Vapar Fraction


    NO.

    1.0000
    DWR TITLE: HEAT AND MATERIAL BALANCES
    DATE
    DESCRIPTION PREPARED

    31/7/2016

    3)
    4)

    NG ZHI CHIEN
    ONG YUE SEONG

    CHECKED

    APPROVE
    D

    OONG SEOW TENG

    LU INN LEON

    DWR. NO

    GROUP 1: AMMONIA PRODUCTION


    PLANT
    SIZE
    REV

    SHEET NO
    4

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