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Article history:
Received 13 July 2015
Received in revised form 15 August 2015
Accepted 18 August 2015
Available online 8 September 2015
Keywords:
Fixed bed
Adsorption
Sulfur
Butanes
Liquefied petroleum gas
a b s t r a c t
High purity propane was prepared from liquefied petroleum gas (LPG) in a fixed bed by removal of sulfur
and butanes (i-butane and n-butane). First, sulfur compounds were removed from LPG by fixed bed
adsorption over three commercial zeolites (13X, NaY and 5A). Then, adsorption dynamics of propane,
i-butane and n-butane on activated carbon were investigated by evaluating effects of the feed flow rate,
bed length and temperature on breakthrough curves. Breakthrough curves for sulfur, propane and
butanes adsorption were analyzed by YoonNelson model. The experimental results indicated that zeolite 13X and NaY presented better desulfurization performance than zeolite 5A at the temperature of
303 K, feed flow rate of 20 mL/min and bed length of 15 cm. Breakthrough curves for sulfur, propane
and butanes fitted relatively well to YoonNelson model. The YoonNelson model is strongly valid for
breakthrough curves of n-butane, with all correlation coefficient exceeding 0.96. Butanes were more
selectively adsorbed on activated carbon than propane. The adsorption selectivity of activated carbon
for these three adsorbates decreased in the order of n-butane > i-butane > propane. Activated carbon
had been proved to be a desirable adsorbent to remove butanes from LPG to prepare high purity propane
under experimental conditions.
2015 Elsevier B.V. All rights reserved.
1. Introduction
Refrigerators are one of the major energy consuming domestic
appliances in household environment [1]. Chlorofluorocarbons
(CFCs) were used as refrigerants in most of the domestic refrigerators and other small refrigeration units for many decades because
of their excellent cooling characteristics. However, CFCs, such as
R12, were found to cause global warming and damage the strato Corresponding author. Tel./fax: +86 2087111975.
E-mail address: yingyan@scut.edu.cn (Y. Yan).
http://dx.doi.org/10.1016/j.cej.2015.08.160
1385-8947/ 2015 Elsevier B.V. All rights reserved.
Chemical
formula
Molecular weight
(kg/kmol)
Natural
ODP
GWP
(100 yr)
R12
R134a
R290
R600
R600a
CCl2F2
CH2FCF3
C3H8
n-C4H10
i-C4H10
120.9
102.0
44.0
58.1
58.1
No
No
Yes
Yes
Yes
0.82
0
0
0
0
8100
1300
0
0
0
225
Table 2
LPG composition by country [9,10].
Country
Australia
Belgium
Canada
France
Hong Kong
Italy
Korea
Mexico
Netherlands
New Zealand
Poland
Singapore
Spain
United Kingdom
United States
Propane
Propylene
Butanes
010
05
0100
50100
92.5100
50100
2040
40100
1035
60
50100
6070
2060
2040
87.5100
50100
92.5100
045
050
05
050
050
010
02.5
05
6080
050
6590
40
050
3040
4080
6080
05
05
02.5
05
05
05
05
05
05
05
050
050
05
050
05
2. Experimental
2.1. Materials
LPG (Guangzhou Huakai Oil and Gas Co., Ltd) was used as adsorbate. The compositions of sulfur, propane, i-butane, and n-butane
in LPG were 35 ppm, 97 1%, 0.02%, and 0.01%, respectively. Zeolite
13X (Anhui Mingmei Mining Co., Ltd), NaY (Dalian Adsorbent Factory), 5A (Zhengzhou Tianxiang Inorganic Material Co., Ltd) with a
particle diameter of 35 mm, and activated carbon (Ningxia
Huayang Activated Carbon Co., Ltd) with an average particle diameter of 0.9 mm, were used as adsorbents. Zeolites were crushed and
sieved to the required particle size (250425 lm) before being
used in the adsorption experiments.
226
2.2. Characterization
The N2 adsorptiondesorption isotherms of the adsorbents
were tested using an ASAP-2020 apparatus (Micromeritics Instrument Co., USA) in static measurement mode at 77 K. The samples
were degassed under high vacuum at 473 K for 2 h before measurements. The obtained adsorption isotherms were used to analyze porosity parameter of the adsorbents. The specific surface
areas (SBET) were calculated by the BET equation. The micropore
surface areas (Smicro) and micropore volume (Vmicro) were determined by t-plot method.
2.3. Adsorption experiments
Adsorption measurements were carried out in a continuous
flow system at atmospheric pressure. A schematic diagram of the
apparatus was shown in Fig. 2. The fixed bed was a stainless steel
pipe with a diameter of 2 cm. A water bath was employed to provide a constant temperature environment for the fixed bed.
Zeolite 13X, NaY and 5A were used to adsorb sulfur compounds
from LPG in a fixed bed at the temperature of 303 K, feed flow rate
of 20 mL/min and bed length of 15 cm. Prior to desulfurization
experiments, the adsorbents were activated in muffle in air at
573 K for 4 h. Sulfur content of the effluent was sampled every 3
or 5 min until the adsorbent was saturated, and the total sulfur
concentration C(t) of every sample was measured by microcoulometer (WK-2D, Jiangsu). In addition, the breakthrough concentration of sulfur was selected as 2 ppm in this work.
Adsorption breakthrough experiments of propane, i-butane and
n-butane were performed at different conditions (feed flow rate,
bed length and temperature) using LPG as a test gas. To minimize
axial dispersion effects, the fixed bed length to particle diameter
ratio was larger than 20 for all experiments [27]. Activated carbon
was dried in oven at 383 K overnight in order to remove the physically adsorbed water prior to the experiments. The inlet and outlet
concentration were monitored by gas chromatography (Aglient
7890A, USA) equipped with a flame ionization detector (FID) and
a GS-GasPro capillary column. The adsorption data were also taken
at 5 min sampling interval until activated carbon was saturated,
and analyses were made at least three times and the results were
finally averaged. After that, the breakthrough curves with the form
of variations of C/C0 versus time were obtained.
3. Theory
The performance of fixed bed is described through the concept
of breakthrough curve. The breakthrough time and the shape of the
breakthrough curve are significant characteristics for determining
the operation and dynamic response of an adsorption column.
Hence, prediction of breakthrough curves is one of the essential
factors for the successful design of a column adsorption process.
A large variety of mathematical models have been proposed for
predicting adsorption breakthrough curves, such as Thomas, Wolborska, BohartAdams, Bed Depth Service Time (BDST) and Yoon
Nelson models [2830].
YoonNelson model is based on the assumption that the rate of
decrease in the probability of adsorption for each molecule is proportional to the probability for adsorption and breakthrough on the
adsorbent [31]. It is not only less complicated than other models,
but also requires no detailed data concerning the characteristics
of adsorbate, the type of adsorbent and the physical properties of
adsorption bed [32]. YoonNelson model is widely used to describe
breakthrough curves.
The YoonNelson equation used in this study is expressed as:
t s
1
C
0 ln
C0 C
k
where k0 is the rate constant (min1), s is the time required for 50%
adsorbate breakthrough (min), t is the breakthrough time (min), C is
the breakthrough concentration (ppm), C0 is the initial concentration (ppm) of adsorbate.
4. Results and discussion
4.1. N2 adsorptiondesorption characterization
The N2 adsorptiondesorption isotherms of commercial zeolites
(13X, NaY and 5A) and activated carbon are displayed in Fig. 2. The
BET surface areas as well as pore volume of the samples are summarized in Table 3 based on the N2 adsorptiondesorption isotherms. As can be seen in Fig. 3, the N2 adsorptiondesorption
isotherms of the adsorbents all belong to type I adsorption isotherm. At the beginning, the volume adsorbed increases obviously
with increasing relative pressure, which could be ascribed to the
volume filling of micropores. As relative pressure keeps increasing,
the volume adsorbed increases continually, which should be
caused by the multilayer adsorption. In addition, the hysteresis
loops observed in N2 adsorptiondesorption isotherms at a high
relative pressure P/P0 of 0.80.97 could be caused by the existence
of mesopores in these adsorbents.
4.2. Adsorption desulfurization
The breakthrough curves for the total sulfur in LPG over zeolite
13X, NaY and 5A at 20 mL/min and 303 K are shown in Fig. 4. The
experimental data shown in this figure are scattered, which is
mainly resulted from the fact that the outlet concentration of sulfur compounds is fluctuating with time. While the sulfur concentration increased rapidly and become equal to that at the inlet
over 5A zeolite fixed bed immediately, 13X and NaY zeolite adsorbents showed low sulfur values at 5 min after the start of the
adsorption runs. Under experimental conditions, breakthrough
times for zeolite 13X and NaY, with the breakthrough point of
2 ppm, were 32 min and 5 min, respectively. From comparison of
227
Fig. 2. Schematic diagram of adsorption apparatus. 1. LPG, 2. Drying column, 3. Fixed bed, 4. Water bath, 5. Microcoulometer, 6. Gas chromatography, V. Manual valve, PG.
Pressure gauge, R. Rotameter.
Table 3
Surface areas and pore porosities of zeolites and activated carbon.
Sample
5A
13X
NaY
Activated carbon
Volume (cm3/g)
SBET
Smicro
Vtotal
Vmicro
375
410
542
1214
326
395
463
1165
0.2181
0.3179
0.3365
0.6979
0.1528
0.1993
0.2172
0.6232
50
500
(d)
300
(c)
(b)
(a)
200
40
400
(c)
(b)
30
(a)
20
10
100
2 ppm level
0
0
0.0
0
0.2
0.4
0.6
0.8
1.0
40
80
120
160
Time (min)
Fig. 4. Breakthrough curves for total sulfur adsorption on three different adsorbents: (a) 5A, (b) 13X, (c) NaY, and sulfur breakthrough concentration of 2 ppm as a
reference. Experiments were carried out at 20 mL/min feed flow rate and 303 K.
228
1.8
1.8
(a)
(b)
1.6
1.4
1.4
1.2
1.2
1.0
1.0
C/C0
C/C0
1.6
0.8
0.6
0.8
0.6
propane
i-butane
n-butane
0.4
0.2
0.4
propane
i-butane
n-butane
0.2
0.0
0.0
0
40
80
120
160
200
240
280
320
30
60
90
Time (min)
120
150
180
210
Time (min)
1.8
(c)
1.6
1.4
1.2
C/C0
1.0
0.8
0.6
propane
i-butane
n-butane
0.4
0.2
0.0
0
30
60
90
Time (min)
Fig. 5. Breakthrough curves for LPG adsorption on activated carbon at different feed flow rates: (a) 20 mL/min, (b) 40 mL/min and (c) 60 mL/min. Experiments were carried
out with 15 cm bed length and at room temperature.
of the inlet composition, leading to a roll-up or overshoot phenomenon. The phenomenon had also been mentioned by Ahmed
et al. [39] for the adsorption of methane, ethane and propane mixture on zeolite 4A. According to the breakthrough order, n-butane
was more selectively adsorbed than i-butane, and propane was less
selectively adsorbed than i-butane, i-butane replaced propane, and
n-butane replaced i-butane, and thus the adsorption selectivity of
activated carbon for the three adsorbates decreased in the order
of n-butane > i-butane > propane. This phenomenon can be useful
for obtaining high purity propane without containing any
i-butane or n-butane from LPG.
the adsorbent, and allows less time for adsorption to occur, thus
leads to an early breakthrough of adsorbates. However, the use
of low flow rates may not be desirable in practice, because it will
result in long overall processing time, especially when large volume feed has to be processed.
4.3.2. Effect of the bed length
The effect of fixed bed length on the breakthrough curve of propane, i-butane and n-butane in LPG is shown in Fig. 6. These figures
showed that the breakthrough curves shifted away from the origin
with increasing bed length. When the fixed bed length was
increased from 8 cm to 15 cm, the time required for complete
column saturation increased from 80 min to 210 min for propane,
and from 130 min to 265 min, 135 min to 285 min for i-butane and
n-butane, respectively. The amount of the adsorbent (activated
carbon) packed in the column rises with increasing bed length
(815 cm) and consequently, adsorption capacity is enhanced,
which finally leads to increasing breakthrough times of all these
adsorbates.
4.3.3. Effect of the temperature
Adsorption temperature is another important operating condition. Fig. 7 shows the breakthrough curves obtained at 293 K,
313 K and 323 K for propane, i-butane and n-butane using 15 cm
229
1.8
(a)
(b)
1.6
1.6
1.4
1.4
1.2
1.2
1.0
1.0
C/C0
C/C0
1.8
0.8
0.6
0.8
0.6
0.4
0.2
propane
i-butane
n-butane
0.4
propane
i-butane
n-butane
0.2
0.0
0.0
0
20
40
60
80
100
120
140
160
20
40
60
80
Time (min)
100
120
140
160
180
Time (min)
1.8
(c)
1.6
1.4
1.2
C/C0
1.0
0.8
0.6
0.4
propane
i-butane
n-butane
0.2
0.0
0
40
80
120
160
200
240
280
320
Time (min)
Fig. 6. Breakthrough curves for LPG adsorption on activated carbon with different bed lengths: (a) 8 cm, (b) 10 cm and (c) 15 cm. Experiments were carried out at 20 mL/min
feed flow rate and room temperature.
activated carbon fixed bed and at 40 mL/min feed flow rate. These
figures showed that the breakthrough curves shifted towards the
origin as the adsorption temperature increased, especially for
i-butane and n-butane. When the adsorption temperature was
increased from 293 K to 323 K, the time required for complete column saturation decreased from 185 min to 145 min for i-butane,
and from 185 min to 165 min for n-butane. The adsorption capacity is significantly higher at lower temperature, which indicates
that these adsorptions belong to physical adsorption.
4.4. Application of YoonNelson model
In this work, fixed bed adsorption breakthrough experiments
were carried out using LPG as a test gas in order to simulate industrial process. Hence, modeling breakthrough curves by YoonNelson equation is of guiding importance for the the successful
design of a column adsorption process.
4.4.1. Modeling breakthrough curves for sulfur
First, breakthrough curves for sulfur adsorption on both zeolite
13X and NaY, which exhibited good desulfurization performance,
were analyzed by YoonNelson model. Fig. 8 showed a comparison
between the experimental and theoretical breakthrough curves.
Then, a linear plot of ln[C/(C0 C)] vs. breakthrough time (t) with
slope of k0 and intercept of k0 s could obtained according to the
230
1.6
1.6
(b)
1.4
1.4
1.2
1.2
1.0
1.0
0.8
0.8
C/C0
C/C0
(a)
0.6
0.6
0.4
0.4
propane
i-butane
n-butane
0.2
propane
i-butane
n-butane
0.2
0.0
0.0
0
30
60
90
120
150
180
210
20
40
60
80
Time (min)
100
120
140
160
180
200
Time (min)
1.6
(c)
1.4
1.2
C/C0
1.0
0.8
0.6
0.4
propane
i-butane
n-butane
0.2
0.0
0
20
40
60
80
100
120
140
160
180
Time (min)
Fig. 7. Breakthrough curves for LPG adsorption on activated carbon at different temperatures: (a) 293 K, (b) 313 K and (c) 323 K. Experiments were carried out with 15 cm
bed length and at 40 mL/min feed flow rate.
1.4
Table 4
Parameters of YoonNelson model for sulfur adsorption on zeolite 13X and NaY.
1.2
1.0
Adsorbents
k0 (min1)
s (min)
s (experimental, min)
R2
13X
NaY
1.8679
0.0552
36
16
35
16
0.8953
0.6017
C/C0
0.8
0.6
0.4
13X
NaY
0.2
0.0
0
40
80
120
160
Time (min)
Fig. 8. Breakthrough curves for total sulfur adsorption on zeolite 13X and NaY.
Symbols: experimental data, solid lines: prediction of the YoonNelson model.
Experiments were carried out at 20 mL/min feed flow rate and 303 K.
231
Temperature (K)
k0 (min1)
s (min)
s (experimental, min)
R2
20
20
20
8
10
15
Room temperature
Room temperature
Room temperature
0.8348
0.6415
0.7874
24
29
36
24
28
37
0.9705
0.9897
0.8652
Table 6
Parameters of YoonNelson model for i-butane adsorption on activated carbon on different conditions.
Feed flow rate (mL/min)
Temperature (K)
k0 (min1)
s (min)
s (experimental, min)
R2
20
20
20
40
60
40
40
40
8
10
15
15
15
15
15
15
Room
Room
Room
Room
Room
293
313
323
0.0749
0.1133
0.0831
0.0942
0.1637
0.0837
0.1120
0.1785
71
101
139
77
25
78
67
54
75
103
145
75
25
76
68
54
0.9829
0.9206
0.9490
0.9461
0.9902
0.9749
0.9780
0.9698
temperature
temperature
temperature
temperature
temperature
Table 7
Parameters of YoonNelson model for n-butane adsorption on activated carbon on different conditions.
Feed flow rate (mL/min)
Temperature (K)
k0 (min1)
s (min)
s (experimental, min)
R2
20
20
20
40
60
40
40
40
8
10
15
15
15
15
15
15
Room
Room
Room
Room
Room
293
313
323
0.0736
0.0845
0.0360
0.0636
0.1041
0.0635
0.0563
0.0492
108
118
212
143
32
142
120
104
111
118
211
142
32
143
120
104
0.9808
0.9757
0.9936
0.9957
0.9698
0.9956
0.9955
0.9936
temperature
temperature
temperature
temperature
temperature
5. Conclusions
Acknowledgements
232
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